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EP 2 935 083 B1 |
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EUROPEAN PATENT SPECIFICATION |
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Mention of the grant of the patent: |
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19.07.2017 Bulletin 2017/29 |
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Date of filing: 20.12.2013 |
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International Patent Classification (IPC):
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International application number: |
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PCT/IB2013/002855 |
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International publication number: |
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WO 2014/096946 (26.06.2014 Gazette 2014/26) |
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INDUSTRIAL EQUIPMENT FOR GUIDING A CABLE
INDUSTRIELLE VORRICHTUNG ZUM FÜHREN EINES KABELS
EQUIPEMENT INDUSTRIEL DESTINÉ À GUIDER UN CÂBLE
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Designated Contracting States: |
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AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL
NO PL PT RO RS SE SI SK SM TR |
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Priority: |
21.12.2012 IT RA20120027
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Date of publication of application: |
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28.10.2015 Bulletin 2015/44 |
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Proprietor: F.Lli Righini S.r.l. |
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48122 Ravenna (IT) |
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Inventors: |
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- ARGELLI, Franco
I-48123 Ravenna (IT)
- RIGHINI, Renzo
I-48121 Ravenna (IT)
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Representative: Roncuzzi, Davide |
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Roncuzzi & Associati S.r.l.
Via Antica Zecca, 6 48121 Ravenna 48121 Ravenna (IT) |
| (56) |
References cited: :
CN-Y- 201 105 961 GB-A- 1 588 839 US-A- 3 078 060
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GB-A- 779 312 US-A- 2 595 584 US-A- 3 079 130
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| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
|
[0001] The present invention relates to an industrial equipment. More particularly, the
present invention relates to an industrial equipment usable in combination with a
winch. In more detail, the present invention relates to an industrial equipment usable
in combination with a winch and provided with a guiding device for guiding a wire
rope actuated by this winch.
Background to the invention
[0002] To install large industrial structures, especially off-shore structures, the use
of winches is well known to move particularly heavy bodies, for instance bodies with
mass of more than 10 tons, using wire ropes with high breaking load. With reference
to figure A, showing a known application, it should be particularly specified that
these winches comprise a drum; this drum has a longitudinal extension usually comprised
between 1 m and 2 m and is designed, in use, to roll, along the whole longitudinal
extension thereof, a wire rope orderly in adjacent turns in a plurality of superposed
layers. During operation, the wire rope pulled by the winch engages a return member,
for instance a sheave, whose axis of rotation is fixed and preferably parallel to
the axis of the winch. At this point, with reference to the plan illustrated in figure
B, it should be specified that the fleet angle is the angle having the vertex at the
return sheave and whose sides are respectively the rope direction when the most external
turn thereof on the drum is winding and the direction perpendicular to the axis of
rotation of the same drum. As it is shown in figure B, the term "fleet" indicates
half the drum axial length. In more detail, it should be noted that the width of this
fleet angle changes according to both the winding layer and the longitudinal exit
position of the rope from the drum; in the winches used for off-shore installations
this width is usually comprised in a range of ±5°. To wind a wire rope onto the drum
of the respective winch in a correct and orderly manner, the rope entry angle onto
the drum shall be smaller than or equal to 1.5°; to avoid the inconveniences resulting
from fleet angles of more than 1.5°, the large industrial winches are therefore provided
with a guiding device for guiding the respective wire rope. Figure A illustrates an
example of this guiding device, through which it is clearly apparent that this device
can comprise a movable equipment designed to reciprocate parallel to the axis of rotation
of the drum. Particularly, this reciprocating motion of the movable equipment is synchronised
with the drum rotational speed to facilitate a correct winding/unwinding of the rope.
More generally speaking, these guiding devices usually comprise a pair of return members
carried in a freely rotating manner around axes that are preferably perpendicular
to the axis of rotation of the winch with such a centre-to-centre distance to allow
the passage of the rope. In use, the rope engages the space between the two rollers;
during winding, the rollers limit at both sides the entry angle of the same rope onto
the drum, thus reducing the fleet angle given by the same drum. Furthermore, the rollers
force the rope portion close to the drum to move simultaneously with the movable equipment
according to a reciprocating motion along the whole longitudinal extension of the
drum. In this way, thanks to the synchronism between the motion of the movable equipment
and the rotation of the drum, the rope portion that is going to be wound/unwound is
always arranged correctly with respect to the drum so as to be wound/unwound in an
ordered manner. In view of the above description it is therefore clearly apparent
that the guiding devices for wire ropes currently used with large winches perform,
at the same time, two functions necessary for the correct winding/unwinding of a rope:
- they let the angle at which the rope enters/exits from the winch be comprised inside
a given angular range independent of the fleet angle;
- they let the rope be wound in turns orderly arranged in correctly superposed layers.
[0003] However, it should be noted that the current guiding devices for wire ropes according
to the prior art described above have an inconvenience that makes the use thereof
potentially dangerous. This inconvenience is associated with the same nature of the
large wire ropes and in particular of the so-called "spin-resistant" or "nonrotating"
wire ropes. In fact, as it is well known, these ropes are produced by twisting a plurality
of strands distributed according to a plurality of axially concentric layers. Each
strand is, in turn, produced by twisting a plurality of wires according to a direction
preferably contrary to the twisting direction of the strand layers. Thanks to this
structure with twisted strands, the rope has both high tensile and compressive strength
and is therefore capable to maintain, also in use, each respective circular cross-section
unchanged.
[0004] At this point it should be pointed out that, in use, each rope is subjected to shearing
stress when it interacts with a respective return roller of a guiding device, and
the intensity of this stress depends upon both the load applied to the rope and the
ratio of the roller diameter to the rope diameter. As the rope cross-section is substantially
circular, this shearing stress is applied by the rollers in an equal manner on substantially
each single strand stably maintained into contact with the roller outer shell. The
stress applied on each of these single strands tends to be transmitted to the inner
layers of strands of the rope. The resulting interaction between strands of two adjacent
layers causes abrasion, and therefore damage, of these strands that progressively
break and cause the rope to fray, so that it cannot be used for the hoisting works
it has been designed for. The costs for producing and replacing a rope of such dimensions
are very high and it would be preferable to avoid them. Moreover, it should be specified
that this kind of damage occurs inside the rope, in the area of contact between adjacent
layers of strands; therefore, it can be seen only when one or more strands have been
damaged, i.e. when the rope structural integrity has been already jeopardized. These
damages can be therefore detected only by often checking the integrity of the ropes
through means for monitoring the inner structure thereof.
US 3 078 060 A discloses a guiding means according to the preamble of claim 1. Therefore, in view
of the description above, the problem of providing a guiding device for guiding a
rope actuated by a winch is currently solved in an unsatisfactory manner, and represents
an interesting challenge for the applicant, aiming at producing an industrial equipment
provided with a new-concept guiding device allowing to ensure the structural and functional
integrity of these industrial ropes even when repeatedly used for a prolonged time.
Such an industrial equipment allows to overcome the drawbacks of the prior art described
above and to define a new standard for moving and installing industrial structures,
particularly off-shore structures.
SUMMARY OF THE PRESENT INVENTION
[0005] The present invention relates to an industrial equipment. More particularly, the
present invention relates to an industrial equipment usable in combination with a
winch. In more detail, the present invention relates to an industrial equipment usable
in combination with a winch and provided with a guiding device for guiding a wire
rope actuated by this winch.
[0006] According to the present invention an industrial equipment is provided, whose main
features are described in claim 1. A further object of the present invention is to
provide a method validly usable for guiding the motion of a rope during the winding/unwinding
thereof by means of a respective winch.
[0007] According to the present invention a guiding method is provided for guiding the motion
of a rope, whose main features are described in claim 15.
BRIEF DESCRIPTION OF DRAWINGS
[0008] Further characteristics and advantages of the industrial equipment of the invention
will be more apparent from the description below, set forth with reference to the
attached drawings, that illustrate some examples of embodiment, where identical or
corresponding parts of the equipment are identified by the same reference numbers.
In particular:
- figure A shows an industrial equipment provided with a rope-guiding device of the
prior art;
- figure B shows a geometrical plan of a winch of the prior art;
- figure 1 is a schematic perspective view of an industrial equipment according to the
present invention;
- figure 2 is a first side elevation view of a detail from figure 1, in enlarged scale;
- figure 3 is a second side elevation view of a detail from figure 1 in a plurality
of distinct operating positions;
- figure 4 shows a second preferred embodiment of a detail from figure 3.
DETAILED DESCRIPTION OF THE PRESENT INVENTION
[0009] In figure 1, number 1 indicates, in its entirety, an industrial equipment usable
in combination with a winch 100 designed to wind and unwind a rope/a cable 2, preferably,
although without limitation, of the spin-resistant type produced according to the
prior art described above using a plurality of strands arranged in concentric layers.
Each cross-section of such a rope 2 has an essentially circular shape that, in use,
remains substantially unchanged even when subjected to high tractive stress. It should
be noted that hereunder reference will be made only to a winch 100, without however
limiting the protective scope of the invention as defined in the claims, that can
be effectively used also in combination with any other rope device.
[0010] With specific reference to figure 1 again, the industrial equipment 1 comprises a
first frame 5, which is arranged, in use, near the winch 100 and is integrally maintained
in stable position with respect to it. This first frame 5 extends along a longitudinal
direction L preferably parallel to the axis of rotation of the drum 101 of the winch
100. In more detail, the first frame 5 supports a moving group 15 designed, in use,
to translate a movable equipment 11 with a reciprocating motion along the longitudinal
direction L. It should be specified that the width of this reciprocating motion is
substantially equivalent to the longitudinal extension of the drum 101 in order to
facilitate, in use, the regular winding of the rope 2 onto the drum 101 in turns arranged
orderly adjacent to one other. With particular reference to figures 1 and 2, the moving
group 15 comprises, preferably although without limitation, one first and one second
cylindrical shafts 16' and 16" parallel to each other and to the longitudinal direction
L. Moreover, the movable equipment 11 comprises a base 12 carried by the first shaft
16' in a freely sliding manner, and screwed to the second shaft 16". In this regard,
the second shaft 16" presents centrally a double-threaded screw stably engaged with
an abutment member, that is known and therefore not shown for the sake of practicality,
and that is carried rigidly by the base 12. Moreover, the second shaft 16" is connected
with the drum 101 by means of one first drive device 18 of the known type and is driven
into rotation, in use, by the same drum 101 so that the rotation of the double-threaded
screw of the second shaft 16" drawn into reciprocating rectilinear motion the base
12 of the movable equipment 11, free to slide on the first shaft 16'. In more detail,
the first drive device 18 is preferably mechanical and may comprise, for instance,
although without limitation, a chain drive. Moreover, this first drive device 18 has
a given reduction ratio, preferably defined during the design phase according to the
features of the winch 100 and the rope 2, so that the reciprocating motion of the
movable equipment 11 is correctly synchronised with the rotation of the drum 101.
The first drive device 18 may be therefore interpreted as a device for synchronising
the motion of the movable equipment 11 with the rotation of the drum 101 and, for
the sake of simplicity, this synchronising device will be indicated with the same
number 18.
[0011] With particular reference to figures 1 and 2 again, the base 12 carries one first
bracket 21 in a freely rotating manner around the first shaft 16'. This first bracket
21 presents a substantially bridge-shaped profile and is provided with a pair of first
arms 21', that are arranged preferably, although without limitation, in a mirror-like/symmetrical
manner with respect to a transverse median plane of the base 12. The base 12 also
carries a second bridge-shaped bracket 22 in a freely rotating manner around the second
shaft 16''. This second bracket 22 is provided with a pair of second arms 22', that
are arranged preferably, although without limitation, in a mirrorlike/symmetrical
manner with respect to a transverse median plane of the base 12. Again with reference
to figures 1 and 2, it should be noted that the first bracket 21 and the second bracket
22 are connected to each other in an articulated manner by means of a pair of connecting
rods 23 arranged preferably, although without limitation, in a mirror-like/symmetrical
manner with respect to a common transverse plane of symmetry of the first and second
brackets 21 and 22. As it will be better explained below, each connecting rod 23 is
arranged between a first arm 21' and a second arm 22' to couple the first and second
bracket 21/22 together. To this end, each connecting rod 23 presents preferably, although
without limitation, a cylindrical intermediate portion 23' and a pair of end portions
23" arranged to couple to respective first and second arms 21' and 22' in a freely
rotating manner around an axis of rotation parallel to le longitudinal direction L.
It should be noted that each end portion 23" may be preferably, although without limitation,
substantially T-shaped to act as a coupling head 23" designed to engage, in a substantially
form-fitting manner, a respective first seat 24 (shown in figure 4) associated with
a first or second bracket 21/22 and, particularly, provided in a first end portion
21" of each first arm 21' and in a second end portion 22" of each second arm 22'.
Particularly, each coupling head 23" is coupled in a rolling manner to a respective
first arm 21' or to a respective second arm 22' coupled through the interposition
of roller bearings designed to react to loads acting both axially and radially so
as to limit the friction of the rotating coupling between the first bracket 21/the
second bracket 22 and the connecting rod 23.
[0012] With reference to figure 1, each of the seats 24 may be provided preferably, although
without limitation, by means of a pair of forked members arranged parallel to each
other and spaced from each other by such a dimensioned distance to house a respective
coupling head 23''. Alternatively, each first seat 24 may be provided by means of
a pair or holed plates designed to house with clearance side extensions of a respective
coupling head 23" that may be T-shaped. Again with reference to the connecting rods
23, it should be specified that each connecting rod 23 may present a cylindrical intermediate
portion 23', axially delimited by respective threaded ends, each designed to couple
to one respective head/end portion 23", for instance provided with a respective axial
seat, grooved and adequately sized to house the same intermediate portion 23'. In
this way, when installing and/or maintaining the industrial equipment 1 it is possible
to adjust the longitudinal extension of each connecting rod 23 finely and substantially
continuously by acting on the respective threaded coupling between the intermediate
portion 23' and the end portions 23", and therefore to adjust the distance between
the end portions of the first and second arms 21' and 22', and therefore the angle
between the first plate 21 and the second plate 22.
[0013] In view of the description above it should be noted that the set of the base, of
a first arm 21', of a second arm 22' and of the connecting rod 23 arranged between
the respective first and second end portions 21" and 22" may be interpreted as an
articulated four-bar linkage that is associated with the movable equipment 11. The
movable equipment 11 therefore comprises one pair of articulated four-bar linkages
25 that are adjacent to each other. In particular, it is possible to state that the
base 12 carries one pair of articulated four-bar linkages 25, arranged in a mirror-like/symmetrical
manner with respect to a transverse median plane of symmetry of the movable equipment
11 and therefore able to change continuously the inclination of the respective connecting
rods 23 following the movement of one of the first arms 21' or one of the second arms
22'. Furthermore, in view of the description above, the base 12 of the movable equipment
11 may be also interpreted as a second frame 12 for each articulated four-bar linkage
25.
[0014] In view of the description above, it should be specified that the arrangement of
the first and second bracket 21 and 22, connecting respectively the pairs of first
arms 21' and of second arms 22' in correspondence of the respective first and second
end portions 21" and 22", forces, in use, the first and second ends 21" and 22" of
the first and second arms 21' and 22', therefore of the ends of the connecting rods
23, to move with a substantially identical angular motion. The aim of the first and
second brackets 21 and 22 is therefore to time the angular movements of the first
and second arms 21' and 22'. Moreover, it is clearly understood that the change in
the inclination of the connecting rods 23 will be identical only if the axial extensions
of these connecting rods 23 have been adjusted in the same manner, and therefore only
if the end portions 21" and 22" of each pair of first and second arms 21' and 22'
are equidistant from each other. Obviously, the existence of the first and second
brackets 21 and 22 makes this aim very easy to be achieved, thanks to the use of a
double connection between the two articulated four-bar linkages 25. The first and
second brackets 21 and 22 represent therefore timing members for timing the operation
of the two articulated four-bar linkages 25 suitable to maintain the connecting rods
23 of the two articulated four-bar linkages 25 constantly parallel to each other.
[0015] With particular reference to figure 2, it should be noted that each intermediate
portion 23' of a connecting rod 23 carries, in a freely rotating manner, a respective
return member 26, preferably a sheave 26 provided with a respective groove 26' for
the wire rope 2. The movable equipment 11 particularly comprises a pair of sheaves
26 adjacent to each other, substantially coplanar and arranged near each other so
that the two grooves 26' face each other and define a substantially circular second
seat 27, whose diameter is slightly greater than the diameter of the same wire rope
2. In this regard it should be noted that, without limiting the protective scope of
the invention as defined in the claims, the two sheaves 26 may be substantially identical,
or one of the two sheaves 26 may have greater dimensions than the other sheave, so
that, as illustrated in figure 2, the respective groove 26' houses, inside itself,
the outer edges of the other sheave 26. Moreover, it should be noted that each groove
26' preferably presents a radius slightly greater than the radius of the rope 2, so
as to maximise the side surface of the groove 26' engaged, in use, by the same rope
2. In this way, the shearing stress that in the prior art devices is concentrated,
in use, onto a single strand of the rope 2, in the equipment 1 according to the present
invention is distributed on a larger portion of the outer surface of the rope 2 and
therefore on more strands. Consequently, the rope 2 is subjected, in use, to a reduced
specific pressure with reference to the respective portion wound onto one of the two
sheaves 26. This obviously allows to minimise the risks of breakage or damages of
the strands due to a prolonged use of the rope 2.
[0016] In view of the description above, it is clearly apparent that each articulated four-bar
linkage 25 may be interpreted as an articulated support device for at least one respective
sheave 26. Similarly, it is also clearly apparent that the set of the moving group
15 and the movable equipment 11 provided with at least one articulated support device
25 and at least one sheave 26 defines a guiding group 10 for guiding the motion of
the rope 2 actuated by the winch 100.
[0017] At this point, with particular reference to figure 4, it should be specified that
each connecting rod 23 has lower longitudinal extension than the transverse dimension
of the second frame 12 of the respective articulated four-bar linkage 25, whilst the
first and second arms 21' and 22' have substantially identical longitudinal extension.
Each first arm 21' and each second arm 22' may be therefore interpreted, respectively,
as a first and a second rocker arm for the respective articulated four-bar linkage
25 and, for the sake of simplicity, these first and second rocker arms will be therefore
indicated with the same reference numbers 21' and 22'. Again with reference to figure
3, it is clearly apparent that at each rotation of the first and second rocker arms
21' and 22' corresponds a change in the inclination of the respective connecting rod
23 with respect to the second frame 12 of the articulated four-bar linkage 25. Consequently,
at each rotation of the first and second rocker arms 21' and 22' corresponds a change
in the inclination of the median plane of symmetry onto which the sheaves 26 lie with
respect to the base 12 of the movable equipment 11. This feature is fundamental for
the correct operation of the equipment 1 according to the invention, as it allows
to adjust the inclination of the sheaves 26 so that, in use, the rope 2 always lies
on the median plane of symmetry of these sheaves 26 and is not therefore subjected
to abrasion due to an incorrect alignment with the grooves 26' and the respective
second seat 27. In this regard it should be noted that figure 3 illustrates the equipment
1 in three different operating positions corresponding respectively to three different
levels of winding of the rope 2 into superposed layers. It should be therefore noted,
with reference to figure 3, that the inclination of the rope 2 with respect to the
first frame 5, and therefore with respect also to the second frame 12, changes during
winding/unwinding according to the winding layer onto the drum 101 where is the rope
2. Therefore, during respective winding/unwinding operations, the rope 2 is able to
exert a traction on the guiding group 10 transversally to the longitudinal direction
L, and this traction causes, substantially in an automatic manner, the sheaves 26
to be re-directed so that the rope 2 is constantly coplanar to the median plane of
symmetry of the same sheaves 26 and aligned with the respective grooves 26'. In this
way it is possible to minimise the friction that occurs in the rope-guiding devices
of the prior art when the rope changes the layer of winding onto the drum of the winch.
[0018] At this point, with particular reference to figure 3, it should be noted that the
equipment 1 according to the invention comprises a balancing group 30 of the known
type, carried at the bottom by said articulated support group 25 and able to prevent,
in use, an articulated four-bar linkage 25 / a sheave 26 from being actuated by the
only gravity. Particularly, this balancing group 30 may comprise preferably, although
without limitation, a counterweight balancing device 300 suitable, in use, to balance
the natural tendency of the articulated support group 25 to move downwards under the
weight of the sheaves 26. In more detail, this balancing device 300 preferably comprises
a respective articulated chain provided with a first lever 31, carried rigidly by
the base 12 and pivoted at opposite side on a 1st class second lever 32 carrying,
at one its own end, a respective counterweight 35. This second lever 32 is pivoted,
at opposite side from the counterweight 35, at a third lever 33 that is, in turn,
articulated with a fourth lever carried rigidly by the first bracket 21 of the movable
equipment 11. In this way, to each decrease in the height of the sheaves 26 corresponds
a rise of the counterweight 35, therefore balancing the effects of the weight onto
each articulated support group 25.
[0019] Lastly, it is clearly apparent that variants and modifications can be done to the
industrial equipment 1 described and illustrated herein without however departing
from the protective scope of the invention as defined in the claims. For instance,
with reference to a not illustrated variant, the moving group 15 may comprise one
or two prismatic guides of any shape, not necessarily cylindrical, and a known drag
device actuated in a mechanically independent way by the drum 101, but anyway in synchronised
manner with the rotation of the drum.
[0020] Moreover, with reference to the variant illustrated in figure 4, the balancing group
30 may comprise, instead of the counterweight device 300, a return elastic device
301 arranged, in use, between the base 12 of the movable equipment 11 and the winch
100. This elastic device 301 is provided with at least one return member 36, for instance
a helical spring 36, presenting one first end connected to the base 12 of the movable
equipment 11 and one second end connected to a prolongation of a first or second arm
21'/22' extending at opposite side from the respective connecting rod 23 with respect
to the corresponding first or second shaft 16'/16". Particularly, the first end of
the return member 36 is connected to the base 12 through the interposition of a screw
37 housed in a respective third threaded seat 38 provided in an abutment integrally
connected to the same base 12. In this way, acting on the screw 37 it is possible
to adjust the pre-load of the spring 36 so as to balance the weight of the movable
equipment 11 and to allow this movable equipment 11 to move in the vertical plane
without exerting significant forces onto the rope 2.
[0021] The use of the industrial equipment 1 is clearly apparent from the description above
and does not require further explanations; however it should be advisable to further
specify that the use of this equipment allows to minimiser the side loads and the
shearing actions exerted, in use, on ropes actuated by means of winches, above all
when the fleet angle is particularly wide. Therefore the use of the industrial equipment
1 according to the present invention allows to prolong the operating life of the ropes
and to prevent accidents and injuries due to a sudden breakage of these ropes.
[0022] It should be also specified that the present invention also relates to a method validly
usable for guiding the motion of a rope during the winding and/or unwinding thereof
by means of a respective winch. This method comprises a first step of axially inserting
one rope 2 inside the respective second seat 27 peripherally delimited by the grooves
26' of the adjacent sheaves 26. The method of the present invention further comprises
a step of moving, in a reciprocating motion along the longitudinal direction L, a
portion of the rope 2 arranged, in use, near the drum 101 so that the rope 2 can be
wound or unwound onto the drum 101 in an orderly manner. To this end, the step of
moving a portion of the rope 2 in a reciprocating motion along the longitudinal direction
L comprises a substep of synchronising the translation motion of the movable equipment
11 with respect to the rotary motion of the drum 101.
[0023] At this point it should be noted that this method further comprises a step of changing,
preferably in a continuous and automatic manner, the inclination of the sheaves 26
with respect to the base 12 of the movable equipment 11 through the pull action of
the rope 2. This step can be interpreted as a step of rotating the median plane of
symmetry of the
sheaves 26 with respect to the base 12 and therefore with respect to the return plane of
the movable equipment 11 delimited by the axes of symmetry of the first and second
shafts 16' and 16". Clearly, with this step of continuously changing the inclination
of the sheaves 26 is associated a simultaneous step of rotating at least one connecting
rod 23 of an articulated four-bar linkage 25 caused by the change in the pull direction
transmitted by the rope 2.
[0024] Lastly, it is clearly apparent that variants and modifications can be done also to
the method for guiding the rope 2 described and illustrated herein without however
departing from the protective scope of the invention as defined in the claims. For
instance, if the connecting rods 23 as described above have a respective longitudinal
extension that can be adjusted substantially at will, the guiding method described
above can be preceded by a step of adjusting the longitudinal extension of at least
one connecting rod 23 to adapt it to the diameter of the rope 2 and/or to the dimensions
of the sheaves 26. It should be noted that this step of adjusting the longitudinal
extension of at least one connecting rod 23 has the following advantages: first of
all, it allows to facilitate the assembly of the connecting rods 23 that, due to the
fact that they are provided with roller bearings for the connection to the first and
second brackets 21/22, require to meet reduced assembly tolerance. Furthermore, the
opportunity of adjusting the extension of the connecting rods 23 allows to change
the rotation of the plane of the sheaves 26 following the change of the winding layer
of the rope 2 onto the drum 101. In this way it is possible, during installation,
to adapt the industrial equipment 1 to the actual distance between each return sheave
26 for the rope 2 and the winch 100.
[0025] In view of the description above it is clearly apparent that the equipment 1 and
the respective guiding method for guiding the motion of industrial ropes allow to
solve the technical problem in question, i.e. they allow to prevent undesired damages
and to prolong the operating life of industrial wire ropes actuated by means of respective
winches.
1. Industrial equipment (1) usable in combination with a winch (100) and comprising guiding
means (10) for guiding the motion of an industrial rope (2) actuated by said winch
(100); said guiding means (10) comprising at least one return member (26) for said
rope (2) suitable, in use, to limit the width of the entry/exit angle of said rope
(2) relative to a drum (101) of said winch (100); said equipment (1) comprising articulated
support means (25) for each said return member (26) designed to adjust the position
of each said return member (26) according to the pull of said rope (2); said articulated
support means (25) comprising at least one four-bar linkage (25) associated with a
frame (12) transversally movable relative to said rope (2) and comprising one first
rocker arm (21') and one second rocker arm (22') connected to each other in an articulated
manner by means of a connecting rod (23); each said connecting rod (23) supporting
a respective said return member (26) in a freely rotating manner, characterized in that said articulated support means (25) comprise one pair of substantially identical
articulated four-bar linkages (25) arranged symmetrically relative to said frame (12),
and in that it comprises means (21, 22) for timing the two articulated four-bar linkages (25)
suitable to maintain said connecting rods (23) always parallel in use.
2. Equipment according to claim 1, characterized in that at least one said return member (26) comprises a sheave (26) presenting a respective
groove (26') designed to be engaged, in use, by said rope (2).
3. Equipment according to one of claims 1 and 2, characterized in that each said groove (26') presents a respective radius slightly greater than the radius
of the rope (2) to maximize, in use, the respective surface of contact with said rope
(2).
4. Equipment according to one of claims 1 and 2, characterized in that said guiding means (10) comprise a pair of substantially adjacent and coplanar sheaves
(26) so that said two respective opposite grooves (26') peripherally delimit a substantially
closed seat (27) of substantially annular cross-section for said rope (2).
5. Equipment according to any one of the previous claims, characterized in that each said connecting rod (23) presents longitudinal extension lower than said respective
frame (12).
6. Equipment according to any one of the previous claims, characterized in that each said connecting rod (23) comprises two end portions (23") stably connected with
a cylindrical intermediate portion (23') through a threaded coupling; each said intermediate
portion carrying said respective return member (26) in a freely rotating manner.
7. Equipment according to claim 6, characterized in that at least one said connecting rod (23) presents longitudinal extension that can be
adjusted substantially at will by acting on said threaded coupling between said intermediate
portion (23') and at least one end portion (23").
8. Equipment according to any one of the previous claims, characterized in that said guiding means (10) comprise a movable equipment (11) carrying said articulated
support means (25); said guiding means (10) comprising a moving group (15) designed
to move, in use, said movable equipment (11) in a reciprocating motion along a given
direction (L).
9. Equipment according to claim 8, characterized in that said moving means (15) comprise one first and one second shafts (16' and 16") for
guiding the motion of said movable equipment (11); both said first and second shafts
(16' and 16") being parallel to said given direction (L).
10. Equipment according to any one of claims 1-7 and according to claim 9, characterized in that each said first or second rocker arm (21')(22') is designed to freely rotate about
a respective first or second shaft (16')(16").
11. Equipment according to any one of claims 1-7 and according to any one of claims 8-10,
characterized in that said movable equipment (11) comprises a base (12) carried by said moving means (15);
said base (12) comprising one said frame (12) of at least one said four-bar linkage
(25).
12. Equipment according to any one of the previous claims, characterized by comprising balancing means (30) for said articulated support means (25) to prevent
these support means (25) from being actuated by the only gravity.
13. Equipment according to any one of claims 1-7 or 10-11 and according to claim 12, characterized in that said balancing means (30) comprise a counterweight balancing device (300) associated
with one said respective four-bar linkage; said balancing device comprising an articulated
chain provided with a first lever (31) integral with said frame (12), and a second
lever (34) integral with said first or second rocker arm (21')(22').
14. Equipment according to any one of claims 1-7 or 11-12 and according to claim 12, characterized in that said balancing means (30) comprise an elastic device (301) provided with at least
one return member (36) elastically connecting said frame (12) with an elongation of
said first or second rocker arm (21')(22') extending at opposite side from said respective
connecting rod (23) relative to said frame (12).
15. Method for guiding the motion of an industrial rope (2) during winding and/or unwinding
thereof by means of a respective winch (100)in combination with an industrial equipment
according to claim 1; said method comprising a step of moving in a reciprocating motion
along a given direction (L) a portion of said rope (2), arranged, in use, near the
drum (101) of said winch (100); said method comprising at least one step of changing
the spatial orientation of a return member (26) of said rope (2) through the pull
action of said rope (2), wherein each said step of changing the spatial orientation
of a return member (26) comprises a step of rotating a connecting rod (23) associated
with a respective four-bar linkage (25); said connecting rod (23) carrying said return
member (26) in a freely rotating manner, wherein said step of moving a portion of
said rope (2) in a reciprocating motion along a given direction (L) is preceded by
a step of adjusting the longitudinal extension of at least one said connecting rod
(23) by acting on a respective threaded coupling between an intermediate portion (23')
and an end portion (23") of said connecting rod (23), wherein
said step of moving in a reciprocating motion along a given direction (L) a portion
of said industrial rope (2) is preceded by a step of axially inserting said rope (2)
into a respective substantially closed seat (27) peripherally delimited by a pair
of said adjacent return members (26).
1. Industriegerät (1), das in Kombination mit einer Winde (100) verwendbar ist und Führungsmittel
(10) zum Führen der Bewegung eines Industrieseils (2), das von der Winde (100) betätigt
wird, umfasst; wobei das Führungsmittel (10) mindestens ein Rückführglied (26) für
das Seil (2) umfasst, das dafür geeignet ist, im Gebrauch die Breite des Eintritts-/Austrittswinkels
des Seils (2) relativ zu einer Trommel (101) der Winde (100) zu begrenzen; wobei das
Gerät (1) gelenkige Stützmittel (25) für jedes der Rückführglieder (26) umfasst, die
dafür ausgelegt sind, die Position jedes Rückführgliedes (26) gemäß dem Zug des Seils
(2) einzustellen; wobei das gelenkige Stützmittel (25) mindestens ein Gelenkviereck
(25) umfasst, das einem Rahmen (12), der relativ zu dem Seil (2) in Querrichtung bewegbar
ist, zugeordnet ist, und einen ersten Kipphebel (21') und einen zweiten Kipphebel
(22') umfasst, die auf gelenkige Weise durch eine Verbindungsstange (23) miteinander
verbunden sind; wobei jede Verbindungsstange (23) ein jeweiliges Rückführglied (26)
auf frei drehbare Weise stützt, dadurch gekennzeichnet, dass das gelenkige Stützmittel (25) ein Paar im Wesentlichen identische gelenkige Gelenkvierecke
(25) umfasst, die relativ zu dem Rahmen (12) symmetrisch angeordnet sind, und dass
es zwei Mittel (21, 22) für die vorgegebene Zeitfolge der beiden gelenkigen Gelenkvierecke
(25) umfasst, die dafür geeignet sind, die Verbindungsstangen (23) bei Gebrauch stets
parallel zu halten.
2. Gerät nach Anspruch 1, dadurch gekennzeichnet, dass mindestens eines der Rückführglieder (26) eine Seilrolle (26) umfasst, die eine jeweilige
Nut (26') aufweist, die dafür vorgesehen ist, dass das Seil (2) bei Gebrauch in sie
hineingreift.
3. Gerät nach einem der Ansprüche 1 und 2, dadurch gekennzeichnet, dass jede Nut (26') einen jeweiligen Radius aufweist, der etwas größer ist als der Radius
des Seils (2), um bei Gebrauch den jeweiligen Oberflächenkontakt mit dem Seil (2)
zu maximieren.
4. Gerät nach einem der Ansprüche 1 und 2, dadurch gekennzeichnet, dass die Führungsmittel (10) ein Paar im Wesentlichen benachbarter und koplanarer Seilrollen
(26) umfassen, so dass die beiden jeweiligen gegenüberliegenden Nuten (26') im Wesentlichen
einen geschlossenen Sitz (27) eines im Wesentlichen ringförmigen Querschnitts für
das Seil (2) peripher begrenzen.
5. Gerät nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass jede der Verbindungsstangen (23) eine längliche Erweiterung tiefer als der jeweilige
Rahmen (12) aufweist.
6. Gerät nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass jede der Verbindungsstangen (23) zwei Endabschnitte (23") umfasst, die durch eine
Schraubkopplung stabil mit einem zylindrischen Zwischenabschnitt (23') verbunden sind;
wobei jeder Zwischenabschnitt das jeweilige Rückführglied (26) auf frei drehbare Weise
trägt.
7. Gerät nach Anspruch 6, dadurch gekennzeichnet, dass mindestens eine Verbindungsstange (23) eine längs gerichtete Erweiterung aufweist,
die durch Betätigung der Schraubkopplung zwischen dem Zwischenabschnitt (23') und
mindestens einem Endabschnitt (23") im Wesentlichen beliebig eingestellt werden kann.
8. Gerät nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass die Führungsmittel (10) ein bewegbares Gerät (11) umfassen, das das gelenkige Stützmittel
(25) trägt; wobei das Stützmittel (10) eine Bewegungsgruppe (15) umfasst, die dafür
ausgelegt ist, bei Gebrauch das bewegbare Gerät (11) in einer hin- und hergehenden
Bewegung entlang einer gegebenen Richtung (L) zu bewegen.
9. Gerät nach Anspruch 8, dadurch gekennzeichnet, dass die Bewegungsmittel (15) einen ersten und einen zweiten Schaft (16' und 16") zum
Führen der Bewegung des bewegbaren Geräts (11) umfassen; wobei beide, der erste und
der zweite Schaft (16' und 16") parallel zu der gegebenen Richtung (L) angeordnet
sind.
10. Gerät nach einem der Ansprüche 1-7 und nach Anspruch 9, dadurch gekennzeichnet, dass jeder, der erste oder der zweite Kipphebel (21') (22') dafür ausgelegt ist, sich
frei um einen jeweiligen ersten oder zweiten Schaft (16') (16") zu drehen.
11. Gerät nach einem der Ansprüche 1-7 und nach einem der Ansprüche 8-10, dadurch gekennzeichnet, dass das bewegbare Gerät (11) eine Basis (12) umfasst, die von dem Bewegungsmittel (15)
getragen wird; wobei die Basis (12) den einen Rahmen (12) mit dem mindestens einem
Gelenkviereck (25) umfasst.
12. Gerät nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass es Ausgleichsmittel (30) für die gelenkigen Stützmittel (25) umfasst, um zu verhindern,
dass diese Stützmittel (25) nur von der einen Schwerkraft betätigt werden.
13. Gerät nach einem der Ansprüche 1-7 oder 10-11 und nach Anspruch 12, dadurch gekennzeichnet, dass das Ausgleichsmittel (30) eine Gegengewichtsausgleichsvorrichtung (300) umfasst,
die einem jeweiligen Gelenkviereck zugeordnet ist; wobei die Ausgleichsvorrichtung
eine gelenkige Kette umfasst, die mit einem ersten Hebel (31) als ein einheitliches
Ganzes mit dem Rahmen (12) und mit einem zweiten Hebel (34) als ein einheitliches
Ganzes mit dem ersten oder dem zweiten Kipphebel (21') (22') ausgestattet ist.
14. Gerät nach einem der Ansprüche 1-7 oder 11-12 und nach Anspruch 12, dadurch gekennzeichnet, dass das Ausgleichsmittel (30) eine elastische Vorrichtung (301) umfasst, die mit mindestens
einem Rückführglied (36) ausgestattet ist, das den Rahmen (12) mit einer Verlängerung
des ersten oder zweiten Kipphebels (21') (22'), die sich auf der gegenüberliegenden
Seite relativ zu dem Rahmen (12) aus der jeweiligen Verbindungsstange (23) erstreckt,
elastisch verbindet.
15. Verfahren zum Führen der Bewegung eines Industrieseils (2) während des Aufwickelns
und/oder Abwickelns mit Hilfe einer jeweiligen Winde (100) in Kombination mit einem
Industriegerät nach Anspruch 1; wobei das Verfahren einen Schritt der Bewegung eines
Abschnitts des Seils (2) in einer hin- und hergehenden Bewegung entlang einer gegebenen
Richtung (L) umfasst, bei Gebrauch in der Nähe der Trommel (101) der Winde (100) angeordnet;
wobei das Verfahren mindestens einen Schritt der Veränderung der räumlichen Orientierung
eines Rückführglieds (26) des Seils (2) durch die Zugbewegung des Seils (2) umfasst,
wobei jeder Schritt der Veränderung der räumlichen Orientierung eines Rückführglieds
(26) einen Schritt der Drehung einer Verbindungsstange (23), die einem jeweiligen
Gelenkviereck (25) zugeordnet ist, umfasst; wobei die Verbindungsstange (23) das Rückführglied
(26) auf eine frei drehbare Weise trägt, wobei dem Schritt der Bewegung eines Abschnitts
des Seils (2) in einer Hin- und Herbewegung entlang einer gegebenen Richtung (L) ein
Schritt der Einstellung der längsgerichteten Erweiterung mindestens einer Verbindungsstange
(23) durch Betätigung einer jeweiligen Schraubkopplung zwischen einem Zwischenabschnitt
(23') und einem Endabschnitt (23") der Verbindungsstange (23) vorausgeht, wobei dem
Schritt der Bewegung in einer Hin- und Herbewegung entlang einer gegebenen Richtung
(L) eines Abschnitts des Industrieseils (2) ein Schritt des axialen Einführens des
Seils (2) in einen jeweiligen im Wesentlichen geschlossenen Sitz (27), der durch ein
Paar der benachbarten Rückführglieder (26) periphär begrenzt ist, vorausgeht.
1. Équipement industriel (1) utilisable en combinaison avec un treuil (100) et comprenant
des moyens de guidage (10) pour guider le mouvement d'une corde industrielle (2) actionnée
par ledit treuil (100) ; lesdits moyens de guidage (10) comprenant au moins un élément
de renvoi (26) pour ladite corde (2) approprié, en utilisation, pour limiter la largeur
de l'angle d'entrée/sortie de ladite corde (2) par rapport à un tambour (101) dudit
treuil (100) ; ledit équipement (1) comprenant des moyens de support articulés (25)
pour chaque élément de renvoi précité (26) conçu pour ajuster la position de chaque
élément de renvoi précité (26) selon la traction de ladite corde (2) ; lesdits moyens
de support articulés (25) comprenant au moins une liaison à parallélogramme déformable
(25) associée à un cadre (12) mobile transversalement par rapport à ladite corde (2)
et comprenant une première bielle (21') et une seconde bielle (22') reliées l'une
à l'autre d'une manière articulée au moyen d'une biellette (23) ; chaque biellette
précitée (23) supportant ledit élément de renvoi respectif précité (26) d'une manière
librement rotative, caractérisé par le fait que lesdits moyens de support articulés (25) comprennent une paire de liaisons à parallélogramme
déformable articulées sensiblement identiques (25) disposées de manière symétrique
par rapport audit cadre (12), et par le fait qu'il comprend des moyens (21, 22) pour régler les deux liaisons à parallélogramme déformable
articulées (25) appropriés pour maintenir lesdites biellettes (23) toujours parallèles
en utilisation.
2. Équipement selon la revendication 1, caractérisé par le fait qu'au moins un élément de renvoi précité (26) comprend une poulie (26) présentant une
gorge respective (26') conçue pour être engagée, en utilisation, par ladite corde
(2).
3. Équipement selon l'une des revendications 1 et 2, caractérisé par le fait que chaque gorge précitée (26') présente un rayon respectif légèrement plus grand que
le rayon de la corde (2) pour rendre maximale, en utilisation, la surface respective
de contact avec ladite corde (2).
4. Équipement selon l'une des revendications 1 et 2, caractérisé par le fait que lesdits moyens de guidage (10) comprennent une paire de poulies sensiblement adjacentes
et coplanaires (26) de telle sorte que lesdites deux gorges opposées respectives (26')
délimitent de manière périphérique un siège sensiblement fermé (27) de section transversale
sensiblement annulaire pour ladite corde (2).
5. Équipement selon l'une quelconque des revendications précédentes, caractérisé par le fait que chaque biellette respective (23) présente une extension longitudinale inférieure
audit cadre respectif (12).
6. Équipement selon l'une quelconque des revendications précédentes, caractérisé par le fait que chaque biellette respective (23) comprend deux parties d'extrémité (23") reliées
de manière stable à une partie intermédiaire cylindrique (23') par l'intermédiaire
d'un accouplement par filetage ; chaque partie intermédiaire précitée portant ledit
élément de renvoi respectif (26) d'une manière librement rotative.
7. Équipement selon la revendication 6, caractérisé par le fait qu'au moins une biellette précitée (23) présente une extension longitudinale qui peut
être ajustée sensiblement à volonté par action sur ledit accouplement par filetage
entre ladite partie intermédiaire (23') et au moins une partie d'extrémité (23").
8. Équipement selon l'une quelconque des revendications précédentes, caractérisé par le fait que lesdits moyens de guidage (10) comprennent un équipement mobile (11) portant lesdits
moyens de support articulés (25) ; lesdits moyens de guidage (10) comprenant un groupe
de déplacement (15) conçu pour déplacer, en utilisation, ledit équipement mobile (11)
dans un mouvement de va-et-vient le long d'une direction donnée (L).
9. Équipement selon la revendication 8, caractérisé par le fait que lesdits moyens de déplacement (15) comprennent des premier et second arbres (16'
et 16") pour guider le mouvement dudit équipement mobile (11) ; lesdits premier et
second arbres (16' et 16") étant parallèles à ladite direction donnée (L).
10. Équipement selon l'une quelconque des revendications 1 à 7 et la revendication 9,
caractérisé par le fait que chaque première ou seconde bielle précitée (21')(22') est conçue pour tourner librement
autour d'un premier ou second arbre respectif (16')(16").
11. Équipement selon l'une quelconque des revendications 1 à 7 et l'une quelconque des
revendications 8 à 10, caractérisé par le fait que ledit équipement mobile (11) comprend une base (12) portée par lesdits moyens de
déplacement (15) ; ladite base (12) comprenant un cadre précité (12) d'au moins une
liaison à parallélogramme déformable (25).
12. Équipement selon l'une quelconque des revendications précédentes, caractérisé par le fait qu'il comprend des moyens d'équilibrage (30) pour lesdits moyens de support articulés
(25) pour empêcher ces moyens de support (25) d'être actionnés par la seule gravité.
13. Équipement selon l'une quelconque des revendications 1 à 7 ou 10 à 11 et la revendication
12, caractérisé par le fait que lesdits moyens d'équilibrage (30) comprennent un dispositif d'équilibrage à contrepoids
(300) associé à une liaison à parallélogramme déformable respective précitée ; ledit
dispositif d'équilibrage comprenant une chaîne articulée comportant un premier levier
(31) solidaire dudit cadre (12), et un second levier (34) solidaire de ladite première
ou seconde bielle (21')(22').
14. Équipement selon l'une quelconque des revendications 1 à 7 ou 11 à 12 et la revendication
12, caractérisé par le fait que lesdits moyens d'équilibrage (30) comprennent un dispositif élastique (301) comportant
au moins un élément de renvoi (36) reliant élastiquement ledit cadre (12) à un prolongement
de ladite première ou seconde bielle (21')(22') s'étendant sur un côté opposé vis-à-vis
de ladite biellette respective (23) par rapport audit cadre (12).
15. Procédé pour guider le mouvement d'une corde industrielle (2) pendant l'enroulement
et/ou le déroulement de celle-ci au moyen d'un treuil respectif (100) en combinaison
avec un équipement industriel selon la revendication 1 ; ledit procédé comprenant
une étape de déplacement, dans un mouvement de va-et-vient le long d'une direction
donnée (L), d'une partie de ladite corde (2), disposée, en utilisation, près du tambour
(101) dudit treuil (100) ; ledit procédé comprenant au moins une étape de changement
de l'orientation spatiale d'un élément de renvoi (26) de ladite corde (2) par l'action
de traction de ladite corde (2), chaque étape précitée de changement de l'orientation
spatiale d'un élément de renvoi (26) comprenant une étape de rotation d'une biellette
(23) associée à une liaison à parallélogramme déformable respective (25); ladite biellette
(23) portant ledit élément de renvoi (26) d'une manière librement rotative, ladite
étape de déplacement d'une partie de ladite corde (2) dans un mouvement de va-et-vient
le long d'une direction donnée (L) étant précédée d'une étape d'ajustement de l'extension
longitudinale d'au moins une biellette précitée (23) par action sur un accouplement
à filetage respectif entre une partie intermédiaire (23') et une partie d'extrémité
(23") de ladite biellette (23), ladite étape de déplacement dans un mouvement de va-et-vient
le long d'une direction donnée (L) d'une partie de ladite corde industrielle (2) étant
précédée d'une étape d'introduction axiale de ladite corde (2) dans un siège sensiblement
fermé respectif (27) délimité de manière périphérique par une paire desdits éléments
de rappel adjacents (26).
REFERENCES CITED IN THE DESCRIPTION
This list of references cited by the applicant is for the reader's convenience only.
It does not form part of the European patent document. Even though great care has
been taken in compiling the references, errors or omissions cannot be excluded and
the EPO disclaims all liability in this regard.
Patent documents cited in the description