RELATED PATENT APPLICATION
TECHNICAL FIELD
[0002] Disclosed herein are polymerizable dental materials and dental products based upon
such materials. More particularly, disclosed are materials and products based upon
BPA-free, polymerizable resins that are derived from 1,4:3,6-dianhydro-glucidol (isosorbide),
which comes from renewable sources such as corn.
BACKGROUND
[0003] Dental materials such as for example, dental filling materials, often include liquid
polymerizable organic monomers and/or polymers, reactive diluents, polymerization
initiators, stabilizers, and fillers. Such composite materials have their good mechanical
properties such as high flexural strengths, high compressive strengths and hardness.
Further, they are often polishable and readily accept suitable dyes. The most frequently
used monomers are esters of methacrylates and higher multifunctional alcohols or isocyanates
such as the bismethacrylate of biphenol-A diglycidyl ether, urethane bismethacrylates.
Aromatic diols are often used to make polymerizable resins having good thermal and
mechanical stability.
[0004] Bisphenol A (BPA) has been widely used in the manufacture of plastics and is present
in many products, including dental products. Both the U.S. Food and Drug Administration
and the National Toxicology Program at the National Institute of Health have expressed
concern about the potential health effects associated with BPA.
[0005] Although BPA is not an ingredient in any dental products, it has been detected in
some of the degraded dental products that contain BPA-based dental resins. BisGMA
is one such BPA-based dental resin and has been widely used in many dental products.
Regardless of the debate over the effect of potentially leached BPA from cured dental
products that contain BisGMA or its derivatives, there are increasing efforts to manufacture
BPA-free resins.
[0006] BisGMA is a high viscosity, dimethacrylate resin. Various structural modifications
on BisGMA have been made in order to reduce its viscosity and to minimize the polymerization
shrinkage and curing stress. The rigid aromatic moiety in BisGMA does contribute well
to the high strength in cured BisGMA and its derivatives, although they are usually
accompanied by higher shrinkage and higher curing stress. Conventional aliphatic resins,
such as TEGDMA or UDMA are flexible and have low viscosity but they usually offer
lower mechanical property. A variety of cyclic aliphatic moieties were also incorporated
into polymerizable resins and an improved chemical property was demonstrated due to
the rigid nature. However, most of monomer resins containing cyclic moiety are highly
crystalline due to its chain regularity, which would limit its application as matrix
resin for formulated dental composites. Therefore oligomeric resins have to be prepared,
but these amorphous resins tend to have higher viscosity. Accordingly there is reduced
cross-linking density after curing and furthermore lower mechanical property would
result.
[0007] Bisphenol A (BPA) in particular is one such aromatic diol that has been widely used
in epoxy resin, modified methacrylate resin, polyethersulfone/ketone, polyester, polycarbonate
and the like, for use in dental materials. Resins or polymers from fully aliphatic
diols are less popular due to their relative lower thermal stability. However, there
have been investigations of resins and polymers based on cyclic aliphatic compounds,
especially those that are multi-cyclic. Interest in such cyclic aliphatic diols has
increased due to potential concerns of some aromatic diol, especially BPA. Accordingly,
BPA-free resins or polymers would be highly desirable if they possessed the same or
comparable thermal and mechanical stabilities as the BPA counterparts.
SUMMARY
[0009] The present invention relates to dental material and dental compositions according
to claims 1 and 2.
[0010] It was theorized that by incorporating a cyclic aliphatic moiety into polymerizable
resin that a rigid BPA-free polymerizable resin with balanced overall performance
could be achieved.

[0011] As one isomer of 1,4:3,6-dianhydro-hexitol (see above), the 1,4:3,6-dianhydro-glucidol
(Isosorbide) is particularly of interest for its potential use In formulated dental
products such as restoratives and the like. It is expected that such a moiety would
provide an improved optical, thermal and mechanical properties in comparison to linear
aliphatic analogies. Like TMCD, Isosorbide has been used in many polyesters or polycarbonates
and is known to be a co-monomer. Some of key features from such polymers are high
impact resistance, optical clarity, thermal stability and biodegradability in addition
to being BPA-free.
[0012] During investigations, TMCD was used in BPA-free polymerizable resins and an effectively
optimized resin composition/process for TMCD-based urethane resin had been developed,
from which polymerlzable resin with high TMCD-content and lower viscosity resulted.
However, though its overall mechanical property is better than UDMA resin, the mechanical
properties remain lower than those of BisGMA-based resin systems. Therefore, suitable
monomers to serve as components for BPA-free polymerizable resins are still desired.
Isosorbide caught our attention because polymer grade isosorbide recently become commercially
available, and is similar to TMCD in structure since both of them are a bicyclic diol,
which would offer high heat-resistance and high Tg due to the rigid nature.

DETAILED DESCRIPTION
[0013] As stated above dental restorative materials, such as composites, adhesives, and
cements have traditionally contained derivatives of BPA as the base polymeric component.
These include monomers such as Bis-GMA, Bis-DMA, EPADMA and BADGE. There are also
many examples of urethane resins produced by combining BPA and BPA derivatives with
di-isocyanates. These components have provided exceptional properties such as high
durability, chemical resistance and optical properties to formulated dental products.
[0014] Due to potential health concerns over human exposure to BPA, many producers of polymers
which contain BPA and derivatives of BPA have been seeking new chemistry approaches.
For instance, TMCD has been shown to be an effective substitute for BPA in polyester
resin systems.
[0015] Disclosed herein, isosorbide is used as a building block for the development of new
dental resin systems. The resultant isosorbide derivatives are substituted for their
BPA derivative analogues in restorative formulations. The result is that high performance
dental restorative materials are made free of BPA containing materials.
[0016] It is therefore, an accomplishment of the present disclosure to provide the use of
isosorbide based monomers used in dental formulations, including restorative composites,
bonding agents, cements, luting agents, bases, and liners.
[0017] Isosorbide monomers with pendant vinyl groups, namely, methacrylic moieties are provided
according to the present invention.
[0018] The isosorbide monomers disclosed herein may have one or more pendant epoxy groups.
Urethane derivatives are provided, normally produced through reaction of isosorbide
with isocyanate based compounds. Isosorbide derivatives with phosphate, and other
ionic functionalities, and isosorbide derivatives which may contain combinations of
functionalities are disclosed. Resins or macromonomers which may incorporate isosorbide
in its structure and dental formulations with isosorbide based compounds are also
disclosed
[0019] Therefore, according to the present invention a dental material is provided based
upon an isosorbide polymerizable resin. An example of such a dental product is a dental
restorative that is light curable, such that it is placed into a prepared dental cavity
and then exposed to electromagnetic radiation of an appropriate wavelength to initiate
(or co-initiate if other initiators are useful) to polymerize the material. Before
polymerization, the material must have suitable flow properties to allow it to be
placed into the prepared cavity, yet may also be required to have a certain stiffness
or resistance to flow to allow the dental practitioner the ability to manipulate it.
Further, after polymerization, wear, toughness, fracture resistance, and other thermal
and mechanical stabilities must be of a certain, desirable nature. While such aspects
of dental restoratives are well developed with respect to BPA dental materials, it
has been unexpected that such properties could be achieved by isosorbide materials.
[0020] Isosorbide is a diol molecule and it should be readily reacted with other condensation
monomers to build up linkages such as ester, carbonate, urethane and the like (see
Scheme 1) and to form polymerizable resins accordingly. Additional examples of isosorbide-based
polymerizable resins are given in Scheme 2 through 8. For example, if isosorbide reacts
with an isocyanate, it would yield a urethane-based resin; if isosorbide reacts with
a carboxylic monomer, then it would yield an ester type of resin. The physical and
mechanical properties of the resulting isosorbide-based resins would vary depending
upon the resin's linkages, detailed molecular structures and the pathways to make
such resins.
[0021] In Table I and II, examples are given for typical isosorbide-based polymerizable
resins as illustrated by Scheme 1. In addition, such typical reaction pathways towards
different types of polymerizable resin based on isosorbide are also given in Scheme
2-7. The resulting resins ranged from semicrystalline to low viscosity liquid or higher
viscosity liquids, depending upon the resin compositions. These resins can be further
formulated with any other resin and conventional initiators to make it polymerizable.
Thus, clear, rigid cured resin can be resulted after it is formulated with different
photoinitiators, such as CQ/EDAB or CQ/LTPO.
[0022] In Scheme 2, the reaction pathway towards urethane trimer resin based on isosorbide
is illustrated. This resulting trimer resin is semi-crystalline with a melting point
of 125°C. This resin can be formulated with other resins and conventional initiators
to make it polymerizable. Thus, clear, rigid cured resin can be achieved after it
is formulated with different photoinitiators, such as CQ/EDAB or CQ/LTPO and exposed
to visible light.
[0023] In Scheme 3, the reaction pathway towards urethane type of polymerizable resin based
on isosorbide from isosorbide/TMDI/HEMA in the presence of TEGDMA is illustrated.
This resulting urethane resin is liquid resin but with very high viscosity. This resin
can be formulated with other resins and conventional initiators to make it polymerizable.
Thus, clear, rigid cured resin can be achieved after it is formulated with different
photoinitiators, such as CQ/EDAB or CQ/LTPO and exposed to visible light.
[0024] In Scheme 4, the reaction pathway towards urethane type of polymerizable resin based
on Isosorbide from isosorbide/TMDI/HPMA in the presence of TEGDMA is illustrated.
This resulting urethane resin is liquid resin but with very high viscosity. This resin
can be formulated with other resins and conventional initiators to make it polymerizable.
Thus, clear, rigid cured resin can be achieved after it is formulated with different
photoinitiators, such as CQ/EDAB or CQ/LTPO and exposed to visible light.
[0025] In Scheme 5, another reaction pathway towards urethane type of polymerizable resin
based on isosorbide from isosorbide/IPDI/HEMA in the presence of TEGDMA is illustrated.
This resulting urethane resin is liquid resin with high isosorbide content but very
low viscosity. This resin can be formulated with other resins and conventional initiators
to make it polymerizable. Thus, clear, rigid cured resin can be achieved after it
is formulated with different photoinitiators, such as CQ/EDAB or CQ/LTPO and exposed
to visible light.
[0027] The polymerizable isosorbide-based composition according to the present disclosure
may include a filler, stabilizer, polymerization initiator or cure package, or the
like. Fillers may be inorganic filler and/or organic filler. In embodiments, fillers
suitable for use in dental compositions in accordance with the present disclosure
include quartz, glass ceramic or glass powders, as well as aluminium- and silicon
oxide powder, in particular silicate glasses, Ba/Al silicate glasses and barium glasses
as well as mixtures thereof. Other inorganic powders such as La
2O
3, ZrO
2, BiPO
4, CaWO
4, BaWO
4, SrF
2, Bi
2O
3, and/or organic fillers, such as polymer granulate or a combination of organic/or
inorganic fillers could are also suitable filler materials. The filler are used as
powders with a particle size of from about 0.010 micron to about 50 micron.
[0028] Total filler loading should vary from about 1% to about 95% by weight, depending
upon the end applications. In Table II and III, examples of formulated isosorbide-based
resin systems and their corresponding composites with about 40% of filler loading
are shown. As can be seen from these Tables, extremely low curing stress can be achieved
from the BPA-free resin systems formulated according to the present disclosure, though
they offer only slightly lower shrinkage in comparison to a BPA-containing resin (for
example, TPH resin, a urethane-modified BisGMA derivative).
[0029] An exemplary cement in accordance with a one embodiment of the present disclosure
for dental and/or medical use includes from about 10 to about 30 percent by weight
of an isosorbide monomer or co-monomer having at least one polymerizable group, from
about 15 to about 35 percent by weight of a polymerizable monomer as diluent and a
stabilizer, from about 50 to about 65 percent by weight of a filler and from about
0.34 to about 12 percent by weight of the polymerization initiator component(s).
[0030] A composite restorative composition in accordance with another embodiment of the
present disclosure for dental and/or medical use includes from about 5 to about 25
percent by weight of an isosorbide monomer or co-monomer having at least one polymerizable
group, from about 5 to about 20 percent by weight of a polymerizable monomer as diluent
and a stabilizer, from about 50 to about 85 percent by weight of a filler and from
about 0 to about 12 percent by weight of the polymerization initiator component(s).
[0031] A dental/medical sealer in accordance with one embodiment of the present disclosure
for dental and/or medical use includes from about 15 to about 55 percent by weight
of an isosorbide monomer or co-monomer having at least one polymerizable group, from
about 20 to about 40 percent by weight of a polymerizable monomer as diluent and a
stabilizer and from about 10 to about 50 percent by weight of a filler and 0.34 to
about 12 percent by weight of the polymerization initiator component(s).
TEST METHODS:
[0032] NMR Analysis: 300MHz NMR (Varian) was used to elusive the molecular structure and to monitor the reaction
processing.
[0033] Photo DSC: DSC 2529 with photocaltometor (TA Instrument) was used to evaluate the photolysis and photopolymerization
for the neat resin and/or any formulated resin system. Under both air and nitrogen,
the test was performed. The light outputs and light spectrum can be tuned by using
build-in filter, or additional UV filter or intensity-reducing filter.
[0034] Flexural strength and modulus are tested according to
ISO 4049, 2x2x25mm specimens were cured by three overlapped spot curing with Spectrum 800 with 13mm
light guide at 800mw/cm
2, 20" for each spot on one side only. The cured specimens (6-10) were placed in DI
water and stored at 37°C for 24hrs, then were sanded prior to the test at room temperature.
[0035] Compressive strength and modulus are tested according to
ISO 9917, which is actually for water-based cements since
ISO 4049 does not specify for compressive strength.
φ4x6mm glass slave as mold for specimen preparation (6). It was cured by Spectrum 800 at
800mw/ cm
2 from both top and bottom, at 20" each. The cured specimens (6-10) were placed in
DI water and stored at 37°C for 24hrs, and then were sanded prior to the test at room
temperature.
[0036] Polymerization Shrinkage was calculated from the density change before and after curing, which were measured
by helium pycnometer (Micromeritics, AccuPyc II 1340) at 25.0°C. New in-house shrinkage
test protocol was followed in this test: 3 pieces of round disc samples from a
φ10x2mm Teflon mold. It was presses between Mylar films and cured by Spectrum 800 at
800mw/cm2 for
20 seconds from top and bottom sides, respectively. The cured specimen is stored at room temperature for
2-3hrs or for 24hrs prior to the density measurement.
[0037] Shrinkage Stress was measured by using NIST/ADA's tensometer. Specimen with
2.25mm in thickness (c-factor as
1.33) is cured for
60 seconds by DENTSPLY/Cauk's QHL light at
550mw/cm2. The total stress at the
60th minute is taken to rank different materials.
EXAMPLES
Example 1: Synthesis of Isosorbide-based Carbonate Resin
[0038] A carbobate-based dimethacrylate resin (XJ7-191 in Table I) was prepared by a two-step
condensation reaction from Isosorbide and CDI in methylene dichloride under a dry
air atmosphere at room temperature, then AMAHP was added along with potassium carbonate
and tetrabutyl ammnium bromide into the system for additional couple of hours. After
extraction to remove the catalysts and imidazole, additional diluent of TEGDMA was
mixed in and the final liquid resin with higher viscosity of 430Pa.s@20°C could be
achieved after removal of the solvent.
Example 2: Synthesis of Isosorbide-based Carbonate Resin (Scheme 6)
[0039] Isosorbide carbonate dimethacrylate trimer (XJ7-205 in Table I) was prepared by a
two-step condensation reaction from Isosorbide and CDI in methylene dichloride under
a dry air atmosphere at room temperature, then HEMA was added along with potassium
carbonate and tetrabutyl ammnium bromide into the system for additional couple of
hours. After extraction to remove the catalysts and imidazole, low viscosity liquid
resin of 10Pa.s@20°C could be achieved after removal of the solvent.
Example 3: Synthesis of isosorbide-based Urethane Resin (Scheme 2)
[0040] A urethane dimethacrylate trimer (XJ8-4 in Table I) was prepared by a one-step condensation
reaction from Isosorbide and 2-isocyanateethyl methacrylate (IEM). The reaction was
carried out in the presence of dibutyltin dilaurate in methylene dicloride under a
dry air atmosphere at 30-35°C for 4 h. After solvent was removed, semicrystallime
resin could be achieved with T
m of 125°C.
Example 4: Synthesis of Isosorbide-based Urethane Resin
[0041] A urethane dimethacrylate oligomer (XJ7-189 in Table I) was prepared by a one-step
condensation reaction from a preformed monohydroxy-monmethacrylate (ICEM, derived
from TMDI and HPMA) and Isosorbide in the presence of dibutyltin dilaurate under a
dry air atmosphere at 30-35°C for 14 h. High viscosity liquid resin of 2180Pa.s@20°C
was achieved.
Example 5/6: Synthesis of Isosorbide-based Urethane Resin (Scheme 3)
[0042] Urethane dimethacrylate oligomers (XJ8-19/XJ8-69 in Table I) were prepared by a two-step
condensation reaction from isosorbide and slight excess of TMDI in presence of a diluent
such as TEGDMA, followed by a reaction between the NCO-terminated prepolymer and 2-hydroxyethyl
methacrylate(HEMA). The first reaction was carried out in the presence of dibutyltin
dilaurate under a dry air atmosphere at 30-35°C for 4 h. To the resulting prepolymer,
BHT was added as inhibitor. TEGDMA can be used as inert diluent for ease of the reaction
process. Liquid resin with moderate viscosity of 270-280Pa.s@2O°C was achieved.
Example 7: Synthesis of Isosorbide-based Urethane Resin (Scheme 4)
[0043] Urethane dimethacrylate oligomers (XJ8-72 in Table I) were prepared by a two-step
condensation reaction from isosorbide and slight excess of TMDI in presence of a diluent
such as TEGDMA, followed by a reaction between the NCO-terminated prepolymer and 2-hydroxypropyl
methacrylate(HPMA). The first reaction was carried out in the presence of dibutyltin
dilaurate under a dry air atmosphere at 30-35°C for 4 h. To the resulting prepolymer,
BHT was added as inhibitor. TEGDMA can be used as inert diluent for ease of the reaction
process. Liquid resin with higher viscosity of 550Pa.s@20°C was achieved.
Example 8: Synthesis of Isosorbide-based Urethane Resin (Scheme 5)
[0044] Urethane dimethacrylate oligomers (XJ8-78 in Table I) were prepared by a two-step
condensation reaction from isosorbide and slight excess of IPDI in presence of a diluent
such as TEGDMA, followed by a reaction between the NCO-terminated prepolymer and 2-hydroxyethyl
methacrylate(HEMA). The first reaction was carried out in the presence of dibutyltin
dilaurate under a dry air atmosphere at 30-35°C for 4 h. To the resulting prepolymer,
BHT was added as inhibitor. TEGDMA can be used as inert diluent for ease of the reaction
process. Liquid resin with high viscosity of 1310Pa.s@20°C was achieved.
Example 9: Synthesis of Isosorbide-based Urethane Resin
[0045] Urethane dimethacrylate oligomers (XJ8-11 in Table I) were prepared by a two-step
condensation reaction from isosorbide and slight excess of TMDI in presence of a diluent
such as HMDMA, followed by a reaction between the NCO-terminated prepolymer and 2-hydroxyethyl
methacrylate(HEMA). The first reaction was carried out in the presence of dibutyltin
dilaurate under a dry air atmosphere at 30-35°C for 4 h. To the resulting prepolymer,
BHT was added as inhibitor. TEGDMA can be used as inert diluent for ease of the reaction
process. Liquid resin with high viscosity of 270Pa.s@20°C was achieved.
[0046] In Table II, Examples 8 through 15 showed further formulated resin compositions,
which were comprised of Isosorbide-based polymerizable resins previously described,
and other conventional (meth)acrylate resins and a variety of photoinitaitors (CQ,
LTPO etc). A comparable example 1 was also included with the exclusion of any Isosorbide-based
resins disclosed herein.
[0047] Examples 16 through 23 showed those formulated composite compositions, which are
comprised of a variety of formulated isosorbide-based polymerizable resins as described
herein, and 40-82% wt/wt of glass filler mixtures. A comparable example 2 is also
included with the exclusion of any isosorbide-based resins dislcosed herein.
Table la: Resin Composition and Viscosity (at 20°C/500Pa)
| Resins |
Diol |
Isocyanate or CDI |
Hydroxylated Mathacrylate |
Diluents |
Viscosity at 20°C/500Pa |
| |
(grams) |
(grams) |
(grams) |
(grams) |
(Pa.s) |
| Control Example 1 |
TMCD |
TMDI |
HEMA |
TEGDMA |
80 |
| 25 |
81 |
60 |
30 |
| Control Example 2 |
TMCD |
IPDI |
HEMA |
TEGDMA |
1010 |
| 25 |
85 |
60 |
30 |
| |
|
|
|
|
|
| Sample 1 (XJ7-191) |
Isosorbide |
CDI |
AMAHP |
TEGDMA |
430 |
| 37 |
82 |
110 |
19 |
| Example 2 (XJ7-205) |
Isosorbide |
CDI |
HEMA |
|
10 |
| 37 |
81 |
66 |
|
| Example 3 (XJ8-4) |
Isosorbide |
IEM |
|
|
crystalline |
| 74 |
155 |
|
|
Tm=125°C |
| Example 4 (XJ8-189) |
Isosorbide |
ICEM |
|
|
2180 |
| 40 |
275 |
|
|
| Example 5 (XJ8-19) |
Isosorbide |
TMDI |
HEMA |
TEGDMA |
270 |
| 40 |
127 |
91 |
45 |
| Example 6 (XJ8-69) |
Isosorbide |
TMDI |
HEMA |
TEGDMA |
280 |
| 73 |
231 |
165 |
85 |
| Example 7 (XJ8-72) |
Isosorbide |
TMDI |
HPMA |
TEGDMA |
550 |
| 73 |
231 |
183 |
85 |
| Example 8 (XJ8-78) |
Isosorbide |
IPDI |
HEMA |
TEGDMA |
1310 |
| 73 |
245 |
165 |
185 |
| Example 9 (XJ8-82) |
Isosorbide |
TMDI |
HEMA |
TEGDMA |
250 |
| 73 |
231 |
165 |
85 |
| Example 10 (XJ8-86) |
Isosorbide |
TMDI |
HEMA |
TEGDMA |
290 |
| 73 |
231 |
165 |
85 |
| Example 11 (XJ8-90) |
Isosorbide |
TMDI |
HEMA |
HMDMA |
270 |
| 73 |
231 |
165 |
81 |
| Example 12 (EBR10220) |
Isosorbide |
TMDI |
HEMA |
TEGDMA |
240 |
| 658 |
2083 |
1488 |
766 |
| Example 13 (EBR10224) |
Isosorbide |
TMDI |
HEMA |
TEGDMA |
260 |
| 658 |
2083 |
1488 |
766 |
Table IIa: Composition Examples for Various Isosorbide-based Polymerizable Resins
| |
Example 1 (XJ7-191) |
Example 2 (XJ7-205) |
Example 3 (XJ8-4) |
Example 4 (XJ7-189) |
| Resin Composition |
Isosorbide/AMAHP/ TEGDMA |
Isosorbide/HEMA |
Isosobide/IEM |
Isosobide/ICEMI HEMA |
| Isosorbide-based Resin, |
90 |
100 |
100 |
67 |
| TEGDMA, |
10 |
0 |
0 |
0 |
| UDMA, (wt/wt, %) |
0 |
0 |
0 |
33 |
| Resin Form |
Liquid |
Liquid |
crystalline |
Liquid |
| Viscosity @ 20°C Pa.s |
430 |
10 |
Tm=125°C |
2180 |
| Solubility @ 37°C in water |
partially soluble |
insoluble |
Insoluble |
Insoluble |
| Solubility @ 37°C in water/ethanol(50:50, w/w%) |
soluble |
partially soluble |
insoluble |
insoluble |
Table IIb: Composition Examples for Various Isosorbide-based Polymerizable Resins
| |
Example 5 (XJ8-19) |
Example 6 (XJ8-69) |
Example 7 (XJ8-72) |
Example 8 (XJ8-78) |
| Resin Composition |
TEGDMA/ Isosorbide/TMDI/ HEMA |
TEGDMA/ Isosorbide/TMDI/ HEMA |
TEGDMA/ Isosorbide/TMDI/ HPMA |
TEGDMA/ Isosorbide/IPDI/ HEMA |
| Isosorblde-based Resin, |
74.8 |
74.5 |
74.7 |
63.7 |
| TEGDMA, |
15.0 |
15.4 |
14.8 |
27.7 |
| HEMA |
1.8 |
1.6 |
0 |
1.4 |
| HPMA |
0 |
0 |
1.8 |
0 |
| UDMA, (wt/wt, %) |
8.5 |
8.5 |
8.7 |
7.2 |
| Resin Form |
Liquid |
Liquid |
Liquid |
Liquid |
| Viscosity @ 20°C Pa.s |
270 |
280 |
550 |
1310 |
| Solubility @ 37°C In water |
insoluble |
insoluble |
Insoluble |
insoluble |
| Solubility @ 37°C In water/ethanol(50:50, w/w%) |
insoluble |
insoluble |
Insoluble |
insoluble |
Table IIIa: Physical Property for Various Formulated Isosobide-based Resins
| |
Formulated Resin 1 (DP1-21) |
Formulated Resin 2 (XJ7-196) |
Formulated Resin 3 (XJ7-208) |
Formulated Resin 4 (XJ8-22) |
formulated Resin 5 (XJ8-23) |
| |
75% Example 4 |
80% Example 1 |
100% Example 2 |
92.5% Example 5 |
80% Example 5 |
| |
25% TEGDMA |
20% TEGDMA |
|
7.5% TEGDMA |
10% TEGDMA 10% Example 3 |
| |
|
|
|
|
|
| |
0.165% CQ |
0.165% CQ |
0.165% CQ |
0.165% CQ |
0.165% CQ |
| |
0.30% EDAB |
0.30% EDAB |
0.30% EDAB |
0.30% EDAB |
0.30% EDAB |
| |
0.015% BHT |
0.015% BHT |
0.015% BHT |
0.015% BHT |
0.015% BHT |
| Viscosity @20°C Pa.s |
8 |
12 |
10 |
66 |
53 |
| Stress @ 60 min MPa |
0.36 |
1.10 |
2.30 |
1.32 |
1.92 |
Table IIIb: Physical Property for Various Formulated Isosorbide-based Composites
| |
Composite 9 XJ8-24 |
TMCD Composite 4 XJ7-132 |
| Resins |
Formulated Isosorbide Resin 4 (XJ8-22) |
Formulated TMCD Resin 4 (XJ7-130) |
| Fillers |
DP1-64/ |
LB8-131 |
| (wt/wt) |
40% |
40% |
| Stress @ 60 min MPa |
1.15/1.80 |
0.91/NA |
| Compressive Yield St.(MPa) |
142 ± 2 |
116±3 |
| Compressive Modulus(MPa) |
3900 ± 80 |
3220 ± 440 |
| Flexural St.(MPa) |
94 ± 6 |
91 ± 2 |
| Flexural Modulus(MPa |
2980 ± 200 |
2710 ± 240 |
Table IVa: Compositions and Physical Property for Various Formulated Resins
| |
Example 14 |
Example 15 |
Example 16 |
Example 17 |
| |
DP2-76 |
DP2-77 |
DP2-78 |
DP2-149 |
| |
Isosorbide Resin |
Isosorbide Resin |
Isosorbide Resin |
Isosorbide Resin |
| |
90% XJ8-19 |
80% XJ8-65 |
80% XJ8-65 |
90% XJ8-69 |
| |
10% TEGDMA |
20% TEGDMA |
20% HEDMA |
10% HEDMA |
| |
|
|
|
|
| |
0.165% CQ |
0.165% CQ |
0.165% CQ |
0.165% CQ |
| |
0.30% EDAB |
0.30% EDAB |
0.30% EDAB |
0.30% EDAB |
| |
0.015% BHT |
0.015% BHT |
0.015% BHT |
0.015% BHT |
| Viscosity@20°C Pa.s |
40 |
10 |
20 |
40 |
| Stress @ 60 min (Vis/UV-Vis), MPa |
1.40/1.80 |
2.1/2.60 |
1.90/2.30 |
1.72/1.80 |
| Compressive Yield St.(MPa) |
133 ± 6 |
130 ± 5 |
134 ± 2 |
136 ± 2 |
| Compressive Modulus(MPa) |
2300 ± 110 |
2320 ± 120 |
2430 ± 240 |
2270 ± 160 |
| Flexural St.(MPa) |
79 ± 4 |
80 ± 6 |
73 ± 1 |
76 ± 4 |
| Flexural Modulus(MPa |
2020 ± 50 |
2020 ± 230 |
1750 ± 50 |
1930 ± 200 |
Table IVb: Compositions and Physical Property for Various Formulated Resins
| |
Example 18 |
Example 19 |
Example 20 |
Example 21 |
| DP2-164 |
DP2-194 |
DP3-9 |
DP3-30 |
| |
Isosorbide Resin |
Isosorbide Resin |
Isosorbide Resin |
Isosorbide Resin |
| |
85% XJ8-78 |
90% XJ8-72 |
83% XJ8-78 |
90% XJ8-86 |
| |
15% TEGDMA |
10% TEGDMA |
17% TEGDMA |
10% HEDMA |
| |
|
|
|
|
| |
0.165% CQ |
0.165% CQ |
0.165% CQ |
0.165% CQ |
| |
0.30% EDAB |
0.30% EDAB |
0.30% EDAB |
0.30% EDAB |
| |
0.015% BHT |
0.015% BHT |
0.015% BHT |
0.015% BHT |
| Viscoslty@20°C Pa.s |
40 |
65 |
25 |
40 |
| Stress @ 60 min (Vis/UV-Vis), MPa |
2.20/2.63 |
1.30/1.60 |
1.40/1.80 |
1.35/1.85 |
| Compressive Yield St.(MPa) |
150 ± 9 |
116 ± 4 |
127 ± 4 |
124 ± 1 |
| Compressive Modulus(MPa) |
2860 ± 50 |
2480 ± 80 |
2600 ± 90 |
2610 ± 40 |
| Flexural St.(MPa) |
92 ± 7 |
81 ± 5 |
103 ± 3 |
83 ± 4 |
| Flexural Modulus(MPa |
2430 ± 250 |
2050 ± 280 |
2630 ± 150 |
2170 ± 120 |
Table V: Compositions and Physical Property for Various Formulated Resins
| |
Example18 |
Example 19 |
Example 20 |
Example 21 |
Example 22 |
Example 23 |
| |
DP2-106 |
DP2-107 |
DP2-150 |
DP2-165 |
DP3-10 |
DP3-31 |
| |
Isosobide Resin |
Isosobide Resin |
Isosobide Resin |
Isosobide Resin |
Isosobide Resin |
Isosobide Resin |
| |
90% XJ8-19 |
85% XJ8-65 |
90% XJ8-69 |
85% XJ8-78 |
83% XJ8-78 |
85% XJ8-65 |
| |
10% TEGDMA |
15% TEGDMA |
10% TEGDMA |
15% TEGDMA |
17% TEGDMA |
15% TEGDMA |
| |
|
|
|
|
|
|
| |
0.165% CQ |
0.165% CQ |
0.165% CQ |
0.165% CQ |
0.165% CQ |
0.165% CQ |
| |
0.40% LTPO |
0.40% LTPO |
0.40% LTPO |
0.40% LTPO |
0.40% LTPO |
0.40% LTPO |
| |
0.015% BHT |
0.015% BHT |
0.015% BHT |
0.015% BHT |
0.015% BHT |
0.015% BHT |
| Viscosity@20°C Pa.s |
40 |
40 |
40 |
40 |
25 |
40 |
| Stress @ 60 min (Vis/UV-Vis), MPa |
2.25/2.65 |
2.05/2.60 |
2.05/2.60 |
2.45/2.90 |
3.00/3.00 |
2.20/2.40 |
| Compressive Yield St.(MPa) |
133 ± 5 |
125 ± 8 |
136 ± 4 |
150 ± 4 |
131 ±4 |
123 ± 1 |
| Compressive Modulus(MPa) |
2000 ± 300 |
2110 ± 400 |
2220 ± 410 |
2110 ± 400 |
2700 ± 80 |
2610 ± 80 |
| Flexural St.(MPa) |
101 ± 15 |
88 ± 7 |
90 ± 5 |
80 ± 9 |
131 ± 4 |
99 ± 6 |
| Flexural Modulus(MPa) |
2530 ± 200 |
2150 ± 300 |
2240 ± 60 |
2150 ± 300 |
2830 ± 100 |
2450 ± 170 |
Table VIa: Compositions and Properties for Various Resin Composite
| |
Composite 10 |
Composite 11 |
Composite 12 |
Composite 13 |
| Composite |
DP2-24 |
DP2-80 |
DP2-82 |
DP2-83 |
| |
|
Example 14 |
Example 15 |
Example 16 |
| Resins |
DP2-9 |
DP2-76 |
DP2-77 |
DP2-78 |
| (wt/wt, %) |
|
|
|
|
| |
Isosobide Resin |
Isosobide Resin |
Isosobide Resin |
Isosobide Resin |
| |
90% XJ8-19 |
90% XJ8-19 |
80% XJ8-65 |
80% XJ8-65 |
| |
10% TEGDMA |
10% TEGDMA |
20% TEGDMA |
20% HMDMA |
| |
|
|
|
|
| |
0.165% CQ |
0.165% CQ |
0.165% CQ |
0.165% CQ |
| |
0.30% EDAB |
0.30% EDAB |
0.30% EDAB |
0.30% EDAB |
| |
0.015% BHT |
0.015% BHT |
0.015% BHT |
0.015% BHT |
| Fillers |
DP1-64 |
DP1-64 |
DP1-64 |
DP1-64 |
| (wt/wt, %) |
80.0 |
80.2 |
80.8 |
80.8 |
| Stress @ 60 min (Vis/UV-Vis), MPa |
1.85/2.30 |
2.20/2.25 |
2.60/2.70 |
2.422.35 |
| Compressive St.(MPa) |
305 ± 15 |
294 ± 19 |
294 ± 12 |
322 ± 15 |
| Compressive Modulus(MPa) |
6040 ± 620 |
5985 ± 430 |
5990 ± 390 |
6200 ± 330 |
| Flexural St.(MPa) |
135 ± 8 |
122 ± 18 |
118 ± 10 |
102 ± 19 |
| Flexural Modulus(MPa |
10000 ± 830 |
10140 ± 1080 |
10280 ± 150 |
8810 ± 600 |
Table Vlb: Compositions and Properties for Various Resin Composite
| Composite |
Composite 14 |
Composite 15 |
Composite 16 |
Composite 17 |
| DP2-151 |
DP2-166 |
DP2-196 |
DP3-12 |
| Resins |
Example 14 |
Example 14 |
Example 15 |
Example 16 |
| DP2-149 |
DP2-164 |
DP2-194 |
DP3-9 |
| (wt/wt, %) |
|
|
|
|
| |
Isosobide Resin |
Isosobide Resin |
Isosobide Resin |
Isosobide Resin |
| |
90% XJ8-19 |
85% XJ8-78 |
90% XJ8-72 |
83% XJ8-78 |
| |
10% TEGDMA |
15% TEGDMA |
10% TEGDMA |
17% HMDMA |
| |
|
|
|
|
| |
0.165% CQ |
0.165% CQ |
0.165% CQ |
0.165% CQ |
| |
0.30% EDAB |
0.30% EDAB |
0.30% EDAB |
0.30% EDAB |
| |
0.015% BHT |
0.015% BHT |
0.015% BHT |
0.015% BHT |
| Fillers |
DP1-64 |
DP1-64 |
DP1-64 |
DP3-11 |
| (wt/wt, %) |
80.0 |
80.0 |
80.8 |
80.2 |
| Stress @ 60 min (Vis/UV-Vis), MPa |
1.85/2.30 |
1.85/2.30 |
2.60/2.70 |
2.10/2.22 |
| Compressive St.(MPa) |
305 ± 15 |
305 ± 15 |
297 ± 15 |
310 ± 16 |
| Compressive Modulus(MPa) |
6040 ± 620 |
6040 ± 620 |
5400 ± 540 |
5500 ± 480 |
| Flexural St.(MPa) |
135 ± 8 |
100 ± 10 |
117 ±10 |
91 ± 13 |
| Flexural Modulus(MPa |
10000 ± 830 |
10900 ± 500 |
9840 ± 860 |
11190 ± 650 |
Table VIc: Compositions and Properties for Various Resin Composite
| Composite |
Composite 18 |
Composite 19 |
Composite 20 |
Composite 21 |
Composite 22 |
| DP3-28 |
DP3-32 |
DP3-35 |
DP3-58 |
DP3-60 |
| Resins |
Example 16 |
Example 21 |
Example 21 |
Example 21 |
Example 21 |
| DP3-9 |
DP3-30 |
DP3-30 |
DP3-30 |
DP3-30 |
| (wt/wt, %) |
|
|
|
|
|
| |
Isosobide Resin |
Isosobide Resin |
Isosobide Resin |
Isosobide Resin |
Isosobide Resin |
| |
|
|
|
|
|
| |
83% XJ8-78 |
90% XJ8-86 |
90% XJ8-86 |
90% XJ8-86 |
90% XJ8-86 |
| |
17% TEGDMA |
10% TEGDMA |
10% TEGDMA |
10% HMDMA |
10% HMDMA |
| |
|
|
|
|
|
| |
0.165% CQ |
0.165% CQ |
0.165% CQ |
0.165% CQ |
0.165% CQ |
| |
0.30% EDAB |
0.30% EDAB |
0.30% EDAB |
0.30% EDAB |
0.30% EDAB |
| |
0.015% BHT |
0.015% BHT |
0.015% BHT |
0.015% BHT |
0.015% BHT |
| Fillers |
DP3-11 |
DP3-11 |
DP3-34 |
DP3-11 |
DP3-34 |
| (wt/wt, %) |
83.0 |
83.0 |
83.0 |
65.0 |
65.0 |
| Stress @ 60 min (Vis/UV-Vis), MPa |
2.02/2.12 |
2.02/2.12 |
2.20/2.50 |
1.83/2.15 |
1.56/2.10 |
| Compressive St.(MPa) |
305 ± 17 |
316 ± 24 |
310 ± 24 |
302 ± 14 |
291 ± 23 |
| Compressive Modulus(MPa) |
5860 ± 450 |
5730 ± 370 |
5430 ± 350 |
4630 ± 410 |
4140 ± 510 |
| Flexural St.(MPa) |
100 ± 10 |
138 ± 12 |
137 ± 10 |
119 ± 10 |
115 ± 7 |
| Flexural Modulus(MPa) |
11950 ± 470 |
10900 ± 630 |
11150 ±640 |
5700 ± 420 |
5600 ± 40 |
Table VIIa: Compositions and Properties for Various Resin Composite
| Composite |
DP2-109 |
DP2-110 |
DP2-152 |
DP2-167 |
DP2-197 |
| Resins |
DP2-106 |
DP2-107 |
DP2-150 |
DP2-165 |
DP2-195 |
| (wt/wt. %) |
|
|
|
|
|
| |
Isosorbide Resin |
Isosorbide Resin |
Isosorbide Resin |
Isosorbide Resin |
Isosorbide Resin |
| |
|
|
|
|
|
| |
90% XJ8-19 |
85% XJ8-65 |
90% XJ8-69 |
85% XJ8-78 |
90% XJ8-72 |
| |
10% TEGDMA |
15% TEGDMA |
10% TEGDMA |
15% TEGDMA |
10% TEGDMA |
| |
|
|
|
|
|
| |
0.165% CQ |
0.165% CQ |
0.165% CQ |
0.165% CQ |
0.165% CQ |
| |
0.40% LTPO |
0.40% LTPO |
0.40% LTPO |
0.40% LTPO |
0.40% LTPO |
| |
0.015% BHT |
0.015% BHT |
0.015% BHT |
0.015% BHT |
0.015% BHT |
| Fillers |
DP1-64 |
DP1-64 |
DP1-64 |
DP1-64 |
DP1-64 |
| (wt/wt, %) |
80.0 |
80.0 |
80.0 |
80.9 |
80.9 |
| Stress @ 60 min (Vis/UV-Vis), MPa |
2.05/2.22 |
2.05/2.20 |
2.25/2.40 |
2.28/2.32 |
1.95/2.15 |
| Compressive St.(MPa) |
272 ± 16 |
278 ± 23 |
333 ± 12 |
310 ± 7 |
300 ± 12 |
| Compressive Modulus(MPa) |
5910 ± 300 |
5700 ± 330 |
6050 ± 340 |
6140 ± 110 |
5570 ± 350 |
| Flexural St.(MPa) |
121 ± 17 |
114 ± 13 |
138 ± 10 |
121 ± 9 |
134 ± 9 |
| Flexural Modulus(MPa |
10870 ± 900 |
9690 ± 1280 |
10500 ± 740 |
12800 ± 900 |
11210 ± 830 |
Table VIIb: Compositions and Properties for Various Resin Composite
| Composite |
DP3-13 |
DP3-29 |
DP3-33 |
DP3-36 |
DP3-59 |
DP3-61 |
| Resins |
DP3-10 |
DP3-10 |
DP3-31 |
DP3-31 |
DP3-31 |
DP3-31 |
| (wt/wt, %) |
| |
Isosorbide Resin |
Isosorbide Resin |
Isosorbide Resin |
Isosorbide Resin |
Isosorbide Resin |
Isosorbide Resin |
| |
|
|
|
|
|
|
| |
83% XJ8-78 |
83% XJ8-78 |
90% XJ8-86 |
90% XJ8-86 |
90% XJ8-86 |
90% XJ8-86 |
| |
17% TEGDMA |
17% TEGDMA |
10% TEGDMA |
10% TEGDMA |
10% TEGDMA |
10% TEGDMA |
| |
|
|
|
|
|
|
| |
0.165% CQ |
0.165% CQ |
0.165% CQ |
0.165% CQ |
0.165% CQ |
0.165% CQ |
| |
0.40% LTPO |
0.40% LTPO |
0.40% LTPO |
0.40% LTPO |
0.40% LTPO |
0.40% LTPO |
| |
0.015% BHT |
0.015% BHT |
0.015% BHT |
0.015% BHT |
0.015% BHT |
0.015% BHT |
| Fillers |
DP3-11 |
DP3-11 |
DP3-11 |
DP3-34 |
DP3-11 |
DP3-34 |
| (wt/wt, %) |
80.2 |
83.0 |
83.0 |
83.0 |
65.0 |
65.0 |
| Stress @ 60 min (Vis/UV-Vis), MPa |
2.12/2.41 |
2.10/2.10 |
2.22/2.25 |
1.90/2.50 |
2.10/2.38 |
2.10/2.50 |
| Compressive St.(MPa) |
303 ± 21 |
325 ± 20 |
298 ± 18 |
315 ± 14 |
289 ± 14 |
283 ± 10 |
| Compressive Modulus(MPa) |
5410 ± 310 |
6360 ± 420 |
5730 ± 720 |
5900 ± 420 |
4550 ± 510 |
4430 ± 380 |
| Flexural St.(MPa) |
102 ± 9 |
118 ± 11 |
153 ± 8 |
140 ± 12 |
130 ± 9 |
129 ± 7 |
| Flexural Modulus(MPa |
12400 ± 730 |
11980 ± 950 |
12700 ± 380 |
12330 ±610 |
6550 ± 330 |
6700 ± 340 |
[0048] It will be appreciated that various of the above-disclosed and other features and
functions, or alternatives thereof, may be desirably combined into many other different
systems or applications. Also, various presently unforeseen or unanticipated alternatives,
modifications, variations or improvements therein may be subsequently made by those
skilled in the art.