Technical Field
[0001] The present invention relates to a screen printer, and particularly relates to temperature
control inside a screen printer.
Background Art
[0002] PTL 1 described below discloses a screen printer which controls a temperature inside
a surrounding cover by covering a squeegee using the surrounding cover. The surrounding
cover and temperature control device for controlling the temperature inside the surrounding
cover are disposed on a moving plate which holds and moves the squeegee along a mask,
and are moved together with the squeegee and solder moved on the mask by the squeegee.
This enables the solder to be printed on a board in an atmosphere where the temperature
is always controlled so as to be suitable for printing.
Citation List
Patent Literature
Summary of Invention
Technical Problem
[0004] However, a screen printer in the related art has points to be improved. For example,
it is necessary to supply power or a signal to temperature control device which is
moved together with a squeegee. Since a configuration of a printer becomes complicated,
there is room for improvement.
[0005] The invention is made in view of the above-described circumstances, and an object
thereof is to improve a temperature control device which controls a temperature inside
a screen printer.
Solution to Problem
[0006] The above-described object is achieved in such a way that a heating/cooling unit
of a temperature control device for controlling temperature inside a screen printer
is disposed by fixing a position thereof inside the printer.
[0007] For example, a circuit substrate includes (a) a printed wiring board on which an
electronic circuit component is not mounted, (b) a printed circuit board in which
the electronic circuit component is mounted on and electrically connected to one face,
and in which the electronic circuit component is not mounted on the other face, (c)
a substrate which has a bare chip mounted thereon and configures a chip-mounted board,
(d) a substrate on which the electronic circuit component including a ball grid array
is mounted, and (e) a substrate which has a three dimensional shape rather than a
flat plate shape.
Advantageous Effects of Invention
[0008] According to the screen printer related to the invention, it is possible to control
a temperature in a squeegee moving region inside the printer without moving the heating/cooling
unit. The temperature is appropriately controlled for a temperature control target
without adopting a complicated configuration for the screen printer.
Brief Description of Drawings
[0009]
[Fig. 1] Fig. 1 is a perspective view illustrating a state where a portion of a cover
is removed from a screen printer according to an embodiment of the invention.
[Fig. 2] Fig. 2 is a side view illustrating a squeegee device of the above-described
screen printer.
[Fig. 3] Fig. 3 is a perspective view illustrating a heating/cooling unit of a temperature
control device in the above-described screen printer.
[Fig. 4] Fig. 4 is a side view (partial cross-sectional view) illustrating the above-described
heating/cooling unit.
[Fig. 5] Fig. 5 is a perspective view illustrating an air guiding device of the above-described
temperature control device.
[Fig. 6] Fig. 6 is a block diagram illustrating a control device in the screen printer.
[Fig. 7] Fig. 7 is a front view illustrating a heating/cooling unit of a temperature
control device in a screen printer according to another embodiment.
[Fig. 8] Fig. 8 is a side view (partial cross-sectional view) illustrating the heating/cooling
unit illustrated in Fig. 7.
Description of Embodiments
[0010] Hereinafter, embodiments according to the invention will be described with reference
to the drawings. In addition to the following embodiments, the invention can be modified
in various ways, based on knowledge of those skilled in the art.
[0011] Fig. 1 illustrates a screen printer (hereinafter, abbreviated as a printer) according
to an embodiment of the invention. Except for a part related to the invention, this
printer has a configuration similar to a printer disclosed in
JP-A-2011-230353, and thus this printer will be briefly described. As illustrated in Fig. 2, this
printer includes a printer main body 10, a circuit board conveyance device 12 serving
as a circuit substrate conveyance device, a circuit board holding device 14 serving
as a circuit substrate holding device, a mask holding device 16, a squeegee device
18, a temperature control device 20, and a control device 22 (refer to Fig. 6). This
printer is entirely covered with a cover 24. As partially illustrated by a solid line
and partially illustrated by a two-dot chain line in Fig. 1, the cover 24 includes
a top wall 26, a front wall 28, a pair of side walls 30, and a rear wall 32, and is
attached to the outside of the printer main body 10. The circuit board conveyance
device 12 and the like are disposed in an inner space of the printer surrounded by
the cover 24.
[0012] In the present embodiment, the circuit board conveyance device 12 is configured to
include a belt conveyor, and horizontally conveys a circuit board 36 (hereinafter,
abbreviated as a board 36, refer to Fig. 2) which is one type of circuit substrates.
In the present embodiment, a "circuit board" is a general term for a printed wiring
board and a printed circuit board. In addition, in this description, a board conveyance
direction which represents a conveyance direction of the board 36 is referred to as
a lateral direction or a width direction, and a direction orthogonal to the board
conveyance direction is referred to as a longitudinal direction. In the present embodiment,
both the lateral direction and the longitudinal direction are horizontal. As illustrated
in Fig. 2, the circuit board conveyance device 12 is arranged in a front section of
the printer main body 10. The circuit board holding device 14 is disposed in the middle
of the circuit board conveyance device 12 in the board conveyance direction, and includes
a board support device and board clamping device. The circuit board holding device
14 is raised and lowered by a raising and lowering device 38.
[0013] As illustrated in Fig. 2, the mask holding device 16 is disposed above the circuit
board conveyance device 12. The mask holding device 16 includes a pair of mask frame
supports 40 illustrated in Fig. 1, a mask fixing device 42 (refer to Fig. 6), and
a position control device 44 (refer to Fig. 6), and horizontally holds a screen mask
46 (hereinafter, referred to as a mask 46). The mask 46 extends to a mask frame 48.
Multiple through-holes 50 are formed in the mask 46.
[0014] As illustrated in Fig. 2, the squeegee device 18 includes a squeegee device main
body 60, a pair of squeegee heads 62, a squeegee moving device 64, and a pair of squeegee
raising and lowering devices 66 (refer to Fig. 6). The squeegee device main body 60
is fixed to an upper face of the mask frame support 40. The squeegee moving device
64 includes a squeegee slide 70 serving as a movable member, and a squeegee slide
drive device 72. The squeegee slide drive device 72 according to the present embodiment
includes multiple pulleys 74, a belt 76 wound around the multiple pulleys 74, and
an electric motor 78 which rotatably drives one of the multiple pulleys 74. While
guiding the squeegee slide 70 to a guide rod 82 serving as a guide member, the squeegee
slide drive device 72 moves the squeegee slide 70 in the longitudinal direction. As
the pulley 74 and the belt 76, it is suitable to use a timing pulley and a timing
belt. As the electric motor 78, it is suitable to use an electric motor such as a
servo motor which can control a rotation angle.
[0015] The pair of squeegee raising and lowering devices 66 are disposed in the squeegee
slide 70, and respectively raise and lower the squeegee heads 62. As illustrated in
Fig. 2, the pair of squeegee heads 62 respectively include a squeegee holding member
90 and a squeegee 92. The squeegee 92 has a longitudinally extending plate shape,
is disposed so that the longitudinal direction is parallel to the width direction
of the printer, and is moved in the longitudinal direction by the squeegee moving
device 64.
[0016] In the present embodiment, as illustrated in Fig. 3, the temperature control device
20 includes a heating/cooling unit 100, an airflow generation device 102, and an air
guiding device 104, and is arranged inside the printer. The heating/cooling unit 100
is disposed in at least one location, for example, at multiple locations (four locations
in the present embodiment). In the present embodiment, as illustrated in Figs. 1 and
2, the heating/cooling units 100 are arranged behind the mask holding device 16, the
circuit board holding device 14, and the squeegee moving device 64 which are arranged
in the front section of the printer main body 10, within an upper section inside the
inner space covered with the cover 24 of the printer. In the present embodiment, the
four heating/cooling units 100 configure a heating/cooling device 106. The heating/cooling
units 100 have the same configuration, and thus one heating/cooling unit 100 will
be described as a representative.
[0017] In the present embodiment, the heating/cooling unit 100 heats and cools air by using
a Peltier device. Therefore, as illustrated in Fig. 4, the heating/cooling unit 100
includes a Peltier device assembly 110. The Peltier device assembly 110 includes a
semiconductor element group 112 in which multiple metal electrodes, multiple p-type
semiconductors, multiple n-type semiconductors are connected to one another in a plate
shape, and a pair of heat radiating plates 114 and 116 interposing the semiconductor
element group 112 therebetween from both sides. One heat radiating plate 114 configures
a first unit of the Peltier device assembly 110, and a heat exchanger 118 is closely
attached thereto so as to configure a first heat transfer body, and a fan 120 is attached
thereto. The other heat radiating plate 116 configures a second unit of the Peltier
device assembly 110, and a heat exchanger 122 is closely attached thereto so as to
configure a second heat transfer body, and a fan 124 is attached thereto.
[0018] As illustrated in Fig. 3, each of the Peltier device assemblies 110 having four heating/cooling
units 100 is fixed to a common attachment member 130. The attachment member 130 has
a plate shape. The four Peltier device assemblies 110 are attached side by side in
one row so as to be parallel to the width direction of the printer. As illustrated
in Fig. 4, the Peltier device assembly 110, the heat exchanger 118, and the fan 120
protrude from one face of the attachment member 130, and a surrounding space thereof
is surrounded by a housing 132 serving as a first housing. The housing 132 is common
to the four heating/cooling units 100, and surrounds each heat exchanger 118 and each
fan 120. In this manner, an inner space thereof configures a common temperature control
chamber 133.
[0019] As illustrated in Fig. 4, the housing 132 is formed by integrally assembling multiple
plates to one another, and includes a top wall 134, a front wall 136, a pair of side
walls 138 (refer to Fig. 3), and a bottom wall 140. The attachment member 130 configures
a rear wall of the housing 132. A heat insulating material 142 adheres to an inner
side face of these walls 134, 136, 138, and 140. The heat insulating material 142
also adheres to the attachment member 130 excluding the four Peltier device assemblies
110, thereby insulating the temperature control chamber 133. In Fig. 3, illustration
of the heat insulating material 142 is omitted. As illustrated in Fig. 4, vertically
penetrating holes 146 are disposed on the bottom wall 140 of the housing 132. Multiple
holes 146 are disposed in a direction parallel to a direction where the heating/cooling
units 100 are arrayed side by side, at appropriate intervals. In the present embodiment,
multiple holes 146 are disposed side by side at equal intervals. A temperature-controlled
air extracting body 148 (hereinafter, abbreviated as an extracting body 148) for extracting
air whose temperature is controlled by being heated or cooled in the temperature control
chamber 133 (hereinafter, abbreviated as temperature-controlled air) is attached to
one of the four fans 120. A connection portion 150 of the extracting body 148 protrudes
outward of the housing 132 from the front wall 136.
[0020] As illustrated in Fig. 4, the heat exchanger 122 and the fan 124 protrude from the
other face of the attachment member 130, and a surrounding space thereof is surrounded
by a housing 160 serving as a second housing. The housing 160 is also common to the
four heating/cooling units 100, and entirely surrounds the heat exchanger 122 and
the fan 124. The housing 160 includes a pair of side walls 162 (one side wall 162
is illustrated in Fig. 3, and the other side wall 162 is illustrated in Fig. 4), a
rear wall 164, and a bottom wall 166. The attachment member 130 configures a front
wall. The housing 160 is open upward. An opening 168 is disposed in a portion opposing
each of the four fans 124 on the rear wall 164.
[0021] Fans 170 are respectively attached to the pair of side walls 162. Fig. 3 illustrates
one side wall 162 and one fan 170, and Fig. 4 illustrates the other side wall 162
and the other fan 170. The fans 170 serve as an air suction fan for sucking external
air of the printer into the housing 160, and a space inside the housing 160 serves
as an air suction chamber 172. As illustrated in Fig. 4, a saucer 174 is disposed
below the heat exchanger 122 inside the air suction chamber 172. The saucer 174 is
disposed throughout the four heat exchangers 122. Holes 176 which vertically penetrate
a bottom portion of the saucer 174 and the bottom wall 166 are formed therein. The
multiple holes 176 are disposed at appropriate intervals (in the present embodiment,
disposed side by side at equal intervals) in a direction parallel to a direction where
the heating/cooling units 100 are arrayed side by side. Fig. 4 illustrates one hole
176.
[0022] As illustrated in Fig. 4, a saucer 178 is disposed below the housings 132 and 160.
The saucer 178 is long in the direction where the heating/cooling units 100 are arrayed
side by side, and is disposed so as to oppose all of the holes 146 of the housing
132 and the holes 176 of the housing 160. In addition, as illustrated in Fig. 3, a
bottom face of the saucer 178 is tilted downward as the bottom face is oriented from
one side toward the other side in a direction where the four Peltier device assemblies
110 are arrayed side by side. As illustrated in Fig. 4, the bottom face of the saucer
178 is tilted downward as the bottom face is oriented from a front side toward a rear
side of the printer.
[0023] As illustrated in Fig. 4, another housing 180 is attached to a rear side of the housing
160. The housing 180 includes a front wall 182, a pair of side walls 184 (one side
wall 184 is illustrated in Fig. 3, and the other side wall 184 is illustrated in Fig.
4), a bottom wall 186, and a rear wall 187. Four openings 188 corresponding to each
of the four openings 168 of the housing 160 are formed on the front wall 182 which
is closely attached to the rear wall 164 of the housing 160. As illustrated in Fig.
3, a pair of fans 190 while facing upward are attached to an upper portion of the
housing 180. The fans 190 are disposed at intervals in the width direction of the
printer, and discharge the air inside the housing 180 outward from the printer. The
fans 190 configure an exhaust fan, and a space inside the housing 180 serves as an
air exhaust chamber 192. Furthermore, a vertically penetrating opening 194 is formed
on the bottom wall 186. The opening 194 is disposed in at least one location. For
example, multiple openings 194 (four in the present embodiment) are disposed at appropriate
intervals (in the present embodiment, disposed side by side at equal intervals) in
the direction where the heating/cooling units 100 are arrayed side by side.
[0024] As illustrated in Fig. 4, the four heating/cooling units 100, the housing 180, and
the fans 170 and 190 which are integrally disposed in this way are fixed to the inside
of the cover 24, and are fixed to the printer main body 10 via the cover 24. Openings
204 and 206 are disposed in portions respectively corresponding to the housings 160
and 180 of the top wall 26 in the cover 24. The air suction chamber 172 and the air
exhaust chamber 192 are open to an outer space of the printer. The fan 190 is disposed
to face outward from the printer.
[0025] In the present embodiment, as illustrated in Fig. 1, air heated and cooled by the
heating/cooling unit 100 is caused to blow from a temperature-controlled air blower
220 (hereinafter, abbreviated as a blower 220) disposed in the mask frame support
40 toward a moving region of the squeegee 92 above the mask 46, and then the temperature
in the squeegee moving region is controlled. The temperature in the inner space of
the printer which is covered with the cover 24 increases due to operations of various
devices. In this manner, liquid contained in solder placed on the mask 46, that is,
flux evaporates, and viscosity of the solder increases, thereby causing difficulties
in printing. On the other hand, even when the temperature becomes low, the viscosity
of the solder increases, thereby causing difficulties in printing. For this reason,
the temperature in the squeegee moving region is controlled.
[0026] As illustrated in Fig. 5, the blower 220 has a longitudinal shape, and is attached
to an upper side portion from the mask frame 48 on a vertical side wall 222 of the
mask frame support 40 so that a longitudinal direction thereof is parallel to a printing
direction. The blower 220 has a tubular shape, and a heat insulating material (not
illustrated) adheres to the inside thereof. As illustrated in Fig. 1, a rear end portion
of the blower 220 is connected to a connection portion 150 of the extracting body
148 by using a hose 224 serving as a connection member. The hose 224 is flexible,
and a heat insulating material (not illustrated) is wound around the hose 224 for
insulation. In Fig. 2, illustration of the blower 220 and the hose 224 is omitted.
[0027] A front end portion of the blower 220 is arranged in a central portion in the longitudinal
direction of the pair of mask frame supports 40, and an opening 226 is formed on a
side face thereof. As illustrated in Fig. 5, the opening 226 is long in a direction
parallel to the longitudinal direction, and is tilted downward in a direction away
from the mask 46. The opening 226 is open toward the mask 46. A filter 228 is detachably
attached to the opening 226. A fan 230 is disposed in the vicinity of the opening
226 inside the blower 220. In the present embodiment, the fan 230 serves as a static
pressure fan. In addition, a vertically penetrating hole 232 is disposed on an upper
wall of a portion corresponding to the opening 226 of the blower 220, thereby configuring
an outlet. A temperature sensor 234 is attached to a portion directly above the exit
of the hole 232 outside the blower 220, and detects the temperature of the air inside
the blower 220 which flows out from the hole 232. The hole 232 is disposed in the
vicinity of the opening 226. The temperature of the flowing-out air is the same as
the temperature of the air blowing from the opening 226 toward the squeegee moving
region. The temperature of the blowing air is detected by the temperature sensor 234.
A diameter of the hole 232 is sized so as to allow adequate detection of the temperature
without outflow of the air affecting outflow of the blowing air.
[0028] As illustrated in Fig. 1, a drain bottle 240 is arranged in a front lower section
of the printer. The drain bottle 240 is arranged inside the cover 24, and is connected
to the saucer 178 by a tube 242. Although not illustrated, a connection tube is disposed
on a side below the lowest portion in the longitudinal direction and the width direction
of the saucer 178, and the tube 242 is connected thereto. A full water level detecting
sensor 244 serving as a drain water storage amount detecting device is attached to
the drain bottle 240. For example, the full water level detecting sensor 244 is configured
to include a capacitance sensor which is a non-contact-type sensor. The full water
level detecting sensor 244 outputs an OFF signal when the water stored in the drain
bottle 240 is less than a full amount of the water, and outputs an ON signal at the
time of the full amount of the water.
[0029] As illustrated in Fig. 6, the control device 22 is configured to mainly have a computer
250 including a CPU, a RAM, a ROM, and an I/O port, and is arranged inside the printer.
As illustrated in Fig. 1, the control device 22 is disposed in a rear section on a
middle stage of the printer main body 10. The heating/cooling unit 100 is located
above the control device 22. Various detection devices and operation devices are connected
to the computer 250. Among the devices, a device having a close relationship with
the invention is illustrated. The computer 250 controls a drive source of the operation
devices such as the circuit board conveyance device 12 or a warning device 254 via
a drive circuit 252. Among the pair of squeegee raising and lowering devices 66 and
the four Peltier device assemblies 110, each one is illustrated as a representative.
For example, the warning device 254 is configured to include a display device having
a display screen, and issues a warning by displaying a message on the display screen.
The warning device may issue a warning by device of buzzer sounding, lamp lighting,
lamp blinking, or a voice. In addition, the temperature sensor 234 and the full water
level detecting sensor 244 are connected to the computer 250.
[0030] During printing in the printer configured as described above, the board 36 is conveyed
by the circuit board conveyance device 12, is stopped at a predetermined position,
and thereafter is held by the circuit board holding device 14. Then, a fiducial mark
imaging device (not illustrated) images fiducial marks respectively disposed in the
board 36 and the mask 46, and the position control device 44 performs positioning
between the mask 46 and the board 36. The blower 220 is attached to the mask frame
support 40, and a position of the blower 220 with respect to the mask 46 is not changed
even after the positioning is performed. The hose 224 is flexible, and allows movement
of the blower 220 which is caused by movement of the mask frame support 40 during
the positioning. After the position is controlled, the circuit board holding device
14 is raised by the raising and lowering device 38, and the board 36 is brought into
contact with a lower face of the mask 46. Then, one of the pair of squeegees 92 is
lowered and moved in a state of being in contact with the mask 46. The squeegee 92
pushes and sends solder placed on the mask 46 along the mask 46 into the through-hole
50, thereby printing the solder on the board 36. After the printing, the board 36
is lowered and separated from the mask 46. The board 36 is released and conveyed outward
from the circuit board holding device 14.
[0031] The temperature control device 20 controls a temperature by causing the blower 220
to blow warm air or cool air which is temperature-controlled air to a central portion
in the printing direction in the squeegee moving region. In this printer, a temperature
of the blowing air is acquired in advance in a state where temperature suitable for
the squeegee moving region can be obtained, and the temperature is set to a target
temperature. If the temperature of the blowing air which is detected by the temperature
sensor 234 is the target temperature, the temperature in the squeegee moving region
is controlled to be suitably high. The temperature sensor 234 is disposed in a front
end portion of the blower 220, and detects the temperature of the central portion
in the squeegee moving region. The heating/cooling unit 100 performs a heating operation
if the temperature detected by the temperature sensor 234 is lower than the target
temperature, and performs a cooling operation if the temperature is higher than the
target temperature.
[0032] The computer 250 controls operation switching of the heating/cooling unit 100. During
the cooling, a current to be supplied to the Peltier device assembly 110 is controlled
so that heat is absorbed by the heat radiating plate 114 side and heat radiation is
performed by the heat radiating plate 116 side. In this manner, the four heat exchangers
118 are cooled. In addition, the four fans 120 are rotated so that the air inside
the printer is sucked into the temperature control chamber 133 through the holes 146
and is cooled while being circulated. The cool air is fed from the extracting body
148 attached to one of the four fans 120 to the hose 224, and is supplied to the blower
220. Although the heating/cooling unit 100 and the blower 220 are separated from each
other, the rotation of the fan 230 allows the cool air to be efficiently supplied
to the blower 220 through the hose 224. As illustrated by a two-dot chain line in
Fig. 5, the cool air blows to the squeegee moving region through the filter 228. The
diameter and the number of the holes 146 are set so that an amount of the air sucked
into the temperature control chamber 133 is substantially the same as an amount of
the air blowing from the blower 220. In the present embodiment, the blower 220, the
hose 224, and the fan 230 configure the air guiding device 104.
[0033] The opening 226 is long in the longitudinal direction, and the cool air blows to
a wide region in the squeegee moving region. In addition, air flow obtained by the
rotation of the fan 230 is weakened by the filter 228, and is uniformly distributed.
The air flow is not concentrated on one location, and air having a suitable air amount
blows to the squeegee moving region, thereby preventing flux from being dried. The
filter 228 removes foreign substances which may be contained in the air flowing out
from the opening 226, for example, dust or dirt. When the filter 228 becomes clogged
due to dust, a worker detaches the filter 228 from the opening 226, and cleans the
filter 228.
[0034] Condensation occurs inside the housing 132 due to the cooled air. Drain water generated
due to the condensation is discharged through the holes 146, and is received by the
saucer 178. Tilting therebetween causes the drain water to flow into the tube 242
illustrated in Fig. 1. Then, a difference in height between the saucer 178 and the
drain bottle 240 causes the drain water to accumulate in the drain bottle 240 through
the tube 242. The holes 146 serve as not only air suction holes but also drain holes.
If the drain bottle 240 is full of the water and an ON signal is input to the computer
250, the warning device 254 issues a warning. In this manner, a worker performs appropriate
processing such as replacement of the drain bottle 240 with an empty drain bottle
240, and resetting the drain bottle 240 in the printer after detaching the drain bottle
240 and discarding the accumulated water. The drain bottle 240 is disposed in the
front end section of the printer, thereby facilitating the worker's work. For example,
an opening is disposed or an openable lid is disposed in a portion corresponding to
the drain bottle 240 in the cover 24, thereby enabling the worker's work.
[0035] During the cooling, in the heating/cooling unit 100, the temperature increases on
the heat radiating plate 116 side of the Peltier device assembly 110. The heat is
radiated from the heat exchanger 122, and the air inside the air suction chamber 172
is heated. The fans 124 and 170 are rotated in the housing 160. The rotation of the
fan 170 draws the external air of the printer into the air suction chamber 172, thereby
assisting the heat radiation of the heat exchanger 122. The rotation of the fan 124
causes the heated air inside the air suction chamber 172 to be fed to the air exhaust
chamber 192 through the openings 168 and 188 as illustrated by an arrow in Fig. 4.
Furthermore, the rotation of the fan 190 causes the air to be discharged outward from
the printer through the opening 206. In this manner, the heat is efficiently discharged.
The air inside the air suction chamber 172 is discharged outward from the printer
through the air exhaust chamber 192 mainly by the fans 124 and 190. However, the housing
160 is open upward, and the air suction chamber 172 is open to the outer space of
the printer by using the opening 204. Accordingly, if the air suction using the fan
170 exceeds the air exhaust using the fan 190, the air is exhausted from the opening
204, and the heat radiation is assisted. If the air exhaust using the fan 190 exceeds
the sir suction using the fan 170, the air is sucked through the opening 204. In any
case, the discharge chamber 192 is disposed independently from the air suction chamber
172, and the two fans 170 and the four fans 124 are disposed in series in the air
suction chamber 172. Furthermore, the two fans 190 of the air exhaust chamber 192
are disposed in series with respect to the fans 170 and 124. In this manner, it is
possible to achieve a heating/cooling device 106 which has a sufficient exhaust flow
rate while having a compact configuration using multiple fans with a small diameter.
According to the heating/cooling device 106, the heat is efficiently radiated in the
heating/cooling unit 100, and the temperature of the air in the temperature control
chamber 133 is efficiently controlled. In addition, as illustrated by the arrow in
Fig. 4, the heat generated from the control device 22 arranged below the heating/cooling
unit 100 is discharged outward from the printer through the opening 194 of the housing
180 and the opening 206 of the cover 24, and is discharged outward from the printer
by the rotation of the fan 190.
[0036] When the temperature is caused to increase in the squeegee moving region, a current
is supplied to the Peltier device assembly 110 so that the heat is absorbed on the
heat radiating plate 116 side and the heat is radiated on the heat radiating plate
114 side. Then, the air sucked into the housing 132 from the holes 146 is heated,
is supplied to the blower 220, and is caused to blow to the squeegee moving region.
When warm air blows, the fans 124, 170, and 190 are also rotated. The air inside the
air suction chamber 172 is positively discharged, thereby efficiently generating the
warm air. In some cases, the air is discharged or sucked through the opening 204.
In addition, although condensation occurs inside the housing 160, drain water is received
by the saucer 174, is received by the saucer 178 through the holes 176, and then is
collected by the drain bottle 240.
[0037] The Peltier device assembly 110 is miniaturized, and thus, it is possible to achieve
a compact configuration of the heating/cooling unit 100 by using the Peltier device
assembly 110. Therefore, the heating/cooling unit 100 may be suitably arranged in
a limited space such as the inside of the printer. The heating/cooling unit 100 can
be disposed at multiple locations, and thus it is possible to achieve a temperature
control device 20 whose installation space is small and which has superior heating
and cooling capability. In particular, even when the four heating/cooling units 100
are surrounded by one housing 132 so as to circulate the air inside the common temperature
control chamber 133, it is possible to achieve temperature control capability equivalent
to that of a heating/cooling device having high capacity.
[0038] In addition, the temperature control chamber 133 and the air suction chamber 172
are disposed independently from each other. The temperature control chamber 133 is
insulated by the heat insulating material 142, and is shielded from the inner space
of the printer and the air suction chamber 172. Therefore, the air heated or cooled
inside the temperature control chamber 133 does not mix with the air heated or cooled
on the heat radiating plate 116 side of the Peltier device assembly 110, and thus
the temperature is efficiently controlled.
[0039] Furthermore, the heating/cooling unit 100 is disposed behind the mask holding device
16. Accordingly, a worker is not hindered from checking an operation while looking
into the inside of the printer through a window (not illustrated) disposed in the
front portion of the cover 24. The heating/cooling unit 100 is separated from the
squeegee moving region which is a temperature control target. However, the blower
220 is disposed in the squeegee moving region, and the temperature-controlled air
is supplied by the hose 224. Accordingly, the temperature is efficiently controlled
without any hindrance.
[0040] Furthermore, if the heating/cooling unit 100 is disposed inside the printer, without
a need to secure the installation space for the heating/cooling unit as in a case
where the heating/cooling unit is disposed outside the printer, the printer sufficiently
secures a smaller installation space. In addition, when configuring a printing system
including multiple printers, or an electronic circuit assembly system including at
least one printer and a board working machine in addition to the printer, for example,
an electronic-circuit-component mounting machine, it is sufficient to consider only
the arrangement of a single of the printer, thereby allowing an easy configuration.
Furthermore, a shuttle conveyor for conveying boards is easily disposed so as to be
adjacent to the printer.
[0041] Furthermore, the configuration is suitably used in matching two printers back to
back. For example, if the heating/cooling unit is disposed outside the printer, when
the printers are the same type, positions of the heating/cooling units are laterally
reversed in the two printers matched back to back, and thus the installation space
becomes larger. In addition, since the heating/cooling units are disposed in the rear
section of the printer, the heat is collectively discharged from the two printers
matched back to back, in the central portion of the printers in the longitudinal direction.
[0042] As is apparent from the above description, in the present embodiment, the fan 120
configures the airflow generation device 102, and the fans 124, 170, and 190 configure
an air exhaust device. The fan 170 sucks external air into the air suction chamber
172, the fan 124 discharges the air inside the air suction chamber 172 to the air
exhaust chamber 192, the fan 190 discharges the air outward from the air exhaust chamber
192. In this manner, the air suction chamber 172 is ventilated by using the external
air.
[0043] The air suction fan 170 of the air suction chamber 172 may be disposed in the upper
section of the housing 160. Instead of the air suction fan 170, an air sucking opening
may be disposed in the upper section or on the side face of the housing 160.
[0044] In addition, the air inside the housing 160 may be directly discharged outward from
the printer from the housing 160 by omitting the air exhaust chamber 192. In this
case, one fan and one opening may be disposed in the housing 160. In this manner,
one may be used for the purpose of the air suction, and the other may be used for
the purpose of the air exhaust. Alternatively, one may be used as an air suction fan,
and the other may be used as an air exhaust fan by disposing two fans therein. Alternatively,
one may be used as an air suction port, and the other may be used as an air exhaust
port by disposing two openings therein.
[0045] When the temperature control device includes multiple heating/cooling units, multiple
heating/cooling units may be disposed by being connected to one another in series.
An example thereof will be described with reference to Figs. 7 and 8.
[0046] As illustrated in Fig. 7, the temperature control device according to the present
embodiment includes multiple (for example, three) heating/cooling units 302. In the
present embodiment, three heating/cooling units 302 configure a heating/cooling device
303. As illustrated in Fig. 8, similarly to the heating/cooling units 100, the heating/cooling
units 302 respectively include a Peltier device assembly 304, a heat exchanger 308
and a fan 310 which are disposed on a heat radiating plate side for configuring a
first unit, and a heat exchanger 312 and a fan 314 which are disposed on a heat radiating
plate side for configuring a second unit.
[0047] Each Peltier device assembly 304, the heat exchanger 308, and the fan 310 of the
three heating/cooling units 302 are surrounded by the separate housings 320 which
are independent from each other. A space inside the respective housings 320 is vertically
divided into three by horizontal plate-shaped partition members 322 located along
a rotational axis of the fan 310 and partition members 323 located below the partition
member 322. As a result, the fan 310 is disposed across an upper side chamber 324
and a lower side chamber 326 of the partition member 322, and a suction chamber 328
is formed below the two chambers 324 and 326. The suction chamber 328 is located away
from the fan 310, and overlaps a portion of the heat exchanger 308. Each heat exchanger
312 and each fan 314 of the three heating/cooling units 302 are also surrounded by
the housings 330 which are independent from each other. Although not illustrated,
the inner space of the housings 330 communicates with a common air exhaust chamber
configured to have a separate housing, due to the rotation of the air exhaust fan,
the air inside the housing 330 is discharged outward from the printer.
[0048] As illustrated in Fig. 7, the three heating/cooling units 302 are attached to an
attachment member 332 side by side in one row in a direction parallel to the width
direction of the printer. The suction chamber 328 of the heating/cooling unit 302
in one end communicates with a space inside the printer through a suction port 334.
The upper side chamber 324 is connected to the suction chamber 328 of the adjacent
heating/cooling unit 302 by a hose 336 serving as a connection member. The upper side
chamber 324 of the heating/cooling unit 302 is also connected to the suction chamber
328 of the heating/cooling unit 302 by the hose 336 in the other end. The upper side
chamber 324 of the heating/cooling unit 302 is connected to a blower (not illustrated)
by a hose 338. A heat insulating material 340 adheres to an inner surface of the housing
320. Holes (not illustrated) are disposed on a bottom wall of the housings 320 and
330, and a saucer is disposed below the holes.
[0049] In the respective heating/cooling units 302, as illustrated by an arrow in Fig. 8,
the air is circulated through the heat exchanger 308 and both the chambers 324 and
326 by the fan 310, thereby controlling the temperature during that time. The circulating
air partially flows out from a discharge port 342 of the upper side chamber 324, and
the equivalent amount of air is sucked into the suction chamber 328 through the suction
port 334. As a result, the air inside the printer which is sucked into the suction
chamber 328 of the heating/cooling unit 302 in one end passes through the three heating/cooling
units 302 sequentially while the temperature is controlled in the respective heating/cooling
units 302, and is discharged from the heating/cooling unit 302 in the opposite side
end to the squeegee moving region through the hose 338 and the blower.
[0050] In addition to a unit including the Peltier device assembly, the heating/cooling
unit can employ a unit including a compressor.
[0051] In addition, the heating/cooling unit may be disposed adjacent to the temperature
control target. In this case, it is possible to directly supply the temperature-controlled
air to the temperature control target by omitting the hose for supplying the temperature-controlled
air to the temperature control target and by disposing an outlet of the temperature-controlled
air in the heating/cooling unit.
[0052] Furthermore, from a viewpoint of an advantage which can configure a compact heating/cooling
device including multiple heating/cooling units whose main body is a small heating/cooling
body such as the Peltier device assembly, it is not always necessary to arrange the
heating/cooling device inside the screen printer. This compact heating/cooling device
may be disposed outside the screen printer. Since a smaller space is required for
the installation of the heating/cooling device, the heating/cooling device can be
disposed while suppressing an increase in the installation space of the screen printer.
In particular, if the heating/cooling device is disposed inside the installation space
of the screen printer by disposing the heating/cooling device on the top wall of the
cover in the screen printer, it is also possible to avoid the increase in the installation
space. In addition, in addition to the screen printer, this heating/cooling device
can be disposed in a circuit substrate working machine which carries out work for
a circuit substrate, such as an electronic-circuit-component mounting machine which
mounts an electronic circuit component on the circuit substrate.
Reference Signs List
[0053]
20: TEMPERATURE CONTROL DEVICE
46: SCREEN MASK
92: SQUEEGEE
100: HEATING/COOLING UNIT
110: PELTIER DEVICE ASSEMBLY
220: TEMPERATURE-CONTROLLED AIR BLOWER