Field of the Invention
[0001] The present invention concerns improvements to tap outlet (tap spout) mountable appliances
such as flow adjusting appliances including aerators, and other appliances of the
type that are fitted to the outlet/ delivery end of a tap (faucet). Inter alia the
invention concerns provision of an adjustable interface for retro-fitting an appliance
to a tap outlet and to provision for 'single click' mounting/ demounting and/or operation
of the appliance.
Background to the invention
[0002] Selectable tap outlet flow adjustors of the type in question have been available
for many decades but in recent years their value as a means of economizing on water
usage has become increasingly important. Many of the currently available tap outlet
flow adjustors are designed primarily to provide selection between aerated and non-aerated
water flaws. In aerated flow state air is bubbled in with the water, reducing the
amount of water used but allowing a soft bubbly flow. A common aspect of the design
of these devices is that they tend to be arranged with the different flow states achieved
by switching between an inner central/ axial flow path and an eccentric or outer concentric
flow path and are generally relatively bulky, spreading laterally and extending well
beyond the delivery end of the tap. Examples of this are shown in US patent
US 4221338 and applications
US 20060163387 and
US 20070235091. Another type of such device is the non-aerated flow-reduced design that in its spray
state forces the water through a set of smaller holes in the tap head, producing a
fine, firmer spray, Again it is common in these tap heads to arrange the finer holes
concentric to a broad inner central/ axial flow path.
[0003] In all of these existing tap outlet flow adjustor designs the structure is generally
not only obtrusive but their assembly also tends to be liable to lime-scale obstruction
over time in areas with hard water, Many tend to seize up, becoming increasingly difficult
to move between operative states.
[0004] In granted UK patents
GB2471435B and
GB2464869B the present applicant has detailed a selectable tap outlet flow adjustor that addresses
most of these problems of the existing tap outlet flow adjustor designs, providing
a device that is affordable, economic in its use of water, discrete in form and attractive,
able to maximize space between the tap outlet/delivery end and the basin or object
to be cleaned and is relatively easy to operate and maintain in good functional condition,
even in areas with hard water, it is suited for use in kitchen sinks, washing basins
or the like to be able to ,for example, facilitate dish washing/ cleaning tasks and
be able to select between focused and spread area coverage as required to improve
efficiency of washing/ cleaning and thereby save on cleaning time and overall water
usage. However, in common with other prior tap outlet flow adjustors as it stands
the retro-fitment of the tap outlet flow adjustor may not be suited to all shapes
and sizes of tap and may necessitate a range of different sizes of adjustor to be
provided.
[0005] in one aspect the present invention seeks to provide an improved selectable tap outlet
flow adjustor that is more readily universal and simple to fit to tap spouts of a
wide range of shapes and sizes. The present invention also seeks to provide an improved
tap outlet flow adjustor that can make operation of the tap outlet flow adjustor,
including switching between flow modes and mounting/ de-mounting more convenient for
the user. In more general applications the present invention seeks to provide an adjustable
interface for retro-fitting an appliance to a tap outlet, whether that appliance may
be, for example, a selectable tap outlet flow adjuster, an aerator or a nozzle or
simply a hose for directing/ extending the delivery of the water flow.
Summary of the Invention
[0006] According to a first aspect of the present invention there is provided a tap outlet
mountable appliance, the appliance being characterized by comprising an interface
for retrofitting the appliance to a tap, the retrofitting interface comprising a cam/
wedging component and a gripping body, wherein the cam/ wedging component is movable
relative to the gripping body whereby the gripping body is biased to increasingly
tightly grip to a tap outlet by movement of the cam/ wedging component against the
gripping body.
[0007] According to a second aspect of the present invention there is provided an interface
for retrofitting a tap outlet mountable appliance to a tap, wherein the retrofitting
interface comprises a cam/ wedging component and a gripping body, wherein the cam/
wedging component is movable relative to the gripping body whereby the gripping body
is biased to increasingly tightly grip to a tap outlet by movement of the cam/ wedging
component against the gripping body.
[0008] Preferably the gripping body or a portion thereof (eg a wall) is resiliently distorteble/
expandable. Suitably the gripping body is elastomeric and preferably it has an annular
form. The annular form may be of any shape that can ring around an axis of a structure,
The ring may be a circular ring or not. It may be polygonal or faceted internally
and/ or externally. It may, for example, be a simple triangle with a triangular or
circular hole through the centre as viewed in cross section or, for example, a cylinder
having an octagonal cross section with eight faces internally and externally. Whereas
a regular geometric shape is preferred and shapes that approximate to circular cylindrical
are preferred for maximal grip area, the shape may be asymmetric and could be, for
example, trapezoidal and its axis may be offset from the axis of the structure.
[0009] The gripping body of the tap outlet mountable appliance may have a plurality of ribs,
flanges or other projections that project laterally/ radially inwardly or outwardly
to enhance engagement with the tap outlet. These may be arranged in an array at intervals
around the gripping body and/ or at intervals along the length of the gripping body.
They may be arranged to be progressively less projecting to conform to the taper of
the gripping body.
[0010] In a preferred embodiment the cam/ wedging component is threaded on a central threaded
stem within the gripping and the gripping body can be biased radially outwardly of
the threaded stem by movement of the wedging component along the threaded stem when
the threaded stem is turned within the wedging component, the outer gripping body
thence pressing against and gripping to the bore of a tap outlet
[0011] Preferably the gripping body has a portion with a wall that forms a conical/ frusto-conical
recess and which is resiliently distortable/ expandable radially outwardly. Preferably
the wedging component has a conical/ frusto-conical exterior form that complements
the conical/ frusto-conical recess.
[0012] Preferably the tap outlet mountable appliance is a selectable tap outlet flow adjustor
that comprises a control disk and a spray forming disk. The control disk may serve
for selecting the flow state and comprise angularly spaced open voids spaced about
an axis through which voids water passes when in use. The spray forming disk may comprise
angularly spaced open running voids spaced about an axis through which voids water
may pass when in use but further comprising perforations in those parts of its body
between the angularly spaced open voids through which perforations water may pass
at a reduced spray rate when in use, the spray forming disk and control disk being
axially rotatable with respect to each other whereby when one disk is rotated relative
to the other so that the open running voids of the spray forming disk are aligned
with the open voids in the control disk, water may pass through at a first flow rate
and when one disk is rotated relative to the other so that the perforations in the
spray forming disk are aligned with the open voids in the control disk, water may
pass through at a second flow rate.
[0013] The adjustable retro-fitment interface is suitably fixed, eg. bolted, to a first
end of the selectable tap outlet flow adjustor.
[0014] The device of the present invention may thus be adjusted to suit a wide range of
dimensions of existing/ standard commercially available taps and may be sold with
taps or separately to be fitted to the outlet of the tap/faucet by the user. The adjustable
retro-fitment interface will primarily be sold as an integral part of a selectable
tap outlet flow adjustor or other tap outlet mountable appliance but can be sold separately
as an upgrade or as a repair spare part.
[0015] According to a third aspect of the present invention there is provided a tap outlet
mountable appliance, eg a selectable tap outlet flow adjustor for controlling water
flow, the tap outlet mountable appliance being mountable to the outlet/ delivery end
of a tap and comprising first and second relatively rotatable parts, wherein one of
the first and second relatively rotatable parts is closer than the other to the outlet/
delivery end of a tap in use and the first and second part couple together by a latching
action, where one of the first and second parts has a spring-loaded bearing or a latch
member that can resiliently deflect and is able to pass and latch/ engage behind a
shoulder on the other part. The relative rotation preferably controls water flow.
The first part is preferably a control disk for selecting the flow state and the second
part is preferably a spray forming disk.
[0016] Preferably the appliance has a spring loaded bearing wherein the spring loaded bearing
has a spring-loaded ball bearing that projects laterally/ radially outwardly from
an axle stub on one of the parts.
[0017] The appliance may alternatively have a latch member attached to one part that comprises
a collet that can resiliently deflect and can pass through an aperture in the other
part and latch/ engage behind a shoulder on the other part. Preferably the shoulder
is on a spring loaded plate or ring that is captive within said other part. Suitably
the collet has a release arm/ rod passing down therethrough and preferably the release
arm secures to a lower of the first and second relatively rotatable parts the arm/
rod having an enlarged head that sits at the mouth of the collet and which when the
arm/rod is pulled down causes the collet to flare and latch behind the shoulder and
whereby when the arm/ rod moves upwardly the collet is able to resiliently return
to its unflared state unlatching the coupling of the first and second parts.
[0018] In the appliance having a spring loaded bearing preferably the spring loaded bearing
further engages with an interface that enables rotary switching between different
modes of water flow in a clicking action. Preferably the interface is an inner surface
of a cylindrical member of one of the rotatable parts and which is undulating, having
alternating ridges and furrows extending in the axial direction of the cylindrical
member.
[0019] In the tap outlet mountable appliance of this third aspect preferably the first part
comprises a control disk for selecting the flow state comprising open voids through
which voids water passes when in use: and the second part comprises a spray forming
disk, the spray forming disk also comprising open running voids through which voids
water may pass when in use but further comprising perforations in those parts of its
body between the open voids through which perforations water may pass at a reduced
spray rate when in use, the spray forming disk and control disk being axially rotatable
with respect to each other whereby when one disk is rotated relative to the other
so that the open running voids of the spray forming disk are aligned with the open
voids in the control disk, water may pass through at a first flow rate and when one
disk is rotated relative to the other so that the perforations in the spray forming
disk are aligned with the open voids in the control disk, water may pass through at
a second flow rate, less than the first flow rate and as a spray.
[0020] According to a further aspect of the present invention there is provided a tap outlet
mountable appliance, the tap outlet mountable appliance being mountable to the outlet/
delivery end of a tap and comprising first and second relatively rotatable parts for
selecting between first and second different modes of operation, wherein one of the
first and second relatively rotatable parts is closer than the other to the outlet/
delivery end of a tap in use and where one of the first and second parts has a spring-loaded
bearing that can resiliently deflect and is able to pass a crest on the other part
when one part is rotated relative to the other to bias the tap outlet mountable appliance
to ensure full selection between the first and second different modes of operation.
Preferably the tap outlet mountable appliance is a selectable tap outlet flow adjustor
for controlling water flow from the tap enabling selection between first and second
different modes of flow.
Brief Description of the Drawings
[0021] Preferred embodiments of the present invention will now be further described, by
way of example only, with reference to the accompanying drawings, in which:
Figure 1 is an exploded general assembly diagram of a first preferred embodiment of
the tap outlet flow adjustor having a control disk for selecting the flow state and
a spray forming disk, the control disk being separate from and coupled by a bolt and
nut to a cylindrical body with a radially outwardly expandable body that fits to a
tap outlet end; and the spray forming disk being assembled to the control disk by
a first simple click-fit connector.
Figures 2A to 2C comprise close-up views of, respectively, the top side of the spray
disk, the top bottom side of the control disk and the top side of the cylindrical
body;
Figure 3 comprises an exploded general assembly diagram corresponding to Figure 1
but of the undersides of the parts;
Figure 4A comprises a part perspective part sectional view from above of the first
preferred embodiment of the tap outlet flow adjustor as assembled and Figure 4B is
a corresponding view of the tap outlet flow adjustor as assembled, viewed from below;
Figure 5 is a purely sectional view of the assembled flow rate adjustor of Figures
4A/B:
Figure 6 is an exploded general assembly diagram of a second preferred embodiment
of the tap outlet flow adjustor differing from the first embodiment substantially
only in that the control disk is integrated into the cylindrical body;
Figures 7A to 7C comprise close-up views of, respectively, the top side of the spray
disk, the bottom side of the control disk and the top side of the cylindrical body:
Figure 8 comprises an exploded general assembly diagram corresponding to Figure 6 but of the
undersides of the parts;
Figure 9A comprises a part perspective part sectional view from above of the second preferred
embodiment of the tap outlet flow adjustor as assembled and Figure 9B is a corresponding view of the tap outlet flow adjustor as assembled, viewed from
below;
Figure 10 is a purely sectional view of the assembled flow rate adjustor of Figures 9A/B;
Figure 11 is an exploded general assembly diagram of a third preferred embodiment of the tap
outlet flow adjustor, still having the wedge mechanism for connection to different
sized taps but differing from the second embodiment in the structure of the click-fit
fit connector;
Figure 12 is an exploded general assembly diagram corresponding to Figure 11 but with the sprung
connector shaft demounted;
Figure 13 is an exploded general assembly diagram corresponding to Figure 12 but of the undersides
of the parts;
Figure 14A comprises a part perspective part sectional view from above of the third preferred
embodiment of the tap outlet flow adjustor as assembled and Figure 14B is a corresponding view of the tap outlet flow adjustor as assembled, viewed from
below; and
Figure 15 is a purely sectional view of the assembled flow rate adjustor of Figures 14A/B.
Description of the Preferred Embodiments
[0022] Referring to Figure 1, the first preferred embodiment of the tap outlet flow adjustor
comprises two operating 'disks' - a control disk 110 for selecting between first (stream-flow)
and second (spray) flow states and a spray forming disk 60 that moves rotationally
relative to the control disk 110.
[0023] The control disk 110 has a knurled or polygonal (here octagonal) faceted perimeter
to facilitate holding and turning and it is coupled via a nut and a bolt 4 to a cylindrical
support body 40 (the nature of the nut and bolt coupling is described in further detail
later). The cylindrical support body 40 comprises an upstanding circumferential wall
40a that is spanned at its proximal end by a flower-like spider array 41 of eight
arched legs radiating out from the axial centre through which the bolt 4 projects.
The hub of the spider structure 41 forms a bolt head ring 47 that holds a central
bolt head chamber 112 of control disk 110 with a central aperture for the shaft of
the bolt 4 to pass through. The threaded bolt 4 has a head 4a at its lower end that
is housed in the annular bolt head casing 112 within/ below the bolt head ring 47
of the cylindrical support body 40 when the bolt 4 is inserted up through the central
bolt aperture of the spider structure 40b in the cylindrical support body 40 (the
spider structure 41 is union together with an internal vertical wall of the support
body 40). The hub of the spider structure 41, and in particular the upper parts of
the legs where they radiate le extend radially/ 'horizontally', not only comprise
the bolt head ring 47 but also serve to provide a platform the purpose of which will
be described shortly below.
[0024] The cylindrical support body 40 has a special elastomeric radially expandable gripping
body 20 integrally assembled at the proximal end of the support body 40 that is adapted
to grippingly mount the adapter to the outlet of a tap/ faucet by expansion. The upper
end of the gripping body 20 has an upstanding funnel-shaped portion 20a that is adapted
to be inserted/ plugged into the bore of a tap outlet to fit the adapter to the tap.
[0025] The upstanding funnel-shaped portion 20a of the upper end of the gripping body 20
has a frusto-conical recess in its upper face that leads down to a central bore through
which water from a tap may flow in use. The frusto-conical recess of the upstanding
funnel-shaped portion 20a has a slope of conical surface that complements a corresponding
annular frusto-conical-shaped wedge component 10 that sits in the frusto-conical recess.
The wedge component 10 is configured to reversibly move down in the frusto-conical
recess and in so doing cause the outside diameter of the upstanding funnel-shaped
portion 20a to reversibly expand radially outwardly.
[0026] The lower end of the gripping body 20 has a broadened diameter tubular base portion
24 that is further extended downwardly in a thinner walled extension 25 that has a
plurality of annular ribs and which is fitted and securely integrally held/ fixed
in place in a deep circular groove 40b in the cylindrical support body 40. The upper
parts of the legs where they radiate ie extend radially/ 'horizontally', collectively
serve to provide a platform which supports the underside of the elastomeric gripping
body 20 while the gripping body 20 is being acted on/ deflected by the wedge component
10. It thus ensures that the gripping body 20 expands laterally/ radially as required.
The radial extent/ diameter of the 'platform' formed by the upper part of the legs
is substantial and may substantially correspond to a maximum diameter of range of
sizes of tap spout to be fitted allowing a wide extent of spread/ expansion of the
gripping body 20. The 'platform' provided by the radiating upper parts of the spider
41 legs also serves as an end stop for defining the limit of the downward motion of
the wedge component 10.
[0027] The threaded shaft/bolt 4 extends centrally axially up through the control disk 110
up through the central aperture of the bolt head casing 47 in the cylindrical support
body 40 and up through the central bore of the elastomeric gripping body 20. The threaded
shaft/bolt 4 has mounted to it at the extreme proximal end, the annular frusto-conical-shaped
wedge component 10 that is held captive to the bolt 4 by a nut 2 that is threaded
onto the end of the bolt 4 when the control disk 110, cylindrical support body 40
and wedge component 20 are all assembled in place together. The lower head 4a of the
bolt 4 is splined/ keyed to the control disk 110 in the bolt head casing 112 of the
control disk 110 so that whenever the control disk 110 is turned about the axis it
too will be turned.
[0028] The bolt 4 once secured to the nut 2 holds the control disk 110 assembled to the
cylindrical support body 40. The wedge component 10 has a central hexagonal ring 10a
through which the bolt 4 passes and having a central hexagonal recess/ chamber in
which the hexagonal nut sits held against rotation. The wedge component 10 has three
spider arms 10b radiating out from the central hexagonal ring 10a between which are
open voids down through which the water from the tap is able to flow in use.
[0029] With the control disk 110 bolted to the cylindrical support body 40 the wedge mechanism
comprising the annular frusto-conical-shaped wedge component 10 and the gripping body
20 is tightened by holding and turning the control disk 110 about the axis of the
device and parts of the flow adaptor, that are mounted to the tap. The control disk
110 thus rotates while the cylindrical support body is static. Tightening the wedge
mechanism expands the elastomeric radially expandable gripping body 20 into the bore
of the tap spout/ outlet end and thereby fixes the cylindrical support body 40 and
control disk 110 to the tap outlet end prior to then assembling the spray disk 60
to the control disk 110.
[0030] The control disk 110 may be moulded of nylon or other tough plastics material or
may be of a rust-proof metal or alloy. The cylindrical support body 40 carries the
control disk 110 bolted by bolt 4 at its lower/ distal in use end. The control disk
110 has radiating occluding segments and apertures that alternate around the central
axis of the body 110. The control disk component 110 has an array of three equi-angularly
spaced such apertures/ open voids spaced about its central axis and It is through
these voids in the control disk 110 that water passes in use. The voids / apertures
through the floor of the disk 110 are sectors of the circular plan shape of the disk.
The non-apertured sectors of the disk floor between adjacent voids are equally-sized
sectors and each acts as a barrier to water flow at that sector and can thus act as
a means to selectively divert water flow.
[0031] The control disk 110 nests against the underside of the cylindrical support body
40 and is at its perimeter sealed against the control disk 110 by an 'O' ring 6 seated
in the perimeter at the underside of the cylindrical support body 40 encircling the
cylindrical support body 40.
[0032] The spray-forming disk 60 is in several respects similar to the control disk 110.
In particular, it has an array of three equi-angularly spaced open running voids.
These are spaced about the central axis/ axle stub 72 of the spray-forming disk 60
to match the shape, size and arrangement of the voids of the control disk 110. Between
the open running voids of the spray-forming disk 60 are the spray-forming sectors
of the spray-forming disk 60, each of which has a plurality of nozzle 66-tipped perforations
65. The spray-forming disk 60 has a short circumferential wall that has rounded lugs
67 formed on it around its perimeter to facilitate the spray-forming disk 60 being
turned to be able to adjust the operation from flow to spray and vice-versa.
[0033] The spray-forming disk 60 nests against the underside of the control disk 110 and
is at its perimeter sealed against the control disk 110 by an 'O' ring 6 seated in
the perimeter at the underside of the control disk 110 encircling the control disk
110. The circular cylindrical axle stub 72 of the spray-forming disk 60 is engaged
into a correspondingly circular cylindrical -shaped recess 46 on the underside of
the control disk 110.
[0034] The axle stub 72 click locks into place in the recess 46 of the control disk 110
(see Figures 3, 4A and 5) by the latching action of a pair of spring-loaded ball-bearings
63a, 63b held within the axle stub 72. When the axle stub 72 is pressed into the recess
46 the ball bearings 63a, 63b resiliently depress radially inwardly against their
biasing spring 7 and pass over and then catch against a lower radially inwardly projecting
rim/ lip 44 of the cylindrical -shaped recess 46 of the control disk 40. The spray
disk 60 can be readily demounted again if needs be by a simple pulling action, reversing
the axle stub 72 out of the recess 46, causing the ball bearings to be pressed radially
inwardly again to pass back through the lower radially inwardly projecting rim/ lip
44 of the cylindrical -shaped recess 46 of the control disk 110.
[0035] The Spring-loaded ball-bearings 63a, 63b are held in a chamber 62 defined in the
top of the axle stub 72 of the spray-forming disk 60 and are each biased by a respective
leg of a bifurcated/U-shaped spring 7 to partly protrude radially out through a respective
one of a pair of circular windows/ apertures 72a, 72b in radially opposite sides of
the cylindrical side wall of the axle stub 72. The circular windows/ apertures 72a,
72b are of smaller diameter than the ball bearings 63a, 63b so that the ball bearings
63a, 63b can at most only partially project out through the windows/ apertures 72a,
72b. During assembly of the device the ball bearings 63a, 63b are loaded into the
chamber 62 through a larger diameter circular window/ aperture 74b in the cylindrical
wall of the axle stub 72 that is radially offset from the smaller diameter apertures
72a, 72b and fall to either side within the chamber 62 and the bifurcated/ U-shaped
spring 7 is wedged between the ball bearings 63a, 63b on being inserted down through
aperture 73 in the top of the axle stub 72. Please recheck this paragraph.
[0036] The circular cylindrical recess 46 of the control disk 110 has an upper annular rim/lip
45 and the lower annular rim/lip 44 with the cylindrical sidewall 43 vertically spanning
between them, thus defining the latching chamber within part of which the ball bearings
63a, 63b of the spray disk's axle stub 72 latch and thus defining the axial location
of the spray disk 60 relative to the control disk 110 in use.
[0037] The internal surface of the cylindrical sidewall is not smooth circular cylindrical
unlike its corresponding exterior surface, but rather undulates providing ribs/ crests
43a and troughs/ furrows 43b that all run in the axial direction of the device and
which interact with the ball bearings 63a, 63b. The protruding part of each of the
ball bearings 63a, 63b will sit within a respective trough/ furrow 43b between ribs/
crests 43a thus defining the relative rotation limits of the working relationship
between the spray disk 60 and control disk 110 when the spray disk 60 is turned while
the control disk 110 remains static to switch between the spray or stream flow operational
modes.
[0038] Turning to Figures 5 to 10, these show a second embodiment that is a variant of the
first embodiment which differs substantially only in that the control disk 110a is
integrated/ integrally formed or assembled into the base of the cylindrical body 40
rather than separate from it. In this embodiment since the control disk 110a cannot
be rotated relative to the cylindrical body 40 it is not usable as a means for tightening
up the wedging mechanism. Instead the wedging mechanism is tightened by the bolt 4
being inserted up through the central aperture 46 in the control disk 110a the bolt
4 having a head 4a with a hex socket at its lower end (see Figure 7B) that is adapted
to be turned by an Allen key from below to operate and tighten the retro-fitting wedge
mechanism,
[0039] The preferred sequence of assembly of the upper part of the tap adapter in this embodiment
is to firstly place the nut 2 in the centre of the nut holding chamber 10a of the
wedge component 10 and then place the wedge component down into the central inwards
sloping recess of the funnel-shaped portion 20a of the upper end of the gripping body
20 and the thinner walled extension 25 of the gripping body 20 that has a plurality
of annular ribs is then fitted and securely integrally held/ fixed in place in the
deep circular groove 40b in the cylindrical support body 40.The O ring 6 is fitted
to the underside of the control disk 110a and the bolt 4 is inserted up through the
central aperture 46 in the control disk 110a.
[0040] In all of the illustrated embodiments of the invention the output of water may be
switched between a centralised stream flow of water and a more broadly spread spray
of water simply by turning the spray-forming disk and control disk relative to each
other, In most cases it is simply a matter of turning the lowermost/ outermost disk
clock-wise or counter-clockwise by a partial turn. Turning one way provides stream
flow while turning back the other way provides spray flow. The flow is thus alternatively
either spray or stream-running depending on whether the turn is clock-wise or counter-clockwise.
A simple part turn of the spray disk 60 by of the order of 60° will cause the ball
bearings 63a, 63b to rise over the ribs/ crests 43a to drop down into the base of
the next radially adjacent trough/ furrow 43b. This provides a firm clicking movement
from one trough/ furrow 43b to the next whereby the spray disk 60 clicks from spray
mode to stream mode or vice-versa. The ball bearings 63a, 63b will not rest on the
ribs/ crests 43a since the spring 7 will bias them to seek to project as much as possible
and hence run down the slope from the rib/ crest 43a into the foot of the trough 43b.
[0041] As noted earlier, to remove the spray-forming disk 60 for maintenance the user simply
pulls the spray-forming disk 60 vertically downwardly so that the ball bearings 63a,
63b of the spray disk's axle stub 72 will, with a clicking action, dis-engage from
the recess 46 of the control disk 110a underside. Thus the same spring-loaded ball
bearings 63a, 63b mechanism allows for robust click-action assembly and dis-assembly
of the spray disk 60 from the control disk 110a as well as robust click-action rotary
switching between the spray mode and stream flow modes of operation. With a simple
robust click-action rotary switching between the spray mode and stream flow modes
accidental spills arising from the device being left mid-way between the modes/ states
can be avoided and the user knows more surely that they have changed the mode from
one state to the other.
[0042] The present invention thus provides very simple and secure 'single click' control
of operation as well as of mounting and de-mounting the spray disk, and by use of
the wedge-action tap fitting feature it is able to be fitted easily to a wide range
of different taps. The wedge mechanism need not be configured centrally of the flow
adaptor and designed to expand radially outwardly to wedge into the tap outlet bore.
Instead it may fit over the exterior of the tap outlet end ,eg as a sleeve, and be
adapted for the gripping body to be deflected laterally/ radially inwardly by the
wedge to grip onto the tap.
[0043] Turning now to Figures 11 to 15 these show a further embodiment of the tap outlet
flow adjustor, still having the wedge 10 and gripping body 20 mechanism for connection
to different sized tap outlets but differing from the previous embodiments in the
structure of the latching connector that couples the spray forming disk 60 and the
control disk 40 together and in the configuration of the interface that allows for
clicking adjustment between the different usage states.
[0044] Here the resilient biasing/ spring loading for driving the ball bearings 71a and
71 b into their sockets 71 is arranged to act in the axial direction of the flow adjustor
rather than laterally/ radially and the positioning sockets for the operational mode
selection are configured in an annular array around the axis as recesses in a plate
facing in the axial direction of the flow adjustor. Thus, instead of having undulating
crests 43a and troughs 43b in a cylindrical wall around the axis as found in the previous
embodiment, in this embodiment the troughs 43b are replaced by an array of six recesses
45 in the bottom face of the plate. The plate in which the ball bearing receiving
recesses 45 are provided is on the control disk 110a.
[0045] The ball bearings 71a, 71b are each held captive in a respective one of a pair of
sockets 71 in the upper face of the spray disk 60 on radially opposing sides of the
central axis. Only a top part of each ball bearing 71a, 71b protrudes up out of the
sockets 71 each to engage with a respective one of two opposite ones of six recesses
45 in the underside of control disk 110a.
[0046] The latching coupling of the spray disk 60 to the control disk 110a and cylindrical
support body 40 is by a collet-form of axle stub 70 on the spray disk 60. The axle
stub 70 is vertically split/ divided into an array of fingers 70a projecting up from
the spray forming disk 60. These fingers 70a form a collet the upper end of which
defines a head 75. When the collet is in the relaxed state collet/ axle stub 70 is
of substantially uniform diameter for its full length including the head 75. That
changes, however, if the head 75 of the collet 70 is splayed apart. increasing its
diameter. Furthermore the head 75 has an undercut 75a that can serve as a counter-shoulder
able to engage/ latch against a shoulder within the control disk 40.
[0047] The head 75 end of the collet / axle stub 70 is splayed radially outwardly when the
enlarged head 8a of a central release arm/rod 8 attached to the spray disk 60 is pulled
down into the mouth in the head of the collet 70 and the undercut 75a in the splayed
collet fingers latches behind an annular shoulder in the control disk 110a. The annular
shoulder within control disk 110a in this case is provided by a small annular cap
plate 9a that sits atop an upper coil spring 9b which in turn sits on the upper face
of the control disk 110a in a chamber within the cylindrical support body 40.
[0048] The control disk 110a has a central aperture 44 of a diameter that is sized to accommodate
the axle stub/ collet 70 extending up through it and the axle stub/ collet 70 will
also pass up through the centre of the upper spring 9b. The cap plate 9a on the top
of the upper spring 9b also has a central aperture of a diameter that is sized to
allow the axle stub/ collet 70 to pass up or down through it but this can only happen
when the head 75 mouth of the collet 70 is not splayed/ flared. When the head 75 is
splayed/ radially expanded its diameter becomes too great to pass through the central
aperture of cap plate 9a and the undercut 75a in the splayed collet fingers will catch
against the rim of the central aperture of the cap plate 9a.
[0049] The release arm / rod 8 extends axially up through the centre of the axle stub/ collet
70 and has a lower end 8b that is screw threaded and which is thereby secured to a
push button 90 that seats against the underside of the spray disk 60. The button 90
seated against the underside of the spray disk 60 and the arm/rod 8 and collet head
75 latching onto the cap plate 9a thus couples the spray disk 60 to the control disk
40.
[0050] The button 90 is, in normal use of the flow adaptor, biased downwardly by a lower
spring 19b between the top/ inner surface of the button 90 and underside of the spray
disk 60. This pulls the rod/arm 8 downwardly and accordingly pulls the head 8a of
the release rod/ arm 8 into the collet head 75 and thus urges /keeps the collet head
75 in the splayed state. Demounting of the spray disk for maintenance is enabled by
simply pressing and holding the button 90 inwardly/ upwardly against the downward
bias of the lower spring 19b. This unseats the head 8a of the release rod/ arm 8 from
the collet head 75 allowing the collet head 75 to resiliently return to its unexpanded
state and thus unlatched and able to pass back down through the aperture in the cap
plate 9a as the spray disk 60 is pulled downwardly for full retraction of the spray
disk's axle stub 70 from the control disk 110a and thus fully demounting the spray
disk 60 from the control disk 110a.
[0051] For assembling the spray disk 60, first insert the bottom end 8b of the rod 8 down
through the axle stub 70, then place the lower plate 19a and lower spring 19b into
their chamber 90a in the lower face of spray disk 60, and then threadedly couple the
button 90 onto the lower threaded end 8b of the release arm/rod 8.
[0052] The upper 'spring chamber' for the spring 9b is centrally located in the upper face
of the control disk 110a and delimited by an upstanding wall 72 with space to one
side to feed in the upper plate 9a and upper spring 9b. The spring 9b and plate 9a
cannot exit upwardly because of a blocking rim 72a formed on the top of the wall 72.
[0053] Next insert the assembled axle stub 70 through the central aperture 44 of the lower
opening of control disk 110a while pressing the button 90 upwardly to keep the release
arm head 8a of the rod 8 out of the axle stub head 75 so that the axle stub head 75
can pass through the passages from 44 to upper plate 9a. When the button 90 is pushed
inwardly/ upwardly against its spring 19b this raises the head 8a of the release arm/
rod 8 up from the collet head 75 of the axle stub 70 and allows the collet fingers
at the collet head 75 to close together so that the head 75 of the collet/ axle stub
70 is stream-lined and can be passed up through the central aperture 44 of the control
disk 110a, up through the upper spring 9b and up through the central aperture of the
cap plate 9a. Once the button 90 reaches its limit upwardly below the spray disk 60,
the button can be released and the lower spring 19b will pull the rod head 8a into
the upper rod head chamber 74.
[0054] With release of the button 90 the rod 8 is retracted by the lower spring 19b sufficiently
for the collet head 75 to splay and the undercut on the collet head to catch on the
rim of the cap plate 9a, thereby latching/ coupling the spray disk 60 to the control
disk 40. The head 8a of the rod 8 may lodge within the chamber 74 at the top of the
axle stub 70 until such time as the button 90 is again depressed.
[0055] For operating this embodiment of the flow adjustor to switch between spray and stream
flow modes, as with the other embodiments, the spray disk 60 is simply rotated about
its axis and relative to the unmoving control disk 110a and cylindrical support body
40 that is fixed on the tap. The ball bearings 71a, 71b are initially located each
in a respective one of a first radially opposing pair of recesses 45 in the underside
of the control disk 110a but when the user applies turning force to the spray disk
60 the ball bearings 71a, 71b ride up the recess 45 side wall loading the upper spring
9b between the control disk 110a and the cap disk 9a and then and over the very short
crest and run fully down the slope into the next adjacent recess 45 propelled by the
return force of the loaded spring 9b even should the user not continue to apply sufficient
further turning force. This ensures that the spray disk moves fully from one operative
mode state to the next fully and is not inadvertently left part-way between states.
1. A tap outlet mountable appliance, the appliance being characterized by comprising an interface for retrofitting the appliance to a tap, the retrofitting
interface comprising a cam/wedging component and a gripping body, wherein the cam/
wedging component is movable relative to the gripping body whereby the gripping body
is biased to increasingly tightly grip to a tap outlet by movement of the cam/ wedging
component against the gripping body.
2. An interface for retrofitting a tap outlet mountable appliance to a tap, wherein the
retrofitting interface comprises a cam/ wedging component and a gripping body, wherein
the cam/ wedging component is movable relative to the gripping body whereby the gripping
body is biased to increasingly tightly grip to a tap outlet by movement of the cam/
wedging component against the gripping body.
3. A tap outlet mountable appliance as claimed in claim 1 or interface as claimed in
claim 2, wherein the gripping body or a portion thereof (eg a wall) is resiliently
distortable/ expandable.
4. A tap outlet mountable appliance or interface as claimed in claim 3, wherein the gripping
body is elastomeric and annular in form.
5. A tap outlet mountable appliance as claimed in claim 1 or interface as claimed in
claim 2, wherein the cam/ wedging component is mounted on a central threaded stem
within the gripping body and the gripping body is biased radially outwardly of the
threaded stem by movement of the wedging component along the threaded stem when the
threaded stem and the wedging component are turned relative to each other, the outer
gripping body thence pressing against and gripping to the bore of a tap outlet.
6. A tap outlet mountable appliance or interface as claimed in claim 5, wherein the gripping
body has a portion with a wall that forms a conical/ frusto-conical recess and which
is resiliently distortable/ expandable radially outwardly.
7. A tap outlet mountable appliance or interface as claimed in claim 6. wherein wedging
component has a conical/ frusto-conical exterior form that complements the conical/
frusto-conical recess.
8. A tap outlet mountable appliance as claimed in any preceding claim, wherein the tap
outlet mountable appliance is a selectable tap outlet flow adjustor that comprises
a control disk and a spray forming disk, the control disk serving for selecting the
flow state and comprising one or more angularly spaced open voids spaced about an
axis through which voids water passes when in use.
9. A selectable tap outlet flow adjustor as claimed in claim 8, wherein the spray forming
disk comprises angularly spaced open running voids spaced about an axis through which
voids water may pass when in use and further comprising perforations in those parts
of its body between the angularly spaced open voids through which perforations water
may pass at a reduced spray rate when in use, the spray forming disk and control disk
being axially rotatable with respect to each other whereby when one disk is rotated
relative to the other so that the open running voids of the spray forming disk are
aligned with the open voids in the control disk, water may pass through at a first
flow rate and when one disk is rotated relative to the other so that the perforations
in the spray forming disk are aligned with the open voids in the control disk, water
may pass through at a second flow rate.
10. A tap outlet mountable appliance as claimed in any preceding claim, wherein the adjustable
retro-fitment interface is fixed, eg. bolted, to a first end of the selectable tap
outlet flow adjustor.
11. A selectable tap outlet flow adjustor as claimed in claim 8 wherein the control disk
is rotatable relative to the gripping body to tighten the cam/ wedging component in
the gripping body and thus tighten the fit of the flow adjustor to a tap.
12. A selectable tap outlet flow adjustor as claimed in claim 8 wherein the flow adjustor
further comprises a support body to which the gripping body is fixed and the control
disk is coupled thereto and to the cam/ wedging component by a threaded bolt that
extends from the control disk up through the support body to the cam/ wedging component.
13. A selectable tap outlet flow adjustor as claimed in claim 8 wherein the flow adjustor
further comprises a support body to which the gripping body is fixed and the control
disk is integrated into the support body.
14. A tap outlet mountable appliance as claimed in any of claims 1 to 13, wherein the
gripping body of the tap outlet mountable appliance has a plurality of ribs, flanges
or other projections that project laterally/ radially inwardly or outwardly to enhance
engagement with the tap outlet.
15. A tap outlet mountable appliance, the tap outlet mountable appliance being mountable
to the outlet/ delivery end of a tap and comprising first and second relatively rotatable
parts, wherein one of the first and second relatively rotatable parts is closer than
the other to the outlet/ delivery end of a tap in use and the first and second part
couple together by a latching action, where one of the first and second parts has
a spring-loaded bearing or a latch member that can resiliently deflect and is able
to pass and latch/ engage behind a shoulder on the other part.