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(11) | EP 2 927 140 A1 |
| (12) | EUROPEAN PATENT APPLICATION |
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| (54) | Plant for producing filled containers with drying unit |
| (57) A plant for producing filled containers (2), in particular bottles, comprises a blowing
unit (5) to blow the containers (2) starting from relative preforms; a filling unit
(6) to feed a product into the containers (2); a capping unit (7) to close the containers
(2) with respective caps (8); a labelling unit (9) to label the containers (2); and
a drying unit (20), which is mounted between the capping unit (7) and the labelling
unit (9) so as to dry the containers (2).
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[0001] The present invention relates to a plant for producing filled containers, in particular bottles.
[0002] In the bottling technical field, it is known to manufacture a plant comprising a blowing unit to blow the containers starting from relative preforms; a filling unit to feed a product into the containers; a capping unit to close the containers with respective caps; and a labelling unit to label the containers.
[0003] Known bottling plants of the type described above have some drawbacks, which are mainly due to the fact that, during filling and capping, the outer surface of the containers can get wet and/or dirty, thus jeopardizing the correct application of the labels.
[0004] It is an object of the present invention to provide a plant for producing filled containers, in particular bottles, which is designed to eliminate the aforementioned drawbacks in a straightforward, relatively low-cost manner.
[0005] According to the present invention, a plant for producing filled containers, in particular bottles, is provided according to claims 1-3.
[0006] Furthermore, it is an object of the present invention to provide a line for conveying containers, in particular bottles, through a bottling plant, which is able to ensure an efficient drying of the containers before their labelling.
[0007] According to the present invention, a line for conveying containers, in particular bottles, is provided according to the claims from 4 to 18 and from 19 to 28.
[0008] The present invention will now be described with reference to the accompanying drawings, which show a nonlimiting embodiment, wherein:
figure 1 schematically shows the layout of a preferred embodiment of the bottling plant according to the present invention;
figure 2 shows a schematic perspective view, with parts removed for greater clarity, of a first detail of the bottling plant of figure 1;
figure 3 shows a schematic plan view, with parts in section and parts removed for greater clarity, of the detail of figure 2; and
figures 4 and 5 show two schematic perspective views, with parts removed for greater clarity, of a second detail of the bottling plant of figure 1.
[0009] With reference to figures 1 and 2, number 1 indicates, as a whole, a plant for producing filled containers defined, in this particular case, by bottles 2, each of which is made of a PET plastic material and comprises a main body 3 and an end neck 4, which is threaded on the outside.
[0010] The plant 1 comprises, in sequence and in this order, a blowing unit 5 of the known type to blow the bottles 2 starting from relative preforms (not shown); a filling unit 6 to feed a product into the bottles 2; a capping unit 7 to close each bottle 2 with a relative cap 8, which is threaded so as to be screwed onto the relative neck 4; and a labelling unit 9 to label the bottles 2.
[0011] The plant 1 comprises, furthermore, a conveying line 10 to transfer the bottles 2 from the capping unit 7 to the labelling unit 9 along a given path P and in a given feeding direction 11.
[0012] According to the figures from 2 to 5, the line 10 comprises a plurality of feeding drums 12 (only two of them are shown in the figures from 2 to 5), which are mounted so as to continuously rotate around respective substantially vertical rotation axes 13 and are connected to one another in correspondence to relative transfer stations (not shown).
[0013] Each drum 12 comprises a vertical upright 14, which is mounted so as to rotate around the relative axis 13 and supports an upper disc 15, which is coupled to the upright 14 in an angularly fixed manner and is provided with a plurality of pockets 16, which are uniformly distributed around the axis 13 so as to each receive and hold a relative bottle 2.
[0014] Each pocket 16 comprises two jaws 17, which are mobile between a clamping position and a release position, in which they clamp and release, respectively, a relative bottle 2, and are configured to hold the bottle 2 itself in correspondence to the neck 4 under the cap 8.
[0015] Each pocket 16 is fed by the relative drum 12 along a portion of the path P and through an inlet station 18 to let the bottles 2 into the drum 12 and an outlet station 19 to let the bottles 2 out of the drum 12 itself.
[0016] The plant 1 comprises, furthermore, a drying unit 20, which is arranged along the path P between the capping unit 7 and the labelling unit 9 so as to dry the bottles 2.
[0017] The unit 20 comprises, in sequence and in this order, a first drying assembly 21 to dry the bottles 2 in correspondence to the relative necks 4 and caps 8 (figures 2 and 3) and a second drying assembly 22 to dry the bottles 2 in correspondence to the relative bodies 3 (figures 4 and 5).
[0018] With reference to figures 2 and 3, the assembly 21 is associated, in particular, with one single drum 12 and comprises, for each pocket 16 of the drum 12 taken into account, a respective drying device 23, which is fixed to the relative disc 15 and is fed around the relative axis 13 and along the path P with the same law of motion as the drum 12 and, therefore, as the pocket 16 itself.
[0019] Each device 23 comprises a pneumatic nozzle 24, which is fixed to the disc 15 above the jaws 17 of the relative pocket 16, substantially has the shape of a duck foot, and is provided with an outlet section that is substantially rectangular and faces the neck 4 and the cap 8 of the relative bottle 2.
[0020] During the movement from the inlet station 18 to the outlet station 19, the nozzles 24 are connected to a pneumatic feeding device 25 comprising a pneumatic distributor 26 with a cylindrical shape, which is fixed to a support frame of the drum 12 taken into account, is mounted inside the relative upright 14 coaxial to the relative axis 13, and is engaged in a rotatory manner by the upright 14 itself.
[0021] The distributor 26 has a manifold 27, which is obtained on an outer surface of the distributor 26, radially faces the upright 14, and extends around the axis 13 from the station 18 to the station 19 in the direction 11.
[0022] The manifold 27 is connected to a source of gas under pressure, in particular air under pressure, by means of a feeding duct 28 coaxial to the axis 13, and is engaged in sequence by a plurality of feeding ducts 29, which are radially obtained through the upright 14 and are each connected to a relative nozzle 24.
[0023] With reference to what described above, it should be pointed out that the feeding of air under pressure to the nozzles 24 can be selectively controlled by means of a valve device (not shown), which is mounted in the distributor 26, or by means of a plurality of solenoid valves (not shown), which are each mounted in a respective duct 29.
[0024] The assembly 21 comprises, furthermore, a suction manifold 30, which extends around the axis 13 from the station 18 to the station 19 in the direction 11, is mounted on the opposite side of the nozzles 24 relative to the path P of the bottles 2, and is connected to a known pneumatic sucking device, which is not shown.
[0025] By combining the action of the nozzles 24 with the action of the manifold 30, the neck 4 and the cap 8 of each bottle 2 are dried by a substantially laminar flow of air under pressure, which is fed through the relative nozzle 24 and sucked by the manifold 30.
[0026] According to some embodiments that are not shown:
the nozzles 24 are removed and replaced with one or more pneumatic nozzles, which are fixed to the support frame of the drum 12 taken into account above the disc 15; and
the manifold 30 is removed and the air under pressure fed through the nozzles 24 is dispersed in the outer environment.
[0027] According to figures 4 and 5, the assembly 22 is associated, in particular, with at least two drums 12 (only one of them is shown in figures 4 and 5) and comprises, for each drum 12, two respective pneumatic manifolds 31, 32, which are mounted on opposite sides of the path P of the bottles 2 and extend around the relative axis 13 from the station 18 to the station 19 in the direction 11.
[0028] The manifolds 31, 32 of each drum 12 extend in respective containing planes that are parallel to one another and perpendicular to the relative axis 13, and are connected to a source of gas under pressure, in particular air under pressure.
[0029] Each manifold 31 is external to the path P, is mounted above the relative manifold 32, and cooperates with a plurality of substantially vertical columns 33, which project downwards from the manifold 31 and have a length that is measured parallel to the axis 13 and increases in the direction 11.
[0030] The columns 32 have respective outlet mouths 34, which are oriented towards the body 3 of the bottles 2 and are arranged at a height from the ground that decreases in the direction 11.
[0031] Each manifold 32 is internal to the path P and cooperates with a plurality of substantially vertical columns 35, which project upwards from the manifold 32 and have a length that is measured parallel to the axis 13 and decreases in the direction 11.
[0032] The columns 35 have respective outlet mouths 36, which are oriented towards the body 3 of the bottles 2 and are arranged at a height from the ground that decreases in the direction 11.
[0033] The mouths 34 can be radially aligned with corresponding mouths 36 or tangentially staggered relative to the mouths 36 themselves.
[0034] By combining the action of the mouths 34 with the action of the mouths 36, the body 3 of each bottle 2 is dried from the top to the bottom, thus causing product remains lying on the outer surface of the body 3 itself to progressively slide downwards.
[0035] The plant 1 leads to advantages that are mainly due to the fact that the introduction of the drying unit 20 between the capping unit 7 and the labelling unit 9 allows the bottles 2 to be dried before they get into the labelling unit 9, thus ensuring a correct labelling of the bottles 2 themselves.
[0036] Furthermore, the configuration of the drying assemblies 21, 22 allows the bottles 2 to be dried while they are being fed on the drums 12 and to be transferred from the capping unit 7 to the labelling unit 9 in a relatively quick fashion and along a relatively short path. Moreover, in this way, possible intermediate storage tanks to store the bottles 2 can be eliminated.
1. A plant for producing filled containers (2), in particular bottles, the plant comprising
a blowing unit (5) to blow the containers (2) starting from relative preforms; a filling
unit (6) to feed a product into the containers (2); a capping unit (7) to close the
containers (2) with respective caps (8); and a labelling unit (9) to label the containers
(2); and being characterised in that it comprises, furthermore, a drying unit (20), which is mounted between the capping
unit (7) and the labelling unit (9) so as to dry the containers (2).
2. A plant according to claim 1, wherein each container (2) comprises a main body (3)
and an end neck (4); the drying unit (20) comprising a first drying assembly (21)
to dry the containers (2) in correspondence to the relative end necks (4) and to the
relative caps (8) and a second drying assembly (22) to dry the containers (2) in correspondence
to the relative main bodies (3).
3. A plant according to claim 1 or 2 and comprising, furthermore, a plurality of feeding
drums (12), which are arranged in sequence so as to transfer the containers (2) from
the capping unit (7) to the labelling unit (9) along a path (P); the drying unit (20)
being mounted along the path (P) itself.
4. A line for conveying containers (2), in particular bottles, each container (2) comprising
a main body (3) and an end neck (4) that is closed by a relative cap (8), the conveying
line comprising a plurality of pocket conveying devices (12), which are arranged in
series relative to one another so as to feed the containers (2) along a path (P) and
each have a respective plurality of pockets (16), which are each adapted to receive
and hold a relative container (2); and a drying unit (20), which is mounted along
the path (P) so as to dry the containers (2); and being characterised in that the drying unit (20) comprises, for each pocket (16) of at least one first pocket
conveying device (12), a respective drying device (23); each drying device (23) and
the relative pocket (16) being mobile along the path (P) with respective laws of motion
that are substantially identical to one another.
5. A conveying line according to claim 4, wherein each drying device (23) comprises a
pneumatic nozzle (24) to dry at least part of the relative container (2) with a flow
of gas under pressure.
6. A conveying line according to claim 4 or 5, wherein each pocket (16) comprises a pick
and place member (17), which is configured to hold the relative container (2) in correspondence
to the end neck (4) under the cap (8); each drying device (23) being mounted above
the relative pick and place member (17) so as to dry the relative container (2) in
correspondence to the cap (8) and the end neck (4).
7. A conveying line according to any of the claims from 4 to 6 and comprising, furthermore,
a suction manifold (27), which is mounted along the path (P) between an inlet (18)
to let the containers (2) into said first pocket conveying device (12) and an outlet
(19) to let the containers (2) out of said first pocket conveying device (12), is
arranged on the opposite side of the drying devices (23) relative to the pockets (16),
and is connected to a pneumatic sucking device.
8. A conveying line according to any of the claims from 4 to 7, wherein each pocket conveying
device (12) comprises a feeding drum, which is mounted so as to rotate around a substantially
vertical rotation axis (13) and comprises, in turn, a plurality of pick and place
members (17) for the containers (2), which are distributed along a peripheral edge
of the feeding drum itself.
9. A conveying line according to claim 8, wherein the drying unit (20) comprises, for
each pick and place member (17) of said first pocket conveying device (12), a respective
pneumatic nozzle (24), which is fixed to the relative feeding drum so as to dry the
relative container (2) in correspondence to the cap (8) and the end neck (4).
10. A conveying line according to claim 9, wherein the drying unit (20) comprises, furthermore,
a fixed pneumatic distributor (26), which extends around said rotation axis (13) between
an inlet (18) to let the containers (2) into the first pocket conveying device (12)
and an outlet (19) to let the containers (2) out of the first pocket conveying device
(12) and is connected to a device for feeding gas under pressure; each pneumatic nozzle
(24) connecting to the fixed pneumatic distributor (26) after the movement of the
feeding drum of the first pocket conveying device (12) around said rotation axis (13).
11. A conveying line according to claim 10, wherein the drying unit (20) comprises, furthermore,
a valve device to selectively control the feeding of gas under pressure through the
fixed pneumatic distributor (26).
12. A conveying line according to claim 9 or 10, wherein the drying unit (20) comprises,
for each pneumatic nozzle (24), a respective solenoid valve to selectively control
the feeding of gas under pressure through the pneumatic nozzle (24) itself.
13. A conveying line according to any of the claims from 4 to 12, wherein the drying unit
(20) comprises, furthermore, for at least one second pocket conveying device (12),
a drying assembly (22), which is configured to dry the main body (3) of the containers
(2).
14. A conveying line according to claim 13, wherein the drying assembly (22) comprises
at least one pneumatic manifold (31, 32), which extends along the path (P) in correspondence
to the second pocket conveying device (12), is connected to a device for feeding gas
under pressure, and has a plurality of outlets (34, 36), which are arranged at heights
from the ground that are different from one another.
15. A conveying line according to claim 14, wherein the height from the ground of the
outlets (34, 36) decreases in a feeding direction (11), in which the containers (2)
are fed along the path (P).
16. A conveying line according to claim 14 or 15, wherein the drying assembly (22) comprises
two pneumatic manifolds (31, 32), which are provided with respective outlets (34,
36) mounted on opposite sides of the path (P).
17. A conveying line according to claim 16, wherein each outlet (34, 36) of one of the
pneumatic manifolds (31, 32) substantially faces a corresponding outlet (34, 36) of
the other pneumatic manifold (31, 32).
18. A conveying line according to claim 16, wherein the outlets (34) of one of the pneumatic
manifolds (31, 32) are tangentially staggered relative to the outlets (36) of the
other pneumatic manifold (31, 32).
19. A line for conveying containers (2), in particular bottles, each container (2) comprising
a main body (3) and an end neck (4) that is closed by a relative cap (8), the conveying
line comprising a plurality of pocket conveying devices (12), which are arranged in
series relative to one another so as to feed the containers (2) along a path (P) and
each have a respective plurality of pockets (16), which are each suited to receive
and hold a relative container (2); and a drying unit (20), which is mounted along
the path (P) and comprises, for at least one first pocket conveying device (12), a
drying assembly (22), which is configured to dry the main body (3) of the containers
(2); and being characterised in that the drying assembly (22) comprises at least one pneumatic manifold (31, 32), which
extends along the path (P) in correspondence to the first pocket conveying device
(12), is connected to a device for feeding gas under pressure, and has a plurality
of outlets (34, 36), which are arranged at heights from the ground that are different
from one another.
20. A conveying line according to claim 19, wherein the height from the ground of the
outlets (34, 36) decreases in a feeding direction (11), in which the containers (2)
are fed along the path (P).
21. A conveying line according to claim 19 or 20, wherein the drying assembly (22) comprises
two pneumatic manifolds (31, 32), which are provided with respective outlets (34,
36) mounted on opposite sides of the path (P).
22. A conveying line according to claim 21, wherein each outlet (34, 36) of one of the
pneumatic manifolds (31, 32) substantially faces a corresponding outlet (34, 36) of
the other pneumatic manifold (31, 32).
23. A conveying line according to claim 21, wherein the outlets (34) of one of the pneumatic
manifolds (31, 32) are tangentially staggered relative to the outlets (36) of the
other pneumatic manifold (31, 32).
24. A conveying line according to any of the claims from 19 to 23, wherein the drying
unit (20) comprises, furthermore, for each pocket (16) of at least one second pocket
conveying device (12), a respective drying device (23); each drying device (23) and
the relative pocket (16) being mobile along the path (P) with respective laws of motion
that are substantially identical to one another.
25. A conveying line according to claim 24, wherein each drying device (23) comprises
a pneumatic nozzle (24) to dry at least part of the relative container (2) with a
flow of gas under pressure.
26. A conveying line according to claim 24 or 25, wherein each pocket (16) comprises a
pick and place member (17), which is configured to hold the relative container (2)
in correspondence to the end neck (4) under the cap (8); each drying device (23) being
mounted above the relative pick and place member (17) so as to dry the relative container
(2) in correspondence to the cap (8) and the end neck (4).
27. A conveying line according to any of the claims from 24 to 26 and comprising, furthermore,
a suction manifold (27), which is mounted along the path (P) between an inlet (18)
to let the containers (2) into the second pocket conveying device (12) and an outlet
(19) to let the containers (2) out of the second pocket conveying device (12), is
arranged on the opposite side of the drying devices (23) relative to the pockets (16),
and is connected to a pneumatic sucking device.
28. A conveying line according to any of the claims from 19 to 27, wherein each pocket
conveying device (12) comprises a feeding drum, which is mounted so as to rotate around
a substantially vertical rotation axis (13) and comprises, in turn, a plurality of
pick and place members (17) for the containers (2), which are distributed along a
peripheral edge of the feeding drum itself.