TECHNICAL FIELD
[0001] This disclosure relates to an induction heating device inductively heating a cooking
vessel such as a metal cooking pot placed on a top plate.
BACKGROUND ART
[0002] An induction heating cooker typically used as an induction heating device conventionally
has one or more heating coils for one heating port directly under a top plate. This
typical induction heating cooker is configured to inductively heat a cooking vessel
such as a metal cooking pot placed on the top plate with the heating coils.
[0003] For another induction heating cooker, a so-called multi-coil configuration is proposed
that has a multiplicity of heating coils arranged in a matrix shape directly under
the top plate (see. e.g.,
JP 2008-293871 A (Patent Document 1)).
[0004] An induction heating cooker described in
JP 2008-293871 A has a configuration in which a multiplicity of heating coils is arranged closely
to each other in a matrix shape entirely under a top plate such that a cooking vessel
such as a cooking pot placed at any position can inductively be heated. This induction
heating cooker is configured to perform display correlated with a placement position
and a size of the cooking vessel on an operation unit such that each set of the heating
coils is operated to heat the cooking vessel in accordance with an operation performed
by a user.
PRIOR ART DOCUMENTS
Patent Documents
[0005] Patent Document 1: Japanese Laid-Open Patent Publication No.
2008-293871 A
SUMMARY OF THE INVENTION
[0006] As described above, a cooking vessel may be placed at any position on a top plate
in the induction heating cooker described in
JP 2008-293871 A. Therefore, a state of a cooking vessel must be displayed on a display unit both
in the case of one cooking vessel and in the case of multiple cooking vessels. This
enables a user to visually recognize which cooking vessel is an object of a heating
instruction.
[0007] In the case of a typical induction heating cooker, each heating port has a corresponding
operation unit. When a user gives a heating instruction from the operation unit, heating
can be performed in optimum conditions by determining whether a heatable cooking vessel
exists and what type of material the cooking vessel is, before performing a heating
operation.
[0008] On the other hand, in the case of an induction heating cooker having heating coils
arranged in a matrix shape and capable of heating a cooking vessel placed at any position,
the placement of the cooking vessel must be detected and displayed on the operation
unit before an operation of heating.
[0009] Described methods of detecting a cooking vessel include a method of applying a current
to each of the heating coils at a frequency higher than that of heating so as to determine
whether a load is placed thereon from a heating coil current value etc., at this time
point.
[0010] However, the convention configuration has a problem that if the configuration is
applied to an induction heating cooker having a multiplicity of heating coils arranged
in a matrix shape, large amounts of power and time are required only for a detection
operation of a cooking vessel when this operation is simultaneously performed because
of the multiplicity of the heating coils.
[0011] Additionally, since a circuit is required for applying a high-frequency current such
that the detection operation can be performed at the same time, the device increases
in size.
[0012] Moreover, since the detection operation of a cooking vessel must always be performed,
the heating coils generate more heat, leading to problems such as that the coils burn
in the worst case.
[0013] If the number of inverters for applying a high-frequency current is smaller than
the number of the heating coils, the inverters must be switched depending on which
heating coil the high-frequency current is applied to, leading to a problem of durability
of a relay required for switching.
[0014] If a high-frequency current is periodically applied to the heating coils at constant
intervals to reduce the switching and the power consumption, this leads to a problem
that it takes time after a load is placed until detection.
[0015] As described above, in the case of the multi-coil configuration having a multiplicity
of heating coils placed entirely under a top plate, how a cooking vessel is detected
is important.
[0016] This disclosure solves the conventional problems and it is an object of this disclosure
to configure a heating device easily usable for a user by displaying a cooking vessel
placed on a top plate and to provide an induction heating device suppressing power
consumption.
[0017] An induction heating device according to the this disclosure, including:
a top plate on which a cooking vessel heating a cooked object;
a plurality of heating coils arranged closely to each other and generating a magnetic
field for heating the cooking vessel;
a heating control unit that controls a high-frequency current applied to each heating
coil of the plurality of the heating coils to control a heating power of the cooking
vessel;
a cooking vessel detection unit that performs a detection operation of a cooking vessel
for detecting whether the cooking vessel is placed over the heating coils;
an operation unit that displays a detection result of the cooking vessel detection
unit; and
a priority determination unit that determines for each heating coil of the plurality
of the heating coils a priority of a heating coil for which the cooking vessel detection
unit detects whether the cooking vessel is placed thereon,
wherein the cooking vessel detection unit that performs for each of the heating coils
a detection operation of a cooking vessel in terms of whether the cooking vessel is
placed thereon, based on the priority determined by the priority determination unit.
[0018] The induction heating device of this disclosure performs the detection operation
of a cooking vessel for a heating coil with a high possibility of having a cooking
vessel placed thereon based on the priority determined by the priority determination
unit. Therefore, the induction heating device eliminates the need of always applying
a high-frequency current to all the heating coils, eliminates the need of always performing
switching even if a relay is used, and can quickly detect a cooking vessel. Thus,
the induction heating device is easy to use and can suppress the power consumption.
BRIEF DESCRIPTION OF DRAWINGS
[0019]
Fig. 1(a) and Fig. 1(b) are block diagrams of configurations of an induction heating
device of this disclosure.
Fig. 2 is a block diagram of an induction heating device of a first embodiment.
Fig. 3 is a diagram of arrangement of heating coils in a typical induction heating
device.
Fig. 4 is a diagram of arrangement of heating coils in the induction heating device
of the first embodiment.
Fig. 5 is an appearance diagram of a display example of an operation unit of the induction
heating device of the first embodiment.
Fig. 6 is a block diagram when a detection auxiliary unit of the induction heating
device of the first embodiment is a temperature detection unit.
Fig. 7(a) and Fig. 7(b) are diagrams of states when a temperature detection unit of
an induction heating device of a second embodiment is disposed at a center of a heating
coil.
Fig. 8(a) and Fig. 8(b) are diagrams of states when the temperature detection unit
of the induction heating device of the second embodiment is disposed at a center of
a heating coil.
Fig. 9(a) and Fig. 9(b) are diagrams of states when the temperature detection unit
of the induction heating device of the second embodiment is disposed at a center among
heating coils.
Fig. 10 is a block diagram when a detection auxiliary unit of an induction heating
device of a fifth embodiment is composed of an electrostatic capacity detection unit.
Fig. 11 is a diagram of a state when electrodes necessary for detection of electrostatic
capacity is disposed at centers of a plurality of heating coils in an induction heating
device of a sixth embodiment.
Fig. 12 is a diagram of a state when an electrode necessary for detection of electrostatic
capacity is disposed at a substantial center among heating coils in an induction heating
device of a seventh embodiment.
Fig. 13 is a block diagram when a detection auxiliary unit of an induction heating
device of an eighth embodiment is composed of a vibration detection unit.
Fig. 14 is a block diagram when a position of a vibration source is estimated from
a plurality of vibration detection units of an induction heating device of a ninth
embodiment.
Fig. 15 is a block diagram when a detection auxiliary unit of an induction heating
device of a tenth embodiment is composed of a distance estimation unit.
Fig. 16 is a block diagram of an induction heating device of an eleventh embodiment.
Fig. 17(a) and Fig. 17(b) are diagrams of arrangement of heating coils of an induction
heating device of a twelfth embodiment.
Fig. 18(a) and Fig. 18(b) are diagrams of arrangement of a cooking vessel and the
heating coils of the induction heating device of the twelfth embodiment.
Fig. 19(a) is a diagram of addresses of the heating coils of the induction heating
device of a fourteenth embodiment, and Fig. 19(b) is a diagram of use frequency of
the heating coils of Fig. 19(a).
Fig. 20 is a block diagram of an induction heating device of a twentieth embodiment.
MODES FOR CARRYING OUT THE INVENTION
[0020] As an induction heating device of a first aspect of the disclosure, the induction
heating device including:
a top plate on which a cooking vessel heating a cooked object;
a plurality of heating coils arranged closely to each other and generating a magnetic
field for heating the cooking vessel;
a heating control unit that controls a high-frequency current applied to each heating
coil of the plurality of the heating coils to control a heating power of the cooking
vessel;
a cooking vessel detection unit that performs a detection operation of a cooking vessel
for detecting whether the cooking vessel is placed over the heating coils;
an operation unit that displays a detection result of the cooking vessel detection
unit; and
a priority determination unit that determines for each heating coil of the plurality
of the heating coils a priority of a heating coil for which the cooking vessel detection
unit detects whether the cooking vessel is placed thereon,
wherein the cooking vessel detection unit that performs for each of the heating coils
a detection operation of a cooking vessel in terms of whether the cooking vessel is
placed thereon, based on the priority determined by the priority determination unit.
[0021] According to the first aspect, the detection operation of a cooking vessel is performed
for the heating coil with a high possibility of having a cooking vessel placed thereon
based on the priority determined by the priority determination unit. Therefore, the
cooking vessel can quickly be detected and the power consumption can be suppressed.
[0022] Fig. 1 (a) and Fig. 1 (b) are block diagrams of configurations of an induction heating
device of this disclosure. This induction heating device includes a top plate 2 on
which a cooking vessel 1 is placed, a plurality of closely-arranged heating coils
3, a heating control unit 4 controlling a high-frequency current applied to each heating
coil of the plurality of the heating coils 3, a cooking vessel detection unit 5 performing
a detection operation of the cooking vessel 1 for detecting whether the cooking vessel
1 is placed over the heating coils 3, an operation unit 6 displaying a detection result
of the cooking vessel detection unit 5, and a priority determination unit 20. The
priority determination unit 20 determines for each heating coil of the plurality of
the heating coils 3 a priority of the heating coil 3 for which the cooking vessel
detection unit 5 detects whether the cooking vessel 1 is placed thereon.
[0023] As described above, the priority determination unit 20 determines the priority of
the heating coil 3 for which the cooking vessel detection unit 5 detects whether the
cooking vessel 1 is placed thereon. With regard to this priority, the cooking vessel
detection unit 5 may select the heating coil 3 preferentially subjected to the detection
operation of the cooking vessel 1, or the cooking vessel detection unit 5 may set
a detection frequency of performing the detection operation of the cooking vessel
1 for each of the heating coils 3. The priority may be set such that the detection
operation is preferentially performed for the heating coil 3 with a higher detection
frequency.
[0024] The disposition location of the priority determination unit 20 is not particularly
limited. With regard to the disposition location of the priority determination unit
20, for example, the configurations of Fig. 1 (a).and Fig. 1(b) are available. In
the case of Fig. 1(a), the priority determination unit 20 is connected to the heating
control unit 4. Fig. 1 (a) corresponds to the case of the priority determination unit
20 composed of, for example, a detection auxiliary unit 21, a temperature detection
unit 22, an electrostatic capacity detection unit 12, a vibration detection unit 13,
a position estimation unit 14, or a distance estimation unit 17 described later. In
the case of Fig. 1(b), the priority determination unit 20 is disposed between the
heating control unit 4 and the cooking vessel detection unit 5. Fig. 1(b) corresponds
to the case of the priority determination unit 20 composed of, for example, a detection
position determination unit 23 or a detection operation determination unit 31 described
later.
[0025] Further, as an induction heating device of a second aspect, in the first aspect,
the priority determination unit may include a detection auxiliary unit that detects
an object on the top plate. Moreover, if the detection auxiliary unit detects an object,
the cooking vessel detection unit may perform the detection operation of a cooking
vessel in terms of whether the cooking vessel is placed on heating coils around the
detected object.
[0026] According to the second aspect, the detection auxiliary unit detects an object on
the top plate in a simplified manner and, if an object is detected, the cooking vessel
detection unit performs the detection operation of a cooking vessel in terms of whether
a cooking vessel is placed, for the heating coils around the detected object. Therefore,
since it is not necessary to always perform the operation of detecting a cooking vessel,
the power consumption can be reduced. If switching must be performed by a relay etc.,
the durability of the relay can be improved.
[0027] Further, as an induction heating device of a third aspect, in the second aspect,
the detection auxiliary unit may be composed of a temperature detection unit detecting
a temperature of the object.
[0028] According to the third aspect, since the temperature detection unit is used, the
object can preliminarily be detected at high speed and low power consumption. Since
the heating coil is not used, switching by a relay etc. is not required and, therefore,
the durability of the relay can be improved.
[0029] Further, as an induction heating device of a fourth aspect, in the third aspect,
when the temperature detection unit detects a temperature change of the object, the
cooking vessel detection unit may perform the detection operation of a cooking vessel
only for a heating coil in the vicinity of a position of the detected temperature
change.
[0030] According to the fourth aspect, since the operation of detecting a cooking vessel
is performed only for the heating coil at the position where a temperature change
indicative of a high possibility of placement of a cooking vessel is detected out
of a multiplicity of the heating coils, a time required for the detection operation
can be shortened.
[0031] Further, as an induction heating device of a fifth aspect, in the third aspect, the
cooking vessel detection unit may perform the detection operation of a cooking vessel
in a constant period.
[0032] According to the fifth aspect, even when a temperature of a cooking vessel is not
different from a portion detected by the temperature detecting portion and a temperature
change cannot be detected, the detection operation of a cooking vessel is performed
in a constant period by the cooking vessel detection unit and, therefore, a state
of being unable to detect a cooking vessel can be prevented from occurring.
[0033] Further, as an induction heating device of a sixth aspect, in the third aspect, the
temperature detection unit may detect an infrared light to measure a temperature.
[0034] According to the sixth aspect, since whether a cooking vessel is placed can be known
from a change in ambient light in addition to a change in temperature, the probability
of failing to detect the placement of a cooking vessel can be reduced.
[0035] Further, as an induction heating device of a seventh aspect, in the second aspect,
the detection auxiliary unit may be composed of:
an electrode disposed on a lower surface of the top plate; and
an electrostatic capacity detection unit that detects a change in electrostatic capacity
generated in the electrode by placing the object on an upper surface of the top plate.
[0036] According to the seventh aspect, since it is not necessary to always perform the
operation of detecting a cooking vessel, the power consumption can be reduced. If
switching must be performed by a relay etc., the durability of the relay can be improved.
[0037] Further, as an induction heating device of a eighth aspect, in the seventh aspect,
the electrode may be disposed in the vicinity of each of the heating coils to form
a pair.
[0038] According to the eighth aspect, the cooking vessel detection operation is performed
after detecting whether a cooking vessel is possibly placed for each of the heating
coils, a useless cooking vessel detection operation can be reduced as far as possible.
[0039] Further, as an induction heating device of a ninth aspect, in the seventh aspect,
the electrode may be disposed at a substantially center position among multiple adjacent
heating coils.
[0040] According to the ninth aspect, since the number of the electrodes is reduced, an
equipment configuration can be prevented from being complicated, and the equipment
can inexpensively be provided to consumers.
[0041] Further, as an induction heating device of a tenth aspect, in the second aspect,
the detection auxiliary unit may be composed of a vibration detection unit detecting
vibrations of the top plate.
[0042] According to the tenth aspect, since the detection operation of a cooking vessel
is performed by detecting vibrations generated in the top plate to detect that a cooking
vessel is placed on the top plate, the number of times of the detection operation
is reduced and, therefore, the power consumption can be reduced and, if switching
must be performed by a relay etc., the durability of the relay can be improved.
[0043] Further, as an induction heating device of a eleventh aspect, in the tenth aspect,
a plurality of the vibration detection units may be disposed, and wherein a position
estimation unit is further included that estimates a position of a vibration source
from a phase difference of a plurality of vibration waveforms detected by the vibration
detection units.
[0044] According to the eleventh aspect, by estimating the position of the vibration source,
the detection operation of a cooking vessel can be performed only for a position at
which a cooking vessel is highly possibly placed. Therefore, the number of times of
the detection operation of a cooking vessel can be reduced.
[0045] Further, as an induction heating device of a twelfth aspect, in the second aspect,
the detection auxiliary unit may be composed of a light-emitting unit, a light-receiving
unit, and a distance estimation unit that estimates a distance to an object over the
light-receiving unit based on a light amount received by the light-receiving unit.
[0046] According to the twelfth aspect, the number of times of the detection operation can
be reduced by determining whether a cooking vessel is placed based on a light amount
of the light-receiving unit and performing the detection operation of a cooking vessel
if a cooking vessel is possibly placed.
[0047] Further, as an induction heating device of a thirteenth aspect, in the first aspect,
the priority determination unit may include a detection position determination unit
that determines a detection frequency in terms of a frequency at which the cooking
vessel detection unit performs a detection operation of a cooking vessel for each
heating coil of the plurality of the heating coils.
[0048] According to the thirteenth aspect, the time required until detection of a cooking
vessel can be reduced and the number of times of the detection operation of a cooking
vessel can be reduced by performing the detection operation of a cooking vessel highly
frequently for the heating coil on which a cooking vessel is more likely to be placed
and by performing the detection operation of a cooking vessel less frequently for
the heating coil on which a cooking vessel is less likely to be placed. As a result,
the consumption of the power required for the detection operation of a cooking vessel
can be suppressed and, if an inverter circuit and a heating coil must be switched
by using a relay, the durability of the relay can be improved.
[0049] Further, as an induction heating device of a fourteenth aspect, in the thirteenth
aspect, the detection position determination unit may set a detection frequency lower
for a heating coil disposed at a position defined as an outermost peripheral portion
than that of a heating coil disposed at other than the outermost peripheral portion
out of the plurality of the heating coils.
[0050] According to the fourteenth aspect, since the heating coils disposed in the outermost
peripheral portion has adjacent heating coils arranged on the inner side on which
a cooking vessel is likely to be placed together, even if the number of times of the
detection operation (detection frequency) is reduced for the heating coils in the
outermost peripheral portion, the usability is less affected, and the power consumption
can be suppressed by reducing the number of times of detection.
[0051] Further, as an induction heating device of a fifteenth aspect, in the thirteenth
aspect, if it is determined that a cooking vessel is placed over one heating coil,
the cooking vessel detection unit may perform the detection operation of a cooking
vessel for a heating coil adjacent to the heating coil.
[0052] According to the fifteenth aspect, if a cooking vessel is placed on one heating coil,
the cooking vessel is very likely to be placed on a heating coil adjacent to the heating
coil and, therefore, the detection operation of a cooking vessel is performed also
for the adjacent heating coil. As a result, the accurate position and size of the
cooking vessel 1 can be detected.
[0053] Further, as an induction heating device of a sixteenth aspect, in the fifteenth aspect,
even when the detection frequency is set lower for the adjacent heating coil as compared
to the other heating coils, the cooking vessel detection unit may immediately perform
the detection operation of a cooking vessel for the adjacent heating coil.
[0054] According to the sixteenth aspect, even when it is detected that a cooking vessel
is placed on one heating coil and the detection frequency is set lower for an adjacent
heating coil, the cooking vessel is very likely to be placed on the adjacent heating
coil and, therefore, the detection operation of a cooking vessel is immediately performed
for the adjacent heating coil. As a result, the accurate position and size of the
cooking vessel 1 can be detected.
[0055] Further, as an induction heating device of a seventeenth aspect, in the thirteenth
aspect, the detection position determination unit may set a detection frequency for
each of the heating coils based on a position of a heating coil detected as having
the cooking vessel placed thereon within a predetermined period and the number of
times of the detection.
[0056] According to the seventeenth aspect, the position of the frequently used heating
coil can be learned from a past actual status of use within a predetermined period
to set a detection frequency corresponding to a use frequency of each heating coil.
Therefore, a cooking vessel can quickly be detected by frequently performing the detection
operation for the heating coil with a high use frequency. Conversely, the power consumption
can be suppressed by reducing the number of times of the detection operation for the
heating coils at a less frequently used position.
[0057] Further, as an induction heating device of a eighteenth aspect, in the thirteenth
aspect, the detection position determination unit may set a detection frequency higher
for the heating coil disposed closer to the operation unit as compared to the heating
coil disposed in the direction away from the operation unit.
[0058] According to the eighteenth aspect, a heating coil at a position away from the operation
unit is distant from a user and therefore tends to have a low use frequency because
of somewhat reduced usability. Thus, a cooking vessel can quickly be detected by performing
the detection operation at a high detection frequency for a heating coil disposed
closer to the operation portion, which tends to have a high use frequency.
[0059] Further, as an induction heating device of a nineteenth aspect, in the thirteenth
aspect, the detection position determination unit may set a detection frequency lower
for a heating coil disposed in the direction away from the operation unit relative
to a heating coil being in a heating operation as compared to a heating coil disposed
closer to the operation unit relative to the heating coil being in the heating operation.
[0060] According to the nineteenth aspect, it is difficult to place a cooking vessel on
a heating coil disposed on the far side, i.e., in the direction away from the operation
unit, relative to the heating coil being in the heating operation because a cooking
vessel being heated becomes an obstacle. Therefore, the use frequency is extremely
low. Thus, the power consumption can be suppressed by lowering the detection frequency
to reduce the number of times of the detection operation for the heating coil disposed
in the direction away from the operation unit relative to the heating coil being in
the heating operation.
[0061] Further, as an induction heating device of a twentieth aspect, in the thirteenth
aspect, the detection position determination unit may set a detection frequency lower
for a heating coil adjacent to a heating coil being in a heating operation as compared
to the other heating coils.
[0062] According to the twentieth aspect, when it is attempted to place a cooking vessel
on a heating coil adjacent to the heating coil being in the heating operation, the
cooking vessel is difficult to place because a flange of the cooking vessel becomes
an obstacle. Additionally because the cooking vessels are usually not heated in close
contact with each other, a cooking vessel is less likely to be placed on the heating
coil adjacent to the heating coil in the heating operation. Therefore, the power consumption
can be suppressed by lowering the detection frequency and reducing the number of times
of the detection operation for the heating coil adjacent to the heating coil being
in the heating operation.
[0063] Further, as an induction heating device of a twenty-first aspect, in the thirteenth
aspect, if a control value is abruptly changed in the heating control unit controlling
the high-frequency current applied to a heating coil being in a heating operation,
the detection position determination unit may set a detection frequency higher for
a heating coil adjacent to the heating coil being in the heating operation as compared
to the other heating coils.
[0064] According to the twenty-first aspect, if the cooking vessel being heated is moved
and the heating control unit attempts to supply the same power as it is, a control
value of a switching element such as an IGBT making up an inverter circuit must be
changed. Specifically, if the power is controlled by a frequency of switching, the
frequency must be made lower, or if the power is controlled by a conduction ratio,
the conduction ratio must be made higher. If the cooking vessel is not moved, these
control values are constant or only slowly changed. Conversely, if the cooking vessel
is moved, the control values are abruptly changed. Therefore, when the control values
are abruptly changed, the cooking vessel is moved and, therefore, the cooking vessel
is likely to be moved and placed on a heating coil adjacent to the heating coil being
heated. Therefore, the cooking vessel can quickly be detected by increasing the detection
frequency.
[0065] Further, as an induction heating device of a twenty-second aspect, in the thirteenth
aspect, the induction heating device may further include a power source operation
unit capable of switching whether a power source is supplied to the operation unit.
Also, if a predetermined time has elapsed after a user operates the power source operation
unit to achieve a state of supplying the power source to the operation unit, the detection
position determination unit may set the overall detection frequency lower or to zero
for all of the plurality of the heating coils.
[0066] According to the twenty-second aspect, when a user operates the power source operation
unit to achieve a state in which the power source is supplied, the detection operation
of a cooking vessel is repeatedly performed; however, a cooking vessel may not immediately
be placed because another cooking procedure is performed. Since the detection operation
of a cooking vessel is performed even during this period, power is wastefully consumed.
Therefore, if a cooking vessel is not placed even after a predetermined time has elapsed,
the frequency of performing the detection operation of a cooking vessel can be reduced
to suppress the power consumption.
[0067] Further, as an induction heating device of a twenty-third aspect, in the first aspect,
the priority determination unit may include a detection operation determination unit
determining whether the cooking vessel detection unit performs a detection operation
of a cooking vessel for each of the plurality of the heating coils.
[0068] According to the twenty-third aspect, since the detection operation of a cooking
vessel is performed at the timing when a cooking vessel is likely to be place or a
cooking vessel is likely to be moved, the cooking vessel can quickly be detected and
the number of times of the unnecessary detection operation can be reduced.
[0069] Further, as an induction heating device of a twenty-fourth aspect, in the twenty-third
aspect, if a predetermined time has elapsed after a user operates the operation unit
last time, the detection operation determination unit may set the overall detection
frequency lower or to zero for all of the plurality of the heating coils.
[0070] According to the twenty-fourth aspect, since a cooking vessel is less likely to be
place or a cooking vessel is less likely to be moved, the number of times of the detection
operation can be reduced during this period to reduce the use power and improve the
durability of the relay.
[0071] Further, as an induction heating device of a twenty-fifth aspect, in the twenty-third
aspect, the induction heating device may further include a human body detection unit
detecting a human body. Also, if the human body detection unit detects a human, the
cooking vessel detection unit may start a detection operation of a cooking vessel.
[0072] According to the twenty-fifth aspect, if a user is present near the induction heating
device, a cooking vessel is likely to be placed or moved and, therefore, the detection
operation of a cooking vessel can be started to quickly detect a cooking vessel.
[0073] Further, as an induction heating device of a twenty-sixth aspect, in the twenty-fifth
aspect, if the human body detection unit does not detect a human, the cooking vessel
detection unit may stop a detection operation of a cooking vessel.
[0074] According to the twenty-sixth aspect, if a user is not present near the induction
heating device, a cooking vessel is not placed or moved and, therefore, the detection
operation of a cooking vessel can be stopped to reduce the power consumption and improve
the durability of the relay.
[0075] Embodiments of this disclosure will now be described in detail with reference to
the drawings. For example, detailed description of already well-known items and redundant
description of substantially the same constituent element may not be made. This is
because of avoiding redundancy of the following description and facilitating the understanding
by those skilled in the art.
[0076] The present inventor provides the accompanying drawings and the following description
for sufficient understanding of this disclosure by those skilled in the art and it
is not intended to limit the subject of the claims thereto.
[0077] Although the induction heating device of the following embodiments will be described
in terms of an induction heating cooker, this configuration is illustrative and this
disclosure is not limited to the configurations described in the following embodiments
and includes an induction heating device having the technical features of this disclosure.
This disclosure includes appropriately combining arbitrary configurations described
in the following embodiments and the combined configurations produce the respective
effects.
(First Embodiment)
[0078] Fig. 2 is a schematic block diagram of a state in which a cooking vessel is placed
on an induction heating device of a first embodiment. Fig. 2 depicts a state in which
the cooking vessel 1 is placed on a built-in type induction heating cooker.
[0079] The cooking vessel 1 depicted in Fig. 2 is a vessel in which an object to be cooked
such as a foodstuff is contained, and is a pot, a frying pan, a kettle, etc.
[0080] The cooking vessel 1 is placed on the top plate 2 forming a portion of a contour
of the induction heating cooker. Although the top plate 2 is often made of crystallized
glass, this is not a limitation.
[0081] The heating coil 3 generates magnetic flux from a high-frequency current supplied
in accordance with an instruction of the heating control unit 4 to inductively heat
the cooking vessel 1 on the top plate 2.
[0082] The heating control unit 4 is connected to the operation unit 6, an inverter circuit
7, the detection auxiliary unit 21, and the cooking vessel detection unit 5. The heating
control unit 4 is connected to the operation unit 6 for allowing a user of the induction
heating cooker to give an instruction for a heating power, supplies a power to the
inverter circuit 7 in accordance with the heating instruction from the user, and controls
the power supplied by the heating control unit 4 to achieve the thermal power intended
by the user.
[0083] The cooking vessel detection unit 5 is configured to determine whether the inductively
heatable cooking vessel 1 is present on the heating coil 3 such that the heating control
unit 4 can receive the result to operate only the heating coil 3 having the cooking
vessel 1 located thereon.
[0084] The cooking vessel detection unit 5 may be a means provided with a coil for detection
to detect a change in inductance or a means using the heating coil 3 and the inverter
circuit 7 to apply a current to the heating coil 3 at a frequency higher than that
of heating so as to determine whether a load is placed from a heating coil current
value at this time point. The cooking vessel detection unit 5 is not limited to the
means described above and may be implemented by using any means.
[0085] Although the heating control unit 4 is often implemented as a microcomputer, a DSP,
or a custom IC, this is not a limitation. All or some of the functions of the heating
control unit 4, the detection auxiliary unit 21, and the cooking vessel detection
unit 5 may be implemented by the same unit.
[0086] Fig. 3 is a diagram of arrangement of heating coils in a typical induction heating
device. Fig. 4 is a diagram of arrangement of heating coils in the induction heating
device of the first embodiment.
[0087] Although the heating coil 3 is depicted as one heating coil in Fig. 3, the heating
coil 3 may be composed of a plurality of smaller coils in the same arrangement.
[0088] The operation of the typical induction heating cooker will be described. A user places
the cooking vessel 1 on the top plate 2 to directly face the heating coil 3. Since
the typical induction heating device cannot heat the cooking vessel 1 unless the cooking
vessel 1 directly faces the heating coil 3, the position of the heating coil 3 is
typically displayed on the top plate 2.
[0089] The user operates the operation unit 6 corresponding to the heating coil 3 having
the cooking vessel 1 placed thereon to determine a heating power etc., and input an
instruction for a heating start.
[0090] The operation unit 6 corresponding to the heating coil 3 may be an operation unit
6a for operating a heating coil 3a and, similarly, as in the case of a heating coil
3b and an operation unit 6b as well as a heating coil 3c and an operation unit 6c,
the heating coils 3 and the operation units 6 often correspond respectively to each
other.
[0091] Otherwise, i.e., even if the heating coils 3 and the operation units 6 do not necessarily
correspond to each other, for example, it is conceivable that operation buttons corresponding
to the respective heating coils 3 are prepared in the one operation unit 6 or that
a method is used for switching whether the heating coil 3a is defined as an control
object or the heating coil 3a is defined as an control object. Such a means can be
used because only three types of the heating coils 3 exist in the case of Fig. 3.
[0092] The heating control unit 4 gives a command for performing a detection operation of
the cooking vessel 1 to the cooking vessel detection unit 5, and the cooking vessel
detection unit 5 detects the cooking vessel 1. It is determined whether the heatable
cooking vessel 1 is placed and what material the cooking vessel 1 is made of through
the detection operation of the cooking vessel detection unit 5, and the determination
result is sent out to the heating control unit 4.
[0093] The heating control unit 4 changes a heating method depending on the result. Specifically,
if a load cannot be heated, this is indicated by display on the operation unit 6 and
the operation frequency of the inverter circuit 7 is changed depending on a material
of the cooking vessel 1 to perform the heating with the heating power instructed from
the user.
[0094] As described above, the reason for performing the detection operation of the cooking
vessel 1 in the typical induction heating cooker is to heat the cooking vessel 1 in
an optimum state, and the detection operation of the cooking vessel 1 may be performed
after receiving the heating instruction from the user and before the heating.
[0095] The operation and action of the induction heating cooker of the first embodiment
will be described. A user places the cooking vessel 1 at an arbitrary position on
the top plate 2. The user must place the cooking vessel 1 on at least one or more
of the heating coils 3. The user may place a plurality of the cooking vessels 1.
[0096] When the user attempts to heat the certain cooking vessel 1 in this case, the operation
unit 6 cannot prepare the operation unit corresponding to the cooking vessel 1 in
advance because it is not known what size the cooking vessel 1 is and which position
the cooking vessel 1 is placed at.
[0097] Therefore, the heating control unit 4 causes the cooking vessel detection unit 5
to perform the detection operation of the cooking vessel 1 to detect what size the
cooking vessel 1 is and which position the cooking vessel 1 is placed at, and causes
the operation unit 6 to display the result.
[0098] If a plurality of the cooking vessels 1 is detected, the operation unit 6 may display
that a plurality of the cooking vessels 1 is present. If one cooking vessel 1 is selected
from a plurality of the cooking vessels 1, the correlation between the display on
the operation unit 6 and the actual cooking vessel 1 may be known from lighting around
the selected cooking vessel 1 etc. The size of the cooking vessel 1 may not necessarily
be reflected on the display. In particular, it is only necessary to display the information
required for giving a heating instruction through the operation unit 6 for the certain
cooking vessel 1 that the user desires to heat.
[0099] Specifically, as depicted in Fig. 5, for example, a display 8 corresponding to the
cooking vessel 1 may be indicated by the operation unit 6. Fig. 5 is an appearance
diagram of a display example of the operation unit 6 of the induction heating device
of the first embodiment. The display 8 is an example of indicating that the one cooking
vessel 1 is placed on the left near side relative to the center. As the number of
the placed cooking vessels 1 increases, the number of the displays 8 accordingly increases.
[0100] For example, an operation object is specified by selecting the display 8 corresponding
to the cooking vessel 1 desired to be set as an object to be heated, and the heating
instruction can be input.
[0101] In the induction heating cooker having a multiplicity of the heating coils 3 adjacently
arranged such that the cooking vessel 1 can be placed and heated at an arbitrary position,
it is not sufficient to perform the detection operation of the cooking vessel 1 before
starting the heating operation. In particular, the display 8 indicative of the cooking
vessel 1 cannot be displayed on the operation unit 6 unless the detection operation
of the cooking vessel 1 is always performed, and the user cannot input the heating
instruction.
[0102] The position of placement of the cooking vessel 1 must also be detected for the heating
control unit 4 to determine which of the heating coils 3 should be operated.
[0103] As described above, a difference between the conventional induction heating cooker
and the induction heating cooker of this disclosure is that, while the heating coils
3 and the operation units 6 are clearly correlated in the conventional induction heating
cooker, the heating coils 3 and the operation unit 6 are changed depending on a placement
position of the cooking vessel 1 in the induction heating cooker 1 of the first embodiment.
The detection operation of the cooking vessel 1 must preliminarily be performed for
corresponding to a change in the placement position of the cooking vessel 1.
[0104] For the detection operation of the cooking vessel 1, as described above, the most
effective method is to apply to the heating coil 3 a current at a frequency higher
than that of heating so as to determine whether a load is placed from a heating coil
current value etc. at this time point. When this method is used for performing the
detection operation of the cooking vessel 1 for all the heating coils 3 at the same
time, although each of the heating coils 3 consumes a small power, a power of several
tens of watts is continuously consumed in total since a multiplicity of the heating
coils 3 exists.
[0105] To perform the detection operation of the cooking vessel 1 for all the heating coils
3 at the same time, the inverter circuit 7 is required for applying a current to each
of the heating coil 3 at a frequency higher than that of heating, resulting in a problem
that equipment becomes larger in size and expensive.
[0106] Therefore, it is conceivable that a plurality of the heating coils 3 is switched
by a relay etc. for the one inverter circuit 7 to apply a high-frequency current sequentially
to a multiplicity of the heating coil 3 so as to detect the cooking vessel 1. Since
this method eliminates the need of providing the inverter circuits 7 as many as the
number of the heating coils 3, the equipment can be reduced in size and price.
[0107] A plurality of the inverter circuits 7 may be provided such that the heating coils
3 connected to the respective inverter circuits 7 are divided. As a result, the detection
operations of the cooking vessel 1 can be performed at the same time as mane as the
number of the inverter circuits 7.
[0108] However, in the case of such a configuration, the relay must frequently be switched,
resulting in a problem of the durability of the relay. Additionally, since the detection
operation of the cooking vessel 1 is performed by switching the inverter circuits
7, the detection may immediately or not immediately be performed depending on the
timing of placing the cooking vessel 1 and the timing of performing the detection
operation.
[0109] Specifically, assuming that the detection operation takes 0.2 seconds for each of
the heating coils 3 and that the one inverter circuit 7 is switched for the five heating
coils 3 to perform the detection operation of the cooking vessel 1, it takes up to
one second from the placement of the cooking vessel 1 until detection. If a blank
time, for example, a blank time of 0.2 seconds, is provided between the detection
operations of the heating coils 3, one cycle of the detection operation requires about
two seconds.
[0110] As the number of the heating coils 3 connected to each of the inverter circuits 7
more increases, the time required for detection is elongated and a time lag is made
larger from the placement of the cooking vessel 1 until display on the operation unit
6, giving a feeling of difference to a user and making it hard to use.
[0111] Therefore, the first embodiment includes the detection auxiliary unit 21 detecting
an object on the top plate 2 in a simplified manner. This detection auxiliary unit
21 detects an object present on the top plate 2 and may detect an object other than
the cooking vessel 1. The detection auxiliary unit 21 may not be able to accurately
detect the cooking vessel 1 as in the case of the cooking vessel detection unit 5
and may detect any objects on the top plate 2 in a simplified manner. The detection
auxiliary unit 21 depends on a detection mechanism thereof and therefore may not be
able to detect all the objects on the top plate 2. The detection auxiliary unit 21
may be, for example, the temperature detection unit 22, an electrostatic capacity
detection unit, a vibration detection unit, a distance estimation unit, a detection
position determination unit, or a detection operation determination unit described
later. By providing the detection auxiliary unit 21, the detection operation of the
cooking vessel 1 by the cooking vessel detection unit 5 may be controlled to be turned
on/off. As a result, if a possibility of placement of the cooking vessel 1 is small,
the detection operation by the cooking vessel detection unit 5 can be stopped (turned
off), thereby reducing the power consumption and improving the durability of the relay.
If the detection auxiliary unit 21 detects a possibility of placement of the cooking
vessel 1, the detection operation by the cooking vessel detection unit 5 can be started
(turned on) to perform the detection operation of the cooking vessel 1 for the heating
coil 3 at the position where the cooking vessel 1 is possibly placed, thereby reducing
the power consumption and improving the durability of the relay.
[0112] Fig. 6 is a block diagram when the detection auxiliary unit of the induction heating
device of the first embodiment is the temperature detection unit 22. In the first
embodiment, the temperature detection unit 22 detecting a temperature of the cooking
vessel 1 is disposed as the detection auxiliary unit 21 as depicted in Fig. 6. If
a temperature detected by the temperature detection unit 22 is changed, the detected
temperature change may be attributable to the placement of the cooking vessel 1. Therefore,
by performing the detection operation of the cooking vessel 1 only after a temperature
change is detected, the detection operation is performed only when the cooking vessel
1 is placed. This enables the reduction in time after placement of the cooking vessel
1 until detection and the elimination of problems such as a durability problem of
the relay and an increase in power consumption due to repeating the unnecessary detection
operation. Thus, the easy-to-use induction heating cooker can be achieved.
(Second Embodiment)
[0113] An induction heating device of a second embodiment will hereinafter be described.
The induction heating device of the second embodiment is different from the induction
heating device of the first embodiment in that the detection operation of the cooking
vessel 1 is performed only for the heating coil 3 in the vicinity of the temperature
detection unit 22 having a temperature change.
[0114] First, the temperature detection unit 22 is a unit detecting the temperature of
the cooking vessel 1, and two types of the disposition method thereof are mainly available.
One method is the case of disposing the temperature detection unit 22 at the substantial
center of the heating coil 3 and includes the disposition depicted in Figs. 7 and
8, for example.
[0115] The other method is the case of disposing the temperature detection unit 22 at the
substantial center among the adjacent heating coils 3 and includes the disposition
depicted in Fig. 9, for example. Although only the one or four temperature detection
units 22 are depicted in each of Figs. 7 to 9, the temperature detection units 22
are actually disposed at the substantial centers, or at the substantial centers among
the heating coils 3, of all or a portion of the heating coils.
[0116] The second embodiment will first be described with reference to Fig. 7. Fig. 7(a)
is a diagram of a range in which the detection operation of the cooking vessel 1 is
performed when the temperature detection unit 22 of the induction heating device of
the second embodiment is disposed at the center of the heating coil 3. Fig. 7(b) is
a diagram of a range in which the detection operation of the cooking vessel 1 is performed
when the temperature detection unit 22 of the induction heating device of the second
embodiment is disposed at the center of the heating coil 3.
[0117] Description will be made of the case that a change occurs in temperature detected
by the temperature detection unit 22 on a second row from the left and a second row
from the bottom when the induction heating hooker is viewed from a top surface. In
this case, it is considered that the cooking vessel 1 is very likely to be placed
on the temperature detection unit 22 detecting the temperature change.
[0118] Therefore, the detection operation of the cooking vessel 1 must be performed for
the heating coil 3 around the temperature detection unit 22 detecting the temperature
change.
[0119] On the other hand, even if no change occurs in the heating coil 3 surrounding the
temperature detection unit 22 detecting the temperature change and the cooking vessel
1 cannot be detected on the heating coil 3, the cooking vessel 1 may be present on
the heating coil 3 around that heating coil 3. Therefore, the detection operation
of the cooking vessel 1 may be performed for the left, right, upper, and lower heating
coils 3 adjacent to the heating coil 3 around the temperature detection unit 22 detecting
the temperature change.
[0120] In particular, the detection operation of the cooking vessel 1 is performed for the
five heating coils 3 surrounded by a dot-line of Fig. 7(a). As a result, the size
and the placement position of the cooking vessel 1 can accurately be detected.
[0121] Considering a broader possibility, as depicted in Fig. 7(b), the detection operation
of the cooking vessel 1 may be performed for the heating coils 3 located diagonally
from the temperature detection unit 22 detecting a temperature change to perform the
detection operation of the cooking vessel 1 for the nine heating coils 3 surrounded
by a dot-line.
[0122] The case of a temperature change occurring in a plurality of the temperature detection
units 22 will be described with reference to Fig. 8. Fig. 8(a) is a diagram of a range
in which the detection operation of the cooking vessel 1 is performed when the temperature
detection unit 22 of the induction heating device of the second embodiment is disposed
at the center of the heating coil 3. Fig. 8(b) is a diagram of a range in which the
detection operation of the cooking vessel 1 is performed when the temperature detection
unit 22 of the induction heating device in the second embodiment is disposed at the
center of the heating coil 3. Fig. 8 depicts only the temperature detection units
22 assumed as having a temperature change.
[0123] As described above, since the cooking vessel 1 is likely to be placed on the heating
coils 3 around the temperature detection units 22 having the temperature change, the
detection operation of the cooking vessel 1 is performed for these heating coils 3.
[0124] Since the cooking vessel 1 may overlap with the adjacent heating coils 3, the adjacent
range is included in the detection operation of the cooking vessel 1. In this case,
the detection operation of the cooking vessel 1 is performed for the 12 heating coils
3 surrounded by a dot-line of Fig. 8(a).
[0125] Considering a broader possibility, the detection operation of the cooking vessel
1 may be performed for the 16 heating coils 3 surrounded by a dot-line of Fig. 8(b).
[0126] Since the detection operation of the cooking vessel 1 is performed for the narrowed-down
heating coils 3 in the vicinity of the temperature detection units 22 having the temperature
change, the problem of durability of the relay and the problem such as an increase
in power consumption can be eliminated.
[0127] By detecting the placement of the cooking vessel 1 from a temperature change and
limiting the number of the heating coils 3 subjected to the detection operation, the
detection operation can quickly be completed.
[0128] Figs. 9(a) and 9(b) in the case of disposing the temperature detection unit 22 at
the substantial center among the heating coils 3 will be described. Fig. 9(a) is a
diagram of a range in which the detection operation of the cooking vessel 1 is performed
when the temperature detection unit 22 of the induction heating device of the second
embodiment is disposed at the substantial center among the adjacent heating coils
3. Fig. 9(b) is a diagram of a range in which the detection operation of the cooking
vessel 1 is performed when the temperature detection unit 22 of the induction heating
device of the second embodiment is disposed at the substantial center among the adjacent
heating coils 3.
[0129] Also in this case, the range of the detection operation of the cooking vessel 1 may
be determined based on the same idea as when the temperature detection unit 22 is
disposed at substantially the center of the heating coil 3. For example, if one of
the temperature detection units 22 has a temperature change, as depicted in Fig. 9(a),
the detection operation of the cooking vessel 1 may be performed for the four heating
coils 3 in a dot-line including the heating coils 3 surrounding the one temperature
detection unit 22 having the temperature change. If the multiple temperature detection
units 22, i.e., the four temperature detection units 22, have a temperature change,
as depicted in Fig. 9(b), the detection operation of the cooking vessel 1 may be performed
for the heating coils 3 in a dot-line including the heating coils 3 surrounding the
four temperature detection units 22 having the temperature change.
(Third Embodiment)
[0130] An induction heating device of a third embodiment will hereinafter be described.
The induction heating device of the third embodiment is different from the induction
heating device of the first embodiment in that the detection operation of the cooking
vessel 1 is performed in a constant period.
[0131] In the first embodiment, it is described that since the cooking vessel 1 is likely
to be placed only when the temperature detection units 22 have a temperature change,
the detection operation of the cooking vessel 1 is performed for the heating coils
3 thereof to acquire the effect such as a reduction in power consumption.
[0132] However, the effect is exerted only when the temperature of the cooking vessel 1
is different from the temperature detected by the temperature detection unit 22.
[0133] Therefore, if the temperature of the cooking vessel 1 is the same as the temperature
detected by the temperature detection unit 22, no temperature change occurs and, therefore,
the detection operation of the cooking vessel 1 is not performed. The display indicative
of the placement of the cooking vessel 1 is not displayed on the operation unit 6.
This causes a problem that the cooking vessel 1 cannot be heated.
[0134] It is not certain that the cooking vessel 1 always has a temperature different from
the temperature detected by the temperature detection unit 22 and, if the cooking
vessel 1 cannot be detected, a user must change the temperature of the cooking vessel
1 by any means, resulting in the induction heating cooker that is very hard to use.
[0135] To avoid such a situation, in the third embodiment, the detection operation of the
cooking vessel 1 is performed in a constant period separately from the timing of the
detection operation of the cooking vessel 1 described in the first embodiment so that
such a situation can be avoided.
[0136] However, since the effect of reducing the problem of durability of the relay and
the power consumption decreases if the detection operation of the cooking vessel 1
is frequently performed, the frequency must be minimized. For example, a detection
period is determined from the number of the heating coils 3, a time required for the
detection operation of the cooking vessel 1, product specifications, etc., and, for
example, the detection operation may be performed every five seconds.
(Fourth Embodiment)
[0137] An induction heating device of a fourth embodiment will hereinafter be described.
The induction heating device of the fourth embodiment is different from the induction
heating device of the first embodiment in that an infrared sensor is used for the
temperature detection units 22.
[0138] A problem caused by the temperature of the cooking vessel 1 same as the detection
temperature of the temperature detection units 22 is described in the third embodiment.
If the temperature detection unit 22 is composed of a thermistor, a heat capacity
of the top plate 2 causes a problem that a time lag occurs after the cooking vessel
1 is placed until the temperature detection units 22 detects a change in temperature.
[0139] To solve these problems, it is effective to use an infrared sensor for the temperature
detection units 22. The infrared sensor directly receives infrared light emitted from
the cooking vessel 1 and therefore is excellent in responsiveness as compared to the
thermistor.
[0140] Thus, the detection temperature of the temperature detection unit 22 immediately
changes when the cooking vessel 1 is placed and, therefore, a shift to the detection
operation of the cooking vessel 1 can immediately be made. As a result, a time can
be reduced after the placement of the cooking vessel 1 until the display 8 indicative
of the cooking vessel 1 is displayed on the operation unit 6.
[0141] Since the infrared sensor must receive the infrared light emitted from the cooking
vessel 1, print applied to the top plate 2 is typically changed in a portion of a
field of view receiving the infrared light in the infrared sensor so as to facilitate
the transmission of the infrared light in general. Conversely, the portion other than
the field of view receiving the light in the infrared sensor is desirably composed
a material not transmitting the infrared light.
[0142] In such a configuration, if the cooking vessel 1 is not placed in the portion of
the field of view of the infrared sensor, the infrared light contained in the sunlight
and the lighting enters the infrared sensor, and the temperature calculated from the
output of the infrared sensor normally indicates a temperature higher than an original
temperature.
[0143] If the cooking vessel 1 is placed on the portion of the field of view of the infrared
sensor from such a state, since the light such as the sunlight and the lighting is
blocked, the infrared sensor no longer receives the infrared light contained in the
sunlight and the lighting, and the infrared light received by the infrared sensor
is only the infrared light emitted from the cooking vessel 1 so that the temperature
of the cooking vessel 1 can be detected.
[0144] In particular, since a state of entering of ambient light such as the sunlight and
the lighting changes depending on whether the cooking vessel 1 is placed, the detection
operation of the cooking vessel 1 may be performed if a change occurs in the state
of entering of ambient light.
[0145] Although it is very rare, if the infrared energy of the ambient light such as the
sunlight and the lighting is equivalent to the infrared energy emitted from the cooking
vessel 1, or if the ambient light such as the sunlight and the lighting is completely
free of infrared energy and the infrared energy emitted from the cooking vessel 1
is in an amount corresponding to the detection temperature of the temperature detection
unit 22, no change occurs in the energy amount received by the infrared sensor and
a shift to the detection operation of the cooking vessel 1 cannot be made.
[0146] Therefore, even if the temperature detection unit 22 is the infrared sensor, it is
effective to perform the detection operation of the cooking vessel 1 in a constant
period as described in the third embodiment.
(Fifth Embodiment)
[0147] An induction heating device of a fifth embodiment will hereinafter be described.
The induction heating device of the fifth embodiment is different from the induction
heating device of the first embodiment in that an electrode 11 and the electrostatic
capacity detection unit 12 detecting a change in electrostatic capacity are used for
the detection auxiliary unit 21.
[0148] Fig. 10 is a block diagram when the detection auxiliary unit of the induction heating
device of the fifth embodiment is composed of the electrostatic capacity detection
unit 12.
[0149] The electrode 11 is a conductive body formed by application or adhesion and is disposed
on the back surface of the top plate 2, and the electrostatic capacity detection unit
12 detects a change in an electrostatic capacity of a capacitor formed with the cooking
vessel 1 that is a conductive body placed on the top plate 2 facing the electrode
11. Since the electrostatic capacity detection unit 12 operates independently of the
cooking vessel detection unit 5 and the switching of the relay etc. is not required,
a change in the electrostatic capacity can always be detected.
[0150] Since nothing is normally present on the top plate 2, air plays a role of an insulator
necessary for forming the capacitor. However, if another thing such as the cooking
vessel 1, a finger, water, and an object to be cooked is present on the top plate
2, a change occurs in the electrostatic capacity because the relative permittivity
thereof is different from air. This change in the electrostatic capacity is detected
by the electrostatic capacity detection unit 12. The electrostatic capacity detection
unit 12 often converts a change in the electrostatic capacity into a change in DC
voltage for detection, this is not a limitation.
[0151] In the case of a method of detecting a change in the electrostatic capacity, a change
also occurs in the electrostatic capacity due to a thing other than a cooking vessel,
for example, a wet dish cloth, and therefore, even if a change occurs in the electrostatic
capacity, the cooking vessel 1 may not necessarily be placed.
[0152] When the cooking vessel 1 is detected with such a method, a problem of false detection
occurs. Therefore, such a method is used as a trigger for the most effective method
of detecting the cooking vessel 1, i.e., the method in which a current with a frequency
higher than that of heating is applied to the heating coil 3 so as to determine whether
a load is placed from a heating coil current value at this time point in the induction
heating cooker of this disclosure. Since the detection operation is performed only
for the heating coil 3 likely to have the cooking vessel 1 placed thereon, this enables
the reduction in time after placement until detection and the elimination of problems
such as a durability problem of the relay and an increase in power consumption due
to repeating the unnecessary detection operation. Thus, the easy-to-use induction
heating cooker can be achieved.
(Sixth Embodiment)
[0153] An induction heating device of a sixth embodiment will hereinafter be described.
The induction heating device of the sixth embodiment is different from the induction
heating device of the fifth embodiment in that an electrode is disposed in the vicinity
of each heating coil to form a pair.
[0154] In the fifth embodiment, it is described that the detection operation of the cooking
vessel 1 is performed only when a change occurs in the electrostatic capacity in the
electrostatic capacity detection unit 12, so as to acquire the effect of power consumption
reduction etc.
[0155] The detection accuracy of the cooking vessel 1 varies depending on how the electrodes
11 necessary for detection of the electrostatic capacity are arranged.
[0156] In the induction heating cooker of this disclosure having a multiplicity of heating
coils closely arranged in a matrix shape, it must be detected whether the cooking
vessel 1 is placed on each of the heating coils 3 and whether the heating coil 3 can
be operated.
[0157] Therefore, the heating coil 3 and the electrode 11 necessary for detecting the electrostatic
capacity are desirably disposed as a pair as depicted in Fig. 11. Although the electrode
11 necessary for detecting the electrostatic capacity is composed of three electrodes
11 a, 11 b, and 11c for one of the heating coils 3 in Fig. 11, the number of the electrodes
is not limited to three.
[0158] As described above, by arranging the electrodes 11 around the heating coils 3, the
detection of the cooking vessel 1 can be assisted and the cooking vessel 1 can more
quickly and accurately be detected.
(Seventh Embodiment)
[0159] An induction heating device of a seventh embodiment will hereinafter be described.
The induction heating device of the seventh embodiment is different from the induction
heating device of the sixth embodiment in that the electrode 11 is disposed at a position
that is the center among the multiple adjacent heating coils.
[0160] In the sixth embodiment, the induction heating cooker having an electrode disposed
to form a pair with each heating coil is described. The induction heating cooker with
such a configuration has a problem that the number of the electrodes 11 increases
and makes the configuration complicated although the cooking vessel 1 is quickly be
detected.
[0161] Therefore, in the seventh embodiment, the electrode 11 necessary for detection of
the electrostatic capacity is disposed at a position that is the substantial center
of the multiple adjacent heating coils 3 (heating coils 3a, 3b, 3c, and 3d) as depicted
in Fig. 12 to reduce the number of the electrodes 11 so that the equipment configuration
can be made simplified and inexpensive.
[0162] If a change occurs in the electrostatic capacity, the detection operation of the
cooking vessel 1 can be performed for the heating coils 3 around the position where
the change occurs in the electrostatic capacity as described in the second embodiment,
so as to quickly and accurately detect the cooking vessel 1.
(Eighth Embodiment)
[0163] An induction heating device of an eighth embodiment will hereinafter be described.
The induction heating device of the eighth embodiment is different from the induction
heating device of the first embodiment in that the vibration detection unit 13 detecting
vibrations of the top plate 2 is used for the detection auxiliary unit 21.
[0164] In the eighth embodiment, Fig. 13 is a block diagram of the induction heating device
when the detection auxiliary unit is composed of the vibration detection unit 13 according
to the eighth embodiment. The vibration generated in the cooking vessel 1 propagates
to the top plate 2. The vibration detection unit 13 detects the vibration of the top
plate 2.
[0165] The vibration detection unit 13 is desirably configured to be brought into contact
with the back surface of the top plate 2. The vibration detection unit 13 may be configured
such that the adhesion between the top plate 2 and the vibration detection unit 13
is increased or that the vibration detection unit 13 is further pressed against the
top plate 2 by using a spring etc.
[0166] The vibration detection unit 13 only needs to detect the vibration of the top plate
2 and, therefore, for example, even if the vibration detection unit 13 is disposed
on the heating coil 3 brought into contact with the top plate 2, the vibration of
the top plate 2 can be detected. As a result, the equipment configuration can be simplified.
[0167] Although a vibration detection level is reduced in this case and, therefore, amplification
must further be performed by using an amplifier etc., which may deteriorate an SN
ratio, any configuration may be available as long as the vibration of the top plate
2 can be detected.
[0168] Although a piezoelectric element is often used for the vibration detection unit 13,
this is not a limitation. The vibration detection unit 13 is connected to the heating
control unit 4 and the heating control unit 4 can detect a possibility of placement
of the cooking vessel 1 from the vibration generated in the top plate 2. As a result,
the heating control unit 4 can instruct the cooking vessel detection unit 5 to start
the detection operation and can detect the cooking vessel 1.
[0169] Although the vibration generated in the top plate 2 is not limited to the case of
placement of the cooking vessel 1, the number of times of the detection operation
can drastically be reduced as compared to the convention method in which the detection
operation of the cooking vessel 1 must always be performed and, therefore, the easy-to-use
induction heating cooker can be achieved that can eliminate the problems such as the
durability problem of the relay and the increase in power consumption due to repeating
the unnecessary detection operation.
[0170] It may be determined from a vibration waveform of the vibration detection unit 13
whether a vibration waveform is that of placement of the cooking vessel 1 by using
the patterns of waveforms in the case of placement of the cooking vessel 1 and in
the other cases, and the detection operation of the cooking vessel 1 may be performed
only when it is determined that the cooking vessel 1 is placed. As a result, a further
power consumption reduction etc. can be achieved.
(Ninth Embodiment)
[0171] An induction heating device of a ninth embodiment will hereinafter be described.
The induction heating device of the ninth embodiment is different from the induction
heating device of the eighth embodiment in that a plurality of the vibration detection
units 13 detecting vibrations is provided so as to use the position estimation unit
14 estimating a position of a vibration source from a phase difference of the vibration
waveforms thereof.
[0172] In the ninth embodiment, Fig. 14 is a block diagram of the induction heating device
when a position of a vibration source is estimated from a plurality of the vibration
detection units 13 according to the ninth embodiment.
[0173] A plurality of the vibration detection units 13 detecting the vibrations of the top
plate 2 is provided. The plurality of the vibration detection units 13 can be arranged
such that the vibrations of the top plate 2 are detected at positions away from each
other to facilitate the estimation of the position of the vibration source.
[0174] A vibration waveform is the output of each of the vibration detection units 13 and
is sent to the position estimation unit 14. The position estimation unit 14 estimates
the position of the vibration source from a phase difference of the vibration waveforms
of the respective vibration detection units 13 and a positional relationship of the
vibration detection units 13.
[0175] For example, if no phase difference exists, it is revealed that the cooking vessel
1 is placed at a position equidistant from the respective vibration detection units
13 and, therefore, the detection operation of the cooking vessel 1 may be performed
for the heating coil 3 corresponding to the position.
[0176] Since the distances from the respecting vibration detection units 13 are estimated
from a relationship between the vibration propagation speed of the top plate 2 and
the phase difference, the detection operation of the cooking vessel 1 may be performed
for the heating coil 3 corresponding to the position satisfying these distances.
[0177] Although the position estimation unit 14 may be the same unit as the heating control
unit 4 and the cooking vessel detection unit 5 and is often implemented as a microcomputer,
a DSP, or a custom IC, this is not a limitation.
(Tenth Embodiment)
[0178] An induction heating device of a tenth embodiment will hereinafter be described.
The induction heating device of the tenth embodiment is different from the induction
heating device of the first embodiment in that a light-emitting unit 15, a light-receiving
unit 16, and the distance estimation unit 17 estimating a distance to an object on
the light-receiving unit 16 based on a light amount received by the light-receiving
unit 16 are used for the detection auxiliary unit 21.
[0179] In the tenth embodiment, Fig. 15 is a block diagram of the induction heating device
when the detection auxiliary unit according to the tenth embodiment is composed of
the distance estimation unit 17.
[0180] The light-emitting unit 15 emits light toward the upper surface of the top plate
2 and the light may be visible light or infrared light. The light-emitting unit 15
is connected to the distance estimation unit 17 or the heating control unit 4 and
emits light when a light-emitting instruction is given.
[0181] The light emitted by the light-emitting unit 15 is reflected by any object and the
light-receiving unit 16 receives the reflected light. Therefore, the light-reception
sensitive wavelength of the light-receiving unit 16 must include the emission wavelength
of the light-emitting unit 15. The light-receiving unit 16 performs an output corresponding
to a received energy amount and the output is sent to the distance estimation unit
17.
[0182] The distance estimation unit 17 estimates a distance to an object based on how much
the light emitted by the light-emitting unit 15 was reflected by the object and could
be received by the light-receiving unit 16. Although the estimation of the distance
may be based on a triangulation method, this is not a limitation.
[0183] The result estimated by the distance estimation unit 17 is sent to the heating control
unit 4 and if it is determined that the cooking vessel 1 is placed, the detection
operation of the cooking vessel 1 is performed for the corresponding heating coil
3. This enables the reduction in time after placement until detection and the elimination
of problems such as a durability problem of the relay and an increase in power consumption
due to repeating the unnecessary detection operation. Thus, the easy-to-use induction
heating cooker can be achieved.
[0184] Although the distance estimation unit 17 may be the same unit as the heating control
unit 4 and the cooking vessel detection unit 5 and is often implemented as a microcomputer,
a DSP, or a custom IC, this is not a limitation.
[0185] In the tenth embodiment configured as described above, the detection operation of
the cooking vessel is performed only when needed in the induction heating device having
a multiplicity of heating coils adjacently arranged such that the cooking vessel placed
at any position can be heated. This enables a reduction in the power consumption and
an improvement in the durability of the relay that is a switching component, and a
user can perform a heating operation immediately after placing a cooking vessel. Thus,
the easy-to-use induction heating device can be achieved.
(Eleventh Embodiment)
[0186] Fig. 16 is a schematic block diagram of a state in which the cooking vessel 1 is
placed on an induction heating device of an eleventh embodiment and depicts a state
in which the cooking vessel 1 is placed on the built-in type induction heating cooker.
[0187] In this disclosure, the detection position determination unit 23 increases a frequency
of the detection operation of the heating coil 3 at a position where the cooking vessel
1 is more likely to be placed. Therefore, the cooking vessel detection unit 5 frequently
performs the detection operation for the corresponding heating coil 3. On the other
hand, a frequency of performing the detection operation is reduced for the heating
coil 3 at a position where the cooking vessel 1 is less likely to be placed. This
enables a reduction in the power consumption and an improvement in the durability
of the relay.
[0188] The detection position determination unit 23 is connected to the heating control
unit 4 and the cooking vessel detection unit 5. The detection position determination
unit 23 determines the heating coil 3 for which the detection operation is performed
based on information from the heating control unit 4 and causes the cooking vessel
detection unit 5 to perform the detection operation of the cooking vessel 1. The detection
result of the cooking vessel detection unit 5 is sent to the detection position determination
unit 23, and the detection position determination unit 23 further sends the detection
result to the heating control unit 4. The heating control unit 4 updates the contents
displayed on the operation unit 6, or makes a determination such as performing the
detection operation of the cooking vessel 1 again, based on the detection result.
[0189] Although the cooking vessel detection unit 5 is connected via the detection position
determination unit 23 to the heating control unit 4 in this description, the cooking
vessel detection unit 5 and the detection position determination unit 23 may directly
be connected to the heating control unit 4. The detection position determination unit
23 is often implemented as a microcomputer, a DSP, a custom IC, etc., this is not
a limitation and all or some of the functions of the heating control unit 4, the cooking
vessel detection unit 5, and the detection position determination unit 23 may be implemented
by the same unit.
[0190] The detection position determination unit 23 sets the detection frequency of the
cooking vessel 1 higher for the heating coil 3 on which the cooking vessel 1 is more
likely to be placed, and sets the detection frequency of the cooking vessel 1 lower
for the heating coil 3 on which the cooking vessel 1 is less likely to be placed.
Therefore, the cooking vessel detection unit 5 more frequently performs the detection
operation of the cooking vessel 1 for the heating coil 3 on which the cooking vessel
1 is more likely to be placed, and less frequently performs the detection operation
of the cooking vessel 1 for the heating coil 3 on which the cooking vessel 1 is less
likely to be placed. This enables suppression of a time required until detection of
the cooking vessel 1 and a reduction of the number of times of the detection operation
of the cooking vessel 1. As a result, the power consumption necessary for the detection
operation of the cooking vessel 1 can be suppressed, and the durability of the relay
can be improved if the device is configured such that the inverter circuit 7 and the
heating coils 3 are switched by using the relay.
[0191] The frequency of performing the detection operation will be described. If the detection
operation of the cooking vessel 1 is performed at the same frequency for all the heating
coils 3, for example, it is assumed that the detection operation is performed once
every three seconds. On the other hand, it is assumed that the detection operation
is performed once every second for the heating coil 3 determined by the detection
position determination unit 23 as being more likely to have the cooking vessel 1 placed
thereon. In contrast, it is assumed that the detection operation is performed once
every five seconds for the heating coil 3 determined by the detection position determination
unit 23 as being less likely to have the cooking vessel 1 placed thereon. As a result,
the cooking vessel 1 can quickly be detected and the power consumption can be reduced.
To further reduce the power consumption, the detection operation is stopped (which
corresponds to the detection frequency of zero) for the heating coil 3 determined
by the detection position determination unit 23 as being less likely to have the cooking
vessel 1 placed thereon.
(Twelfth Embodiment)
[0192] An induction heating device of a twelfth embodiment will hereinafter be described.
The induction heating device of the twelfth embodiment is different from the induction
heating device of the eleventh embodiment in that the heating coils 3 disposed at
positions defined as an outermost peripheral portion is set by the detection position
determination unit 23 to have a detection frequency lower than that of the heating
coils 3 disposed at other than the outermost peripheral portion out of a plurality
of the heating coils.
[0193] The heating coils 3 defined as the outermost peripheral portion will first be described.
Figs. 17(a) and 17(b) are diagrams of arrangement of the heating coils of the induction
heating device of the twelfth embodiment. Fig. 17(a) depicts the case that the heating
coils 3 are not disposed on the sides of the operation unit 6 and Fig. 17(b) depicts
the case that the heating coils 3 are disposed also on the sides of the operation
unit 6.
[0194] The heating coils 3 defined as the outermost peripheral portion are the heating coils
3 in a shaded area surrounded by dot-lines in Figs. 17(a) and 17(b) and correspond
to 24 heating coils in Fig. 17(a) and 26 heating coils in Fig. 17(b).
[0195] Fig. 18(a) depicts an example of placing the cooking vessel 1 only on the heating
coils 3 located in the outermost peripheral portion. Figs. 18(a) and 18(b) are diagrams
of arrangement of the cooking vessel 1 and the heating coils 3 of the induction heating
device in the twelfth embodiment.
[0196] If the cooking vessel 1 is placed as depicted in Fig. 18(a), the cooking vessel 1
protrudes from the induction heating device and, since only the two heating coils
3 are present immediately under the cooking vessel 1, it takes time to cook.
[0197] Therefore, the cooking vessel 1 is normally not placed in this way and is often placed
such that the more heating coils 3 are present immediately under the cooking vessel
1 as depicted in Fig. 18(b). In this case, the cooking vessel 1 is placed also over
a heating coil 3d at a position other than the outermost peripheral portion. The detection
operation of the cooking vessel 1 is performed for the heating coil 3d in a normal
period (in a period of three second in the example of the eleventh embodiment) and
the cooking vessel 1 is first detected on the heating coils 3. As a result, the detection
operation of the cooking vessel 1 is further performed in the periphery thereof, i.e.,
for the heating coils 3 adjacent to the heating coil 3d, and the accurate position
and size of the cooking vessel 1 can be detected.
[0198] As described above, since the cooking vessel 1 is less likely to be placed only on
the heating coils 3 in the outermost peripheral portion, it is considered that the
frequency of performing the detection operation of the cooking vessel 1 may be reduced
for the heating coils 3 defined as the outermost peripheral portion without a significant
practical problem.
[0199] However, since the cooking vessel 1 may be small in some cases, if the detection
operation of the cooking vessel 1 is completely stopped (which corresponds to the
detection frequency of zero) for the heating coils 3 defined as the outermost peripheral
portion, a problem occurs that the cooking vessel 1 is not detected and, therefore,
these must be taken into considerations when the detection period (or the detection
frequency as the reciprocal) of the cooking vessel 1 is determined for the heating
coils 3 defined as the outermost peripheral portion.
(Thirteenth Embodiment)
[0200] An induction heating device of a thirteenth embodiment will hereinafter be described.
The induction heating device of the thirteenth embodiment is different from the induction
heating device of the eleventh embodiment in that, if it is detected that the cooking
vessel 1 is placed over the one heating coil 3, the detection operation of the cooking
vessel 1 is performed also for the heating coils 3 adjacent to the heating coil 3.
As a result, the accurate position and size of the cooking vessel 1 can be detected.
[0201] Even when it is detected that the cooking vessel 1 is placed on the one heating coil
3 and any of the adjacent heating coils 3 has a frequency of performing the detection
operation set lower as compared to the other heating coils 3, the detection operation
of the cooking vessel 1 may immediately be performed for the adjacent heating coil
3. Alternatively, the priority of performing the detection operation of the cooking
vessel 1 may be set to be increased for the heating coil 3 having the frequency of
performing the detection operation set lower as compared to the other heating coils
3. In this case, only the priority may be increased, or the priority may be increased
while the detection frequency is made higher.
[0202] As described in the twelfth embodiment, for example, the frequency of performing
the detection operation of the cooking vessel 1 is set lower for heating coils 3e,
3f, 3g, 3h, and 3i defined as the outermost peripheral portion.
[0203] It is assumed that the heating coil 3d is detected as having the cooking vessel 1
placed thereon. In this case, the cooking vessel 1 is possibly placed also on the
adjacent heating coils 3e, 3f, 3g, 3h, and 3i (Fig. 18(b)). On the other hand, as
described above, the detection frequency is set lower for the heating coils 3e, 3f,
3g, 3h, and 3i defined as the outermost peripheral portion out of the adjacent heating
coils.
[0204] However, even if it is detected that the cooking vessel 1 is placed on the heating
coil 3d and the adjacent heating coils 3 include the heating coils 3e, 3f, 3g, 3h,
and 3i having the detection frequency set lower, the cooking vessel 1 is highly possibly
placed also on these heating coils 3e, 3f, 3g, 3h, and 3i and, therefore, the detection
operation of the cooking vessel 1 is performed. As a result, the accurate position
and size of the cooking vessel 1 can be detected.
(Fourteenth Embodiment)
[0205] An induction heating device of a fourteenth embodiment will hereinafter be described.
The induction heating device of the fourteenth embodiment is different from the induction
heating device of the eleventh embodiment in that the detection position determination
unit 23 determines the frequency of performing the detection operation of the cooking
vessel 1 for the heating coils 3 based on the positions and the numbers of times of
the heating coils 3 having the cooking vessel 1 placed thereon within a predetermined
period.
[0206] Figs. 19(a) and 19(b) are diagrams of a use history of the heating coils of the induction
heating device of the fourteenth embodiment. Fig. 19(a) is a diagram of addresses
of the heating coils 3. Fig. 19(b) is a diagram of use frequency of the heating coils
3 of Fig. 19(a). In Fig. 19, only the nine heating coils 3 are extracted and the others
are not depicted.
[0207] The use frequency depicted in Fig. 19(b) is the number of times of placement of the
cooking vessel 1 on each of the heating coils 3 within a predetermined period. The
predetermined period may be, for example, the use of past one month, the use of past
100 times, or from the beginning of use to the last use. The detection position determination
unit 23 determines which place is more frequently used within these periods to set
a high frequency of performing the detection operation for the heating coils 3 at
positions of a high use frequency and set a low frequency of performing the detection
operation for the heating coils 3 at positions of a low use frequency.
[0208] Specifically, a high frequency of performing the detection operation is set for the
heating coils 3p, 3q, 3s, and 3t associated with a high use frequency, and a low frequency
of performing the detection operation is set for the heating coils 3j, 3k, 3m, 3n,
and 3r associated with a low use frequency. By learning from a past actual status,
the cooking vessel 1 can quickly be detected without excessively increasing the number
of times of the detection operation (the detection frequency) of the cooking vessel
1 for the induction device, and the power consumption required for the detection operation
can also be reduced.
(Fifteenth Embodiment)
[0209] An induction heating device of a fifteenth embodiment will hereinafter be described.
The induction heating device of the fifteenth embodiment is different from the induction
heating device of the eleventh embodiment in that the detection position determination
unit 23 sets the detection frequency higher for the heating coils 3 disposed closer
to the operation unit 6 as compared to the heating coils 3 disposed in the direction
away from the operation unit 6.
[0210] in this disclosure, since the multi-coil configuration is employed that has a multiplicity
of the heating coils 3 arranged under the top plate 2, the cooking vessel 1 may be
placed at any positions. However, easily usable positions and the other positions
exist in reality. For example, if a wall is on the left of the induction heating device
and a cooking table and a sink are on the right, the right side from the center of
the induction heating device is more frequently used and a use frequently becomes
lower on the left side.
[0211] Similarly, between the near side and the far side from the operation unit 6, the
use frequency tends to become high in the heating coils on the near side from the
operation unit 6 as compared to the far side from the operation unit 6. This is considered
to be because the cooking vessel 1 containing foodstuffs becomes heavy and therefore
tends to be placed near. Thus, by making the frequency of the detection operation
of the cooking vessel 1 higher for the heating coils 3 disposed closer to the operation
unit 6 as compared to the heating coils 3 disposed in the direction away from the
operation unit 6, the overall power consumption required for the detection operation
can also be reduced.
(Sixteenth Embodiment)
[0212] An induction heating device of a sixteenth embodiment will hereinafter be described.
The induction heating device of the sixteenth embodiment is different from the induction
heating device of the eleventh embodiment in that the detection position determination
unit 23 sets the detection frequency lower for the heating coils 3 disposed in the
direction away from the operation unit 6 relative to the heating coils 3 being in
the heating operation as compared to the other heating coils 3.
[0213] If the cooking vessel 1 being heated already exists, it is difficult to place the
cooking vessel 1 on the heating coil 3 disposed on the far side, i.e., in the direction
away from the operation unit 6, relative to the heating coils 3 being in the heating
operation because the cooking vessel 1 being heated becomes an obstacle. This is because
the cooking vessel 1 containing foodstuffs is heavy as described above and, if a user
accidently touches the cooking vessel 1 being heated due to the cooking vessel 1 being
heated becoming an obstacle, the user may get burned.
[0214] Therefore, with regard to the heating coils 3 located in the direction away from
the operation unit 6 relative to the heating coils 3 being in the heating operation,
the possibility of use is extremely low. Thus, the power consumption can be suppressed
by reducing the number of times of the detection operation, i.e., lowering the detection
frequency, for the heating coils as compared to the heating coils 3 closer to the
operation unit 6.
(Seventeenth Embodiment)
[0215] An induction heating device of a seventeenth embodiment will hereinafter be described.
The induction heating device of the seventeenth embodiment is different from the induction
heating device of the eleventh embodiment in that the detection position determination
unit 23 sets the detection frequency lower for the heating coils 3 adjacent to the
heating coils 3 being in the heating operation as compared to the other heating coils
3.
[0216] When it is attempted to place the cooking vessel 1 on the heating coils 3 adjacent
to the heating coils 3 being in the heating operation and the cooking vessel 1 is
a pot, the cooking vessel is difficult to place because a flange etc. become an obstacle.
[0217] Additionally because the cooking vessels 1 are usually not heated in close contact
with each other, the cooking vessel 1 is less likely to be placed on the heating coils
3 adjacent to the heating coils 3 in the heating operation. Therefore, the power consumption
can be suppressed by reducing the number of times of the detection operation, i.e.,
lowering the detection frequency, for the heating coils 3 adjacent to the heating
coils 3 being in the heating operation.
[0218] Although it is described that the detection frequency of the object heating coils
3 is made lower than the other heating coils 3, the detection frequency may be set
lower than the previous frequency. In particular, the heating coils 3 adjacent to
the heating coils 3 being in the heating operation may have the detection frequency
set lower than the detection frequency before the heating operation is performed.
(Eighteenth Embodiment)
[0219] An induction heating device of an eighteenth embodiment will hereinafter be described.
The induction heating device of the eighteenth embodiment is different from the induction
heating device of the eleventh embodiment in that if a control value is abruptly changed
in the heating control unit 4 controlling the high-frequency current of the heating
coils 3 being in the heating operation, the detection position determination unit
23 sets the detection frequency higher for the heating coils 3 adjacent to the heating
coils 3 being in the heating operation as compared to the other heating coils 3.
[0220] If the cooking vessel 1 being heated is moved and the heating control unit 4 attempts
to supply the same power as it is, a control value of a switching element such as
an IGBT making up the inverter circuit 7 must be changed.
[0221] Specifically, if the cooking vessel 1 being heated is moved and the power is controlled
by a frequency of switching, the frequency must be made lower, or if the power is
controlled by a conduction ratio, the conduction ratio must be made higher. In contrast,
if the cooking vessel 1 is not moved, these control values are constant or only slowly
changed.
[0222] Conversely, if the cooking vessel is moved, the control values are abruptly changed.
Therefore, when the control values are abruptly changed, the cooking vessel 1 is highly
possibly moved. As a result, the cooking vessel is likely to be moved and placed on
the heating coils 3 adjacent to the heating coils 3 being heated. Therefore, the cooking
vessel 1 can quickly be detected by increasing the detection frequency.
[0223] Although it is described that the detection frequency of the object heating coils
3 is made higher than the other heating coils 3, the detection frequency may be set
higher than the previous frequency. In particular, if a control value is abruptly
changed in the heating control unit 4 controlling the high-frequency current of the
heating coils 3 being in the heating operation, the heating coils 3 adjacent to the
heating coils 3 being in the heating operation may have the frequency set higher than
the previous frequency of performing the detection operation.
(Nineteenth Embodiment)
[0224] An induction heating device of a nineteenth embodiment will hereinafter be described.
The induction heating device of the nineteenth embodiment is different from the induction
heating device of the eleventh embodiment in that the power source operation unit
24 capable of switching whether a power source is supplied to the operation unit 6
etc. is included and that if a predetermined time has elapsed after a user operates
the power source operation unit 24 to achieve a state of supplying the power source
to the operation unit 6 etc., the detection position determination unit 23 sets the
frequency of performing the detection operation of the heating coils 3 lower or to
zero (corresponding to a stop of the detection operation).
[0225] The power source operation unit 24 is a unit switching whether the power source is
supplied to those making up the induction heating device such as the operation unit
6 and is a so-called power switch. If a user operates the power source operation unit
24 to achieve a state in which the power source is supplied, the detection operation
of the cooking vessel 1 is repeatedly performed; however, the cooking vessel 1 may
not immediately be placed because the user is performing another cooking procedure.
Since the detection operation of the cooking vessel 1 is performed even during this
period, power is wastefully consumed. Therefore, if the cooking vessel 1 is not placed
even when a predetermined time has elapsed after the power source operation unit 24
is operated to start supplying the power source, the frequency of performing the detection
operation of the cooking vessel 1 can be set lower to suppress the power consumption.
[0226] In the eleventh to nineteenth embodiments configured as described above, the frequency
of performing the detection operation is set higher for the heating coils 3 disposed
at positions at which the cooking vessel 1 is more likely to be placed in the induction
heating device having a multiplicity of the heating coils 3 adjacently arranged such
that the cooking vessel 1 placed at any position can be heated. Conversely, the frequency
of performing the detection operation is set lower for the heating coils 3 on which
the cooking vessel 1 is less likely to be placed. This enables a reduction in the
power consumption and an improvement in the durability of the relay that is a switching
component. Thus, the easy-to-use induction heating device can be achieved such that
a user can perform the heating operation with the operation unit 6 as soon as the
cooking vessel 1 is placed.
(Twentieth Embodiment)
[0227] Fig. 20 is a schematic block diagram of a state in which the cooking vessel 1 is
placed on an induction heating device of a twentieth embodiment of this disclosure.
Fig. 20 depicts a state in which the cooking vessel 1 is placed on the built-in type
induction heating cooker.
[0228] In this disclosure, the detection operation determination unit 31 frequently performs
the detection operation of the cooking vessel 1 when the cooking vessel 1 is more
likely to be placed, and reduces the frequency of performing the detection operation
of the cooking vessel 1 when the cooking vessel 1 is less likely to be placed. This
enables a reduction in the power consumption and an improvement in the durability
of the relay.
[0229] The detection operation determination unit 31 is connected to the heating control
unit 4 and the cooking vessel detection unit 5. The detection operation determination
unit 31 determines a period of performing the detection operation (or the detection
frequency that is the reciprocal thereof) of the cooking vessel 1 based on the information
from the heating control unit 4 and causes the cooking vessel detection unit 5 to
perform the detection operation of the cooking vessel 1.
[0230] The detection result of the cooking vessel detection unit 5 is sent to the detection
operation determination unit 31, and the detection operation determination unit 31
further sends the detection result to the heating control unit 4. The heating control
unit 4 updates the contents displayed on the operation unit 6, or makes a determination
such as performing the detection operation of the cooking vessel 1 again, based on
the detection result.
[0231] Although the cooking vessel detection unit 5 is connected via the detection operation
determination unit 31 to the heating control unit 4 in this description, the cooking
vessel detection unit 5 and the detection operation determination unit 31 may directly
be connected to the heating control unit 4.
[0232] The detection operation determination unit 31 is often implemented as a microcomputer,
a DSP, a custom IC, etc., this is not a limitation and all or some of the functions
of the heating control unit 4, the cooking vessel detection unit 5, and the detection
operation determination unit 31 may be implemented by the same unit.
[0233] The detection operation determination unit 31 determines the cases of high and low
possibilities that the cooking vessel 1 is placed or the placement position is changed.
In the case of a high possibility that the cooking vessel 1 is placed, the detection
operation determination unit 31 immediately performs the detection operation of the
cooking vessel 1 or reduces a time required until the detection of the cooking vessel
1 by making the execution period of the detection operation shorter, i.e., making
the detection frequency higher.
[0234] On the other hand, in the case of a low possibility that the cooking vessel 1 is
placed, the detection operation determination unit 31 can make the execution period
of the detection operation longer or stop the detection operation to reduce the power
consumption and improve the durability of the relay. As a result, the easy-to-use
induction heating cooker can be achieved.
(Twenty-First Embodiment)
[0235] An induction heating device of a twenty-first embodiment will hereinafter be described.
The induction heating device of the twenty-first embodiment is different from the
induction heating device of the twentieth embodiment in that if a predetermined time
has elapsed after a user operates the operation unit 6 last time, the detection operation
determination unit 31 sets the frequency of performing the detection operation of
the cooking vessel 1 lower or to zero (corresponding to a stop of the detection operation).
[0236] Typically, the induction heating cooker often has a power source switching unit not
depicted. The power source switching unit is a unit switching whether a power source
is supplied to the units of the induction heating cooker. If the power source is not
supplied, power is not consumed and, therefore, energy saving is achieved.
[0237] On the other hand, if the power source is supplied, since the display must be performed
on the operation unit 6 and the cooking vessel detection unit 5 must repeat the operation
of detecting whether the cooking vessel 1 is placed, the power required for the detection
operation is wastefully consumed in a sense if the induction heating cooker is not
used. Particularly, if the heating operation is terminated and a user is already performing
an operation such as dishing, the user may forget to operate the power source switching
unit to achieve a state in which the power source is not supplied. In such a case,
the detection operation determination unit 31 considers that the induction heating
cooker is possibly used again, and performs the detection operation of the cooking
vessel 1 to wastefully consume the power.
[0238] In such a case, the user does not operate the operation unit 6 after using the operation
unit 6 to input a heating stop instruction. Therefore, if a predetermined time has
elapsed after the user operates the operation unit 6 last time, it can be determined
that the possibility of performing the heating operation again is not high and the
detection operation determination unit 31 can make the execution period of the detection
operation longer to reduce the power consumption. Alternatively, if the possibility
of performing the heating operation is extremely low, the heating operation may be
stopped. In this case, an operation is required such as operating the operation unit
6 again to resume the detection operation of the cooking vessel 1 or supplying the
power source again after once stopping the supply of the power source by the power
source supply switching unit.
[0239] The predetermined time after the last operation of the operation unit 6 by the user
until changing the execution period of the detection operation (the reciprocal of
the detection frequency) should be determined from the usability for the user etc.,
and may be set to about five minutes, for example. With regard to the frequency of
performing the detection operation of the cooking vessel 1, for example, when it is
assumed that a period of three seconds is used during the normal time such as immediately
after power-on, a period of ten seconds may be set when no operation is performed,
and any period may be used as long as the period is longer than that of the normal
time. Although lower power consumption is achieved by making the execution period
of the detection operation of the cooking vessel 1 longer, when the heating is performed
again, a longer time is required until being reflected on the display of the operation
unit 6 depending on timing and the induction heating cooker becomes hard to use. Therefore,
by providing the setting for returning the detection operation of the cooking vessel
1 to an original period etc., the execution period may be set to the extent that the
usability for a user is not deteriorated.
(Twenty-Second Embodiment)
[0240] An induction heating device of a twenty-second embodiment will hereinafter be described.
The induction heating device of the twenty-second embodiment is different from the
induction heating device of the twentieth embodiment in that a human body detection
unit 32 detecting a human body is included and that if the human body detection unit
32 detects a human, the cooking vessel detection unit 5 immediately starts the detection
operation of the cooking vessel 1. As a result, if a human is detected, the detection
operation of the cooking vessel 1 can be performed at least once at an early stage.
In particular, even when the detection operation of the cooking vessel 1 is already
performed, a blank time may be included between the detection operations of the heating
coils 3. Even in such a case, if the human body detection unit 32 detects a human,
the detection operation of the cooking vessel 1 is immediately be started and, therefore,
the cooking vessel 1 is more quickly be detected.
[0241] Instead of or in addition to starting the detection operation of the cooking vessel
1 by the cooking vessel detection unit 5, the detection operation determination unit
31 may set the overall frequency of performing the detection operation of the cooking
vessel higher when the human body detection unit 32 detects a human as compared to
when a human is not detected.
[0242] In Fig. 20, when a user comes in front of the induction heating cooker, this is detected
by the human body detection unit 32. Although, for example, a pyroelectric element
detecting a change in infrared light is often used for the human body detection unit
32, this is not a limitation.
[0243] The human body detection unit 32 is connected to the heating control unit 4, and
the detection result of the human body detection unit 32 is sent to the detection
operation determination unit 31. If the human body detection unit 32 detects that
a user is present near the induction heating cooker, the detection operation determination
unit 31 can determine that the heating operation is likely to be subsequently performed.
Therefore, even if the frequency of the detection operation of the cooking vessel
1 is reduced as depicted in, for example, the twenty-first embodiment, the overall
frequency of performing the detection operation of the cooking vessel is set higher.
As a result, the cooking vessel 1 can quickly be detected by performing the detection
operation of the cooking vessel 1 at least once in a short period. In this case, the
detection frequency may be set higher for a certain period.
[0244] Since it is well conceivable that the heating operation is not immediately performed,
the detection operation determination unit 31 can give an instruction for continuously
performing the detection operation of the cooking vessel 1 so as to quickly detect
the cooking vessel 1.
[0245] Conversely, if the human body detection unit 32 detects that a user is not present,
the detection operation of the cooking vessel 1 is not required since the cooking
vessel 1 is not placed or moved. Therefore, in such a case, the cooking vessel detection
unit 5 stops the detection operation of the cooking vessel 1. As a result, wasteful
power consumption can be suppressed. Moreover, if the induction heating device is
configured such that the connection of the inverter circuit 7 and the heating coils
3 is switched by using the relay, the number of times of driving the relay can be
reduced to improve the durability of the relay.
[0246] Instead of or in addition to stopping the detection operation of the cooking vessel
1 by the cooking vessel detection unit 5, the detection operation determination unit
31 may set the frequency of performing the detection operation of the cooking vessel
1 lower or to zero (corresponding to a stop of the detection operation).
[0247] In the induction heating device of this disclosure configured as described above,
the detection operation of the cooking vessel 1 can be performed only when needed
in the induction heating device having a multiplicity of the heating coils 3 adjacently
arranged such that the cooking vessel placed at any position can be heated. This enables
a reduction in the power consumption and an improvement in the durability of the relay
that is a switching component, and a user can perform the heating operation with the
operation unit 6 immediately after placing the cooking vessel 1. Thus, the easy-to-use
induction heating device can be achieved.
INDUSTRIAL APPLICABILITY
[0248] As described above, the induction heating device according to this disclosure provides
a highly reliable and safe induction heating device having excellent commercial value
and is useful in uses of various types of equipment performing induction heating such
as an induction heating cooker.
EXPLANATIONS OF LETTERS OR NUMERALS
[0249]
- 1
- cooking vessel
- 2
- top plate
- 3, 3a, 3b, 3c, 3d, 3e, 3f, 3g, 3h, 3i, 3j, 3k, 3m, 3n, 3p, 3q, 3r, 3s, 3t
- heating coil
- 4
- heating control unit
- 5
- cooking vessel detection unit
- 6, 6a, 6b, 6c,
- operation unit
- 7
- inverter circuit
- 8
- display
- 11, 11a, 11b, 11c
- electrode
- 12
- electrostatic capacity detection unit
- 13
- vibration detection unit
- 14
- position estimation unit
- 15
- light-emitting unit
- 16
- light-receiving unit
- 17
- distance estimation unit
- 20
- priority determination unit
- 21
- detection auxiliary unit
- 22
- temperature detection unit
- 23
- detection position determination unit
- 24
- power source operation unit
- 31
- detection operation determination unit
- 32
- human body detection unit