Technical Field
[0001] The present invention relates to a printing method and a printing device for a long
band-shaped object, which performs printing on the long band-shaped object, such as
fastener tapes of a slide fastener, as a printed object using a single-pass printer.
Background Art
[0002] Conventionally, as printers for performing printing on a long band-shaped object,
such as a slide fastener or a hook-and-loop fastener, a printing device has been proposed,
in which a printer head of an ink-jet printer, which is constituted of a plurality
of ink-jet nozzle portions for each color, is arranged in a direction perpendicular
to a conveying direction of a plurality of long band-shaped objects arranged side
by side, as described in Patent Document 1. The ink-jet printer is referred to as
a multi-pass type and is configured so that the printer head is reciprocatingly moved
relative to surfaces of the long band-shaped objects in a direction transverse thereto
while spraying inks from each ink-jet nozzle onto the surfaces of the long band-shaped
objects, and also the long band-shaped objects are intermittently driven in a length
direction thereof, thereby performing a desired printing along the length direction.
[0003] This type of the printing device has tension exerting portions provided on upstream
and downstream sides in a conveying direction of the long band-shaped objects for
exerting a tension on each long band-shaped object intermittently driven, and the
tension exerting portions are constituted of dancer rollers for allowing the long
band-shaped objects to be smoothly delivered and wound. The dancer rollers are configured
to be moved upward or downward depending on an extra length of the long band-shaped
objects, and each has a detector attached thereto for detecting a position of the
dancer roller to detect the extra length of the long band-shaped objects.
[0004] On the other hand, as disclosed in Patent Document 2, a single-pass ink-jet printer
has been proposed, in which a line head having a plurality of discharging ports formed
side by side in a direction perpendicular to a conveying direction of a recording
medium, which is conveyed while being placed on a belt, discharges ink onto the recoding
medium, thereby performing an image recording. Particularly, in the field of industrial
applications, the single-pass printer which has a higher speed and excellent productivity
is attracting attention. When a multi-color printing is performed by the single-pass
ink-jet printer, ink-jet nozzle portions for each color are arranged along the conveying
direction so that inks can be discharged to predetermined positions along the conveying
direction of the recording medium with time intervals, thereby performing the multi-color
printing.
Prior Art Document
Patent Document
[0005]
Patent Document 1: Japanese Patent Application Publication No. 2000-007199A
Patent Document 2: Japanese Patent Application Publication No. 2009-285854A
Summary of Invention
Problems to Be Solved by Invention
[0006] The multi-pass ink-jet printer as disclosed in Patent Document 1 is configured so
that the printer head performs printing on a plurality of stopped long band-shaped
objects while reciprocatingly moving in the direction perpendicular to the conveying
direction. Accordingly, because the printing has to be performed while intermittently
driving the long band-shaped objects, misalignment in position or shift in color due
to stretching of the long band-shaped objects as a printed object is hardly occurred,
but there is a problem in that a printing speed is slow. Thus, it is conceived to
apply the single-pass manner, which can perform printing at a high speed, to the ink-jet
printer disclosed in Patent Document 1, but because a tension exerting portion of
the ink-jet printer of Patent Document 1 is not a mechanism for adjusting a tension
of the long band-shaped object during conveying by dancer rollers so that the tension
can be kept constant, the mechanism cannot be used as-is in the single-pass printer.
[0007] In particular, the single-pass printer as disclosed in Patent Document 2 is intended
to form an image on the recording medium stably placed on the belt, and thus cannot
be applied to stretchable long band-shaped objects, such as cloth of fastener tapes
or ribbons, because it is difficult to stably supply the long band-shaped objects
while being placed on the belt. Particularly, in the case of the single-pass manner,
when formation of an image onto a stretchable cloth surface or the like is performed
by an ink-jet printer, the printed object, which is a long band-shaped object, can
be stretched due to changes in tension of the printed object during conveying. Accordingly,
because dots of inks discharged from the ink-jet nozzles are not hit at desired positions,
the image is distorted or a color shift is occurred.
[0008] The present invention has been made keeping in mind the background art as described
above, and an object thereof is to provide a printing method and a printing device
for a long band-shaped object, in which a clean image can be rapidly formed using
a single-pass printer without misaligning in position or shifting in color.
Means for Solving Problems
[0009] The present invention is a printing method for a long band-shaped object using a
single-pass printer, in which a plurality of printing units are arranged along a conveying
direction of the long band-shaped object as a printed object, and the printing units
are operated so as to correspond to a conveying speed of the long band-shaped object
to perform a desired printing on a surface of the long band-shaped object, the printing
method including: conveying the long band-shaped object at a predetermined speed,
detecting a change in tension of the long band-shaped object on both upstream and
downstream sides of the printing units in the conveying direction, and controlling
the conveying speed of the long band-shaped object on both upstream and downstream
sides of the printing units in the conveying direction, thereby controlling a tension
and a speed of the long band-shaped object, which is conveyed while facing the printer,
to be kept constant.
[0010] The long band-shaped object is conveyed at a constant speed by a constant speed driving
roller in the vicinity of the upstream side of the printing units, and controlling
the conveying speed on the upstream side of the printing units in the conveying direction
is controlling the conveying speed of the long band-shaped object on the upstream
side of the constant speed driving roller.
[0011] The present invention is a printing device for a long band-shaped object including
a single-pass printer provided with a plurality of printing units arranged along a
conveying direction of the long band-shaped object as a printed object and configured
to perform a desired printing on a surface of the long band-shaped object, a constant
speed driving roller configured to convey the long band-shaped object at a predetermined
speed, a constant speed motor for rotating the constant speed driving roller at a
constant speed, a tension change detecting member configured to detect a change in
tension of the long band-shaped object on both upstream and downstream sides of the
printing units in the conveying direction, and a speed control roller configured to
control the change in tension of the long band-shaped object based on a speed of the
long band-shaped object detected on both upstream and downstream sides of the printing
units in the conveying direction, wherein the tension of the long band-shaped object
which is conveyed at the predetermined speed while facing the printer is controlled
to be kept constant, thereby performing the desired printing on the surface of the
long band-shaped object.
[0012] The constant speed driving roller is provided in the vicinity of the upstream side
of the printing units, and a speed control roller for controlling the conveying speed
of the long band-shaped object is provided upstream of the constant speed driving
roller.
[0013] The tension change detecting member includes dancer rollers around which the long
band-shaped object is wound, the dancer rollers being movable upward and downward
due to the tension of the long band-shaped object. The dancer rollers are journaled
on one end portions of arm members provided to be swingable in a vertical direction,
weights are fixed on the other end portions of the arm members, and the arm members
are provided to be swingable so that the dancer rollers are moved upward and downward
substantially in the vertical direction. Also, the tension change detecting members
include rotary encoders provided on the swing center of the arm members.
[0014] The speed control roller and the constant speed driving roller are provided with
pressing rollers configured to press the long band-shaped object against the speed
control roller and the constant speed driving roller.
[0015] The printer is an ink-jet printer and the printing units have ink-jet nozzle portions.
Alternatively, the printer may be a laser printer and the printing units may include
photo-sensitive drums.
Advantageous Effects of Invention
[0016] According to the printing method and the printing device for the long band-shaped
object of the present invention, even a stretchable long band-shaped object, such
as cloth, can be rapidly and precisely printed by the single-pass printer without
misaligning in position or shifting in color. Thus, printing can be effectively and
clearly performed on a long printed object.
Brief Description of Drawings
[0017]
Fig. 1 is a schematic front view showing a printing device for a long band-shaped
object according to one embodiment of the present invention.
Fig. 2 is a schematic view showing a single-pass printer for the long band-shaped
object according to the embodiment.
Fig. 3 is a flow chart showing a printing method for the long band-shaped object according
to the embodiment.
Embodiments of Invention
[0018] Now, embodiments of the present invention will be described based on the accompanying
drawings. A printing device 10 for a long band-shaped object according to the present
embodiment is intended to perform a desired image printing 16 on a surface of a fastener
tape 14 of a slide fastener, which is the long band-shaped object, using a single-pass
ink-jet printer 12. The ink-jet printer 12 has a plurality of printing units 18 for
each color arranged in a conveying direction of the fastener tape 14, and each printing
unit 18 is provided with a plurality of ink portions or ink-jet nozzle portions, not
shown, for spraying the same color ink along a width direction of the fastener tape
14. Each printing unit 18 of the ink-jet printer 12 is positioned on a horizontal
flat surface, and the fastener tape 14 is conveyed while being parallel to and slightly
spaced from the flat surface.
[0019] The fastener tape 14 is conveyed from a supply unit, not shown, to a tape feed device
20 via guide rollers or the like in a state where fastener elements 15 are closed,
and then are conveyed to a dancer roller 26, which is a tension change detecting member,
via a speed control roller 24. The speed control roller 24 is rotationally driven
by a control motor 28 so that a feed speed of the fastener tape 14 is controlled.
Control of the control motor 28 is performed by an output of a control inverter, not
shown, depending on a position of the dancer roller 26 using a control method as described
below. A pressing roller 25 for pressing the fastener tape 14 to prevent a slip thereof
and thus to ensure a reliable feed thereof is positioned to face and be pressed against
a roller surface of the speed control roller 24.
[0020] The dancer roller 26 is pivotally supported on a distal end of an arm member 30 as
a tension change detection member configured to be vertically swingable and is provided
to be rotatable about a rotation shaft 32 attached at a location on the arm member
30, which is slightly more remote from the dancer roller 26 than that of the middle
portion of the arm member 30. A rotary encoder 33 as a tension change detection member
for detecting a swing angle of the arm member 30 is attached to the rotation shaft
32. A weight 34 is attached to the other end of the arm member 30 and adjusted so
that the arm member 30 is horizontally balanced and swing of the arm member 30 is
facilitated.
[0021] The fastener tape 14, which has passed the dancer roller 26, are conveyed upward
and then wound around a constant speed driving roller 40. The constant speed driving
roller 40 is driven by a constant speed motor 42 so that the feed speed is kept constant.
A pressing roller 41 for pressing the fastener tape 14 to prevent a slip thereof and
thus to ensure a reliable feed thereof is positioned to face and be pressed against
a roller surface of the constant speed driving roller 40.
[0022] The fastener tape 14, which has passed the constant speed driving roller 40, are
diverted to a horizontal direction and then conveyed below the ink-jet printer 12.
A running guide surface 46 for guiding the fastener tape 14 in a horizontal position
is provided directly below the ink-jet printer 12 with an insertion space for the
fastener tape 14 left therebetween. The running guide surface 46 is provided on a
top surface of a base portion 50 of the printing device 10 for the long band-shaped
object.
[0023] The base portion 50 is provided with the speed control roller 14, the pressing roller
25 and the control motor 28 and also pivotally supports the rotation shaft 32 of the
arm member 30 at a predetermined position. In addition, the constant speed driving
roller 40 and the constant speed motor 42 are also provided at upper positions on
the base portion 50.
[0024] The fastener tape 14, which has passed the running guide surface 46, pass a diverting
roller 48 and then are conveyed to a dancer roller 52 as a tension change detection
member positioned at a lower position in a vertical direction. Like the dancer roller
26 on the upstream side, the dancer roller 52 is also pivotally supported on a distal
end of an arm member 54 as a tension change detection member configured to be vertically
swingable and is provided to be rotatable about a rotation shaft 56 attached at a
location on the arm member 54, which is slightly more remote from the dancer roller
52 than that of the middle portion of the arm member 54. A rotary encoder 57 as a
tension change detection member for detecting a swing angle of the arm member 54 is
attached to the rotation shaft 56. A weight 58 is attached to the other end of the
arm member 54 and adjusted so that the arm member 54 is horizontally balanced and
swing of the arm member 54 is facilitated.
[0025] The fastener tape 14, which has passed the dancer roller 52, are conveyed upward
in the vertical direction and then conveyed to the next process after passing a speed
control motor 60. The speed control roller 60 is rotationally driven by an inverter-controlled
control motor 64 controlled by an inverter, so that a feed speed of the fastener tape
14 is controlled. Control of the control motor 64 is performed by an output of a control
invertor, not shown, depending on a position of the dancer roller 52 using a control
method as described below.
[0026] The speed control roller 60 and the control motor 64 are also fixed at upper positions
on the base portion 50, and also the arm member 54 of the dancer roller 52 is pivotally
supported at a predetermined lower position on the base portion 50.
[0027] Next, operations of the printing device 10 for the long band-shaped object according
to the present embodiment will be described based on a flow chart of Fig. 3. First,
fastener tapes 14 are placed along a predetermined path as described above to span
from a diverting roller 22 on an inlet part of the printing device 10 to a dancer
roller 62 on the outlet part thereof. Then, when conveying of the fastener tape 14
is started by a control unit, not shown, the constant speed motor 42 is rotated at
a predetermined speed, e.g. a speed corresponding to a fastener tape feed amount of
15 m/min, to rotate the constant speed driving roller 40 at the predetermined speed
(s11). Along with this, the control motors 28 and 64 are driven so that the speed
control rollers 24 and 60 are rotated at the same speed as that of the constant speed
driving roller 40, e.g. at the speed corresponding to the tape feed amount of 15m/min
(s12a and s12b).
[0028] In this state, the dancer roller 26 is slightly moved upward or downward in accordance
with changes in feed length or stretching of the fastener tape 14 itself due to changes
in load on the upstream side. The changes in feed length or stretching of the fastener
tape 14 is caused due to changes in tension by a driving force exerted on the fastener
tape 14 or occurrences of running resistances, such as any catching on the upstream
side, because the fastener tape 14 is a long band-shaped object made of cloth. If
such stretching is caused, a length of the tape conveyed by the constant speed driving
roller is substantially changed. Therefore, a design printed by the ink-jet printer
12 is ultimately distorted or misalignment in position in spraying each color ink
from ink-jet nozzle portions of different printing units 18, which would otherwise
have been sprayed to the same position, is occurred, thereby causing a color shift
in a region where a plurality of colors are blended.
[0029] Thus, according to the printing device 10 for the long band-shaped object of the
present embodiment, in order to inhibit stretching to eliminate misalignment in position
or shift in color of the design, driving of the control motors 28 and 64 is controlled
based on position information of the dancer rollers 26 and 52, thereby finely controlling
rotation speeds of the speed control rollers 24 and 60. For the purpose of this fine
control, position information of the dancer rollers 26 and 52 as swing angles of the
arm members 30 and 54 are detected by the rotary encoders 33 and 57. Outputs of the
rotary encoders 33 and 57 are configured so that horizontal positions of the arm members
30 and 54 are considered as neutral positions, which are an initial state.
[0030] When the dancer roller 26 on the inlet part of the printing device 10 for the long
band-shaped object is moved to a position higher than the horizontal position of the
arm member 30 in a constant speed conveying state of the fastener tape 14, for example,
a plus value of the swing angle as angle information is outputted from the rotary
encoder 33. This state corresponds to a case where a tension exerted on the fastener
tape 14 is increased, and is resulted from a slower rotation speed of the speed control
roller 24 relative to the constant speed driving roller 40 or catching of the fastener
tape 14 on the upstream side. Thus, rotation of the control motor 28 is controlled
in an increasing direction, e.g., so that a feed amount of the fastener tape 14 becomes
faster than 15 m/min. Contrarily, when the dancer roller 26 is moved to a position
lower than the horizontal position of the arm member 30, for example, a minus value
of the swing angle as angle information is outputted from the rotary encoder 33. This
state corresponds to a case where a tension exerted on the fastener tape 14 is decreased,
and is resulted from a faster rotation speed of the speed control roller 24 relative
to the constant speed driving roller 40 or rapid return of the fastener tape 14 after
catching. Thus, rotation of the control motor 28 is controlled in a deceleration direction,
e.g., so that the feed amount of the fastener tape 14 becomes slower than 15 m/min
(s13a). In this way, the speed of the control motor 28 is controlled and the dancer
roller 26 is returned to a neutral position. Also, the control motor 28 becomes a
normal state and rotates at the constant speed in a state where stretching of the
fastener tape 14 are inhibited (s14a).
[0031] As for the outlet part, also, when the dancer roller 52 on the outlet part is moved
to a position higher than the horizontal position of the arm member 54 in a constant
speed conveying state of the fastener tape 14, for example, a plus value of the swing
angle as angle information is outputted from the rotary encoder 57. This state corresponds
to a case where a tension exerted on the fastener tape 14 is increased, and is resulted
from a faster rotation speed of the speed control roller 60 relative to the constant
speed driving roller 40 or catching of the fastener tape 14 on the upstream side.
Thus, rotation of the control motor 64 is controlled in a deceleration direction,
e.g., so that the feed amount of the fastener tape 14 becomes slower than 15 m/min.
Contrarily, when the dancer roller 52 is moved to a position lower than the horizontal
position of the arm member 54, for example, a minus value of the swing angle as angle
information is outputted from the rotary encoder 57. This state corresponds to a case
where a tension exerted on the fastener tape 14 is decreased, and is resulted from
a slower rotation speed of the speed control roller 60 relative to the constant speed
driving roller 40 or rapid return of the fastener tape 14 after catching. Thus, rotation
of the control motor 64 is controlled in an increasing direction, e.g., so that the
feed amount of the fastener tape 14 becomes faster than 15 m/min (s13b). In this way,
the speed of the control motor 64 is controlled and thus rotates at the constant speed
in a state where stretching of the fastener tape 14 are inhibited (s14b).
[0032] Therefore, no change is caused in the tension of the fastener tape 14 between the
dancer rollers 26 and 52, which are located between the speed control rollers 24 and
60 driven by the control motors 28 and 64, and also the fastener tape 14 is conveyed
with stretching thereof inhibited to a minimum.
[0033] As the fastener tape 14 is conveyed at a predetermined speed without stretching,
ink-jet nozzle potions of each of the printing units 18 arranged along the conveying
direction of the fastener tape 14 in the single-pass ink-jet printer 12 can precisely
spray inks on the fastener tape 14, which are conveyed at the predetermined speed,
e.g. at a high speed of 15 m/min, at a predetermined timing and a predetermined position
calculated from distances between the printing units 18 and the conveying speed of
the fastener tape 14.
[0034] According to the printing device 10 and the printing method for the long band-shaped
object of the present embodiment, even a stretchable long band-shaped object, such
as cloth, can be rapidly and precisely printed by a single-pass manner using the ink-jet
printer 12, and also printing of the long band-shaped object, such as the fastener
tape 14, by the ink-jet printer 12 can be clearly and effectively performed. Because
the dancer rollers 26 and 52 for detecting a tension of the fastener tape 14 are provided
on the swingable arm members 30 and 54 and the weights 34 and 58 are provided on ends
of the arm members 30 and 54 opposite to the dancer rollers 26 and 52, self-weights
of the dancer rollers 26 and 52 can be partially cancelled, thereby allowing the arm
members 30 and 54 to be extremely sensitively swung in response to changes in tension
of the fastener tape 14. Thus, a tension exerted on the fastener tape 14 can be precisely
detected and fed back, thereby allowing a highly responsive and precise control. Also,
by adjusting a load or position of each of the weights 34 and 58 of the dancer rollers
26 and 52, the tension can be optimally adjusted depending on long band-shaped objects
of various materials and widths, which have different stretchable degrees.
[0035] Meanwhile, the printing method and the printing device for the long band-shaped object
according to the present invention are not limited to the foregoing embodiments, and
accordingly, instead of the ink-jet printer, any other printers employing the single-pass
manner, such as a laser printer, may be used. The long band-shaped body may be any
long members, such as ribbons or tapes, other than the fastener tapes, and also if
long materials have a band shape, the invention can be appropriately applied. The
manner of movement of dancer rollers is not limited to swing using arm members, and
accordingly the dancer rollers may be moved in an upward and downward direction within
a predetermined range. Also, the constant speed driving roller is preferably positioned
at the position in the foregoing embodiment in terms of stability of speed, but may
be positioned downstream of the printer.
Description of Reference Numerals
[0036]
- 10
- Printing Device for Long Band-Shaped Object
- 12
- Ink-Jet Printer
- 14
- Fastener Tape
- 16
- Printing
- 18
- Printing Unit
- 20
- Tape Conveying Device
- 24, 60
- Speed Control Roller
- 25, 41
- Pressing Roller
- 26, 52
- Dancer Roller
- 28, 64
- Control Roller
- 30, 54
- Arm Member
- 32, 56
- Rotation Shaft
- 33, 57
- Rotary Encoder
- 34,58
- Weight
- 40
- Constant Speed Driving Roller
- 42
- Constant Speed Motor
1. A printing method for a long band-shaped object using a single-pass printer (12),
in which a plurality of printing units (18) are arranged along a conveying direction
of the long band-shaped object (14) as a printed object, and the printing units (18)
are operated so as to correspond to a conveying speed of the long band-shaped object
(14) to perform a desired printing (16) on a surface of the long band-shaped object
(14), the printing method comprising:
conveying the long band-shaped object (14) at a predetermined speed, detecting a change
in tension of the long band-shaped object (14) on both upstream and downstream sides
of the printing units (18) in the conveying direction, and controlling the conveying
speed of the long band-shaped object (14) on both upstream and downstream sides of
the printing units (18) in the conveying direction, thereby controlling a tension
and a speed of the long band-shaped object (14) which is conveyed while facing the
printer (12), to be kept constant.
2. The printing method for the long band-shaped object according to claim 1, comprising
conveying the long band-shaped object (14) at a constant speed by a constant speed
driving roller (40) in the vicinity of the upstream side of the printing units (18),
wherein controlling the conveying speed on the upstream side of the printing units
(18) in the conveying direction is controlling the conveying speed of the long band-shaped
object (14) on the upstream side of the constant speed driving roller (40).
3. The printing method for the long band-shaped object according to claim 1 or 2, wherein
the printer (12) is an ink-jet printer and the printing units (18) comprise ink-jet
nozzle portions.
4. The printing method for the long band-shaped object according to claim 1 or 2, wherein
the printer (12) is a laser printer and the printing units (18) comprise photo-sensitive
drums.
5. A printing device for a long band-shaped object, comprising:
a single-pass printer (12) provided with a plurality of printing units (18) arranged
along a conveying direction of the long band-shaped object (14) as a printed object
and configured to perform a desired printing (16) on a surface of the long band-shaped
object (14);
a constant speed driving roller (40) configured to convey the long band-shaped object
(14) at a predetermined speed;
a constant speed motor (42) for rotating the constant speed driving roller (40) at
a constant speed;
a tension change detecting member (26, 30, 33, 52, 54, 57) configured to detect a
change in tension of the long band-shaped object (14) on both upstream and downstream
sides of the printing units (18) in the conveying direction; and
a speed control roller (24, 60) configured to control the change in tension of the
long band-shaped object (14) based on a speed of the long band-shaped object (14)
detected on both upstream and downstream sides of the printing units (18) in the conveying
direction;
wherein the tension of the long band-shaped object (14) which is conveyed at the predetermined
speed while facing the printer (12) is controlled to be kept constant, thereby performing
the desired printing (16) on the surface of the long band-shaped object.
6. The printing device for the long band-shaped object according to claim 5, wherein
the constant speed driving roller (40) is provided in the vicinity of the upstream
side of the printing units (18) and a speed control roller (24) for controlling the
conveying speed of the long band-shaped object (14) is provided on the upstream side
of the constant speed driving roller (40).
7. The printing device for the long band-shaped object according to claim 5 or 6, wherein
the tension change detecting member comprises dancer rollers (26, 52) around which
the long band-shaped object (14) is wound, the dancer rollers being movable upward
and downward due to the tension of the long band-shaped object (14).
8. The printing device for the long band-shaped object according to claim 7, wherein
the dancer rollers (26, 52) are journaled on one end portions of arm members (30,
54) provided to be swingable in a vertical direction and weights (34, 58) are fixed
on the other end portions of the arm members (30, 54), wherein the arm members (30,
54) are provided to be swingable so that the dancer rollers (26, 52) are moved upward
and downward substantially in the vertical direction.
9. The printing device for the long band-shaped object according to claim 8, wherein
the tension change detecting members comprise rotary encoders (33, 57) provided on
the swing center of the arm members (30, 54).
10. The printing device for the long band-shaped object according to claim 5, wherein
the speed control roller (24) and the constant speed driving roller (40) are provided
with pressing rollers (25, 42) configured to press the long band-shaped object (14)
against the speed control roller (24) and the constant speed driving roller (40).
11. The printing device for the long band-shaped object according to any one of claims
5 to 10, wherein the printer (12) is an ink-jet printer and the printing units (18)
comprise ink-jet nozzle portions.
12. The printing device for the long band-shaped object according to any one of claims
5 to 10, wherein the printer (12) is a laser printer and the printing units (18) comprise
photo-sensitive drums.