TECHNICAL FIELD
[0001] The invention relates to corner joints in a log building. Especially, the invention
relates to a corner joint structure as defined in the preamble of claim 1, enabling
a solid corner log to be joined to a thinner wall log. The invention also relates
to a method of joining construction logs together to form said corner joint.
BACKGROUND OF THE INVENTION
[0002] Environmental friendliness and energy efficiency are typical of log construction.
Log buildings have traditionally been constructed with corner notches which are corner
joints between logs. A corner joint structure is implemented with logs stacked on
top of each other and having their ends intersecting each other at a corner. Long
corner or double-notched corner solutions, in which the ends of the logs project,
from the corner, outside the wall line are still popular in log construction because
of their traditional and grand look, as well as because of their durability and non-distortability.
[0003] However, it is often desirable to make a building constructed with thinner logs or
boards look like as if it was constructed with solid logs. This solution is economically
more advantageous and allows additional insulation to be put on the inside of the
building.
[0004] A corner joint for a wooden building, allowing an insulated double wall to be joined
to an outer solid-wood corner, is known from Patent specification
FI104197 (Hautala). The outer corners are made from separate intersecting corner elements and lock
the inner walls in place by means of a notch arrangement. Since the solution is dimensioned
for joining insulated double walls together, it is not applicable where it is desired
to insulate a building in some other way, such as with an additional insulation frame.
[0005] Patent specification
FI 60900 (Mårtenson) discloses a house structure solution for making a house constructed with thinner
wood boards look like as if it was constructed with solid logs forming the wall thickness.
According to this solution, it is possible to cut the thicker log corners to form
a joint to a corner post, from which post thinner wood boards are joined to an opposed
log corner, having an insulation layer between them. The solution cannot be implemented
without a corner post.
[0006] A corner joint solution for joining thinner wall boards to thicker corner elements
is known from patent specification
US 4 503 647 (Post). The corner elements are separate intersecting corner elements. As the wall boards
are fixed to the corner elements along a grooved edge on the inside of the corner
element, the wall boards themselves do not intersect each other. Said corner assembly
is reinforced, for example, by a steel wire, since, if not reinforced, it can be unstable
and weak. The corner joint according to this solution is complicated and necessitates
both the corner logs and the wall logs to be specially dimensioned. The applicability
of said corner joint solution to detached houses, for example, is still questionable
because of its insufficient rigidity.
[0007] The problem with the known solutions, such as the solutions disclosed in
FI 104197 and
US 4 503 64, is that they are complicated and therefore involve additional expenses in the manufacture
of the corner and wall parts. The solutions disclosed in
FI 104197 and
FI 60900, instead, suffer from the drawback that they do not support a single-wall structure,
thus making it necessary to use insulated double walls.
[0008] There is still a need of a simple, functional and inexpensive corner joint solution
for joining thicker beams to thinner boards, in order to construct a traditional log
house with thinner wall boards and to make the log house look like a solid-log house.
It is also desired that the corner joint is rigid and durable, also without any iron
fasteners.
SUMMARY OF THE INVENTION
[0009] The present invention aims at eliminating the above-mentioned problems related to
the construction of a steady log building with thinner wall boards while keeping the
traditional massive solid-log corners.
[0010] Thus, an objective of the present invention is to provide a log house corner joint
which is rigid, durable and simple to make. A second objective of the invention is
provide a method of joining construction logs of a different thickness together to
form said corner joint. The objectives of the invention are achieved by means of the
features disclosed in the independent claims.
[0011] The corner joint according to the invention is characterized in what is set forth
in the characterizing part of the independent claim 1. The corner joint according
to the invention is mainly characterized in that the corner joint consists of thinner
wall elements stacked on top of each other and intersecting each other at a corner
of the building, as well as of solid corner elements, each corner element being adapted
to interlock the two wall elements, stacked on top of each other and intersecting
each other at a corner of the building, by means of locking means; according to the
invention, the thickness of the corner elements is the thickness of the corresponding
wall elements multiplied by at least one and a half.
[0012] The method according to the invention is characterized in what is set forth in the
characterizing part of the independent claim 9.
[0013] The dependent claims disclose different preferred embodiments of the invention.
[0014] In a corner joint according to some embodiment, each corner element is provided as
an elongation of a parallel wall element so, that the combination of one corner element
and one wall element forms a continuous combined structure along the wall line of
the building. It is preferable that the corner element joined to the wall element/elements
projects outside the building line, forming a so-called long corner.
[0015] In a corner joint according to some embodiment, each corner element and each wall
element preferably comprises locking means, such as a projection and a cavity, wherein
the cavity of both corner elements is adapted to fit together with the projection
of the coplanar and parallel wall element, and wherein the projection of both corner
elements is adapted to fit in the cavity of the overlying, intersecting wall element.
[0016] In a corner joint according to some embodiment, the cavity and the projection of
both corner elements are provided on the surface of the corner element facing the
interior of the building; and the cavity and the projection of both wall elements
are provided on the surface of the wall element facing the exterior of the building,
the projection being positioned at the end of the wall element, and the cavity being
positioned in the side of the wall element facing the exterior of the building, respectively.
[0017] In a corner joint according to some embodiment, each wall element is dimensioned
to form a mirror image of the intersecting wall element, in a longitudinal section,
and each corner element to be joined to the above-mentioned wall elements is dimensioned
to form a mirror image of the corner element to be joined to the intersecting wall
element, in a longitudinal section.
[0018] In a corner joint according to some embodiment, each corner element comprises a cavity
cut into the surface of the corner element facing the interior of the building, the
cavity running, in a transverse section, through the most of the corner element, terminating
in the vicinity of its upper face and forming a blind end.
[0019] In a corner joint according to some other embodiment, the cavity of each corner element
runs, in a transverse section, through the entire corner element, penetrating it's
upper and lower faces.
[0020] The corner element according to the different embodiments offers a number of advantages.
Firstly, the corner joint of the invention allows a thinner wall log to be joined
to a thicker corner log, the solution resulting in a double-joint log corner and in
a tight, rigid and dimensionally accurate log joint. This makes it possible to obtain
a particularly rigid and stable log construction by fastening a log of a log wall
to an underlying or overlying log of an intersecting wall, and to a log corner. Thus,
the corner joint of the invention provides a rigid and durable log joint because,
in this joint, the intersecting members are constituted by wall logs, whereas, in
a prior art solution, the intersecting members are constituted by corner posts. This
rigid corner structure makes it easier and faster to install an additional insulation
frame on the inside of the building. The solution of the invention allows a log house
to be constructed with thinner wall logs and to make the wall structure look like,
on the outside, as if it was constructed with solid logs. A common frame structure
and/or an additional insulation layer, (a so-called LES structure) can be then installed
on the inside of the log house. Said additional insulations and/or additional insulation
frames can be chosen considering the building regulations and/or the needs of the
constructor/client.
[0021] The invention also contributes to energy-efficient construction. It is less expensive
to construct a wall structure with thinner logs, to which said common additional insulation
frame and/or additional insulation layer (LES structure) is added, and with solid-log
corners than with solid logs alone. The solution of the invention provides a particularly
tight and stable wall and corner structure without any additional fasteners and/or
a corner post. The corner joint of the invention enables a particularly energy-efficient
wall structure, together with an additional insulation frame, and meets well the increasingly
stricter demands for heat insulation and tightness.
[0022] Since said corner joint is provided in several corner and wall sections which are
simple to manufacture, by machining, for example, the manufacturing costs of the corner
joint are relatively low. Neither iron fasteners nor complicated notching is required
to join said corner and wall sections together.
[0023] The corner joint structure according to the invention is applicable to wood construction,
in particular to log construction. The corner joint is especially applicable for constructing
a detached house, such as a one-family house or a summer house.
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In the following, preferred embodiments of the invention will be described with the
reference to accompanying drawings, wherein
Figure 1a is a schematic top view of a corner joint 10 according to a preferred embodiment
of the present invention,
Figure 1b shows combined parts of the above-mentioned corner joint 10, wherein (ii),
(iv) and (i), (iii) are top views and lateral views, respectively; a plus sign denotes
the interior of the building; a minus sign denotes the exterior of the building,
Figure 1c shows separate parts of a corner joint 10 according to a preferred embodiment,
wherein (ii), (iv) and (i), (iii) are top views and lateral views, respectively; the
plus sign denotes the interior of the building; the minus sign denotes the exterior
of the building,
Figure 2a shows a corner joint 10 according to a preferred embodiment in an assembled
state,
Figure 2b shows the corner joint 10 of Figure 2a, with the parts of the joint detached
from each other,
Figures 2c and 2d show how to assemble the corner joint 10 of Figures 2a, 2b, obliquely
from above (Figure 2c) and from above (Figure 2d),
Figure 3a is a schematic top view of a corner joint 10 according to another embodiment
of the present invention,
Figure 3b shows combined parts of the corner joint 10 of Figure 3a, wherein (ii),
(iv) and (i), (iii) are top views and lateral views, respectively; the plus sign denotes
the interior of the building; the minus sign denotes the exterior of the building,
Figure 4a shows a corner joint 10 according to another embodiment in an assembled
state,
Figure 4b shows the corner joint 10 of Figure 4a, with the parts of the joint detached
from each other,
Figure 4c shows how to assemble a corner joint 10 according to another embodiment,
obliquely from above,
Figures 5a and 5b show the corner elements of the corner joints 10 according to the
different embodiments, from above (upper row) and obliquely from above (lower row).
DETAILED DESCRIPTION OF THE DRAWINGS
[0025] The same numerals are used to refer to the parts of the corner joint of the present
invention throughout the figures accompanying this document and include the following
references:
10 - a corner joint;
1-1, 1-2 - corner elements;
2-1, 2-2 - wall elements;
1, 2 - a pair/combined structure of corner- and wall elements;
3, 4, 5 - sealing and/or auxiliary locking means;
31, 31a, 32, 41, 42 - locking means, of which
31, 31a - a corner element cavity;
41 - a corner element projection;
32 - a wall element cavity;
42 - a wall element projection.
[0026] Figure 1a is a schematic top view of a corner joint 10 according to a preferred embodiment.
The corner joint 10 is formed by wall elements 2-1 and 2-2, stacked on top of each
other and intersecting each other in a corner of the building, and by corner elements
1-1 and 1-2.
[0027] Because the corner joint 10 consists of several parts, the term "corner joint assembly"
is also applied to the corner joint 10. In this document, the terms "corner joint"
and "corner joint assembly" are used as synonyms.
[0028] Preferably, the corner joint 10 is applicable for wood construction, especially log
construction. In a preferred embodiment, the corner elements 1-1, 1-2 are formed by
solid logs of thickness 120 to 300 mm, while the wall elements 2-1, 2-2 are formed
by thinner logs of thickness 45 to 180 mm. Said wall logs can be thinner laminated
logs or planed square logs, provided that solid logs can be used as the corner logs.
However, the external free end of the corner element can be of any suitable thickness,
depending on how grand a look is desired. According to the invention, the thickness
of the corner elements 1-1, 1-2 is the thickness of the corresponding wall elements
2-1, 2-2 multiplied by at least one and a half.
[0029] Figure 1a also shows a cross-section of the outer ends of the corner elements 1-1,
1-2 along line A-A. Line B-B denotes a cross-section of the wall elements 2-1, 2-2
at a non-intersecting point of a wall of the building, such as at the middle of the
wall of the building. According to some embodiment, the cross-sectional profiles A-A'
of the corner elements 1-1 and 1-2 of the corner joint 10 are identical; the cross-sectional
profiles B-B' of the walls 2-1 and 2-2 are identical as well. However, dimensioning
and customizing certain parts of the corner joint 10 to form intersecting walls, and/or
corner elements joined to the intersecting walls, of different thicknesses, in the
same building, is not excluded. Thus, the corner- and/or wall elements of the same
building may have different cross-sectional profiles.
[0030] The wall logs can be substantially rectangular in cross-section, while the corner
logs can be rectangular, circular or nearly circular in cross-section. However, it
is obvious to a person skilled in the art that both the wall logs and the corner logs
may vary in shape, from rectangular to nearly circular, independently from each other.
In this document, all of the elements 1-1, 1-2, 2-1, 2-2 of the corner joint 10 are
shown to be substantially rectangular (Figures 1 to 5).
[0031] The corner joint assembly 10 (Figures 1a, 1b) is put together by combining two wall
elements 2-1, 2-2 stacked on top of each other and intersecting each other at a corner
of the building, of which each wall element is preferably prejoined to a corresponding,
coplanar and parallel corner element 1-1, 1-2 to form the combined structure (1-1,
2-1), (1-2, 2-2) of Figure 1b. The corner joint 10 thus consists of two combined structures
as described above, each of the structures comprising a corner element and a wall
element parallel with the corner element. In Figure 1b, these combined structures,
or corner- and wall element pairs, are denoted by reference numerals 1 and 2.
[0032] In this document, the term "combined structure" is used to refer to a combination
of one corner element and one wall element (1, 2, Figure 1b). Said combined structures,
when stacked on top of each other, form the corner joint assembly 10 of the invention.
[0033] Figure 1b includes a top view (ii, iv) and a lateral view (i, iii), respectively,
of combined structures of the corner joint 10 according to a preferred embodiment.
Each corner element 1-1, 1-2 is thus provided as an elongation of a corresponding,
coplanar wall element 2-1, 2-2, the combination of one corner element and one wall
element thus forming the above-mentioned continuous structure 1, 2 corresponding to
one log beam, following the wall line of the building.
[0034] The plus sign denotes the interior of the building, while the minus sign denotes
the exterior of the building. The wall elements 2-1, 2-2 thus form intersecting walls
of the building. The corner elements joined to the corresponding wall elements project
outside of building line/wall line. The corner elements 1-1, 1-2 do not intersect
each another.
[0035] All of the parts forming the corner joint 10 according to the preferred embodiment
are described in more detail by referring to Figure 1c.
[0036] The parts of the corner joint 10, referred to as paired corner elements 1-1, 1-2
and paired wall elements 2-1, 2-2, are combined and interlocked with each other by
means of locking means provided on each corner element and wall element. By locking
means we refer to the projections 41, 42 and cavities 31, 32 shown in the Figure.
Each corner element 1-1 and 1-2 of the corner joint 10 according to the preferred
embodiment comprises several locking means, such a cavity 31 and a projection 41.
Each wall element 2-1 and 2-2 of the corner joint 10 comprises corresponding locking
means, such as a cavity 32 and a projection 42.
[0037] In addition, to form the corner joint 10, these corner- and wall elements are shaped
in such a way that each corner element and each wall element shapewise form a mirror
image of the paired corner element or wall element, along a longitudinal cross-section
line. In Figure 1c, the longitudinal cross-section line is denoted by a horizontal
dashed line. Figure 1c shows that the corner element 1-1 shapewise forms a mirror
image of the paired corner element 1-2, while the wall element 2-1 shapewise forms
a mirror image of the paired wall element 2-2.
[0038] According to some embodiment, the paired corner elements 1-1 and 2-1 are substantially
the same size. According to some embodiment, the paired wall elements 2-1, 2-2 are
substantially equal in thickness and width; however, the wall elements may vary in
length.
[0039] In the following, the details for assembling the corner joint 10 will be explained
based on Figures 2a to d.
[0040] When putting together the assembled corner joint structure 10 of Figure 2a, parallel
corner- and wall elements, such as 1-1 and 2-1 (pair 1), as well as 1-2 and 2-2 (pair
2), are joined together to form the above-mentioned combined structures 1, 2. The
wall elements 2-1 and 2-2 are dimensioned to form intersecting walls of the building,
based on the above-mentioned mirror-image symmetry. Therefore, when the corner- and
wall element pairs 1 and 2 are joined together, the corner joint 10 of Figure 2a is
formed. Because the combined structures 1 and 2 are joined together at the outer ends
of the intersecting wall elements 2-1, 2-2, each corner element 1-1, 1-2, having mirror-image
symmetry, is joined, during the formation of the corner joint 10, to the two wall
elements stacked on top of each other and intersecting each other, while each wall
element 2-1, 2-2 is joined to the two above-mentioned corner elements. As an example,
the corner element 1-1 (Figures 2a, 2b) is joined not only to the coplanar and parallel
wall element 2-1, to form pair 1, but also to the underlying intersecting wall element
2-2. All of the parts 1-1, 1-2, 2-1, 2-2 of the corner joint assembly 10 put together
are coplanar to form one log layer of the walls intersecting at the corner of the
log building.
[0041] In the above description, only one building corner was formed. It is fully obvious
that the above-mentioned combined structure, in order to build a rectangular house,
for instance, can consist, in addition to a wall element, of several corner elements,
the corner elements being fixed to both ends of the wall element.
[0042] Moreover, it is obvious to a person skilled in the art that, herein, the terms "underlying"
and/or "overlying" are exemplary and that connection of these terms to the reference
numerals is random. However, it is preferable that, when stacking building logs on
top of each other, a combined corner- and wall element structure is interlocked with
an underlying combined corner- and wall element structure.
[0043] The cavity 31 and the projection 41 of both corner elements 1-1, 1-2 of the corner
joint assembly 10 are provided adjacent to each other on the corner element, on the
surface facing the interior of the building (Figure 2b). The projection 42 of both
wall elements 2-1, 2-2 is provided as an opposite of the cavity 31 of the coplanar
and parallel corner element corresponding to the outer end of the wall element. The
cavity 32 of both wall elements (Figure 2b) is located in the surface of the wall
element facing the exterior of the building. Therefore, the cavity 32 serves as an
opposite of a corner element of the intersecting wall, receiving the projection 41
of this corner element. In the corner joint 10, the cavity 31 of both corner elements
1-1, 1-2 is adapted to fit on the projection 42 of the coplanar and parallel wall
element 2-1, 2-2; and the projection 41 of both corner elements is adapted to fit
in the cavity 32 of the intersecting, overlying wall element.
[0044] Referring to Figures 2a to d, both the corner elements 1-1, 1-2 and the wall elements
2-1, 2-2 have an upper face 3 the opposite of which is a lower face. The upper face
3 of each of the above-mentioned elements is preferably dimensioned to comprise sealing
and auxiliary locking means, such as elevated edge areas 4 on the upper face 3 of
each of said elements, they being at least two in number on the upper face 3 of each
corner- and/or wall element. It is obvious to a person skilled in the art that, to
form a log wall, logs are stacked on top of each other in such a way that the lower
face of an upper log of the wall is fitted against the upper face of a lower log.
Therefore, sealing grooves, for instance, are preferably provided in the lower face
of said corner- and wall elements (not shown in the Figures), being dimensioned to
receive the edge areas 4 of the corner joint parts in the underlying layer. Herein,
the terms "upper face" and "lower face" are used to refer to both the corner element
faces and the wall element faces coming into directly contact with each other while
stacking log plies.
[0045] Because the intersecting end of both wall elements 2-1, 2-2 of the corner joint 10
is also dimensioned to receive the end of the transverse, intersecting wall element,
these elements, in a top view, also comprise a recess 5 (Figures 2a to 2d). These
sealing/auxiliary locking means 3, 4, 5 hold the corner- and wall elements of the
corner joint together while the corner joint assembly 10 is put together. The corner-and
wall elements in a lower log layer receive the corner- and wall elements of an upper
log layer by means of said locking means 31, 32, 41, 42 and sealing means 3, 4, 5.
[0046] Figures 2c and 2d show, by the way of example, a way of joining a pair of corner-and
wall elements (1-1, 2-1; pair 1) to another pair including a corner- and a wall element
(1-2, 2-2; pair 2) of an intersecting wall, to form a corner joint 10. The upper pair
1 (1-1, 2-1) is slid down against the lower pair 2 (1-2, 2-2) to fit and interlock
the cavities 31, 32 and projections 41, 42 with each other in the above-described
manner, thus forming a corner joint 10. Said joint can be a dovetail joint, for example,
wherein the projections 41, 42 of both the corner elements and the wall elements widen
outwards. The joint can be implemented and, correspondingly, the locking elements
can be dimensioned by following any other suitable joint technique.
[0047] In the corner joint 10 to be assembled, the cavity 31 and the projection 41 of both
corner elements 1-1, 1-2, are located on the surface of the corner element facing
the interior of the building (the plus sign, Figures 2a to d), while the cavity 32
and the projection 42 of both wall elements 2-1, 2-2 are located on the surfaces of
the wall element facing the exterior of the building (the minus sign, Figures 2a to
d) so, that the projection 42 of both wall elements 2-1, 2-2 is located at the end
of the wall element facing the intersecting corner and the cavity 32 of both wall
elements is located in the outer face of the wall element (the minus sign, Figures
2a to d), respectively.
[0048] Next, reference is made to Figure 5a, describing the corner elements 1-1, 1-2 of
a corner joint 10 of a preferred embodiment. Each corner element 1-1, 1-2 of the corner
joint 10 thus comprises, in addition to a projection 41, also a cavity 31 made by
cutting off a piece of the corner element 1-1, 1-2 from the surface thereof facing
the interior of the building. The cut 31 runs in a cross-sectional direction through
the most of the corner element 1-1, 1-2, terminating in the vicinity of the upper
face 3 and forming a blind end. Figure 5a also includes a three-dimensional detailed
view of the corner element 1-1, 1-2 of the corner joint 10 according to the preferred
embodiment (lower row). Because the cavity 31 of both corner elements 1-1, 1-2 is
provided in the corner element without penetrating the upper face 3, the corner element
1-1, 1-2, as seen from above, looks like a solid piece (Figures 1c, 2b, 5a). In these
Figures, the dashed lines indicate the cavity 31 as well as how the projection 42
is received by this cavity.
[0049] The blind cavities 31 of the corner elements 1-1, 1-2 according to the preferred
embodiment, as well as the projections 42 of the wall elements 2-1, 2-2 ending up
in these cavities, can be dimensioned for the above-mentioned dovetail joint technique
(Figures 1, 2). In this case, the interlocking between the cavity 31 of the corner
element and the projection 42 of the wall element is similar to the interlocking between
the projection 41 of the corner element and the cavity 32 of the wall element. To
achieve a tight, rigid and dimensionally accurate joint, the blind cavity 31, and
the projection 42 of the corresponding wall element, can be made curved, for example
(Figures 2c, 2d), in which case the interlocking between the cavity 31 of the corner
element and the projection 42 of the wall element will differ from the interlocking
between the projection 41 of the corner element and the cavity 32 of the wall element.
However, the structure of the corner joint 10 according to the preferred embodiment
is not restricted to the above-mentioned exemplary interlocking techniques, provided
that said blind-end design of the cavity 31 is retained.
[0050] Figures 3 and 4 show another embodiment of the corner joint 10 of the present invention.
The corner joint 10 of this another embodiment (Figures 3a, 3b) is substantially similar
to the corner joint of the preferred embodiment. The corner joint consists of corner-
and wall elements joined together in the above-described manner. To avoid repetition,
the corner joint of Figures 3 and 4 will not be described in detail in this document.
Instead, Figures 4b and 5b only describe those features of the corner joint 10 of
this another embodiment (Figures 3, 4, 5b) that make it different from the corner
joint 10 of the preferred embodiment (Figures 1, 2, 5a).
[0051] As shown in Figure 5b, each of the corner elements 1-1, 1-2 of the corner joint 10
of this another embodiment has a projection 41 and a cavity 31a made by cutting off
a piece of the corner element 1-1, 1-2 from the surface thereof facing the interior
of the building. Compared to the cavity 31 of the corner elements of Figure 5a, this
cavity 31a runs in a transverse direction through the entire corner element 1-1, 1-2,
penetrating its upper and lower faces. Therefore, a cut in the shape of the cavity
31 a and visible from above is formed in the upper face 3.
[0052] The "throughcavities" 31a running through the corner elements 1-1, 1-2 of the corner
joint of this another embodiment, as well as the projections 42 of the wall elements
2-1, 2-2 ending up in said cavity, can be dimensioned by following the above-described
dovetail joint technique or in any other suitable way.
[0053] The solution shown in Figures 3, 4 and 5b, including a corner element "throughcavity",
can be easier and faster to carry out by machining, for example, which preferably
makes it applicable for constructing temporary residential buildings or any other
inexpensive buildings. Because the corner joint solution according to the preferred
embodiment (Figures 1, 2, 5a) can provide a very tight, undistorting and rigid joint,
it is particularly suitable for constructing detached houses and/or permanent residential
buildings, for instance.
[0054] The invention also aims at providing a method of joining log elements of a different
thickness together to form a corner joint 10. The formation of the corner joint 10
comprises at least the following steps:
- a) providing intersecting building-wall elements 2-1 and 2-2, as well as corresponding
corner elements 1-1, 1-2;
- b) joining both intersecting building-wall elements 2-1, 2-2 to the corresponding,
parallel corner element 1-1, 1-2 in such a way that a projection 42 provided at the
end of the wall element ends up in a cavity 31, 31 a provided in the corner element,
to form continuous, combined intersecting building-wall and corner structures 1, 2.
- c) stacking the continuous, combined structures 1, 2, obtained in the preceding step,
on top of each other to form a building corner joint assembly 10 wherein the wall
elements 2-1, 2-2 intersect each other in such a way that the cavity 31, 31a of both
corner elements 1-1, 1-2 receives the projection 42 of the parallel and coplanar wall
element, and a projection 41 provided on both corner elements ends up in a cavity
32 provided in the intersecting, underlying wall element.
[0055] The invention also aims at providing a log building wherein the corner joints are
constituted by corner joints 10 according to any embodiment. The log building can
be any detached house, such a one-family house or a summer house. What is essential
is that the corner joint 10 of the invention provides a log wall structure in which
the corners, as seen from the outside, look like as if they were constructed with
massive solid logs, and on the inside of which any additional insulation layer, or
an additional insulation frame, can be added.
[0056] It is obvious to a person skilled in the art that technical developments allow the
basic idea of the invention to be carried out in many different ways. Therefore, the
invention and the embodiments thereof are not restricted to the above-described examples
but may vary within the scope of the claims.
1. A corner joint (10) for a log building, which corner joint is formed by wall elements
(2-1, 2-2), stacked on top of each other and intersecting each other at a corner of
the building, and by corner elements (1-1, 1-2), in which corner joint (10) each corner
element (1-1, 1-2) is adapted to interlock the two wall elements (2-1, 2-2), stacked
on top of each other and intersecting each other at a corner of the building, by means
of locking means (31, 31a, 41, 32, 42), characterized in that the thickness of the corner elements (1-1, 1-2) is the thickness of the corresponding
wall elements (2-1, 2-2) multiplied by at least one and a half, and in which corner
joint each corner element (1-1, 1-2) and each wall element (2-1, 2-2) comprises a
number of locking means, such as a cavity (31, 31a, 32) and a projection (41, 42),
wherein the cavity (31, 31a) of both corner elements is adapted to fit together with
the projection (42) provided on the parallel and coplanar wall element, and wherein
the projection (41) of both corner elements is adapted to fit in the cavity (32) provided
in the intersecting, stacked wall element.
2. A corner joint (10) as defined in claim 1, wherein each corner element (1-1, 1-2)
is provided as an elongation of the parallel wall element (2-1, 2-2), the combination
of one corner element and one wall element thus forming a continuous combined structure
(1, 2) along the wall line of the building.
3. A corner joint (10) as defined in any of the preceding claims, wherein the corner
element (1-1, 1-2) joined to the wall element/elements (2-1, 2-2) projects outside
the building line.
4. A corner joint (10) as defined in any of the preceding claims, wherein the cavity
(31, 31a) and the projection (41) of both corner elements (1-1, 1-2) are provided
on the surface of the corner element facing the interior of the building; and wherein
the cavity (32) and the projection (42) of both wall elements (2-1, 2-2) are provided
on the surfaces of the wall element facing the exterior of the building, the projection
(42) being located at the end of the wall element and the cavity (32) being located
in the side of the wall element facing the exterior of the building.
5. A corner joint (10) as defined in any of the preceding claims, wherein each wall element
(2-1, 2-2) is dimensioned to form a mirror image of the intersecting wall element
(2-2, 2-1), in a longitudinal section, and wherein each corner element (1-1, 1-2)
to be joined to the above-mentioned wall elements is dimensioned to form a mirror
image of the corner element (1-2, 1-1) to be joined to the intersecting wall element,
in a longitudinal section.
6. A corner joint (10) as defined in any of the preceding claims, wherein each corner
element (1-1, 1-2) comprises a cavity (31) cut into the surface of the corner element
facing the interior of the building, the cavity (31) running, in a transverse section,
through the most of the corner element (1-1, 1-2), terminating in the vicinity of
its upper face and forming a blind end.
7. A corner joint (10) as defined in any of the preceding claims 1 to 6, wherein each
corner element (1-1, 1-2) comprises a cavity (31a) cut into the surface of the corner
element facing the interior of the building, the cavity (31 a) running, in a transverse
section, through the entire the corner element (1-1, 1-2), penetrating its upper and
lower faces.
8. A corner joint (10) as defined in any of the preceding claims, wherein the corner
elements (1-1, 1-2) are logs having a thickness of 120 to 300 mm, and wherein the
wall elements (2-1, 2-2) are logs having a thickness of 45 to 180 mm.
9. A method of joining construction logs of a different thickness together to form a
corner joint as defined in claims 1 to 9,
characterized in that the corner joint (10) at least is formed by the following steps:
- providing intersecting building-wall elements (2-1, 2-2) as well as corresponding
corner elements (1-1, 1-2);
- joining each wall element (2-1, 2-2) to the corresponding corner element (1-1, 1-2)
in such a way that a projection (42) provided at the end of the wall element ends
up in a cavity (31, 31 a) provided in the parallel corner element, to form paired,
continuous, combined intersecting building-wall structures (1, 2).
- stacking the paired, continuous combined structures (1, 2), obtained in the preceding
step, on top of each other to form an intersecting building-wall corner, in which
corner the combined structures (1, 2) intersect in such a way that a projection (41)
provided on both corner elements (1-1, 1-2) of the combined structures ends up in
a cavity (32) provided in the wall elements of the intersecting, underlying combined
structure.
10. A log building wherein the corner joints are corner joints as defined in any of claims
1 to 9.