TECHNICAL FIELD
[0001] The present invention relates to a lubricant additive and a lubricating oil composition.
BACKGROUND ART
[0002] For various machines represented by internal combustion engines, transmissions and
the like, lubrication is an essential element for improving energy efficiency and
protecting machine parts from wear. A lubricant such as lubricating oil and a grease
reduces friction and wear by forming a lubricating film on a friction surface. For
the purpose of reducing friction and wear even under a condition in which the friction
surface is subjected to a large load and the thickness of the lubricating film is
easily reduced, various load-resistant additives such as: oiliness agents which are
adsorbed on the friction surface to form an oil film (e.g. higher fatty acids such
as oleic acid, and higher alcohol esters) ; organic molybdenum based friction modifiers
which react with the friction surface to form a film (e.g. molybdenum dithiocarbamate
(MoDTC), and molybdenum dithiophosphate (MoDTP)); and friction-reducing agents (e.g.
dithiophosphate (ZnDTP), phosphoric acid ester, and disulfide) are incorporated in
the lubricant.
[0003] Regarding friction-reducing agents, phosphorus compounds such as the above-mentioned
ZnDTP and phosphoric esters are known to show a good performance as friction-reducing
agents. However, for lubrication of internal combustion engines, a new friction-reducing
agent is required which does not contain phosphorus, preferably does not contain phosphorus
or sulfur, in view of inhibiting poisoning of an exhaust gas treatment catalyst.
[0004] Regarding organic molybdenum based friction modifiers, sulfur-containing oil-soluble
organic molybdenum compounds such as the above-mentioned MoDTC and MoDTP are known
to show a good friction reducing effect under a boundary lubricating condition, and
are widely used in combination with oiliness agent based friction modifiers so as
to further improve the friction reducing performance of the lubricating oil. However,
MoDTC contains a metal (ash) component and sulfur, and MoDTP contains ash, sulfur,
and phosphorus. Therefore, it is pointed out that these organic molybdenum based friction
modifiers can be an interfering element in recycling the lubricating oil for example,
or that these organic molybdenum based friction modifiers can badly affect an exhaust
gas purifier in a case where they are used for lubrication of an internal combustion
engine for example. From such viewpoints, it is required to reduce the additive amount
of the organic molybdenum based friction modifier, and at the same time, it is required
to improve the performance of the oiliness agent based friction modifier, especially
to improve the friction reducing performance under boundary lubricating conditions.
Citation List
Patent Literatures
[0005]
Patent Literature 1: Japanese Patent Application Laid-Open No. 2003-021278
Patent Literature 2: Japanese Patent Application Laid-Open No. 2006-089575
Patent Literature 3: Japanese Patent Application Laid-Open No. 2007-186698
Patent Literature 4: Japanese Patent Application Laid-Open No. 2009-221307
SUMMARY OF INVENTION
Technical Problem
[0006] As lubricant components not including phosphorus or sulfur, inorganic solid lubricant
components such as a graphite powder and a hexagonal boron nitride powder (h-BN) are
known (Patent Literature 1), and a grease composition containing such an inorganic
solid lubricant component is also suggested (Patent Literatures 2 to 4). Each of these
inorganic solid lubricant components microscopically has a layered structure, and
interaction between adjacent layers is weak. Therefore, it is considered that the
adjacent layers easily change their relative positions when being subjected to a shearing
force at the friction surface, thereby showing a lubricating effect.
[0007] However, since these inorganic solid lubricant components do not have solubility
or dispersibility, these inorganic solid lubricant components precipitate when incorporated
in a base oil as additive agents, which causes a serious problem of unevenness. Therefore,
it is extremely difficult to incorporate the inorganic solid lubricant components
in ordinary liquid lubricants represented by lubricating oil for internal combustion
engines. Greases (semisolid lubricant) disclosed in Patent Literatures 2 to 4 are
considered not to suffer problems in practical use, since the inorganic solid lubricant
component is held by a thickener in the greases. However, in view of improving microscopic
uniformity, ease of mixing, and the like, it is preferable for a component incorporated
in a grease composition to have solubility in the base oil.
[0008] A first object of the present invention is to provide a lubricant additive which
has solubility in a base oil, does not include phosphorus or sulfur, and has a friction-reducing
performance, and to provide a lubricating oil composition including the lubricant
additive.
[0009] A second object of the present invention is to provide a lubricating oil composition
which includes an oiliness agent based friction modifier and shows improved friction
reducing performance under boundary lubricating conditions, with suppressed increase
of phosphorus and sulfur content.
Solution to Problem
[0010] The inventor of the present invention has found that a compound having a BN six-membered
ring as its basic skeleton, which is a smallest unit forming one layer of hexagonal
boron nitride (h-BN), i.e. a borazine compound has both solubility and anti-friction
performance, and improves the friction reducing performance of the lubricating oil
composition containing an oiliness agent based friction modifier (ashless friction
modifier) having a nitrogen atom in a polar group.
[0011] A first aspect of the present invention is a lubricant additive including a borazine
compound represented by the following general formula (1), which achieves the first
object.

(In the formula (1), R
1, R
3, and R
5 are each independently hydrogen, a C1 to C30 hydrocarbyl group, or a C1 to C30 hydrocarbyl
group comprising a heteroatom other than sulfur and phosphorus; and R
2, R
4, and R
6 are each independently hydrogen, a C1 to C30 hydrocarbyl group, or a C1 to C30 hydrocarbyl
group including oxygen or boron or nitrogen.).
[0012] In the present application, "or" means a logical sum unless otherwise noted. In the
present invention, the "heteroatom" is interpreted in a broad sense, and means elements
other than carbon and hydrogen. It should be noted that a noble gas is not included
in the "heteroatom".
[0013] Regarding R
1, R
3, and R
5, a "C1 to C30 hydrocarbyl group including oxygen or boron or nitrogen" can be given
as one preferable embodiment of the above-mentioned "C1 to C30 hydrocarbyl group including
a heteroatom other than sulfur and phosphorus".
[0014] Regarding R
1, R
3, and R
5, a "C1 to C30 hydrocarbyl group including oxygen or boron" can be given as another
preferable embodiment of the above-mentioned "C1 to C30 hydrocarbyl group including
a heteroatom other than sulfur and phosphorus".
[0015] In one preferable embodiment of the lubricant additive according to the first aspect
of the present invention, in the above formula (1), R
1, R
3, and R
5 are the same groups and R
2, R
4, and R
6 are the same groups. Such an embodiment allows easy production of the borazine compound.
[0016] A second aspect of the present invention is a lubricating oil composition including
(A) a lubricating base oil, and (B) the lubricant additive according to the first
aspect of the present invention, which achieves the first object.
[0017] A third aspect of the present invention is a lubricating oil composition including
(A) the lubricating base oil, (B) the lubricant additive according to the first aspect
of the present invention, and (C) a friction modifier represented by the following
formula (2), which achieves the second object.

(In the formula (2), p is 0 or 1; q is 0 or 1; r is 0 or 1; R
7 is a hydrocarbyl group having no less than 8 carbon atoms; and R
8, R
9 and R
10 are each independently hydrogen or a C1 to C4 hydrocarbyl group.).
[0018] In one preferable embodiment of the lubricating oil composition according to the
third aspect of the present invention, in the formula (2), at least R
9 and R
10 are hydrogen and where p and q are 1, R
8, R
9, and R
10 are hydrogen. Such an embodiment makes it possible to increase adsorption ability
to the friction surface, whereby it becomes easy to increase the friction-reducing
effect.
[0019] One preferable embodiment of the lubricating oil composition according to the second
or third aspect of the present invention further includes one or more selected from
the group consisting of an ashless dispersant, an antioxidant, a friction modifier,
a friction-reducing agent, a metallic detergent, a viscosity index improver, a pour
point depressant, a corrosion inhibitor, an anti-rust agent, an anti-emulsifier, a
metal deactivator, a defoamer, and a coloring agent.
[0020] The lubricating oil composition according to the second or third aspect of the present
invention can be preferably used for lubrication of internal combustion engines.
Advantageous Effect of Invention
[0021] According to the first aspect of the present invention, it is possible to provide
a lubricant additive having solubility in a base oil, not including phosphorus or
sulfur, and having a friction-reducing performance.
[0022] According to the second aspect of the present invention, by containing the lubricant
additive according to the first aspect of the present invention, it is possible to
provide a lubricating oil composition which has improved friction-reducing performance,
with suppressed increase of phosphorus and sulfur content.
[0023] According to the third aspect of the present invention, it is possible to provide
a lubricating oil composition which contains an oiliness agent based friction modifier
and which has further improved friction reducing performance under boundary lubricating
conditions, with suppressed increase of phosphorus and sulfur content.
DESCRIPTION OF EMBODIMENTS
[0024] Hereinafter, the present invention will be described in detail. It should be noted
that, unless otherwise noted, "A to B" regarding numerical values A and B means "A
or more and B or less". In cases where the unit of the numerical value A is omitted,
the unit given to the numerical value B is applied to the numerical value A.
<1. Lubricant additive>
[0025] The lubricant additive according to the first aspect of the present invention will
be described.
(Borazine compound)
[0026] The lubricant additive of the present invention includes a borazine compound represented
by the following general formula (1).

[0027] In the formula (1), R
1, R
3, and R
5 that are substituents on nitrogen atoms are each independently hydrogen, a C1 to
C30 hydrocarbyl group, or a C1 to C30 hydrocarbyl group including a heteroatom other
than sulfur and phosphorus.
[0028] Here, examples of the C1 to C30 hydrocarbyl group include, specifically, alkyl group
which may be cycloalkyl group or alkylcycloalkyl group, alkenyl group in which double
bond(s) may be in any position), aryl group, alkylaryl group, arylalkyl group, and
the like.
[0029] Examples of the above cycloalkyl group include C5 to C7 cycloalkyl groups such as
cyclopentyl group, cyclohexyl group, and cycloheptyl group. In the above alkylcycloalkyl
group, alkyl substitution may be in any position of the cycloalkyl group.
[0030] Examples of the above aryl group include phenyl group, naphthyl group, and the like.
In the above alkylaryl group and arylalkyl group, alkyl substitution may be in any
position of the aryl group.
[0031] The above "C1 to C30 hydrocarbyl group including a heteroatom other than sulfur and
phosphorus" means a C1 to C30 hydrocarbyl group functionalized to include a heteroatom
other than sulfur and phosphorus. Examples of the hydrocarbyl group include the hydrocarbyl
groups as above. As examples of the above "heteroatom other than sulfur and phosphorus",
nonmetal typical elements other than phosphorus, sulfur, and noble gases can be given.
Among them, oxygen O, boron B, nitrogen N, silicon Si, and halogen (fluorine F, chlorine
Cl, bromine Br, and iodine I) can be given as preferable examples, and a group containing
one or more of these elements can preferably be employed. It should be noted that,
as the halogen, F and Cl are preferable, and F is more preferable, in view of bond
stability.
[0032] Specific examples of functionalization include functionalization by an ester bond
(alkoxycarbonyl substitution or acyloxy substitution), functionalization by an acyl
group, functionalization by a carboxy group or metal salt thereof, functionalization
by an ether bond (alkoxy substitution), functionalization by a boryl group (e.g. dihydrocarbylboryl
group), functionalization by a borate ester bond (e.g. dialkoxyboroxy substitution),
functionalization by an amino group (e.g. dihydrocarbylamino group), functionalization
by an amide bond (-CO-N< bond) (aminocarbonyl substitution or acylamino substitution),
functionalization by a silyl group (e.g. trihydrocarbylsilyl group), functionalization
by a halogeno group (e.g. fluoro group), and the like.
[0033] As a preferable embodiment of the above "C1 to C30 hydrocarbyl group including a
heteroatom other than sulfur and phosphorus", a "C1 to C30 hydrocarbyl group including
oxygen or boron or nitrogen" can be given. The "C1 to C30 hydrocarbyl group including
oxygen or boron or nitrogen" means a C1 to C30 hydrocarbyl group functionalized to
include oxygen or boron or nitrogen. The above-described hydrocarbyl groups can be
given as the hydrocarbyl group.
[0034] Specific examples of the functionalization in this embodiment include functionalization
by an ester bond (alkoxycarbonyl substitution or acyloxy substitution), functionalization
by an acyl group, functionalization by a carboxy group, functionalization by an ether
bond (alkoxy substitution), functionalization by a boryl group (e.g. dihydrocarbylboryl
group), functionalization by a borate ester bond (e.g. dialkoxyboroxy substitution),
functionalization by an amino group (e.g. dihydrocarbylamino group), functionalization
by an amide bond (-CO-N< bond) (aminocarbonyl substitution or acylamino substitution),
and the like.
[0035] As another preferable embodiment of the above "C1 to C30 hydrocarbyl group including
a heteroatom other than sulfur and phosphorus", a "C1 to C30 hydrocarbyl group including
oxygen or boron" can be given. The "C1 to C30 hydrocarbyl group including oxygen or
boron" means a C1 to C30 hydrocarbyl group functionalized to include oxygen or boron.
The above-described hydrocarbyl groups can be given as the hydrocarbyl group.
[0036] Specific examples of the functionalization in this embodiment include functionalization
by an ester bond (alkoxycarbonyl substitution or acyloxy substitution), functionalization
by an acyl group, functionalization by a carboxy group, functionalization by an ether
bond (alkoxy substitution), functionalization by a boryl group (e.g. dihydrocarbylboryl
group), functionalization by a borate ester bond (e.g. dialkoxyboroxy substitution),
and the like.
[0037] Regarding each of R
1, R
3, and R
5 which is a substituent on nitrogen atom in the above general formula (1), in a case
where it is a group other than hydrogen, its carbon number is preferably 3 or more,
more preferably 6 or more, and preferably 24 or less, more preferably 18 or less,
and still preferably 12 or less.
[0038] In the above general formula (1), R
2, R
9, and R
6 that are substituents on boron atoms are each independently hydrogen, a C1 to C30
hydrocarbyl group, or a C1 to C30 hydrocarbyl group including oxygen or boron or nitrogen.
[0039] Regarding R
2, R
4, and R
6, the C1 to C30 hydrocarbyl group is same as the C1 to C30 hydrocarbyl group described
above regarding R
1, R
3, and R
5.
[0040] The above "C1 to C30 hydrocarbyl group including oxygen or boron or nitrogen" means
a C1 to C30 hydrocarbyl group functionalized to include oxygen or boron or nitrogen.
The hydrocarbyl group described above can be given as the hydrocarbyl group. Examples
of embodiments of the functionalization include functionalization by an ester bond
(alkoxycarbonyl substitution or acyloxy substitution), functionalization by a carboxy
group, functionalization by an ether bond (alkoxy substitution), functionalization
by a boryl group (e.g. dihydrocarboryl group), functionalization by a borate ester
bond (e.g. dialkoxyboroxy substitution), functionalization by an amino group (e.g.
dihydrocarbylamino group), functionalization by an amide bond (-CO-N< bond) (aminocarbonyl
substitution or acylamino substitution), and the like.
[0041] Regarding each of R
2, R
4, and R
6 which is a substituent on boron atom in the above general formula (1), if it is a
group other than hydrogen, the carbon number thereof is preferably 3 or more, more
preferably 6 or more, and preferably 24 or less, more preferably 18 or less, and still
preferably 12 or less.
[0042] In view of reducing volatility of the borazine compound, preferably one or more of
the six substituents R
1 to R
6 in the above general formula (1) are groups other than hydrogen, more preferably
two or more are groups other than hydrogen, and especially preferably three or more
are groups other than hydrogen.
[0043] In addition, in view of easy production of the borazine compound, R
1, R
3, and R
5 that are substituents on nitrogen atoms are preferably the same groups in the above
general formula (1). From the same viewpoint, R
2, R
4, and R
6 that are substituents on boron atoms are preferably the same groups in the above
formula (1).
[0044] As the borazine compound satisfying these requirements, a borazine compound in which
all of the substituents (R
1, R
3, and R
5) on nitrogen, or all of the substituents (R
2, R
4, and R
6) on boron, or both of them (all of R
1 to R
6) are groups other than hydrogen in the above general formula (1) is especially preferably
employed.
[0045] In the lubricant additive of the present invention, one borazine compound represented
by the above formula (1) may be used alone, or two or more borazine compound represented
by the above formula (1) may be used in combination.
(Production of borazine compound)
[0046] The method of producing the borazine compound represented by the above formula (1)
is not particularly limited, and a known synthetic method can be adequately employed.
For the sake of ease of explanation, a case where R
1, R
3, and R
5 that are substituents on nitrogen atoms are the same groups, and R
2, R
4, and R
6 that are substituents on boron atoms are the same groups is mainly described as an
example. In this case, the substitution pattern of the borazine compound represented
by the above general formula (1) can be classified in the following patterns (I) to
(VI).
- (I) N-hydrogen or aliphatic substitution, B-hydrogen;
- (II) N-hydrogen or aliphatic substitution, B-aliphatic substitution;
- (III) N-hydrogen or aliphatic substitution, B-aromatic substitution;
- (IV) N-aromatic substitution, B-hydrogen;
- (V) N-aromatic substitution, B-aromatic substitution;
- (VI) N-aromatic substitution, B-aliphatic substitution Hereinafter, examples of the
synthetic method will be described for each of the patterns (I) to (VI).
(Production of borazine compound: (I) N-hydrogen or aliphatic substitution, B-hydrogen)
[0047] In a case where R
1 = R
3 = R
5 = hydrogen or an aliphatic group, and R
2 = R
4 = R
6 = hydrogen in the general formula (1), for example as shown by the following formula
(3), the borazine compound can be synthesized by a method of reacting an alkali borohydride
ABH
4 (A is an alkali metal) such as sodium borohydride and an ammonium halide RNH
3X (X is a halogen; R may have a cyclic structure (e.g. a cycloalkyl group), may have
a double bond, may be substituted by an aromatic group (e. g. an arylalkyl group),
and may be hydrogen) such as alkylammonium chloride in a solvent. Details such as
the reaction conditions in the method are disclosed for example in
JP 2008-201729 A.

[0048] For another example, as shown in the following formula (4), the borazine compound
also can be synthesized by a method of reacting a borane (BH
3) complex such as borane-tetrahydrofuran complex or diborane (B
2H
6) and a nitrile RCN (R is an aliphatic group (which may have a cyclic structure, and
may have a double bond) or an aromatic group) in a solvent. Details such as the reaction
conditions in the method are disclosed for example in
JP 2010-173945 A.

[0049] For another example, the borazine compound can be synthesized by a method of: synthesizing
a trichloroborazine compound by reacting trichloroborane BCl
3 and an ammonium halide RNH
3X (X is a halogen; R may have a cyclic structure (e.g. a cycloalkyl group), may have
a double bond, may be substituted by an aromatic group (e.g. an arylalkyl group),
and may be hydrogen) such as alkylammonium chloride in a solvent as shown in the following
formula (5); and thereafter reducing the trichloroborazine compound by sodium borohydride
as shown in the following formula (6). Details of the reaction of the first step (formula
(5)) such as the reaction conditions are disclosed for example in
JP 2005-112723 A and
JP 2005-104869 A. The reaction of the second step (formula (6)) is well known.

(Production of borazine compound: (II) N-hydrogen or aliphatic substitution, B-aliphatic
substitution)
[0050] In a case where R
1 = R
3 = R
5 = hydrogen or an aliphatic group, and R
2 = R
4 = R
6 = an aliphatic group in the above general formula (1), for example, the borazine
compound may be synthesized by a method of: synthesizing a trichloroborazine compound
by reacting trichloroborane BCl
3 and an ammonium halide RNH
3X such as alkylammonium chloride in a solvent as already described referring to the
formula (5) ; and thereafter reacting the trichloroborazine compound and an aliphatic
Grignard reagent R' MgX (X is a halogen; R' may have a cyclic structure (e.g. a cycloalkyl
group), may have a double bond, and may be substituted by an aromatic group (e.g.
an arylalkyl group)) as shown in the following formula (7). Details such as the reaction
conditions in the method are disclosed for example in
JP 2005-053854 A,
JP 2005-104869 A, and
JP 2005-112723 A.

[0051] For another example, the borazine compound can be synthesized by a method of successively
reacting the above-described borazine compound of (I) N-hydrogen or aliphatic substitution
and B-hydrogen, and an alkene compound in two steps, under presence of a catalyst
(e.g. RhCl (PPh
3)
3) (following formula (8)). Details such as the catalyst and the reaction conditions
in the method are disclosed for example in
JP 2010-037789 A.

(Production of borazine compound: (III) N-hydrogen or aliphatic substitution, B-aromatic
substitution)
[0052] In a case where R
1 = R
3 = R
5 = hydrogen or an aliphatic group, and R
2 = R
4 = R
6 = an aromatic group in the above general formula (1), the borazine compound can be
synthesized for example by a method of reacting the above-described borazine compound
of (I) N-hydrogen or aliphatic substitution, B-hydrogen and an aryl Grignard reagent
(following formula (9)). Details such as the reaction conditions in the method are
disclosed for example in
J. Am. Chem. Soc., 1959, 81, 582-586.

[0053] For another example, the borazine compound can be synthesized by a method of reacting
the above-described borazine compound of (I) N-hydrogen or aliphatic substitution,
B-hydrogen and an aryl halide ArX (X is a halogen; Ar is an aryl group which may be
substituted by an alkyl group and the like), under presence of a catalyst (e.g. PdCl
2(PPh
3)
2) (following formula (10)). Details such as the catalyst and reaction conditions in
the method are disclosed for example in
JP 2010-280637 A.

(Production of borazine compound: (IV) N-aromatic substitution, B-hydrogen)
[0054] In a case where R
1 = R
3 = R
5 = an aromatic group, and R
2 = R
4 = R
6 = hydrogen in the above general formula (1), the borazine compound can be synthesized
for example by a method of: synthesizing a trihaloborazine compound by reacting a
trihaloborane such as trichloroborane BCl
3 and an arylamine ArNH
2 (Ar is an aryl group which may be substituted by an alkyl group and the like) as
shown in the following formula (11); and thereafter reducing the trihaloborazine compound
by sodium borohydride as shown in the following formula (12). Details of the reaction
of the first step (formula (11)) such as the reaction conditions are disclosed for
example in
JP 2005-170857 A. The reaction of the second step (formula (12)) is well known.

(Production of borazine compound: (V) N-aromatic substitution, B-aromatic substitution)
[0055] In a case where R
1 = R
3 = R
5 = an aromatic group, and R
2 = R
4 = R
6 = an aromatic group in the above general formula (1), the borazine compound can be
synthesized for example by a method of: synthesizing a trihaloborazine compound by
reacting a trihaloboran such as trichloroborane BCl
3 and an arylamine ArNH
2 as described above referring to the formula (11); and thereafter reacting the trihaloborazine
compound and an organometallic compound formed by lithiation or transformation into
a Grignard reagent of an aryl halide Ar' Y (Y is halogen; Ar' is an aryl group which
may be substituted by an alkyl group and the like), as shown in the following formula
(13). Details such as the reaction conditions in the method are disclosed for example
in
JP 2005-170857 A.

(Production of borazine compound: (VI) N-aromatic substitution, B-aliphatic substitution)
[0056] In a case where R
1 = R
3 = R
5 = an aromatic group, and R
2 = R
4 = R
6 = an aliphatic group in the above general formula (1), the borazine compound can
be synthesized for example by a method of: synthesizing a trihaloborazine compound
by reacting a trihaloborane such as trichloroborane BCl
3 and arylamine ArNH
2 as described above referring to the formula (11); and thereafter reacting an aliphatic
Grignard reagent R'MgX and the trihaloborazine compound (following formula (14)),
as described above referring to the formula (7).

(Production of borazine compound: other cases)
[0057] In the above explanation regarding the production method of the borazine compound,
embodiments where substituents on nitrogen atoms R
1, R
3 and R
5 are the same groups, and substituents on boron atoms R
2, R
4, and R
6 are the same groups in the above general formula (1) have been explained as examples.
However, the borazine compound which can be employed in the present invention is not
limited to these embodiments. Borazine compounds having a substitution pattern in
which substituents on nitrogen atoms R
1, R
3, and R
5 are different from each other, or in which substituents on boron atoms R
2, R
4, and R
6 are different from each other may also be employed, and such borazine compounds can
also be synthesized. It is possible to synthesize the borazine compound having a substitution
pattern in which substituents on nitrogen atoms R
1, R
3, and R
5 are different from each other, the borazine compound having a substitution pattern
in which substituents on boron atoms R
2, R
4, and R
6 are different from each other, or the borazine compound having both substitution
patterns, for example by: employing two or more ammonium salts or amines in combination
as nitrogen sources of the borazine structure; employing two or more organometallic
reagent for introducing substituents on boron atoms of the borazine structure in combination;
adequately adjusting the stoichiometric relationship between the B-unsubstituted borazine
and the Grignard reagent in the reaction of the formula (9); employing different alkene
compounds in the first step and the second step in the reaction of the formula (8),
and the like.
[0058] It is also possible to proceed the synthesis with the functional group of the substituent
protected by an appropriate protecting group, and deprotect them after introducing
all substituents. Introduction and deprotection of protective groups can be carried
out by a known method. It is also possible to introduce all substituents and thereafter
transform functional groups of the substituents to other functional groups by known
synthetic methods.
(Use application)
[0059] The lubricant additive of the present invention has solubility in a base oil. Therefore,
it can be incorporated in both of a lubricating oil (fluid lubricant) and a grease
(semisolid lubricant), to improve friction-reducing effect of the lubricants. In a
case where the lubricant additive is contained in a lubricating oil, the content thereof
can be for example in a range of 0.01 to 5.0 mass%, as a content of the borazine compound
represented by the above general formula (1) on the basis of the total amount of the
lubricating oil composition as 100 mass%. In a case where the lubricant additive is
contained in a grease, as the content thereof, for example a range of 0.1 to 10.0
mass% can be given as the content of the borazine compound represented by the above
general formula (1) on the basis of the total amount of the grease composition as
100 mass%.
[0060] In addition, by incorporating the lubricant additive of the present invention in
a lubricating oil (e.g. lubricating oil for internal combustion engines), it is possible
to improve not only a friction-reducing property of the lubricating oil but also high-temperature
detergency. Conventional friction-reducing agents used in lubricating oils do not
have a high-temperature detergent property. Therefore, the lubricant additive of the
present invention can be preferably used for lubrication of machines whose metal parts
are exposed to a high temperature (e.g. internal combustion engines).
[0061] The principle of the lubricant additive of the present invention to increase the
high-temperature detergency has not been fully clarified. However, the inventor of
the present invention presumes as follows. That is, in a borazine ring, B atoms and
N atoms are alternately arranged to form a 6-membered ring, and polarization of B-N
bonds makes three partial positive charges and three partial negative charges form
an electric multipole. This particular electric multipole structure shows a good affinity
with a highly polar sludge. On the other hand, the borazine ring structure itself
has no polarity as a whole. Therefore, the lubricant additive shows a good affinity
with the base oil as well. As a result, the lubricant additive exhibits a deterging
effect even under a high-temperature condition.
<2. Lubricating oil composition (second aspect of present invention)>
[0062] The lubricating oil composition according to the second aspect of the present invention
will be described. The lubricating oil composition according to the second aspect
of the present invention includes (A) a lubricating base oil, (B) the lubricant additive
according to the first aspect of the present invention (hereinafter may be referred
to as "borazine-based additive").
((A) lubricating base oil)
[0063] The lubricating base oil in the lubricating oil composition of the present invention
is not particularly limited, and a mineral base oil or a synthetic base oil used for
a general lubricating oil can be employed.
[0064] Specific examples of the mineral base oil include: a product made by purifying a
lubricating oil fraction obtained by vacuum distillation of a residue of atmospheric
distillation of a crude oil, by one or more treatments of solvent deasphalting, solvent
extraction, hydrogenolysis, solvent dewaxing, hydrorefining, and the like; an wax-isomerized
mineral oil; a lubricating oil base oil produced by a method of isomerizing a GTL
WAX (Gas To Liquid wax) produced for example by Fisher-Tropsh process, and the like.
[0065] Examples of the synthetic base oil include: a poly α-olefin such as 1-octene oligomer
and 1-decene oligomer, and hydrogenation product thereof; isobutene oligomer and hydrogenation
product thereof; paraffin; alkylbenzene; alkylnaphtalene; diesters such as ditridecyl
glutarate, di (2-ethylhexyl) adipate, diisodecyl adipate, ditridecyl adipate, and
di(2-ethylhexyl) sebacate; polyol esters such as trimethylolpropane caprylate, trimethylolpropan
pelargonate, pentaerythritol 2-ethylhexanoate, and pentaerythritol pelargonate; polyoxyalkyleneglycol;
dialkyldiphenyl ether; and polyphenyl ether. In addition, aromatic synthetic oils
such as alkylnaphthalene, alkylbenzene, and aromatic ester, and mixture thereof can
be given as exemples.
[0066] In the lubricating oil composition of the present invention, a mineral base oil,
a synthetic base oil, or any mixture of two or more lubricating oils selected therefrom
and the like may be employed as the lubricating base oil. One or more mineral base
oil, one or more synthetic base oil, a mixture oil of one or more mineral base oil
and one or more synthetic base oil, and the like can be given as examples.
[0067] Kinematic viscosity, NOACK evaporation loss, and viscosity index of the lubricating
base oil in the lubricating oil composition of the present invention may be adequately
determined depending on the purpose of use of the lubricating oil composition. For
example, in a case where the lubricating oil composition is used for internal combustion
engines, the kinematic viscosity of the lubricating base oil at 100 °C may be 3.0
to 16.3 mm
2/s for example. Alternatively, for example in a case where the lubricating oil composition
is used for transmissions, the kinematic viscosity of the lubricating base oil at
100°C may be 3.5 to 25.0 mm
2/s for example.
((B) Borazine-based additive)
[0068] Details of the borazine-based additive have been already described above. The content
of the borazine-based additive in the lubricating oil composition of the present invention
is not particularly limited. As the content of the borazine composition represented
by the above general formula (1), it is normally 0.01 mass% or more, preferably 0.05
mass% or more, and especially preferably 0.1 mass% or more, and normally 5.0 mass%
or less, preferably 3.0 mass% or less, and especially preferably 1.0 mass% or less,
on the basis of the total amount of the composition.
<3. Lubricating oil composition (third aspect of present invention)>
[0069] The lubricating oil composition according to the third aspect of the present invention
will be described. The lubricating oil composition according to the third aspect of
the present invention includes (A) the lubricating base oil, (B) the borazine-based
additive, and (C) a friction modifier represented by the following general formula
(2). The (A) lubricating base oil and the (B) borazine-base additive, and the contents
thereof are same as in the lubricating oil composition according to the second aspect
of the present invention.
((C) Friction modifier)
[0070]

[0071] In the general formula (2), p is 0 or 1. When p = 0, the general formula (2) represents
an amine compound.
[0072] When p = 0, q is 0 or 1. When p = 1 and q = 0, the general formula (2) represents
an amide compound.
[0073] When p = 1 and q = 1, r is 0 or 1. When p = 1, q = 1, and r = 0, the general formula
(2) represents a urea compound. When p = 1, q = 1, and r = 1, the general formula
(2) represents a ureide compound.
[0074] In the general formula (2), R
7 is a hydrocarbyl group having no less than 8 carbon atoms. The carbon number of R
7 is preferably no less than 10, more preferably no less than 12; and preferably no
more than 30, and more preferably no more than 24.
[0075] Specific examples of the hydrocarbyl group having no less than 8 carbon atoms include
an alkyl group (which may be substituted by cycloalkyl group), alkylcycloalkyl group,
alkenyl group (double bond (s) may be in any position), aryl group, alkylaryl group,
arylalkyl group, and the like.
[0076] Examples of the cycloalkyl group include a cycloalkyl group having 5 to 7 carbon
atoms, such as a cyclopentyl group, cyclohexyl group, and cycloheptyl group. Alkyl
substitution of the cycloalkyl group may be in any position.
[0077] Examples of the aryl group and alkylaryl group include: an alkylphenyl group such
as a xylyl group, ethylphenyl group, propylphenyl group, butylphenyl group, pentylphenyl
group, hexylphenyl group, heptylphenyl group, octylphenyl group, nonylphenyl group,
decylphenyl group, undecylphenyl group, and dodecylphenyl group; and aryl group and
alkylaryl group having no less than 8 carbon atoms such as a substituted or unsubstituted
naphthyl group (preferably the alkyl group is a linear alkyl group; alkyl substitution
of the aryl group may be in any position, and preferably in para position).
[0078] Examples of the arylalkyl group include an arylalkyl group having no less than 8
carbon atoms such as a phenylethyl group, phenylpropyl group, phenylbutyl group, phenylpentyl
group, phenylhexyl group (preferably the alkyl group is a linear alkyl group; aryl
substitution of the alkyl group may be in any position, and preferably in ω position
(opposite chain end from α position).
[0079] The hydrocarbyl group of R
7 is preferably an alkyl group or alkenyl group. When R
7 is an alkenyl group, the alkyl groups between which double bonds are interposed are
preferably linear alkyl groups.
[0080] When R
7 is an alkyl group, R
7 is preferably a linear alkyl group. In view of easy use under a low-temperature condition,
it is more preferable that R
7 is an alkyl group having a methyl group in α position. R
7 being such an alkyl group makes it possible to lower the solidifying point compared
with a case where R
7 is a complete linear alkyl group.
[0081] In the general formula (2), R
8, R
9, and R
10 are each independently hydrogen or a C1 to C4 hydrocarbyl group. Preferably, at least
either one of R
9 and R
10 is hydrogen, and more preferably both R
9 and R
10 are hydrogen. When p = 1 and q = 1 (that is, when R
8 exists), preferably R
8 is hydrogen, and more preferably R
8, R
9, and R
10 are each hydrogen. More hydrogen atoms being the groups other than R
7 increase adsorbability to a friction surface, whereby it becomes easy to increase
friction reducing effect.
[0082] When p = 0 in the general formula (2), the general formula (2) represents an amine
compound. Such an amine compound can be adequately synthesized by a known method.
[0083] When p = 1 and q = 0 in the general formula (2), the general formula (2) represents
an amide compound. Such an amide compound can be adequately synthesized by a known
method such as a condensation reaction of a carboxylic acid and an amine.
[0084] When p = 1, q = 1, and r = 0 in the general formula (2), the general formula (2)
represents a urea compound. A known synthetic method can be employed without particular
limitations as the synthetic method of such a urea compound. For example, a synthetic
method by a condensation reaction of an isocyanate compound and ammonia or an amine
compound, as shown in the following formula (15) can be given.

[0085] A known isocyanate compound can be used without particular limitations as the isocyanate
compound in the above formula (15). Examples of the isocyanate compound which can
be used in the reaction represented by the above formula (15) include an isocyanate
compound in which R
7 is a hydrocarbyl group (preferably an alkyl group or alkenyl group) having no less
than 8 carbon atoms.
[0086] In addition, in the reaction represented by the above formula (15), a known primary
or secondary amine compound or ammonia can be used as a nucleophilic reagent without
particular limitations. Examples of the primary or secondary amine compound which
can be used in the reaction represented by the above formula (15) include an amine
compound having a hydrocarbyl group having 1 to 4 carbon atoms.
[0087] In addition, when p = 1, q = 1, and r = 1 in the general formula (2), the general
formula (2) represents a ureide compound. A known synthetic method can be employed
as the synthetic method of such a ureide compound, without particular limitations.
For example, a synthetic method by a reaction of an acid chloride and urea or a urea
compound represented by the following formula (16) can be given.

[0088] A known acid chloride can be used as the acid chloride in the reaction represented
by the above formula (16), without particular limitations. Examples of the acid chloride
which can be used in the reaction represented by the above formula (16) include a
carboxylic acid chloride in which R
7 is a hydrocarbyl group (preferably an alkyl group or alkenyl group) having no less
than 8 carbon atoms.
[0089] A known urea compound can be used as the urea compound in the reaction represented
by the above formula (16), without particular limitations. Examples of the urea compound
which can be used in the reaction represented by the above formula (16) include urea,
N-methylurea, N-ethylurea, N-tert-butylurea, N,N'-dimethylurea and the like. These
urea compounds can be obtained by a known synthetic method such as a reaction of isocyanate
and ammonia or an amine compound.
[0090] As the (C) component in the lubricating oil composition of the present invention,
an amide compound (p = 1 and q = 0 in the general formula (2)) or a urea compound
(p = 1, q = 1, and r = 0 in the general formula (2)) can be especially preferably
used in view of better friction reducing effect under boundary lubricating conditions.
[0091] It should be noted that, the inventor of the present invention presumes as follows
regarding the reason why the lubricating oil composition of the present invention
exhibits an improved friction reducing performance under boundary lubricating conditions.
That is: an h-BN sheet-like film including boron and nitrogen is formed on a friction
surface by the (B) component which is the borazine compound; the film is protected
by the (C) component which is an ashless friction modifier having a nitrogen atom
in a polar group interacting with the boron atoms of the film; and the ashless friction
modifier ((C) component) itself contributes to the frication reduction effect, whereby
the friction reducing effect is synergistically shown.
(Content)
[0092] The content of the friction modifier represented by the above general formula (2)
in the lubricating oil composition of the present invention is, on the basis of the
total amount of the composition, normally 0.01 mass% or more, preferably 0.05 mass%
or more, and especially preferably 0.1 mass% or more; and normally 10.0 mass% or less,
more preferably 5.0 mass% or less, and especially preferably 3.0 mass% or less.
(Other additives)
[0093] The lubricating oil composition according to the second or third aspect of the present
invention preferably further includes, aside from the above-described lubricating
base oil and the borazine-based additive, one or more selected from the group consisting
of an ashless dispersant, an antioxidant, a friction modifier other than the above
(B) component and (C) component, a friction-reducing agent, a metallic detergent,
a viscosity index improver, a pour point depressant, a corrosion inhibitor, an anti-rust
agent, an anti-emulsifier, a metal deactivator, a defoamer, and a coloring agent.
These additives may be contained in the borazine-based additive together with the
borazine compound represented by the general formula (1).
[0094] As the ashless dispersant, a known ashless dispersant can be used. In a case where
an ashless dispersant is contained in the lubricating oil composition of the present
invention, the content thereof is, on the basis of the total amount of the lubricating
oil composition as 100 mass%, normally 0.01 mass% or more, and preferably 0.1 mass%
or more; and normally 20 mass% or less, and preferably 10 mass% or less.
[0095] As the antioxidant, a known antioxidant can be used. In a case where an antioxidant
is contained in the lubricating oil composition of the present invention, the content
thereof is, on the basis of the total amount of the lubricating oil composition, normally
5.0 mass% or less, preferably 3.0 mass% or less; and preferably 0.1 mass% or more,
and more preferably 0.5 mass% or more.
[0096] As the friction modifier other than the (B) component and (C) component, a known
friction modifier can be used. For example, oiliness agents such as fatty acid esters,
and molybdenum-based friction modifiers such as: sulfur-containing molybdenum complexes
such as molybdenum dithiocarbamate and molybdenum dithiophosphate; sulfur-free organic
molybdenum complexes such as molybdenum-amine complex and molybdenum-succinimide complex;
and molybdenum disulfide, can be given. In a case where these friction modifiers are
included in the lubricating oil composition of the present invention, the content
thereof is, on the basis of the total amount of the lubricating oil composition, normally
0.05 mass% or more, and preferably 0.1 mass% or more; and normally 5 mass% or less.
[0097] As the friction-reducing agent, a known friction-reducing agent can be used. For
example, phosphorus compounds such as (mono, di, or tri-thio) phosphorous or phosphoric
triesters and zinc dithiophosphate, and sulfur-containing compounds such as disulfides,
olefin sulfides, sulfurized fatty oils, and dithiocarbamates can be given. In a case
where these friction-reducing agents are contained in the lubricating oil composition
of the present invention, the content thereof is, on the basis of the total amount
of the lubricating oil composition, normally 0.005 mass% or more and 5 mass% or less.
[0098] As the metallic detergent, a known metallic detergent can be used. For example, alkali
metal sulfonates, alkaline earth metal sulfonates, alkali metal phenates, alkaline
earth metal phenates, alkali metal salicylates, alkaline earth metal salicylates,
and mixture thereof can be given. These metallic detergents may be overbased. In a
case where these metallic detergents are contained in the lubricating oil composition
of the present invention, the content thereof is not particularly limited. In a case
where the lubricating oil composition is for internal combustion engines, the content
thereof is, on the basis of the total amount of the lubricating oil composition, normally
0.01 mass% or more and 5 mass% or less in terms of metal element.
[0099] As the viscosity index improver, a known viscosity index improver can be used. For
example, a so-called non-dispersive viscosity index improver such as a polymer or
copolymer of monomers of one or two or more selected from various methacrylic acid
esters and hydrogenated products thereof, a so-called dispersive viscosity index improver
obtainable by copolymerizing various methacrylic acid esters including a nitrogen
compound, a non-dispersive or dispersive ethylene-α-olefin copolymer and a hydrogenated
product thereof, polyisobutylene and a hydrogenated product thereof, a hydrogenated
product of styrene-diene copolymer, styrene-maleic anhydride ester copolymer, polyalkylstyrene,
and the like can be given. The weight average molecular weight of the viscosity index
improver is, for example in a case where a dispersive or non-dispersive polymetacrylate
is used, normally 5,000 or more and 1,000,000 or less. For example in a case where
polyisobutylene or a hydrogenated product thereof is used for an internal combustion
engine, the number average molecular weight is normally 800 or more and 5,000 or less.
For example in a case where the ethylene-α-olefin copolymer or a hydrogenated product
thereof is used for an internal combustion engine, the number average molecular weight
is 800 or more and 500,000 or less.
[0100] In a case where these viscosity index improvers are contained in the lubricating
oil composition of the present invention, the content thereof is, on the basis of
the total amount of the lubricating oil composition, normally 0.1 mass% or more and
20 mass% or less.
[0101] As the pour point depressant, a known pore point depressant such as a polymethacrylate-based
polymer can be adequately used depending on the property of the lubricating base oil
to be used. In a case where the pour point depressant is contained in the lubricating
oil composition of the present invention, the content thereof is, on the basis of
the total amount of the lubricating oil composition, normally 0.01 to 1 mass%.
[0102] As the corrosion inhibitor, a known corrosion inhibitor such as a benzotriazole-based
compound, tolyltriazole-based compound, thiadiazole-based compound, and imidazole-based
compound can be used. In a case where these corrosion inhibitors are contained in
the lubricating oil composition of the present invention, the content thereof is,
on the basis of the total amount of the lubricating oil composition, normally 0.005
mass% or more and 5 mass% or less.
[0103] As the anti-rust agent, a known anti-rust agent such as a petroleum sulfonate, alkylbenzene
sulfonate, dinonylnaphthalene sulfonate, alknylsuccinic acid ester, and polyhydric
alcohol ester can be used. In a case where these anti-rust agents are contained in
the lubricating oil composition of the present invention, the content thereof is,
on the basis of the total amount of the lubricating oil composition, normally 0. 005
mass% or more and 5 mass% or less.
[0104] As the anti-emulsifier, a known anti-emulsifier such as a polyalkylene glycol nonionic
surfactant such as polyoxyethylene alkyl ether, polyoxyethylene alkyl phenyl ether,
and polyoxyethylene alkyl naphthyl ether can be used. In a case where these anti-emulsifiers
are contained in the lubricating oil composition of the present invention, the content
thereof is, on the basis of the total amount of the lubricating oil composition, normally
0.005 mass% or more and 5 mass% or less.
[0105] As the metal deactivator, a known metal deactivator such as imidazoline, pyrimidine
derivative, alkylthiadiazole, mercaptobenzothiazole, benzotriazole and derivatives
thereof, 1,3,4-thiadiazole polysulfide, 1,3,4-thiadiazolyl-2, 5-bisdialkyl dithiocarbamate,
2-(alkyldithio)benzoimidazole, and β-(o-carboxybenzylthio)propionitrile can be used.
In a case where these metal deactivators are contained in the lubricating oil composition
of the present invention, the content thereof is, on the basis of the total amount
of the lubricating oil composition, normally 0.005 mass% or more and 1 mass% or less.
[0106] As the defoamer, a known defoamer such as a silicone, fluorosilicone, and fluoroalkylether
can be used. In a case where these defoamers are contained in the lubricating oil
composition of the present invention, the content thereof is, on the basis of the
total amount of the lubricating oil composition, normally 0.0005 mass% or more and
1 mass% or less.
[0107] As the coloring agent, a known coloring agent such as an azo compound can be used.
[0108] The lubricating oil composition according to the second aspect of the present invention
has an improved friction-reducing performance by containing the (B) component (the
borazine-based additive); therefore it can be preferably employed for lubrication
of various machines. In addition, it has an improved high-temperature detergency as
described above; therefore, it can be especially preferably used for lubrication of
machines whose metal parts are exposed to a high temperature (e.g. internal combustion
engines). Specifically, it can be especially preferably used for lubrication of internal
combustion engines in which phosphorus and sulfur content and the like that migrates
into the exhaust gas need to be taken into consideration (e.g. internal combustion
engine equipped with an exhaust gas processing apparatus).
[0109] By containing the borazine-based additive as the (B) component in addition to the
(C) component which is the oiliness agent based friction modifier, the lubricating
oil composition according to the third aspect of the present invention has a further
improved friction reducing performance under boundary lubricating conditions, compared
to a case in which the (C) component is contained alone in the lubricating oil composition.
Therefore, the lubricating oil composition according to the third aspect of the present
invention can be preferably employed for lubrication of various machines. Especially,
since the (B) component does not contain sulfur or phosphorus, it is possible to improve
the friction reducing performance under boundary lubricating conditions with suppressed
increase of sulfur and phosphorus content in the lubricating oil composition. Therefore,
it can be especially preferably used for lubrication of internal combustion engines,
specifically for lubrication of internal combustion engines in which sulfur and phosphorus
content and the like that migrates into the exhaust gas are desired to be suppressed
(e.g. internal combustion engine equipped with an exhaust gas processing apparatus).
Examples
[0110] Hereinafter the present invention will be further specifically described with reference
to Examples and Comparative Examples. However, the present invention is not limited
to Examples.
<Example 1 and Comparative Examples 1 and 2>
[0111] As shown in Table 1, the lubricating composition according to the second aspect of
the present invention (Example 1), and lubricating oil compositions for comparison
(Comparative Examples 1 and 2) were each prepared. To all values of amount of components
is applied a unit of mass% (on the basis of the total amount of composition).
[Table 1]
|
Example 1 |
Comparative Example 1 |
Comparative Example 2 |
Base oil |
Group II base oil (*1) |
balance |
100 |
balance |
Additive |
2,4,6-Triphenylborazine (*2) |
0.37 |
- |
- |
ZnDTP (*3) |
- |
- |
1.0 |
Wear scar diameter (mm) |
0.235 |
0.377 |
0.256 |
(*1) Hydrocracked mineral oil, sulfur content: 0.00%, saturates content: 97.9%, kinematic
viscosity at 40°C: 91.1mm2/s, kinematic viscosity at 100°C: 10.5mm2/s, viscosity index: 97
(*2) R1=R3=R5=H and R2=R4=R6=Ph in the general formula (1)
(*3) Primary type |
(Evaluation of friction-reducing performance)
[0112] For each of the lubricating oil compositions of Example 1 and Comparative Examples
1 and 2, friction-reducing performance was evaluated by means of a ball-on-disk reciprocating
friction test machine (SRV friction test machine manufactured by Optimol Instruments,
ball: 12.7 mm of diameter; disk: 24 mm of diameter and 7 mm of thickness, material
of the ball and disk corresponds to SUJ-2), under conditions of a temperature of 100°C,
frequency of 50 Hz, load of 20N, amplitude of 1 mm, and examination time of 30 minutes.
The value of load 20N corresponds to a boundary lubricating condition. The wear scar
diameter of ball after the examination is also shown in Table 1.
[0113] As can be seen from Table 1, the lubricating oil composition of Example 1 which includes
the borazine-based additive of the present invention was able to reduce the wear scar
diameter by approximately 38%, compared to the lubricating oil of Comparative Example
1 consisting of only the base oil. In addition, compared to the lubricating oil composition
of Comparative Example 2 consisting of the base oil and zinc dithiophosphate, the
lubricating oil composition of Example 1 was able to reduce the wear scar diameter
by approximately 8%.
[0114] From the above results, it was shown that the lubricant additive and lubricating
oil composition of the present invention could improve friction-reducing performance.
<Example 2 and Comparative Example 3>
[0115] As shown in Table 2, the lubricating oil composition according to the second aspect
of the present invention (Example 2), and a lubricating oil composition for comparison
(Comparative Example 3) were each prepared. To all values of amount of components
is applied a unit of mass% (on the basis of the total amount of composition).
[Table 2]
|
Example 2 |
Comparative Example 3 |
Base oil |
Group I base oil A (*1) |
balance (*3) |
balance (*3) |
Group I base oil B (*2) |
Additive |
2,4,6-Triphenylborazine (*4) |
0.37 |
- |
Viscosity index improver |
5.3 |
5.3 |
Additive packaqe (*5) |
9.0 |
9.0 |
Kinematic viscosity at 40°C (mm2/s) |
70.2 |
70.2 |
Kinematic viscosity at 100°C (mm2/s) |
10.7 |
10.7 |
Elemental analysis (mass%) |
|
|
B |
0.06 |
0.03 |
Ca |
0.26 |
0.26 |
P |
0.07 |
0.07 |
Zn |
0.08 |
0.08 |
N |
0.1 |
0.05 |
S |
0.43 |
0.43 |
HTT merit (280°C) |
8.5 |
7.5 |
HTT merit (290°C) |
7.5 |
6.5 |
(*1) Solvent refined mineral oil, sulfur content: 0.12%, saturates content: 75%, viscosity
index: 100
(*2) Solvent refined mineral oil, sulfur content: 0.58%, saturates content: 62%, viscosity
index: 97
(*3) Base oil A / Base oil B = 73/27
(*4) R1=R3=R5=H and R2=R4=R6=Ph in the general formula (1)
(*5) Consisting of ZnDTP, metallic detergent, ashless dispersant, antioxidant, and
pour point depressant |
(Evaluation of high-temperature detergency)
[0116] For each of the lubricating oil compositions of Example 2 and Comparative Example
3, high-temperature detergency was evaluated by means of a hot tube test (conforming
to JPI-5S-55 standard). Examinations were carried out at 280°C and 290°C. Results
are also shown in Table 2.
[0117] As can be seen from Table 2, the lubricating oil composition of Example 2 containing
the borazine-based additive of the present invention showed good hot tube merits at
both examination temperatures of 280°C and 290°C, compared to the lubricating oil
composition of the Comparative Example 3 which is same as the Example 2 except that
the borazine-based additive of the present invention is not contained.
[0118] From these results, it was shown that the lubricant additive and lubricating oil
composition according to the present invention could improve high-temperature detergency.
<Examples 3 to 6 and Comparative Examples 4 and 5>
[0119] As shown in Table 3, lubricating oil compositions according to the third aspect of
the present invention (Examples 3 and 4), lubricating oil compositions according to
the second aspect of the present invention but not according to the third aspect of
the present invention (Examples 5 and 6), and lubricating oil compositions for comparison
(Comparative Examples 4 and 5) were each prepared. In Table 3, to all values of amount
of components is applied a unit of mass% (on the basis of the total amount of composition).
[Table 3]
|
Example 3 |
Example 4 |
Example 5 |
Example 6 |
Comparative Example 4 |
Comparative Example 5 |
Base oil |
(A) PAO (*1) |
balance |
balance |
balance |
balance |
balance |
balance |
Additive |
(B) 2,4,6-triphenylborazine (*2) |
0.37 |
0.37 |
0.37 |
0.37 |
- |
- |
(C1) oleylurea (*3) |
0.55 |
- |
- |
- |
0.55 |
- |
(C2) oleylamide (*4) |
- |
1.00 |
- |
- |
- |
1.00 |
(C3) glycerol monooleate |
- |
- |
- |
0.63 |
- |
- |
Friction coefficient |
0.109 |
0.114 |
0.224 |
0.176 |
0.146 |
0.164 |
(*1) Poly α-olefin base oil, kinematic viscosity at 100°C: 1.7 mm2/s
(*2) In the general formula (1), R1=R3=R5=H and R2=R4=R6=Ph
(*3) In the general formula (2), p=1, q=1, r=0, R7= -(CH2)8CH=CH(CH2)7CH3, and R8=R9=R10=H
(*4) In the general formula (2), p=1, q=0, R7= -(CH2)7CH=CH(CH2)7CH3, and R9=R10=H |
(Evaluation of friction reducing performance)
[0120] For each of the lubricating oil compositions of Examples 3 to 6 and Comparative Examples
4 and 5, friction-reducing performance was evaluated by means of a ball-on-disk type
reciprocating friction test machine (SRV friction test machine manufactured by Optimol
Instruments, ball: 12.7 mm of diameter; disk: 24 mm of diameter and 7 mm of thickness,
material of the ball and disk corresponds to SUJ-2). A running-in examination was
carried out for 30 minutes under friction conditions of a temperature of 100 °C, frequency
of 50 Hz, load of 20N, and amplitude of 1 mm; and thereafter, a measurement of friction
coefficient was carried out under friction conditions of a temperature of 100°C, frequency
of 10 Hz, load of 20N, and amplitude of 1 mm. The value of load 20N corresponds to
a boundary lubricating condition. Measurement results of friction coefficient are
also shown in Table 3.
[0121] As can be seen from Table 3, the lubricating oil compositions of Examples 3 and 4
were able to reduce the friction coefficient by approximately 49% or more, compared
to the lubricating oil composition of Example 5 not containing the (C) component.
Compared to the lubricating oil compositions of Example 6 containing glycerol monooleate
which is an oiliness agent based friction modifier which does not fall under the (C)
component, the lubricating oil compositions of Examples 3 and 4 were able to reduce
the friction coefficient by approximately 35% or more. In addition, compared to the
lubricating oil compositions of Comparative Examples 4 and 5 not containing the (B)
component, the lubricating oil compositions of Example 3 and 4 were able to reduce
the friction coefficient by approximately 22% or more.
[0122] From these results, it was shown that the lubricating oil composition according to
the third aspect of the present invention could improve friction reducing performance
under boundary lubricating conditions.