TECHNICAL FIELD
[0001] The present invention relates to a decoration member exhibiting metallic luster,
which is suitable for a decoration member used for a decoration member for accessories,
a decoration member for watches, a decoration member for building materials, a decoration
member for kitchen members, a decoration member for home appliances, a decoration
member for automobiles, etc., and particularly to a decoration member for watches,
which provides beautiful metallic luster suitably applied to a watch case and a band
piece.
BACKGROUND ART
[0002] In watch and jewelry stores in Europe, black-based decoration members for watches
have conventionally been popular and black-based decoration members for watches have
recently been in fashion. In contrast to many decoration members having the chromatic
colors, the black-based decoration members have traditionally been used as the one
having formal color and highly evaluated for the simple but sophisticated appearance.
One kind of the black-based members has the metallic luster obtained by making a certain
metal surface into a mirror surface, which is popular for its tone of color and metallic
texture.
[0003] In such circumstances, various black-based decoration members have been suggested
so far. For example, Patent Document 1 has disclosed the black and white single-color
cemented carbide mainly containing WC, TiC, or NbC as the black and white single-color
decoration member.
[0004] Patent Document 2 has disclosed the article for decoration, which mainly contains
black zirconia. Of the black zirconia, 3 to 70 wt% is the matrix of at least one kind
of stabilized zirconia selected from the group consisting of yttrium oxide, magnesium
oxide, cerium oxide, and calcium oxide, 25 to 50 wt% is cobalt oxide, and the rest
is the powder of cobalt oxide and iron oxide or the powder of spinel type CoFe
2O
4.
[0005] Patent Document 3 has disclosed the black zirconia ceramic containing a colorant
including 40 to 70 mass% of cobalt oxide (at least one kind of CoO, Co
2O
3, and Co
3O
4), iron oxide (Fe
2O
3), and chromium oxide (Cr
2O
3). The iron oxide is contained by 15 to 30 mass% and the cobalt oxide is contained
by 40 to 70 mass%, and also disclosed the decoration member using the same.
CITATION LIST
PATENT DOCUMENT
[0006]
Patent Document 1: JP-A-60-4051
Patent Document 2: Japanese Patent No. 3714563
Patent Document 3: Japanese Patent No. 4960070
SUMMARY OF THE INVENTION
PROBLEMS TO BE SOLVED BY THE INVENTION
[0007] The cemented carbide disclosed in Patent Document 1 has the monochromatic and gold-based
metallic luster owing to the hard metal; however, since the cemented carbide is employed,
the density is as large as 12.8 to 14.3 g/m
3, which is too heavy for the user to wear for a long time.
[0008] The article for decoration mainly containing black zirconia according to Patent Document
2 has the mechanical characteristics that zirconia originally has, such as high strength
and high toughness, and has the density as low as 6.0 g/cm
3. However, the tone of color is a little bluish black and the color is black derived
from zirconia ceramic, which fails to achieve the black metallic luster without the
use of metal.
[0009] The black zirconia ceramic according to Patent Document 3 exhibits the black tone
of color called extreme black and has a density that can be set in the range of 5.9
g/cm
3 to 6.1 g/cm
3; however, since the ceramic is made without the use of metal, the black-based metallic
luster and the metallic texture cannot be reproduced. Further, since the material
is zirconia, the Vickers hardness is lower than 1450 Hv, which is the Vickers hardness
of cemented carbide.
[0010] The present invention has been made in view of the above, and has an object to provide
a decoration member with abrasion resistance as high as cemented carbide and light
weight, and enabling a user to wear the member for a long time, and moreover enabling
a user to feel a high-grade sense and aesthetic satisfaction with the black-based
tone of color derived from metal and the smooth texture unique to metal.
SOLUTIONS TO THE PROBLEMS
[0011] A decoration member according to the present invention includes a hard phase containing
at least two or more of TiCN, TiC, TiN, and MoC
2 in a proportion of 70 mass% or more and 97 mass% or less with the remainder constituted
by a binder phase and inevitable impurities. The decoration member has light weight,
excellent abrasion resistance, and a surface roughness Ra of 0.008 µm or less.
[0012] The above decoration member according to the present invention has a surface roughness
of 0.004 µm or less and Rz of 0.02 µm or less.
EFFECTS OF THE INVENTION
[0013] The decoration member according to the present invention includes a hard phase containing
at least two or more of TiCN, TiC, TiN, and MoC
2 in a proportion of 70 mass% or more and 97 mass% or less with the remainder constituted
by a binder phase and inevitable impurities. The decoration member has light weight,
excellent abrasion resistance, and a surface roughness Ra of 0.008 µm or less. Because
of having at least two or more of TiCN, TiC, TiN, and MoC
2, the apparent density can be made as low as 6.1 g/cm
3 or less, so that the weight can be as light as or lighter than that of zirconia.
For this reason, the user can wear the member for a long time without feeling tired.
Moreover, since the Vickers hardness is 1450 or more and the abrasion resistance is
equal to that of the cemented carbide, the decoration member can have scratch resistance.
Moreover, by setting the surface roughness to Ra = 0.008 µm or less, the decoration
member with the excellent texture causing less scattering and exhibiting the black-based
metallic luster can be provided. As a result, with the black-based metallic luster
and the metallic texture, the decoration member becomes popular in the use for the
decoration member for accessories such as a watch case, a band piece, a broach, a
neckless, earrings, a ring, a tiepin, a tie tack, a medal, a glass frame, or a button,
a decoration article for building materials, such as tiles for a floor, a wall, and
a ceiling, or a door knob, a decoration member for kitchen members, such as a spoon
or a fork, a decoration member for home appliances, or a decoration member for automobiles,
especially for the watch case and the band piece.
[0014] More preferably, when the surface roughness of the cermet decoration member according
to the present invention is set to Ra = 0.004 µm or less and Rz = 0.02 µm or less,
the mirror surface reflection from the surface of the decoration member is larger
than the scattering, so that the white color due to the scattering of the visible
light disappears and the black-based metallic luster appears. Thus, the deep metallic
luster and the smooth texture comfortable to skin, which the decoration member originally
has, can be obtained and the high-grade sense, aesthetic satisfaction, and spiritual
comfort can be obtained further and it is expected that such a decoration member will
become popular in the market.
BRIEF DESCRIPTION OF THE DRAWINGS
[0015]
Fig. 1 illustrates a decoration member that does not have a mirror surface.
Fig. 2 illustrates a decoration member that has a mirror surface.
Fig. 3 illustrates the decoration member that does not have a mirror surface, which
is magnified by 500 times with the atomic force microscope (Seiko Instruments Inc.,
Nanopics 1000).
Fig. 4 illustrates the decoration member that has a mirror surface, which is magnified
by 500 times with the atomic force microscope (Seiko Instruments Inc., Nanopics 1000).
Fig. 5 is a perspective view illustrating an example of a structure of a watch case
corresponding to a decoration member for a watch according to the present invention.
Fig. 6 is a schematic view illustrating an example of a structure of a watch band
corresponding to a decoration member for a watch according to the present invention.
DESCRIPTION OF EMBODIMENTS
[0016] An example of an embodiment of the present invention is hereinafter described.
[0017] A decoration member according to the present invention includes a hard phase containing
at least two or more of TiC, TiCN, TiN, and MoC
2 in a proportion of 70 mass% or more and 97 mass% or less with the remainder constituted
by a binder phase and inevitable impurities. The decoration member has light weight,
excellent abrasion resistance, and a surface roughness Ra of 0.008 µm or less.
[0018] As a result of concerted studies on various materials for the decoration members
enabling a user to wear for a long time because of the excellent abrasion resistance
and the light weight while achieving the black-based metallic luster, the present
inventors have discovered that when a cermet formed of a hard phase containing TiC,
TiCN, TiN, and MoC
2 in a proportion of 70 mass% or more and 97 mass% or less with the remainder constituted
by a binder phase and inevitable impurities is molded into a decoration member so
that the cermet decoration member has a surface roughness of Ra = 0.008 µm or less,
an owner pursuing the decorative value can feel the high-grade sense, the aesthetic
satisfaction, spiritual comfort, and the like and the decoration member exhibits the
black-based tone of color that is currently popular in the market.
[0019] In the present invention, the excellent abrasion resistance refers to the metal surface
of the decoration member whose Vickers hardness is 1450 or more. Mainly containing
TiC, TiCN, TiN, or MoC
2 makes it possible to achieve the intended Vickers hardness.
[0020] In the present invention, the light weight refers to the density of the decoration
member that is 6.1 g/cm
3 or less. The targeted light density can be achieved by avoiding the heavy materials
such as TaC, PbC, and WC whose molecular weights are 192 g, 219 g, and 195 g, respectively.
[0021] Note that in the present invention, the surface roughness Ra is measured by the laser
microscope or the atomic force microscope (Seiko Instruments Inc.. Nanopics 1000).
When the decoration member has a surface roughness of Ra = 0.008 µm or less, the decoration
member can have a mirror surface that reflects visible light.
[0022] The difference between the mirror surface and the non-mirror surface is described
with reference to Figs. 1 and 2. Fig. 1 is a photograph of a surface of a decoration
member with a non-mirror surface whose Ra is more than 0.008 µm, and Fig. 2 is a photograph
of a surface of a decoration member with a mirror surface whose Ra is 0.008 µm or
less.
[0023] On the metal surface with the non-mirror surface in Fig. 1, the luster is dim and
blurry, and the surface seems a little white due to the light scattering. On the other
hand, in Fig. 2, the metal surface with the mirror surface has clear luster and it
is understood that Fig. 2 shows the mirror surface exhibiting the black-based metallic
luster.
[0024] In the present invention, it has been discovered that by changing the surface roughness
of the cermet, the degree of metallic luster of the cermet to be obtained varies;
in particular, it has been clarified that when the surface roughness is Ra = 0.004
µm or less and Rz = 0.02 µm or less, the difference is large. The surface roughness
Ra is measured by the atomic force microscope (Seiko Instruments Inc., Nanopics 1000)
and Rz is measured with the laser microscope.
[0025] Figs. 3 and 4 each show the magnified area of 40 µm of the member surface obtained
by the atomic force microscope (Seiko Instruments Inc., Nanopics 1000). Fig. 3 shows
the surface of the cermet decoration member with a surface roughness Ra of more than
0.004 µm. Fig. 4 shows the surface of the cermet decoration member with a surface
roughness Ra of 0.004 µm or less.
[0026] The comparison between Figs. 3 and 4 indicates that the scattering of the visible
light is less on the mirror surface with Ra = 0.004 µm or less and the mirror surface
contains a black area. Therefore, it is understood that as the surface roughness is
smaller, the black-based metallic luster is exhibited.
[0027] Moreover, Rz and the luster are as shown in Table 1. Table 1 contains the values
of the surface roughness Ra and Rz of the cermet measured with the laser microscope
and the surface state obtained by the actual visual observation.
[Table 1]
Surface state (visual observation) |
Surface roughness |
Ra |
Rt |
Rz |
Non-mirror surface |
0.031 |
0.356 |
0.194 |
Non-mirror surface |
0.018 |
0.176 |
0.09 |
Non-mirror surface |
0.013 |
0.18 |
0.078 |
Mirror surface (a little white) |
0.004 |
0.048 |
0.023 |
Mirror surface (black-based) |
0.002 |
0.032 |
0.014 |
[0028] As shown in Table 1, it has been determined that the mirror surface state is not
obtained when the surface roughness Ra is more than or equal to 0.01 µm and the surface
is a mirror surface when Ra = 0.004 µm or less. Moreover, attention is paid to not
just the mean roughness Ra but also the ten-point mean roughness Rz obtained from
the five high positions and five low positions on the metal surface, and by setting
Rz = 0.02 µm or less in addition to Ra = 0.004 µm or less, the fascinating black-based
metallic luster without the scattering observed can be exhibited.
[0029] Therefore, specular reflection on the metal surface provides clearer metallic luster
as the metal surface has smaller surface roughness. The surface roughness of the metal
surface is preferably Ra = 0.008 µm or less, in which case the black-based metallic
luster with less scattering is exhibited. The surface roughness of the metal surface
is more preferably Ra = 0.004 µm or less and Rz = 0.02 µm or less, in which case the
fascinating black-based metallic luster without the appearance of the scattering observed
is exhibited.
[0030] By satisfying any of the above surface roughness Ra and Rz, the light scattering
on the metal surface is suppressed and while the black-based metallic luster is exhibited,
the smooth texture of metal can be reproduced; thus, the high-grade sense is enhanced
and the aesthetic satisfaction becomes higher.
[0031] Next, an example of a manufacturing method for a cermet decoration member according
to the present invention is described.
[0032] For obtaining a cermet decoration member according to the present invention, a cermet
containing TiC/TiCN and MoC
2 by 70 mass% or more and 97 mass% or less with the remainder constituted by a binder
phase and inevitable impurities is molded into a shape of a predetermined decoration
member. A molding method is not limited in particular, and extrusion molding, injection
molding, sintering, polishing, grinding, eiectroforming, electrochemical processing,
discharging processing, laser processing, and the like are given. For example, in
the example of the present invention, the cermet is molded into a shape of a watch
case or a band piece as shown in Figs. 5 and 6 by the use of any of the above methods.
[0033] The molded watch case or band piece is processed additionally, so that the watch
case or band piece has a mirror surface exhibiting the metallic luster. A method of
forming a mirror surface with the metallic luster may be, but not limited to, etching,
evaporation, plating, polishing, washing, laser processing, ion plating, or the like;
in this example, the barrel polishing is employed to form the mirror surface because
the mass production is easy and the chamfering and rounding can be performed at one
time.
[0034] In the case of the watch case or the band piece in this example, the black-based
metallic luster starts to be exhibited when the surface roughness is set to Ra = 0.008
µm to 0.004 µm or more, and the black-based metallic luster is exhibited when the
surface roughness is set to Ra = 0.004 µm or less and Rz = 0.02 µm or less. Theoretically,
the darkest black-based metallic luster is exhibited when the surface roughness is
Ra = 0.000 µm and Rz = 0.00 µm.
[0035] The watch case and the band piece according to the example of the present invention
has an apparent density of 5.8 g/cm
3 and a Vickers hardness of 1570 Hv, which is as lightweight as zirconia and as hard
as or harder than the cemented carbide. Thus, a user can wear the watch case and the
band piece for a long time without feeling tired, and the watch case and the band
piece are scratch-resistant.
[0036] The watch case and the band piece obtained as above have the mirror surface exhibiting
the metallic luster; therefore, the decoration member for a watch that provides the
high-grade sense and the aesthetic satisfaction can be provided.
[0037] The present invention is applicable to not just the decoration member for a watch
but also a decoration member for accessories such as a brooch, a neckless, earrings,
a ring, a tiepin, a tie tack, a medal, a glass frame, or a button, a decoration article
for building materials, such as tiles for a floor, a wall, and a ceiling, or a door
knob, a decoration member for kitchen members, such as a spoon or a fork, a decoration
member for home appliances, or a decoration member for automobiles.
[0038] According to the present invention, the cermet decoration member with excellent abrasion
resistance, hardness high enough to resist the scratch, and light weight, thereby
enabling a user to wear for a long time and exhibiting the metallic luster is provided.