Technical Field
[0001] The present invention relates to a hot-rolled steel sheet having hydrogen induced
cracking resistance (hereinafter, called HIC resistance) and a strength of X70 or
more in accordance with API (American Petroleum Institute) standards which can suitably
be used as a material for an electric resistance welded steel pipe for a linepipe
for transporting energy resources such as crude oil and a natural gas and to a method
for manufacturing the steel sheet.
Background Art
[0002] UOE steel pipes have been mainly used for linepipes to date from the viewpoint of
transport efficiency, because steel pipes having a large diameter and a large thickness
can be manufactured using a UOE steel pipe. However, high strength electric resistance
welded steel pipes, which are manufactured from hot-rolled steel sheets in a coil
shape (hot-rolled steel strips) that are less expensive and have high productivity
as a material, are being increasingly used for linepipes instead of UOE steel pipes
nowadays. Electric resistance welded steel pipes have an advantage in that they are
superior to UOE steel pipes in terms of deviation of a wall thickness and roundness
in addition to cost advantage. On the other hand, since the pipe production method
for electric resistance welded steel pipes involves cold roll forming, the method
is characteristic of much more plastic strain being given to steel pipes than to a
UOE steel pipe when pipe production is performed.
[0003] Nowadays, regarding exploitation of crude oil and a natural gas, there is a growing
tendency for oil wells and gas wells to be developed in the polar areas or in deep
regions due to an increase in the demand for energy and due to the progress of mining
technology. Linepipes which are used at such places are required to have so-called
sour resistance such as HIC resistance and sulfate stress corrosion cracking resistance
(SSC resistance) in addition to strength, toughness, and weldability. In the case
of linepipes, which are not given stress after having been laid, HIC resistance is
particularly important.
[0004] HIC is a phenomenon in which hydrogen ions having been generated by a corrosion reaction
become hydrogen atoms on the surface of a steel, and the hydrogen atoms enter into
the steel, accumulate around inclusions such as MnS, carbides having a large grain
diameter such as NbC, and a second hard phase so as to increase internal pressure
and cause the steel material to eventually crack. In addition, in the case where a
steel material is given plastic strain, many dislocations are formed around the inclusions,
carbides, and the second hard phase mentioned above, and hydrogen atoms are more likely
to accumulate, which results in HIC being more likely to occur.
[0005] To date, various solutions have been proposed in order to solve the problem of HIC
described above.
[0006] Patent Literature 1 discloses a method for improving HIC resistance in which inclusions,
which become the origins of HIC, are rendered harmless by controlling the total contents
of chemical elements which combine respectively with S, O (oxygen), and N to form
inclusions to be 0.01% or less or by controlling the maximum diameter of inclusions
to be 5 µm or less, and in which the hardness of a center segregation part is controlled
to be Hv 330 or less.
[0007] Patent Literature 2 discloses a method for decreasing the area ratio of HIC by decreasing
the size of TiN grains, which become the origin of HIC. Specifically, the size of
Al-Ca-based sulfides in molten steel is decreased by controlling a weight ratio CaO/Al
2O
3 to be 1.2 to 1.5 by adjusting the added contents of Al and Ca, and the grain diameter
of Al-Ti-Ca-based complex inclusions which are formed using the sulfides as nuclei
is controlled to be 30 µm or less.
[0008] In addition, Patent Literature 3 discloses a method in which the formation of carbonitrides
of Nb and Ti, which become the origins of HIC, is less likely to occur by controlling
Nb concentration to be 0.060% or less and Ti concentration to be 0.025% or less in
a region located at a distance in the thickness direction of 5% of the thickness from
the central part in the thickness direction.
[0009] Patent Literature 4 discloses a method for manufacturing a high strength linepipe
excellent in terms of HIC resistance in which HIC resistance is improved by decreasing
the degree of center segregation as a result of decreasing Mn content added in steel
and in which Cr and Mo, which are comparatively less likely to undergo center segregation,
are utilized.
Citation List
Patent Literature
[0010]
PTL 1: Japanese Unexamined Patent Application Publication No. 2006-63351
PTL 2: Japanese Patent No. 4363403 (International Publication No. WO2005/075694)
PTL 3: Japanese Unexamined Patent Application Publication No. 2011-63840
PTL 4: Japanese Patent No. 2647302 (Japanese Unexamined Patent Application Publication No. 5-271766)
Summary of Invention
Technical Problem
[0011] Although it is possible to render the origins of HIC harmless to some extent using
the methods disclosed in Patent Literature 1 to Patent Literature 3, there is an increase
in sensitivity for HIC in the case of a high strength steel sheet of X70 or more in
accordance with API standards in particular, and therefore a sufficient effect is
not realized only by controlling the amount and size of inclusions.
[0012] In addition, in the case where the method disclosed in Patent Literature 4, in which
Cr and Mo are utilized, is used, if Cr and Mo are excessively added, there is an increased
tendency for the formation of a martensite phase to occur in a center segregation
part, and therefore there is a problem of a deterioration in HIC resistance.
[0013] The present invention has been completed in view of the situation described above,
and an object of the present invention is to provide a hot-rolled steel sheet for
a high strength linepipe excellent in terms of HIC resistance which can suitably be
used as a raw material of a high strength electric resistance welded linepipe of X70
or more in accordance with API standards.
[0014] Here, "excellent in terms of HIC resistance" refers to a case where a crack length
ratio (CLR) is 15% or less after a steel sheet has been immersed in a NACE solution
(NACE TM-0284 solution A: 5%Nacl + 0.5%CH
3OOH, 1 atmosphere, saturated with H
2S, and pH = 3.0 to 4.0) for 96 hours. Solution to Problem
[0015] The present invention has been completed on the idea that, in the case of a hot-rolled
steel sheet for a high strength linepipe having a TS of 540 MPa or more where there
is an increase in sensitivity for HIC, a crack length ratio CLR is controlled to be
small even in the presence of some amount of inclusions which become the origins of
the occurrence of HIC, by improving propagation resistance of HIC as a result of decreasing
the grain diameter of a microstructure in a center segregation part through an improvement
in the hardenability of the center segregation part by controlling the chemical composition
of steel. That is to say, the subject matter of the present invention is as follows.
- [1] A hot-rolled steel sheet for a high strength linepipe having a tensile strength
of 540 MPa or more and excellent HIC resistance, the steel sheet having a chemical
composition containing, by mass%, C: 0.02% or more and 0.06% or less, Si: 0.05% or
more and 0.25% or less, Mn: 0.60% or more and 1.10% or less, P: 0.008% or less, S:
0.0010% or less, Nb: 0.020% or more and 0.060% or less, Ti: 0.001% or more and 0.020%
or less, Al: 0.01% or more and 0.08% or less, Ca: 0.0005% or more and 0.0050% or less,
one or more selected from among Cu: 0.50% or less, Ni: 0.50% or less, Cr: 0.50% or
less, Mo: 0.05% or less, and V: 0.10% or less, and the balance being Fe and inevitable
impurities, in which the relational expression (1) below is satisfied.

where CP is calculated from CP = 4.46 × C + 2.37 × Mn/6 + (1.18 × Cr + 1.95 × Mo +
1.74 × V)/5 + (1.74 × Cu + 1.70 × Ni)/15, where the atomic symbols in the equation
represent respectively the contents of the corresponding chemical elements by mass%.
- [2] The hot-rolled steel sheet for a high strength linepipe having a tensile strength
of 540 MPa or more and excellent HIC resistance according to item [1], in which relational
expression (2) below is satisfied in addition to having the chemical composition.

where CM is calculated from CM = 2.37 × Mn + 2.34 × Mo + 0.59 × Cr + 0.17 × Ni, where
the atomic symbols in the equation represent respectively the contents of the corresponding
chemical elements by mass%.
- [3] The hot-rolled steel sheet for a high strength linepipe having a tensile strength
of 540 MPa or more and excellent HIC resistance according to item [1] or [2], in which
the steel sheet has a metallographic structure including, in terms of area fraction,
95% or more of a bainitic-ferrite microstructure in a center segregation part in addition
to having the chemical composition, and the average grain diameter of the bainitic-ferrite
microstructure is 8.0 µm or less.
- [4] A method for manufacturing a hot-rolled steel sheet for a high strength linepipe
having a tensile strength of 540 MPa or more and excellent HIC resistance, the method
including heating a steel slab having the chemical composition according to item [1]
or [2] at a temperature of 1100°C or higher and 1300°C or lower, performing rough
rolling on the steel slab, thereafter performing finish rolling on the rough-rolled
steel under condition that cumulative rolling reduction ratio is 20% or more in a
temperature range of 930°C or lower, performing accelerated cooling on the finish-rolled
steel sheet to a temperature of 380°C or higher and 600°C or lower at an average cooling
rate of 10°C/s or more and 100°C/s or less in terms of the temperature of the central
part in the thickness direction, and coiling the cooled steel sheet into a coil shape.
Advantageous Effects of Invention
[0016] According to the present invention, even in the presence of some amount of inclusions,
it is possible to suppress HIC by controlling to refine a microstructure in a center
segregation part to be small and to manufacture a high strength hot-rolled steel sheet
excellent in terms of HIC resistance which can suitably be used for an electric resistance
welded steel pipe for a linepipe of X70 or more in accordance with API standards which
can be used without causing any problem even in a harsh environment equivalent to
a NACE solution. In addition, the hot-rolled steel sheet manufactured using the present
invention can also be used for a spiral steel pipe for a linepipe of X70 or more in
accordance with API standards.
Description of Embodiments
[0017] The reasons for the limitations on the constituent elements of the present invention
will be described hereafter.
1. Regarding chemical composition
[0018] First, the reasons for the limitations on the chemical composition of the steel according
to the present invention will be described. Here, % used when describing the chemical
composition always represents mass%.
C: 0.02% or more and 0.06% or less
[0019] C is a chemical element which significantly contributes to an increase in the strength
of steel, and such an effect is realized in the case where the C content is 0.02%
or more, but, in the case where the C content is more than 0.06%, since a second phase
such as a pearlite microstructure is easy to be formed, there is a deterioration in
HIC resistance. Therefore, the C content is set to be 0.02% or more and 0.06% or less,
or preferably 0.03% or more and 0.05% or less.
Si: 0.05% or more and 0.25% or less
[0020] Si is a chemical element which is added for solute strengthening and decreasing scale-off
quantity when hot rolling is performed, and such an effect is realized in the case
where the Si content is 0.05% or more, but, in the case where the Si content is more
than 0.25%, since red scale excessively grows, cooling ununiformity occurs when hot
rolling is performed, which results in a deterioration in the appearance and the uniformity
of material properties. Therefore, the Si content is set to be 0.05% or more and 0.25%
or less, or preferably 0.10% or more and 0.25% or less. In addition, since there is
a deterioration in toughness in an electric resistance weld zone as a result of forming
MnSi-based oxides when electric resistance welding is performed, it is preferable
that Si be added so that the ratio Mn/Si is 4.0 or more and 12 or less.
Mn: 0.60% or more and 1.10% or less
[0021] Mn is a chemical element which contributes to an improvement in strength and toughness
as a result of refining of a steel microstructure, and such an effect is realized
in the case where the Mn content is 0.60% or more. On the other hand, in the case
where the Mn content is increased, since a fine martensite microstructure is more
likely to be formed in a center segregation part, and since MnS, which becomes the
origin of HIC, is more likely to be formed, it is necessary that the Mn content be
controlled to be 1.10% or less. Therefore, the Mn content is set to be 0.60% or more
and 1.10% or less, preferably 0.80% or more and 1.10% or less, or more preferably
0.80% or more and 1.05% or less.
P: 0.008% or less
[0022] Since P is a chemical element which is contained as an inevitable impurity, and since
P deteriorates HIC resistance as a result of significantly increasing the hardness
of a center segregation part, it is preferable that the P content be as small as possible,
but a P content of 0.008% or less is acceptable. Moreover, since there is an increase
in cost due to an increase in refining time in order to markedly decrease the P content,
it is preferable that the P content be 0.002% or more.
S: 0.0010% or less
[0023] Since S is, like P, a chemical element which is inevitably contained in steel, and
since S forms MnS in steel, it is preferable that the S content be as small as possible,
but a S content of 0.0010% or less is acceptable. The S content is preferably 0.0006%
or less.
Nb: 0.020% or more and 0.060% or less
[0024] Nb is a chemical element which contributes to an increase in the strength of steel
as a result of precipitating in the form of fine Nb carbonitrides in a coiling process
when hot rolled steel sheets are manufactured. Also, Nb is a chemical element which
contributes to an improvement in the toughness of a weld zone as a result of suppressing
the growth of austenite grains when electric resistance welding is performed. Such
effects are realized in the case where the Nb content is 0.020% or more. On the other
hand, in the case where the Nb content is more than 0.060%, Nb carbonitrides having
a large grain diameter, which become the origins of HIC, are more likely to be formed.
Therefore, the Nb content is set to be 0.020% or more and 0.060% or less, or preferably
0.030% or more and 0.050% or less.
Ti: 0.001% or more and 0.020% or less
[0025] Ti is a chemical element which is added in order to render N, which significantly
deteriorates the toughness of steel, harmless by fixing N in the form of TiN. Such
an effect is realized in the case where the Ti content is more than 0.001%. On the
other hand, in the case where the Ti content is more than 0.020%, since there is an
increase in the amount of Ti carbonitrides which precipitate along the cleavage plane
of Fe, there is a deterioration in the toughness of steel. Therefore, the Ti content
is set to be 0.001% or more and 0.020% or less, or preferably 0.005% or more and 0.015%
or less.
Al: 0.01% or more and 0.08% or less
[0026] Although Al is added as a deoxidation agent, in the case where the Al content is
more than 0.08%, there is insufficient deoxidation effect in the case where the Al
content is less than 0.01%, and, on the other hand, there is a deterioration in HIC
resistance and toughness due to an increase in the amount of coarse Al-based oxides
remaining in steel. Therefore, the Al content is set to be 0.01% or more and 0.08%
or less, or preferably 0.01% or more and 0.05% or less.
Ca: 0.0005% or more and 0.0050% or less
[0027] Ca is a chemical element which is effective for improving HIC resistance by shape
control of sulfide-based inclusions, and such an effect is realized in the case where
the Ca content is 0.0005% or more. On the other hand, in the case where the Ca content
is more than 0.0050%, such an effect becomes saturated, and, in addition, there is
a deterioration in HIC resistance as a result of generation of a large amount of Ca
oxides. Therefore, the Ca content is set to be 0.0005% or more and 0.0050% or less,
or preferably 0.0010% or more and 0.0030% or less.
[0028] In the present invention, one or more selected from among Cu, Ni, Cr, Mo, and V may
be further added in the amounts described below.
Cu: 0.50% or less
[0029] Cu is a chemical element which contributes to an improvement in the toughness and
strength of steel through an improvement in hardenability, and, since Cu is less likely
to be concentrated in a center segregation part than Mn and Mo which have similar
effect as Cu, Cu can increase the strength of steel without decreasing HIC resistance.
Therefore, Cu is added in accordance with the strength grade of steel. Such an effect
is realized in the case where the Cu content is 0.05% or more, but, in the case where
the Cu content is more than 0.50%, the effect becomes saturated and there is an unnecessary
increase in cost in such case. Therefore, the Cu content is 0.50% or less, or preferably
0.40% or less.
Ni: 0.50% or less
[0030] Ni is, like Cu, a chemical element which contributes to an improvement in the toughness
and strength of steel through an improvement in hardenability, and, since Ni is less
likely to be concentrated in a center segregation part than Mn and Mo which have a
similar effect, Ni can increase the strength of steel without deteriorating HIC resistance.
Therefore, Ni is added in accordance with the strength grade. Such an effect is realized
in the case where the Ni content is 0.05% or more, but, in the case where the Ni content
is more than 0.50%, the effect becomes saturated and there is an unnecessary increase
in cost in such case. Therefore, the Ni content is 0.50% or less, or preferably 0.40%
or less.
Cr: 0.50% or less
[0031] Cr is a chemical element which is effective for improving the toughness and strength
of steel by improving hardenability, and such an effect is realized in the case where
the Cr content is 0.05% or more. However, Cr significantly deteriorates the toughness
of a weld zone as a result of forming Cr oxides when electric resistance welding is
performed. In order to suppress such a deterioration, the Cr content is set to be
0.50% or less, or preferably 0.30% or less.
Mo: 0.50% or less
[0032] Mo is a chemical element which is very effective for improving the toughness and
strength of steel by improving hardenability, and such an effect is realized in the
case where the Mo content is 0.05% or more, but, in the case where the Mo content
is more than 0.50%, the effect becomes saturated and there is an unnecessary increase
in cost in such case. Therefore, the Mo content is set to be 0.50% or less, or preferably
0.30% or less.
V: 0.10% or less
[0033] V is a chemical element which contributes to an increase in the strength of steel
through solute strengthening and precipitation strengthening in the case where the
V content is 0.005% or more, but, in the case where the V content is more than 0.10%,
since there is an increase in the hardness of a center segregation part, there is
a deterioration in HIC resistance. Therefore, the V content is set to be 0.10% or
less, or preferably 0.080% or less.
CP: 0.60 or more and 0.90 or less
[0034] In the present invention, a CP value, which is determined by the contents of various
alloy chemical elements, satisfies relational expression (1) below.

where CP is calculated from CP = 4.46 × C + 2.37 × Mn/6 + (1.18 × Cr + 1.95 × Mo +
1.74 × V)/5 + (1.74 × Cu + 1.70 × Ni)/15, where the atomic symbols in the equation
represent respectively the contents of the corresponding chemical elements by mass%,
where the atomic symbol corresponding to a chemical element which is not added being
assigned a value of 0.
[0035] The CP value is an index indicating the hardenability of a center segregation part.
It is possible to obtain a fine bainitic-ferrite microstructure having a grain diameter
of 8.0 µm or less in the center segregation part by controlling the chemical composition
of steel so that the CP value is 0.60 or more. On the other hand, in the case where
the CP value is more than 0.90, there is an excessive improvement in hardenability,
and therefore there is an increase in the hardness of a center segregation part. Accordingly,
the CP value is set to be 0.60 or more and 0.90 or less, or preferably 0.70 or more
and 0.90 or less.
CM: 3.05 or less
[0036] A fine martensite microstructure which is formed in a center segregation part deteriorates
HIC resistance. The chemical elements which contribute to the formation of a fine
martensite microstructure are Mn, Mo, Cr, and Ni, and the degree of influence of these
chemical elements on the amount of a fine martensite microstructure formed is numerically
represented by a CM value. It is necessary that the value of CM shown below satisfy
relational expression (2) below in order to control the area fraction of a fine martensite
microstructure which is formed in a center segregation part to be less than 5%.

where CM is calculated from CM = 2.37 × Mn + 2.34 × Mo + 0.59 × Cr + 0.17 × Ni, where
the atomic symbols in the equation represent respectively the contents of the corresponding
chemical elements by mass%. It is preferable that the value of CM be 2.95 or less.
[0037] Here, the remainder of the chemical composition other than constituents described
above is Fe and inevitable impurities. However, other small amounts of elements may
be added as long as the effects of the present invention are not decreased.
2. Regarding metallographic structure
[0038] Subsequently, the metallographic structure of the present invention will be described.
[0039] It is necessary that the metallographic structure of the present invention be a bainitic-ferrite
microstructure having excellent toughness. In the case where other kinds of microstructures
such as a fine martensite microstructure, an upper bainite microstructure, and a pearlite
microstructure are present in a bainitic-ferrite microstructure, since these other
kinds of microstructures become hydrogen trapping sites, there is a deterioration
in HIC resistance. Therefore, it is preferable that the fractions of the microstructures
other than a bainitic-ferrite microstructure be as small as possible. However, in
the case where the area fractions of the microstructures other than a bainitic-ferrite
microstructure are markedly small, since the influences of the microstructures other
than a bainitic-ferrite microstructure are negligibly small, the microstructures other
than a bainitic-ferrite microstructure may be included to some extent. Specifically,
a case where the total area fraction of the steel microstructures (such as a fine
martensite microstructure, an upper bainite microstructure, and a pearlite microstructure)
other than a bainitic-ferrite microstructure in the center segregation part is 5%
or less is included in the present invention.
[0040] Average grain diameter of a bainitic-ferrite microstructure: 8.0 µm or less
[0041] It is necessary that the average grain diameter of a bainitic-ferrite microstructure
be 8.0 µm or less in order to achieve sufficient toughness (vTrs ≤ -80°C) for a steel
sheet used for a linepipe. Also, it is desirable that the average grain diameter of
a bainitic-ferrite microstructure be 8.0 µm or less in order to improvement the crack
propagation resistance of HIC. It is preferable that the average grain diameter of
a bainitic-ferrite microstructure be 6.0 µm or less.
3. Regarding manufacturing conditions
[0042] Subsequently, manufacturing conditions for achieving the steel microstructure described
above will be described.
[0043] A slab heating temperature is set to be 1100°C or higher and 1300°C or lower. In
the case where the temperature is lower than 1100°C, since the temperature is not
high enough for carbides, which are formed in steel when continuous casting is performed,
to be solid-solute completely, the required strength is not achieved. On the other
hand, in the case where the temperature is higher than 1300°C, since there is a marked
coarsening of austenite grain, there is a deterioration in toughness. Here, this temperature
refers to the temperature of the interior of the heating furnace, and the center of
the slab is presumed to be heated to this temperature.
[0044] In the finish rolling step, it is necessary that finish rolling be performed under
the condition that cumulative rolling reduction ratio is 20% or more in a temperature
range of 930°C or lower. In the case where the cumulative rolling reduction ratio
is less than 20%, since there are an insufficient number of nucleation sites of a
bainitic-ferrite microstructure, the microstructure becomes coarse, which results
in a deterioration in toughness. However, in the case where the cumulative rolling
reduction is more than 80%, since the effect becomes saturated, and since a so high
load is applied to a rolling mill, it is preferable that the upper limit of cumulative
rolling reduction ratio be 80% or less.
[0045] The average cooling rate of the central part in the thickness direction of a steel
sheet is set to be 10°C/s or more and 100°C/s or less. In the case where the cooling
rate is less than 10°C/s, the area fractions of a ferrite microstructure and/or a
pearlite microstructure become more than 5% even if hardenability increasing chemical
elements such as Cu, Ni, and Cr are added. Therefore, it is necessary that the cooling
rate be 10°C/s or more. On the other hand, in the case where the cooling rate is more
than 100°C/s, the area fraction of a martensite microstructure becomes more than 5%.
The cooling rate of the central part in the thickness direction of a steel sheet was
calculated by using the temperature history of the central part in the thickness direction
of the steel sheet by performing heat-transfer calculation using the cooling capacity
and heat-transfer coefficient of a run-out, which had been investigated in advance,
and the surface temperature of the steel sheet, which had been determined using a
radiation thermometer on the run-out.
[0046] The cooling stop temperature is set to be 380°C or higher and 600°C or lower. In
the case where the cooling stop temperature is higher than 600°C, since there is coarsening
of precipitation strengthening grains such as Nb carbonitrides, there is a decrease
in strength. Moreover, since there is an enhancement of increase in the concentration
of carbon in a center segregation part, a fine martensite microstructure, an upper
bainite microstructure, and a pearlite microstructure tend to be formed. On the other
hand, in the case where the cooling stop temperature is lower than 380°C, since there
is an improvement in the deformation resistance of a steel sheet, it is difficult
to coil the steel sheet into a coil shape, and there is a decrease in strength due
to precipitation strengthening grains such as Nb carbonitrides not being precipitated.
EXAMPLE 1
[0047] By performing hot rolling on steel materials having the chemical compositions given
in Table 1 under the hot rolling conditions and the cooling conditions given in Table
2, and by coiling the hot-rolled steel sheets into a coil shape, hot-rolled steel
sheets having the thicknesses given in Table 2 were obtained.
[Table 1]
mass% |
Steel Grade |
C |
Si |
Mn |
P |
S |
Nb |
Ti |
Al |
Ca |
Cu |
Ni |
Cr |
Mo |
V |
CP Value*1 |
CM Value*2 |
Note |
A |
0.04 |
0.19 |
1.01 |
0.006 |
0.0005 |
0.050 |
0.012 |
0.047 |
0.0022 |
0.34 |
0.34 |
- |
- |
0.07 |
0.81 |
2.45 |
Example |
B |
0.05 |
0.13 |
1.02 |
0.007 |
0.0005 |
0.044 |
0.010 |
0.040 |
0.0025 |
0.46 |
0.46 |
- |
- |
- |
0.89 |
2.50 |
Example |
C |
0.05 |
0.13 |
0.85 |
0.005 |
0.0004 |
0.042 |
0.008 |
0.038 |
0.0028 |
0.01 |
0.01 |
0.23 |
0.12 |
0.02 |
0.78 |
2.43 |
Example |
D |
0.04 |
0.15 |
1.05 |
0.005 |
0.0004 |
0.030 |
0.009 |
0.033 |
0.0030 |
0.17 |
0.16 |
0.13 |
0.18 |
0.06 |
0.86 |
3.01 |
Example |
E |
0.03 |
0.10 |
0.74 |
0.005 |
0.0006 |
0.042 |
0.008 |
0.045 |
0.0025 |
- |
- |
- |
0.10 |
0.02 |
0.58 |
1.99 |
Comparative Example |
F |
0.05 |
0.13 |
1.05 |
0.006 |
0.0004 |
0.040 |
0.010 |
0.034 |
0.0021 |
0.30 |
0.30 |
0.15 |
0.25 |
- |
0.97 |
3.21 |
Comparative Example |
G |
0.04 |
0.19 |
1.45 |
0.006 |
0.0009 |
0.034 |
0.009 |
0.040 |
0.0025 |
0.01 |
0.01 |
- |
- |
0.02 |
0.89 |
3.44 |
Comparative Example |
H |
0.04 |
0.21 |
1.00 |
0.007 |
0.0005 |
0.005 |
0.008 |
0.045 |
0.0024 |
0.01 |
0.01 |
- |
0.10 |
- |
0.77 |
2.61 |
Comparative Example |
Annotation: An underlined portion indicates a value out of the range according to
the present invention.
"1 CP=4.46×C+2.37xMn/6+(1.18×Cr+1.95×Mo+1.74×V)/5+(1.74×Cu+1.70×Ni)/15, where the
atomic symbols in the equation represent respectively the contents of the corresponding
chemical elements by mass%.
*2 CM=2.37×Mn+2.34×Mo+0.59xCr+0.17×Ni, where the atomic symbols in the equation represent
respectively the contents of the corresponding chemical elements by mass%. |
[Table 2]
Steel Sheet No. |
Steel Grade |
Thickness (mm) |
Slab Heating Temperature (°C) |
Cumulative Rolling Reduction Ratio in Finish Rolling (%) |
Finish Rolling Delivery Temperature (°C) |
Average Cooling Rate of Central Part in Thickness Direction (°C/s) |
Cooling Stop Temperature(°C) |
Note |
1 |
A |
16 |
1200 |
25 |
840 |
25 |
450 |
Example |
2 |
A |
20 |
1200 |
45 |
840 |
15 |
500 |
Example |
3 |
A |
10 |
1200 |
55 |
810 |
50 |
520 |
Example |
4 |
A |
8 |
1150 |
65 |
810 |
70 |
420 |
Example |
5 |
B |
12 |
1200 |
55 |
810 |
10 |
520 |
Example |
6 |
C |
12 |
1200 |
65 |
810 |
25 |
560 |
Example |
7 |
D |
25 |
1200 |
40 |
820 |
60 |
420 |
Example |
8 |
D |
25 |
1200 |
40 |
820 |
55 |
480 |
Example |
9 |
D |
25 |
1200 |
55 |
810 |
30 |
530 |
Example |
10 |
A |
16 |
1350 |
55 |
810 |
10 |
510 |
Comparative Example |
11 |
A |
20 |
1200 |
10 |
830 |
15 |
500 |
Comparative Example |
12 |
A |
10 |
1250 |
40 |
820 |
120 |
520 |
Comparative Example |
13 |
A |
8 |
1150 |
50 |
830 |
20 |
650 |
Comparative Example |
14 |
E |
19 |
1150 |
55 |
810 |
10 |
510 |
Comparative Example |
15 |
F |
19 |
1200 |
33 |
830 |
15 |
500 |
Comparative Example |
16 |
G |
19 |
1250 |
40 |
820 |
15 |
520 |
Comparative Example |
17 |
H |
16 |
1150 |
50 |
830 |
20 |
500 |
Comparative Example |
[0048] Test pieces were collected from the obtained hot-rolled steel sheets, and by performing
microstructure observation, a tensile test, a Charpy impact test, hardness determination,
and a HIC resistance test, tensile properties, toughness, and HIC resistance were
evaluated.
[0049] By collecting a test piece for microstructure observation from the obtained hot-rolled
steel sheet, by polishing a cross section of the test piece in the rolling direction,
by immersing the test piece in a 2% nital solution for 30 seconds or more in order
to expose segregation lines, and by then using an electron scanning microscope (at
a magnification of 2000 times), photographs were taken for 5 microscopic fields or
more at the segregation position in order to determine the kinds of microstructures,
the grain size of a bainitic-ferrite microstructure, and the area fractions of harmful
second phases such as a fine martensite microstructure, an upper bainite microstructure,
and a pearlite microstructure. The steel microstructure was identified using the test
piece for microstructure observation which was collected from the position located
at 1/4t in the thickness direction of the steel sheet.
[0050] A tensile test piece was collected from the obtained hot-rolled steel sheet so that
the longitudinal direction was at a right angle to the rolling direction (C direction),
and a tensile test was performed at room temperature in accordance with API-5L specification
in order to determine yield stress YS (deformation stress for a nominal strain of
0.5%) and tensile stress TS.
[0051] A V-notched test piece was collected from the central part in the thickness direction
of the obtained hot-rolled steel sheet so that the longitudinal direction was at a
right angle to the rolling direction (C direction), and absorbed energy and a percent
brittle fracture were determined by performing Charpy impact tests at temperatures
in the range of -140°C to 0°C in accordance with JIS Z 2242 in order to determine
a temperature (fracture transition temperature) at which the percent brittle fracture
was 50%. Here, three test pieces were used for one temperature in order to obtain
the respective arithmetic averages of the determined absorbed energy and percent brittle
fracture.
[0052] A case where the fracture transition temperature (vTrs) was -80°C or lower was judged
as satisfactory (O).
[0053] A HIC test piece having the thickness of the steel sheet, a width of 20 mm, and a
length of 100 mm was collected from the obtained hot-rolled steel sheet so that the
longitudinal direction was the rolling direction of the steel sheet, and a HIC resistance
test was performed using an A solution in accordance with NACE TM 0284 in order to
evaluate HIC resistance. Here, 10 test pieces were used for one coil, and a compressive
strain of 10% was applied in the width direction to the test pieces in advance in
order to simulate influence of plastic strain applied to a steel sheet in a process
of forming an electric resistance welded steel pipe. From the test results, in the
case where the crack length ratios (CLR) of all the test pieces for one coil were
15% or less, the coil was judged as satisfactory (O) in terms of HIC resistance. In
the case where the crack length ratios of one or more of the test pieces for one coil
were more than 15%, the coil was judged as unsatisfactory (x) in terms of HIC resistance.
[0054] The obtained results are given in Table 3.
[Table 3]
Steel Sheet No. |
Steel Grade |
Metallographic structure of Non-segregation Part |
Metallographic structure of Center Segregation Part |
BF Grain Diameter in Center Segregation Part (µm) |
Phase Fraction Other than BF in Center Segregation Part (%) |
Yield Strength (MPa) |
Tensile Strength (MPa) |
Charpy (vTrs) |
HIC Resistance |
Note |
1 |
A |
BF |
BF |
4.0 |
0.0 |
502 |
568 |
-80 |
○ |
Example |
2 |
A |
BF |
BF |
5.4 |
0.0 |
506 |
573 |
-100 |
○ |
Example |
3 |
A |
BF |
BF+M |
5.6 |
0.2 |
526 |
598 |
-90 |
○ |
Example |
4 |
A |
BF |
BF |
4.2 |
0.0 |
510 |
566 |
-130 |
○ |
Example |
5 |
B |
BF |
BF+M |
3.6 |
0.5 |
501 |
565 |
-100 |
○ |
Example |
6 |
C |
BF |
BF |
6.0 |
0.0 |
493 |
575 |
-95 |
○ |
Example |
7 |
D |
BF |
BF+M |
4.5 |
0.5 |
502 |
567 |
-95 |
○ |
Example |
8 |
D |
BF |
BF+M |
4.8 |
0.8 |
536 |
606 |
-95 |
○ |
Example |
9 |
D |
BF |
BF+M |
5.2 |
1.2 |
548 |
637 |
-85 |
○ |
Example |
10 |
A |
BF |
BF |
8.7 |
0.0 |
516 |
585 |
-45 |
× |
Comparative Example |
11 |
A |
BF |
BF |
6.6 |
0.0 |
511 |
575 |
-55 |
○ |
Comparative Example |
12 |
A |
B+M |
B+M |
- |
B: 30, M: 70 |
648 |
770 |
-15 |
× |
Comparative Example |
13 |
A |
BF+F+P |
F+P |
- |
F:80,P:20 |
504 |
600 |
-40 |
× |
Comparative Example |
14 |
E |
BF |
BF |
8.5 |
0.0 |
429 |
477 |
-110 |
× |
Comparative Example |
15 |
F |
BF+M |
BF+M |
3.5 |
7.5 |
507 |
617 |
-90 |
× |
Comparative Example |
16 |
G |
BF |
BF+M |
4.0 |
9.0 |
518 |
595 |
-80 |
× |
Comparative Example |
17 |
H |
BF |
BF |
7.6 |
0.0 |
379 |
430 |
-40 |
○ |
Comparative Example |
Annotation: BF: bainitic-ferrite, B: bainite, M: martensite, F: ferrite, P: pearlite
An underlined portion indicates a value out of the range according to the present
invention. |
[0055] The examples of the present inventions are all steel sheets having a high strength
of 540 MPa or more and excellent HIC resistance. On the other hand, the comparative
examples, which were out of the range according to the present invention, did not
achieve the desired properties as a hot rolled steel sheet for high strength electric
resistance welded steel pipes excellent in terms of HIC resistance, because the desired
strength or toughness was not achieved, or because there was a deterioration in HIC
resistance.