Technical Field
[0001] The present invention relates to an air-conditioning apparatus.
Background Art
[0002] From the viewpoint of protection of the global environment, many of boiler-based
heating apparatuses that burn fossil fuel for heating have recently been substituted
with operation heat pump-based air-conditioning apparatuses that utilize air as heat
source, even in cold districts.
[0003] The heat pump-based air-conditioning apparatus provides heat not only from an electrically
driven compressor but also from air, and therefore the heating operation can be performed
with added efficiency.
[0004] Nevertheless, when outdoor temperature drops frost is formed on an outdoor heat exchanger
acting as evaporator, and hence defrosting has to be performed to melt the frost formed
on the outdoor heat exchanger.
[0005] To defrost the refrigeration cycle may be reversed, however in this case the heating
operation for an indoor space is suspended during the defrosting, which degrades comfort
in the indoor space.
[0006] Accordingly, as one of methods for performing heating operation during the defrosting,
there has been proposed a technique of dividing the outdoor heat exchanger so as to
utilize a part thereof for the defrosting, while utilizing the other part as evaporator
to remove heat from air thereby performing the heating operation (see, for example,
Patent Literature 1, Patent Literature 2, and Patent Literature 3).
[0007] With the technique according to Patent Literature 1, the outdoor heat exchanger is
divided into two heat exchanger sections and, when one of the heat exchangers is to
be defrosted, an electronic expansion valve located upstream of the heat exchanger
section to be defrosted is closed. Then a solenoid on/off valve of a bypass pipe that
conducts refrigerant from the discharge pipe of the compressor to the heat exchanger
section is opened, so as to allow a part of high-temperature refrigerant discharged
from the compressor to directly flow into the heat exchanger section to be defrosted.
When the defrosting of one of the heat exchanger sections is finished, the other heat
exchanger section is defrosted.
[0008] In this process, in the heat exchanger section being defrosted, the defrosting is
performed with the refrigerant pressure set to the same pressure as the suction pressure
of the compressor (low-pressure defrosting).
[0009] With the technique according to Patent Literature 2, a plurality of heat source units
and at least one indoor unit are provided, and setting of a four-way valve is reversed
with respect to the direction in a heating operation, only in the heat source unit
that includes the heat source-side heat exchanger to be defrosted, so as to allow
the refrigerant discharged from the compressor to directly flow into the heat source-side
heat exchanger.
[0010] In this process, in the heat source-side heat exchanger being defrosted, the defrosting
is performed with the refrigerant pressure set to the same pressure as the discharge
pressure of the compressor (high-pressure defrosting).
[0011] Further, Patent Literature 3 discloses a high-pressure defrosting technique that
employs a defrosting apparatus that can also serve as evaporator, installed windward
of the outdoor heat exchanger, and an electronic valve that inhibits the refrigerant
flowing out of the defrosting apparatus in the defrosting process from reversely flowing
to the indoor unit, provided between the defrosting apparatus and the compressor discharge
pipe.
[0012] In addition, with the technique according to Patent Literature 4, the outdoor heat
exchanger is divided into a plurality of parallel heat exchangers, and a part of the
high-temperature refrigerant discharged from the compressor is alternately introduced
into each of the parallel heat exchangers to thereby alternately defrost the parallel
heat exchangers.
[0013] This technique enables the heating operation to be continuously performed without
reversing the refrigeration cycle. The refrigerant supplied to the parallel heat exchanger
subject to defrosting is injected from an injection port of the compressor.
[0014] In this process, in the parallel heat exchanger being defrosted, the defrosting is
performed with the refrigerant pressure set to a pressure lower than the discharge
pressure of the compressor and higher than the suction pressure thereof, more specifically
a pressure corresponding to a saturation temperature slightly higher than 0 °C converted
from the pressure (medium-pressure defrosting).
List of Citations
Patent Literature
[0015]
- Patent Literature 1:
- Japanese Unexamined Patent Application Publication JP 2009-085 484 A (paragraph [0019], FIG. 3)
- Patent Literature 2:
- Japanese Unexamined Patent Application Publication JP 2007-271 094 A (paragraph [0007], FIG. 2)
- Patent Literature 3:
- Japanese Unexamined Patent Application Publication JP 2004-219 060 a (paragraphs [0032], [0046], and [0082] to [0084], FIG. 1)
- Patent Literature 4:
- International Publication WO 2012/014345 A1 (paragraph [0006], FIG. 1)
Summary of the Invention
Technical Problem
[0016] With the low-pressure defrosting according to Patent Literature 1, the heat exchanger
section to be defrosted and the heat exchanger section acting as evaporator (i.e.,
heat exchanger section not being subjected to defrosting) operate in the same pressure
zone. The heat exchanger section acting as evaporator removes heat from outdoor air,
and hence the evaporation temperature of the refrigerant has to be set lower than
the outdoor temperature.
[0017] Accordingly, the temperature of the refrigerant becomes lower than the outdoor air
also in the heat exchanger section being defrosted, and the saturation temperature
may drop below 0 °C. In such a case the condensation latent heat of the refrigerant
is unable to be utilized for melting the frost, the temperature of which is 0 °C,
and the defrosting efficiency is degraded.
[0018] In the case of the high-pressure defrosting according to Patent Literature 2 and
Patent Literature 3, the degree of subcooling of the refrigerant flowing out of the
heat source-side heat exchanger after being used for the defrosting is increased.
[0019] Accordingly, temperature distribution is generated inside the heat source-side heat
exchanger being defrosted, which degrades the defrosting efficiency. In addition,
the increase in degree of subcooling leads to a proportional increase in amount of
the liquid refrigerant in the heat source-side heat exchanger to be defrosted, and
therefore the flow of the liquid refrigerant is decelerated.
[0020] With the medium-pressure defrosting according to Patent Literature 4, the saturation
temperature of the refrigerant is set to slightly higher than 0 °C (approximately
0 °C to 10 °C), to enable the utilization of the condensation latent heat. The medium-pressure
defrosting sets the entirety of the parallel heat exchangers to a generally uniform
temperature thereby achieving higher defrosting efficiency, compared with the low-pressure
defrosting and the high-pressure defrosting. However, the liquid amount of the refrigerant
that can be injected from the injection port of the compressor has a certain limit,
and therefore the flow rate of the refrigerant that can be supplied to the parallel
heat exchanger subject to defrosting is limited.
[0021] Consequently, the defrosting capacity is limited and therefore the defrosting time
is unable to be shortened. In addition, the compressor has to be provided with the
injecting function, which leads to an increase in manufacturing cost.
[0022] The present invention has been accomplished in view of the foregoing situation, and
provides an air-conditioning apparatus capable of performing the defrosting operation
with high efficiency, without suspending the heating operation of the indoor unit.
Solution to theProblem
[0023] In an aspect, the present invention provides an air-conditioning apparatus comprising:
a main circuit formed by sequentially connecting, via a pipe, a compressor, an indoor
heat exchanger, a first flow control device, and a plurality of parallel heat exchangers
so as to allow refrigerant to circulate; a first defrost pipe configured to branch
from a flow path of the refrigerant from the compressor, allow a part of the refrigerant
discharged from the compressor to path therethrough, allow any of the plurality of
parallel heat exchangers to be selected as a parallel heat exchanger subject to defrosting,
and allow the part of the refrigerant to flow into the parallel heat exchanger seleted
as the parallel heat exchanger subject to defrosting; a first expansion device provided
in the first defrost pipe and configured to depressurize the refrigerant discharged
from the compressor; and a connection switching device that allows the refrigerant
flowing out of the parallel heat exchanger subject to defrosting to flow into the
main circuit at a position upstream of one or more of the parallel heat exchangers
other than the parallel heat exchanger subject to defrosting.
Advantageous Effects of the Invention
[0024] With the air-conditioning apparatus configured as above, defrosting can be performed
with high efficiency, without suspending heating operation of the indoor unit.
Brief Description of the Drawings
[0025]
- FIG. 1
- is a circuit diagram showing a refrigerant circuit configuration of an air-conditioning
apparatus 100 according to Embodiment 1 of the present invention.
- FIG. 2
- is a schematic perspective view showing a configuration of an outdoor heat exchanger
of the air-conditioning apparatus 100 according to Embodiment 1 of the present invention.
- FIG. 2-2
- is a circuit diagram showing another refrigerant circuit configuration of the air-conditioning
apparatus 100 according to Embodiment 1 of the present invention.
- FIG. 3
- is a circuit diagram showing a refrigerant flow in a cooling operation of the air-conditioning
apparatus 100 according to Embodiment 1 of the present invention.
- FIG. 4
- is a P-h line graph of the cooling operation of the air-conditioning apparatus 100
according to Embodiment 1 of the present invention.
- FIG. 5
- is a circuit diagram showing a refrigerant flow in a normal heating operation of the
air-conditioning apparatus 100 according to Embodiment 1 of the present invention.
- FIG. 6
- is a P-h line graph of the normal heating operation of the air-conditioning apparatus
100 according to Embodiment 1 of the present invention.
- FIG. 7
- is a circuit diagram showing a refrigerant flow in a heating-defrosting operation
of the air-conditioning apparatus 100 according to Embodiment 1 of the present invention.
- FIG. 8
- is a P-h line graph of the heating-defrosting operation of the air-conditioning apparatus
100 according to Embodiment 1 of the present invention.
- FIG. 8-2
- is a graph showing ratios of heating operation capacity under different pressures
(converted to saturated liquid temperature) of the outdoor heat exchanger to be defrosted,
of the air-conditioning apparatus 100 according to Embodiment 1 of the present invention.
- FIG. 8-3
- is a graph showing differences in enthalpy between the inlet and the outlet of the
outdoor heat exchanger to be defrosted, under different pressures (converted to saturated
liquid temperature) of the outdoor heat exchanger to be defrosted, of the air-conditioning
apparatus 100 according to Embodiment 1 of the present invention.
- FIG. 8-4
- is a graph showing ratios of defrosting flow rate under different pressures (converted
to saturated liquid temperature) of the outdoor heat exchanger to be defrosted, of
the air-conditioning apparatus 100 according to Embodiment 1 of the present invention.
- FIG. 8-5
- is a graph showing refrigerant amounts in an accumulator 6 and the outdoor heat exchanger
to be defrosted, under different pressures (converted to saturated liquid temperature)
of the outdoor heat exchanger to be defrosted, of the air-conditioning apparatus 100
according to Embodiment 1 of the present invention.
- FIG. 8-6
- is a graph showing degrees of subcooling SC at the outlet of the outdoor heat exchanger
to be defrosted, under different pressures (converted to saturated liquid temperature)
of the outdoor heat exchanger to be defrosted, of the air-conditioning apparatus 100
according to Embodiment 1 of the present invention.
- FIG. 9
- is a flowchart showing a controlling operation of the air-conditioning apparatus 100
according to Embodiment 1 of the present invention.
- FIG. 10
- is a circuit diagram showing a refrigerant circuit configuration of an air-conditioning
apparatus 101 according to Embodiment 2 of the present invention.
- FIG. 11
- is a circuit diagram showing a refrigerant flow in the heating-defrosting operation
of the air-conditioning apparatus 101 according to Embodiment 2 of the present invention.
- FIG. 12
- is a P-h line graph of the heating-defrosting operation of the air-conditioning apparatus
101 according to Embodiment 2 of the present invention.
- FIG. 13
- is a circuit diagram showing a refrigerant circuit configuration of an air-conditioning
apparatus 102 according to Embodiment 3 of the present invention.
- FIG. 14
- is a circuit diagram showing a refrigerant circuit configuration of an air-conditioning
apparatus 103 according to Embodiment 4 of the present invention.
- FIG. 15
- is a schematic perspective view showing a refrigerant flow in the outdoor heat exchanger
in the heating-defrosting operation.
- FIG. 16
- is a circuit diagram showing a refrigerant circuit configuration of an air-conditioning
apparatus 104 according to Embodiment 5 of the present invention.
- FIG. 17
- is a circuit diagram showing a refrigerant circuit configuration of an air-conditioning
apparatus 105 according to Embodiment 6 of the present invention.
Description of Embodiments
[0026] Hereafter, Embodiments of the present invention will be described with reference
to the drawings.
[0027] The constituents given the same numeral in different drawings are the same or corresponding
ones, which applies throughout the present description.
[0028] Further, throughout the description, the configuration of the constituents is merely
exemplary and in no way intended to limit the feature of the present invention.
Embodiment 1
[0029] FIG. 1 is a circuit diagram showing a refrigerant circuit configuration of an air-conditioning
apparatus 100 according to Embodiment 1 of the present invention.
[0030] The air-conditioning apparatus 100 includes an outdoor unit A and a plurality of
indoor units B and C connected in parallel to each other, and the outdoor unit A and
the indoor units B and C are connected to each other via first extension pipes 11-1,
11-2b, and 11-2c and second extension pipes 12-1, 12-2b, and 12-2c.
[0031] The air-conditioning apparatus 100 also includes a controller 30, which controls
the cooling operation and heating operation (normal heating operation and heating-defrosting
operation) of the indoor units B and C.
[0032] The refrigerant employed herein may be a Freon refrigerant or a HFO refrigerant.
Examples of the Freon refrigerant include R32, R125, and R134a which are HFC-based
refrigerants, and R410A, R407c, and R404A which are mixed refrigerants. Examples of
the HFO refrigerant include HFO-1234yf, HFO-1234ze(E), and HFO-1234ze(Z). In addition,
a refrigerant applicable to a vapor compression heat pump may be employed, such as
a CO
2 refrigerant, a HC refrigerant such as propane or isobutene refrigerant, ammonia refrigerant,
and a mixture of the above cited refrigerants, for example a mixture of R32 and HFO-1234yf.
[0033] Although Embodiment 1 refers to the case where two indoor units B and C are connected
to the single outdoor unit A, the indoor unit may be just one, and two or more outdoor
units may be connected in parallel. Alternatively, the refrigerant circuit may be
configured so as to allow each of the indoor units to select a cooling or heating
operation, for example by connecting three extension pipes in parallel or providing
a switching valve on the side of the indoor unit.
[0034] The configuration of the refrigerant circuit in the air-conditioning apparatus 100
will be described hereunder.
[0035] The refrigerant circuit of the air-conditioning apparatus 100 includes a main circuit,
in which a compressor 1, a cooling-heating switching device 2 that switches between
the cooling operation and the heating operation, indoor heat exchangers 3-b, 3-c,
first flow control devices 4-b, 4-c that can be opened and closed, and an outdoor
heat exchanger 5 are sequentially connected via a pipe.
[0036] The main circuit also includes an accumulator 6 which, however, may be omitted.
[0037] The cooling-heating switching device 2 is connected between a discharge pipe 1a and
a suction pipe 1b of the compressor 1, and constituted of, for example, a four-way
valve that switches the flow direction of the refrigerant.
[0038] In the heating operation the cooling-heating switching device 2 connects the refrigerant
flow as indicated by solid lines in FIG. 1, and in the cooling operation the cooling-heating
switching device 2 connects the refrigerant flow as indicated by dotted lines in FIG.
1.
[0039] FIG. 2 is a schematic perspective view showing a configuration of the outdoor heat
exchanger of the air-conditioning apparatus 100 according to Embodiment 1 of the present
invention.
[0040] As shown in FIG. 2, the outdoor heat exchanger 5 is constituted of, for example,
a fin tube-type heat exchanger including a plurality of heat transfer tubes 5a and
a plurality of fins 5b. The outdoor heat exchanger 5 is divided into a plurality of
parallel heat exchangers. It will herein be assumed that the outdoor heat exchanger
5 is divided into two parallel heat exchangers 5-1 and 5-2.
[0041] The heat transfer tubes 5a, through which the refrigerant flows, are aligned in a
plurality of rows in a column direction perpendicular to an air passage direction
and in a row direction parallel to the air passage direction.
[0042] Fins 5b are aligned with a spacing therebetween, so as to allow air to flow in the
air passage direction.
[0043] The parallel heat exchangers 5-1 and 5-2 are formed by dividing the outdoor heat
exchanger 5 inside the casing of the outdoor unit A. The parallel heat exchangers
may be divided in a left-right direction, however in this case the inlet for the refrigerant
into each of the parallel heat exchangers 5-1 and 5-2 is located on the left and right
end portion of the outdoor unit A, which makes the pipe connection complicated. Therefore,
it is preferable to divide the outdoor heat exchanger 5 in an up-down direction as
shown in FIG. 2.
[0044] The fins 5b attached to the parallel heat exchangers 5-1 and 5-2 may be unified as
shown in FIG. 2, or separated for each of the parallel heat exchangers 5-1 and 5-2.
In addition, outdoor heat exchanger 5 may be divided into a desired number of parallel
heat exchangers, without limitation to two.
[0045] Outdoor air introduced into the parallel heat exchangers 5-1 and 5-2 is transported
by an outdoor fan 5f.
[0046] Although a single outdoor fan 5f is provided in FIG. 1, the parallel heat exchangers
5-1 and 5-2 may each be provided with the outdoor fan.
[0047] First connection pipes 13-1 and 13-2 are connected to the parallel heat exchangers
5-1 and 5-2 on the side thereof connected to the first flow control device 4-b, 4-c,
respectively.
[0048] The first connection pipes 13-1 and 13-2 respectively include second flow control
devices 7-1 and 7-2, and are connected in parallel to a main pipe extending from the
second flow control devices 7-1 and 7-2.
[0049] The second flow control devices 7-1 and 7-2 are valves the opening degree of which
is variable according to an instruction from the controller 30. The second flow control
devices 7-1 and 7-2 are constituted of, for example, an electronically controlled
expansion valve.
[0050] The second flow control devices 7-1 and 7-2 according to Embodiment 1 correspond
to the connection switching device and the second expansion device in the present
invention.
[0051] Second connection pipes 14-1 and 14-2 are respectively connected to the parallel
heat exchangers 5-1 and 5-2 on the side thereof connected to the compressor 1, and
connected to the compressor 1 via first solenoid valves 8-1 and 8-2, respectively.
[0052] The refrigerant circuit further includes a first defrost pipe 15 for supplying a
part of the high-temperature/high-pressure refrigerant discharged from the compressor
1 to the parallel heat exchanges 5-1 and 5-2 for the purpose of defrosting.
[0053] The first defrost pipe 15 has an end connected to the discharge pipe 1a and the other
end branched into two lines which are respectively connected to the second connection
pipes 14-1 and 14-2.
[0054] The first defrost pipe 15 includes a expansion device 10, which serves to depressurize
a part of the high-temperature/high-pressure refrigerant discharged from the compressor
1 to a medium pressure, before the refrigerant is supplied to the parallel heat exchangers
5-1 and 5-2. The lines branched from the first defrost pipe 15 respectively include
second solenoid valves 9-1 and 9-2.
[0055] Here, it suffices that the first solenoid valves 8-1 and 8-2 and the second solenoid
valves 9-1 and 9-2 are capable of switching the flow path, and hence may be a four-way
valve, a three-way valve, or a two-way valve instead. In addition, the pressure at
the inlet and the outlet of the solenoid valves 8-1 and 8-2 is reversed in the cooling
operation, the heating operation, and the defrosting operation. Ordinary solenoid
valves may be unusable when the pressure is reversed between the inlet side and the
outlet side. In this case, as shown in FIG. 2-2, it is preferable to employ four-way
valves 2-1, 2-2, and 2-3 connected via the high-pressure side to the discharge pipe
1a of the compressor 1 and via the low-pressure side to the suction pipe 1b of the
compressor 1, a solenoid valve 8-3 that only allows a unidirectional flow, and check
valves 31-1, 31-2, and 31-3, so as to achieve the same function as that of the solenoid
valves 8-1 and 8-2 that allows bidirectional flow of the refrigerant. Here, the side
of the discharge pipe 1a of the compressor 1 is constantly the high-pressure side,
and hence the solenoid valves 9-1 and 9-2 may be unidirectional valves.
[0056] In the case where the necessary defrosting capacity, in other words the flow rate
of the refrigerant required for the defrosting is determined, the expansion device
10 may be constituted of capillary tubes. Alternatively, the expansion device 10 may
be omitted and smaller-sized solenoid valves 9-1 and 9-2 may be employed so as to
reduce the pressure to a medium pressure under the predetermined flow rate for the
defrosting. Further, the expansion device 10 may be omitted and the second solenoid
valves 9-1 and 9-2 may be substituted with a flow control device.
[0057] The expansion device 10 corresponds to the first expansion device in the present
invention.
[0058] The operations performed by the air-conditioning apparatus 100 will now be described
hereunder.
[0059] The air-conditioning apparatus 100 is configured to perform two operation modes,
namely the cooling operation and the heating operation.
[0060] Further, the heating operation includes a normal heating operation in which the parallel
heat exchangers 5-1 and 5-2 constituting the outdoor heat exchanger 5 both act as
evaporator, and a heating-defrosting operation (also called continuous heating operation).
[0061] In the heating-defrosting operation, the parallel heat exchanger 5-1 and the parallel
heat exchanger 5-2 are alternately defrosted while the heating operation is continued.
To be more detailed, one of the parallel heat exchangers is defrosted while the other
parallel heat exchanger acts as evaporator so as to continue the heating operation.
When the defrosting of the former parallel heat exchanger is finished, this former
parallel heat exchanger is in turn set to act as evaporator, and the latter parallel
heat exchanger is defrosted.
[0062] Table 1 given below collectively specifies the on/off setting and the opening degree
control of the valves in the air-conditioning apparatus 100 shown in FIG. 1.
[0063] "ON" of the cooling-heating switching device 2 in Table 1 corresponds to the state
where the four-way valve shown in FIG. 1 is set for the flow indicted by the solid
lines, and "OFF" corresponds to the state where the four-way valve is set for the
flow indicted by the dotted lines. "ON" of the solenoid valves 8-1, 8-2 and 9-1, 9-2
corresponds to the state where the solenoid valve is opened to allow the refrigerant
to flow, and "OFF" corresponds to the state where the solenoid valve is closed.
Table 1
| VALVE NO. |
COOLING |
HEATING |
| NORMAL HEATING OPERATION |
CONTINUOUS HEATING |
| 5-1:EVAPORATOR 5-2: DEFROST |
5-1: DEFROST 5-2:EVAPORATOR |
| 2 |
OFF |
ON |
ON |
ON |
| 4-b, 4-c |
INDOOR UNIT OUTLET SUPERHEAT |
INDOOR UNIT OUTLET SUBCOOL |
INDOOR UNIT OUTLET SUBCOOL |
INDOOR UNIT OUTLET SUBCOOL |
| 7-1 |
FULL OPEN |
FULL OPEN |
FULL OPEN |
PRESSURE OF DEFROSTED HEAT EXCHANGER |
| 7-2 |
FULL OPEN |
FULL OPEN |
PRESSURE OF DEFROSTED HEAT EXCHANGER |
FULL OPEN |
| 8-1 |
ON |
ON |
ON |
OFF |
| 8-2 |
ON |
ON |
OFF |
ON |
| 9-1 |
OFF |
OFF |
OFF |
ON |
| 9-2 |
OFF |
OFF |
ON |
OFF |
| 10 |
CLOSED |
CLOSED |
FIXED OPENING DEGREE |
FIXED OPENING DEGREE |
Cooling Operation
[0064] FIG. 3 is a circuit diagram showing a refrigerant flow in the cooling operation of
the air-conditioning apparatus 100 according to Embodiment 1 of the present invention.
In FIG. 3, bold lines indicate the refrigerant flow in the cooling operation, and
fine lines indicate the sections where the refrigerant does not flow.
[0065] FIG. 4 is a P-h line graph of the cooling operation of the air-conditioning apparatus
100 according to Embodiment 1 of the present invention. Points (a) to (d) in FIG.
4 indicate the status of the refrigerant at the positions of the same reference code
in FIG. 3.
[0066] When the compressor 1 is activated, low-temperature/low-pressure gas refrigerant
is compressed by the compressor 1 and discharged therefrom in the state of high-temperature/high-pressure
gas refrigerant.
[0067] In the refrigerant compression process of the compressor 1, the refrigerant is compressed
by an extent corresponding to the heat insulation efficiency of the compressor 1,
with respect to the insulated compression along an isentropic line, as indicated by
a line drawn between the point (a) and the point (b) in FIG. 4.
[0068] The high-temperature/high-pressure gas refrigerant discharged from the compressor
1 passes through the cooling-heating switching device 2 and is then divided into two
flows, one of which passes through the solenoid valve 8-1 and flows into the parallel
heat exchanger 5-1 through the second connection pipe 14-1. The other branched flow
passes through the solenoid valve 8-2 and flows into the parallel heat exchanger 5-2
through the second connection pipe 14-2.
[0069] The refrigerant which has entered the parallel heat exchangers 5-1 and 5-2 is cooled
by heating the outdoor air, thereby turning into medium-temperature/high-pressure
liquid refrigerant. The transition of the refrigerant in the parallel heat exchangers
5-1 and 5-2 may be expressed by a slightly inclined, generally horizontal line drawn
between the point (b) and the point (c) in FIG. 4, when pressure loss in the outdoor
heat exchanger 5 is taken into account.
[0070] Here, for example in the case where the indoor units B and C do only require a small
operation capacity, the solenoid valve 8-2 may be closed to keep the refrigerant from
flowing into the parallel heat exchanger 5-2 to resultantly reduce the heat transfer
area in the outdoor heat exchanger 5. Such an arrangement stabilizes the operation
of the refrigeration cycle.
[0071] The medium-temperature/high-pressure liquid refrigerant which has flowed out of the
parallel heat exchangers 5-1 and 5-2 flows into the first connection pipes 13-1 and
13-2, and joins after passing through the second flow control devices 7-1 and 7-2
which are fully opened. The refrigerant which has joined passes through the second
extension pipes 12-1, 12-2b, 12-2c and enters the first flow control devices 4-b and
4-c to be expanded and depressurized therein, thus to turn into low-temperature/low-pressure
gas-liquid two-phase refrigerant. Such transition of the refrigerant in the first
flow control devices 4-b and 4-c takes place under a constant enthalpy. The mentioned
transition of the refrigerant can be expressed by the vertical line drawn between
the point (c) and the point (d) in FIG. 4.
[0072] The low-temperature/low-pressure gas-liquid two-phase refrigerant which has flowed
out of the first flow control device 4-b and 4-c flows into the indoor heat exchangers
3-b and 3-c. The refrigerant which has entered the indoor heat exchangers 3-b and
3-c is heated by cooling the indoor air, thereby turning into low-temperature/low-pressure
gas refrigerant. Here, the first flow control devices 4-b and 4-c are controlled so
as to set the degree of superheating of the low-temperature/low-pressure gas refrigerant
to approximately 2 K to 5 K.
[0073] The transition of the refrigerant in the indoor heat exchangers 3-b and 3-c may be
expressed by a slightly inclined, generally horizontal line drawn between the point
(e) and the point (a) in FIG. 4, when pressure loss is taken into account. The low-temperature/low-pressure
gas refrigerant which has flowed out of the indoor heat exchangers 3-b and 3-c passes
through the first extension pipes 11-2b, 11-2c, and 11-1, the cooling-heating switching
device 2, and the accumulator 6, and flows into the compressor 1 to be compressed
therein.
[Normal Heating Operation]
[0074] FIG. 5 is a circuit diagram showing the refrigerant flow in the normal heating operation
of the air-conditioning apparatus 100 according to Embodiment 1 of the present invention.
In FIG. 5, bold lines indicate the refrigerant flow in the normal heating operation,
and fine lines indicate the sections where the refrigerant does not flow.
[0075] FIG. 6 is a P-h line graph of the normal heating operation of the air-conditioning
apparatus 100 according to Embodiment 1 of the present invention. Points (a) to (e)
in FIG. 6 indicate the status of the refrigerant at the positions of the same reference
code in FIG. 5.
[0076] Upon activating the compressor 1, the low-temperature/low-pressure gas refrigerant
is compressed by the compressor 1 and discharged therefrom in the state of high-temperature/high-pressure
gas refrigerant. The refrigerant compression process in the compressor 1 can be expressed
as a line drawn between the point (a) to the point (b) in FIG. 6.
[0077] The high-temperature/high-pressure gas refrigerant discharged from the compressor
1 passes through the cooling-heating switching device 2 and flows out of the outdoor
unit A. The high-temperature/high-pressure gas refrigerant which has flowed out of
the outdoor unit A flows into the indoor heat exchangers 3-b and 3-c of the indoor
units B and C, through the first extension pipes 11-1, 11-2b, and 11-2c.
[0078] The refrigerant which has entered the indoor heat exchangers 3-b and 3-c is cooled
by heating the indoor air, thereby turning into medium-temperature/high-pressure liquid
refrigerant. The transition of the refrigerant in the indoor heat exchangers 3-b and
3-c may be expressed by a slightly inclined, generally horizontal line drawn between
the point (b) and the point (c) in FIG. 6.
[0079] The medium-temperature/high-pressure liquid refrigerant which has flowed out of the
indoor heat exchangers 3-b and 3-c flows into the first flow control devices 4-b and
4-c to be expanded and depressurized therein, thus to turn into medium pressure gas-liquid
two-phase refrigerant.
[0080] The transition of the refrigerant in the mentioned process may be expressed by a
vertical line drawn between the point (c) and the point (d) in FIG. 6.
[0081] Here, the first flow control devices 4-b and 4-c are controlled so as to set the
degree of subcooling of the medium-temperature/high-pressure liquid refrigerant to
approximately 5 K to 20 K.
[0082] The medium pressure gas-liquid two-phase refrigerant which has flowed out of the
first flow control devices 4-b and 4-c returns to the outdoor unit A through the second
extension pipes 12-2b, 12-2c, and 12-1. The refrigerant which has returned to the
outdoor unit A flows into the first connection pipes 13-1 and 13-2.
[0083] The refrigerant which has entered the first connection pipes 13-1 and 13-2 is expanded
and depressurized in the second flow control devices 7-1 and 7-2 to turn into low-pressure
gas-liquid two-phase refrigerant. The transition of the refrigerant in this process
may be expressed by a line drawn between the point (d) and the point (e) in FIG. 6.
[0084] Here, the second flow control devices 7-1 and 7-2 are either fixed at a constant
opening degree, for example fully opened, or controlled so as to bring the intermediate
pressure of the second extension pipe 12-1 to a level corresponding to a saturation
temperature of approximately 0 °C to 20 °C converted from the pressure.
[0085] The refrigerant which has flowed out of the second flow control devices 7-1 and 7-2
flows into the parallel heat exchangers 5-1 and 5-2 and is heated by cooling the outdoor
air, thereby turning into low-temperature/low-pressure gas refrigerant. The transition
of the refrigerant in the parallel heat exchangers 5-1 and 5-2 may be expressed by
a slightly inclined, generally horizontal line drawn between the point (e) and the
point (a) in FIG. 6.
[0086] The low-temperature/low-pressure gas refrigerant which has flowed out of the parallel
heat exchangers 5-1 and 5-2 flows into the second connection pipes 14-1 and 14-2,
and joins after passing through the solenoid valves 8-1 and 8-2, and then flows into
the compressor 1 through the cooling-heating switching device 2 and the accumulator
6, to be compressed in the compressor 1.
Heating-Defrosting Operation (Continuous Heating Operation
[0087] The heating-defrosting operation is performed when frost is formed on the outdoor
heat exchanger 5 while performing the normal heating operation.
[0088] It is determined that frost has been formed, for example when the saturation temperature
converted from the suction pressure of the compressor 1 significantly drops below
a predetermined outdoor temperature. Alternatively, for example, it may be determined
that frost has been formed when the difference between the outdoor temperature and
the evaporation temperature exceeds a predetermined value and such difference is maintained
for a predetermined period of time.
[0089] In the air-conditioning apparatus 100 configured as Embodiment 1, in the heating-defrosting
operation the parallel heat exchanger 5-2 may be subjected to the defrosting while
the parallel heat exchanger 5-1 is acting as evaporator to continue the heating operation.
Conversely, the parallel heat exchanger 5-2 may act as evaporator to continue the
heating operation, while the parallel heat exchanger 5-1 is subjected to the defrosting.
[0090] Such operations are performed in the same way, only except that the open/close status
of the solenoid valves 8-1, 8-2 and 9-1, 9-2 is reversed, and the refrigerant flows
through either of the parallel heat exchanger 5-1 and the parallel heat exchanger
5-2. The following description will be made, therefore, on the assumption that the
parallel heat exchanger 5-2 is subjected to the defrosting while the parallel heat
exchanger 5-1 is acting as evaporator to continue the heating operation. This also
applies to the description of subsequent Embodiments.
[0091] FIG. 7 is a circuit diagram showing the refrigerant flow in the heating-defrosting
operation of the air-conditioning apparatus 100 according to Embodiment 1 of the present
invention. In FIG. 7, bold lines indicate the refrigerant flow in the heating-defrosting
operation, and fine lines indicate the sections where the refrigerant does not flow.
[0092] FIG. 8 is a P-h line graph of the heating-defrosting operation of the air-conditioning
apparatus 100 according to Embodiment 1 of the present invention. Points (a) to (h)
in FIG. 8 indicate the status of the refrigerant at the positions of the same reference
code in FIG. 7.
[0093] The controller 30 closes the solenoid valve 8-2 associated with the parallel heat
exchanger 5-2 to be defrosted, upon detecting that the defrosting has to be performed
to remove the frost while performing the normal heating operation. The controller
30 then opens the second solenoid valve 9-2 and sets the opening of the expansion
device 10 to a predetermined degree.
[0094] With such settings, the medium-pressure defrosting circuit, in which the compressor
1, the expansion device 10, the solenoid valve 9-2, the parallel heat exchanger 5-2,
the second flow control device 7-2, and the second flow control device 7-1 are sequentially
connected, is opened and the heating-defrosting operation can be started.
[0095] When the heating-defrosting operation is started, a part of the high-temperature/high-pressure
gas refrigerant discharged from the compressor 1 flows into the first defrost pipe
15 and is depressurized to the medium pressure in the expansion device 10. The transition
of the refrigerant in this process may be expressed by the line drawn between the
point (b) and the point (f) in FIG. 8.
[0096] The refrigerant depressurized to the medium pressure (point (f)) passes through the
solenoid valve 9-2 and flows into the parallel heat exchanger 5-2. The refrigerant
which has entered the parallel heat exchanger 5-2 exchanges heat with the frost stuck
to the parallel heat exchanger 5-2, thereby being cooled.
[0097] As described above, the frost stuck to the parallel heat exchanger 5-2 can be melted
by introducing the high-temperature/high-pressure gas refrigerant discharged from
the compressor 1 into the parallel heat exchanger 5-2. The transition of the refrigerant
in this process may be expressed by a line drawn between the point (f) and the point
(g) in FIG. 8.
[0098] Here, the refrigerant used for the defrosting has the saturation temperature of approximately
0 °C to 10 °C, which is higher than the temperature of the frost (0 °C).
[0099] The refrigerant joins the main circuit through the second flow control device 7-2,
after being used for the defrosting (point (h)). The refrigerant which has joined
the main circuit flows into the parallel heat exchanger 5-1 acting as evaporator,
thus to be evaporated.
[0100] A reason that the saturation temperature of the refrigerant used for the defrosting
is set to equal to or higher than 0 °C and equal to or lower than 10 °C will be described
hereunder, with reference to FIG. 8-2 to FIG. 8-6.
[0101] FIG. 8-2 is a graph showing the heating operation capacity based on fixed defrosting
capacity, under different pressures (converted to saturated liquid temperature) of
the outdoor heat exchanger 5 to be defrosted, in the air-conditioning apparatus that
employs the R410A refrigerant.
[0102] FIG. 8-3 is a graph showing differences in enthalpy between the inlet and the outlet
of the outdoor heat exchanger 5 to be defrosted based on fixed defrosting capacity,
under different pressures (converted to saturated liquid temperature) of the outdoor
heat exchanger 5 to be defrosted, in the air-conditioning apparatus that employs the
R410A refrigerant.
[0103] FIG. 8-4 is a graph showing the flow rate based on fixed defrosting capacity, under
different pressures (converted to saturated liquid temperature) of the outdoor heat
exchanger 5 to be defrosted, in the air-conditioning apparatus that employs the R410A
refrigerant.
[0104] FIG. 8-5 is a graph showing refrigerant amounts in the accumulator 6 and the outdoor
heat exchanger 5 to be defrosted based on fixed defrosting capacity, under different
pressures (converted to saturated liquid temperature) of the outdoor heat exchanger
5 to be defrosted, in the air-conditioning apparatus that employs the R410A refrigerant.
[0105] FIG. 8-6 is a graph showing degrees of subcooling SC at the outlet of the outdoor
heat exchanger 5 to be defrosted based on fixed defrosting capacity, under different
pressures (converted to saturated liquid temperature) of the outdoor heat exchanger
5 to be defrosted, in the air-conditioning apparatus that employs the R410A refrigerant.
[0106] In view of FIG. 8-2 it may be understood that, in the outdoor heat exchanger 5 to
be defrosted, the heating operation capacity increases when the saturated liquid temperature
of the refrigerant is in the range between 0 °C and 10 °C, and that the heating operation
capacity declines in other ranges.
[0107] First, description will be given about a reason that the heating operation capacity
declines when the saturated liquid temperature is lower than 0 °C.
[0108] To melt the frost the refrigerant temperature has to be higher than 0 °C. As is apparent
from FIG. 8, when it is attempted to melt the frost with the saturated liquid temperature
lower than 0 °C, the position of the point (g) becomes higher than the saturated gas
enthalpy. Accordingly, the condensation latent heat of the refrigerant is unable to
be utilized, and the enthalpy difference between the inlet and outlet of the outdoor
heat exchanger 5 to be defrosted is decreased (FIG. 8-3).
[0109] Under such a condition, to achieve the same defrosting performance as the case where
the saturated liquid temperature is in the optimum range of 0 °C to 10 °C, 3 to 4
times as much refrigerant has to be introduced into the outdoor heat exchanger to
be defrosted (FIG. 8-4), and therefore the amount of the refrigerant that can be supplied
to the indoor units B and C performing the heating operation is accordingly reduced,
which results in degraded heating operation capacity.
[0110] Setting the saturated liquid temperature to equal to or lower than 0 °C leads to
degraded heating operation capacity as in the low-pressure defrosting according to
Patent Literature 1, and therefore the pressure of the outdoor heat exchanger 5 to
be defrosted has to be higher than a level corresponding to a converted saturated
liquid temperature of 0 °C.
[0111] On the other hand, increasing the pressure of the outdoor heat exchanger 5 to be
defrosted leads to an increase in degree of subcooling SC at the outlet of the outdoor
heat exchanger 5 to be defrosted as shown in FIG. 8-6. In other words, the amount
of the liquid refrigerant increases, which results in increased refrigerant density.
[0112] Since an ordinary multi-air-conditioning apparatus for building requires a larger
amount of refrigerant in the cooling operation than in the heating operation, a surplus
refrigerant is stored in a reservoir such as the accumulator 6 in the heating operation.
Accordingly, as shown in FIG. 8-5, the larger the pressure, the larger amount of refrigerant
is required by the outdoor heat exchanger 5 to be defrosted and hence the amount of
the refrigerant stored in the accumulator 6 is reduced, and the accumulator becomes
empty when the saturation temperature reaches approximately 10 °C.
[0113] When the surplus liquid in the accumulator 6 is exhausted out, the refrigeration
cycle suffers shortage of the refrigerant and the suction density of the compressor
declines, and thus the heating operation capacity is degraded.
[0114] Here, excessively loading the refrigerant may raise the upper limit of the saturation
temperature, however the liquid refrigerant may overflow from the accumulator in other
operation modes, and the reliability of the air-conditioning apparatus may be degraded.
Therefore, it is preferable to load an appropriate amount of refrigerant. In addition,
the higher the saturation temperature is, the difference in temperature between the
refrigerant in the heat exchanger and the frost is more likely to become uneven, and
therefore in some regions the frost melts quickly, while in other regions the frost
remains unmelted.
[0115] For the foregoing reasons, it is preferable to set the pressure of the outdoor heat
exchanger 5 to be defrosted to a level corresponding to a converted saturation temperature
between 0 °C and 10 °C.
[0116] In addition, from the viewpoint of making the most of the medium pressure defrosting
that utilizes the latent heat while suppressing the displacement of the refrigerant
to suppress the uneven melting of the frost, it is optimal to set the degree of subcooling
SC at the outlet of the outdoor heat exchanger 5 to be defrosted to 0 K. Accordingly,
when the accuracy of the temperature sensor and pressure sensor for detecting the
subcooling is taken into account, it is preferable to set the pressure of the outdoor
heat exchanger 5 to be defrosted to a level corresponding to a converted saturation
temperature between 0 °C and 6 °C degree, so as to set the subcooling SC to a range
between approximately 0 K and 5 K.
[0117] Hereunder, description will be given about an operation of the expansion device 10
and the second flow control devices 7-1 and 7-2 during the heating-defrosting operation.
[0118] In the heating-defrosting operation, the controller 30 controls the opening degree
of the second flow control device 7-2 so as to set the pressure of the parallel heat
exchanger 5-2 to be defrosted to a level corresponding to a converted saturation temperature
between approximately 0 °C and 10 °C. The second flow control device 7-1 is fully
opened to improve controllability by creating a large pressure difference between
the inlet and the outlet of the second flow control device 7-2. In addition, the difference
between the discharge pressure of the compressor 1 and the pressure of the parallel
heat exchanger 5-2 to be defrosted does not remarkably fluctuate during the heating-defrosting
operation, and therefore the opening degree of the expansion device 10 is fixed in
accordance with the defrosting flow rate designed in advance.
[0119] The heat emitted from the refrigerant used for the defrosting is not only transferred
to the frost stuck to the parallel heat exchanger 5-2, but a part of the heat may
be emitted to outdoor air. Accordingly, the controller 30 may control the expansion
device 10 and the second flow control device 7-2 so as to increase the defrosting
flow rate as the outdoor temperature becomes drops. Such an arrangement allows a constant
amount of heat to be applied to the frost, thereby allowing the defrosting to be performed
in a constant period of time, irrespective of the outdoor temperature.
[0120] The controller 30 may also change, depending on the outdoor temperature, the threshold
of the saturation temperature used for deciding whether frost has been formed, or
the duration of the normal operation.
[0121] To be more detailed, the duration of the normal heating operation is shortened as
the outdoor temperature drops, so that the same amount of frost is formed each time
the heating-defrosting operation is started. Such an arrangement allows a constant
amount of heat to be applied from the refrigerant to the frost during the heating-defrosting
operation.
[0122] Consequently, the foregoing arrangement eliminates the need to control the defrosting
flow rate with the expansion device 10, thereby allowing an inexpensive capillary
tube that provides a constant flow resistance, in place of the expansion device 10.
[0123] Further, the controller 30 may set a threshold with respect to the outdoor temperature,
to perform the heating-defrosting operation when the outdoor temperature is equal
to or higher than the threshold (for example, outdoor temperature of -5 °C or -10
°C), and perform a heating-stopped defrosting operation in which the heating operation
of the indoor unit is suspended and the entire surface of the plurality of parallel
heat exchangers is defrosted, when the outdoor temperature is lower than the threshold.
[0124] When the outdoor temperature is lower than 0 °C, for example -5 °C or - 10 °C, the
absolute humidity of the outdoor air is generally low and hence the frost formation
rate is low, and therefore the normal operation is continued for a longer period of
time before the amount of frost reaches a certain level. The ratio of the period of
time in which the heating operation of the indoor unit is stopped is small, despite
the entire surface of the plurality of parallel heat exchangers being defrosted with
the heating operation of the indoor unit stopped. When the heating-defrosting operation
is performed, selectively performing one of the heating-defrosting operation and the
heating-stopped defrosting operation depending on the outdoor temperature enables
the defrosting to be performed with higher efficiency, when the heat emission from
the outdoor heat exchanger to be defrosted to the outdoor air is taken into account.
[0125] In the heating-stopped defrosting operation, the cooling-heating switching device
2 is set to OFF, the second flow control devices 7-1 and 7-2 are fully opened, the
solenoid valves 8-2, 8-1 are set to ON, the second solenoid valves 9-1 and 9-2 are
set to OFF, and the expansion device 10 is closed. Under such settings, the high-temperature/high-pressure
gas refrigerant discharged from the compressor 1 passes through the cooling-heating
switching device 2, the solenoid valve 8-1, and the solenoid valve 8-2 and flows into
the parallel heat exchangers 5-1 and 5-2, to thereby melt the frost stuck to the parallel
heat exchangers 5-1 and 5-2.
[0126] In the case where the parallel heat exchangers 5-1 and 5-2 are integrally formed
and the outdoor air is transported by the outdoor fan 5f to the parallel heat exchanger
subject to defrosting as in Embodiment 1, the output of the fan may be reduced as
the outdoor temperature drops, in order to reduce the heat emission during the heating-defrosting
operation.
Control Process
[0127] FIG. 9 is a flowchart showing a controlling operation of the air-conditioning apparatus
shown in FIG. 1.
[0128] When the operation is started (S1), it is determined whether the indoor units B and
C are performing the cooling operation or the heating operation (S2), and the control
is performed for the normal cooling operation (S3) or the normal heating operation
(S4). In the heating operation, it is determined whether criteria for starting the
defrosting, for example as expressed by the following equation (1), is satisfied (i.e.,
whether frost has been formed), taking into account the decline in heat transfer performance
of the outdoor heat exchanger originating from the decline in heat transfer and air
volume due to the frost formation (S5).
(Saturation Temperature of Suction Pressure)
[0129] 
[0130] It is preferable to set x 1 to approximately 10 K to 20 K.
[0131] When the equation (1) is satisfied, the heating-defrosting operation is started to
alternately defrost the parallel heat exchangers (S6). It is herein assumed that the
parallel heat exchanger 5-2 in the lower block of the outdoor heat exchanger 5 in
FIG. 2 is first defrosted, followed by the defrosting of the parallel heat exchanger
5-1 in the upper block. The defrosting order may be reversed. In the normal heating
operation before entering the heating-defrosting operation, the ON/OFF setting of
the valves is as shown in the column of "NORMAL HEATING OPERATION" in Table 1. The
setting of the valves is then changed as shown in the column of "5-1: EVAPORATOR 5-2:
DEFROSTING" under "HEATING-DEFROSTING OPERATION" in Table 1, to start the heating-defrosting
operation (S6).
- (a) Solenoid valve 8-2 OFF
- (b) Solenoid valve 9-2 ON
- (c) Open expansion device 10
- (d) Fully open second flow control device 7-1
- (e) Start controlling second flow control device 7-2
[0132] The heating-defrosting operation in which the parallel heat exchanger 5-2 subjected
to the defrosting and the parallel heat exchanger 5-1 acts as evaporator is performed
until the frost on the parallel heat exchanger 5-2 to be defrosted is melted and criteria
for finishing the defrosting is satisfied (S7, S8). When the frost stuck to the parallel
heat exchanger 5-2 starts to melt during the heating-defrosting operation, the refrigerant
temperature in the first connection pipe 13-2 is increased. Accordingly, it is preferable,
for example, to attach a temperature sensor to the first connection pipe 13-2 and
determine that the criteria for finishing the defrosting is satisfied when the temperature
detected by the sensor exceeds the threshold as defined by the equation (2) cited
below.

[0133] It is preferable to set x2 to approximately 5 to 10 °C.
[0134] When the equation (2) is satisfied, the heating-defrosting operation for defrosting
the parallel heat exchanger 5-2 is finished (S9).
- (a) Solenoid valve 9-2 OFF
- (b) Solenoid valve 8-2 ON
- (c) Set second flow control devices 7-1, 7-2 to normal intermediate pressure
[0135] Then the setting of the valves is changed as shown in the column of "5-1: DEFROSTING
5-2: EVAPORATOR" under "HEATING-DEFROSTING OPERATION" in Table 1, and the heating-defrosting
operation for defrosting the parallel heat exchanger 5-1 is started. (S10) to (S13)
are different from (S6) to (S9) only in the number of the valves, and hence the description
will not be repeated.
[0136] Sequentially defrosting thus the parallel heat exchanger 5-2 in the upper block of
the outdoor heat exchanger 5 and the parallel heat exchanger 5-1 in the lower block
prevents formation of root ice. When the defrosting of both of the parallel heat exchanger
5-2 in the upper block and the parallel heat exchanger 5-1 in the lower block is finished
and the heating-defrosting operation specified as (S6) to (S13) is finished, the normal
heating operation (S4) is resumed.
[0137] When the heating-defrosting operation mode is entered, the outdoor heat exchanger
5 divided into a plurality of units is defrosted at least once. In the case where
it is determined, when the outdoor heat exchanger 5 defrosted last resumes the heating
operation, that the outdoor heat exchanger 5 defrosted first is again suffering frost
formation and the heat transfer performance thereof is degraded, for example according
to the detection of the temperature sensor provided in the refrigerant circuit, the
second defrosting may be performed for the first defrosted outdoor heat exchanger
5, for a short period of time.
[0138] As described thus far, Embodiment 1 provides the following advantageous effects,
in addition to the foregoing advantage of enabling the heating operation of the indoor
unit to be continued while removing frost by the heating-defrosting operation.
[0139] For example, the refrigerant which has flowed out of the parallel heat exchanger
5-2 to be defrosted is introduced into the main circuit at a position upstream of
the parallel heat exchanger 5-1, which is not the object of the defrosting. Such an
arrangement improves the defrosting efficiency.
[0140] In addition, a part of the high-temperature/high-pressure gas refrigerant divided
from the discharge pipe 1a is depressurized to a level corresponding to a converted
saturation temperature of approximately 0 °C to 10 °C, which is higher than the temperature
of the frost, before flowing into the outdoor heat exchanger 5 to be defrosted. Therefore,
the condensation latent heat of the refrigerant can be utilized.
[0141] Thus, since the saturation temperature is approximately 0 °C to 10 °C, which makes
only a small difference from the temperature of the frost, the degree of subcooling
at the outlet of the outdoor heat exchanger 5 to be defrosted is as low as approximately
5 K. Therefore, the amount of the refrigerant used for the outdoor heat exchanger
5 to be defrosted can be reduced, and shortage of the refrigerant in the refrigeration
cycle as a whole can be avoided.
[0142] In addition, a larger part of the refrigerant in the heat transfer tube of the outdoor
heat exchanger 5 to be defrosted assumes the gas-liquid two-phase state, and therefore
the temperature difference from the frost temperature becomes constant over a larger
region, which allows the progress of the defrosting to be uniform over the entirety
of the heat exchanger.
[0143] Further, the refrigerant discharged from the outdoor heat exchanger 5 to be defrosted
is introduced into the outdoor heat exchanger 5 acting as evaporator. Therefore, the
evaporation performance of the refrigeration cycle can be maintained, so as to suppress
a decline in suction pressure.
[0144] Further, reverse flow of the liquid to the compressor 1 can be prevented.
[0145] Still further, controlling the flow rate of the expansion device 10 enables the defrosting
capacity to be variably adjusted.
[0146] Therefore, even when the temperature of the outdoor air is low, the duration in time
required for the defrosting can be maintained constant by increasing the flow rate
of the expansion device 10.
Embodiment 2
[0147] FIG. 10 is a circuit diagram showing a refrigerant circuit configuration of an air-conditioning
apparatus 101 according to Embodiment 2 of the present invention.
[0148] Hereunder, the air-conditioning apparatus 101 will be described focusing on differences
from Embodiment 1.
[0149] The air-conditioning apparatus 101 according to Embodiment 2 includes a third flow
control device 7-3, in addition to the configuration of the air-conditioning apparatus
100 according to Embodiment 1.
[0150] The third flow control device 7-3 is a valve with variable opening degree provided
in a pipe that circumvents the first connection pipe 13-1 and the first connection
pipe 13-2, and constituted of, for example, an electronically controlled expansion
valve.
[0151] The third flow control device 7-3 of Embodiment 2 corresponds to the connection switching
device and the second expansion device in the present invention.
[0152] FIG. 11 is a circuit diagram showing the refrigerant flow in the heating-defrosting
operation of the air-conditioning apparatus 101 according to Embodiment 2 of the present
invention. In FIG. 11, bold lines indicate the refrigerant flow in the heating-defrosting
operation, and fine lines indicate the sections where the refrigerant does not flow.
[0153] FIG. 12 is a P-h line graph of the heating-defrosting operation of the air-conditioning
apparatus 101 according to Embodiment 2 of the present invention. Points (a) to (g)
in FIG. 12 indicate the status of the refrigerant at the positions of the same reference
code in FIG. 11.
[0154] In the heating-defrosting operation according to Embodiment 2, the position where
the refrigerant of the main stream and the refrigerant that has passed through the
outdoor heat exchanger 5 to be defrosted join each other is different from the air-conditioning
apparatus 100 according to Embodiment 1.
[0155] The controller 30 closes the solenoid valve 8-2 associated with the parallel heat
exchanger 5-2 to be defrosted, upon detecting that the defrosting has to be performed
to remove frost, while performing the normal heating operation. The controller 30
then opens the second solenoid valve 9-2, and sets the expansion device 10 to a predetermined
opening degree. At this point, the second flow control device 7-2 associated with
the parallel heat exchanger 5-2 to be defrosted is fully closed. In contrast, the
third flow control device 7-3 is fully opened.
[0156] With such settings, the medium-pressure defrosting circuit, in which the compressor
1, the expansion device 10, the solenoid valve 9-2, the parallel heat exchanger 5-2,
and the third flow control device 7-3 are sequentially connected, is opened and the
heating-defrosting operation can be started.
[0157] When the heating-defrosting operation is started, a part of the high-temperature/high-pressure
gas refrigerant discharged from the compressor 1 flows into the first defrost pipe
15, and is depressurized to a medium pressure in the expansion device 10. The transition
of the refrigerant in this process may be expressed by the points (b) to (f) in FIG.
12.
[0158] The refrigerant depressurized to the medium pressure (point (f)) passes through the
solenoid valve 9-2 and flows into the parallel heat exchanger 5-2. The refrigerant
which has entered the parallel heat exchanger 5-2 exchanges heat with the frost stuck
to the parallel heat exchanger 5-2, thus being cooled. The transition of the refrigerant
in this process may be expressed by the points (f) and (g) in FIG. 12. Here, the refrigerant
used for the defrosting is set to a saturation temperature of approximately 0 °C to
10 °C, slightly higher than the frost temperature (0 °C).
[0159] The refrigerant that has been used for the defrosting passes through the third flow
control device 7-3, and joins the main stream through the first connection pipe 13-1
disposed between the second flow control device 7-1 and the parallel heat exchanger
5-1 (point (e)). The refrigerant which has joined the main stream flows into the parallel
heat exchanger 5-1 acting as evaporator, thus to be evaporated.
[0160] As described above, in Embodiment 2 the refrigerant that has passed through the outdoor
heat exchanger 5 to be defrosted is introduced into the low-pressure section (corresponding
to suction pressure of compressor 1), so that the intermediate pressure (point (d))
and the medium pressure (point (f)) can be separately controlled.
[0161] In addition, the intermediate pressure may become higher than the medium pressure,
and therefore small-sized valves having a low Cv value may be employed as the second
flow control devices 7-1 and 7-2.
[0162] In the configuration of Embodiment 1, in contrast, the intermediate pressure (pressure
of second connection pipe 12-1) has to be made lower than the medium pressure (pressure
of refrigerant introduced into heat exchanger to be defrosted), in order to allow
the refrigerant that has passed through the outdoor heat exchanger 5 to be defrosted
to join the main stream.
Embodiment 3
[0163] FIG. 13 is a circuit diagram showing a refrigerant circuit configuration of an air-conditioning
apparatus 102 according to Embodiment 3 of the present invention.
[0164] Hereunder, the air-conditioning apparatus 102 will be described focusing on differences
from Embodiment 1.
[0165] The air-conditioning apparatus 102 according to Embodiment 2 includes, in addition
to the configuration of the air-conditioning apparatus 100 of Embodiment 1, a pipe
disposed in the intermediate pressure section of the main circuit (between second
connection pipe 12-1 and second flow control devices 7-1 and 7-2), a bypass pipe 16a
connecting between the first connection pipes 13-1 and 13-2, a solenoid valve 16 provided
in the bypass pipe 16a, and check valves 17-1 and 17-2 that only allow the refrigerant
flow from the pipe in the intermediate pressure section of the main circuit to the
parallel heat exchangers 5-1 and 5-2.
[0166] In Embodiment 3 also, the second flow control devices 7-1 and 7-2 correspond to the
connection switching device and the second expansion device in the present invention.
[0167] In the heating-defrosting operation according to Embodiment 3 also, the medium-pressure
defrosting circuit, in which the compressor 1, the expansion device 10, the solenoid
valve 9-2, the parallel heat exchanger 5-2, the second flow control device 7-2, and
the second flow control device 7-1 are sequentially connected, is opened and the heating-defrosting
operation can be started as in Embodiment 1.
[0168] In the heating-defrosting operation of Embodiment 3, further the solenoid valve 16
is opened, so as to allow the refrigerant of the intermediate pressure (pressure of
second connection pipe 12-1) to circumvent the second flow control device 7-2 and
the second flow control device 7-1, to the upstream side and the downstream side thereof,
respectively.
[0169] As described above, in Embodiment 3 the refrigerant of the intermediate pressure
is introduced into the first connection pipes 13-1 and 13-2, and therefore the intermediate
pressure can be reduced despite employing small-sized valves having a low Cv value
as the second flow control devices 7-1 and 7-2.
[0170] Therefore, the medium pressure control of the outdoor heat exchanger 5 to be defrosted
can be stably performed, by utilizing the second flow control devices 7-1 and 7-2.
Embodiment 4
[0171] FIG. 14 is a circuit diagram showing a refrigerant circuit configuration of an air-conditioning
apparatus 103 according to Embodiment 4 of the present invention.
[0172] Hereunder, the air-conditioning apparatus 103 will be described focusing on differences
from Embodiment 1.
[0173] In the air-conditioning apparatus 103 according to Embodiment 4, the first defrost
pipe 15 is connected to the first connection pipes 13-1 and 13-2, unlike the configuration
of the air-conditioning apparatus 102 of Embodiment 3.
[0174] In addition, the air-conditioning apparatus 103 includes, in addition to the configuration
of the air-conditioning apparatus 102 of Embodiment 3, a second defrost pipe 20 connecting
between the pipe disposed in the intermediate pressure section of the main circuit
(between second connection pipe 12-1 and second flow control devices 7-1 and 7-2)
and the second connection pipes 14-1 and 14-2.
[0175] The second defrost pipe 20 includes a fourth flow control device 19 which is a valve
with variable opening degree and constituted of, for example, an electronically controlled
expansion valve. The second defrost pipe 20 also includes solenoid valves 18-1 and
18-2 respectively associated with the second connection pipes 14-1 and 14-2.
[0176] The fourth flow control device 19 according to Embodiment 4 corresponds to the connection
switching device and the second expansion device in the present invention.
[0177] The controller 30 closes the solenoid valve 8-2 associated with the parallel heat
exchanger 5-2 to be defrosted and fully closes the second flow control device 7-2,
upon detecting that the defrosting has to be performed to remove frost, while performing
the normal heating operation. The controller 30 then opens the second solenoid valve
9-2, and sets the expansion device 10 to a predetermined opening degree. Further,
the controller 30 opens the solenoid valve 18 associated with the parallel heat exchanger
5-2 to be defrosted and increases the opening degree of the third flow control device.
[0178] With such settings, the medium-pressure defrosting circuit, in which the compressor
1, the expansion device 10, the solenoid valve 9-2, the parallel heat exchanger 5-2,
the solenoid valve 18-2, the fourth flow control device 19, and the second flow control
device 7-1 are sequentially connected, is opened and the heating-defrosting operation
can be started.
[0179] During the heating-defrosting operation, the controller 30 controls the opening degree
of the fourth flow control device 19 so as to set the pressure (medium pressure) of
the parallel heat exchanger 5-2 to be defrosted to a level corresponding to a converted
saturation temperature between approximately 0 °C and 10 °C.
[0180] Further, as in Embodiment 3, the refrigerant of the intermediate pressure can be
made to circumvent the second flow control device 7-2 and the second flow control
device 7-1, to the upstream side and the downstream side thereof, respectively, by
opening the solenoid valve 16. Here, although the configuration of Embodiment 4 includes
the intermediate pressure bypass pipe, the solenoid valve 16, and the check valves
17-1 and 17-2 referred to in Embodiment 3, the present invention is not limited to
such a configuration. The constituents cited above may be omitted.
[0181] FIG. 15 is a schematic perspective view showing a refrigerant flow in the outdoor
heat exchanger in the heating-defrosting operation. In FIG. 15, the flow direction
of the refrigerant is indicated by dotted arrows.
[0182] In the heating-defrosting operation according to Embodiment 4, a part of the high-temperature/high-pressure
refrigerant discharged from the compressor 1 flows into the first connection pipe
13-2 through the first defrost pipe 15, and is introduced into the parallel heat exchanger
5-2 to be defrosted. The refrigerant used for the defrosting then passes through the
second defrost pipe 20 and joins the main circuit through the first connection pipe
13-1.
[0183] As shown in FIG. 15, the first connection pipes 13-1 and 13-2 are connected to the
heat transfer tubes 5a on the upstream side along the direction of airflow through
the parallel heat exchanger 5-1 and 5-2. The heat transfer tubes 5a are aligned in
a plurality of rows in the parallel heat exchangers 5-1 and 5-2 in the direction of
the airflow, and air sequentially flows toward the downstream rows.
[0184] Accordingly, the refrigerant supplied to the parallel heat exchanger 5-2 to be defrosted
flows from the heat transfer tube 5a on the upstream side in the airflow direction
toward the downstream pipes, such that the refrigerant flow direction and the airflow
direction agree with each other (parallel flow).
[0185] As described above, the configuration according to Embodiment 4 allows the refrigerant
flow direction and the airflow direction to agree with each other, in the outdoor
heat exchanger 5 to be defrosted. In addition, realizing the parallel flow of the
refrigerant allows the heat emitted to the air in the defrosting process to be utilized
for removing the frost stuck to the fins 5b on the downstream side, thereby improving
the defrosting efficiency.
Embodiment 5
[0186] FIG. 16 is a circuit diagram showing a refrigerant circuit configuration of an air-conditioning
apparatus 104 according to Embodiment 5 of the present invention.
[0187] Hereunder, the air-conditioning apparatus 104 will be described focusing on differences
from Embodiment 2.
[0188] The air-conditioning apparatus 104 according to Embodiment 5 is without the second
flow control device 7-2 but includes check valves 21-1 and 21-2 that allow the refrigerant
to flow only in the direction from the second flow control device 7-1 to the first
connection pipes 13-1 and 13-2, instead of the configuration of the air-conditioning
apparatus 101 according to Embodiment 2. In addition, the air-conditioning apparatus
104 includes check valves 21-3 and 21-4 that allow the refrigerant to flow only in
the direction from the first connection pipes 13-1 and 13-2 to the second connection
pipe 12-1.
[0189] With such a configuration, the high-pressure liquid refrigerant flows from the first
connection pipes 13-1 and 13-2 to the second connection pipe 12-1 through the check
valves 21-3 and 21-4, in the cooling operation.
[0190] In the heating operation, the intermediate pressure refrigerant flows from the second
connection pipe 12-1 into the first connection pipes 13-1 and 13-2, through the second
flow control device 7-1 and the check valves 21-1 and 21-2.
[0191] In the heating-defrosting operation, the refrigerant flows through the third flow
control device 7-3, when flowing from the outdoor heat exchanger 5 to be defrosted
to the outdoor heat exchanger 5 acting as evaporator. To flow from the main stream
(intermediate pressure) to the outdoor heat exchanger 5 acting as evaporator, the
refrigerant flows through the second flow control device 7-1 and one of the check
valves 21-1 and 21-2.
[0192] With the mentioned configuration, the intermediate pressure can be made higher than
the pressure of the refrigerant in the outdoor heat exchanger 5 to be defrosted with
a fewer number of flow control devices that control the flow rate of the refrigerant,
and the controlling operation can be further stabilized.
Embodiment 6
[0193] FIG. 17 is a circuit diagram showing a refrigerant circuit configuration of an air-conditioning
apparatus 105 according to Embodiment 6 of the present invention.
[0194] Hereunder, the air-conditioning apparatus 105 will be described focusing on differences
from Embodiment 4 and Embodiment 5.
[0195] The air-conditioning apparatus 105 according to Embodiment 6 is different from the
air-conditioning apparatus 103 of Embodiment 4 in including the same circuit as that
of the air-conditioning apparatus 104 of Embodiment 5, modified from the air-conditioning
apparatus 101 of Embodiment 2. In addition, the air-conditioning apparatus 105 includes
check valves 21-5 and 21-6 that allow, in the heating-defrosting operation, the refrigerant
flowing out of the second defrost pipe 20 and the fourth flow control device 19 to
flow into the outdoor heat exchanger 5 acting as evaporator.
[0196] The mentioned configuration also allows, as in Embodiment 5, the intermediate pressure
to be higher than the pressure of the refrigerant in the outdoor heat exchanger 5
to be defrosted with a fewer number of flow control devices that control the flow
rate of the refrigerant, thereby further stabilizing the controlling operation.
[0197] Although Embodiments 1 to 6 refer to the case where the outdoor heat exchanger 5
is divided into two parallel heat exchangers 5-1 and 5-2, the present invention is
not limited to such a configuration. In a configuration that includes three or more
parallel heat exchangers also, a part of the parallel heat exchangers can be designated
as object of the defrosting so as to continue the heating operation with the remaining
parallel heat exchangers, by applying the foregoing inventive concept.
[0198] Further, although Embodiments 1 to 6 refer to the case where the outdoor heat exchanger
5 is divided, the present invention is not limited to such a configuration. In a configuration
that includes a plurality of independent outdoor heat exchangers connected in parallel
to each other also, a part of the outdoor heat exchangers 5 can be designated as object
of the defrosting so as to continue the heating operation with the remaining outdoor
heat exchangers 5, by applying the foregoing inventive concept.
List of Reference Signs
[0199]
- 1
- compressor
- 1a
- discharge pipe
- 1b
- suction pipe
- 2
- cooling-heating switching device (four-way valve)
- 2-1, 2-2, 2-3
- four-way valve
- 3-b
- indoor heat exchanger
- 3-c
- indoor heat exchanger
- 4-b
- first flow control device
- 4-c
- first flow control device
- 5-1
- parallel heat exchanger
- 5-2
- parallel heat exchanger
- 5
- outdoor heat exchanger
- 5a
- heat transfer tube
- 5b
- fin
- 5f
- outdoor fan
- 6
- accumulator
- 7-1
- second flow control device
- 7-2
- second flow control device
- 7-3
- third flow control device
- 8-1
- solenoid valve
- 8-2
- solenoid valve
- 8-3
- solenoid valve
- 9-1
- solenoid valve
- 9-2
- solenoid valve
- 10
- expansion device
- 11-1
- first extension pipe
- 11-2b
- first extension pipe
- 11-2c
- first extension pipe
- 12-1
- second extension pipe
- 12-2b
- second extension pipe
- 12-2c
- second extension pipe
- 13-1
- first connection pipe
- 13-2
- first connection pipe
- 14-1
- second connection pipe
- 14-2
- second connection pipe
- 15
- first defrost pipe
- 16
- solenoid valve
- 16a
- bypass pipe
- 17-1
- check valve
- 17-2
- check valve
- 18-1
- solenoid valve
- 18-2
- solenoid valve
- 19
- fourth flow control device
- 20
- second defrost pipe
- 21-1, 21-2, 21-3, 21-4, 21-5, 21-6
- check valve
- 30
- controller
- 31-1,31-2,31-3
- check valve
- 100, 101, 102, 103, 104, 105
- air-conditioning apparatus
- A
- outdoor unit
- B, C
- indoor unit