Technical Field
[0001] The present invention relates to a printing method using an offset printing press,
and in particular to a printing method using an offset printing press having excellent
image formability.
Background Art
[0002] Offset printing is known as a printing technique.
[0003] Such an offset printing adopts a system of transferring ink applied to a plate to
an intermediate transferring member, such as a blanket, and then printing a substrate,
such as paper.
[0004] Conventionally, in the field of offset printing, from the viewpoints of shortening
delivery time and reducing costs, methods of operating an offset printing press at
a high speed have been suggested.
[0005] For example, an offset printing press is known that performs printing using quick-drying
ink that is cured by irradiating a printing surface of a running printing substrate
with ultraviolet rays, via a printing plate mounted on an outer periphery of a plate
cylinder and a blanket mounted on an outer periphery of a blanket cylinder (for example,
see Patent Literature 1).
[0006] In the offset printing press, using quick-drying ink makes high-speed printing possible.
[0007] On the other hand, a back-printed article obtained by providing a print layer onto
a substrate having transparency by offset printing and coating the printed layer with
white ink by means of a coater is disclosed (for example, see Patent Literature 2).
[0008] In such a printed matter, offset printing is performed using UV curable ink on a
polypropylene sheet treated by corona discharge, where UV curing is performed at a
printing speed of 6500 sheets per hour (approximately 30 m/min).
[0009] By the way, in the offset printing, printing is generally performed on a wet plate
using water.
[0010] In printing on a wet plate, control of the heaped amount of ink, pattern edges, or
the like can be performed not only by ink supply but also by the amount of dampening
water to the plate.
[0011] However, there is the disadvantage that image quality is unstable because the amount
of dampening water depends on a humidity or a temperature in the air, or the like.
[0012] There is also the disadvantage that emulsification proceeds on the border between
water and ink and quality is impaired if the emulsified part remains. In this case,
it also becomes difficult to perform post-process on a film or a plate after the offset
printing separately or to perform resin application after the post-process.
[0013] On the other hand, in recent years, in the offset printing, a waterless plate having
a structure in which a pattern is lipophilic and a silicon layer is formed on a non-image
area (an area which is not printed) has been developed.
[0014] In printing using a waterless plate, since water is not used, such a problem as a
variation in image quality due to the amount of dampening water or emulsification
caused due to water and ink are solved.
Citation List
Patent Literature
[0015]
PTL 1: Japanese Patent Application Laid-Open No. 2009-274432
PTL 2: Japanese Patent Application Laid-Open No. 2007-29830
Summary of Invention
Technical Problem
[0016] In printing using a waterless plate, however, the formability of an image is not
sufficient. That is, the transferability of ink from a waterless plate to a blanket
and the transferability of ink from a blanket to a substrate are not sufficient.
[0017] Incidentally, ink and a substrate suitable for offset printing using a waterless
plate that solves such a problem have not been developed yet.
[0018] The present invention has been made in view of the above circumstances, and an object
thereof is to provide a printing method using an offset printing press having excellent
image formability.
Solution to Problems
[0019] As a result of intensive research of the present inventor to solve the above problem,
the present inventor has found that the above problem can be solved, unexpectedly,
by positively making the printing speed of the offset printing slower than an ordinary
printing speed and making the film thickness of UV curable ink constant, and has completed
the present invention.
[0020] The present invention lies in (1) a printing method using an offset printing press
including a plurality of conveying rolls for conveying a substrate, a blanket positioned
adjacent to the conveying roll, a waterless plate positioned adjacent to the blanket,
an ink conveying roll group positioned adjacent to the waterless plate, and a UV irradiation
apparatus for irradiating the printed substrate with UV, the printing method including
an offset printing step of transferring UV curable ink applied to the waterless plate
to the blanket, and then printing the UV curable ink on the substrate, and a UV irradiating
step of irradiating the printed substrate with UV to cure the UV curable ink, wherein
the running speed of the substrate is in a range of 1700 m/h or less, the ink conveying
roll group comprises a temperature-regulating ink conveying roll for regulating the
temperature of the UV curable ink; and hot water flows through a core portion of the
temperature-regulating ink conveying roll.
[0021] The present invention lies in (2) the printing method using an offset printing press
according to the above aspect (1), wherein the running speed of the substrate is in
a range of 250 m/h to 1700 m/h.
[0022] The present invention lies in (3) the printing method using an offset printing press
according to the above aspect (1) or (2), wherein the substrate is a non-water-absorbing
synthetic paper, a plastic film, or a paperboard.
[0023] The present invention lies in (4) the printing method using an offset printing press
according to any one of the above aspects (1) to (3), wherein the film thickness of
the applied UV curable ink is in a range of 3 to 7 µm.
[0024] The present invention lies in (5) the printing method using an offset printing press
according to the above aspect (4), wherein the temperature of the UV curable ink in
use is regulated to a range of 20 °C to 50 °C by the temperature-regulating ink conveying
roll, and the viscosity of the UV curable ink in use is set in a range of 5 Pa·s to
1500 Pa·s.
[0025] The present invention lies in (6) the printing method using an offset printing press
according to any one of the above aspects (1) to (5), wherein a U-shaped guide is
provided below the conveying roll along the shape of the conveying roll.
[0026] The present invention lies in (7) the printing method using an offset printing press
according to the above aspect (6), wherein air is blown to between the conveying roll
and the guide so as to prevent the substrate from hanging down.
[0027] The present invention lies in (8) the printing method using an offset printing press
according to any one of the above aspects (1) to (7), wherein post-process is performed
after offset printing and UV irradiation are performed.
[0028] The present invention lies in (9) the printing method using an offset printing press
according to the above aspect (8), wherein the post-process is silk-screen printing.
Advantageous Effects of Invention
[0029] In the printing method using an offset printing press of the present invention, since
the printing speed of offset printing is made so slow as to be within a predetermined
range, transferability of UV curable ink from a waterless plate to a blanket and transferability
of UV curable ink from a blanket to a substrate can be improved.
[0030] For example, since the printing speed is slow, the density of UV curable ink can
be increased, and the transfer amount of the UV curable ink can also be increased.
Thus, the film thickness of the UV curable ink can also be set in a range of 3 to
7 µm.
[0031] In addition, since the film thickness can be set in the range of 3 to 7 µm, it is
possible not only to improve decorativeness but also to use various functional inks
and let the inks exert their functions sufficiently.
[0032] Further, since the printing speed is slow, UV irradiation can be sufficiently performed,
so that the curing strength of cured UV curable ink can be raised up to a level capable
of withstanding post-process sufficiently.
[0033] In the printing method using an offset printing press of the present invention, since
a waterless plate is used, a variation in image quality due to the amount of dampening
water or emulsification of water and UV curable ink can be prevented.
[0034] In addition, since the waterless plate is used, the influence of static electricity
on an image area (an area to be printed) can be made as small as possible. Thus, a
non-antistatic material, such as molding material, can be automatically fed and conveyed
without any problems.
[0035] In the printing method using an offset printing press of the present invention, since
the UV curable ink is used, the post-process can be started immediately after UV irradiation,
and consequently the delivery time can be shortened.
[0036] In view of these matters, according to the printing method using an offset printing
press of the present invention, a printed substrate having excellent image formability
is obtained.
[0037] In the printing method using an offset printing press of the present invention, since
the printing speed is within the above range when the substrate is a non-water-absorbing
synthetic paper, a plastic film, or a paperboard, image formability can be improved,
and, since the UV curable ink is used, offset printing can be performed at a speed
that does not impose a burden on the speed of post-process.
[0038] In the printing method using an offset printing press of the present invention, since
the ink conveying roll group includes a temperature-regulating ink conveying roll
for regulating the temperature of the UV curable ink, and hot water flows through
a core portion of the temperature-regulating ink conveying roll, the temperature of
UV curable ink applied can be regulated by heating or cooling. It should be noted
that if the printing speed is fast, UV curable ink is heated by frictional heat and
becomes easy to transfer, but, like the present invention, when the printing speed
is low, the UV curable ink is not heated and consequently difficult to transfer. Therefore,
UV curable ink needs to be heated.
[0039] In this regard, it is preferred that the temperature of UV curable ink in use be
regulated to a range of 20 °C to 50 °C, and the viscosity of UV curable ink in use
be set in a range of 5 Pa·s to 1500 Pa·s.
[0040] In the printing method using an offset printing press of the present invention, since
a U-shaped guide is provided below the conveying roll along the shape of the conveying
roll, such an event can be prevented as occurrence of a wrinkle on a substrate between
the conveying rolls due to hanging-down of a part of the substrate. It should be noted
such an event does not occur if the printing speed of offset printing is fast because
rotational momentum of the conveying roll causes the substrate to wrap around the
conveying roll.
[0041] In this regard, since air is blown to between the conveying roll and the guide, the
substrate can be further prevented from hanging down.
[0042] In the printing method using an offset printing press of the present invention, when
post-process is performed after offset printing and UV irradiation are performed,
a printed substrate having excellent decorativeness can be obtained. In this regard,
when the post-process is silk-screen printing, since the printing speed of offset
printing and the printing speed of silk-screen printing can be equalized, offset printing
and silk-screen printing can be performed in succession.
Brief Description of Drawings
[0043]
Figure 1 is a schematic view showing an offset printing press used in a printing method
according to an embodiment of the present invention; and
Figure 2 is a flowchart showing a printing method using an offset printing press according
to an embodiment of the present invention.
Description of Embodiments
[0044] With reference to the drawings, if necessary, a preferred embodiment of the present
invention will be described below in detail. Incidentally, in the drawing, identical
elements are denoted by identical reference signs, so that a duplicated description
is omitted. In addition, a positional relationship, such as top and bottom or right
and left, is based on a positional relationship shown in the drawing, unless otherwise
noted. Further, the ratio of dimensions on the drawings is not limited to the illustrated
ratio of dimensions.
[0045] Fig. 1 is a schematic view showing an offset printing press used in a printing method
according to an embodiment of the present invention.
[0046] As shown in Fig. 1, an offset printing press 10 has a plurality of conveying rolls
6 for conveying a substrate 8, a blanket 3 positioned adjacent to the conveying roll
6, a waterless plate 2 positioned adjacent to the blanket 3, an ink conveying roll
group 1 positioned adjacent to the waterless plate 2, and a UV irradiation apparatus
5 for irradiating the printed substrate 8 with UV
[0047] In this regard, the ink conveying roll group 1 is an assembly of inking rolls or
anilox rolls. It should be noted that the ink conveying roll group 1 may be an assembly
of only inking rolls, may be an assembly of only anilox rolls, or may be an assembly
of a mixture of both.
[0048] In the offset printing press 10, the conveying rolls 6 adjacent to each other rotate
in arrow directions with the substrate 8 therebetween, thereby conveying the substrate
8.
[0049] In addition, ink conveying rolls constituting the blanket 3, the waterless plate
2, and the ink conveying roll group 1, and a temperature-regulating ink conveying
roll described later are all cylindrical, and rotate in different directions or identical
directions according to the directions of rotation of the conveying rolls 6.
[0050] During rotation, UV curable ink is transferred.
[0051] In the offset printing press 10, as described above, the ink conveying roll group
1 is composed of a plurality of ink conveying rolls and temperature-regulating ink
conveying rolls 1a disposed among the ink conveying rolls.
[0052] The temperature-regulating ink conveying roll 1a has a sheath core structure that
is so hollow at a core portion that hot water flows through the core portion. Thus,
the temperature of UV curable ink is regulated. It should be noted that if it is unnecessary
to heat UV curable ink with hot water, it is unnecessary to cause hot water to flow
through the temperature-regulating ink conveying roll, or, conversely, if cooling
is needed, it is also possible to cause cold water to flow therethrough.
[0053] Incidentally, the ink conveying rolls are inking rolls or anilox rolls, and the temperature-regulating
ink conveying roll is an inking roll or an anilox roll having the sheath core structure
in the same manner as described above.
[0054] In the offset printing press 10, a U-shaped guide 4 is provided below the conveying
roll 6 along the shape of the conveying roll 6. Thus, such an event can be prevented
as occurrence of a wrinkle on the substrate 8 due to that a part of the substrate
8 hangs down to be caught in a folded state of the substrate 8 in between the conveying
rolls 6.
[0055] In addition, air is blown to between the conveying roll 6 and the guide 4 by a blower
(not shown) or the like in order to prevent the substrate 8 from hanging down. Thus,
the substrate can be further prevented from hanging down.
[0056] In this regard, it is preferred that the substrate 8 be a non-water-absorbing synthetic
paper, a plastic film, or a paperboard.
[0057] Using these substrates 8 makes it possible to reduce the weight of a product (a printed
substrate) and to give the product durability.
[0058] Incidentally, the plastic film to be used can be, but is not particularly limited
to, a polyester film, a polyethylene film, a polyethylene naphthalate film, a polypropylene
film, a polyamide film, a polyimide film, a polyvinyl alcohol film, a polyvinyl chloride
film, a polyvinylidene chloride film, a polycarbonate film, a polystyrene film, a
polyacrylonitrile film, an ethylene-vinyl acetate copolymer film, an ethylene-vinyl
alcohol copolymer film, an ethylene-methacrylic acid copolymer film, a cellulose triacetate
film, an ionomer film, cellophane, or the like.
[0059] In the offset printing press 10, UV curable ink is applied to the waterless plate
2 by the ink conveying roll group 1, and printing is performed on the substrate 8
via the waterless plate 2 and the blanket 3. The details will be described later.
[0060] In the offset printing press 10, UV curable ink is here used.
[0061] Since the UV curable ink is used, post-process can be started immediately after irradiation
with UV, and consequently the delivery time can also be shortened.
[0062] At this time, as described above, since the waterless plate 2 is used as the printing
plate, it is preferred that the UV curable ink be lipophilic.
[0063] Using the lipophilic UV curable ink has the advantage that the UV curable ink is
well dissolved in a lipophilic portion constituting a pattern on the waterless plate
2.
[0064] The UV curable ink includes a UV curable resin, a polymerization initiator, and a
pigment. Incidentally, the UV curable ink may further include such an additive as
a solvent, a sensitizer, a polymerization inhibitor, an antifoamer, or a surfactant.
[0065] The UV curable resin can be an acrylate, methacrylate, or unsaturated polyester resin
having a polymerizable ethylenic double bond, or the like. More specifically, the
UV curable resin can be polyester acrylate, epoxyacrylate, urethane acrylate, or the
like.
[0066] The polymerization initiator can be a benzopenone, benzoin, acetophenone, or thioxanthone
polymerization initiator, or the like.
[0067] In addition, as described later, since the film thickness of the UV curable ink can
be made sufficiently thick, the UV curable ink can include functional ink.
[0068] The functional ink can be conductive ink, insulating ink, thermochromic ink, water
color-developing hydrophilic ink, perfume ink, UV-ray color-developing ink, fluorescent
ink, light-accumulating ink, or the like. These inks all need leveling in a thick
film in order to exert their functions. It should be noted that their functions are
not exerted unless these inks are dried to certain extents.
[0069] Therefore, when the functional ink is used, it is possible not only to improve decorativeness
but also to let the functional ink exert its function sufficiently.
[0070] It is preferred that the temperature of the UV curable ink in use be in a range of
20 °C to 50 °C. It should be noted that the temperature is regulated by the temperature-regulating
ink conveying roll 1a described above.
[0071] In addition to the temperature of the UV curable ink in use being within the above
range, it is preferred that the viscosity of the UV curable ink in use be in a range
of 5 Pa·s to 1500 Pa·s.
[0072] When the physical properties of the UV curable ink in use are within the above ranges,
transfer of the UV curable ink to the waterless plate 2, transfer of the UV curable
ink to the blanket 3, and transfer of the UV curable ink to the substrate 8 can be
performed securely and stably.
[0073] The UV irradiation apparatus 5 is a device for irradiating the printed substrate
with UV.
[0074] The UV irradiation apparatus 5 is not limited to a specific one, and a commercially-available
one can be used according to situations.
[0075] Incidentally, the UV irradiation apparatus 5 may be disposed inside the offset printing
press 10, for example, between cylinders, or may be disposed outside.
[0076] Fig. 2 is a flowchart showing a printing method using an offset printing press according
to an embodiment of the present invention.
[0077] As shown in Fig. 2, a printing method using the offset printing press 10 has an offset
printing step S1 of printing UV curable ink on the substrate 8 after transferring
the UV curable ink applied to the waterless plate 2 to the blanket 3 by means of the
ink conveying roll group 1, and a UV irradiating step S2 of irradiating the printed
substrate 8 with UV to cure the UV curable ink.
[0078] In the printing method using the offset printing press 10, the offset printing step
S1 and the UV irradiating step S2 are performed in succession.
[0079] At the offset printing step S1, UV curable ink is applied to the waterless plate
2 by means of the ink conveying roll group 1.
[0080] In this regard, in the printing method using the offset printing press 10, since
the ink conveying roll group 1 is used, when the UV curable ink is applied to the
waterless plate 2, a constant amount of ink can be stably supplied to the waterless
plate 2 even at a low printing speed.
[0081] In addition to this, mist occurs when an inking roll is used, but the mist can be
prevented from occurring by means of the ink conveying roll group.
[0082] In addition, in the printing method using the offset printing press 10, since the
waterless plate is used, a variation in image quality due to the amount of dampening
water or emulsification caused by water and the UV curable ink can be prevented.
[0083] In addition to this, the influence of static electricity on an image area (an area
to be printed) can be reduced.
[0084] Then, the UV curable ink applied to the waterless plate 2 is transferred to the blanket
3 made of rubber, and thereafter printed on the substrate 8.
[0085] At this time, the running speed of the substrate 8 is a low speed. It should be noted
that the running speed of the substrate 8 and the printing speed onto the substrate
8 are identical with each other. Therefore, by making the running speed of the substrate
8 low, the speed of printing onto the substrate 8 becomes lower.
[0086] Specifically, the running speed of the substrate 8 is in a range of 1700 m/h or less,
preferably, in a range of 250 m/h to 1700 m/h, more preferably, in a range of 250
m/h to 1500 m/h.
[0087] By setting the running speed of the substrate 8 in a range of 1700 m/h or less, transferability
of the UV curable ink from the waterless plate 2 to the blanket 3, and transferability
of the UV curable ink from the blanket 3 to the substrate 8 can be improved. Incidentally,
the printing speed in a commercially-available ordinary offset printing press is 3000
m/h at the lowest.
[0088] Further, the density of the UV curable ink can be increased, and the transfer amount
can be increased. Thus, the film thickness can be increased.
[0089] Specifically, in the printing method using the offset printing press 10, the film
thickness of applied UV curable ink is in a range of 3 to 7 µm. Incidentally, the
film thickness of UV curable ink in an ordinary offset printing press is in a range
of 1 to 2 µm.
[0090] Thus, since the film thickness can be set in a range of 3 to 7 µm, it is possible
not only to improve decorativeness but also to use various functional inks and let
the inks exert their functions sufficiently.
[0091] Further, sufficient UV irradiation can be performed, so that the strength of the
cured UV curable ink can be increased up to a level capable of withstanding post-process
sufficiently.
[0092] In the offset printing press 10 according to the embodiment, as described above,
since the substrate 8 is a non-water-absorbing synthetic paper, a plastic film, or
a plastic sheet, and the printing speed is set within the above range, image formability
can be improved, and, as described above, since the UV curable ink is used, offset
printing can be performed at a speed that does not impose a burden on the speed of
post-process.
[0093] Incidentally, if a water-absorbing substrate is used and the printing speed is low,
the water-absorbing synthetic paper absorbs moisture in the air, and UV curable ink
applied thereto may bleed.
[0094] At the UV irradiating step S2, the UV curable ink is cured by irradiating the printed
substrate 8 with UV.
[0095] The UV irradiating method is not limited to a particular one, and a conventional
known method can be used.
[0096] According to the printing method using the offset printing press 10 according to
the embodiment, a printed substrate having excellent image formability is obtained
through the above steps.
[0097] In the offset printing press 10 according to the embodiment, it is preferred that
post-process is performed after the offset printing step S1 and the UV irradiating
step S2 are performed in succession. That is, it is preferred that the post-process
be performed after the offset printing is performed and the UV irradiation is performed.
In this case, a printed substrate having excellent decorativeness can be obtained.
[0098] The post-process can be, for example, silk-screen printing, flexography, roller coating,
coating, molding, or the like.
[0099] Among these, the post-process is preferably silk-screen printing. In this case, a
printed substrate having excellent decorativeness can be obtained. In this case, the
printing speed of offset printing and the printing speed of silk-screen printing can
be made equal to each other, so that offset printing (the offset printing step S1
and the UV irradiating step S2) and silk-screen printing can be performed in succession.
Industrial Applicability
[0100] The present invention is used as a printing method using an offset printing press
applying UV curable ink to a substrate. According to the printing method using the
offset printing press of the present invention, a printed substrate having excellent
image formability is obtained.
Reference Signs List
[0101]
1...ink conveying roll group,
1a...temperature-regulating ink conveying roll,
2...waterless plate,
3...blanket,
4...guide,
5...UV. irradiation apparatus,
6...conveying roll,
8...substrate,
10...offset printing press,
S1...offset printing step,
S2...UV irradiating step,
Amended claims under Art. 19.1 PCT
1. (Amended) A printing method using an offset printing press including a plurality of
conveying rolls for conveying a substrate, a blanket positioned adjacent to the conveying
roll, a waterless plate positioned adjacent to the blanket, an ink conveying roll
group positioned adjacent to the waterless plate, and a UV irradiation apparatus for
irradiating the printed substrate with UV, the printing method comprising:
an offset printing step of transferring UV curable ink applied to the waterless plate
to the blanket, and then printing the UV curable ink on the substrate; and
a UV irradiating step of irradiating the printed substrate with UV to cure the UV
curable ink, wherein
the running speed of the substrate is in a range of 1700 m/h or less, the ink conveying
roll group comprises a temperature-regulating ink conveying roll for regulating the
temperature of the UV curable ink; and
hot water flows through a core portion of the temperature-regulating ink conveying
roll.
2. The printing method using an offset printing press according to claim 1, wherein the
running speed of the substrate is in a range of 250 m/h to 1700 m/h.
3. The printing method using an offset printing press according to claim 1 or 2, wherein
the substrate is a non-water-absorbing synthetic paper, a plastic film, or a paperboard.
4. (Amended) The printing method using an offset printing press according to any one
of claims 1 to 3, wherein the film thickness of the applied UV curable ink is in a
range of 3 to 7 µm.
5. The printing method using an offset printing press according to claim 4, wherein the
temperature of the UV curable ink in use is regulated to a range of 20 °C to 50 °C
by the temperature-regulating ink conveying roll, and the viscosity of the UV curable
ink in use is set in a range of 5 Pa·s to 1500 Pa·s.
6. The printing method using an offset printing press according to any one of claims
1 to 5, wherein a U-shaped guide is provided below the conveying roll along the shape
of the conveying roll.
7. The printing method using an offset printing press according to claim 6, wherein air
is blown to between the conveying roll and the guide so as to prevent the substrate
from hanging down.
8. The printing method using an offset printing press according to any one of claims
1 to 7, wherein post-process is performed after offset printing is performed and UV
irradiation is performed.
9. The printing method using an offset printing press according to claim 8, wherein the
post-process is silk-screen printing.
Statement under Art. 19.1 PCT
International Application No.: PCT/2013/004440
International Filing Date: 22. 07. 2013
Applicant: YAMATO GRAND CO., LTD.
Agent: SHIRASAKI Shinji
Applicant's or Agent's File reference: PCT-13-07
Dear Sir/Madam
The Applicant hereby files amendment under Article 19(1) as in the attached sheets.
We have amended claim 1 so that the clause "the film thickness of the applied UV curable
ink is in a range of 3 to 7 µm" is replaced by the clause "the ink conveying roll
group comprises a temperature-regulating ink conveying roll for regulating the temperature
of the UV curable ink; and hot water flows through a core portion of the temperature-regulating
ink conveying roll". The clause "the ink conveying roll group comprises a temperature-regulating
ink conveying roll for regulating the temperature of the UV curable ink; and hot water
flows through a core portion of the temperature-regulating ink conveying roll" in
claim 1 thus amended was recited in claim 4 as originally filed.
We have amended claim 4 so that the clause "the ink conveying roll group comprises
a temperature-regulating ink conveying roll for regulating the temperature of the
UV curable ink; and hot water flows through a core portion of the temperature-regulating
ink conveying roll" is replaced by the clause "the film thickness of the applied UV
curable ink is in a range of 3 to 7 µm". The clause "the film thickness of the applied
UV curable ink is in a range of 3 to 7 µm" in claim 4 thus amended was recited in
claim 1 as originally filed.