BACKGROUND OF THE INVENTION
1. FIELD OF THE INVENTION
[0001] Generally, the present disclosure relates to a system that may be employed in recovering
hydrocarbons from oil and gas wells. More specifically, the present disclosure is
directed to various embodiments of a system for operating a hydraulically-powered
submersible pump that uses a pump positioned subsea to supply the pressurized fluid
to drive the submersible pump.
2. DESCRIPTION OF THE RELATED ART
[0002] As the technology for offshore deep-water exploitation becomes available at a reasonable
cost, the number of sub-sea completions in deep and ultra-deep waters is expected
to increase significantly. Today, high productivity wells have been producing steadily
and successfully at water depths greater than 1524 meters (5000 feet) in several regions
around the world. Such subsea wells are very expensive to drill and to complete. Thus,
there is always a constant drive to keep such subsea wells producing for as long as
possible to extract as much of the hydrocarbons from the formation as is economically
feasible.
[0003] Over time, the production rates of subsea wells may be reduced to uneconomic levels.
Another problem that is frequently encountered is that the natural pressure of the
reservoir, or drive energy of the well, is insufficient to cause the flow of hydrocarbons
out of the well at economically feasible quantities. Various artificial-lift methods
have been developed to extend the useful life of such wells. The use of submersible
pumps positioned in the well is one common technique that is employed to increase
the flow rate of hydrocarbons to economically acceptable levels. Such pumps may take
a variety of forms,
e.g., an electrical submersible pump (ESP), a hydraulic submersible pump (HSP), a progressing
cavity pump, a jet pump, etc. An ESP or an HSP typically includes a multistage centrifugal
pump. An ESP is operatively coupled to and driven by an electric motor. An HSP is
operatively coupled to a hydraulic motor. The ESP or HSP may be installed inside the
well in a tubing string, and it is typically situated at a certain depth within the
well. An ESP is powered via an electrical umbilical that includes an electric cable
that is connected to a source of electrical power,
e.g., a generator, positioned on a topside facility,
e.g., a platform, a ship, etc. An HSP is powered via a hydraulic umbilical, a tubing or
pressurized fluid in an annular space that includes a conduit for the supply of pressurized
fluid to the HSP, wherein the conduit is connected to a source of pressurized hydraulic
fluid,
e.g., a pump that is positioned on a topside facility,
e.g., a platform, a ship, etc. In other cases, the HSP may be powered via pressurized fluid
supplied via a tubing or via pressurized fluid supplied via an annular space.
[0004] An ESP is typically positioned within a well or a Christmas tree by suspending it
on the production tubing and strapping an electrical cable on the outside of the production
tubing from the ESP to the wellhead or Christmas tree. The electrical cable is operatively
coupled to the electrical motor portion of the ESP. Electrical connectors or penetrators
are coupled to the opposite end of the electrical cable within the wellhead of Christmas
tree production tubing hanger. Multiple electrical connections will be made to thereby
establish electrical conductivity with the electrical umbilical so as to provide electrical
power to the electrical motor portion of the ESP. A similar arrangement is made for
HSPs except that a conduit, such as the annular space between the outside diameter
of the production tubing and the inside diameter of the casing, extends between the
HSP hanger and the HSP positioned down-hole. The conduit is operatively coupled to
the hydraulic motor portion of the HSP, and high-pressure fluid is supplied to the
hydraulic motor via the conduit so as to drive the pump portion of the HSP. Eventually
a hydraulic connector that is in fluid communication with the conduit will be coupled
to another hydraulic connector to thereby establish fluid communication with the hydraulic
umbilical so as to provide a pressurized fluid to the hydraulic motor portion of the
HSP. The working fluid for an HSP motor can be either a component of the fluid the
HSP is pumping, or a separate working fluid dedicated to driving the HSP may be used.
[0005] A typical problem encountered with the use of ESPs relates to reliability or longevity
of electrical connectors and other electric components,
e.g., electric motors. It is frequently the case that the electrical components that are
responsible for powering the pump in an ESP fail for one reason or another leading
to well downtime and/or expensive repairs. A hydraulic powered submersible pump utilizes
a more robust power delivery system which has a significantly longer mean time to
failure than electrically powered submersible pump systems. However, as wells are
being drilled in deeper and deeper water, the use of a hydraulic umbilical to supply
pressurized fluid from a pump positioned on a topside facility to drive an HSP becomes
more problematic. For example, in a closed-loop system, as the water depth increases,
the liquid head that must be overcome when the drive fluid is returned to the surface
is becoming a very significant factor as it relates to system design and quality.
[0006] In an effort to decrease the cost of replacing an electrical submersible pump that
has failed, the traditional installation technique of attaching the ESP to the production
tubing and strapping the electrical power cable to the outside diameter of the production
tubing is being abandoned in favor of a method that does not require retrieval of
the production tubing. Installing the ESP inside of the production tubing and conveying
the ESP into the production tubing by a power cable, or a conduit containing power
cabling such as coiled tubing or the like, is seen as a means to reduce the overall
replacement costs, eliminating the time and effort required to pull the completion,
however, this does not improve the mean time to failure of the ESP, it simply reduces
the total cost of replacement.
[0007] US 2005/0167116 A1 discloses an apparatus that uses at least one injection pump positioned in proximity
to a subsea petroleum well to provide hydraulic fluid for hydraulic pumping equipment
positioned in the bottom of the well in order to cause a flow of produced oil.
[0008] The present disclosure is directed to various embodiments of a system for operating
a hydraulically-powered submersible pump that may solve or reduce one or more of the
problems identified above.
SUMMARY OF THE INVENTION
[0009] The following presents a simplified summary of the invention in order to provide
a basic understanding of some aspects of the invention. This summary is not an exhaustive
overview of the invention. It is not intended to identify key or critical elements
of the invention or to delineate the scope of the invention. Its sole purpose is to
present some concepts in a simplified form as a prelude to the more detailed description
that is discussed later.
[0010] Generally, the present disclosure is directed to various embodiments of a system
for operating a hydraulically-powered submersible pump that uses a pump positioned
subsea to supply the pressurized fluid to drive the submersible pump. One illustrative
system disclosed herein includes a submersible pump positioned in a well, a hydraulic
motor that is operatively coupled to the submersible pump and a pressurized fluid
supply pump that is positioned on or near a floor of the subsea environment and in
fluid communication with the hydraulic motor.
[0011] Another illustrative system disclosed herein includes a production tree positioned
above a well, a submersible pump positioned in the well, a hydraulic motor that is
operatively coupled to the submersible pump, a booster pump positioned on or near
a floor of the subsea environment, wherein the booster pump is adapted to receive
a hydrocarbon fluid from a production outlet of the tree, and a separator that is
adapted to receive a pressurized fluid from an outlet of the booster pump, wherein
the separator comprises a fluid outlet that is in fluid communication with the hydraulic
motor.
[0012] Yet another illustrative system disclosed herein includes a production tree positioned
above a well, a submersible pump positioned in the well, a hydraulic motor that is
operatively coupled to the submersible pump, a booster pump positioned on or near
a floor of the subsea environment, wherein the booster pump is adapted to receive
a hydrocarbon fluid from a production outlet of the tree, and a valve that is in fluid
communication with an outlet of the booster pump and adapted to receive a pressurized
hydrocarbon fluid from the outlet of the booster pump and direct a portion of the
pressurized hydrocarbon fluid to the hydraulic motor.
[0013] Yet another illustrative system disclosed herein includes a production tree positioned
above a well, a submersible pump positioned in the well, a hydraulic motor that is
operatively coupled to the submersible pump, a booster pump that is adapted to receive
a hydrocarbon fluid from a production outlet of the tree, a pressurized fluid supply
pump that is positioned on or near a floor of the subsea environment, wherein the
pressurized fluid supply pump is in fluid communication with the hydraulic motor,
and a turbine comprising a shaft that is operatively coupled to the pressurized fluid
pump, the turbine being in fluid communication with an outlet of the booster pump
and adapted to receive a pressurized hydrocarbon fluid from the outlet of the booster
pump, wherein the shaft is adapted to be rotated by the pressurized hydrocarbon fluid,
and wherein the shaft is further adapted to drive the pressurized fluid pump via rotation
of the shaft.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The disclosure may be understood by reference to the following description taken
in conjunction with the accompanying drawings, in which like reference numerals identify
like elements, and in which:
Figures 1A-1G are various views of various illustrative embodiments of a system for
operating a hydraulically-powered submersible pump that uses a pump positioned subsea
to supply the pressurized fluid to drive the submersible pump.
[0015] While the subject matter disclosed herein is susceptible to various modifications
and alternative forms, specific embodiments thereof have been shown by way of example
in the drawings and are herein described in detail. It should be understood, however,
that the description herein of specific embodiments is not intended to limit the invention
to the particular forms disclosed, but on the contrary, the intention is to cover
all modifications, equivalents, and alternatives falling within the scope of the invention
as defined by the appended claims.
DETAILED DESCRIPTION
[0016] Various illustrative embodiments of the invention are described below. In the interest
of clarity, not all features of an actual implementation are described in this specification.
It will of course be appreciated that in the development of any such actual embodiment,
numerous implementation-specific decisions must be made to achieve the developers'
specific goals, such as compliance with system-related and business-related constraints,
which will vary from one implementation to another. Moreover, it will be appreciated
that such a development effort might be complex and time-consuming, but would nevertheless
be a routine undertaking for those of ordinary skill in the art having the benefit
of this disclosure.
[0017] The present subject matter will now be described with reference to the attached figures.
Various structures, systems and devices are schematically depicted in the drawings
for purposes of explanation only and so as to not obscure the present disclosure with
details that are well known to those skilled in the art. Nevertheless, the attached
drawings are included to describe and explain illustrative examples of the present
disclosure. The words and phrases used herein should be understood and interpreted
to have a meaning consistent with the understanding of those words and phrases by
those skilled in the relevant art. No special definition of a term or phrase,
i.e., a definition that is different from the ordinary and customary meaning as understood
by those skilled in the art, is intended to be implied by consistent usage of the
term or phrase herein. To the extent that a term or phrase is intended to have a special
meaning,
i.e., a meaning other than that understood by skilled artisans, such a special definition
will be expressly set forth in the specification in a definitional manner that directly
and unequivocally provides the special definition for the term or phrase.
[0018] The present disclosure is directed to various embodiments of a system for operating
a hydraulically-powered submersible pump that uses a pump positioned subsea to supply
the pressurized fluid to drive the submersible pump. Figures 1A-1B are simplistic
and schematic depictions of one illustrative embodiment of a system 10 that includes
a hydraulically-powered submersible pump 30 (HSP) that is positioned down-hole in
a well 11. The HSP 30 is generally comprised of a pump 30P and a hydraulic motor 30HM
that is operatively coupled to the pump 30P. The pump 30P is intended to be representative
of any type of pump that may be used to pump hydrocarbon fluids,
e.g., a centrifugal pump, a progressing cavity pump, a jet pump, etc. Thus, the present
invention should not be considered to be limited to any particular type or form of
the pump 30P that may be used as part of the HSP 30. In general, in the systems disclosed
herein, a pressurized fluid 70 that is used to actuate the HSP 30 to pump hydrocarbons
out of the well 11 is supplied by an illustrative pressurized fluid supply pump 60
(PFS pump 60) that is positioned subsea,
i.e., in the water.
[0019] With continuing reference to Figure 1A, in the depicted example, the system 10 is
comprised of production casing 12, production tubing 14 positioned within the production
casing 12, a well head 16 that is coupled to the production casing 12, a tubing head
18, a production or Christmas tree 20 and a tree cap 22. The system 10 is further
comprised of a sealing member 24, several sections of tubing that are generally designated
with the reference numbers 32A, 32B and 32C, a production tubing hanger 34, a HSP
hanger 35, and a plurality of hydraulic connectors 36, 38, 40, 42, 44 and 46. Importantly,
the illustrative PFS pump 60 is positioned on a schematically depicted skid 62 that
is positioned on or near the sea floor 64. Figure 1B is an enlarged view of the area
of the system adjacent the HSP hanger 35. As shown in Figure 1B, a schematically depicted
isolation valve 48 (not shown in Figure 1A),
e.g., a ball valve or a gate valve, is incorporated in the production tree 20. The isolation
valve 48 is large enough to allow the HSP hanger 35 and the hydraulic connectors 36,
38 to pass therethrough during the installation of the HSP system in the well 11 and
production tree 20, as will be described more fully below. In Figure 1B, the hydraulic
connectors 36, 38 are depicted in a spaced-apart, un-mated condition. Additional details
of the various aspects of the various systems disclosed herein will be discussed further
below. In general, the various components of the system 10 disclosed herein may be
of traditional construction that may be made using traditional materials. The system
10 includes numerous clamps, bolts and seals for assembling the various components
depicted in the attached figures to one another, but such details are not included
in the attached drawings so as not to obscure the presently disclosed invention and
because such details of construction are well known to those skilled in the art.
[0020] In terms of general operation, in one embodiment, the subsea PFS pump 60 is adapted
to supply a pressurized fluid 70 to the hydraulic motor 30HM via the tubing 32,
e.g., coiled tubing. The HSP 30 is positioned below the level of hydrocarbons (liquid and/or
gas) in the well 11. The pump 30P of the HSP 30 has an intake 30A where hydrocarbons
enter the pump 30P. As is known to those skilled in the art, the pressurized fluid
70 causes the hydraulic motor 30HM to rotate, which in turn, in the case where the
submersible pump 30P is a centrifugal pump, causes the submersible pump 30P to rotate
and thereby increases the pressure of the hydrocarbon fluids as they pass through
the pump 30P. More specifically, hydrocarbons enter the pump 30P, as schematically
depicted by the arrow 80, and leave the pump 30P as a pressurized hydrocarbon fluid
82 via various outlets (not shown) in the pump 30P. The pressurized hydrocarbon fluid
82 is discharged into the annular space 13 between the production tubing 14 and the
tubing 32. The discharged fluid 70R from the hydraulic motor 30HM, which is now at
a relatively lower pressure, leaves the hydraulic motor 30HM via various outlets (not
shown), and, in this embodiment of the system 10, is also discharged into the annular
space 13 between the production tubing 14 and the tubing 32 where it comingles with
the pressurized hydrocarbon fluid 82 that passed through the pump 30P. The production
tree 20 includes a production outlet 20A where a production fluid 90 (a combination
of the pressurized hydrocarbon fluid 82 and the discharged fluid 70R) exits the tree
20 and flows to other processing equipment, described more fully below, for further
processing.
[0021] As will be recognized by those skilled in the art after a complete reading of the
present application, the various systems 10 disclosed herein may be implemented using
either open-loop or closed-loop type pumping systems. Moreover, it should be understood
that the PFS pump 60 depicted herein is intended to be representative in nature in
that it represents any type of pump that may be used to increase the pressure of a
fluid (gas or liquid, or a combination thereof) as it passes through the PFS pump
60. The PFS pump 60 may have any type of configuration,
e.g., a centrifugal type pump, a positive displacement type pump, etc., it may be of
any size or horsepower, and it may be adapted to pump a single phase fluid or a multi-phase
fluid. In one illustrative embodiment, the PFS pump 60 may be an electrical pump that
is powered and controlled via an electrical umbilical (not shown) that is connected
to an electrical power supply source positioned on a topside facility,
e.g., a platform. Thus, the PFS pump 60 should not be considered as limited to any particular
type or form of pump. In one particular embodiment, the PFS pump 60 is of a size such
that it alone is adapted to increase a pressure of a hydrocarbon fluid so that hydrocarbon
fluid may flow from a floor of the subsea environment to a surface of the subsea environment
without the need to further increase the pressure on the hydrocarbon fluids. The tubing
32 is also intended to be representative of any type of conduit,
e.g., coiled tubing, that may be employed in a well to conduct and contain a pressurized
fluid from one location to another location.
[0022] Figures 1C-1G are process flow diagrams that schematically depict various illustrative
examples of specific implementations of the system 10 as it relates to producing hydrocarbons
from the well 11. Figure 1C depicts one illustrative system 10A that includes a plurality
of subsea pumps 102, 104 and a schematically depicted liquid/gas separator 106. In
this example, the production fluid 90 (a combination of the pressurized hydrocarbon
fluid 82 and the discharged fluid 70R) may be a multi-phase fluid containing liquid
and gaseous hydrocarbon components. The production fluid 90 exits the tree 20 via
production outlet 20A (see Figure 1A) and flows to the pump 102 where its pressure
is increased and where it thereafter leaves the pump 102 as a pressurized production
or pressurized hydrocarbon fluid 90P. The pressurized production fluid 90P flows to
the separator 106 where its liquid and gas components are separated. The separated
production liquid 90PL may be transmitted to a topside facility or a pipeline for
collection and/or transmission. The separated gas 90G may be transmitted to the surface
for collection and/or transmission via a separate pipeline and riser. In this example,
a portion of the separated production liquid 90PL is supplied to the pump 104 where
its pressure is increased to the desired pressure level for driving the HSP 30 in
the well 11.
i.e., the output from the pump 104 is the pressurized fluid 70 that is used to drive the
HSP 30. This pressurized fluid 90PL generally will have been treated with various
types of flow assurance chemicals to prevent the formation of hydrates, scale, asphaltenes,
etc. that might negatively impact the system performance. Thus, in the system 10A,
the pump 104 is the PFS pump 60. Although not depicted in the drawings, if desired,
a choke may be positioned between the separator 106 and the pump 104 to regulate the
flow of the production liquid 90PL to the pump 104. Various valves and flanged connections
that would normally be provided to allow assembly of the components of the system
10A are not depicted so as not to obscure the presently disclosed inventions. In one
illustrative embodiment, the pump 102 may be booster pump that is adapted to pump
a multi-phase fluid. Such booster pumps are typically employed to increase the pressure
of the production fluid 90 so that it may be transmitted via a pipeline over relatively
long distances. In this example, the pump 104 may be a pump that is adapted to pump
a single phase fluid,
e.g., the production liquid 90PL from the separator 106. Within the industry, the pumps
102, 104 are sometimes generically referred to as "mud-line" pumps as they are often
positioned in one or more skids that are positioned on or near the sea floor. However,
the pumps 102, 104 need not be positioned on the same skid. The sizing of the pumps
102, 104 may vary depending upon the particular application. When it is stated herein
and in the claims that a pump is positioned in a subsea environment and "on or near"
the floor of the subsea environment, it should be understood to mean that the pump
itself need not contact the sea floor (although it may) but rather that the subject
pump is structurally supported directly or indirectly by some structure (for example
a skid) that is positioned on or contacts the sea floor.
[0023] Figure 1D depicts another system 10B that employs the novel concepts disclosed herein.
System 10B is substantially identical to system 10A described above except that, in
system 10B, the pump 104 has been removed. In this example, a portion of the separated
production liquid 90PL is at a sufficient pressure within the separator 106 such that
it may be used to drive the HSP 30 in the well 11 without further increasing its pressure.
i.e., the production liquid 90PL from the separator 106 is the pressurized fluid 70 that
is used to drive the HSP 30. Although not depicted in the drawings, if desired, a
choke may be positioned between the separator 106 and the HSP 30 to regulate the flow
or pressure of the production liquid 90PL as it is supplied to the HSP 30. Thus, in
the system 10B, the pump 102 is the PFS pump 60.
[0024] Figure 1E depicts another illustrative system 10C that employs the novel concepts
disclosed herein. System 10C is substantially identical to system 10B described above
except that, in system 10C, the separator 106 has been removed. In this example, the
pressurized production fluid 90P (after it leaves the pump 102) is at a sufficient
pressure such that a portion of the pressurized production fluid 90P may be used to
drive the HSP 30 in the well 11,
i.e., the pressurized production fluid 90P is the pressurized fluid 70 that is used to
drive the HSP 30. A schematically depicted valve 112 may be positioned between the
outlet of the pump 102 and the HSP 30 to direct a portion 90PA of the pressurized
hydrocarbon fluid 90P to the HSP 30. Although not depicted in the drawings, if desired,
a choke may be positioned between the valve 112 and the HSP 30 to regulate the flow
or pressure of the liquid 90PA as it is supplied to the HSP 30. The portion of the
pressurized production fluid 90P that is not used to drive the HSP 30 may be transmitted
to a topside facility or a pipeline for collection and/or transmission. Thus, in the
system 10C, the pump 102 is the PFS pump 60.
[0025] Figure IF depicts yet another illustrative system 10D that employs the novel concepts
disclosed herein. The system 10D includes the pump 102, a schematically depicted turbine
116 with an output shaft 116S that is operatively coupled to a pump 118. The turbine
116 is adapted to drive the pump 118. A separate fluid 120 is supplied to the intake
of pump 118 from other sources,
i.e., dead oil or other fluid from topsides that does not pose any flow assurance risks.
In this example, the output from the pump 118 is the pressurized fluid 70 that is
used to drive the HSP 30. Thus, in the system 10D, the pump 118 is the PFS pump 60.
The pressurized hydrocarbon fluid 90P that passes through the turbine 116 may be transmitted
to a topside facility or a pipeline for collection and/or transmission.
[0026] Figure 1G depicts yet another illustrative system 10E that employs the novel concepts
disclosed herein. The system 10E includes a closed loop system 130 that includes the
HSP 30, a fluid reservoir 134 and a pump 138. As with the system 10D described above,
the system 10E includes a schematically depicted turbine 116 with an output shaft
116S that is adapted to drive the pump 138. In this example, since the system 130
is a closed system, only pressurized hydrocarbon fluid 82 exits the production outlet
20A of the tree 20 (see Figure 1A),
i.e., the hydrocarbon fluid 82 is not co-mingled with discharged fluid from the HSP 30.
The pressure of the hydrocarbon fluid 82 is increased as it passes through the pump
102 where it exits as hydrocarbon fluid 82P. In this example, the output from the
pump 138 is the pressurized fluid 70 that is used to drive the HSP 30. The system
130 includes a feed or supply line 131 and a return line 132 whereby, after the pressurized
fluid 70 passes through the HSP 30, it is returned to the reservoir 134. The liquid
within the reservoir 134 is supplied to the intake of the pump 138 via line 136. Thus,
in the system 10E, the pump 138 is the PFS pump 60. The hydrocarbon fluid 82P that
passes through the turbine 116 may be transmitted to a topside facility or a pipeline
for collection and/or transmission.
[0027] With reference to Figures 1A-1B, the system 10 may be assembled as follows. Initially,
after the production tubing 14 is secured in the tubing hanger 34, the HSP hanger
35 is positioned and secured in the tree 20 via known locking or clamping mechanisms.
The HSP 30 is secured to the HSP hanger 35 using a coiled tubing or similar conductor
and run into the well 11 during the installation of the HSP hanger 35. The isolation
valve 48 is closed after the process of running the HSP 30 into the well is complete
and provides a pressure-barrier while the blow-out preventer (not shown) is removed
from the tree 20. The seal member 24 provides a barrier seal between the production
tubing 14 and the intake to the pump 30A of the HSP 30. Once the blow-out preventer
is removed from the tree 20, the tree cap 22 is lowered into position and secured
to the tree 20. At this point in time, the hydraulic connector 36 is not operatively
coupled to the hydraulic connector 38. After the cap 22 is secured to the tree 20,
the isolation valve 48 is opened and the hydraulic connectors 36, 38 are operatively
coupled to one another, using any of a variety of known techniques. For example, a
screw type assembly (not shown) may be provided in the tree cap 22 that, when actuated,
causes the connector 38 to move downward through the open isolation valve 48 and into
engagement with the connector 36. Another alternative would be to provide a piston-type
assembly that, when actuated, also causes the connector 38 to move downward through
the open isolation valve 48 and into engagement with the connector 36. After the connection
between the hydraulic connectors 36, 38 is established, a tubing jumper 32C is installed
and the hydraulic connections 40-42 and 44-46 are made to establish fluid communication
between the HSP 30 and the PFS pump 60. Once all the hydraulic fluid connections are
mated and tested to ensure integrity, an isolation valve 43 on the tree cap 22 can
be opened to allow fluid communication between the pump 60 and the HSP 30.
[0028] The particular embodiments disclosed above are illustrative only, as the invention
may be modified and practiced in different but equivalent manners apparent to those
skilled in the art having the benefit of the teachings herein. For example, the process
steps set forth above may be performed in a different order. Furthermore, no limitations
are intended to the details of construction or design herein shown, other than as
described in the claims below. It is therefore evident that the particular embodiments
disclosed above may be altered or modified and all such variations are considered
within the scope of the invention. Accordingly, the protection sought herein is as
set forth in the claims below.
1. A system (10A, 10B) located in a subsea environment, comprising:
a production tree (20) positioned above a well (11), said production tree (20) having
a production outlet (20A);
a submersible pump (30) positioned in said well (11), and
a hydraulic motor (30HM) that is operatively coupled to said submersible pump (30),
characterised in that the system further comprises:
a booster pump (102) that is positioned on or near a floor of said subsea environment
and adapted to receive a hydrocarbon fluid (82) from said production outlet; and
a separator (106) that is adapted to receive a pressurized hydrocarbon fluid (82)
from an outlet of said booster pump (102) and wherein said separator (106) comprises
a fluid outlet that is in fluid communication with said hydraulic motor (30HM).
2. The system of claim 1, wherein said hydraulic motor (30HM) is adapted to be driven
by said pressurized hydrocarbon fluid (82) and wherein said hydraulic motor (30HM)
is further adapted to drive said submersible pump (30).
3. The system of claim 2, further comprising a choke that is positioned between said
separator (106) and said submersible pump (30), wherein said choke is adapted to regulate
one of a flow and a pressure of said portion of said pressurized hydrocarbon fluid
(82) directed to said hydraulic motor (30HM) by said separator (106).
4. The system of claims 1 to 3, further comprising a pressurized fluid supply pump (104)
that is positioned within said subsea environment, wherein said pressurized fluid
supply pump (104) is in fluid communication with an outlet of said separator (106)
and with said hydraulic motor (30HM).
5. The system of claim 4, wherein said booster pump (102) is a multi-phase pump and said
pressurized fluid supply pump (104) is a single phase pump.
6. A system (10C) located in a subsea environment, comprising:
a production tree (20) positioned above a well (11), said production tree (20) having
a production outlet (20A);
a submersible pump (30) positioned in said well (11), and
a hydraulic motor (30HM) that is operatively coupled to said submersible pump (30),
characterised in that the system further comprises:
a booster pump (102) that is positioned on or near a floor of said subsea environment
and adapted to receive a hydrocarbon fluid (82) from said production outlet; and
a valve (112) that is in fluid communication with an outlet of said booster pump (102)
and adapted to receive a pressurized hydrocarbon fluid (82) from said outlet of said
booster pump (102) and direct a portion of said pressurized hydrocarbon fluid (82)
to said hydraulic motor (30HM).
7. The system of claim 6, wherein said hydraulic motor (30HM) is adapted to be driven
by said pressurized hydrocarbon fluid (82) and wherein said hydraulic motor (30HM)
is further adapted to drive said submersible pump (30).
8. The system of claim 7, further comprising a choke that is positioned between said
valve (112) and said submersible pump (30), wherein said choke is adapted to regulate
one of a flow and a pressure of said portion of said pressurized hydrocarbon fluid
(82) directed to said hydraulic motor (30HM) by said valve (112).
9. A system (10D, 10E) located in a subsea environment, comprising:
a production tree (20) positioned above a well (11), said production tree (20) having
a production outlet (20A);
a submersible pump (30) positioned in said well (11);
a hydraulic motor (30HM) that is operatively coupled to said submersible pump (30),
and
a pressurized fluid supply pump (118) that is positioned on or near a floor of said
subsea environment, said pressurized fluid supply pump (118) being in fluid communication
with said hydraulic motor (30HM);
characterised in that the system further comprises:
a booster pump (102) that is adapted to receive a hydrocarbon fluid (82) from said
production outlet (20A); and
a turbine (116) comprising a shaft (116S) that is operatively coupled to said pressurized
fluid supply pump (118), said turbine (116) being in fluid communication with an outlet
of said booster pump (102) and adapted to receive a pressurized hydrocarbon fluid
(82) from said outlet of said booster pump (102), wherein said shaft (116S) is adapted
to be rotated by said pressurized hydrocarbon fluid (82), and wherein said shaft (116S)
is further adapted to drive said pressurized fluid supply pump (118) via rotation
of said shaft (116S).
10. The system of claim 9, wherein said pressurized fluid supply pump (118) comprises
a closed-loop pumping system (130), said closed-loop pumping system (130) further
comprising a fluid reservoir (134) that is in fluid communication with an outlet of
said hydraulic motor (30HM) and an intake of said pressurized fluid supply pump (118)
11. The system of claim 9, wherein a fluid output (70) from said pressurized fluid pump
(118) is adapted to drive said hydraulic motor (30HM), said hydraulic motor (30HM)
being adapted to drive said submersible pump (30).
12. The system of any of claims 1, 6 or 9, wherein said booster pump (102) is a multi-phase
pump.
13. The system of claim 1, 6 or 9, wherein said booster pump (102) is of a size that it
alone is adapted to increase a pressure of a hydrocarbon fluid (82) such that the
hydrocarbon fluid (82) may flow from a floor of said subsea environment to a surface
of said subsea environment.
14. The system of claim 4 or claim 9, wherein said pressurized fluid supply pump (106,
118) is positioned in an open-loop pumping system.
15. The system of claim 4 or claim 9,
wherein said pressurized fluid supply pump (106, 118) is one of a centrifugal pump
or a positive displacement pump; and/or
wherein said pressurized fluid supply pump (106, 118) is a single phase pump.
1. System (10A, 10B), das sich in einer Unterwasserumgebung befindet, aufweisend:
ein über ein Bohrloch (11) positioniertes Eruptionskreuz (20), wobei das Eruptionskreuz
(20) einen Produktionsauslass (20A) hat,
eine im Bohrloch (11) positionierte Tauchpumpe (30) und
einen Hydraulikmotor (30HM), der operativ mit der Tauchpumpe (30) gekoppelt ist,
dadurch gekennzeichnet, dass das System weiterhin Folgendes aufweist:
eine Druckerhöhungspumpe (102), die auf oder nahe einem Boden der Unterwasserumgebung
positioniert ist und geeignet ist, um ein Kohlenwasserstofffluid (82) aus dem Produktionsauslass
aufzunehmen,
und
einen Separator (106), der geeignet ist, um ein unter Druck stehendes Kohlenwasserstofffluid
(82) aus einem Auslass der Druckerhöhungspumpe (102) aufzunehmen, und wobei der Separator
(106) einen Fluidauslass aufweist, der in Fluidverbindung mit dem Hydraulikmotor (30HM)
steht.
2. System nach Anspruch 1, wobei der Hydraulikmotor (30HM) geeignet ist, um vom unter
Druck stehenden Kohlenwasserstofffluid (82) angetrieben zu werden und wobei der Hydraulikmotor
(30HM) ferner geeignet ist, um die Tauchpumpe (30) anzutreiben.
3. System nach Anspruch 2, ferner aufweisend eine Drosselvorrichtung, die zwischen dem
Separator (106) und der Tauchpumpe (30) positioniert ist, wobei die Drosselvorrichtung
geeignet ist, um entweder eine Durchflussmenge oder einen Druck der vom Separator
(106) zum Hydraulikmotor (30HM) zugeführten Menge an unter Druck stehendem Kohlenwasserstofffluid
(82) zu regeln.
4. System nach Anspruch 1 bis 3, ferner aufweisend eine Druckfluid-Versorgungspumpe (104),
die innerhalb der Unterwasserumgebung positioniert ist, wobei die Druckfluid-Versorgungspumpe
(104) in Fluidverbindung mit einem Auslass des Separators (106) und mit dem Hydraulikmotor
(30HM) steht.
5. System nach Anspruch 4, wobei die Druckerhöhungspumpe (102) eine Mehrphasenpumpe ist
und die Druckfluid-Versorgungspumpe (104) einen Einphasenpumpe ist.
6. System (10C), das sich in einer Unterwasserumgebung befindet, aufweisend:
ein über ein Bohrloch (11) positioniertes Eruptionskreuz (20), wobei das Eruptionskreuz
(20) einen Produktionsauslass (20A) hat,
eine im Bohrloch (11) positionierte Tauchpumpe (30) und
einen Hydraulikmotor (30HM), der operativ mit der Tauchpumpe (30) gekoppelt ist,
dadurch gekennzeichnet, dass das System weiterhin Folgendes aufweist:
eine Druckerhöhungspumpe (102), die auf oder nahe einem Boden der Unterwasserumgebung
positioniert ist und geeignet ist, um ein Kohlenwasserstofffluid (82) aus dem Produktionsauslass
aufzunehmen,
und
ein Ventil (112), das in Fluidverbindung mit einem Auslass der Druckerhöhungspumpe
(102) steht und geeignet ist, um ein unter Druck stehendes Kohlenwasserstofffluid
(82) aus dem Auslass der Druckerhöhungspumpe (102) aufzunehmen und eine Menge des
unter Druck stehenden Kohlenwasserstofffluids (82) dem Hydraulikmotor (30HM) zuzuführen.
7. System nach Anspruch 6, wobei der Hydraulikmotor (30HM) geeignet ist, um vom unter
Druck stehenden Kohlenwasserstofffluid (82) angetrieben zu werden und wobei der Hydraulikmotor
(30HM) ferner geeignet ist, um die Tauchpumpe (30) anzutreiben.
8. System nach Anspruch 7, ferner aufweisend eine Drosselvorrichtung, die zwischen dem
Ventil (112) und der Tauchpumpe (30) positioniert ist, wobei die Drosselvorrichtung
geeignet ist, um entweder eine Durchflussmenge oder einen Druck der durch das Ventil
(112) zum Hydraulikmotor (30HM) zugeführten Menge an unter Druck stehendem Kohlenwasserstofffluid
(82) zu regeln.
9. System (10D, 10E), das sich in einer Unterwasserumgebung befindet, aufweisend:
ein über ein Bohrloch (11) positioniertes Eruptionskreuz (20), wobei das Eruptionskreuz
(20) einen Produktionsauslass (20A) hat,
eine im Bohrloch (11) positionierte Tauchpumpe (30),
ein Hydraulikmotor (30HM), der operativ mit der Tauchpumpe (30) gekoppelt ist,
und
eine Druckfluid-Versorgungspumpe (118), die auf oder nahe einem Boden der Unterwasserumgebung
positioniert ist, wobei die Druckfluid-Versorgungspumpe (118) in Fluidverbindung mit
dem Hydraulikmotor (30HM) steht,
dadurch gekennzeichnet, dass das System weiterhin Folgendes aufweist:
eine Druckerhöhungspumpe (102), die geeignet ist, um ein Kohlenwasserstofffluid (82)
aus dem Produktionsauslass (20A) aufzunehmen, und
eine Turbine (116), aufweisend eine Welle (116S), die operativ mit der Druckfluid-Versorgungspumpe
(118) gekoppelt ist, wobei die Turbine (116) in Fluidverbindung mit einem Auslass
der Druckerhöhungspumpe (102) steht und geeignet ist, um ein unter Druck stehendes
Kohlenwasserstofffluid (82) aus dem Auslass der Druckerhöhungspumpe (102) aufzunehmen,
wobei die Welle (116S) geeignet ist, um durch das unter Druck stehende Kohlenwasserstofffluid
(82) gedreht zu werden, und wobei die Welle (116S) ferner geeignet ist, um die Druckfluid-Versorgungspumpe
(118) mittels Rotation der Welle (116S) anzutreiben.
10. System nach Anspruch 9, wobei die Druckfluid-Versorgungspumpe (118) ein geschlossenes
Kreislaufpumpsystem (130) aufweist, wobei das geschlossene Kreislaufpumpsystem (130)
ferner einen Fluidvorratsbehälter (134) aufweist, der in Fluidverbindung mit einem
Auslass des Hydraulikmotors (30HM) und einer Einlassöffnung der Druckfluid-Versorgungspumpe
(118) steht.
11. System nach Anspruch 9, wobei ein Fluidausstoß (70) aus der Druckfluidpumpe (118)
geeignet ist, um den Hydraulikmotor (30HM) anzutreiben, wobei der Hydraulikmotor (30HM)
geeignet ist, um die Tauchpumpe (30) anzutreiben.
12. System nach einem der Ansprüche 1, 6 oder 9, wobei die Druckerhöhungspumpe (102) eine
Mehrphasenpumpe ist.
13. System nach Anspruch 1, 6 oder 9, wobei die Druckerhöhungspumpe (102) so bemessen
ist, dass sie allein geeignet ist, um einen Druck eines Kohlenwasserstofffluids (82)
so zu erhöhen, dass das Kohlenwasserstofffluid (82) von einem Boden der Unterwasserumgebung
zu einer Oberfläche der Unterwasserumgebung fließen kann.
14. System nach Anspruch 4 oder Anspruch 9, wobei die Druckfluid-Versorgungspumpe (106,
118) in einem offenen Kreislaufsystem positioniert ist.
15. System nach Anspruch 4 oder Anspruch 9,
wobei die Druckfluid-Versorgungspumpe (106, 118) entweder eine Kreiselpumpe oder eine
Verdrängerpumpe ist und/oder
wobei die Druckfluid-Versorgungspumpe (106, 118) eine Einphasenpumpe ist.
1. Système (10A, 10B) situé dans un environnement sous-marin, comprenant :
un arbre de production (20) disposé au-dessus d'un puits (11), ledit arbre de production
(20) comportant une sortie (20A) de production ;
une pompe submersible (30) disposée dans ledit puits (11), et
un moteur hydraulique (30HM) couplé de manière fonctionnelle à ladite pompe submersible
(30),
caractérisé en ce que le système comprend en outre :
une pompe de surpression (102) disposée au fond dudit environnement sous-marin, ou
à proximité de ce dernier, et conçue pour recevoir un fluide (82) d'hydrocarbure de
ladite sortie de production ; et
un séparateur (106) conçu pour recevoir un fluide (82) d'hydrocarbure sous pression
d'une sortie de ladite pompe de surpression (102) et dans lequel ledit séparateur
(106) comprend une sortie de fluide en communication fluidique avec ledit moteur hydraulique
(30HM).
2. Système selon la revendication 1, dans lequel ledit moteur hydraulique (30HM) est
conçu pour être entraîné par ledit fluide (82) d'hydrocarbure sous pression et dans
lequel ledit moteur hydraulique (30HM) est en outre conçu pour entraîner ladite pompe
submersible (30).
3. Système selon la revendication 2, comprenant en outre une duse disposée entre ledit
séparateur (106) et ladite pompe submersible (30), dans lequel ladite duse est conçue
pour réguler un écoulement et/ou une pression de ladite partie dudit fluide (82) d'hydrocarbure
sous pression dirigée vers ledit moteur hydraulique (30HM) par ledit séparateur (106).
4. Système selon les revendications 1 à 3, comprenant en outre une pompe d'alimentation
en fluide sous pression (104) disposée à l'intérieur dudit environnement sous-marin,
dans lequel ladite pompe d'alimentation en fluide sous pression (104) est en communication
fluidique avec une sortie dudit séparateur (106) et avec ledit moteur hydraulique
(30HM).
5. Système selon la revendication 4, dans lequel ladite pompe de surpression (102) est
une pompe à plusieurs phases et ladite pompe d'alimentation en fluide sous pression
(104) est une pompe à une seule phase.
6. Système (10C) situé dans un environnement sous-marin, comprenant :
un arbre de production (20) disposé au-dessus d'un puits (11), ledit arbre de production
(20) comportant une sortie (20A) de production ;
une pompe submersible (30) disposée dans ledit puits (11), et
un moteur hydraulique (30HM) couplé de manière fonctionnelle à ladite pompe submersible
(30), caractérisé en ce que le système comprend en outre :
une pompe de surpression (102) disposée au fond dudit environnement sous-marin, ou
à proximité de ce dernier, et conçue pour recevoir un fluide (82) d'hydrocarbure de
ladite sortie de production ; et
une soupape (112) en communication fluidique avec une sortie de ladite pompe de surpression
(102) et conçue pour recevoir un fluide (82) d'hydrocarbure sous pression de ladite
sortie de ladite pompe de surpression (102) et pour diriger une partie dudit fluide
(82) d'hydrocarbure sous pression vers ledit moteur hydraulique (30HM).
7. Système selon la revendication 6, dans lequel ledit moteur hydraulique (30HM) est
conçu pour être entraîné par ledit fluide (82) d'hydrocarbure sous pression et dans
lequel ledit moteur hydraulique (30HM) est en outre conçu pour entraîner ladite pompe
submersible (30).
8. Système selon la revendication 7, comprenant en outre une duse disposée entre ladite
soupape (112) et ladite pompe submersible (30), dans lequel ladite duse est conçue
pour réguler un écoulement et/ou une pression de ladite partie dudit fluide (82) d'hydrocarbure
sous pression dirigée vers ledit moteur hydraulique (30HM) par ladite soupape (112).
9. Système (10D, 10E) situé dans un environnement sous-marin, comprenant :
un arbre de production (20) disposé au-dessus d'un puits (11), ledit arbre de production
(20) comportant une sortie (20A) de production ;
une pompe submersible (30) disposée dans ledit puits (11) ;
un moteur hydraulique (30HM) couplé de manière fonctionnelle à ladite pompe submersible
(30), et
une pompe d'alimentation en fluide sous pression (118) disposée au fond dudit environnement
sous-marin, ou à proximité de ce dernier, ladite pompe d'alimentation en fluide sous
pression (118) étant en communication fluidique avec ledit moteur hydraulique (30HM)
;
caractérisé en ce que le système comprend en outre :
une pompe de surpression (102) conçue pour recevoir un fluide (82) d'hydrocarbure
de ladite sortie (20A) de production ; et
une turbine (116) comprenant un arbre (116S) couplé de manière fonctionnelle à ladite
pompe d'alimentation en fluide sous pression (118), ladite turbine (116) étant en
communication fluidique avec une sortie de ladite pompe de surpression (102) et étant
conçue pour recevoir un fluide (82) d'hydrocarbure sous pression de ladite sortie
de ladite pompe de surpression (102), dans lequel ledit arbre (116S) est conçu pour
être entraîné en rotation par ledit fluide (82) d'hydrocarbure sous pression, et dans
lequel ledit arbre (116S) est en outre conçu pour entraîner ladite pompe d'alimentation
en fluide sous pression (118) par le biais de la rotation dudit arbre (116S).
10. Système selon la revendication 9, dans lequel ladite pompe d'alimentation en fluide
sous pression (118) comprend un système de pompage en boucle fermée (130), ledit système
de pompage en boucle fermée (130) comprenant en outre un réservoir (134) de fluide
en communication fluidique avec une sortie dudit moteur hydraulique (30HM) et avec
une entrée de ladite pompe d'alimentation en fluide sous pression (118).
11. Système selon la revendication 9, dans lequel une sortie (70) de fluide de ladite
pompe d'alimentation en fluide sous pression (118) est conçue pour entraîner ledit
moteur hydraulique (30HM), ledit moteur hydraulique (30HM) étant conçu pour entraîner
ladite pompe submersible (30).
12. Système selon l'une quelconque des revendications 1, 6 ou 9, dans lequel ladite pompe
de surpression (102) est une pompe à plusieurs phases.
13. Système selon la revendication 1, 6 ou 9, dans lequel ladite pompe de surpression
(102) a une taille telle qu'elle est conçue pour augmenter à elle seule une pression
d'un fluide (82) d'hydrocarbure dans une mesure faisant que le fluide (82) d'hydrocarbure
puisse s'écouler du fond dudit environnement sous-marin vers la surface dudit environnement
sous-marin.
14. Système selon la revendication 4 ou la revendication 9, dans lequel ladite pompe d'alimentation
en fluide sous pression (106, 118) est disposée dans un système de pompage en boucle
fermée.
15. Système selon la revendication 4 ou la revendication 9,
dans lequel ladite pompe d'alimentation en fluide sous pression (106, 118) est une
pompe centrifuge et/ou une pompe volumétrique ; et/ou
dans lequel ladite pompe d'alimentation en fluide sous pression (106, 118) est une
pompe à une seule phase.