FIELD OF INVENTION
[0001] The present invention relates to an adjustable luminaire. Particularly, present invention
relates to twisting in and out a lamp module from the front side of a luminaire by
means of two laterally protruding bosses on the rim side of the lamp module which
can be bayonet twisted in a luminaire by means of a mechanical feature integrated
in the two leave springs.
DESCRIPTION OF THE RELATED ART
[0002] In conventional lamps, the cap usually performs both the electrical and mechanical
roles, or in case only electrical then the mechanical interface (e.g. the mounting
rim of a PAR or MR lamp) does not permit tilting. Tilting mechanisms are provided
by the luminaire itself, not by an interface between the lamp and the luminaire.
[0003] Further, some types of traditional luminaires function with an additional metal flexible
clip which squeezes the lamp module rim between a surface of the luminaire and the
clip. The metal clip snaps in a sideway groove in the luminaire. It is somehow difficult
to replace the lamp module from the front side. Other types of luminaires need to
be taken out of the ceiling for replacement of the lamp at the end of lifetime. Another
kind of luminaire uses a combination of a spring system to push the lamp against a
luminaire front part which can be removed from the front of the luminaire.
[0004] All above luminaire types are very unhandy to remove the lamp from the front side
or in some cases it is required to take out the full luminaire out of the ceiling
which is not user friendly. In all these traditional luminaires the tilting aspect
is completely done by some part of the luminaire itself based on friction. The tilting
is not carried out by an interface between the luminaire and the lamp module.
[0005] There is also a color mismatch between the lamp module and the luminaire from the
front side (which is the most esthetical part of the luminaire). There is always a
color difference between the so called retrofit lamp and the luminaire which is in
many cases not desirable in more professional applications.
[0006] Most luminaires currently available are made out of metal (inclusive the front side)
which are painted or anodized or brushed or chromed, and has less finish possibilities.
Reference may be made to the following prior arts:
[0007] US 7559677: An adjustment mechanism for a recessed light fixture comprises a housing, a first
pivoting mechanism connected to the housing, a slotted pivot member connected to the
first pivoting mechanism, an articulating lamp support movably connected to the slotted
pivot member for translation and pivoting of the articulating lamp support, the slotted
pivot member having two non-parallel slots for moving the articulating lamp support
about a variable pivot point.
[0008] WO 2011148294: The invention is a support for LED lighting bodies comprising a containment frame
for an orientable body suited to support LED lighting bodies and to swing with respect
to said frame around at least one rotation axis (X), varying the inclination of the
focal axis of the LEDs with respect to the normal (Y) to the support, through a means
suited to adjust the position of said orientable body. Said adjusting means comprises
a pin or screw directly resting on said orientable body.
[0009] WO 2004076918: A lighting apparatus with variable orientation in particular for street lighting
comprises a lighting body, provided with at least one light source, applied to a support
element, such as a post or an arm, through a support which comprises a first portion
or outer shell, suitable for engaging with the lighting body, and a second inner portion
or locking sleeve, suitable for being stably applied to an end of the support element,
the first and second portion being hinged together at a fixed point, or pivot, as
well as adjustment means of the relative inclination between said two portions.
[0010] US 7311422: An angle-adjustable recessed lamp structure comprises: a lamp bulb, a lamp holder,
a rotatory carrier, and a mounting base. The rotatory carrier is securely screwed
onto a track frame, which has a hollow sliding slot on the center of the arc-shaped
body. The track frame is securely screwed on the fixing base via a fixing plate that
locates on the rearward of the track frame. The fixing plate has two holding notches
extending downward from both ends thereof for holding and positioning a rotation shaft.
The rotation shaft is securely coupled with the coupling portion to enable the lamp
holder to be rotatable by using pivotal connection between the rotatory carrier and
the lamp holder. The lamp holder is upwards/downwards rotatable along the sliding
slot within approximate 70 angles.
[0011] EP 1860369: A recessed light fixture including a base plate mountable in an opening in a room
ceiling or wall, with the base plate having a front surface substantially flat and
aligned with the ceiling or wall surface when mounted thereon, and a light opening
through the base plate wherein the edge of the light opening is a sharp edge with
the back surface tapering away from the front surface around the light opening at
an angle of less than 45 degrees. A curved dome is adjacent the base plate back surface
and centered on the light opening. A ring is mounted to the base plate for selected
rotation around the light opening, and a support track between the curved dome and
the base plate is secured on its lower end to the ring and curved up and toward the
light opening from its lower end. A socket support is mounted for adjustable movement
on the support track, and a light socket is mounted to the socket support whereby
a lamp in the socket emits light through the light opening.
[0012] US 20030007354: An adjustable light fixture includes a fixture assembly, a rotation adjustment assembly,
and an angle adjustment assembly. The rotation adjustment assembly is configured to
receive a lamp, orient the lamp relative to the fixture assembly, and maintain the
orientation of the lamp relative to the fixture assembly when the lamp is removed
and replaced. The angle adjustment assembly is movably connected to the fixture assembly
and is configured to adjust the angle between the fixture assembly and the rotation
adjustment assembly. A method of relamping an adjustable light fixture includes providing
an adjustable light fixture, installing a lamp in the rotation adjustment assembly
from above or below the adjustable light fixture, and adjusting the rotational or
angular orientation of the fixture.
[0013] Thus there is a need to develop an improved lamp module and luminaire system which
can overcome the drawbacks associated with the above prior arts.
OBJECTS OF THE INVENTION
[0014] Primary object of the present invention is to provide a lamp module that can be easily
removed at the end of lifetime without replacing the whole luminaire
[0015] Another object of the present invention is to provide an adjustable luminaire, which
facilitates replacement of the lamp module from the front side of the luminaire by
means of an interface between the lamp module and luminaire.
[0016] Yet another object of the present invention is to provide separation of the electrical
and mechanical interfaces of the lamp with the luminiare for additional functionality.
[0017] Still another object of the present invention is to provide an adjustable luminaire
which facilitates installation and replacement of the lamp module.
[0018] Further another object of the present invention is to provide modular approach of
screwing or twisting different shapes of decoration rings on the same fixation ring
to personalize luminaire to specific needs.
[0019] Another object of the present invention is to make possible replacement of damaged
building block without replacing the whole luminaire making recyclability much easier.
SUMMARY OF THE INVENTION
[0020] According to this invention there is provided twisting in and out a lamp module from
the front side of a luminaire by means of laterally protruding bosses on the rim side
of the lamp module which can be bayonet twisted in a luminaire with the help of a
mechanical component preferably integrated in the two leave springs. The axis through
the protuding bosses serves as a pivot rotation axis to allow tilting of the lamp
module. The mechanical feature in the leave spring has two functions i.e. bayonet
feature and rotation axis for tilting.
[0021] The combination of two features into the laterally protruding bosses on the side
of the lamp module serve not only to fix the lamp into the luminaire by bayonet action,
but also the dual function of acting as the pivot of rotation for the tilting mechanism.
[0022] In a preferred embodiment of the present invention, a new integrated downlight LED
system comprising of a lamp module with a base preferably a GU10 socket is provided,
that comprises integrated LED emitters, led board, electrical components (preferably
including electronic driver), secondary optics, heatsink, base, connectors and a luminaire
which has the components such as a fixation ring, two leave springs, atleast one tilt
spring (preferably two) and a decoration ring.
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS
[0023] Further objects and advantages of this invention will be more apparent from the ensuing
description when read in conjunction with the accompanying drawings and wherein:
- FIG. 1 shows:
- Exemplary embodiment of complete system according to the present invention;
- FIG. 2A, 2B and 2C shows:
- Front, back and isometric view of lamp module of present invention respectively;
- FIG. 3 shows:
- Indent grooves of heatsink;
- FIG. 4 shows:
- Luminaire in accordance with the present invention;
- FIG. 5 shows:
- Lamp module screwed in the luminaire (arrows on the fixation ring indicate the screw
in direction);
- FIG. 6 shows:
- Twist and lock feature integrated in the leave spring (cut section view);
- FIG. 7 shows:
- Tilt spring in detail (left) and detail protruding section which interacts with the
heatsink grooves (right);
- FIG. 8 shows:
- Tilt springs making contact with heatsink (left) and detail protruding section which
interacts with the heatsink grooves (right);
- FIG. 9 shows:
- cut section through the tilt spring and heatsink grooves (showing overlap region between
protruding spring section and heatsink grooves);
- Figure 10 shows:
- tilt position lamp module at 0° (left upper picture), at 10° (right upper picture)
and 17.5° (left bottom picture).
DETAIL DESCRIPTION OF THE PRESENT INVENTION WITH REFERENCE TO THE ACCOMPANYING DRAWINGS
[0024] The present invention is directed to an adjustable recessed luminaire. The invention
facilitates replacement of the lamp module from the front side of the luminaire by
means of a mechanical interface between the lamp module and the luminaire. The interface
comprises of pivot rotation interface and rotating interface. The pivot rotation interface
constitutes two laterally protruding bosses of the lamp module and a mechanical lock-in
slot created in the leave spring to handle two functions (bayonet screw in and out
and rotation axis). The rotating interface is created by an additional tilt spring
which is mounted on the fixation ring of the luminaire and preferably snaps in the
grooves of the heatsink.
[0025] Now, reference may be made to Fig. 1 showing an integrated downlight LED system according
to the present invention comprising of a lamp module with a base preferably with a
GU10 socket (S
1) having LED emitters, led board, electrical components preferably including electronic
driver, secondary optics, heatsink (1), base, connectors and a luminaire. The invention
of Proposed Application focuses on luminaire, which is adjustable having atleast one
fixation ring, at least two leave springs, atleast one tilt spring (preferably two)
(2) and a decoration ring (3) of any shape for example round, square without restricting
scope of the invention to the same.
[0026] The pivot rotation interface is created by atleast two laterally protruding bosses
preferably on the rim of the lamp module and the mechanical lock-in slot is provided
in the leave spring to handle the functions of bayonet screw in and out and rotation
axis.
[0027] The pivot rotation interface is created by atleast two laterally protruding bosses
preferably on the rim of the lamp module and the mechanical lock-in slot created in
the tilt spring to handle the function of bayonet screw in and out and rotation axis.
[0028] The present invention provides separation of the electrical and mechanical interfaces
of the lamp with the luminiare so as to add extra functionality. Tilting can be performed
by creating a mechanical interface between the lamp module and the luminaire. The
pivot rotation axis is created by the two laterally protuding bosses of the lamp module
together with the mechanical feature integrated in the leave spring. The lamp module
can rotate in preferably discrete steps by an additional tilt spring which is mounted
on the fixation ring and which snaps in the indent grooves in the heatsink outer surface.
A smooth rotation of the lamp module is of course also possible with the removal of
the indents in the heatsink area as the interface is based on friction between the
tilt spring and the heatsink surface.
[0029] Fig. 2 indicates front, back and iso view of the lamp module. The lamp module has
a special designed heatsink which has two flat planes and is optionally provided with
indent grooves. As seen in fig. 2C, the heat sink is a cylindrical body with a plurality
of fins (F) on its outer surface, number of which is according to the requirement.
The indent grooves (I) are positioned in the upper part of the heat sink on both sides.
The indent grooves are preferably (but not necessarly) needed for interaction with
the tilt spring to rotate the lamp module.
[0030] Now, reference may be made to fig. 3 showing indent grooves on the lamp module that
have a triangular extruded shape, which is located on both side surface of the heat
sink. This feature allows interaction with the tilt spring which has the same triangular
extruded shape which snaps in these indent grooves.
[0031] The indent grooves could have also any other shape such as protruding slots or spherical
bumps or spherical indents to perform the same tilting mechanism. The indent grooves
are patterned around the lamp module rotation axis. In this configuration each slot
is patterned over a particular step angle. However, it is obvious to a person skilled
in the art that depending on the patterning radius, finer or wider step angles are
possible and also the number of stands can be increased or decreased. The heatsink
can also be snap fitted to a front ring on the front side of the module wherein the
ring is preferably made of plastic. This feature allows the customer to choose the
finish of the front ring (e.g. white matt, brushed alu or chrome or any other customized
finish). Perfect color matching can be done between the front and decoration ring.
The aspect that the color of the front and decoration ring can be played with has
a more stylish approach as compared to conventional luminaires.
[0032] The leave springs serve two functions. First function is to fixate the luminaire
in the ceiling by bending the springs to a circular shape as shown in fig. 4. It can
work in concrete as well as in wooden ceilings without restricting scope of the invention
to the same. The second function integrated in the spring is a twist and lock feature
for aligning and fixating the lamp module in the luminaire as shown in fig. 6.
[0033] As shown in Fig. 5, the fixation ring has a multitude of slots (1) on the outer edge
to screw the decoration ring thereon. This modular approach of screwing different
shapes of decoration rings on the same fixation ring makes it possible to personalize
luminaire to one's specific needs. As the decoration and front ring is preferably
made out of plastic (PC or ABS or PC/ABS blend) therefore different coatings or paintings
or plastic foils can be applied to it, making almost every finish possible. Most luminaires
currently available are made out of metal (inclusive the front side) which are painted
or anodized or brushed or chromed having less finish possibilities than according
to new approach of present invention.
[0034] The lamp module has two cylindrical pins which act as the rotation axis for tilting
and fixation in the luminaire. The cylincrical pins require to be inserted in the
slots (preferably two) (2) of the fixation ring. By twisting the lamp module clockwise,
the lamp module is fixated by the two twist and lock features (T) in the two leave
springs as in fig. 6. The lamp module can be easily taken out by twisting it in the
reverse direction, which makes it possible to remove the lamp module at the end of
lifetime without replacing the whole luminaire.
[0035] As shown in fig. 6 and 7, the tilt spring can be snap fitted on the fixation ring
by two sideways snap fit lugs(S). It is held in position by a plurality of middle
lugs (M) which make contact with the vertical walls of the chamber of the fixation
ring to avoid movement in the horizontal plane.
[0036] Now referring to FIG. 8, in which tilt springs making contact with heatsink (left)
and detail protruding section interacting with the heatsink grooves (right). The tilt
lug (L, fig.6) snaps in the indents of the heatsink. It has a counterpart protruding
section mostly identical to the shape of the heatsink groove. It is obvious that in
case the shape of the heatsink grooves is changed, the shape of the protruding section
of the tilt lug also needs to be adapted. The tilt spring is made preferably out of
spring steel. The lamp module can be rotated around the cylindrical pins as it is
locked in by the shape of the twist and lock feature after twisting it. During rotation
of the lamp module around the rotation axis, the two tilt springs move a little sideways
making it possible to jump from groove to groove on the heatsink area. The tilt lugs
exert continuously a sideway force on both sides of the heat sink. The protruding
section of the tilt springs are positioned in this example in the same plane as the
rotation axis of the lamp. However, it is apparent to a person skilled in the art
that this system could also work if the tilt springs are positioned perpendicular
or at any other angle to the rotation axis of the lamp module.
[0037] Fig. 9 shows a cut section through the indents of the heatsinks grooves and tilt
spring showing the overlap.
[0038] In figure 10, tilt position of the lamp module is displayed at 17.5°. In this example
15 stands are provided between -17.5 and 17.5° (step angle of 2.5°).
[0039] Thus, in the present invention, combination of two features into the laterally protruding
bosses on the side of the lamp module serve not only to fix the lamp into the luminaire
by bayonet action, but also the dual function of acting as the pivot of rotation for
the tilting mechanism. Due to the laterally protruding bosses on the rim side of the
lamp module and a special bended feature on the leave springs it is possible to twist
and lock the lamp module in the luminaire easily from the front side of the luminaire.
The leave spring serve two functions i.e. fixation of the luminaire in false and concrete
ceilings but it has also a bended feature to twist and lock the lamp module.
[0040] The tilting of the lamp module is realized by a flexible, mechanical interface i.e.
tilting spring between the luminaire and the lamp module itself.
[0041] Also the invention provides a modular approach of screwing different shapes of decoration
rings (preferably made from plastic) on the same fixation ring (preferably made out
of plastic) to make it possible to personalize the luminaire to specific needs. The
lamp module has a special front ring cover (preferably made out of plastic) which
can be snap fitted to the heatsink. The decoration and front ring may have the same
colour finish making a perfect colour match between lamp module and luminaire from
the front side.
[0042] It is to be noted that the present invention is susceptible to modifications, adaptations
and changes by those skilled in the art. Such variant embodiments employing the concepts
and features of this invention are intended to be within the scope of the present
invention, which is further set forth under the following claims:-
1. An adjustable recessed luminaire comprising an interface between lamp module and the
luminaire in which the lamp module comprises integrated LED emitters, led board, electrical
components, secondary optics, heat sink, base, connectors, wherein the interface comprising
of pivot rotation interface and rotating interface.
2. An adjustable recessed luminaire as claimed in claim 1, wherein the pivot rotation
interface constitutes a plurality of bosses of the lamp module with leave spring and
the rotating interface comprises tilt spring.
3. An adjustable recessed luminaire as claimed in claim 1 or 2, wherein the pivot rotation
interface is created by atleast two laterally protruding bosses preferably on the
rim of the lamp module and the mechanical lock-in slot is provided in the leave spring
to handle the functions of bayonet screw in and out and rotation axis.
4. An adjustable recessed luminaire as claimed in any of the preceding claims, wherein
the pivot rotation interface is created by atleast two laterally protruding bosses
preferably on the rim of the lamp module and the mechanical lock-in slot created in
the tilt spring to handle the function of bayonet screw in and out and rotation axis.
5. An adjustable recessed luminaire as claimed in any of the preceding claims, wherein
the tilt spring is mounted on the fixation ring of the luminaire, which interacts
with grooves in the heat sink during rotation of the lamp module to tilt the lamp
module in discrete steps.
6. An adjustable recessed luminaire as claimed in any of the preceding claims, wherein
the tilt spring interacts with smooth surface of the heat sink during rotation of
the lamp module to tilt the lamp module smoothly.
7. An adjustable recessed luminaire as claimed in any of the preceding claims, wherein
the screwing in and out a lamp module from the front side of a luminaire is provided
by means of said laterally protruding bosses on the rim side of the lamp module which
can be bayonet twisted in a luminaire by means of a mechanical means integrated preferably
in the two leave springs.
8. An adjustable recessed luminaire as claimed in any of the preceding claims, wherein
the twist and lock feature integrated in the leave springs of the luminaire comprises
two cylindrical bosses on the outer front diameter for twisting and locking the module
in the fixation ring of the luminaire.
9. An adjustable recessed luminaire as claimed in any of the preceding claims, wherein
the fixation ring can be mounted with a decoration ring.
10. An adjustable recessed luminaire as claimed in any of the preceding claims, wherein
the lamp module has a front ring snap fitted on the heat sink to personalize the front
look of the luminaire.
11. An adjustable recessed luminaire as claimed in any of the preceding claims, wherein
the luminaire comprising of atleast one fixation ring, two leave springs, a tilt spring
preferably two and a decoration ring.