TECHNICAL FIELD
[0001] The present application relates to a heat exchanger assembly and use thereof.
BACKGROUND
[0002] The conventional heat pump system usually includes a compressor, a condenser, a throttling
element and an evaporator, and the evaporator and the condenser are collectively referred
to as a heat exchanger.
[0003] Some conventional dryers or washer-dryers use the heat pump system to heat air and
then dry wet clothes. A tube-fin evaporator and a tube-fin condenser are usually employed
in the conventional technology.
[0004] However, with the development of technology, technical problems urgently to be solved
in the field are to improve the efficiency, and reduce the size and weight of the
heat exchanger assembly.
SUMMARY
[0005] A heat exchanger assembly and use thereof are provided according to the present application,
wherein the heat exchanger assembly has an evaporator with better drainage performance,
and a condenser with better oil return performance.
[0006] The following technical solutions are provided according to the present application.
A heat exchanger assembly includes a micro-channel evaporator and a micro-channel
condenser, the micro-channel evaporator and the micro-channel condenser are arranged
with space, wherein the micro-channel evaporator includes a first header, a second
header, a plurality of first circulating tubes each being configured to connect the
first header with the second header, and first fins in contact with the first circulating
tubes, and each of the first circulating tubes is provided with a plurality of first
micro-channel cavities for allowing refrigerant to flow; the micro-channel condenser
includes a third header, a fourth header, a plurality of second circulating tubes
each being configured to connect the third header with the fourth header, and second
fins in contact with the second circulating tubes, and each of the second circulating
tubes is provided with a plurality of second micro-channel cavities for allowing the
refrigerant to flow; and the first circulating tubes are arranged upright, and the
second circulating tubes are arranged transversely.
[0007] As a further improved technical solution of the present application, the micro-channel
evaporator and the micro-channel condenser are arranged in order along a flowing direction
of air, the micro-channel evaporator is a multilayer evaporator and at least includes
a first heat exchanger core and a second heat exchanger core, and each first circulating
tube includes a first circulating portion connected to the first header and located
at the first heat exchanger core, and a second circulating portion connected to the
second header and located at the second heat exchanger core; and
the micro-channel condenser is a multilayer condenser and at least includes a third
heat exchanger core and a fourth heat exchanger core, and each second circulating
tube includes a third circulating portion connected to the third header and located
at the third heat exchanger core, and a fourth circulating portion connected to the
fourth header and located at the fourth heat exchanger core.
[0008] As a further improved technical solution of the present application, each of the
first circulating tubes includes a first reversing portion connecting the first circulating
portion with the second circulating portion, the first reversing portion is located
at a top of the micro-channel evaporator, and the first header and/or the second header
are/is located at a bottom of the micro-channel evaporator; the second circulating
portion includes a second reversing portion connecting the third circulating portion
with the fourth circulating portion, the second reversing portion is located at one
side of the micro-channel condenser, and the third header and/or the fourth header
are/is located at another side of the micro-channel condenser.
[0009] As a further improved technical solution of the present application, the first circulating
portion, the second circulating portion and the first reversing portion on the same
first circulating tube are formed by bending the same flat tube; and the third circulating
portion, the fourth circulating portion and the second reversing portion on the same
second circulating tube are formed by bending the same flat tube.
[0010] The heat exchanger assembly further includes a housing configured to limit the positions
of the micro-channel evaporator and the micro-channel condenser, the housing includes
a first housing and a second housing configured to be assembled with the first housing
and to cooperate with the first housing, and the micro-channel evaporator and the
micro-channel condenser are fixed between the first housing and the second housing;
and the first housing and the second housing are assembled in an up-down direction
or a left-right direction to form a mounting space for the micro-channel evaporator
and the micro-channel condenser.
[0011] The first reversing portion is a third finless area which is not connected to the
first fins, and the housing includes a second baffle wall configured to shield the
third finless area along the flowing direction of the air; the second reversing portion
includes a sixth finless area which is not connected to the second fins, and the housing
includes a wall portion configured to shield the sixth finless area along the flowing
direction of the air.
[0012] The first housing is a lower housing, and the second housing is an upper housing,
and the first housing and the second housing are assembled in the up-down direction
to form the mounting space for the micro-channel evaporator and the micro-channel
condenser; the first housing includes a bottom wall, a first side wall extending upward
from one side of the bottom wall, and a second side wall extending upward from another
side of the bottom wall and opposite to the first side wall; the second housing includes
a top wall, a third side wall extending downward from one side of the top wall, and
a fourth side wall extending downward from another side of the top wall and opposite
to the third side wall, the first side wall corresponds to the third side wall, and
the second side wall corresponds to the fourth side wall; the wall portion includes
a third wall portion arranged on the first side wall, and a seventh wall portion arranged
on the third side wall, the third wall portion is provided with a second recess portion,
the seventh wall portion is provided with a fourth recess portion, and the second
recess portion and the fourth recess portion are configured to accommodate the second
reversing portion of the micro-channel condenser.
[0013] The bottom wall is provided with a post protruding upward into the second recess
portion, and the second reversing portion is sleeved on the post.
[0014] The housing is provided with a locating block protruding upward from the bottom wall;
and the locating block is provided with a recess portion configured to locate the
third header and/or the fourth header, and at least a part of the third header and/or
the fourth header is inserted into the recess portion; or, the third header and/or
the fourth header are/is provided with an end cap, the end cap is provided with a
notch, and at least a part of the locating block protrudes into the notch.
[0015] The housing is provided with a plurality of locating structures to limit the position
of the micro-channel evaporator or the micro-channel condenser; the locating structures
are fixedly arranged on the top wall or the bottom wall, and each includes a limiting
portion having an elasticity, the limiting portion has two ends connected to the bottom
wall and includes at least one arc section or curve section, and a linear section,
and the limiting portion cooperates with the micro-channel evaporator or the micro-channel
condenser via the arc section or the curve section, to limit the position of the micro-channel
evaporator or the micro-channel condenser.
[0016] A top portion of the arc section or curve section of the limiting portion of the
locating structure is provided with an inclined portion which is of a necked shape
and functions as a guide portion in installation to guide the micro-channel evaporator
or the micro-channel condenser.
[0017] The first header and the second header are arranged in order along the flowing direction
of the air, the housing is provided with a first protruding portion, a second protruding
portion, a third protruding portion and a fourth protruding portion which all protrude
upward from the bottom wall and are arranged in order along the flowing direction
of the air, the first protruding portion and the second protruding portion are configured
to locate a bottom of the micro-channel evaporator, and the third protruding portion
and the fourth protruding portion are configured to locate a bottom of the micro-channel
condenser; the micro-channel evaporator includes a first connecting pipe connected
to the first header, and a second connecting pipe connected to the second header,
wherein the second connecting pipe is an inlet pipe of the micro-channel evaporator,
and the first connecting pipe is an outlet pipe of the micro-channel evaporator.
[0018] The micro-channel evaporator further includes a throttling element and a dry filter
which are connected to the second connecting pipe in series, and the housing includes
a sleeve configured to fix the dry filter; the sleeve is provided with a slot penetrating
the sleeve in a depth direction of the sleeve, and the slot extends through a wall
of the sleeve laterally.
[0019] The first header and the second header are both located at a bottom of the micro-channel
evaporator, and are arranged with a certain space to form a drain channel.
[0020] Use of a heat exchanger assembly in a dehumidification device is further provided
according to the present application, wherein the dehumidification device is provided
with a heat pump system or a refrigeration system, the heat exchanger assembly is
the above heat exchanger assembly, and is connected in the heat pump system or the
refrigeration system, and the dehumidification device is configured to dehumidify
and dry wet objects in the dehumidification device by using the heat exchanger assembly;
the dehumidification device is provided with a shell configured to mount the heat
exchanger assembly, the shell includes an inlet end and an outlet end, the micro-channel
evaporator is adjacent to the inlet end, and the micro-channel condenser is adjacent
to the outlet end.
[0021] Compared with the conventional technology, a micro-channel evaporator and a micro-channel
condenser are provided according to the present application, which improves the heat
exchange performance of the heat exchanger assembly. Besides, by arranging the first
circulating tubes upright, condensate water may flow downward under the action of
gravity, which facilitates drainage; by arranging the second circulating tubes transversely,
lubricating oil in the refrigerant being severely accumulated at the bottom of the
third header and the fourth header due to the influence of gravity can be avoided,
thus realizing a better oil return performance.
BRIEF DESCRIPTION OF THE DRAWINGS
[0022]
Figure 1 is a perspective schematic view showing a heat exchange system according
to an embodiment of the present application.
Figure 2 is a perspective schematic view of a shell shown in Figure 1.
Figure 3 is a perspective schematic view of a lower shell shown in Figure 2.
Figure 4 is a perspective schematic view of a heat exchanger assembly of the present
application.
Figure 5 is a perspective schematic view of the heat exchanger assembly in Figure
4 viewed from another angle.
Figure 6 is a perspective schematic view of the heat exchanger assembly in Figure
4 viewed from yet another angle, wherein a wind shielding sheet is mounted between
a first side plate of a micro-channel evaporator, and a second side wall and a fourth
side wall of a housing.
Figure 7 is a perspective partial schematic view showing the heat exchanger assembly
in the Figure 6, wherein the wind shielding sheet is not mounted.
Figure 8 is a perspective partially exploded view of the heat exchanger assembly in
Figure 4, wherein a first housing and a second housing are separated from each other.
Figure 9 is a perspective exploded view of the heat exchanger assembly in Figure 4.
Figure 10 is a top view of the heat exchanger assembly according to the present application
with the second housing removed.
Figure 11 is a right view of a micro-channel evaporator and a micro-channel condenser
in Figure 10.
Figure 12 is a perspective schematic view of the micro-channel evaporator in Figure
10.
Figure 13 is a perspective schematic view of the micro-channel condenser in Figure
10.
Figure 14 is a front view showing the micro-channel evaporator in Figure 10 after
being rotated by a certain angle.
Figure 15 is a perspective schematic view of a partition in Figure 14.
Figure 16 is a perspective schematic view of a first circulating tube.
Figure 17 is a perspective schematic view of a second circulating tube.
Figure 18 is a perspective schematic view showing the first housing and a capillary
tube which cooperate with each other in a first embodiment.
Figure 19 is a partially enlarged view of the circled part in Figure 18.
Figure 20 is a perspective schematic view showing the first housing and the capillary
tube which cooperate with each other in a second embodiment.
Figure 21 is a partially enlarged view of the circled part in Figure 20.
Figure 22 is a perspective schematic view showing the first housing in cooperation
with a dry filter.
Figure 23 is a partially enlarged view showing the circled part in Figure 22.
Figure 24 is a perspective view of the first housing in Figure 22 viewed from another
angle.
Figure 25 is a partially enlarged view showing the circled part in Figure 24.
Figure 26 is a perspective schematic view showing the first housing before cooperating
with the micro-channel evaporator.
Figure 27 is a perspective schematic view of the first housing viewed from another
angle.
Figure 28 is a perspective schematic view of the first housing viewed from another
angle.
Figure 29 is a perspective schematic view showing the first housing and the second
body before being assembled.
Figure 30 is a partially enlarged view showing the circled part in Figure 29.
DETAILED DESCRIPTION
[0023] Reference is made to Figure 1 to Figure 4. A heat exchange system is provided according
to embodiments shown in figures of the present application, which includes a shell
200 and a heat exchanger assembly 100 mounted inside the shell 200. The shell 200
includes an inlet end 201 and an outlet end 202. In embodiments shown in figures of
the present application, the outlet end 202 and the inlet end 201 are perpendicular
to each other. The shell 200 includes an upper shell 203, a lower shell 204, and a
mounting space 205 between the upper shell 203 and the lower shell 204. Referring
to Figure 3, the lower shell 204 is provided with a location rib 206 protruding upward
into the mounting space 205, to facilitate installing and locating the heat exchanger
assembly 100.
[0024] Reference is made to Figure 3 to Figure 9. The heat exchanger assembly 100 includes
a micro-channel evaporator 1, a micro-channel condenser 2, and a housing 3 used for
limiting the positions of the micro-channel evaporator 1 and the micro-channel condenser
2. The micro-channel evaporator 1 and the micro-channel condenser 2 are arranged with
space, and arranged in order along a flowing direction A-A of the air. The micro-channel
evaporator 1 is adjacent to the inlet end 201, and the micro-channel condenser 2 is
adjacent to the outlet end 202. The micro-channel evaporator 1 and the micro-channel
condenser 2 may be a single layer heat exchanger or a multilayer heat exchanger. The
multilayer heat exchanger includes two or more heat exchanger cores.
[0025] Reference is made to Figure 10 to Figure 12. The micro-channel evaporator 1 includes
a first header 11, a second header 12, a plurality of first circulating tubes 13 connecting
the first header 11 with the second header 12, and first fins 14 in contact with the
first circulating tubes 13. The manner for allowing the first fins 14 to be in contact
with the first circulating tubes 13 includes, but not limited to, welding, pasting
with glue or surface contact. Referring to Figure 16, each of the first circulating
tubes 13 is provided with a plurality of first micro-channel cavities 130 which are
separated from each other and configured to allow refrigerant to flow. Since the micro-channel
technology can be understood by the person skilled in the field of the heat exchanger,
which will not be described herein. In the embodiments shown in figures of the present
application, the first fin 14 is of a corrugate shape, and is fixed between the two
adjacent first circulating tubes 13 by welding, pasting or other manners, to enhance
the heat exchange with the air, and improve the heat exchanging performance. Compared
with a tube-fin evaporator, the micro-channel evaporator 1 according to the present
application has a better performance, a smaller size, a lighter weight and many other
advantages.
[0026] In embodiments shown in the figures of the present application, the micro-channel
evaporator 1 is a multilayer evaporator, and specifically, the micro-channel evaporator
1 is a two-layer evaporator. The micro-channel evaporator 1 includes a first heat
exchanger core 110 and a second heat exchanger core 120 which are arranged in order
along the flowing direction A-A of the air. Each heat exchanger core includes the
first header or the second header, a part of the first circulating tubes 13 and a
part of the first fins 14. Each of the first circulating tubes 13 includes a first
circulating portion 131 connected to the first header 11 and located at the first
heat exchanger core 110, a second circulating portion 132 connected to the second
header 12 and located at the second heat exchanger core 120, and a first reversing
portion 133 connecting the first circulating portion 131 to the second circulating
portion 132. The first fin 14 is located between the two adjacent first circulating
portions 131 and between the two adjacent second circulating portions 132, to enhance
heat exchange. Two adjacent first fins 14 at the same heat exchanger core are separated
from each other. Reference is made to Figures 9 and 12. In embodiments shown in the
figures of the present application, a portion of the first circulating portion 131,
adjacent to the first header 11, is a first finless area 134, that is, said portion
is not connected to the first fin 14. A portion of the second circulating portion
132, adjacent to the second header 12, is a second finless area 135, that is, said
portion is not connected to the first fin 14. Besides, the first reversing portion
133 is a third finless area 136, that is, said portion is connected to the first fin
14. Referring to Figure 12, it should be noted that, for simplicity, only two ends
of the first fin 14 are shown, and in embodiments shown in the figures of the present
application, an area, corresponding to the first circulating portion 131 and the second
circulating portion 132, of the first fin 14 is continuous. In addition, in the case
that the micro-channel evaporator includes three or more layers of heat exchanger
cores, the heat exchanger core(s) in the middle may have no header.
[0027] In embodiments shown in the figures of the present application, the first circulating
portion 131, the second circulating portion 132, and the first reversing portion 133
of the same first circulating tube 13 are formed by bending one flat tube. Of course,
in other embodiments, the first circulating portion 131, the second circulating portion
132, and the first reversing portion 133 may also be assembled by different components.
For example, the first reversing portion 133 may be subsequently assembled at one
end of the first circulating portion 131 and one end of the second circulating portion
132 to connect the first circulating portion 131 to the second circulating portion
132. The first reversing portion 133 is named to refer to that the flowing direction
of the refrigerant is changed at this portion.
[0028] In embodiments shown in the figures of the present application, the first circulating
tube 13 is the flat tube, and arranged up-to-down. It should be noted that, "being
arranged up-to-down" in embodiments of the present application includes, but not limited
to, being arranged vertically, and also includes being arranged obliquely at a certain
angle, that is any arrangement, that allows the condensate water from the air to be
discharged downward along the first circulating tubes 13 and/or end portions of the
first fins 14 under the action of gravity, is deemed to fall into the scope of "being
arranged up-to-down". In embodiments shown in the figures of the present application,
the first circulating portion 131 and the second circulating portion 132 are arranged
substantially vertically, and the first header 11 and the second header 12 are arranged
substantially horizontally. The refrigerant may be in a gas-liquid two-phase state
when entering into the micro-channel evaporator 1, the above arrangement may improve
the distribution uniformity of the refrigerant in the flat tube, thereby better restraining
the separation of the gas-liquid two-phase refrigerant. Besides, the above arrangement
also facilitates the condensate water flowing downward along the first circulating
portion 131 and the second circulating portion 132 under the action of gravity, thereby
facilitating drainage.
[0029] In embodiments shown in the figures of the present application, the first header
11 and the second header 12 are arranged in order along the flowing direction A-A
of the air. The first header 11 and the second header 12 are both of a cylindrical
shape, to increase the burst pressure. The first reversing portion 133 is located
at a top portion of the micro-channel evaporator 1, and the first header 11 and/or
the second header 12 are/is located at a bottom portion of the micro-channel evaporator
1. In embodiment shown in the figures of the present application, the first header
11 and the second header 12 are both located at the bottom portion of the micro-channel
evaporator 1.
[0030] The micro-channel evaporator 1 further includes a plurality of first side plates
15 which are located at two sides of the micro-channel evaporator 1, and the first
fin 14 is also provided between the first side plate 15 and the first circulating
tube 13 adjacent to the side plates 15. Further, the first fins 14 are arranged between
the first side plate 15 and the first circulating portion 131 as well as between the
first side plate 15 and the second circulating portion 132. The micro-channel evaporator
1 is provided with a first spare space 150. Referring to Figure 12, in embodiments
shown in the figures of the present application, the first spare space 150 is located
above the first side plates 15 and adjacent to the first reversing portion 133.
[0031] The micro-channel condenser 2 includes a third header 21, a fourth header 22, a plurality
of second circulating tubes 23 connecting the third header 21 with the fourth header
22, and second fins 24 in contact with the second circulating tubes 23. The manner
for allowing the second fins 24 to be in contact with the second circulating tubes
23 includes, but not limited to, welding, pasting with glue or surface contact. Referring
to Figure 17, each of the second circulating tubes 23 is provided with a plurality
of second micro-channel cavities 230 which are separated from each other and configured
to allow the refrigerant to flow. Since the micro-channel technology can be understood
by the person skilled in the field of the heat exchanger, which will not be described
herein. The second fin 24 is of a corrugate shape, and is fixed between the two adjacent
second circulating tubes 23 by welding, pasting or other manners, to enhance the heat
exchange with the air, and improve the heat exchanging performance. Compared with
a tube-fin condenser, the micro-channel condenser 2 according to the present application
has a better performance, a smaller size, a lighter weight and many other advantages.
[0032] The micro-channel condenser 2 is a multilayer condenser, and specifically the micro-channel
condenser 2 is a two-layer condenser in the embodiments shown in the figures of the
present application. The micro-channel condenser 2 includes a third heat exchanger
core 210 and a fourth heat exchanger core 220 which are arranged in order along the
flowing direction A-A of the air. Each of the third heat exchanger core and the fourth
heat exchanger core includes the third header or the fourth header, a part of the
second circulating tubes 23 and a part of the second fins 24. Each of the second circulating
tubes 23 includes a third circulating portion 231 connected to the third header 21
and located at the third heat exchanger core 210, a fourth circulating portion 232
connected to the fourth header 22 and located at the fourth heat exchanger core 220,
and a second reversing portion 233 connecting the third circulating portion 231 with
the fourth circulating portion 232. The second fin 24 is located between the two adjacent
third circulating portions 231 and between the two adjacent fourth circulating portions
232, to improve the heat exchange performance. Two adjacent second fins 24 at the
same heat exchanger core are separated from each other. Reference is made to Figures
13 and 26. In embodiments shown in the figures of the present application, a portion
of the third circulating portion 231, adjacent to the third header 21, is a fourth
finless area 234, that is, said portion is not connected to the second fin 24. A portion
of the fourth circulating portion 232, adjacent to the fourth header 22, is a fifth
finless area 235, that is, said portion is not connected to the second fin 24. Besides,
the second reversing portion 233 is a sixth finless area 236, that is, said portion
is not connected to the second fin 24. Referring to Figure 13, it should be noted
that, for simplicity, only two ends of the second fin 24 are shown, however in embodiments
shown in the figures of the present application, an area, corresponding to the third
circulating portion 231 and the fourth circulating portion 232, of the second fin
24 is continuous.
[0033] In embodiments shown in the figures of the present application, the third circulating
portion 231, the fourth circulating portion 232, and the second reversing portion
233 of the same second circulating tube 23 are formed by bending one flat tube. Of
course, in other embodiments, the third circulating portion 231, the fourth circulating
portion 232, and the second reversing portion 233 may also be assembled by different
components. For example, the second reversing portion 233 is subsequently assembled
at one end of the third circulating portion 231 and one end of the fourth circulating
portion 232 to connect the third circulating portion 231 to the fourth circulating
portion 232. The second reversing portion 233 is named to refer to that the flowing
direction of the refrigerant is changed at this portion.
[0034] In embodiments shown in the figures of the present application, the second circulating
tube 23 is the flat tube, and is arranged transversely. It should be noted that, "being
arranged transversely" in embodiments of the present application includes, but not
limited to, being arranged horizontally, and also includes being arranged obliquely
at a certain angle. In embodiments shown in the figures of the present application,
the third circulating portion 231 and the fourth circulating portion 232 are arranged
substantially horizontally, to avoid lubricating oil in the refrigerant being severely
accumulated at the bottom of the third header 21 and the fourth header 22 due to the
influence of gravity which may result in that an effective circulation flow cannot
be performed.
[0035] In embodiments shown in the figures of the present application, the third header
21 and the fourth header 22 are arranged in order along the flowing direction A-A
of the air, and are arranged substantially vertically. The third header 21 and the
fourth header 22 are both of a cylindrical shape. The second reversing portion 233
is located at one side of the micro-channel condenser 2 (such as the left side in
Figure 13), and the third header 21 and/or the fourth header 22 are/is located at
another side of the micro-channel condenser 2 (such as the right side in Figure 13).
In embodiment shown in the figures of the present application, the third header 21
and the fourth header 22 are both located at the other side of the micro-channel condenser
2 (such as the right side in Figure 13). In the case that the condenser has a structure
with three or more layers, the third header and the fourth header may be located at
the same side, and also may be located at the two different sides.
[0036] The micro-channel condenser 2 further includes a plurality of second side plates
25 which are located at an upper side and a lower side of the micro-channel condenser
2, and the second fin 24 is also provided between the second side plate 25 and the
second circulating tube 23 adjacent to the second side plate 25. The micro-channel
condenser 2 is provided with a second spare space 250. Referring to Figure 13, in
embodiments shown in the figures of the present application, the second spare space
250 is located between the second side plates 25 and the third header 21 and between
the second side plates 25 and the fourth header 22.
[0037] The third header 21 and the fourth header 22 are each provided with end caps 26 disposed
at an upper end and a lower end. Each of the end caps 26 at the lower ends of the
third header 21 and the fourth header 22 is provided with a notch 261 denting inward.
[0038] Reference is made to Figures 10 and 11. The micro-channel evaporator 1 includes a
first connecting pipe 17 connected to the first header 11, and a second connecting
pipe 18 connected to the second header 12. The micro-channel condenser 2 includes
a third connecting pipe 27 connected to the third header 21, and a fourth connecting
pipe 28 connected to the fourth header 22, wherein the second connecting pipe 18 and
the fourth connecting pipe 28 are inlet pipes, and the first connecting pipe 17 and
the third connecting pipe 27 are outlet pipes. The second connecting pipe 18 runs
through the first spare space 150, and the fourth connecting pipe 28 runs through
the second spare space 250. Such arrangement, on one hand, may save space and have
a compact structure, and on the other hand, may avoid excessive hard interference
with corresponding heat exchanger core which may damage the heat exchanger core. In
embodiments shown in the figures of the present application, a portion of the first
connecting pipe 17 where the first connecting pipe 17 is connected to the first header
11, and a portion of the second connecting pipe 18 where the second connecting pipe
18 is connected to the second header 12 are arranged in order in the flow direction
A-A of the air, and a portion of the third connecting pipe 27 where the third connecting
pipe 27 is connected to the third header 21, and a portion of the fourth connecting
pipe 28 where the fourth connecting pipe 28 is connected to the fourth header 22 are
arranged in order in the flow direction A-A of the air.
[0039] In embodiments shown in the figures of the present application, the first header
11, the second header 12, the third header 21 and the fourth header 22 are each an
aluminum pipe, and the first connecting pipe 17, the second connecting pipe 18, the
third connecting pipe 27 and the fourth connecting pipe 28 are each a copper aluminum
connecting pipe. A portion of each connecting pipe where the connecting pipe is connected
to the respective header is an aluminum tube, to reduce the welding difficulty, and
improve the welding reliability and the property of corrosion resistance; while an
outer port of each connecting pipe is a copper tube, to improve the reliability of
connection with the user side. Reference is made to Figures 10 and 11. The outer ports
of the connecting pipes along the flow direction A-A of the air are, in order, the
outer port of the second connecting pipe 18, the outer port of the third connecting
pipe 27, the outer port of the first connecting pipe 17, and the outer port of the
fourth connecting pipe 28.
[0040] For the micro-channel evaporator 1, since the inlet pipe is located behind the outlet
pipe in the flow direction A-A of the air, an average surface temperature of the second
heat exchanger core 120 is lower than an average surface temperature of the first
heat exchanger core 110. With such design, the air flowing in the flow direction A-A
may be progressively dehumidified, that is, the first heat exchanger core 100 with
a low average surface temperature firstly condenses most part of moisture in the air,
and then the second heat exchanger core 120 with a lower average surface temperature
condenses a small part of moisture in the air, thus a good dehumidification effect
is achieved. Similarly, for the micro-channel condenser 2, since the inlet pipe is
located behind the outlet pipe in the flow direction A-A of the air, an average surface
temperature of the fourth heat exchanger core 220 is higher than an average surface
temperature of the third heat exchanger core 210. With such design, the air flowing
in the flow direction A-A may be progressively heated up, that is, the third heat
exchanger core 210 with a high average surface temperature firstly heats the air to
a certain temperature, and then the fourth heat exchanger core 220 with a higher average
surface temperature further heats up the air, thus a good warming effect is achieved.
[0041] Referring to Figure 10, an inner space 10 is provided between the micro-channel evaporator
1 and the micro-channel condenser 2. In embodiments shown in the figures of the present
application, the heat exchanger assembly 100 further includes a throttling element
4 and a dry filter 5 which are connected to the second connecting pipe 18 in series.
The throttling element 4 and the dry filter 5 are located in the inner space 10. In
embodiments shown in the figures of the present application, the throttling element
4 is a capillary tube, and of course, in other embodiments, the throttling element
may also be a thermal expansion valve or an electronic expansion valve which has the
throttling and depressurizing effect. The dry filter 5 is substantially of a cylindrical
shape with a thick middle and two thin ends.
[0042] In embodiments shown in the figures of the present application, the micro-channel
evaporator 1 and the micro-channel condenser 2 are arranged straightly and are substantially
in parallel with each other. Of course, in other embodiments, the micro-channel evaporator
1 may be arranged to form an included angle with respect to the micro-channel condenser
2. For example, the micro-channel evaporator 1 is arranged obliquely, thus, on one
hand, in the case that the mounting height is limited, the micro-channel evaporator
1 arranged obliquely to a horizontal direction may have a low height; and on the other
hand, in the case that the mounting width is limited, the micro-channel evaporator
1 arranged obliquely has a larger heat exchanging area than the micro-channel evaporator
1 arranged straightly, which may enhance the heat exchanging capacity to some extent.
[0043] The housing 3 is fixed outside the micro-channel evaporator 1 and the micro-channel
condenser 2, thus on one hand, the housing 3, the micro-channel evaporator 1 and the
micro-channel condenser 2 may form a whole, and on the other hand, the housing 3 can
also have the function of guiding the air. Referring to Figures 4, 8 and Figure 20
to Figure 30, the housing 3 includes a first housing 31 and a second housing 32 which
are assembled with each other. In embodiments shown in the figures of the present
application, the first housing 31 is a lower housing, the second housing 32 is an
upper housing, and the first housing 31 and the second housing 32 are assembled together
along a vertical direction. Of course, in other embodiments, the first housing 31
and the second housing 32 may also be assembled together in the horizontal direction.
[0044] The first housing 31 and the second housing 32 according to this embodiment are described
in detail hereinafter. The first housing 31 includes a bottom wall 311, a first side
wall 312 extending upward from one end of the bottom wall 311, and a second side wall
313 extending upward from another end of the bottom wall 311 and opposite to the first
side wall 312. The first housing 31 is provided with a first space 3111 which at least
accommodates a part of the micro-channel evaporator 1, and a second space 3112 which
at least accommodates a part of the micro-channel condenser 2. After being installed
in the housing 3, the micro-channel evaporator 1 and the micro-channel condenser 2
are located between the first side wall 312 and the second side wall 313. The first
side wall 312 includes a first wall portion 3121, a second wall portion 3122, a third
wall portion 3123, and a fourth wall portion 3124 which are arranged in order along
the flow direction A-A of the air. The first wall portion 3121 corresponds to one
side of the micro-channel evaporator 1, and the third wall portion 3123 corresponds
to one side of the micro-channel condenser 2. The second wall portion 3122 is located
between the micro-channel evaporator 1 and the micro-channel condenser 2 in the flow
direction A-A of the air. The second wall portion 3122 is located in the vertical
plane obliquely, and is inclined inward in the flow direction A-A of the air, that
is, a part, adjacent to the first wall portion 3121, of the second wall portion 3122
is relatively outward, while a part, adjacent to the third wall portion 3123, of the
second wall portion 3122 is inward, and a part, adjacent to the second reversing portion
233, of the second wall portion 3122 is indented inwards. With such arrangement, the
second wall portion 3122 may have the function of guiding the air.
[0045] Referring to Figure 18, an inner side of the first wall portion 3121 is provided
with a first recess portion 3125 in communication with the first space 3111, and the
first recess portion 3125 is used for guiding the first side plate 15 located at one
side (such as the left side) of the micro-channel evaporator 1. The bottom wall 311
is provided with a first protruding portion 3113, a second protruding portion 3114,
a third protruding portion 3115 and a fourth protruding portion 3116 which all extend
upward and are arranged in order along the flow direction A-A of the air. The first
protruding portion 3113 and the second protruding portion 3114 are configured to locate
the bottom of the micro-channel evaporator 1, and the third protruding portion 3115
and the fourth protruding portion 3116 are configured to locate the bottom of the
micro-channel condenser 2. The first protruding portion 3113 is provided with a first
baffle wall 3117 with a certain height in the vertical direction, and the first baffle
wall 3117 is configured to shield the first finless area 134 in the flow direction
A-A of the air. In embodiments shown in the figures of the present application, the
second finless area 135 is located right behind the first finless area 134, thus when
the first baffle wall 3117 shields the first finless area 134, the second finless
area 135 is also shielded by the first baffle wall 3117, thereby reducing air leakage.
In addition, the second protruding portion 3114 and the fourth protruding portion
3116 are both provided with a plurality of locating structures 3118 which are used
for locating the micro-channel evaporator 1 and the micro-channel condenser 2 at a
front-rear direction. In embodiments shown in the figures of the present application,
each of the locating structures 3118 is an elastic sheet, and includes a limiting
portion 333 having relative elasticity. Two ends of the limiting portion 333 are connected
to the bottom wall 311, that is, the limiting portion 333 is not entirely connected
to the bottom wall 311, but has only two ends connected to the bottom wall. The limiting
portion includes at least one arc section and a linear section, and the limiting portion
cooperates with the micro-channel evaporator 1 or the micro-channel condenser 2 to
locate the same via the arc section. Even if the micro-channel evaporator 1 or the
micro-channel condenser 2 has a poor consistency after being bent, when the locating
structure 3118 cooperates with the micro-channel evaporator 1 or the micro-channel
condenser 2 to be assembled to the same, the locating structure 3118 generates an
elastic deformation during installation since only two ends of the locating structure
3118 are connected to the bottom wall, thereby realizing a good location effect. A
top of the limiting portion 333 of each of the locating structures 3118 is provided
with an inclined portion 332 which is of a necked shape, and the inclined portions
332 are configured to guide the micro-channel evaporator 1 and the micro-channel condenser
2 respectively. The bottom wall 311 is provided with a drain connection 310 running
through the bottom wall 311 in an up-down direction, and the drain connection 310
corresponds to the first space 3111 and is located below the first header 11 and the
second header 12. The locating structures and the first housing 31 may be formed integrally
by injection molding.
[0046] In addition, reference is made to Figures 6, 7 and 9. A first gap 314 exists between
the first side plate 15 located at another side of the micro-channel evaporator 1
and the second side wall 313, thus the housing 3 is further provided with a wind shielding
sheet 315 inside the first gap 314. In embodiments shown in the figures of the present
application, the second side wall 313 is provided with a mounting groove 331, and
the wind shielding sheet 315 is provided with a mounting strip 3151 which is inserted
into the mounting groove 331 from top to bottom. A cross-section of the mounting strip
3151 is I-shaped, and the wind shielding sheet 315 may be stably retained on the second
side wall 313 due to such arrangement. The wind shielding sheet 315 may block the
first gap 314 in the flow direction A-A of the air, thereby preventing wind from directly
flowing through the first gap.
[0047] Referring to Figure 18, an inner side of the third wall portion 3123 is provided
with a second recess portion 3131 in communication with the second space 3112, and
the second recess portion 3131 is configured to accommodate the second reversing portions
233 of the micro-channel condenser 2. The third wall portion 3123 is configured to
block at least a part of the sixth finless area 236 in the flow direction A-A of the
air, thereby reducing air leakage in the respective area and increasing the air heating
temperature. Referring to Figure 28, the bottom wall 311 is provided with a post 3119
protruding upward into the second recess portion 3131, and the second reversing portions
233 are sleeved on the post 3119 to be located. Besides, the bottom wall 311 is further
provided with a locating block 316 protruding upward into the second recess portion
3131, a first supporting block 3162, and a second supporting block 3163. The locating
block 316 is provided with a recess portion 3161, and an inner diameter of the recess
portion 3161 is slightly greater than an outer diameter of the third header 21 and/or
an outer diameter of the fourth header 22. In assembling, the third header 21 and/or
the fourth header 22 are/is inserted into the recess portion 3161 to be located. The
first supporting block 3162 is substantially of a strip shape to be in a linear contact
with the respective header, and at this moment, even if an end face of the header
is not very flat, the linear contact may also improve the installation accuracy. The
second supporting block 3163 is used to contact the second side plate 25 at the bottom
of the micro-channel condenser 2 to form a mutual constraint. With such arrangement,
problems caused by machining, assembling or welding deformation, such as local wear,
assembly dislocation and vibration of the heat exchanger core, can be avoided or reduced
in assembling the micro-channel condenser 2. Of course, in other embodiments, an outer
diameter of the locating block 316 may be set to be slightly smaller than an inner
diameter of a notch 261 of the end cap 26. The locating block 316 can be clamped in
the notch 261 during installation, which may also realize the function of locating
the micro-channel condenser 2 at a certain dimension. The elastic sheets 3118 located
on the third protruding portion 3115 and/or the fourth protruding portion 3116 are
used for locating a front end and a rear end of the micro-channel condenser 2 in the
front-rear direction, to facilitate installation and prevent shaking. The fourth wall
portion 3124 and a portion of the second side wall 313 extend beyond the micro-channel
condenser 2 in the flow direction A-A of the air, to guide the wind.
[0048] Referring to Figures 20 and 21, in an embodiment of the present application, the
bottom wall 311 is provided with a convex portion 317 protruding upward into the inner
space 10, and the capillary tube functioning as the throttling component is twined
around the convex portion 317 to be located. The convex portion 317 is provided with
a circular arc-shaped outer surface 3171 to facilitate twining the capillary tube.
Besides, the housing 3 may be further provided with a strapping tape (not shown in
the figures) to bundle and fix the capillary tube. Referring to Figures 18 and 19,
in another embodiment, the bottom wall 311 is further provided with a fastener portion
318 protruding upward into the inner space 10, and the fastener portion 318 is provided
with a hook 3181 to secure the capillary tube in the vertical direction. The fastener
portions 318 are arranged in pairs, and the capillary tube is secured in a gap between
the fastener portions 318 arranged in pairs. Preferably, the fastener portions 318
arranged in pairs are arranged in order along the flow direction of the air, the capillary
tube after being twined forms a structure similar to an oval shape or a shape with
two circular arc-shaped ends and a square middle, and the long side of said structure
has a better deformability than the short side of said structure, thereby facilitating
securing the capillary tube in the fastener portions 318.
[0049] Referring to Figure 22 to Figure 25, the housing 3 further includes a sleeve 319
which protrudes inward into the inner space 10 and is configured to fix the dry filter
5. In embodiments shown in the figures of the present application, the sleeve 319
is integrally formed with the second side wall 313 by extending from the second side
wall 313. The sleeve 319 is provided with a receiving space 3191 configured to limit
the dry filter 5, and the receiving space 3191 runs through the sleeve 319 in the
vertical direction to receive the dry filter 5. The sleeve 319 is provided with a
plurality of protruding ribs 3192 which are located on an inner surface of the sleeve
319 and extend along the vertical direction. The protruding ribs 3192 abut against
an outer surface of the dry filter 5 to realize a better clamping effect. The sleeve
319 is provided with a slot 3193 which extends through the sleeve 319 in the vertical
direction, and the slot 3193 extends through a wall of the sleeve 319 laterally, which
makes the sleeve 319 to have a certain elasticity. In addition, the sleeve 319 is
provided with a tapered portion 3194 at a bottom end, the tapered portion 3194 is
provided with a plurality of slits 3195 which are extending in the radial direction
to separate the tapered portion 3194 into a plurality of supporting portions 3196
distributed in the circumferential direction, and the supporting portions 3196 are
used for supporting the dry filter 5.
[0050] In addition, referring to Figure 27, the bottom wall 311 of the first housing 31
is provided with a pair of supporting plates 374 protruding downward and a locating
groove 375 located between the supporting plates 374. In assembling, the locating
rib 206 is clamped in the locating groove 375, and inner surfaces of the supporting
plates 374 cooperate with an outer surface of the locating rib 206 to prevent the
first housing 31 from moving horizontally with respect to the lower shell 204.
[0051] Reference is made to Figures 9 and 29. The second housing 32 includes a top wall
321, a third side wall 322 extending downward from one side of the top wall 321, and
a fourth side wall 323 extending downward from another side of the top wall 321 and
opposite to the third side wall 322. The second housing 32 is provided with a third
space 3211 configured to accommodate a part of the micro-channel evaporator 1, and
a fourth space 3212 configured to accommodate a part of the micro-channel condenser
2. After being installed, the micro-channel evaporator 1 and the micro-channel condenser
2 are located between the third side wall 322 and the fourth side wall 323. The third
side wall 322 includes a fifth wall portion 3221, a sixth wall portion 3222, a seventh
wall portion 3223, and an eighth wall portion 3224 which are arranged in order along
the flow direction A-A of the air. The fifth wall portion 3221 corresponds to one
side of the micro-channel evaporator 1, the seventh wall portion 3223 corresponds
to one side of the micro-channel condenser 2, and the sixth wall portion 3222 is located
between the micro-channel evaporator 1 and the micro-channel condenser 2 in the flow
direction A-A of the air. The sixth wall portion 3222 is located in the vertical plane
obliquely, and is inclined inward along the flow direction A-A of the air, that is,
a part, adjacent to the first wall portion 3121, of the sixth wall portion 3222 is
outward, while a part, adjacent to the third wall portion 3123, of the sixth wall
portion 3222 is inward. With such arrangement, the sixth wall portion 3222 may have
a function of guiding the air. In embodiments shown in the figures of the present
application, the first wall portion 3121, the second wall portion 3122, the third
wall portion 3123, the fourth wall portion 3124, the fifth wall portion 3221, the
sixth wall portion 3222, the seventh wall portion 3223, and the eighth wall portion
3224 are collectively referred to as wall portions.
[0052] Reference is made to Figures 5, 6 and 9. An inner side of the fifth wall portion
3221 is provided with a third recess portion 3225 in communication with the third
space 3211, and the third recess portion 3225 is configured to locate the first side
plate 15 at one side (such as the left side) of the micro-channel evaporator 1. The
top wall 321 is provided with a second baffle wall 3216 which extends downward and
has a certain height in the vertical direction, and the second baffle wall 3216 shields
the third finless area 136 in the flow direction A-A of the air to reduce air leakage.
In embodiments shown in the figures of the present application, the first baffle wall
3117 and the second baffle wall 3216 are both referred to as baffle walls. The baffle
walls are arranged on or mounted on the housing 3. Referring to Figure 6, in embodiments
shown in the figures of the present application, the second baffle wall 3216 is provided
with a plurality of air slots 3218 which extend downward through the second baffle
wall 3216. In addition, an inner side (i.e. the lower surface) of the top wall 321
is provided with a plurality of limiting structures to limit the micro-channel evaporator
1 and the micro-channel condenser 2. The limiting structures are in contact with both
the micro-channel evaporator 1 and the micro-channel condenser 2 in an elastically
pressing manner. The limit structures include a plurality of first elastic sheets
381 and a plurality of second elastic sheets 382. The first elastic sheets 381 are
configured to press down on the first reversing portions 133. The second elastic sheets
382 are configured to press down on the second side plate 25 located on the top of
the third heat exchanger core 210, or the second elastic sheets 382 are configured
to press down on the second side plate 25 located on the top of the fourth heat exchanger
core 220, thereby realizing a single-side pressing. With such arrangement, over-positioning
is prevented. In embodiments shown in the figures of the present application, the
limiting structures are elastic sheets, and the elastic sheets are simply-supported
beams. The top wall 321 is provided with an opening 3261 between the micro-channel
evaporator 1 and the micro-channel condenser 2, and wind shielding ribs 3262 surrounding
periphery of the opening 3261. The wind shielding ribs 3262 are not continuous to
make the wind shielding ribs 3262 have a low reinforcing effect on the top wall 321,
and to further make the second housing 32 have a better deformability, thus the assembling
adaptability is improved. Moreover, the wind shielding ribs 3262 are staggered from
each other in the flow direction A-A of the air to form a wind barrier to reduce the
wind passing through the second housing 32 from the upper side.
[0053] Referring to Figures 6 to 9, an inner side of the seventh wall portion 3223 is provided
with a fourth recess portion 3231 in communication with the fourth space 3212, and
the fourth recess portion 3231 is used for accommodating the second reversing portions
233 of the micro-channel condenser 2. The seventh wall portion 3223 may block at least
a part of the sixth finless area 236 in the flow direction A-A of the air, thereby
reducing air leakage in the respective area and increasing the air heating temperature.
[0054] Moreover, the housing 3 is provided a wind shielding strip 325 with a certain height
in the vertical direction, and the wind shielding strip 325 is configured to block
the fourth finless area 234 in the flowing direction A-A of the air. In embodiments
shown in the figures of the present application, the wind shielding strip 325 is arranged
on the second housing 32. Since the fifth finless area 235 is located right behind
the fourth finless area 234, the fifth finless area 235 is also covered by the wind
shielding strip 325 meanwhile when the wind shielding strip 325 shields the fourth
finless area 234, thereby reducing the air leakage and optimizing the distribution
uniformity of the air flowing through the micro-channel condenser 2. Referring to
Figures 29 and 30, the first housing 31 is provided with a guide groove 327 which
is configured to guide and assemble the wind shielding strip 325 in the vertical direction.
[0055] During assembling, firstly the micro-channel evaporator 1, the micro-channel condenser
2, the throttling element 4 and the dry filter 5 are assembled on the first housing
31 and fixed; secondly, the second housing 32 is assembled to the first housing 31
and fixed (such as via screws). In embodiments shown in the figures of the present
application, the first housing 31 and the second housing 32 are, respectively, provided
with a guide plate 35 and a clamping groove 36 which cooperate with each other to
facilitate assembling and fixing. An outer surface of the guide plate 35 is a circular
arc surface, and an inner surface of the clamping groove 36 is also a circular arc
surface, thus the installation accuracy is improved. Of course, in other embodiments,
the guide plate 35 and the clamping groove 36 may also be designed as a non-circular-arc
surface and other structures. After the assembling process, the first wall portion
3121 corresponds to the fifth wall portion 3221, the second wall portion 3122 corresponds
to the sixth wall portion 3222, the third wall portion 3123 corresponds to the seventh
wall portion 3223, and the fourth wall portion 3124 corresponds to the eighth wall
portion 3224. In order to reduce the air leakage at the junction where the second
wall portion 3122 joins with the sixth wall portion 3222, in embodiments shown in
the figures of the present application, the second wall portion 3122 is provided with
a notch 3141, and the sixth wall portion 3222 is partially inserted into the notch
3141, thus the junction face of the two wall portions has no clearance or has a small
clearance, which improves the sealing performance of the assembled housing and reduces
the air leakage. Of course, in other embodiments, the notch may also be provided in
the sixth wall portion 3222, and the second wall portion 3122 is partially inserted
into the notch, which may also realize the object of reducing the air leakage. In
addition, the object of reducing the air leakage may also be realized by pasting adhesive
tapes or smearing sealants on the junction. Besides, partially inserting the sixth
wall portion 3222 into the notch 3141 may also facilitate assembling the first housing
31 and the second housing 32 together, to limit the relative movement between the
housings.
[0056] The heat exchanger assembly 100 according to the present application may be used
in a dehumidification device (such as a dish washer, a clothes dryer, a washer-dryers,
and etc.), and the micro-channel evaporator 1 and the micro-channel condenser 2 are
connected to a heat pump system of the dehumidification device. During the operation
of the heat pump system, air moves along the flowing direction A-A and the micro-channel
evaporator 1 exchanges heat with the air to condense the moisture in the air. In embodiments
shown in the figures of the present application, the first header 11 is spaced from
the second header 12 by a certain distance to form a drain channel 111, thereby ensuring
that the condensate water can be discharged in time and may not be accumulated at
the bottom of the micro-channel evaporator 1, to improve the water discharging capacity
of the micro-channel evaporator 1. Referring to Figures 14 and 15, the micro-channel
evaporator 1 is provided with one or more partitions 112 clamped between the first
header 11 and the second header 12. By arranging the partitions 112, the drain channel
111 may be formed, and the connection between the first header 11 and the second header
12 may be reinforced. In embodiments shown in the figures of the present application,
two sides of the partition 112 are each provided with a circular arc surface 1121,
to improve the degree of cooperation between the first header 11 and the second header
12. Condensate water separated out from the air is discharged via the drain channel
111 and the drain connection 310. Various wind shielding structures are arranged on
the housing 3 to make the air pass through the fin areas of the first heat exchanger
core 110 and the second heat exchanger core 120 to the greatest extent, thereby condensing
more moisture from the air and improving the efficiency.
[0057] After passing through the micro-channel evaporator 1, the air is changed to dry air
having a low humidity, and the dry air is heated by the micro-channel condenser 2.
Similarly, various wind shielding structures are arranged on the housing 3 to make
the air flow through the fin areas of the third heat exchanger core 210 and the fourth
heat exchanger core 220 to the greatest extent, to heat the air to a high temperature.
Eventually, the dry air with a high temperature blows through wet objects (such as
wet clothes) and brings the moisture away, thereby realizing the function of drying
the wet objects.
[0058] After the operation of the heat exchange system is finished, ventilation is generally
performed to remove the condensate water adhered on the micro-channel evaporator 1,
to reach a certain dryness requirement and avoid mildew growth after a long time running.
Due to the effect of the second baffle wall 3216, the condensate water adhered on
the first reversing portions 133 of the micro-channel evaporator 1 can not be easily
removed. However, as shown in Figure 6, the air slots 3218 are provided to allow a
certain amount of air to flow through the first reversing portions 133, thereby ensuring
that the micro-channel evaporator 1 may reach the dryness requirements of the system.
[0059] Compared with a tube-fin heat exchanger assembly, the heat exchanger assembly 100
according to the present application includes a micro-channel evaporator 1 and a micro-channel
condenser 2, and employs the micro-channel technology, thus the heat exchanger assembly
100 has an improved heat exchange performance, a reduced size and an improved corrosion
resistance capacity. Moreover, since the micro-channel evaporator 1 and the micro-channel
condenser 2 have high design flexibilities (in installation and arrangement), design
of the dehumidification device may be upgraded effectively. In embodiments shown in
figures of the present application, the housings 3 is provided to hold the micro-channel
evaporator 1 and the micro-channel condenser 2, thereby better fixing the micro-channel
evaporator 1 and the micro-channel condenser 2; besides, the housing 3 is arranged
inside the shell 200, thus is better fixed. In conclusion, under the circumstance
of not changing the conventional shell 200, the micro-channel evaporator 1 and the
micro-channel condenser 2 are mounted inside the shell 200 via the housing 3 according
to the present application, and by designing wind shielding structures, the heat exchange
efficiency with the air is improved.
[0060] It should be noted that, expressions like "first", "second" and "third" and other
similar expressions in the above embodiments are only for naming, and does not intend
to limit the order. Besides, some limiting structures or locating structures in the
above embodiments may also be interchanged, for example being arranged between the
first housing and the second housing in an interchanged manner. The above embodiments
are only intended for describing the present application, and should not be interpreted
as limitation to the technical solutions described by the present application. Although
the present application is described in detail by reference to the above embodiments,
it should be understood by the person skilled in the art that, modifications or equivalent
substitutions may still be made to the present application by the person skilled in
the art; and any technical solutions and improvements thereof without departing from
the scope of the present application also fall into the scope of the present application
defined by the claims.
1. A heat exchanger assembly, comprising a micro-channel evaporator and a micro-channel
condenser, the micro-channel evaporator and the micro-channel condenser being arranged
with space, wherein the micro-channel evaporator comprises a first header, a second
header, a plurality of first circulating tubes each being configured to connect the
first header with the second header, and first fins in contact with the first circulating
tubes, and each of the first circulating tubes is provided with a plurality of first
micro-channel cavities for allowing refrigerant to flow; the micro-channel condenser
comprises a third header, a fourth header, a plurality of second circulating tubes
each being configured to connect the third header with the fourth header, and second
fins in contact with the second circulating tubes, and each of the second circulating
tubes is provided with a plurality of second micro-channel cavities for allowing the
refrigerant to flow; and the first circulating tubes are arranged up-to-down, and
the second circulating tubes are arranged transversely.
2. The heat exchanger assembly according to claim 1, wherein the micro-channel evaporator
and the micro-channel condenser are arranged in order along a flowing direction of
air, the micro-channel evaporator is a multilayer evaporator and at least comprises
a first heat exchanger core and a second heat exchanger core, and each first circulating
tube comprises a first circulating portion connected to the first header and located
at the first heat exchanger core, and a second circulating portion connected to the
second header and located at the second heat exchanger core; and
the micro-channel condenser is a multilayer condenser and at least comprises a third
heat exchanger core and a fourth heat exchanger core, and each second circulating
tube comprises a third circulating portion connected to the third header and located
at the third heat exchanger core, and a fourth circulating portion connected to the
fourth header and located at the fourth heat exchanger core.
3. The heat exchanger assembly according to claim 2, wherein each of the first circulating
tubes comprises a first reversing portion connecting the first circulating portion
with the second circulating portion, the first reversing portion is located at a top
of the micro-channel evaporator, and the first header and/or the second header are/is
located at a bottom of the micro-channel evaporator; the second circulating portion
comprises a second reversing portion connecting the third circulating portion to the
fourth circulating portion, the second reversing portion is located at one side of
the micro-channel condenser, and the third header and/or the fourth header are/is
located at another side of the micro-channel condenser.
4. The heat exchanger assembly according to claim 3, wherein the first circulating portion,
the second circulating portion and the first reversing portion on the same first circulating
tube are formed by bending the same flat tube; and the third circulating portion,
the fourth circulating portion and the second reversing portion on the same second
circulating tube are formed by bending the same flat tube.
5. The heat exchanger assembly according to any one of claim 1 to claim 4, wherein the
heat exchanger assembly comprises a housing configured to limit the positions of the
micro-channel evaporator and the micro-channel condenser, the housing comprises a
first housing and a second housing configured to be assembled with the first housing
and to cooperate with the first housing, and the micro-channel evaporator and the
micro-channel condenser are fixed between the first housing and the second housing;
and the first housing and the second housing are assembled in an up-down direction
or a left-right direction to form a space for mounting the micro-channel evaporator
and the micro-channel condenser.
6. The heat exchanger assembly according to claim 5, wherein the first reversing portion
is a third finless area which is not connected to the first fins, and the housing
comprises a second baffle wall configured to shield the third finless area along the
flowing direction of the air; the second reversing portion comprises a sixth finless
area which is not connected to the second fins, and the housing comprises a wall portion
configured to shield the sixth finless area along the flowing direction of the air.
7. The heat exchanger assembly according to claim 6, wherein the first housing is a lower
housing, and the second housing is an upper housing, and the first housing and the
second housing are assembled in the up-down direction to form the mounting space for
the micro-channel evaporator and the micro-channel condenser; the first housing comprises
a bottom wall, a first side wall extending upward from one side of the bottom wall,
and a second side wall extending upward from another side of the bottom wall and opposite
to the first side wall; the second housing comprises a top wall, a third side wall
extending downward from one side of the top wall, and a fourth side wall extending
downward from another side of the top wall and opposite to the third side wall, the
first side wall corresponds to the third side wall, and the second side wall corresponds
to the fourth side wall; the wall portion comprises a third wall portion arranged
on the first side wall, and a seventh wall portion arranged on the third side wall,
the third wall portion is provided with a second recess portion, the seventh wall
portion is provided with a fourth recess portion, and the second recess portion and
the fourth recess portion are configured to accommodate the second reversing portion
of the micro-channel condenser.
8. The heat exchanger assembly according to claim 7, wherein the bottom wall is provided
with a post protruding upward into the second recess portion, and the second reversing
portion is sleeved on the post.
9. The heat exchanger assembly according to claim 7, wherein the housing is provided
with a locating block protruding upward from the bottom wall; and the locating block
is provided with a recess portion configured to locate the third header and/or the
fourth header, and at least a part of the third header and/or the fourth header is
inserted into the recess portion; or, the third header and/or the fourth header are/is
provided with an end cap, the end cap is provided with a notch, and at least a part
of the locating block protrudes into the notch.
10. The heat exchanger assembly according to claim 7, wherein the housing is provided
with a plurality of locating structures to limit the position of the micro-channel
evaporator or the micro-channel condenser; the locating structures are fixedly arranged
on the top wall or the bottom wall, and each comprises a limiting portion having an
elasticity, the limiting portion has two ends connected to the bottom wall and comprises
at least one arc section or curve section, and a linear section, and the limiting
portion cooperates with the micro-channel evaporator or the micro-channel condenser
via the arc section or the curve section, to limit the position of the micro-channel
evaporator or the micro-channel condenser.
11. The heat exchanger assembly according to claim 10, wherein a top portion of the arc
section or curve section of the limiting portion of the locating structure is provided
with an inclined portion which is of a necked shape and functions as a guide portion
in installation to guide the micro-channel evaporator or the micro-channel condenser.
12. The heat exchanger assembly according to claim 7, wherein the first header and the
second header are arranged in order along the flowing direction of the air, the housing
is provided with a first protruding portion, a second protruding portion, a third
protruding portion and a fourth protruding portion which all protrude upward from
the bottom wall and are arranged in order along the flowing direction of the air,
the first protruding portion and the second protruding portion are configured to locate
a bottom of the micro-channel evaporator, and the third protruding portion and the
fourth protruding portion are configured to locate a bottom of the micro-channel condenser;
the micro-channel evaporator comprises a first nozzle connected to the first header,
and a second nozzle connected to the second header, wherein the second nozzle is an
inlet pipe of the micro-channel evaporator, and the first nozzle is an outlet pipe
of the micro-channel evaporator.
13. The heat exchanger assembly according to claim 12, wherein the micro-channel evaporator
further comprises a throttling element and a dry filter which are connected to the
second nozzle in series, and the housing comprises a sleeve configured to fix the
dry filter; the sleeve is provided with a slot penetrating the sleeve in a depth direction
of the sleeve, and the slot extends through a wall of the sleeve laterally.
14. The heat exchanger assembly according to claim 3, wherein the first header and the
second header are both located at a bottom of the micro-channel evaporator, and are
arranged with a certain space to form a drain channel.
15. Use of a heat exchanger assembly in a dehumidification device, wherein the dehumidification
device is provided with a heat pump system or a refrigeration system, the heat exchanger
assembly is the heat exchanger assembly according to any one of claims 1 to claim
14, and is connected in the heat pump system or the refrigeration system, and the
dehumidification device is configured to dehumidify and dry wet objects in the dehumidification
device by using the heat exchanger assembly; the dehumidification device is provided
with a shell configured to mount the heat exchanger assembly, the shell comprises
an inlet end and an outlet end, the micro-channel evaporator is adjacent to the inlet
end, and the micro-channel condenser is adjacent to the outlet end.