[0001] The present invention generally relates to a tobacco package and in particular, to
a package suitable for storing and delivering tobacco to a cigarette making machine.
[0002] As an alternative to buying pre-manufactured cigarettes, a user may buy loose tobacco
suitable for hand rolling and cigarette papers in order to roll cigarettes by hand.
It is also possible for the user to purchase loose tobacco and ready made cigarette
tubes, and to fill the cigarette tubes with the tobacco, commonly known as make-your-own
(MYO) cigarettes.
[0003] Machines for making cigarettes from loose tobacco have been proposed in the past
(see for example
EP 1 911 361 A1).
[0004] Some machines use hoppers arranged to receive loose tobacco and deliver it to the
machine for the filling of cigarette tubes while other machines use tobacco capsules
for delivering bulk tobacco to the machine.
[0005] A major problem with all of these devices is that it is difficult to accurately divide
the tobacco (contained in the hopper or capsule) into individual portions. This results
in variations of the delivered tobacco amount from an optimum, i.e. standard, amount
required for making a single cigarette. Consequently, cigarettes produced using such
devices may vary in size (diameter), firmness (tightness of the filling) and distribution
of the filling over the length of one cigarette. In turn, such variations lead to
variable performance during smoking, i.e. differences in drawing, taste and time for
consumption.
[0006] To address this problem, it has been proposed to use pre-portioned tobacco packages,
however all of these solutions have associated drawbacks. For example, some known
pre-portioned packages require the user to manually open the packages and transfer
a tobacco portion to the cigarette making machine. This can be time consuming for
the user and result in loose tobacco being lost in transfer.
[0007] Other known pre-portioned packages include tobacco portions or strands, the outer
surface of which is formed by a sheath of material or casing which may be smokeable.
The content of the casing may be pushed by a plunger axially out of the casing to
be transferred to paper tubes via a nozzle.
[0008] Pre-portioned packages using pre-formed tobacco rods can have several disadvantages.
Firstly, the machine may need to be configured to open and, in some cases, dispose
of the sheath of material, thereby increasing the complexity and cost of the machine.
Secondly, amounts of tobacco may be lost in transfer, for example being stuck to the
casing or inside the nozzle.
[0009] The present invention seeks to overcome the drawbacks of the prior art.
[0010] According to a first aspect of the present invention there is provided a tobacco
package for use in a cigarette making machine, the package comprising:
a cover; and
a retainer comprising a plurality of chambers to receive a plurality of tobacco portions,
and being moveable relative to the cover between a first position, in which the tobacco
portions are concealed by at least the cover to prevent the machine from accessing
the tobacco portions, and a second position, in which at least one of the tobacco
portions is accessible, such that differing degrees of relative movement of the cover
relative to the retainer allow differing numbers of chambers to be opened.
[0011] According to a second aspect of the present invention there is also provided a method
for making cigarettes comprising the steps of:
inserting a tobacco package according to the first aspect of the invention into the
cigarette making machine; and
actuating the retainer of the tobacco package to extract a tobacco portion therefrom
for use in a cigarette.
[0012] The tobacco package may also be referred to as a tobacco capsule or container. The
tobacco package of the present invention is suitable for storing a plurality of tobacco
portions including tobacco rods and delivering the tobacco portions to a cigarette
making machine. The tobacco package of the present invention provides improved protection
to the tobacco portions during transport and allows the tobacco portions to be released
by movement of a cover relative to the retainer. For example, the cover may slide
relative to the retainer. Such movement or sliding action may be carried out by a
user and is also particularly suited to being actuated by an automatic machine. This
opening action can be particularly suited to linear actuation by a device for filling
cigarette tubes with use with a MYO cigarette making machine. The motion can include
a rotation and/or a translation, generally in a plane of the cover.
[0013] The cover may be an outer cover and the retainer or tobacco portion holder may be
moveable within the outer cover. This allows the outer cover to provide protection
to the entire retainer. Further the retainer may be more efficiently manufactured,
since its function is merely to hold the tobacco portions and it need not provide
protection to the tobacco portions, which is provided by the outer cover instead.
Accordingly, the retainer and the outer cover may be arranged for their respective
functions and the overall complexity and/or related cost of the tobacco package may
be reduced and manufacturing may be more efficiently achieved.
[0014] The package may be configured such that the tobacco portions can be accessed sequentially
by the relative movement of the retainer and the cover, optionally one by one. Sequential
revealing of the tobacco portions means that either individual portions or groups
of tobacco portions can be revealed by the relative movement of the retainer and the
cover.
[0015] The retainer may be provided with a plurality of dividers forming a plurality of
chambers or receiving areas, each chamber may be arranged to receive a tobacco portion,
or groups of tobacco portions, such that each chamber is located between two neighbouring
dividers. This may facilitate the division of loose tobacco into portions, enabling
the delivery of precise amounts of tobacco to a cigarette making machine. Furthermore,
using chambers to hold individual portions of tobacco is a cheaper and more efficient
way of pre-portioning the tobacco than known solutions. In addition, opening a chamber
by moving the retainer relative the cover ensures a quicker and cleaner procedure
of delivering precise amounts of tobacco to a cigarette making machine.
[0016] At least one of the chambers may be arranged to have a substantially part-cylindrical
wall. This allows the chamber to support a cylindrical tobacco rod and to guide it
and protect it from damage.
[0017] The tobacco portion may have a tobacco portion sleeve, which can be cylindrical.
A wall of the chamber may comprise at least one gripping portion for releasably retaining
the tobacco portion sleeve in the chamber receiving the tobacco portion. Using a tobacco
portion sleeve provides structural support and protection to the tobacco portion,
enabling the tobacco portion to be gripped and displaced in the chamber without deforming
the tobacco portion.
[0018] Where the tobacco portion has a tobacco sleeve, the sleeve may be provided with an
adaptor arranged to be engaged by the cigarette making machine. The chamber holding
the tobacco portion may be provided with an opening arranged to allow engagement by
the machine with the adaptor to pull out the tobacco portion of a side of the chamber.
The opening may be in a longitudinal direction of the tobacco sleeve or chamber and
the tobacco portion may be extracted or driven out by the adaptor in a direction substantially
perpendicular to the direction of movement of the retainer. In other words, the tobacco
portion may be pulled or pushed out in a direction parallel to the longitudinal axis
of the chamber. Advantageously, this facilitates ejection of the tobacco portion from
the retainer by sliding the tobacco portion using the adaptor and without deforming
the tobacco portion.
[0019] The package may comprise engaging means for engaging with a cigarette making machine.
In this way the package may be used in a cigarette making machine to deliver tobacco
portions which may in turn be used to fill cigarette tubes for example. The engaging
means may optionally comprise a step or a ridge or a recess on the package. This can
allow a corresponding member of a cigarette making machine to engage with the step
or ridge on the package, to retain the package on the machine. This can allow for
the prevention or removal of the package, in particular during use of the package
by the machine, so that operator intervention does not cause any damage to the machine
or tobacco portions during extraction of the tobacco portions from the retainer.
[0020] The retainer may comprise a machine engagement portion, arranged to be engagable
by a machine for filling cigarettes to displace the retainer relative to the cover.
Providing engagement means on both the cover and the retainer allows the machine to
actuate the package to displace the cover relatively to the retainer. In this way,
the machine may release and extract tobacco portions from the package in a controlled
and optionally automated manner. The engagement portion may be arranged such that
the machine can pull a tobacco portion, or the retainer, relative to the cover. This
can allow the cover to remain static relative to the machine, while the tobacco portion
and/or the retainer can be drawn into or toward the machine to allow a tobacco portion
in the retainer to be used by the machine. Additionally or alternatively, the machine
engagement portion may be used to fine-position the package inside the machine and
control the relative movement of the retainer to the cover.
[0021] The package may comprise locking means for locking the package in a closed position.
This can ensure that the package does not unintentionally release tobacco portions
or expose them to damage during transport and/or prior to use. Further, the locking
means may be arranged such that they cannot be opened without specific tools or specific
parts of a machine to actuate the locking means. This provides for the access to the
package to be limited to either authorised individuals with specific tools and/or
limited to a machine which will use the tobacco portions. This can prevent the wrong
kind of tobacco portions being placed in the package by an unauthorised individual
and can ensure that the tobacco portions are not inadvertently damaged by exposure
by an unauthorised user. The locking means may further be arranged to be actuated
by a release mechanism of a cigarette making machine to open the package.
[0022] The package may comprise at least one part which is formed of a substantially rigid
material. This may be a thermoplastic or other plastics material, metal, carbon-fibre
or other, generally rigid, synthetic or organic materials or metals. This part may
provide the structural rigidity required in particular in the area in which the package
is arranged to engage with a machine. For example, the engagement portion of the package
and/or the retainer itself and/or the locking means may be formed from a substantially
rigid material. Remaining parts of the package may be formed from a less rigid sheet
of material, such as cardboard, sheet plastic, films or other more flexible material.
This material may be folded from a blank to form the structural part of the package.
In this way, the more expensive rigid materials, which are often more expensive to
obtain and to manufacture, can be used only where necessary, while cheaper and more
easily recyclable materials may be used for the general structural parts of the package.
[0023] A tobacco portion held in the retainer may be suitable for making a single cigarette.
This enables a user or cigarette making machine to make individual cigarettes using
the exact required amount of tobacco. In preferred embodiments the tobacco portions
are tobacco rods. A tobacco rod may comprise tobacco wrapped in foil such as a non
smokeable but tear resistant foil or paper thereby providing structural rigidity to
the tobacco portion. Advantageously, using tobacco portions formed as tobacco rods
instead of loose tobacco facilitates the tobacco portions to be accessed by a user
or cigarette making machine, particularly when a machine engagement portion is used.
Tobacco rods also enable a chamber of the retainer to hold the tobacco portions in
place when a gripping portion is provided which can releasable hold the rigid rod.
A further advantage is that the tobacco rods may be used to fill standard cigarette
tubes having matching dimensions.
[0024] The cover may be profiled, for example by comprising additional walls to provide
the tobacco package with a profiled shape for allowing insertion of the package in
the cigarette making machine only in a correct orientation. Advantageously, this prevents
wrong insertion of the package into the slot of the cigarette making machine, e.g.
insertion into wrong slot or wrongly oriented insertion.
[0025] The invention further provides a system comprising a make-your-own (MYO) cigarette
making machine and a tobacco package as described. Such a system allows tobacco portions
to be used to make home cigarettes without the need for user intervention and protects
the tobacco ensuring that the tobacco portions are provided to the machine in a suitable
state for filling cigarette tubes for example. The invention may further provide a
MYO cigarette making machine arranged to actuate the tobacco package as described
herein to extract tobacco portions therefrom.
[0026] Specific examples of the invention will now be described with reference to the following
figures in which:
Figures 1A to 1C schematically represent examples of tobacco packages in accordance
with the invention;
Figure 2 schematically represents a tobacco package in accordance with the invention
inserted into a cigarette making machine;
Figure 3 is a schematic illustration of mechanisms for fine-positioning tobacco package
in a cigarette making machine;
Figures 4A and 4B schematically show details of further examples of tobacco package
in accordance with the present invention;
Figures 5A and 5B schematically show a further design of tobacco package in accordance
with the present invention;
Figures 6A to 6F schematically represent a preferred embodiment of a tobacco package
in accordance with the invention;
Figure 7 shows a detailed cut away of a locking mechanism of a package of the present
invention;
Figure 8 illustrates a tobacco package of the present invention being actuated by
an actuation mechanism of a machine;
Figure 9A illustrates a package of the present invention in engagement with a machine
for actuating the package;
Figure 9B illustrates a detailed cut-away section of the arrangement of Figure 9A;
and
Figure 9C shows a detailed cut-away section of a locking mechanism of the present
invention in engagement with an actuation mechanism of a machine.
[0027] Figures 1A to 1C show components of a tobacco package 1 according to the present
invention. In the illustrated example, the tobacco package 1 comprises a retainer
2 and a cover 3 which surrounds the retainer 2. The retainer 2 comprises a plurality
of chambers 4, wherein each chamber 4 may hold a tobacco portion or tobacco rod (not
shown). The tobacco portions therefore may have a generally cylindrical form, and
may comprise a wrapper such as a tear resistant foil or paper in which the tobacco
is wrapped. The wrapper may or may not be smokeable.
[0028] In this example, the cover 3 is a rectangular cuboid formed of two sets of opposing
sides or vertical walls (3A;3A'), (3B; 3B'), with two opposing sides missing. Therefore
the cover 3 has two open ends (in this example, an open top side and an open bottom
side), thereby forming a sleeve.
[0029] It will be appreciated that the cover 3 may have other suitable shapes (e.g. cylindrical
or other types of parallelepipeds) which allow a retainer 2 to be received in and
moved through the cover 3. The retainer 2 and the cover 3 may be made of any suitable
material such as cardboard or deep drawn plastics or may be moulded from another deformable
material. For example, the cover may be made from a substantially air tight and/or
moisture tight material to substantially preserve a level of relative humidity in
the package when the package is in a closed configuration. The cover may be folded
from a sheet of a relatively thin card, plastic or paper and cut through a blank and
bonded to form the desired shape.
[0030] In general, the cover 3 receives the retainer 2 by sliding the retainer 2 inside
the cover 3. It is desirable, therefore, that the dimensions of the retainer 2 generally
match the dimensions of the cover's interior, in order to maximise the size of the
retainer 2 which may be received inside the cover 3. The length L of the cover 3 may
be between 5 and 11 cm, and the width w of the cover may be between 0.5 and 2 cm for
example, so as to enable the retainer 2 to have a length matching that of a standard
cigarette. The heights of the cover 3 and retainer 2 may depend for example on the
number of tobacco portions held in the retainer. Typically, the heights of the over
3 and retainer 2 are between 5 and 15 cm, to house between five to twenty tobacco
portions.
[0031] Figure 1A is a schematic view inside an exemplary tobacco package 1 in accordance
with the present invention. The retainer 2 may comprise a plurality of parallel dividers
5, shaped as shelves in this example. In this example, each divider is provided between
two side members 2A; 2A' of the retainer 2. The side members in this example are parallel
side walls. As will be described below, a side member 2A may have any suitable shape
such as a column, for example.
[0032] The side members 2A; 2A' are spaced from each other by a distance shorter than the
length L of the cover 3 and the shelves 5 have a width which is shorter than the width
w of the cover 3. The shelves 5 are used to divide the retainer 2 into chambers 4,
wherein each chamber 4 is enclosed by two neighbouring shelves 5 and two opposing
cover walls 3B; 3B'. Accordingly, in this example, the chambers 4 are separate and
the retaining component 2 contains separate tobacco portions provided between the
shelves 5.
[0033] Preferably, the shelves 5 are perpendicular to the cover walls 3A; 3B and the shelves
5 are equally spaced from each other in order to form equally sized chambers 4. Providing
equally sized chambers 4 enables portioning of the tobacco into equal amounts (each
amount being suitable for making a single cigarette, for example) when the chambers
4 are filled with tobacco.
[0034] Figure 1B illustrates the tobacco container 1 in a closed position wherein the retainer
2 is fully surrounded by the cover 3. In this position, each chamber 4 of the retainer
4 is closed on all sides. The height of the side members 2A; 2A' of the retainer 2
is greater than the highest walls of the cover 3 (i.e. greater than h2). Accordingly,
two opposing walls 3A of the cover 3 (of height h1<h2) are shorter than the side members
2A;2A' in order to expose, in the closed position, parts of the side members 2A; 2A'
(indicated by the ellipse). A sealing member or locking mechanism (not shown) may
be used to seal or lock the container in the closed position.
[0035] Exposing parts of the side members enables the retainer 2 to engage with a cigarette
making machine (now shown). For example the side members 2A;2A' may have a plurality
of grooves 6 which may have the shape of a V, referred to as V-grooves, suitable for
engaging with the cigarette making machine. As will be described in more detail below,
the V-grooves may be used to fine position the retainer 2 within a slot in the machine,
by engaging with pins provided inside the machine's slot.
[0036] A user may insert the package 1 into a suitable slot of a cigarette making machine
(not shown) and manually push down the retainer 2 such that the retainer 2 moves relative
to the cover 3 to an initial position illustrated in Figure 1C. In this initial position,
a first chamber 4 (the chamber 4 located at the bottom of the retainer) is open on
two opposing sides, exposing a tobacco rod or tobacco portion inside the chamber 4.
Opening two opposing sides of the chamber 4 allows for the tobacco rod or portion
inside the chamber 4 to be pushed from one side of the chamber and released through
the other side by a quick and easy motion, for example by a compressor of the machine
(not shown).
[0037] Preferably, the cover 3 and slot have matching shapes, to enable insertion of the
package 1 into the slot. Accordingly, the cover 3 may be profiled such that is may
only be inserted into the slot in a particular (i.e. correct) orientation. In other
words, wrong insertion of the package 1 into the slot of the cigarette making machine
(e.g. insertion into wrong slot or wrongly oriented insertion) is not possible.
[0038] The retainer 2 may move further relative to the cover 3, to a second position wherein
a second chamber 4 (located above the first opened chamber) becomes open. Thus, a
second tobacco portion may be delivered to the machine. This relative movement may
be continued until all chambers 4 have been opened and the tobacco has been delivered
to the machine.
[0039] Figure 2 is a perspective view of a tobacco package 1 in accordance with the present
invention inserted into a cigarette making machine 7. In this illustrative example,
the machine 7 is provided with pins 8 suitable for engaging with the retainer 2 in
order to aid the positioning of the package 1 inside the machine. Two pins 8 are provided
either side of the package 1 and fit into the grooves 6. The machine has a compressor
9 which pushes the tobacco portions out of the opened chamber 4, through the opened
sides of the chamber 4. In this specific example the compressor 9 comprises a member
that is arranged such that is can pass through the chamber 4 in a direction substantially
perpendicular to the longitudinal axis of the chamber 4 to engage and move the tobacco
portion out of the chamber 4.
[0040] Figure 3 is a detailed view of a package 1, showing a side member 2A of a retainer
2 comprising a plurality of V-grooves 6 engaging with pins 8.
[0041] The side members 2A of the retainer 2A may be provided with joints 10 suitable for
receiving a divider 5, as shown in Figure 4A. The joints 10 are preferably made of
elastic material such as rubber in order to allow a slight movement ('flapping') of
the dividers 5 relative to the side members 2A. This movement enables adaptation of
the shelves 5 to engage with the compressor 9, thereby enabling relative movement
of the retainer 2 relative to the compressor 9 to fine position the retainer 2 with
respect to the compressor 9. Furthermore, the dividers may be shelves 5 which have
variable thickness along their width as shown in Figure 4B. In other words, the shelves
5 have a profile. The profiling of the shelves 5 enables further adaptation of the
shelves 5 for engaging the tobacco compressor 9 which, in turn, allows the compressor
to move the retainer 2 relative to the cover 3.
[0042] Figure 5A is a perspective view of a retainer 2A wherein the side members 2A of the
retainer 2 are elongated members or columns 2A rather than walls. The columns 2A may
be used for example to position the retainer 2 inside the cover 3 and/or machine 7.
The columns 2A may also be used to lock the package 1 into the machine 7 by engaging
the columns 2A with the machine 7. Figure 5B shows a top view of the retainer of Figure
5A.
[0043] Figures 6A to 6F show components of a preferred embodiment of the present invention.
As shown in Figure 6A, the cover 30 of a tobacco package 10 has a profiled shape,
with an additional pair of opposing sides or vertical walls (30C; 30C'). All vertical
walls of this cover 30 have the same height h3. The cover 30 has a closed top side
30D and an open bottom side 30E. Therefore, in contrast with the examples described
above, in this embodiment the cover 30 has only one open end.
[0044] Each additional opposing wall (30C; 30C') is located at an angle α with the first
pair of vertical walls (30A; 30A'), i.e. the front and back walls, and at an angle
β with the second pair of vertical walls (30B; 30B'). In the preferred embodiment
α is equal to β and is greater than 90°.
[0045] The cover 30 of the package 10 has a profiled shape, in that in addition to four
generally rectanguloid side walls (30A, 30A', 30B, 30B'), which are arranged at substantially
90 degrees to one another, the package 10 is provided with an additional pair of substantially
opposing sides or vertical walls 30C and 30C'. Such additional walls can provide the
packet with an asymmetrical form, such that it can only be mounted in a cigarette
tube filling machine in one orientation.
[0046] The cover 30 may be an outer cover which is arranged to substantially surround the
retainer 20. The cover 30 may provide one, two or more walls for the package, but
need not surround the entire contents of the inner package in the illustrated manner.
The cover may alternatively be arranged to cover or surround only a portion of the
remaining components of package 10. For example, an alternative retainer, arranged
to interact with the cover 30, may comprise a first part of a protective outer body
of package 10, while the cover 30 provides a second part of the outer covering. A
substantially hollow body may therefore be provided, containing the package contents,
while the cover may only form one, two or more sides of the package to substantially
enclose the contents of the package when in a closed position.
[0047] In this embodiment, the cover 30 has a frame 35 which surrounds the bottom portion
of the cover 30, adjacent to the open bottom side of the cover 30, as shown in Figure
6A for example. The frame 35 forms a step on the cover 30 representing engaging means
suitable for engaging with a cigarette making machine 7. Preferably, the dimensions
of the frame 35 match the dimensions of the cover 30 such that the frame 35 forms
an outer sleeve on the bottom portion of the cover 30. Accordingly, the frame 35 may
have the same number of side walls as the cover 30, having widths slightly bigger
than the widths of the side walls (30A; 30A'), (30B; 30B'), and (30C; 30C') of the
cover 30, while the height h4 of the frame 35 is smaller than the height h3 of the
opposing walls.
[0048] The frame 35 may be substantially thicker and/or more rigid than the cover 30 to
provide a degree of structural rigidity to the package adjacent to an opening for
extracting inner components of the package 1. To this end, the frame 35 may be moulded
from plastics material having greater stiffness than those used for the cover 30,
or may simply be of a thicker wall construction to provide greater rigidity. The frame
35 may be formed from different materials from those used for cover 30. For example,
the frame 35 (as well as the retainer 20) may be moulded from plastics and the cover
30 may be folded from a plastic sheet or card or a blank made from any other substantially-sheet
like material.
[0049] In addition or alternatively to the frame 35, any general change in the outer dimensions
of the cover may be implemented such that a corresponding portion of a machine engaging
portion can engage with the engaging means of the package. Alternative engaging means
may be provided, such as a notch, recess, hinge, protrusion, ridge or the like. The
cigarette making machine may comprise a moveable member which can be moved into position
to lock the tobacco package 10 in place during operation of the machine.
[0050] Figure 6B is a schematic view inside the tobacco package 10 according to the preferred
embodiment. The retainer 20 comprises a plurality of chambers 40, wherein each chamber
40 has a hollow portion for receiving a tobacco portion, preferably a tobacco rod.
[0051] The tobacco portions generally have the form of tobacco rods for filling cigarette
tubes to make cigarettes. The tobacco portions therefore may have a generally cylindrical
form, comprising tobacco in a wrapper such as a tear resistant foil or paper. The
wrapper of the tobacco portions may or may not be smokeable. In the case where the
wrapper of the tobacco portions is not smokeable, only the tobacco enters the tobacco
tube, which is provided with its own smokeable wrapper, to form a single wrapper cigarette.
In the case where the wrapper of the tobacco portions is not smokeable, the tobacco
portion including its wrapper are transferred to the tobacco tube, thereby forming
a 'double wrapper cigarette'.
[0052] The tobacco rod may be made with standard cigarette making machinery. The length
of the tobacco portion inside the tobacco tube may correspond to that of an empty
filter tube length.
[0053] The tobacco portions may be held in the chambers 40 in tobacco portion sleeves (not
shown) which are substantially hollow and surround the tobacco portions. The tobacco
portion sleeves may be made of a substantially rigid material such as plastic to provide
structural stability and enable gripping and displacement of the tobacco portions
in the chambers of the retainer.
[0054] The retainer may be arranged with a plurality of dividers 50, arranged to support
each tobacco portion on at least one side of the tobacco portion and possibly on both
sides of each tobacco portion. The retainer 20 may comprise a closure portion 122,
which is arranged to close the opening in the outer cover 30 of the package 10 when
the package is in a closed configuration. In this closed configuration therefore the
cigarette making machine is prevented from accessing the tobacco portions. Therefore,
the overall outer structure of the package may be comprised partly of the cover 30
and partly of the closure portion 122 of the retainer 20. Alternatively, the package
may be configured such that the cover 30 is configured to close an opening in a housing
of the retainer. The package 10 may further be provided with locking means 70, which
will be described in greater detail in relation to later figures.
[0055] Figure 6C illustrates a package 10 of the present invention in an open configuration.
As can be seen in the figure, cover 30 has been displaced relative to the retainer
20 in a substantially linear fashion, from a closed position to an open position with
respect to the arrangement of Figures 6B and 6C. As such, a movement of closure portion
122 of the retainer 20 relative to cover 30 allows chambers 40 holding tobacco portions
to open and tobacco portions to be exposed.
[0056] In the preferred embodiment, the package 10 in a closed position is hermetically
sealed or airtight so as to prevent humidity exchange between the tobacco portions
and the environment. The package 10 may include a first permanent seal (not shown),
for example by wrapping a sheet of plastic or polyethylene or other substantially
hermetic wrapper as a seal around the retainer 20. An alternative or additional seal,
which can be opened and closed repeatedly can be provided, such as for example an
elastomer or other deformable seal located between the bottom part of the closure
portion 122 and the cover 30 or between the cover 30 and the part of the cover 30
that is configured to close the opening in a housing of the retainer 20.
[0057] Figure 6D shows a cross-section through the package 10 illustrated in Figure 6C.
As can be seen in Figure 6D, cover 30 has been displaced relative to the retainer
in such a manner that a sub-set of six chamber 40 has been opened to thereby expose
six tobacco portions, and a subset of four chambers remains substantially enclosed
by the cover 30. Differing degrees of relative movement of cover 30 relative to the
retainer 20 can allow differing numbers of chambers 40 to be opened, either individually,
one by one, or as sub-groups. In particular, if tobacco portions were stored in the
package 10 in a two-wide arrangement, sub groups of two tubes may be exposed by relative
movement of the retainer 20 relative to cover 30 by a distance equal to the diameter
of a single tobacco portion.
[0058] Figure 6E shows an example of a retainer 20. The retainer 20 comprises a slide 123
which is arranged for sliding engagement with a corresponding slide-engaging portion
of the cover 30. Arranged along the slide is a plurality of chambers 40 or tobacco
portion receiving areas for receiving tobacco portions such as tobacco rods. The chambers
40 are separated by dividers 50, which may be dividing walls. At least a portion of
the dividing walls may have a substantially part-cylindrical form, which may correspond
substantially to the cylindrical form of a tobacco rod, to provide support to the
cigarette rod. The retainer may be provided with openings 41 at either side of the
chamber, which correspond to the cigarette rod ends, to enable the cigarette rod to
be extracted from the chamber by pushing the cigarette rod through the chamber. Additionally,
a chamber may be provided with a longitudinal opening 42 along the chamber. The longitudinal
opening 42 allows engaging means of the machine arranged to actuate the tobacco portion
to move the tobacco portion along the chamber 40.
[0059] Where such longitudinal openings are provided, tobacco portion sleeves of tobacco
portions may be provided with engaging means or adaptors which can protrude through
the longitudinal opening and slide along the longitudinal opening to guide the tobacco
portion along the chamber 40. The adaptors can engage with the cigarette making machine
to move the tobacco portion through the chamber 40, for example by a clamp of a cigarette
making machine. A known, 'tube-like' adaptor 93 is shown in Figure 6F, wherein a tobacco
portion 90 comprises tobacco 91 and has a tobacco portion sleeve 92. The adaptor 93
is formed as a tubular extension of the sleeve 92 and the sleeve 92 has an outer diameter
which matches the inner diameter of the adaptor 93.
[0060] The dividing walls 50 in this illustrated embodiment have gripping portions 43 which
are preferably provided close to the slide 123 or towards the ends of the chambers
40. A gripping portion 43 may be a protrusion arranged to prevent longitudinal movement
of the tobacco portion along a longitudinal axis of the tobacco portion, but may be
sufficiently small such that the retaining force can be overcome with sufficient pressure
or force applied to the tobacco portion. A sufficient pressure or force may be large
enough to deform the tobacco sleeve or adaptor to pass the gripping portion, but small
enough to do so without significant damage to the tobacco portion. Alternatively or
additionally, a gripping portion may be arranged to prevent a tobacco portion from
being dislodged from the retainer in a direction substantially perpendicular to a
longitudinal axis of the tobacco portion.
[0061] Figure 7 illustrates a locking mechanism 70 which may be utilised in a package 10
of the present invention. The locking mechanism 70 comprises a recess 71 in a first
part of the package 10 and a recessing engaging member 72 in a second part of the
package 10 for engagement with the recess 71. The recess engaging member 72 may be
a moveable pin, which may be displaceable to engage and disengage recess 71. The recess
engaging member 72 may be biased into a recess engaging position by a biasing member
73, which may be a spring. By translation of the recess engaging member 72 between
a recess engaging position and a recess disengaging position, the package 10 may be
changed between a locked state and an unlocked state. The locking mechanism may be
located substantially inside the package 10. The locking mechanism 70 may be substantially
hidden from access from an outer side of package 10, such that the locking mechanism
may not be actuated by a manual intervention by a hand or digit of a user. Therefore,
the locking mechanism 70 is configured such that it can only be operated with a specific
tool or by a machine having specific locking mechanism engagement means, arranged
to actuate a locking mechanism 70, preferably where the locking mechanism 70 is substantially
located on the inside of a package 10. There may therefore be a wall of package 10
and/or of retainer 20 located between the locking mechanism 70 and an outer side of
package 10. An opening (not shown) may be located in the wall of the package, between
the locking mechanism 70 and an outer side of the package.
[0062] Figure 8 illustrates the package 10 in engagement with a machine 80 having a mechanism
for opening package 10. The machine 80 may be a cigarette tube filling machine, arranged
to fill cigarette tubes with tobacco portions. Such machines have been proposed in
the past and may therefore be adapted to operate a package of the present invention
to extract tobacco portions therefrom.
[0063] Machine 80 may comprise a package engaging portion 81, which may be arranged to engage
a machine engagement portion 101 of package 10. Machine engaging portion 101 of package
10 may comprise a ridge or a step or a general change in the outer dimensions of the
package 10, such that a corresponding portion of the package engaging portion 81 of
machine 80 can engage with the feature to hinder or prevent removal of the package
10 from the machine. The machine 80 may comprise a moveable member which can be moved
into position to lock the tobacco package 10 in place during operation of the machine
80.
[0064] The machine 80 may be equipped with a retainer engagement portion 82 which is arranged
to engage the retainer 20 and to move the retainer 20 relative to the cover 30 of
package 10. As such, a machine 80 may cause relative movement of the cover 30 relative
to the retainer 20 to expose tobacco portions for filling cigarette tubes.
[0065] In the illustrated examples, the tobacco package 10 is opened by linear movement
of the cover 30 relative to the retainer 20. However, it is also possible to provide
a retainer and cover arrangement which is opened by non linear movement, such as rotation
of one of the cover and the retainer relative to the other or by a combination of
rotation and translation of the cover relative to the remainder of the package. For
example, a first part of cover 30 may be integral with retainer 20 to provide a first
part of the covering function to enclose tobacco portions within the package 10 and
a second portion of cover 30 may be rotatable relative to the first part of the cover
to expose tobacco portions for use in a machine 80.
[0066] Figures 9A to 9C illustrate how the tobacco package 10 and machine 80 may be configured
to allow a machine to unlock and open a tobacco package 10 of the present invention.
Figure 9A shows a package 10, which is in a closed configuration and which is engaged
with a machine 80.
[0067] Figure 9B illustrates the detailed section A of Figure 9A. The figure illustrates
details of how a locking mechanism 70 of the present invention may be engaged by a
locking means engaging device 82 of a machine 80.
[0068] Recess engagement means 72 of the locking mechanism 70 comprises a displacement portion
721 for engagement with a displacing member to displace the recess engagement means,
or pin, 72. This displacement portion is located within the package 10 and behind
a wall 74 of the package 1, so that no direct linear access to the displacement portion
721 is available to a user to actuate the recess engaging member 72. The wall 74,
and opening 75 in the wall are configured such that a locking mechanism release member
83 must be introduced into opening 75 substantially in a first direction and then
displaced in a second direction, substantially perpendicular to the first direction
in order to release the locking mechanism. Accordingly, release member 83 of machine
80 must be introduced into opening 75 in a first direction, substantially in the direction
of arrow 84 in the figure, and subsequently displaced in a direction substantially
perpendicular to the first direction in a direction of arrow 85 in the figure, to
displace the recess engagement means 72 via the displacement portion 721 to unlock
the package 10 for opening.
[0069] Machine 80 may further comprise package engaging means 86. Package engaging means
86 may be a pin and may be manually actuated or may be actuated by the machine. The
actuation may be in a substantially linear manner, as indicated by arrow 861, optionally
by a rotary or linear motor or a solenoid, or any other substantially linear drive.
Alternatively, package engagement means 86 may be rotated to engage the package 1
at machine engaging portion 101. This can be achieved by means such as a screw thread
or by rotating the member 86 about a pivot.
[0070] The machine 80 may be configured such that the tobacco extraction and cigarette tube
filling process is only initiated if the package engagement means 86 is in the package
engaging position. This can prevent the user from removing the package during operation
of the machine, which could otherwise damage the machine and/or the package. The machine
may therefore comprise a controller, which may be coupled to either or both of: drive
means for the package engagement means 86; and drive means for locking means engagement
device 82, or cover engagement means for displacing the cover. The controller may
be configured to only allow actuation of the displacement means and any further mechanisms
for carrying out the tube filling process when the package is engaged by the machine,
preferably via package engagement means 86.
[0071] Figure 9C shows the arrangement of Figure 9B, in which the locking mechanism 70 has
been actuated to an unlocked position by movement of release member 83 of machine
80 in a direction of arrow 85. It can be seen in the figure that release member 83
has a displacement member engagement portion 86 which is configured to both displace
the locking means to unlock the package 10 and further, by engagement with element
74 of the package, the member 86 can further engage the retainer 20 of the package
10 to cause relative displacement between those two components to open the package
10. There is therefore provided a machine having a release member configured to actuate
a locking mechanism 70 of the package 10. The machine also comprises an actuation
element arranged to engage the package to cause relative movement between a cover
30 and a retainer 20 of the package 10. The release member and the actuation element
can be the same element in the illustrated example.
1. A tobacco package (1) for use in a cigarette making machine (7, 80), the package comprising:
a cover (3);
characterised by:
a retainer (2) comprising a plurality of chambers (4) to receive a plurality of tobacco
portions, and being movable relative to the cover (3) between a first position, in
which the tobacco portions are concealed by at least the cover (3) to prevent the
machine (80) from accessing the tobacco portions, and a second position, in which
at least one of the tobacco portions is accessible, such that differing degrees of
relative movement of the cover (3) relative to the retainer (2) allow differing numbers
of chambers (4) to be opened.
2. A tobacco package (1, 10) according to claim 1, wherein the cover (3, 30) is an outer
cover and the retainer (2, 20) is moveable within the outer cover.
3. A tobacco package (1, 10) according to claim 1 or claim 2, wherein the retainer (2,
20) is configured such that the tobacco portions may be extracted from the cover sequentially,
optionally one by one.
4. A tobacco package (1, 10) according to any one of claims 1 to 3, wherein the retainer
(2, 20) is provided with a plurality of dividers (50) forming a plurality of chambers,
each chamber arranged to receive a tobacco portion, such that each chamber is located
between two neighbouring dividers.
5. A tobacco package (1, 10) according to any one of the preceding claims, wherein the
tobacco portion has a tobacco portion sleeve and a wall of the chamber comprises at
least one gripping portion for releasably retaining the tobacco portion sleeve in
the chamber receiving the tobacco portion.
6. A tobacco package (1, 10) according to claim 5, wherein the tobacco portion sleeve
has an adaptor for engaging with the cigarette making machine (80) and wherein the
at least one chamber comprises an opening arranged to allow engagement with the adaptor
to thereby pull out the tobacco portion of a side of the chamber.
7. A tobacco package (1, 10) according to any one of the preceding claims, wherein the
tobacco portion is extracted in a direction substantially perpendicular to the direction
of movement of the retainer (2, 20).
8. A tobacco package (1, 10) according to any one of the preceding claims, wherein the
package comprises engaging means for engaging with the cigarette making machine (7,
80), the engaging means optionally comprising a step, a ridge or a recess on the package
(1, 10).
9. A tobacco package (1, 10) according to any one of the preceding claims, wherein the
retainer (2, 20) comprises a machine engagement portion, arranged to be engageable
by the cigarette making machine (80) to displace the retainer (2, 20) relative to
the cover (3, 30).
10. A tobacco package (1, 10) according to any one of the preceding claims, wherein the
package (1, 10) comprises locking means (70) for locking the package (1, 10) in the
first position, and the locking means (70) are arranged to be actuated by a release
mechanism of the cigarette making machine (7, 80) to open the package (1, 10).
11. A tobacco package (1, 10) according to any one of the preceding claims, wherein the
tobacco portion is a tobacco portion suitable for making a single cigarette.
12. A tobacco package (1, 10) according to any one of the preceding claims, the package
(1, 10) comprising at least one tobacco portion received in the retainer and wherein
the at least one tobacco portion has a tobacco portion sleeve.
13. A tobacco package (1, 10) according to any one of the preceding claims, wherein the
cover comprises additional walls to provide the tobacco package with a profiled shape
for allowing insertion of the package in the cigarette making machine (7, 80) only
in a correct orientation.
14. A system comprising a make-your-own, MYO, cigarette making machine (7, 80) arranged
to actuate the retainer of a tobacco package (1, 10) according to any one of the preceding
claims to extract a tobacco portion therefrom.
15. A method for making cigarettes comprising the steps of:
inserting a tobacco package (1, 10) according to any one of claims 1 to 13 into the
cigarette making machine (7, 80); and
actuating the retainer (2) of the tobacco package (1, 10) to extract a tobacco portion
therefrom for use in a cigarette.
1. Tabakverpackung (1) zur Verwendung in einer Zigarettenherstellungsmaschine (7, 80),
wobei die Verpackung Folgendes umfasst:
eine Abdeckung (3);
gekennzeichnet durch:
einen Halter (2), der mehrere Kammern (4) umfasst, um mehrere Tabakmengen aufzunehmen,
und bezogen auf die Abdeckung (3) zwischen einer ersten Position, in der die Tabakmengen
durch wenigstens die Abdeckung (3) verdeckt sind, um zu verhindern, dass die Maschine (80)
die Tabakmengen erreicht, und einer zweiten Position, in der wenigstens eine der Tabakmengen
erreichbar ist, sodass verschiedene Grade einer Relativbewegung der Abdeckung (3)
bezogen auf den Halter (2) ermöglichen, verschiedene Anzahlen von Kammern (4) zu öffnen,
beweglich ist.
2. Tabakverpackung (1, 10) nach Anspruch 1, wobei die Abdeckung (3, 30) in einer Außenabdeckung
ist und der Halter (2, 20) in der Außenabdeckung beweglich ist.
3. Tabakverpackung (1, 10) nach Anspruch 1 oder 2, wobei der Halter (2, 20) derart konfiguriert
ist, dass die Tabakmengen aufeinanderfolgend, optional einzeln, aus der Abdeckung
extrahiert werden können.
4. Tabakverpackung (1, 10) nach einem der Ansprüche 1 bis 3, wobei der Halter (2, 20)
mit mehreren Teilern (50) versehen ist, die mehrere Kammern ausbilden, wobei jede
Kammer angeordnet ist, eine Tabakmenge aufzunehmen, sodass sich jede Kammer zwischen
zwei benachbarten Teilern befindet.
5. Tabakverpackung (1, 10) nach einem der vorhergehenden Ansprüche, wobei die Tabakmenge
eine Tabakmengenhülse aufweist und eine Wand der Kammer wenigstens einen Greifabschnitt
zum lösbaren Halten der Tabakmengenhülse in der die Tabakmenge aufnehmenden Kammer
umfasst.
6. Tabakverpackung (1, 10), nach Anspruch 5, wobei die Tabakmengenhülse einen Adapter
zum Eingreifen in die Zigarettenherstellungsmaschine (80) aufweist und wobei die wenigstens
eine Kammer eine Öffnung umfasst, die angeordnet ist, um ein Eingreifen in den Adapter
zu ermöglichen, um dadurch die Tabakmenge aus einer Seite der Kammer herauszuziehen.
7. Tabakverpackung (1, 10) nach einem der vorhergehenden Ansprüche, wobei die Tabakmenge
in einer Richtung im Wesentlichen senkrecht zur Bewegungsrichtung des Halters (2,
20) extrahiert wird.
8. Tabakverpackung (1, 10) nach einem der vorhergehenden Ansprüche, wobei die Verpackung
ein Eingriffsmittel zum Eingreifen in die Zigarettenherstellungsmaschine (7, 80) umfasst,
wobei das Eingriffsmittel optional eine Stufe, eine Rippe oder eine Aussparung auf
der Verpackung (1, 10) umfasst.
9. Tabakverpackung (1, 10) nach einem der vorhergehenden Ansprüche, wobei der Halter
(2, 20) einen Maschineneingriffsabschnitt umfasst, der angeordnet ist, von der Zigarettenherstellungsmaschine
(80) in Eingriff genommen werden zu können, um den Halter (2, 20) bezogen auf die
Abdeckung (3, 30) zu verschieben.
10. Tabakverpackung (1, 10) nach einem der vorhergehenden Ansprüche, wobei die Verpackung
(1, 10) Arretiermittel (70) zum Arretieren der Verpackung (1, 10) in der ersten Position
umfasst und die Arretiermittel (70) angeordnet sind, durch einen Freigabemechanismus
der Zigarettenherstellungsmaschine (7, 80) betätigt zu werden, um die Verpackung (1,
10) zu öffnen.
11. Tabakverpackung (1, 10) nach einem der vorhergehenden Ansprüche, wobei die Tabakmenge
eine zum Herstellen einer einzelnen Zigarette geeignete Tabakmenge ist.
12. Tabakverpackung (1, 10) nach einem der vorhergehenden Ansprüche, wobei die Verpackung
(1, 10) wenigstens eine im Halter aufgenommene Tabakmenge umfasst und wobei die wenigstens
eine Tabakmenge eine Tabakmengenhülse aufweist.
13. Tabakverpackung (1, 10) nach einem der vorhergehenden Ansprüche, wobei die Abdeckung
zusätzliche Wände umfasst, um die Tabakverpackung mit einer Profilform zu versehen,
um ein Einführen der Verpackung in die Zigarettenherstellungsmaschine (7, 80) nur
in einer richtigen Ausrichtung zu ermöglichen.
14. System, umfassend eine Zigarettenherstellungsmaschine (7, 80) zum Selbstherstellen
(Make-Your-Own - MYO), angeordnet, den Halter einer Tabakverpackung (1, 10) nach einem
der vorhergehenden Ansprüche zu betätigen, um eine Tabakmenge daraus zu extrahieren.
15. Verfahren zum Herstellen von Zigaretten, die folgenden Schritte umfassend:
Einführen einer Tabakverpackung (1, 10) nach einem der Ansprüche 1 bis 13 in die Zigarettenherstellungsmaschine
(7, 80); und
Betätigen des Halters (2) der Tabakverpackung (1, 10) zum Extrahieren einer Tabakmenge
daraus zur Verwendung in einer Zigarette.
1. Emballage pour tabac (1) pour une utilisation dans une machine de fabrication de cigarettes
(7, 80), l'emballage comprenant :
un couvercle (3) ;
caractérisé par :
un dispositif de retenue (2) comprenant une pluralité de chambres (4) pour recevoir
une pluralité de portions de tabac, et qui est mobile par rapport au couvercle (3)
entre une première position, dans laquelle les portions de tabac sont dissimulées
au moins par le couvercle (3) afin d'empêcher la machine (80) d'accéder aux portions
de tabac, et une seconde position, dans laquelle au moins l'une des portions de tabac
est accessible, de sorte que des degrés différents de déplacement relatifs du couvercle
(3) par rapport au dispositif de retenue (2) permettent l'ouverture de nombres différents
de chambres (4).
2. Emballage pour tabac (1, 10) selon la revendication 1, dans lequel le couvercle (3,
30) est un couvercle extérieur et le dispositif de retenue (2, 20) peut être déplacé
à l'intérieur du couvercle extérieur.
3. Emballage pour tabac (1, 10) selon la revendication 1 ou la revendication 2, dans
lequel le dispositif de retenue (2, 20) est configuré de sorte que les portions de
tabac puissent être extraites du couvercle de manière séquentielle, facultativement,
une par une.
4. Emballage pour tabac (1, 10) selon l'une quelconque des revendications 1 à 3, dans
lequel le dispositif de retenue (2, 20) est doté d'une pluralité de cloisons (50)
formant une pluralité de chambres, chaque chambre étant agencée pour recevoir une
portion de tabac, de sorte que chaque chambre soit située entre deux cloisons voisines.
5. Emballage pour tabac (1, 10) selon l'une quelconque des revendications précédentes,
dans lequel la portion de tabac comporte un manchon de portion de tabac et une paroi
de la chambre comprend au moins une partie de préhension pour retenir de façon libérable
le manchon de portion de tabac dans la chambre recevant la portion de tabac.
6. Emballage pour tabac (1, 10) selon la revendication 5, dans lequel le manchon de portion
de tabac comporte un adaptateur pour une mise en prise avec la machine de fabrication
de cigarettes (80) et dans lequel l'au moins une chambre comprend une ouverture agencée
pour permettre une mise en prise avec l'adaptateur pour retirer ainsi une portion
de tabac d'un côté de la chambre.
7. Emballage pour tabac (1, 10) selon l'une quelconque des revendications précédentes,
dans lequel la portion de tabac est extraite dans une direction sensiblement perpendiculaire
à la direction de déplacement du dispositif de retenue (2, 20).
8. Emballage pour tabac (1, 10) selon l'une quelconque des revendications précédentes,
dans lequel l'emballage comprend un moyen de mise en prise pour une mise en prise
avec la machine de fabrication de cigarettes (7, 80), le moyen de mise en prise comprenant
facultativement une marche, une strie ou un évidement sur l'emballage (1, 10).
9. Emballage pour tabac (1, 10) selon l'une quelconque des revendications précédentes,
dans lequel le dispositif de retenue (2, 20) comprend une partie de mise en prise
de la machine, agencée pour pouvoir être mise en prise par la machine de fabrication
de cigarettes (80) afin de déplacer le dispositif de retenue (2, 20) par rapport au
couvercle (3, 30).
10. Emballage pour tabac (1, 10) selon l'une quelconque des revendications précédentes,
dans lequel l'emballage (1, 10) comprend un moyen de verrouillage (70) pour verrouiller
l'emballage (1,10) dans la première position, et le moyen de verrouillage (70) est
agencé pour être actionné par un mécanisme de libération de la machine de fabrication
de cigarettes (7, 80) pour ouvrir l'emballage (1, 10).
11. Emballage pour tabac (1, 10) selon l'une quelconque des revendications précédentes,
dans lequel la portion de tabac est une portion de tabac convenant à la fabrication
d'une seule cigarette.
12. Emballage pour tabac (1, 10) selon l'une quelconque des revendications précédentes,
l'emballage (1, 10) comprenant au moins une portion de tabac reçue dans le dispositif
de retenue et dans lequel l'au moins une portion de tabac comporte un manchon de portion
de tabac.
13. Emballage pour tabac (1, 10) selon l'une quelconque des revendications précédentes,
dans lequel le couvercle comprend des parois supplémentaires pour doter l'emballage
pour tabac d'une forme profilée afin de permettre l'insertion de l'emballage dans
la machine de fabrication de cigarettes (7, 80) uniquement dans une orientation correcte.
14. Système comprenant une machine de fabrication de cigarettes (7, 80) à faire soi-même
(Make-Your-Own - MYO), agencée pour actionner le dispositif de retenue d'un emballage
pour tabac (1, 10) selon l'une quelconque des revendications précédentes afin d'extraire
une portion de tabac de celui-ci.
15. Procédé de fabrication de cigarettes comprenant les étapes :
d'insertion d'un emballage pour tabac (1, 10) selon l'une quelconque des revendications
1 à 13 dans la machine de fabrication de cigarettes (7, 80) ; et
d'actionnement du dispositif de retenue (2) de l'emballage pour tabac (1, 10) afin
d'extraire une portion de tabac de celui-ci pour une utilisation dans une cigarette.