[0001] The invention relates to a fuel preparation process used on power plants for the
preparation for example by milling and drying of pulverous fuel and in particular
carbonaceous fuel such as pulverised coal and to an apparatus embodying the process.
The invention is in particular applied in the context of milling and drying of pulverous
fuel for supply as a fuel source to a thermal power plant. The invention is in particular
applied to the process for fuel milling and drying for lignite power plants or biomass
power plants. Additionally the invention is relevant to waste to energy plants.
[0002] The process aims to improve the standard/conventional process for the preparation
for example by milling and drying of coal for coal power plants.
[0003] The process aims to improve the standard/conventional process for fuel preparation
and drying applied for biomass power plants.
[0004] The process aims to improve the standard/conventional process for fuel preparation
for waste to energy power plants.
[0005] In one conventional approach the mill dries the coal and then the product is directly
transported to the combustion furnace. There are two significant disadvantages that
are present, if the mills (for example fan-beater mills) are used for processing lignite,
that impact significantly the power plant process efficiency.
[0006] Firstly, in such a conventional process the mill dries the fuel and then the product
is directly transported to the combustion furnace. This approach is proven in the
industry. However it has reduced process efficiency because of the water vapour that
has been created by drying the fuel and passed to the combustion furnace. This vapour
increases the Induced Draft (ID) fan power required to extract the flue gas from the
furnace and pass it to the chimney. Secondly, the heat consumed by moisture evaporation
is irreversibly lost.
[0007] In another conventional approach the fuel processed by the mill is held in intermediate
storage silo, from which it is transported to the furnace. In this process arrangement
the water vapour does not enter the furnace, and therefore the plant efficiency is
increased, however the heat consumed by the mill for drying the fuel is still lost.
[0008] Current efforts to improve lignite plant efficiency are focused on pre-drying the
coal, and removing the moisture prior to its introduction to the milling system. Therefore
the plant efficiency is increased by maximum amount at the expense of significant
investment in the drying system. Such systems are present on the market and are tested
on various full size power plants across the world (i.e. WTA or DryFining process
with fluidized bed dryers). The known processes based on fluidised bed dryers require
an additional milling stage to prepare the coal, otherwise the fluidised phenomenon
will not be achieved. This further increases the capital investment of the system.
[0009] US2010/101107A1 describes a method for drying fuels in the form of dust, particularly to be fed to
a gasification process, such as coal, petroleum coke, biological waste, or the like,
wherein the fuel is crushed in a mill and fed to a filter/separator by means of a
propellant and drying gas which has been preheated by a burner, and at least part
of the propellant/drying gas in the circuit is returned to the mill after heating.
[0010] WO2012/069844A2 describes a method for drying fuels in which an inner pipe carries and transports
the fuel and a heating system for example in the form of a hot gas along a concentric
outer pipe heats the surface of the inner pipe and dries the fuel.
[0011] The invention seeks to provide a process methodology that addresses initial problems
and potentially increases plant efficiency whilst limiting and ideally avoiding the
use of capital expensive pre-drying technology.
[0012] In accordance with the invention in a first aspect, a method of preparation of a
fuel to produce a pulverous fuel supply for a combustion apparatus comprising the
combustion chamber of a steam generator is provided in accordance with the claims
appended hereto.
[0013] In accordance with the invention in a second aspect, an apparatus for the preparation
of fuel for a combustion apparatus comprising the combustion chamber of a steam generator
is provided in accordance with the claims appended hereto.
[0014] The apparatus of the second aspect of the invention is an apparatus to implement
the process of the first aspect, and preferred embodiments of each aspect will be
understood from the following discussion.
[0015] The gas phase is used for example to dry and/ or transport and/ or facilitate the
storage of the combined fuel and gas phase. The gas phase becomes laden with water
vapour. The invention separates at least a major part of the water vapour laden gas
phase that has been created by the milling and drying and/ or transport and/ or storage
of the fuel. The water vapour is not passed to the combustion furnace. This avoids
the penalty of increased ID fan power demand. The invention uses a heat exchanger
preferably being a process fluid heat exchanger such as a feed water heat recovery
heat exchanger downstream of the phase separator to effect condensation of vapour
moisture. Latent heat consumed by the drying process is in the preferred case recovered
and transferred to a process fluid for recovery of sensible heat for use in an industrial
process, and in particular is used to preheat feed water. This further increases the
process efficiency.
[0016] In the preferred case the invention is applied to a combined milling and drying apparatus
and method for the milling and drying of coal of high moisture content, and examples
are discussed hereinbelow in such a context. However the skilled person will appreciate
that this invention can be applied to both coal milling and drying systems and other
milling/ fuel preparation and drying systems presenting similar problems so that the
increase of efficiency of a power cycle can be achieved without dedicated pre-drying
facility and the examples will be interpreted and the principles of the invention
understood accordingly.
[0017] In an example combined milling and drying apparatus and method the milled fuel is
dried by a gas supplied in mixture with the fuel to be milled. The gas is at elevated
temperature above ambient and is a mixture of optionally preheated air and flue gas
from a combustion chamber. The method the step of supplying a mixture of fuel and
a gas to a mill comprises the supply of a gas at elevated temperature and the step
of supplying a gas at elevated temperature comprises the supply of a mixture of optionally
preheated air and flue gas from a combustion chamber of a steam generator.
[0018] Preferably an apparatus in accordance with the invention includes a fuel source and
a gas source together configured to supply a mixture of fuel and gas to the mill.
Preferably the gas source is adapted to supply a gas at elevated temperature. For
example the gas source comprises a source of optionally preheated air and a supply
of flue gas from a combustion chamber of a steam generator.
[0019] In accordance with the invention, at least a major part of the water vapour laden
gas phase and of the water vapour laden gas output from the mill that has been created
by the milling and drying process is diverted away as the gas phase supplied to the
heat exchanger, which effects condensation of the water vapour and in the preferred
case thereby recovers at least some of the latent heat from the drying and evaporation
process. In a preferred case substantially all of the water vapour laden gas output
is diverted away as the gas phase supplied to the heat exchanger. In a preferred case
the phase separator is adapted to separate substantially all of the gas output from
the mill into the gas phase.
[0020] A particular virtue of the invention is that it is potentially applicable to a range
of milling technologies. The method of the first aspect of the invention and the apparatus
of the second aspect of the invention includes a milling step or apparatus in which
the fuel is milled to a pulverous state for drying and supply for combustion or storage.
Any suitable mill may be envisaged for use in accordance with the invention to mill
the fuel to a pulverous state, for example including without limitation ball mills,
horizontal and vertical roller mills, beater mills etc.
[0021] In a possible embodiment, the mill comprises a fan beater mill, for example comprising
in familiar manner a housing for receiving fuel to be pulverised, a rotary milling
shaft, a beater formation carried on the shaft to effect pulverising of fuel within
the housing, and an impeller.
[0022] The mill in accordance with the invention may be adapted for direct or indirect supply
of pulverous fuel to a combustion chamber, for example a combustion chamber for a
steam generator such as a boiler for example of a thermal power plant.
[0023] The apparatus and method of the invention is in particular an apparatus and method
for the processing of carbonaceous fuel having relatively high fuel moisture content
prior to milling, for example at least 25%, for example for use in a combustion apparatus.
The apparatus and method of the invention is in particular an apparatus and method
for the processing of low-rank fuel, for example for use in a combustion apparatus.
The invention in particular incorporates a carbonaceous fuel and for example low-rank
fuel drying process and system.
[0024] Low-rank fuels are characterised by higher fuel moisture content (typically 25-60%
or more). To avoid the inefficiencies inherent in combustion of fuel with a high moisture
content, the low-rank fuel is milled to a pulverous state and dried. In a preferred
case, moisture content may be reduced to around 10-20%.
[0025] The present invention relates to the processing by milling and drying, especially
for combustion, of carbonaceous fuel having relatively high moisture content prior
to milling, for example low-rank fuels, which term is used herein to refer to those
fuels, including fuels sometimes called peat, lignites, brown coals or sub-bituminous
coals, or biomass, which have a higher fuel moisture content (typically 25-60% or
more) than bituminous coals. Thus, in the preferred case, the apparatus of the invention
comprises a supply of such fuel for milling to pulverous form, and the method of the
invention comprises the milling of such as required by the combustion furnace.
[0026] Additionally this invention may be applied to waste combustion plants.
[0027] In accordance with the invention a heat exchanger preferably being a process fluid
heat exchanger is fluidly connected to the gas phase conduit downstream of the phase
separator to receive and dry the gas phase. Latent heat consumed by the mill for drying
or otherwise in the gas phase is recovered and transferred to heat the process fluid.
[0028] The process fluid may be a process liquid or air or other gases. The process liquid
may be any liquid or combination of liquids useable for heat exchange, including water,
ammonia, alcohols, hydrocarbons and the like. Preferably, the process liquid is wholly
or substantially water, optionally including one or more additives or other minor
components known in the art.
[0029] The process fluid stream may be heated by any direct or indirect thermal exchange,
method, device, unit or apparatus.
[0030] In a possible embodiment of the present invention, the process fluid is water and/
or steam and is for example water and/ or steam for/ from a steam generator or boiler
of a steam generating process. In a possible embodiment of the present invention,
the process fluid is feedwater for a steam generator. Such a steam generator may be
a boiler, optionally comprising one or more boilers, and optionally including an integral
steam generator economiser known in the art.
[0031] Latent heat consumed by the mill for drying or otherwise in the gas phase is in this
case recovered and used to preheat feed water by means of the heat exchanger.
[0032] Such feedwater may be provided directly or indirectly from a feedwater stream. Preferably,
a portion of such a feedwater stream is provided as the process liquid for the system
of the present invention. Such a portion may be provided as a slip stream of such
a feedwater stream, such a slip stream generally being a minor portion of the full
feedwater stream.
[0033] Thus in such a case the heat exchanger of the apparatus of the invention is preferably
a process fluid heat exchanger and is for example a heat exchanger disposed to exchange
heat with a process fluid and supply the same for use in an industrial process. In
particular the heat exchanger is adapted to supply the process fluid to an industrial
process in such manner as to make use of the sensible heat therein. For example the
process fluid is feedwater for a steam generator and the the process fluid is supplied
in such manner as to make use of the sensible heat recovered in the heat exchanger
is effected in that the sensible heat recovered in the heat exchanger effects preheating
of the feedwater.
[0034] By analogy in the method of the invention the heat exchanger is a process fluid heat
exchanger and the method comprises supply of process fluid to the heat exchanger.
In particular the heat exchanger is a heat exchanger disposed to exchange heat with
a process fluid for use in an industrial process and the method comprises using the
heat exchanger to effect condensation of the water vapour and thereby recover at least
some of the latent heat from the drying process. Preferably the method comprises the
further step of using the process fluid in an industrial process in such manner as
to make use of the sensible heat recovered in the heat exchanger. In a particularly
preferred case the process fluid is feedwater for a steam generator and the step of
using the process fluid in such manner as to make use of the sensible heat recovered
in the heat exchanger, effected in that the sensible heat recovered in the heat exchanger
effects preheating of the feedwater.
[0035] The heat exchanger may be any suitable form of direct or indirect heat exchanger
of familiar or bespoke design. The heat exchange is in the preferred case a process
fluid heat exchanger from which sensible heat can be recovered for utilisation within
an industrial process, and for example within a steam generation process.
In a possible more complete aspect of the invention, the method comprises a method
of milling and drying of a fuel to produce a pulverous fuel supply in accordance with
the first aspect of the invention, and further comprises the additional step of supplying
the fuel to a combustion apparatus. A combustion apparatus is for example a combustion
chamber of a steam generator such as a boiler, for example comprising the boiler of
a thermal power plant.
[0036] In a possible embodiment, the fuel phase is supplied directly to the burners. In
another possible embodiment, the fuel phase is supplied indirectly for example via
a storage silo.
[0037] In an alternative more complete aspect of the invention, the method comprises a method
of milling and drying of a fuel to produce a pulverous fuel supply in accordance with
the first aspect of the invention, and the further step of passing the dried fuel
for storage.
[0038] The method comprises passing the gas phase to a heat exchanger preferably being a
process fluid heat exchanger to dry the gas phase, and preferably further comprises
using recovered sensible heat from the heat exchanger, for example as a means of heating
a process fluid which may be a liquid, gas or mixture, in an additional industrial
process. The additional industrial process is for example a process of operation of
a thermal power plant. The process fluid in such a case is for example a process fluid
which may be a liquid, gas or mixture used in the operation of a thermal power plant,
and is for example feedwater or air.
[0039] By analogy, in accordance with a further more complete aspect of the invention, an
apparatus is provided for milling and drying of a fuel to produce a pulverous fuel
supply, which apparatus further comprises a combustion apparatus and a fuel supply
conduit to supply the fuel phase comprising the pulverous fuel to the combustion apparatus.
The combustion apparatus is for example the combustion chamber of a steam generator
such as a boiler for example of a thermal power plant and the supply conduit is adapted
to supply the fuel phase comprising the pulverous fuel to a combustion chamber within
the steam generator. Optionally the supply conduit is configured to supply the fuel
phase directly to one or more burners of the steam generator. Alternatively the supply
conduit is configured to supply the fuel phase to a storage silo for example being
a storage silo of an indirectly fired steam generator.
[0040] In accordance with an alternative further more complete aspect of the invention,
an apparatus in accordance with any preceding claim further comprises a storage volume
and a supply conduit to receive the fuel phase and supply the fuel phase to the storage
volume.
[0041] The invention will now be described by way of example only with reference to figures
1 and 2 of the accompanying drawings in which:
Figure 1 is an example system for the supply of pulverous fuel directly to the burners
for combustion in combustion furnace embodying the principles of the invention;
Figure 2 is an example system for the indirect supply of pulverous fuel embodying
the principles of the invention.
[0042] The following discussion considers processes applied in particular to a standard
state of the art milling system such as a fan-beater mill used for processing fuel
for combustion into pulverous form. It will be appreciated that this is an example
only. Figure 1 shows the supply of pulverous fuel directly to the burners of a combustion
furnace and figure 2 shows the indirect supply of pulverous fuel to a combustion furnace.
To the extent that features of the embodiment of the invention and of the milling
system and combustion furnace are common, like reference numerals are used.
[0043] The proposed system is used in conjunction with the state of the art milling system
such as a fan-beater mill. The process incorporates the use of a feed water heat recovery
heat exchanger to dry the gas phase of fan-beater mill product stream and thereby
also to recover at least some of the latent heat input from the drying process.
[0044] Fuel for combustion, for example comprising a carbonaceous fuel of relatively high
moisture content such as a lignite or other low-rank fuel, is delivered from a fuel
supply 2 and combined with a hot gas stream comprising a mixture of cold or preheated
air 4 and flue gas 6. The mixture is supplied to a beater mill 8 to be milled into
pulverous form suitable for combustion. The hot gases within the mill dry the fuel
to a more suitable state for combustion. For example a moisture content of 25 to 60%
is reduced to 5 to 10%. Water vapour from the fuel passes into the gas phase. However
if the product of the mill is directly transported to the combustion furnace including
the water vapour that has been created by drying the fuel this may reduce the process
efficiency because the water vapour that has been created by drying the fuel is passed
to the combustion furnace.
[0045] Instead, the stream that leaves the beater mill is first separated at the phase separator
12 into a pulverised and dried fuel phase, and a gas phase. Secondly, the gas phase
is passed through a feed water heat exchanger 10 where the condensation of vapour
moisture is carried out. This enables the plant to reduce the ID fan power demand,
hence increase power plant energy sales. Additionally the process efficiency increases
as the gas leaving the power plant will have less moisture and therefore a smaller
heat capacity, what will result in less heat being lost through the chimney. Additionally
the process efficiency increases as the latent heat consumed by the mill for drying
is recovered and transferred to pre-heat the feed water. Importantly, this will reduce
the fuel consumption while the power plant output will remain unchanged.
[0046] The pulverised fuel phase, substantially denuded of the gas and water vapour mixture,
is passed to the burners 13 of a combustion furnace 14 of a steam generator. In figure
1 the pulverised fuel phase is supplied directly. Figure 2 is an example system for
the indirect supply of pulverous fuel to a silo 11 for onward supply to the burners
13 of a combustion chamber 14 of a steam generator. The steam generator may be on
any suitable conventional or bespoke design.
[0047] The process calculation of the described solution, shows that assumed 50% latent
heat recovery in the system the power plant net efficiency will increase by 2.65%p,
and if 90% of heat recovery is achieved, the application of the invention will improve
the net efficiency by 3.84%p. The amount of heat recovery is driven by the economic
factors that influence the design to increase cost effectiveness of the system.
[0048] The dried fuel product separated from the gas phase in separator is passed directly
to the burners for combustion in combustion furnace as presented on figure 1, or is
safely stored in intermediate storage device (i.e. silo) and then transferred to the
burners for combustion as presented on figure 2.
[0049] In another application current invention could be used to dry the raw fuel and store
the product for transportation (i.e. shipping) and combustion on remote location.
1. An apparatus for preparation and drying of a fuel to produce a pulverous fuel supply
comprising:
a fuel preparation unit comprising a mill (8) adapted to receive a mixture of fuel
and a gas and to prepare the fuel for combustion by milling the fuel to a pulverous
state;
an output conduit defining an output flow path for a mixture of pulverous fuel and
gas from the fuel preparation unit;
a phase separator (12) disposed to receive the mixture from the output conduit and
to separate the mixture into a gas phase comprising at least a major part of the gas
from the mixture and a fuel phase comprising the pulverous fuel;
a gas phase conduit defining a flow path for the gas phase from the separator;
a heat exchanger (10) fluidly connected to the gas phase conduit to receive and dry
the gas phase;
a fuel source (2) and a gas source (4, 6) together configured to supply a mixture
of fuel and gas to the mill, wherein the gas source supplies a gas at elevated temperature
above ambient;
wherein the apparatus further comprises a combustion apparatus (13, 14) and a fuel
supply conduit to supply the fuel phase comprising the pulverous fuel to the combustion
apparatus, the combustion apparatus comprising the combustion chamber (14) of a steam
generator, and the gas source comprises a source of optionally preheated air (4) and
a supply of flue gas (6) from the combustion chamber (14).
2. An apparatus in accordance with claim 1 wherein the heat exchanger (10) is a feedwater
heat exchanger disposed to exchange heat with feedwater and supply the same to the
steam generator.
3. An apparatus in accordance with any preceding claim wherein the phase separator (12)
is adapted to separate substantially all of the gas output from the mill into the
gas phase,
4. An apparatus in accordance with any preceding claim wherein fuel source comprises
a supply of a low-rank fuel with a moisture content of at least 25% on average.
5. An apparatus in accordance with any preceding claim further comprising a storage volume
(11) and a supply conduit to receive the fuel phase and supply the fuel phase to the
storage volume.
6. An apparatus in accordance with any preceding claim further comprising a supply conduit
to receive the fuel phase and supply the fuel phase to the combustion chamber (14)
of the steam generator wherein the supply conduit is configured to supply the fuel
phase directly to one or more burners (13) of the combustion chamber (14) of the steam
generator.
7. A method of milling and drying of a fuel to produce a pulverous fuel supply for a
combustion apparatus comprising the combustion chamber (14) of a steam generator comprising
the steps of:
supplying a mixture of fuel and a gas to a fuel preparation mill (8) adapted to mill
the fuel to a pulverous state in preparation for combustion;
outputting from the fuel preparation unit a mixture of pulverous fuel and gas;
separating the mixture into a gas phase comprising at least a major part of the gas
output and a fuel phase comprising the pulverous fuel;
passing the gas phase to a heat exchanger (10) to dry the gas phase;
wherein the step of supplying a mixture of fuel and a gas to a mill comprises the
supply of a gas at elevated temperature above ambient and in that the step of supplying
a gas at elevated temperature above ambient comprises the supply of a mixture of optionally
preheated air (4) and flue gas (6) from the combustion chamber (14).
8. A method in accordance with claim 7 wherein the heat exchanger (10) is a feedwater
heat exchanger disposed to exchange heat with feedwater and supply the same to the
steam generator in such manner as to make use of the sensible heat recovered in the
heat exchanger in that the sensible heat recovered in the heat exchanger effects preheating
of the feedwater.
9. A method in accordance with one of claims 7 to 8 wherein substantially all of the
water vapour laden gas output from the mill (8) is separated into the gas phase and
diverted away to the heat exchanger.
10. A method in accordance with one of claims 7 to 9 wherein the step of supplying a mixture
of fuel and a gas to a mill comprises the supply of a low-rank fuel with a moisture
content of at least 25%.
11. A method in accordance with one of claims 7 to 10 comprising the additional step of
supplying the fuel phase directly to one or more burners (13) of the combustion chamber
(14) of the steam generator.
1. Eine Vorrichtung zur Aufbereitung und zum Trocknen eines Brennstoffs, um eine pulverförmige
Brennstoffzufuhr zu produzieren, beinhaltend:
eine Brennstoffaufbereitungseinheit, beinhaltend einen Zerkleinerer (8), der ausgeführt
ist, um eine Mischung aus Brennstoff und einem Gas aufzunehmen und den Brennstoff
durch das Zerkleinern des Brennstoffs zu einem pulverförmigen Zustand zur Verbrennung
aufzubereiten;
eine Ausgabeleitung, die einen Ausgabeflusspfad für eine Mischung von pulverförmigem
Brennstoff und Gas aus der Brennstoffaufbereitungseinheit definiert;
einen Phasentrenner (12), der angeordnet ist, um die Mischung aus der Ausgabeleitung
aufzunehmen und die Mischung in eine Gasphase, beinhaltend mindestens einen Hauptteil
des Gases aus der Mischung, und eine Brennstoffphase, beinhaltend den pulverförmigen
Brennstoff, zu trennen;
eine Gasphasenleitung, die einen Flusspfad für die Gasphase von dem Trenner definiert;
einen Wärmetauscher (10), der fluidisch mit der Gasphasenleitung verbunden ist, um
die Gasphase aufzunehmen und zu trocknen;
eine Brennstoffquelle (2) und eine Gasquelle (4, 6), die gemeinsam konfiguriert sind,
um dem Zerkleinerer eine Mischung aus Brennstoff und Gas zuzuführen, wobei die Gasquelle
ein Gas mit über die Umgebungstemperatur erhöhter Temperatur zuführt;
wobei die Vorrichtung ferner eine Verbrennungsvorrichtung (13, 14) und eine Brennstoffzufuhrleitung
zum Zuführen der den pulverförmigen Brennstoff beinhaltenden Kraftstoffphase zu der
Verbrennungsvorrichtung beinhaltet, wobei die Verbrennungsvorrichtung die Verbrennungskammer
(14) eines Dampferzeugers beinhaltet und die Gasquelle eine Quelle von optional vorgewärmter
Luft (4) und eine Zufuhr von Abgas (6) aus der Verbrennungskammer (14) beinhaltet.
2. Vorrichtung gemäß Anspruch 1, wobei der Wärmetauscher (10) ein Speisewasserwärmetauscher
ist, der angeordnet ist, um Wärme mit dem Speisewasser auszutauschen und dieses dem
Dampferzeuger zuzuführen.
3. Vorrichtung gemäß einem der vorhergehenden Ansprüche, wobei der Phasentrenner (12)
ausgeführt ist, um im Wesentlichen die gesamte Gasausgabe von dem Zerkleinerer in
die Gasphase zu trennen.
4. Vorrichtung gemäß einem der vorhergehenden Ansprüche, wobei die Brennstoffquelle eine
Zufuhr eines niederwertigen Brennstoffs mit einem Feuchtigkeitsgehalt von durchschnittlich
mindestens 25 % beinhaltet.
5. Vorrichtung gemäß einem der vorhergehenden Ansprüche, die ferner ein Lagervolumen
(11) und eine Zufuhrleitung beinhaltet, um die Brennstoffphase aufzunehmen und die
Brennstoffphase dem Lagervolumen zuzuführen.
6. Vorrichtung gemäß einem der vorhergehenden Ansprüche, die ferner eine Zufuhrleitung
beinhaltet, um die Brennstoffphase aufzunehmen und die Brennstoffphase der Verbrennungskammer
(14) des Dampferzeugers zuzuführen, wobei die Zufuhrleitung konfiguriert ist, um die
Brennstoffphase direkt einem oder mehreren Brennern (13) der Verbrennungskammer (14)
des Dampferzeugers zuzuführen.
7. Ein Verfahren zum Zerkleinern und Trocknen eines Brennstoffs, um eine pulverförmige
Brennstoffzufuhr für eine Verbrennungsvorrichtung, die die Verbrennungskammer (14)
eines Dampferzeugers beinhaltet, zu produzieren, beinhaltend die folgenden Schritte:
Zuführen einer Mischung aus Brennstoff und einem Gas zu einem Brennstoffaufbereitungszerkleinerer
(8), der ausgeführt ist, um den Brennstoff in Vorbereitung auf die Verbrennung zu
einem pulverförmigen Zustand zu zerkleinern;
Ausgeben einer Mischung aus pulverförmigem Brennstoff und Gas aus der Brennstoffaufbereitungseinheit;
Trennen der Mischung in eine Gasphase, beinhaltend mindestens einen Hauptteil der
Gasausgabe, und eine Brennstoffphase, beinhaltend den pulverförmigen Brennstoff;
Führen der Gasphase zu einem Wärmetauscher (10), um die Gasphase zu trocknen;
wobei der Schritt des Zuführens einer Mischung aus Brennstoff und einem Gas zu einem
Zerkleinerer die Zufuhr eines Gases mit über die Umgebungstemperatur erhöhter Temperatur
beinhaltet, und dass der Schritt des Zuführens eines Gases mit über die Umgebungstemperatur
erhöhter Temperatur die Zufuhr einer Mischung aus optional vorgewärmter Luft (4) und
Abgas (6) aus der Verbrennungskammer (14) beinhaltet.
8. Verfahren gemäß Anspruch 7, wobei der Wärmetauscher (10) ein Speisewasserwärmetauscher
ist, der angeordnet ist, um Wärme mit dem Speisewasser auszutauschen und dieses dem
Dampferzeuger auf eine solche Weise zuzuführen, dass die in dem Wärmetauscher erlangte
fühlbare Wärme derart zum Einsatz gebracht wird, dass die in dem Wärmetauscher erlangte
fühlbare Wärme das Vorwärmen des Speisewassers bewirkt.
9. Verfahren gemäß einem der Ansprüche 7 bis 8, wobei im Wesentlichen die gesamte Wasserdampf
beladene Gasausgabe von dem Zerkleinerer (8) in die Gasphase getrennt und weg zu dem
Wärmetauscher abgeleitet wird.
10. Verfahren gemäß einem der Ansprüche 7 bis 9, wobei der Schritt des Zuführens einer
Mischung aus Brennstoff und einem Gas zu einem Zerkleinerer die Zufuhr eines niederwertigen
Brennstoffs mit einem Feuchtigkeitsgehalt von mindestens 25 % beinhaltet.
11. Verfahren gemäß einem der Ansprüche 7 bis 10, das den zusätzlichen Schritt des Zuführens
der Brennstoffphase direkt zu einem oder mehreren Brennern (13) der Verbrennungskammer
(14) des Dampferzeugers beinhaltet.
1. Un appareil pour la préparation et le séchage d'un combustible afin de produire une
amenée de combustible pulvérulent comprenant :
une unité de préparation de combustible comprenant un broyeur (8) conçu afin de recevoir
un mélange de combustible et d'un gaz et afin de préparer le combustible pour combustion
par broyage du combustible jusqu'à un état pulvérulent ;
une conduite de sortie définissant une voie d'écoulement de sortie pour un mélange
de combustible pulvérulent et de gaz provenant de l'unité de préparation de combustible
;
un séparateur de phases (12) disposé afin de recevoir le mélange provenant de la conduite
de sortie et afin de séparer le mélange en une phase gaz comprenant au moins une majeure
partie du gaz provenant du mélange et une phase combustible comprenant le combustible
pulvérulent ;
une conduite de phase gaz définissant une voie d'écoulement pour la phase gaz provenant
du séparateur ;
un échangeur de chaleur (10) raccordé fluidiquement à la conduite de phase gaz afin
de recevoir et de sécher la phase gaz ;
une source de combustible (2) et une source de gaz (4, 6) configurées ensemble afin
d'amener un mélange de combustible et de gaz jusqu'au broyeur, où la source de gaz
amène un gaz à une température élevée au-dessus de la température ambiante ;
où l'appareil comprend en sus un appareil de combustion (13, 14) et une conduite d'amenée
de combustible afin d'amener la phase combustible comprenant le combustible pulvérulent
jusqu'à l'appareil de combustion, l'appareil de combustion comprenant la chambre de
combustion (14) d'un générateur de vapeur, et la source de gaz comprend une source
d'air facultativement préchauffé (4) et une amenée de gaz de carneau (6) provenant
de la chambre de combustion (14).
2. Un appareil conformément à la revendication 1 où l'échangeur de chaleur (10) est un
échangeur de chaleur d'eau d'alimentation disposé afin d'échanger de la chaleur avec
de l'eau d'alimentation et amener la susdite jusqu'au générateur de vapeur.
3. Un appareil conformément à n'importe quelle revendication précédente où le séparateur
de phases (12) est conçu afin de séparer substantiellement la totalité du gaz sorti
du broyeur dans la phase gaz.
4. Un appareil conformément à n'importe quelle revendication précédente où la source
de combustible comprend une amenée de combustible de rang bas avec une teneur en humidité
d'au moins 25 % en moyenne.
5. Un appareil conformément à n'importe quelle revendication précédente comprenant en
sus un volume de stockage (11) et une conduite d'amenée afin de recevoir la phase
combustible et d'amener la phase combustible jusqu'au volume de stockage.
6. Un appareil conformément à n'importe quelle revendication précédente comprenant en
sus une conduite d'amenée afin de recevoir la phase combustible et d'amener la phase
combustible jusqu'à la chambre de combustion (14) du générateur de vapeur où la conduite
d'amenée est configurée afin d'amener la phase combustible directement jusqu'à un
ou plusieurs brûleurs (13) de la chambre de combustion (14) du générateur de vapeur.
7. Une méthode de broyage et de séchage d'un combustible afin de produire une amenée
de combustible pulvérulent pour un appareil de combustion comprenant la chambre de
combustion (14) d'un générateur de vapeur comprenant les étapes consistant :
à amener un mélange de combustible et d'un gaz jusqu'à un broyeur de préparation de
combustible (8) conçu afin de broyer le combustible jusqu'à un état pulvérulent en
vue de la combustion ;
à sortir de l'unité de préparation de combustible un mélange de combustible pulvérulent
et de gaz ;
à séparer le mélange en une phase gaz comprenant au moins une majeure partie du gaz
sorti et une phase combustible comprenant le combustible pulvérulent ;
à passer la phase gaz à un échangeur de chaleur (10) afin de sécher la phase gaz ;
où l'étape consistant à amener un mélange de combustible et d'un gaz jusqu'à un broyeur
comprend l'amenée d'un gaz à une température élevée au dessus de la température ambiante
et en ce que l'étape consistant à amener un gaz à température élevée au-dessus de
la température ambiante comprend l'amenée d'un mélange d'air facultativement préchauffé
(4) et de gaz de carneau (6) provenant de la chambre de combustion (14).
8. Une méthode conformément à la revendication 7 où l'échangeur de chaleur (10) est un
échangeur de chaleur d'eau d'alimentation disposé afin d'échanger de la chaleur avec
de l'eau d'alimentation et amener la susdite jusqu'au générateur de vapeur de telle
manière à faire usage de la chaleur sensible récupérée dans l'échangeur de chaleur
en ce que la chaleur sensible récupérée dans l'échangeur de chaleur effectue un préchauffage
de l'eau d'alimentation.
9. Une méthode conformément à l'une des revendications 7 à 8 où substantiellement la
totalité du gaz chargé de vapeur d'eau sorti du broyeur (8) est séparé dans la phase
gaz et dévié à l'écart jusqu'à l'échangeur de chaleur.
10. Une méthode conformément à l'une des revendications 7 à 9 où l'étape consistant à
amener un mélange de combustible et d'un gaz jusqu'à un broyeur comprend l'amenée
d'un combustible de rang bas avec une teneur en humidité d'au moins 25 %.
11. Une méthode conformément à l'une des revendications 7 à 10 comprenant l'étape supplémentaire
consistant à amener la phase combustible directement jusqu'à un ou plusieurs brûleurs
(13) de la chambre de combustion (14) du générateur de vapeur.