[0001] The present invention relates to a swirling type fluidized bed furnace forming a
moving layer and a fluidized layer for waste disposal.
[0002] As a device disposing waste while suppressing occurrence of an unburned material,
a fluidized bed furnace is known. A fluidized bed furnace dries, pyrolyzes and burns
waste thrown into a high-temperature fluid medium such as sand.
[0003] As one of such fluidized bed furnaces, it is known a swirling type fluidized bed
furnace forming a moving layer in which a fluid medium such as sand is deposited at
a center part of the furnace and a fluidized layer in which a fluid medium flows actively
at a peripheral part of the furnace, by supplying the fluid mediums with fluidized
gas to make a mass velocity in the peripheral part higher than that in the center
part (see Japanese Patent Laid-Open No.
57-124608, for example). In the swirling type fluidized bed furnace, the fluidized air supplied
to the moving layer and the fluidized layer causes the fluid medium to descend in
the moving layer to a bottom of the fluidized layer in the peripheral part, ascend
in the fluidized layer to scatter in an upper part of the fluidized layer, be taken
into the moving layer again, and then descend in the moving layer, such that a so-called
swirling flow (circulating flow) is generated.
[0004] In a conventional swirling type fluidized bed furnace, in which a furnace bed temperature
is generally kept uniform, partial decrease in furnace bed temperature has been considered
as a result of an inadequate flow. Therefore, it is known a technique for eliminating
a furnace bed temperature differential by increasing fluidized air supplied to a part
having a decreased furnace bed temperature (see Japanese Patent Laid-Open No.
2007-113880, for example).
[0005] In a conventional swirling type fluidized bed furnace, furnace bed water pouring
has been performed to adjust a furnace bed temperature. If water supplied by the water
pouring comes into contact with a high-temperature furnace wall, the furnace wall
may be damaged due to a sudden drop in temperature. Therefore, to prevent water from
coming into contact with the furnace wall, furnace bed water pouring is performed
at a center part of the furnace bed, i.e., a moving layer. Thus, the temperature of
the entire furnace bed is adjusted by a fluid medium swirling in the moving layer
and a fluidized layer.
[0006] Recently, measures against toxic substances such as dioxin generated by incomplete
combustion have been strictly urged. When waste lacking uniformity in quality and
quantity such as urban garbage is burned, variation in quality and quantity of waste
supplied to an incinerator is large. Thus, variation in combustion quantity is large.
It may be difficult to supply oxygen required for combustion appropriately to a fluidized
bed furnace. In a swirling type fluidized bed furnace forming a moving layer and a
fluidized layer, a fluidized bed needs to be controlled to avoid incomplete combustion.
Accordingly, a technique for stable combustion of waste lacking uniformity in quality
and quantity such as urban garbage is known (see International Publication No.
WO2012/066802). Specifically, in the technique, a moving layer and a fluidized layer are controlled
to have respective optimum temperatures, drying and gasifying of waste in the moving
layer are performed slowly, waste from which volatized materials have volatized (unburned
material) is burned in the fluidized layer, a fluid medium is heated, and thus, an
appropriate temperature is maintained for securing a heat source for the moving layer.
[0007] Further, when waste lacking uniformity in quality and quantity such as urban garbage
is burned as described above, occurrence of large variation in combustion quantity
may cause a temporal sudden increase in combustion quantity. For such case, it is
known a technique for controlling a combustion quantity by part of fluidized air being
sent to a freeboard of an incinerator (see Japanese Patent Laid-Open No.
11-94225).
[0008] An example of a configuration of a swirling type fluidized bed furnace applying the
aforementioned conventional techniques will be described. FIG. 5 is a schematic longitudinal
sectional front view of a conventional swirling type fluidized bed furnace. As illustrated
in FIG. 5, a conventional swirling type fluidized bed furnace 100 includes a furnace
body 110 disposing waste. In the furnace body 110, a fluidized bed 120 including a
fluid medium such as sand is formed. The fluidized bed 120 flows with air from a turbo
blower 140, which will be described later. Thus, a moving layer 122 in which a fluid
medium moves downward is formed at a center part of the fluidized bed 120. Fluidized
layers 124 in which a fluid medium moves upward are formed at both sides of the fluidized
bed 120.
[0009] The swirling type fluidized bed furnace 100 further includes a moving-layer wind
box 132 supplying the moving layer 122 with air, a first fluidized-layer wind box
134 and a second fluidized-layer wind box 136 supplying the fluidized layers 124 with
air, a moving-layer thermometer 152 measuring a temperature of the moving layer 122,
two fluidized-layer thermometers 154 measuring temperatures of the fluidized layers
124, and the turbo blower 140 supplying the moving layer 122 and the fluidized layers
124 with air for fluidization and combustion.
[0010] The both side walls of the furnace body 110 have dents 112 formed to reduce the width
of the furnace body 110. The dent 112 includes an inclined wall 112a formed of the
side wall of the furnace body 110 inclined upward in an inside direction of the furnace
body 110 and an expanded wall 112b that is disposed at an upper end of the inclined
wall 112a and is inclined to expand to an outside upward. Inside the furnace body
110, a freeboard 117 that is a space above the fluidized bed 120 is formed.
[0011] The furnace body 110 includes a throw-in port 115 from which waste is supplied, an
exhaust port 116 from which exhaust gas etc. generated by thermal reaction of waste
is emitted, and a pair of incombustible-material paths 118a and 118b from which incombustible
materials included in waste are extracted. The throw-in port 115, which is disposed
on a furnace wall above the upper end of the expanded wall 112b, guides thrown waste
to drop the waste onto the moving layer 122. The exhaust port 116, which is formed
at an upper part of the furnace body 110, emits exhaust gas etc. generated in the
furnace to the outside. The incombustible-material paths 118a and 118b are formed
to extend downward at respective lower parts of the inclined walls 112a.
[0012] The moving-layer wind box 132 is disposed at a bottom center of the furnace body
110 between the incombustible-material paths 118a and 118b. At the both sides of the
moving-layer wind box 132, the first fluidized-layer wind box 134 and the second fluidized-layer
wind box 136 are disposed. On the upper face of the moving-layer wind box 132, a moving
bed plate 132a supporting the moving layer 122 is formed. On the upper faces of the
first fluidized-layer wind box 134 and the second fluidized-layer wind box 136, a
first fluidized bed plate 134a and a second fluidized bed plate 136a supporting the
fluidized layers 124 are respectively formed.
[0013] The moving bed plate 132a is formed in a ridged shape having a height being highest
at a center and lowering toward both side edges thereof. The first fluidized bed plate
134a and the second fluidized bed plate 136a are inclined at an inclined angle substantially
same as that of the moving bed plate 132a such that the ends of the ridge-shaped moving
bed plate 132a are extended. Diffusion nozzles (not illustrated) for injecting air
having been supplied to the corresponding wind boxes into the furnace are disposed
at the moving bed plate 132a, the first fluidized bed plate 134a and the second fluidized
bed plate 136a.
[0014] The swirling type fluidized bed furnace 100 includes a total air flow meter 170 measuring
a quantity of air supplied by the turbo blower 140, a connecting pipe 180 through
which air passes from the turbo blower 140, a moving-layer pipe 184 having one end
connected to the connecting pipe 180 and the other end connected to the moving-layer
wind box 132, a first fluidized-layer pipe 182 having one end connected to the connecting
pipe 180 and the other end connected to the first fluidized-layer wind box 134, a
second fluidized-layer pipe 183 having one end connected to the connecting pipe 180
and the other end connected to the second fluidized-layer wind box 136, and a freeboard
pipe 186 having one end connected to the connecting pipe 180 and the other end connected
to the freeboard 117 of the furnace body 110.
[0015] The moving-layer pipe 184 includes a moving-layer air quantity adjusting damper 176
adjusting a quantity of air passing through the moving-layer pipe 184 and a moving-layer
air flow meter 172 measuring a quantity of air passing through the moving-layer pipe
184. The first fluidized-layer pipe 182 includes a first fluidized-layer air quantity
adjusting damper 175 adjusting a quantity of air passing through the first fluidized-layer
pipe 182 and a first fluidized-layer air flow meter 171 measuring a quantity of air
passing through the first fluidized-layer pipe 182. The second fluidized-layer pipe
183 includes a second fluidized-layer air quantity adjusting damper 177 adjusting
a quantity of air passing through the second fluidized-layer pipe 183 and a second
fluidized-layer air flow meter 173 measuring a quantity of air passing through the
second fluidized-layer pipe 183. The freeboard pipe 186 includes a freeboard air quantity
adjusting damper 179 adjusting a quantity of air passing through the freeboard pipe
186 and a freeboard air flow meter 178 measuring a quantity of air passing through
the freeboard pipe 186.
[0016] Air supplied by the turbo blower 140 is passed through the connecting pipe 180 and
is branched into the moving-layer pipe 184, the first fluidized-layer pipe 182 and
the second fluidized-layer pipe 183. The flows of air supplied to the moving-layer
pipe 184, the first fluidized-layer pipe 182 and the second fluidized-layer pipe 183
are adjusted by adjustment of openings of the moving-layer air quantity adjusting
damper 176, the first fluidized-layer air quantity adjusting damper 175 and the second
fluidized-layer air quantity adjusting damper 177, respectively. The adjusted air
is supplied to the moving-layer wind box 132, the first fluidized-layer wind box 134
and the second fluidized-layer wind box 136. From the non-illustrated diffusion nozzle
at the moving bed plate 132a, fluidized air is injected to provide the moving layer
122 with a relatively small fluidization velocity. From the non-illustrated diffusion
nozzles at the first fluidized bed plate 134a and the second fluidized bed plate 136a,
fluidized air is injected to provide the fluidized layers 124 with a relatively large
fluidization velocity. In this way, the moving layer 122 in which a flowing fluid
medium moves downward at a relatively low velocity is formed above the moving bed
plate 132a, while the respective fluidized layers 124 in which a flowing fluid medium
moves upward are formed above the first fluidized bed plate 134a and.the second fluidized
bed plate 136a.
[0017] Therefore, in the lower part of the fluidized bed 120, a fluid medium moves from
the moving layer 122 to the fluidized layers 124. In the upper part of the fluidized
bed 120, a fluid medium moves from the fluidized layers 124 to the moving layer 122.
Thus, a circulating flow (swirling flow) caused by a fluid medium circulating between
the moving layer 122 and the fluidized layer 124 is formed at each side of the fluidized
bed 120.
[0018] An effective way to avoid incomplete combustion is to reduce a fluidized air quantity
to a moving layer for suppression of fluidization and to dry and gasify waste slowly.
To maintain a fluidized bed temperature, unburned materials need to be burned in the
fluidized layers to heat a fluid medium. An effective way in a case of sudden increase
in combustion quantity is to supply a freeboard with part of fluidized air, to suppress
thermal reaction in the fluidized bed, and to supply the freeboard with air required
for combustion.
[0019] However, the conventional swirling type fluidized bed furnace 100 illustrated in
FIG. 5 includes the single turbo blower 140 as a device for supplying fluidized air.
If quantities of air to be supplied to the moving layer 122 and the fluidized layer
124 are adjusted separately, such adjustment cannot be performed only by adjustment
of the output of the turbo blower 140. Specifically, as the output of the turbo blower
140 is adjusted for adjustment of the quantity of air to the moving layer 122, the
quantity of air to the fluidized layers 124 is also varied.
[0020] If the fluidized-layer air quantity adjusting dampers 175 and 177 are opened to increase
the quantity of air supplied to the fluidized layers 124, the quantity of air supplied
to the moving layer 122 is decreased. An inadequate flow may occur in the moving layer
122 which suppresses the air supply. Further, if the combustion quantity suddenly
increases and the freeboard air quantity adjusting damper 179 is opened to supply
the freeboard 117 with fluidized air, pressure loss at the discharge side decreases.
Due to the characteristic of the turbo blower 140, the discharged air quantity increases,
while the quantities of fluidized air to be supplied to the moving layer 122 and the
fluidized layers 124 decrease. Thus, an inadequate flow may occur in the moving layer
122.
[0021] Air discharged from the turbo blower 140 is passed through the connecting pipe 180
and is branched to the moving-layer pipe 184, the first fluidized-layer pipe 182 and
the second fluidized-layer pipe 183. The moving-layer pipe 184, the first fluidized-layer
pipe 182 and the second fluidized-layer pipe 183 are branched such that the total
of the pressure losses at the respective pipes, air flow adjusting dampers, diffusion
nozzles and the fluidized bed is left approximately same. The respective pressure
losses at the respective pipes, air flow adjusting dampers and diffusion nozzles are
approximately proportional to the square of the flow. The pressure loss at the fluidized
bed 120 is proportional to the layer height and is constant with any flow. That is,
since the pressure loss at the fluidized bed 120 in the moving layer 122 having a
lower sand height is smaller than that in the fluidized layer 124 having a higher
sand height, the pressure losses at the pipe, the air flow adjusting damper and the
diffusion nozzle in the moving layer 122 are made larger. If the output adjustment
of the turbo blower 140 reduces the discharged air quantity, the pressure losses at
the pipe, the air flow adjusting damper and the diffusion nozzle become small. Thus,
the quantity of air to the moving layer 122 having a lower sand height increases to
balance with the difference between the pressure losses in the sand layers.
[0022] In this way, if adjustment of the output of the turbo blower 140 reduces the discharged
air quantity, more air tends to flow into the moving layer 122. If such adjustment
increases the discharged flow, more air tends to flow into the fluidized layers 124.
In any case, the ratio between the quantity of air to the moving layer 122 and the
quantity of air to the fluidized layers 124 becomes unstable. The swirling flow of
a fluid medium is not appropriately maintained. Thus, it may be difficult to emit
incombustible materials included in waste such as large-sized metals from the fluidized
bed 120.
[0023] In this way, if the turbo blower 140, which is a turbo-type air blower, supplies
the moving layer 122 with a relatively small quantity of air, it may be difficult
to supply the moving layer 122 with a desired quantity of air by adjusting the openings
of the first fluidized-layer air quantity adjusting damper 175 and the second fluidized-layer
air quantity adjusting damper 177 or operating the freeboard air quantity adjusting
damper 179. The term "turbo-type air blower" means an air blower that sends pressured
gas by rotating an impeller etc. and generating kinetic energy.
[0024] To measure a flow of air to be supplied to the moving layer 122 and control the flow
with the moving-layer air quantity adjusting damper 176, the moving-layer air flow
meter 172 illustrated in FIG. 5 is needed. However, for accurate measurement of the
flow with a flow meter, the length of a straight part of the moving-layer pipe 184
needs to be not less than substantially five times as long as a diameter of the pipe.
There is a problem that the arrangement of the moving-layer pipe 184 has a limit,
accordingly. The flow of air supplied to the moving layer 122 is relatively small.
To secure a led pressure required for measurement by the small flow, an orifice with
a short hole diameter needs to be provided to the moving-layer pipe 184. If such orifice
is provided to the moving-layer pipe 184, there is a problem that a limit of a maximum
flow of air passing through the moving-layer pipe 184 is given.
[0025] At the time of start-up after regular inspection (cold-start), for example, when
the fluidized bed temperature is cooled to a normal temperature, a minimum quantity
of fluidized air required for fluidizing a fluid medium increases, since the lower
temperature decreases viscosity of air more. In setting an orifice, to secure the
fluidized air quantity at the start-up, measures such as selecting a larger hole diameter
of the orifice at the sacrifice of accuracy of flow measurement or providing a bypass
pipe at an orifice set position are needed.
[0026] The present invention has been made in view of the aforementioned problems. The object
of the present invention is to provide a swirling type fluidized bed furnace capable
of supplying a moving layer with an appropriate quantity of air without fail with
no flow meter or damper provided to a moving-layer pipe.
[0027] To achieve the aforementioned object, a swirling type fluidized bed furnace of a
first aspect of the present invention comprises: a furnace body; a moving bed plate
disposed at a bottom of the furnace body, the moving bed plate supporting a moving
layer; a fluidized bed plate disposed at the bottom of the furnace body, the fluidized
bed plate supporting a fluidized layer; a moving-layer gas supplying mechanism supplying
the moving layer with gas; and a fluidized-layer gas supplying mechanism supplying
the fluidized layer with gas, wherein the moving-layer gas supplying mechanism has
a volumetric air blower.
[0028] To achieve the aforementioned object, a swirling type fluidized bed furnace of a
second aspect of the present invention is the swirling type fluidized bed furnace
of the first aspect further comprising: a moving-layer temperature measuring section
measuring a temperature of the moving layer; and a control section controlling a rotation
speed of the volumetric air blower in accordance with the measured temperature of
the moving layer.
[0029] To achieve the aforementioned object, a swirling type fluidized bed furnace of a
third aspect of the present invention is the swirling type fluidized bed furnace of
the first or second aspect in which the fluidized-layer gas supplying mechanism contains
a volumetric air blower.
[0030] To achieve the aforementioned object, a swirling type fluidized bed furnace of a
fourth aspect of the present invention is the swirling type fluidized bed furnace
of any one of the first to third aspects in which the fluidized bed plate has a first
fluidized bed plate and a second fluidized bed plate, and the fluidized-layer gas
supplying mechanism has a first volumetric air blower supplying gas to the fluidized
layer supported by the first fluidized bed plate and a second volumetric air blower
supplying gas to the fluidized layer supported by the second fluidized bed plate.
[0031] To achieve the aforementioned object, a swirling type fluidized bed furnace of a
fifth aspect of the present invention is the swirling type fluidized bed furnace of
the fourth aspect further comprising: a first freeboard pipe connecting the first
volumetric air blower with a freeboard of the furnace body; a first freeboard flow
rate adjusting section adjusting a flow rate of gas supplied from the first volumetric
air blower to the freeboard, the first freeboard flow rate adjusting section being
disposed at the first freeboard pipe; a second freeboard pipe connecting the second
volumetric air blower with the freeboard; and a second freeboard flow rate adjusting
section adjusting a flow rate of gas supplied from the second volumetric air blower
to the freeboard, the second freeboard flow rate adjusting section being disposed
at the second freeboard pipe.
[0032] To achieve the aforementioned object, a swirling type fluidized bed furnace of a
sixth aspect of the present invention is the swirling type fluidized bed furnace of
the first or second aspect in which the fluidized bed plate has a first fluidized
bed plate and a second fluidized bed plate, and the swirling type fluidized bed furnace
further comprises: a first fluidized-layer pipe supplying gas from the fluidized-layer
gas supplying mechanism to the fluidized layer supported by the first fluidized bed
plate; a first fluidized-layer flow rate adjusting section adjusting a flow rate of
the gas supplied from the fluidized-layer gas supplying mechanism to the fluidized
layer supported by the first fluidized bed plate, the first fluidized-layer flow rate
adjusting section being disposed at the first fluidized-layer pipe; a second fluidized-layer
pipe supplying gas from the fluidized-layer gas supplying mechanism to the fluidized
layer supported by the second fluidized bed plate; and a second fluidized-layer flow
rate adjusting section adjusting a flow rate of the gas supplied from the fluidized-layer
gas supplying mechanism to the fluidized layer supported by the second fluidized bed
plate, the second fluidized-layer flow rate adjusting section being disposed at the
second fluidized-layer pipe.
[0033] To achieve the aforementioned object, a swirling type fluidized bed furnace of a
seventh aspect of the present invention is the swirling type fluidized bed furnace
of the sixth aspect further comprising: a first fluidized-layer flow meter measuring
a flow of gas having passed through the first fluidized-layer flow rate adjusting
section, the first fluidized-layer flow meter being disposed at the first fluidized-layer
pipe; and a second fluidized-layer flow meter measuring a flow of gas having passed
through the second fluidized-layer flow rate adjusting section, the second fluidized-layer
flow meter being disposed at the second fluidized-layer pipe.
[0034] To achieve the aforementioned object, a swirling type fluidized bed furnace of an
eighth aspect of the present invention is the swirling type fluidized bed furnace
of the sixth or seventh aspect further comprising: a freeboard pipe supplying gas
from the fluidized-layer gas supplying mechanism to the freeboard of the furnace body;
and a freeboard flow rate adjusting section adjusting a flow rate of the gas supplied
from the fluidized-layer gas supplying mechanism to the freeboard, the freeboard flow
rate adjusting section being disposed on the freeboard pipe.
[0035] To achieve the aforementioned object, a swirling type fluidized bed furnace of a
ninth aspect of the present invention is the swirling type fluidized bed furnace of
any one of the sixth to eighth aspect in which the fluidized-layer gas supplying mechanism
includes a turbo-type air blower.
[0036] To achieve the aforementioned object, a swirling type fluidized bed furnace of a
tenth aspect of the present invention is the swirling type fluidized bed furnace of
any one of the first to ninth aspect further comprising a water pouring section performing
furnace bed water pouring of the fluidized layer.
[0037] To achieve the aforementioned object, a swirling type fluidized bed furnace of an
eleventh aspect of the present invention comprises: a furnace body; a first bed plate
disposed at a bottom of the furnace body; a second bed plate disposed at the bottom
of the furnace body; a first gas supplying mechanism configured to supply an inside
of the furnace body with gas through the first bed plate; and a second gas supplying
mechanism configured to supply the furnace body with gas a flow of which is larger
than a flow of gas supplied by the first gas supplying mechanism, through the second
bed plate, wherein the first gas supplying mechanism has a volumetric air blower.
[0038] The present invention provides a swirling type fluidized bed furnace capable of supplying
a moving layer with an appropriate quantity of air without providing a moving-layer
pipe with a flow meter or a damper.
FIG. 1 is a schematic longitudinal sectional front view of a swirling type fluidized
bed furnace of a first embodiment;
FIG. 2 is a schematic longitudinal sectional front view of a swirling type fluidized
bed furnace of a second embodiment;
FIG. 3 is a schematic longitudinal sectional front view of a swirling type fluidized
bed furnace of a third embodiment;
FIG. 4 is a schematic longitudinal sectional front view of a swirling type fluidized
bed furnace of a fourth embodiment; and
FIG. 5 is a schematic longitudinal sectional front view of a conventional swirling
type fluidized bed furnace.
[0039] Hereinafter, descriptions will be given of embodiments of the present invention with
reference to the drawings. In the drawings described below, a same or corresponding
component will be denoted by the same reference numerals, and the description thereof
will be omitted.
<First embodiment>
[0040] FIG. 1 is a schematic longitudinal sectional front view of a swirling type fluidized
bed furnace of a first embodiment of the present invention. As illustrated in FIG.
1, a swirling type fluidized bed furnace 10 of the first embodiment includes a furnace
body 11 disposing waste W. Inside the furnace body 11, a fluidized bed 20 formed of
a fluid medium such as sand is formed. The fluidized bed 20 flows with air from a
turbo blower 40 and a roots blower 60, which will be described later. Thus, a moving
layer 22 in which a fluid medium flows and moves downward is formed at a center part
of the fluidized bed 20. Fluidized layers 24 in which a fluid medium flows and moves
upward are formed at both sides of the fluidized bed 20.
[0041] The swirling type fluidized bed furnace 10 further includes a moving-layer wind box
32 supplying the moving layer 22 with air, a first fluidized-layer wind box 34 and
a second fluidized-layer wind box 36 supplying the fluidized layers 24 with air, a
moving-layer thermometer 52 measuring a temperature of the moving layer 22, two fluidized-layer
thermometers 54 measuring temperatures of the fluidized layers 24, the roots blower
60 (moving-layer gas supplying mechanism) supplying the moving layer 22 with gas (for
example, air) for fluidization and combustion, and the turbo blower 40 (fluidized-layer
gas supplying mechanism) supplying the fluidized layers 24 with air for fluidization
and combustion.
[0042] Each both side wall of the furnace body 11 has a dent 12 formed to reduce the width
of the furnace body 11. The dent 12 includes an inclined wall 12a formed of the side
wall of the furnace body 11 inclined upward in an inside direction of the furnace
body 11 and an expanded wall 12b that is disposed at an upper end of the inclined
wall 12a and is inclined to expand to an outside upward: Inside the furnace body 11,
a freeboard 17 that is a space above the moving layer 22 and the fluidized layers
24 is formed.
[0043] The furnace body 11 includes a throw-in port 15 from which the waste W is supplied,
an exhaust port 16 from which combustion exhaust gas etc. generated by thermal reaction
of the waste W is emitted, and a pair of incombustible-material paths 18a and 18b
from which incombustible materials included in the waste W are extracted. The throw-in
port 15, which is disposed on a furnace wall above the upper end of the expanded wall
12b, guides the thrown waste W to drop the waste W onto the fluidized bed 20. The
exhaust port 16, which is formed at an upper part of the furnace body 11, emits combustion
exhaust gas etc. generated in the furnace to the outside. The incombustible-material
paths 18a and 18b are formed to extend downward at respective lower parts of the inclined
walls 12a. The throw-in port 15 only has to guide the thrown waste W to drop the waste
W onto the moving layer 22 at the center of the fluidized bed 20. The position of
the throw-in port 15 is not limited to the one in the first embodiment. That is, the
throw-in port 15 may be disposed at any position in the vicinity of the side wall
of the furnace body 11.
[0044] A moving-layer wind box 32 is disposed at the bottom center of the furnace body 11
between the incombustible-material paths 18a and 18b. At the respective both sides
of the moving-layer wind box 32, a first fluidized-layer wind box 34 and a second
fluidized-layer wind box 36 are disposed. At an upper face of the moving-layer wind
box 32, a moving bed plate 32a (first bed plate) supporting the moving layer 22 is
formed. At upper faces of the first fluidized-layer wind box 34 and the second fluidized-layer
wind box 36, a first fluidized bed plate 34a (second bed plate) and a second fluidized
bed plate 36a (second bed plate) supporting the fluidized layers 24 are respectively
formed.
[0045] The moving bed plate 32a is formed in a ridged shape having a height being highest
at a center and lowering toward both side edges thereof. The first fluidized bed plate
34a and the second fluidized bed plate 36a are inclined at an inclined angle substantially
same as that of the moving bed plate 32a such that the ends of the ridge-shaped moving
bed plate 32a are extended. Diffusion nozzles (not illustrated) for injecting air
supplied to the corresponding wind boxes into the furnace are disposed at the moving
bed plate 32a, the first fluidized bed plate 34a and the second fluidized bed plate
36a.
[0046] The swirling type fluidized bed furnace 10 further includes a connecting pipe 80
through which air passes from the turbo blower 40, a first fluidized-layer pipe 82
having one end connected to the connecting pipe 80 and the other end connected to
the first fluidized-layer wind box 34, a second fluidized-layer pipe 83 having one
end connected to the connecting pipe 80 and the other end connected to the second
fluidized-layer wind box 36, and a freeboard pipe 86 having one end connected to the
connecting pipe 80 and the other end connected to the freeboard 17 of the furnace
body 11. The swirling type fluidized bed furnace 10 further includes a moving-layer
pipe 65 having one end connected to the roots blower 60 and the other end connected
to the moving-layer wind box 32. The moving-layer pipe 65 transfers air supplied from
the roots blower 60 to the moving-layer wind box 32.
[0047] The first fluidized-layer pipe 82 includes a first fluidized-layer air quantity adjusting
damper 73 (first fluidized-layer flow rate adjusting section) adjusting a quantity
of air passing through the first fluidized-layer pipe 82 and a first fluidized-layer
air flow meter 71 (first fluidized-layer flow meter) measuring the quantity of air
passing through the first fluidized-layer pipe 82. The second fluidized-layer pipe
83 includes a second fluidized-layer air quantity adjusting damper 74 (second fluidized-layer
flow rate adjusting section) adjusting a quantity of air passing through the second
fluidized-layer pipe 83 and a second fluidized-layer air flow meter 72 (second fluidized-layer
flow meter) measuring the quantity of air passing through the second fluidized-layer
pipe 83. The freeboard pipe 86 includes a freeboard air quantity adjusting damper
75 adjusting a quantity of air passing through the freeboard pipe 86 and a freeboard
air flow meter 78 measuring the quantity of air passing through the freeboard pipe
86. A suction side of the turbo blower 40 is provided with a fluidized-layer air flow
meter 70 measuring a total flow of air supplied from the turbo blower 40.
[0048] The swirling type fluidized bed furnace 10 can communicate with the first fluidized-layer
air quantity adjusting damper 73, the second fluidized-layer air quantity adjusting
damper 74, the freeboard air quantity adjusting damper 75, the turbo blower 40 and
the roots blower 60. Further, the swirling type fluidized bed furnace 10 includes
a control section 90 that can control the respective dampers and blowers to drive.
The control section 90 can receive a temperature signal from the moving-layer thermometer
52 and the fluidized-layer thermometer 54. Further, the control section 90 can receive
a flow signal from the first fluidized-layer air flow meter 71 and the second fluidized-layer
air flow meter 72.
[0049] Air supplied from the turbo blower 40 is passed through the connecting pipe 80 and
is branched to the first fluidized-layer pipe 82 and the second fluidized-layer pipe
83. Flows of the air supplied to the first fluidized-layer pipe 82 and the second
fluidized-layer pipe 83 are adjusted by adjustment of openings of the first fluidized-layer
air quantity adjusting damper 73 and the second fluidized-layer air quantity adjusting
damper 74, respectively. The adjusted air is supplied to the first fluidized-layer
wind box 34 and the second fluidized-layer wind box 36. The flows of the air passing
through the first fluidized-layer pipe 82 and the second fluidized-layer pipe 83 are
measured by the first fluidized-layer air flow meter 71 and the second fluidized-layer
air flow meter 72, respectively.
[0050] The control section 90 adjusts the openings of the first fluidized-layer air quantity
adjusting damper 73 and the second fluidized-layer air quantity adjusting damper 74,
and thus, adjusts the flows of air passing through the first fluidized-layer pipe
82 and the second fluidized-layer pipe 83, respectively, that is, flows of air introduced
to the fluidized layers 24. The respective openings of the first fluidized-layer air
quantity adjusting damper 73 and the second fluidized-layer air quantity adjusting
damper 74 are controlled in accordance with the temperature of the fluidized layers
24 measured by the fluidized-layer thermometer 54. In other words, if the temperature
of the fluidized layers 24 sent by the fluidized-layer thermometer 54 is higher than
a target temperature, the control section 90 makes the openings of the first fluidized-layer
air quantity adjusting damper 73 and the second fluidized-layer air quantity adjusting
damper 74 small to reduce a combustion quantity in the fluidized layers 24. If the
temperature of the fluidized layers 24 sent by the fluidized-layer thermometer 54
is lower than the target temperature, the control section 90 makes the openings of
the first fluidized-layer air quantity adjusting damper 73 and the second fluidized-layer
air quantity adjusting damper 74 large to increase the combustion quantity in the
fluidized layers 24. As the rotation speed of the turbo blower 40 is lowered, discharge
pressures from the respective non-illustrated diffusion nozzles of the first fluidized
bed plate 34a and the second fluidized bed plate 36a are lowered, whereby no air may
be discharged from the diffusion nozzles due to the pressures in the fluidized layers
24. Thus, to maintain an air pressure required to fluidize the fluidized layers 24,
the control section 90 maintains the rotation speed of the turbo blower 40 to a predetermined
value or more.
[0051] The swirling type fluidized bed furnace 10 may include, for example, an illuminance
sensor to detect an illuminance in the furnace. In such case, when the control section
90 receives a signal indicating an illuminance in the furnace from the illuminance
sensor and the illuminance in the furnace is a predetermined value or more, that is,
when the combustion quantity in the furnace suddenly increases, the control section
90 can bypass air from the turbo blower 40 to the freeboard 17 by making the opening
of the freeboard air quantity adjusting damper 75 large temporarily. As a result,
temporary reduction in quantity of air to be supplied to the fluidized layer 24 to
reduce the combustion quantity in the fluidized layer 24 and increase in air for combustion
to be supplied to the freeboard 17 can be achieved. When the illuminance in the furnace
is lower than the predetermined value, that is, when the combustion quantity in the
furnace is appropriate, the control section 90 makes the opening of the freeboard
air quantity adjusting damper 75 minimum, and adjusts the respective openings of the
first fluidized-layer air quantity adjusting damper 73 and the second fluidized-layer
air quantity adjusting damper 74 so that the quantity of air to be supplied to the
fluidized layer 24 is controlled.
[0052] The control section 90 controls a rotation speed of the roots blower 60 in accordance
with the temperature of the moving layer 22 detected by the moving-layer thermometer
52. Specifically, if the temperature of the moving layer 22 is higher than a target
temperature, the control section 90 reduces the rotation speed of the roots blower
60 within a predetermined range to decrease a quantity of fluidized air to be supplied
to the moving layer 22. In contrast, if the temperature of the moving layer 22 is
lower than the target temperature, the control section 90 raises the rotation speed
of the roots blower 60 within the predetermined range to increase the quantity of
fluidized air to be supplied to the moving layer 22.
[0053] The roots blower 60 is a volumetric air blower to send a constant volume of gas.
The quantity of air supplied by the roots blower 60 is determined by the rotation
speed of the roots blower 60. Specifically, the quantity of air discharged from the
non-illustrated diffusion nozzle of the moving bed plate 32a is determined based on
the rotation speed of the roots blower 60 irrespective of the discharge pressure.
Thus, the moving-layer pipe 65 can supply the moving layer 22 with a desired air quantity
by controlling the rotation speed, without requiring a damper adjusting a flow rate
or a flow meter measuring a flow. The term "volumetric air blower" means an air blower
that sends pressured gas by volume change due to expansion/shrinkage of a space formed
of a piston, a cylinder etc.
[0054] To burn the waste W in the swirling type fluidized bed furnace 10, first, the waste
W is supplied from the throw-in port 15 to the moving layer 22. At that time, the
control section 90 controls the roots blower 60 to provide the moving layer 22 with
a relatively small fluidization velocity from the non-illustrated diffusion nozzle
disposed at the moving bed plate 32a (to supply a relatively small flow of gas). Further,
the control section 90 controls the turbo blower 40 to provide the fluidized layers
24 with a relatively large fluidization velocity from the non-illustrated respective
diffusion nozzles at the first fluidized bed plate 34a and the second fluidized bed
plate 36a (to supply a relatively large flow of gas). Thus, above the moving bed plate
32a, the moving layer 22 in which a fluid medium flows and moves downward relatively
slowly is formed. Above the first fluidized bed plate 34a and the second fluidized
bed plate 36a, the respective fluidized layers 24 in which a fluid medium flows and
moves upward are formed:
[0055] The quantity of fluidized air to be supplied to the moving layer 22 is preferably
set to a range from 200m
3 (NTP)/h/m
2 to 600m
3 (NTP) /h/m
2, and more preferably to a range from 250m
3 (NTP) /h/m
2 to 400m
3 (NTP)/h/m
2. The quantity of fluidized air to be supplied to the fluidized layers 24 is preferably
set to a range from 400m
3 (NTP)/h/m
2 to 1200m
3 (NTP)/h/m
2, and more preferably to a range from 500m
3 (NTP) /h/m
2 to 1000m
3 (NTP)/h/m
2.
[0056] Accordingly, in the lower part of the fluidized bed 20, inclinations of the moving
bed plate 32a, the first fluidized bed plate 34a and the second fluidized bed plate
36a cause a fluid medium to move from the moving layer 22 to the fluidized layer 24.
In the upper part of the fluidized bed 20, the inclined wall 12a serving as a deflector
causes a fluid medium to move from the fluidized layer 24 to the moving layer 22.
Thus, a circulating flow (swirling flow) caused by a fluid medium circulating between
the moving layer 22 and the fluidized layer 24 is formed at each side of the fluidized
bed 20.
[0057] The waste W having been supplied to the moving layer 22 is taken into a fluid medium
and moved downward in the moving layer 22 along with the fluid medium. At that time,
the supplied waste W is dried and pyrolyzed by heat of the fluid medium so that combustion
exhaust gas etc. is generated from combustible materials included in the waste W.
As a result, a brittle pyrolyzed residue is generated. A typical pyrolyzed residue
includes an incombustible material and an unburned material (char) that is made brittle
by the pyrolization. The pyrolyzed residue generated in the moving layer 22 reaches
the moving bed plate 32a along with the flow of the fluid medium, and then moves to
the fluidized layer 24 along the inclined moving bed plate 32a. The pyrolyzed residue
having reached the fluidized layer 24 contacts with a violently flowing fluid medium,
and an unburned material is separated from the pyrolyzed residue. The remaining incombustible
material after the separation of the unburned material from the pyrolyzed residue
is emitted from the incombustible-material paths 18a and 18b along with part of fluid
mediums.
[0058] The unburned material separated from the pyrolyzed residue moves upward in the fluidized
layer 24 along with a fluid medium. At that time, the unburned material is burned
by supplied fluidized air to heat the fluid medium and to generate combustion exhaust
gas, incombustible gas and the like. Thus, the unburned material becomes fine unburned
materials and ash particles. The high-temperature fluid medium having moved to the
upper part of the fluidized layer 24 flows into the moving layer 22. In the fluidized
layer 24, the temperature of the fluid medium increases to such a high temperature
to pyrolyze the waste W appropriately. The fluid medium having flowed into the moving
layer 22 takes waste W again to repeat the aforementioned thermal reaction in the
moving layer 22 and the fluidized layers 24.
[0059] If the waste W lacks uniformity in quality and quantity such as urban garbage, variation
in quality and quantity of the waste W to be supplied to the swirling type fluidized
bed furnace 10 is large. Thus, variation in combustion quantity is large. It may be
difficult to supply appropriately oxygen required for combustion to the fluidized
bed 20. For this reason, in the swirling type fluidized bed furnace 10 of the present
embodiment, unburned materials are burned in the fluidized layers 24 to maintain an
appropriate temperature for a heat source of the moving layer 22. The waste W is disposed
slowly in the moving layer 22. Thus, even the waste W lacking uniformity in quality
and quantity such as urban garbage can be burned stably.
[0060] In the swirling type fluidized bed furnace 10 of the present embodiment, to dry and
pyrolyze the waste W in the fluidized bed 20 slowly, the roots blower 60 is controlled
to obtain the temperature of the moving layer 22 of 500 to 560°C while the turbo blower
40 is controlled to obtain the temperature of the fluidized layers 24 of 520 to 580°C.
[0061] To control the temperatures of the moving layer 22 and the fluidized layers 24 to
such a low temperature as described above, not only control of the roots blower 60
and the turbo blower 40 but also furnace bed water pouring may be needed. However,
if water is poured to the furnace bed in the relatively low-temperature moving layer
22, extreme decrease in temperature of the moving layer 22 may make the recovery difficult.
Thus, the swirling type fluidized bed furnace 10 of the present embodiment includes
a non-illustrated water pouring nozzle, which pours water to the furnace bed in the
fluidized layers 24. Accordingly, the temperature of the moving layer 22 is prevented
from decreasing extremely, and the temperatures of the moving layer 22 and the fluidized
layers 24 can be maintained appropriately.
[0062] As described above, the swirling type fluidized bed furnace 10 of the first embodiment
includes the turbo blower 40 supplying the fluidized layers 24 with air, and the roots
blower 60 which is a volumetric air blower supplying the moving layer 22 with gas,
i.e., the roots blower 60 supplying the inside of the furnace body 11, through the
moving bed plate 32a, with a quantity of gas smaller than that supplied by the turbo
blower 40. Thus, the respective quantities of air to be supplied to the moving layer
22 and the fluidized layers 24 can be adjusted separately.
[0063] Since the swirling type fluidized bed furnace 10 of the first embodiment includes
the roots blower 60 which is a volumetric air blower supplying the moving layer 22
with gas, the swirling type fluidized bed furnace 10 can supply even a relatively
small quantity of air to the moving layer 22 without fail. Thus, a circulating flow
of a fluid medium can be formed without fail, incombustible materials can be emitted
without fail, the quantity of air can be made minimum to maintain the furnace bed
temperature low, and no pressure loss at the damper adjusting an air quantity is generated.
Accordingly, a consumption power to supply air can be reduced. As a result, the waste
W is slowly dried and gasified. Even if the quality or quantity of the waste W varies,
variation in the combustion quantity is suppressed. Variations in furnace exit temperature,
furnace pressure and oxygen concentration in exhaust gas are decreased. Thus, stable
combustion is performed. The stable combustion results in appropriate control of air
supply for combustion even when a ratio of air is lowered. Low air-ratio operation
can be performed with the total ratio of air being 1.5 or less. High-efficiency heat
recovery with exhaust-gas loss reduced can be performed. Simultaneously, consumption
power of a forced draft blower, a secondary blower and an exhaust-gas inducing blower,
which occupies most of consumption power in an incineration facility, can be largely
reduced.
[0064] Only adjustment of the rotation speed of the roots blower 60 causes supply of a desired
fluidized air to the moving layer 22 without fail. The moving-layer pipe 65 needs
to have no flow meter or no damper, no pipe length required for a flow meter measuring
an accurate flow needs to be secured, or no orifice securing a dynamic pressure required
for flow measurement. Thus, even in a cold-start, air required for fluidization can
be easily supplied by increasing the rotation speed of the roots blower 60.
[0065] The swirling type fluidized bed furnace 10 of the first embodiment includes the moving-layer
thermometer 52 measuring the temperature of the moving layer 22 and the control section
90 controlling the rotation speed of the roots blower 60 in accordance with the measured
temperature of the moving layer 22. Thus, the temperature of the moving layer 22 can
be maintained to a target temperature. The roots blower 60 is rotated at the rotation
speed controlled by a motor equipped with an inverter.
[0066] In the first embodiment, the single roots blower 60 supplying the moving layer 22
with fluidized air is provided. However, if the swirling type fluidized bed furnace
10 has large processing capacity, the moving-layer wind box 32 may be divided into
two at the center. In such case, two roots blowers 60 are provided to correspond to
the respective moving-layer wind boxes 32 and also two moving-layer thermometers 52
are set above the respective divided moving-layer wind boxes 32. The respective rotation
speeds of the roots blowers 60 are controlled in accordance with the respective temperatures
of the moving layer 22 so that the respective temperatures of the moving layer 22
are maintained to the target temperature.
[0067] Air supplied from the turbo blower 40 is passed through the connecting pipe 80 and
is branched to the first fluidized-layer pipe 82 and the second fluidized-layer pipe
83. The first fluidized-layer pipe 82 is provided with the first fluidized-layer air
quantity adjusting damper 73. The second fluidized-layer pipe 83 is provided with
the second fluidized-layer air quantity adjusting damper 74. The quantities of air
supplied from the turbo blower 40 to the first fluidized-layer wind box 34 and the
second fluidized-layer wind box 36 are relatively large. The sand height in the fluidized
layer 24 on the first fluidized bed plate 34a is substantially same as the sand height
in the fluidized layer 24 on the second fluidized bed plate 36a. The diffusion nozzle
at the first fluidized bed plate 34a and the diffusion nozzle at the second fluidized
bed plate 36a have the substantially same condition. Thus, the air quantities to be
supplied to the fluidized layers 24 can be adjusted appropriately such that the air
quantities in the respective fluidized layers 24 become substantially same.
[0068] Since the first fluidized-layer pipe 82 is provided with the first fluidized-layer
air flow meter 71 and the second fluidized-layer pipe 83 is provided with the second
fluidized-layer air flow meter 72, the respective quantities of air supplied to the
first fluidized-layer wind box 34 and the second fluidized-layer wind box 36 can be
measured. Whether a desired quantity of air is supplied to the fluidized layers 24
can be determined.
[0069] Since the swirling type fluidized bed furnace 10 includes the freeboard pipe 86 supplying
the freeboard 17 with air from the turbo blower 40 and the freeboard air quantity
adjusting damper 75 adjusting the quantity of air to be supplied to the freeboard
17, the opening of the freeboard air quantity adjusting damper 75 is temporarily made
large on sudden increase in combustion quantity in the furnace, so that discharged
air from the turbo blower 40 can be bypassed to the freeboard 17. Accordingly, the
quantity of air to be supplied to the fluidized layers 24 can be temporarily reduced
to suppress thermal reaction in the fluidized layers 24, and thus, complete combustion
can be promoted by supplying the freeboard 17 with air required for combustion. In
this case, since opening the freeboard air quantity adjusting damper 75 causes decrease
in pressure loss at the discharge side of the turbo blower 40, the discharged flow
by the turbo blower 40 increases due to the characteristic of the turbo blower 40.
More quantity of air for combustion can be supplied to the freeboard 17 by corresponding
to increase in combustion quantity in the freeboard 17. However, since the flow is
adjusted while generating the pressure loss by providing the fluidized-layer pipe
part with the first fluidized-layer air quantity adjusting damper 73 and the second
fluidized-layer air quantity adjusting damper 74, corresponding consumption power
is needed.
<Second embodiment>
[0070] FIG. 2 is a schematic longitudinal sectional front view of a swirling type fluidized
bed furnace of a second embodiment of the present invention. The second embodiment
is different from the first embodiment in that the second embodiment uses a roots
blower 42. The other components are same as those in the first embodiment. The components
same as those in the first embodiment are denoted by the same reference numerals and
the descriptions thereof are omitted.
[0071] As illustrated in FIG. 2, the swirling type fluidized bed furnace 10 of the second
embodiment includes the roots blower 42 (fluidized-layer gas supplying mechanism)
supplying the fluidized layer 24 with air for fluidization and combustion. The roots
blower 42, which is connected to the connecting pipe 80, can supply air to the first
fluidized-layer wind box 34 and the second fluidized-layer wind box 36 through the
first fluidized-layer pipe 82 and the second fluidized-layer pipe 83, respectively.
[0072] The swirling type fluidized bed furnace 10 of the second embodiment has advantages
similar to those of the swirling type fluidized bed furnace of the first embodiment.
Furthermore, since the swirling type fluidized bed furnace 10 of the second embodiment
includes the roots blower 42 which is a volumetric air blower, the quantity of air
discharged from the non-illustrated respective diffusion nozzles of the first fluidized
bed plate 34a and the second fluidized bed plate 36a is determined depending not on
the discharge pressure but on a rotation speed of the roots blower 42, and thus, a
desired quantity of air can be supplied to the fluidized bed 20. Moreover, the freeboard
pipe 86 includes the freeboard air quantity adjusting damper 75 adjusting a quantity
of air passing through the freeboard pipe 86 and the freeboard air flow meter 78 measuring
the quantity of air passing through the freeboard pipe 86.
[0073] The swirling type fluidized bed furnace 10 includes the freeboard pipe 86 supplying
air from the roots blower 42 to the freeboard 17 and the freeboard air quantity adjusting
damper 75 adjusting a quantity of air to be supplied to the freeboard 17. Thus, on
sudden increase in combustion quantity in the furnace, discharged air from the roots
blower 42 can be bypassed to the freeboard 17 by making the opening of the freeboard
air quantity adjusting damper 75 temporarily large. In such case, the rotation speed
of the roots blower 42 is unchanged. As a result, temporary reduction in the quantity
of air to be supplied to the fluidized layers 24 to suppress thermal reaction in the
fluidized layers 24 and supply of air required for combustion to the freeboard 17
can promote complete combustion. However, opening the freeboard air quantity adjusting
damper 75 does not cause increase in discharged flow from the roots blower 42. The
increased quantity of air to be supplied to the freeboard 17 is small, compared to
a case where a turbo blower is used. Accordingly, the swirling type fluidized bed
furnace 10 of the second embodiment only has to cause the first fluidized-layer air
quantity adjusting damper 73 and the second fluidized-layer air quantity adjusting
damper 74 to balance the quantities of air to be supplied to the two fluidized layers
24, requiring a small pressure loss. The consumption power reduction effect is larger
than that in the first embodiment.
<Third embodiment>
[0074] FIG. 3 is a schematic longitudinal sectional front view of a swirling type fluidized
bed furnace of a third embodiment of the present invention. The third embodiment is
different from the first embodiment in that the third embodiment uses a different
mechanism for supplying the fluidized layer 24 with air. The other components are
same as those in the first embodiment. The components same as those in the first embodiment
are denoted by the same reference numerals and the descriptions thereof are omitted.
[0075] As illustrated in FIG. 3, the swirling type fluidized bed furnace 10 of the third
embodiment includes a roots blower 44 (first volumetric air blower) that is a volumetric
air blower supplying the fluidized layer 24 supported by the first fluidized bed plate
34a with gas (for example, air) for fluidization and combustion, and a roots blower
46 (second volumetric air blower) supplying the fluidized layer 24 supported by the
second fluidized bed plate 36a with gas (for example, air) for fluidization and combustion.
Each of projected areas of the first fluidized bed plate 34a and the second fluidized
bed plate 36a is substantially half of a furnace bed projected area of the moving
layer 22 (projected area of the moving bed plate 32a). If each of the roots blowers
44, 46 and 60 is a volumetric air blower with a same specification (capacity), the
quantity of fluidized air to be supplied to the fluidized layers 24 is made substantially
twice a quantity of fluidized air to be supplied to the moving layer 22 so that a
swirling flow in the fluidized bed can be formed appropriately.
[0076] The swirling type fluidized bed furnace 10 includes a first fluidized-layer pipe
84 having one end connected to the roots blower 44 and the other end connected to
the first fluidized-layer wind box 34, a first freeboard pipe 87 having one end connected
to the first fluidized-layer pipe 84 and the other end connected to the freeboard
17, a second fluidized-layer pipe 85 having one end connected to the roots blower
46 and the other end connected to the second fluidized-layer wind box 36, and a second
freeboard pipe 88 having one end connected to the second fluidized-layer pipe 85 and
the other end connected to the freeboard 17.
[0077] The first freeboard pipe 87 includes a first freeboard air quantity adjusting damper
76 (first freeboard flow rate adjusting section) adjusting a quantity of air passing
through the first freeboard pipe 87 and a first freeboard air flow meter 91. The second
freeboard pipe 88 includes a second freeboard air quantity adjusting damper 77 (second
freeboard flow rate adjusting section) adjusting a quantity of air passing through
the second freeboard pipe 88 and a second freeboard air flow meter 92. Air from the
roots blower 44 is supplied to the first fluidized-layer wind box 34 through the first
fluidized-layer pipe 84. Air from the roots blower 46 is supplied to the second fluidized-layer
wind box 36 through the second fluidized-layer pipe 85.
[0078] The control section 90 can communicate with the roots blower 60, the roots blower
44, the roots blower 46, the first freeboard air quantity adjusting damper 76 and
the second freeboard air quantity adjusting damper 77 and can control the respective
dampers and blowers to drive.
[0079] To supply a quantity of air required to fluidize the fluidized layer 24, the control
section 90 controls the roots blower 44 and the roots blower 46 to have a predetermined
rotation speed or more. Simultaneously, the control section 90 controls the respective
rotation speeds of the roots blower 44 and the roots blower 46 in accordance with
the respective temperatures of the fluidized layers 24 detected by the two fluidized-layer
thermometers 54. Specifically, if the temperatures of the fluidized layers 24 are
higher than a target temperature, the control section 90 reduces the respective rotation
speeds of the roots blower 44 and the roots blower 46 within a predetermined range
to reduce quantities of fluidized air to be supplied to the fluidized layers 24. In
contrast, if the temperatures of the fluidized layers 24 are lower than the target
temperature, the control section 90 raises the respective rotation speeds of the roots
blower 44 and the roots blower 46 within the predetermined range to increase the quantities
of fluidized air to be supplied to the fluidized layers 24.
[0080] The roots blower 44 and the roots blower 46 are a volumetric air blower to send a
constant volume of gas. The quantities of air supplied by the roots blower 44 and
the roots blower 46 are determined by the respective rotation speeds of the roots
blower 44 and the roots blower 46, respectively. Specifically, the quantities of air
discharged from the non-illustrated diffusion nozzles of the first fluidized bed plate
34a and the second fluidized bed plate 36a are determined based on the rotation speeds
of the roots blower 44 and the roots blower 46, respectively, irrespective of the
discharge pressure. Thus, the first fluidized-layer pipe 84 and the second fluidized-layer
pipe 85 can supply the fluidized layers 24 with respective desired quantities of air
by controlling the rotation speeds, without requiring a damper adjusting a flow rate
or a flow meter measuring a flow.
[0081] The swirling type fluidized bed furnace 10 of the third embodiment may include, for
example, an illuminance sensor to detect an illuminance in the furnace, as in the
first and second embodiments. In such case, when the illuminance sensor detects an
illuminance in the furnace and the illuminance in the furnace is a predetermined value
or more, that is, when the combustion quantity in the furnace suddenly increases,
the control section 90 can bypass air from the roots blower 44 and the roots blower
46 to the freeboard 17 by making the openings of the first freeboard air quantity
adjusting damper 76 and the second freeboard air quantity adjusting damper 77 temporarily
large, respectively. As a result, temporaly reduction of the quantities of air to
be supplied to the fluidized layers 24 to suppress thermal reaction in the fluidized
layers 24 and supply of air required for combustion to the freeboard 17 can promote
complete combustion. In such case, the respective rotation speeds of the roots blower
44 and the roots blower 46 are maintained to be fixed and unchanged. When the illuminance
in the furnace is lower than a predetermined value, that is, when the combustion quantity
in the furnace is appropriate, the control section 90 closes the first freeboard air
quantity adjusting damper 76 and the second freeboard air quantity adjusting damper
77.
[0082] The swirling type fluidized bed furnace 10 of the third embodiment has a similar
advantage in that the moving layer 22 of the first embodiment is provided with the
roots blower 60. Furthermore, since the swirling type fluidized bed furnace 10 of
the third embodiment includes the roots blowers 44 and 46 which are a volumetric air
blower, a desired quantity of air can be supplied to the fluidized layers 24 based
on the rotation speeds of the roots blowers 44 and 46, irrespective of the resistance
of the fluidized layers 24 against the non-illustrated diffusion nozzles of the first
fluidized bed plate 34a and the second fluidized bed plate 36a. Accordingly, a circulating
flow of a fluid medium can be formed without fail and incombustible materials can
be emitted without fail. Furthermore, since the quantities of fluidized air to be
supplied to the moving layer 22 and the fluidized layers 24 are adjusted in accordance
with the rotation speeds of the roots blowers 60, 44 and 46 without using a damper,
a consumption power to supply such fluidized air is smaller than that in the first
or second embodiment. Moreover, the roots blowers 44, 46 and 60 are a volumetric air
blower having a same specification (capacity). Thus, a common spare part required
for maintenance of the air blower can be used, whereby making the maintenance management
easy.
[0083] Each of the moving-layer pipe 65, the first fluidized-layer pipe 84 and the second
fluidized-layer pipe 85 needs no flow meter or no damper. No pipe length required
for a flow meter to measure an accurate flow needs to be secured, whereby allowing
the fluidized air pipes to be compact. The moving-layer pipe 65, the first fluidized-layer
pipe 84 and the second fluidized-layer pipe 85 need no orifice securing a dynamic
pressure required for flow measurement, either.
<Fourth embodiment>
[0084] FIG. 4 is a schematic longitudinal sectional front view of a swirling type fluidized
bed furnace of a fourth embodiment of the present invention. As illustrated in FIG.
4, the fourth embodiment is different from the third embodiment in that the swirling
type fluidized bed furnace 10 of the fourth embodiment is formed of only the right
half in a front view of that of the third embodiment. Specifically, the swirling type
fluidized bed furnace 10 of the fourth embodiment lacks the roots blower 44, the first
fluidized-layer pipe 84, the first freeboard pipe 87, the first freeboard air quantity
adjusting damper 76, the first freeboard air flow meter 91, the first fluidized-layer
wind box 34 and the incombustible-material path 18a, which are included in the third
embodiment. The swirling type fluidized bed furnace 10 includes the single moving-layer
thermometer 52 and the single fluidized-layer thermometer 54.
[0085] The furnace body 11 of the swirling type fluidized bed furnace 10 of the fourth embodiment
includes the dent 12 at only one side wall of the furnace body 11. A side wall of
the furnace body 11 opposite to the side wall having the dent 12 formed, at which
no dent is formed, is flat. The throw-in port 15 from which the waste W is supplied
to the furnace body 11 is disposed at the side wall of the furnace body 11 opposite
to the side wall having the dent 12 formed. The throw-in port 15 guides the thrown
waste W to the upper part of the moving layer 22. The other components are same as
in the first embodiment, and the descriptions thereof will be omitted.
[0086] The swirling type fluidized bed furnace 10 of the fourth embodiment has advantages
similar to those of the swirling type fluidized bed furnace of the third embodiment.
[0087] The embodiments of the present invention have been described. The described embodiments
make the present invention easy to understand and do not give any limitation to the
present invention. The present invention may be changed or modified without deviating
from the scope thereof, and further the present invention of course includes the equivalence
thereof. Within a range where at least part of the aforementioned problems is solved
or where at least part of the advantageous effects is provided, any combination or
omission of the components described in the claims or the specification is possible.
- 10
- swirling type fluidized bed furnace
- 11
- furnace body
- 17
- freeboard
- 22
- moving layer
- 24
- fluidized layer
- 32a
- moving bed plate
- 34a
- first fluidized bed plate
- 36a
- second fluidized bed plate
- 40
- turbo blower
- 42
- roots blower
- 52
- moving-layer thermometer
- 54
- fluidized-layer thermometer
- 60
- roots blower
- 71
- first fluidized-layer air flow meter
- 72
- second fluidized-layer air flow meter
- 73
- first fluidized-layer air quantity adjusting damper
- 74
- second fluidized-layer air quantity adjusting damper
- 75
- freeboard air quantity adjusting damper
- 76
- first freeboard air quantity adjusting damper
- 77
- second freeboard air quantity adjusting damper
- 82
- first fluidized-layer pipe
- 83
- second fluidized-layer pipe
- 86
- freeboard pipe
- 87
- first freeboard pipe
- 88
- second freeboard pipe
- 90
- control section
1. A swirling type fluidized bed furnace (10) comprising:
a furnace body (11);
a moving bed plate (32a) disposed at a bottom of the furnace body (11), the moving
bed plate (32a) supporting a moving layer (22);
a fluidized bed plate (34a, 36a) disposed at the bottom of the furnace body (11),
the fluidized bed plate (34a, 36a) supporting a fluidized layer (24);
a moving-layer gas supplying mechanism (60) supplying the moving layer (22) with gas;
and
a fluidized-layer gas supplying mechanism (40, 42, 44, 46) supplying the fluidized
layer (24) with gas, wherein
the moving-layer gas supplying mechanism (60) has a volumetric air blower (60).
2. The swirling type fluidized bed furnace (10) according to Claim 1 further comprising:
a moving-layer temperature measuring section (52) measuring a temperature of the moving
layer (22); and
a control section (90) controlling a rotation speed of the volumetric air blower (60)
in accordance with the measured temperature of the moving layer (22).
3. The swirling type fluidized bed furnace (10) according to Claim 1 or 2, wherein the
fluidized-layer gas supplying mechanism (42, 44, 46) contains a volumetric air blower
(42, 44, 46).
4. The swirling type fluidized bed furnace (10) according to any one of Claims 1 to 3,
wherein the fluidized bed plate (34a, 36a) has a first fluidized bed plate (34a) and
a second fluidized bed plate (36a), and the fluidized-layer gas supplying mechanism
(44, 46) has a first volumetric air blower (44) supplying gas to the fluidized layer
(24) supported by the first fluidized bed plate (34a) and a second volumetric air
blower (46) supplying gas to the fluidized layer (24) supported by the second fluidized
bed plate (36a).
5. The swirling type fluidized bed furnace (10) according to Claim 4 further comprising:
a first freeboard pipe (87) connecting the first volumetric air blower (44) with a
freeboard (17) of the furnace body (11);
a first freeboard flow rate adjusting section (76) adjusting a flow rate of gas supplied
from the first volumetric air blower (44) to the freeboard (17), the first freeboard
flow rate adjusting section (76) being disposed at the first freeboard pipe (87);
a second freeboard pipe (88) connecting the second volumetric air blower (46) with
the freeboard (17); and
a second freeboard flow rate adjusting section (77) adjusting a flow rate of gas supplied
from the second volumetric air blower (46) to the freeboard (17), the second freeboard
flow rate adjusting section (77) being disposed at the second freeboard pipe (88).
6. The swirling type fluidized bed furnace (10) according to Claim 1 or 2, wherein the
fluidized bed plate (34a, 36a) has a first fluidized bed plate (34a) and a second
fluidized bed plate (36a), and the swirling type fluidized bed furnace (10) further
comprises:
a first fluidized-layer pipe (82) supplying gas from the fluidized-layer gas supplying
mechanism (40, 42) to the fluidized layer (24) supported by the first fluidized bed
plate (34a);
a first fluidized-layer flow rate adjusting section (73) adjusting a flow rate of
the gas supplied from the fluidized-layer gas supplying mechanism (40, 42) to the
fluidized layer (24) supported by the first fluidized bed plate (34a), the first fluidized-layer
flow rate adjusting section (73) being disposed at the first fluidized-layer pipe
(82);
a second fluidized-layer pipe (83) supplying gas from the fluidized-layer gas supplying
mechanism (40, 42) to the fluidized layer (24) supported by the second fluidized bed
plate (36a); and
a second fluidized-layer flow rate adjusting section (74) adjusting a flow rate of
the gas supplied from the fluidized-layer gas supplying mechanism (40, 42) to the
fluidized layer (24) supported by the second fluidized bed plate (36a), the second
fluidized-layer flow rate adjusting section (74) being disposed at the second fluidized-layer
pipe (83).
7. The swirling type fluidized bed furnace (10) according to Claim 6 further comprising:
a first fluidized-layer flow meter (71) measuring a flow of gas passing through the
first fluidized-layer flow rate adjusting section (73), the first fluidized-layer
flow meter (71) being disposed at the first fluidized-layer pipe (82); and
a second fluidized-layer flow meter (72) measuring a flow of gas passing through the
second fluidized-layer flow rate adjusting section (74), the second fluidized-layer
flow meter (72) being disposed at the second fluidized-layer pipe (83).
8. The swirling type fluidized bed furnace (10) according to Claim 6 or 7 further comprising:
a freeboard pipe (86) supplying gas from the fluidized-layer gas supplying mechanism
to a freeboard (17) of the furnace body (11); and
a freeboard flow rate adjusting section (75) adjusting a flow rate of the gas supplied
from the fluidized-layer gas supplying mechanism (40, 42) to the freeboard (17), the
freeboard flow rate adjusting section (75) being disposed on the freeboard pipe (86).
9. The swirling type fluidized bed furnace (10) according to any one of Claims 6 to 8,
wherein the fluidized-layer gas supplying mechanism (40) contains a turbo-type air
blower (40).
10. The swirling type fluidized bed furnace (10) according to any one of Claims 1 to 9
further comprising a water pouring section performing furnace bed water pouring of
the fluidized layer (24).
11. A swirling type fluidized bed furnace (10) comprising:
a furnace body (11);
a first bed plate (32a) disposed at a bottom of the furnace body (11);
a second bed plate (34a, 36a) disposed at the bottom of the furnace body (11);
a first gas supplying mechanism (60) configured to supply an inside of the furnace
body (11) with gas through the first bed plate (32a); and
a second gas supplying mechanism (40, 42, 44, 46) configured to supply the furnace
body (11) with gas a flow of which is larger than a flow of gas supplied by the first
gas supplying mechanism (60), through the second bed plate (34a, 36a), wherein
the first gas supplying mechanism (60) has a volumetric air blower (60).