OBJECT OF THE INVENTION
[0001] The present invention relates to a continuous band, especially conceived for the
production of basket-type bags for fruit and vegetable produce and similar products,
by means of longitudinal thermowelding, or any similar procedure, of said band along
its longitudinal edges, so as to transform the same into a continuous tube; and, by
means of transversal cutting and thermowelding parallel to said cut, the obtaining
of unitary basket-type bags; also their closure and the independisation of the same.
[0002] The object of the invention is the obtaining of a continuous band, incorporating
two rectangular plates of plastic-coated cardboard and a series of windows and, where
applicable, perforations, from which, by means of the joining of its edges by thermowelding,
a basket-type bag may be obtained, two of whose sides are rigid, and which, once filled
with the product to be packaged, adopts the form of a tray or basket featuring one
or more perforations in order to endow the bag with maximum mechanical strength, a
correct aeration and optimal protection against crushing of the produce contained
within, a greater capacity for printing on the bag and a greater speed of manufacture
of the basket-type bag and a greater speed of filling the same.
[0003] Furthermore, the obtaining of a continuous band which is cheaper than traditional
plastic or paper bags, and less harmful to the environment than plastic bags, is also
the object of the invention.
BACKGROUND OF THE INVENTION
[0004] Certain fruit and vegetable products, such as tomatoes, cherries, oranges, etc.,
have been marketed for some time in paper or cardboard baskets or wooden or plastic
boxes, which in many cases are protected and wrapped in perforated plastic bags which
enable aeration of the produce, its direct viewing, its protection against crushing,
and facilitate its storage or placement in the display stands or racks at sales outlets.
[0005] Prior baskets or boxes must be filled with the aforementioned products by hand, or
by machinery with low operating speeds. Furthermore, these baskets or boxes must subsequently
be wrapped in plastic bags. The packaging process of fruit and vegetable products
in said baskets or boxes is slow, and the materials are costly.
DESCRIPTION OF THE INVENTION
[0006] The continuous band for the production of basket-type bags proposed by this invention
represents a new technological breakthrough in this field and is founded upon the
use of a continuous band intended to be folded over itself, by means of its longitudinal
edges being joined by a heat-seal or other similar procedure parallel to said longitudinal
edges, in order to form a continuous tube which is divisible into a plurality of sectors
corresponding to the respective basket-type bags; said continuous band features one
or more windows and, if applicable, equally- or differently-sized perforations. Said
continuous band is a continuous sheet of paper, coated with plastic on at least one
of its sides, and with a width equal to that of the continuous band. In correspondence
with each of the sectors of the continuous sheet of plastic-coated paper intended
for the obtaining of a basket-type bag, two rectangular plates of cardboard are affixed
to the continuous sheet of plastic-coated paper; these are coated with plastic on
at least one of their sides, and whose longitudinal axes are parallel to the longitudinal
axis of the continuous sheet of plastic-coated paper. Likewise, polyethylene reinforcements
are disposed at the areas foreseen for the handles, the heat-seals and, where applicable,
at the edges or periphery of the windows and perforations, affixed to the sheet of
plastic-coated paper by means of thermowelding or a similar procedure.
[0007] In a preferred embodiment of the invention, the distance between the longitudinal
axes of the two rectangular plastic-coated cardboard plates is half the width of the
continuous sheet of plastic-coated paper.
[0008] In another preferred embodiment of the invention, the length of the rectangular plastic-coated
cardboard plates is less than the length of the sectors foreseen for the obtaining
of a basket-type bag minus the width of said rectangular plastic-coated cardboard
plates.
[0009] In another preferred embodiment the rectangular plastic-coated cardboard plates are
affixed to the continuous sheet of plastic-coated paper by thermowelding or gluing.
[0010] Likewise, in correspondence with each of the sectors of the continuous sheet of plastic-coated
paper, at least one window may be disposed, this being covered by means of a fragment
of mesh netting, dimensionally and formally suited to said window, and affixed by
thermowelding to the periphery of said windows, in such a way that the windows do
not overlap the rectangular plastic-coated cardboard plates.
[0011] Furthermore, when only a single window is disposed in the continuous sheet of plastic-coated
paper, said window may be centrally located with regard to the longitudinal axis of
said continuous sheet of plastic-coated paper, and small perforations, without mesh
netting and which do not coincide with the position of the rectangular plates, may
be disposed on both sides of the same.
[0012] The continuous sheet of plastic-coated paper and the rectangular plastic-coated cardboard
plates may be coated in plastic on both sides.
[0013] The mesh netting which covers the window may be a continuous strip of netting running
longitudinally along the continuous sheet of plastic-coated paper.
DESCRIPTION OF THE FIGURES
[0014] As a supplement to the description made herein, and for the purpose of aiding the
better understanding of the characteristics of the invention, in accordance with a
preferred example of an embodiment of the same, a set of drawings is attached as an
integral part of said description wherein, by way of illustration and not limitation,
the following is portrayed:
- Figure 1
- depicts an exploded view in perspective of a continuous band of plastic-coated paper
for the production of basket-type bags for fruit and vegetable produce and similar
products.
- Figure 2
- depicts a perspective view of the continuous band in Figure 1, duly assembled.
- Figure 3
- depicts a continuous band, duly assembled, wherein the central windows are covered
by a strip of mesh netting running longitudinally along the continuous sheet of plastic-coated
paper.
- Figure 4
- depicts a continuous band, duly assembled, with a central window, covered by a fragment
of netting, and a series of perforations on both sides of the central window.
- Figure 5
- depicts two perspective views of a bag obtained, portraying the basket- or tray-like
shape acquired by the bag once filled with the product and with the heat-seals executed.
LIST OF REFERENCES
[0015]
- 1. Continuous band
- 2. Continuous sheet of plastic-coated paper
- 3. Window
- 4. Rectangular plastic-coated cardboard plate
- 5. Fragment of mesh netting
- 6. Basket-type bag
- 7. Longitudinal heat-seal
- 8. Transversal heat-seal
- 9. Perforations
- 10. Strip of netting
- 11. Polyethylene reinforcements
PREFERRED EMBODIMENT OF THE INVENTION
[0016] By studying the figures, particularly 1 and 2, it may be seen how the continuous
band (1) for the production of basket-type bags, and which is the object of the present
invention, is comprised of a continuous sheet of plastic-coated paper (2) of a width
coinciding with that of the continuous band (1) and consequently of a width greater
than double the width of the basket-type bag to be obtained. Throughout the length
of the continuous sheet of plastic-coated paper (2) groups of windows (3) and, where
applicable, perforations, both of these obtained by stamping, (9) are disposed; also
the positions for the rectangular plastic-coated cardboard plates (4), preferably
one group for each basket-type bag (6) to be obtained from said continuous band, there
being at least one window (3) centred on what will become the upper side of the bag,
and optionally, a series of perforations (9) which, there being no need to cover them
with fragments of netting, contribute to the aeration of the product packaged. The
position of the rectangular plastic plates (4) of each group shall be appropriate
so that on producing the bag, they are located on the sides of the bag where there
are no heat-seals.
[0017] Polyethylene reinforcements (11) are disposed at the areas foreseen for the handles,
the heat-seals, and at the edges or periphery of the windows and perforations, in
order to reinforce the basket-type bag at its possible areas of breakage and to reduce
the thickness and grammage of the plastic-coated paper used.
[0018] The polyethylene reinforcements (11) are executed by means of polyethylene patches
of a shape similar to that of the heat-seals, handles, windows and perforations, but
with greater dimensions than these, affixed to the continuous band of plastic-coated
paper by thermowelding; subsequent to this affixing, the handles, windows and perforations
are executed by stamping.
[0019] The continuous sheet of plastic-coated paper (1) is joined together along its longitudinal
edges by means of a longitudinal heat-seal (7) and by means of a double transversal
heat-seal (8) to form the basket-type bag.
[0020] The fragments of netting (5) which cover the respective windows (3) are affixed by
means of thermowelding.
[0021] The rectangular plastic-coated cardboard plates may be affixed to the continuous
plastic sheet by means of the thermowelding of their edges to the continuous plastic
sheet or by gluing.
[0022] In another preferred embodiment, the windows are covered by a strip of mesh netting
(10) running longitudinally along the sheet of plastic-coated paper and affixed to
said sheet by means of the corresponding heat-seals.
[0023] In the embodiments revealed above, the resulting basket-type bag, once filled with
the chosen fruit or vegetable product, adopts the shape of a tray or basket where
two of its sides are formed by two rectangular plastic-coated plates (4) which provide
optimal strength to prevent the crushing of the product packaged.
[0024] In any of the cases revealed above, the resulting basket-type bags provide ample
areas for the printing of graphics referring to the products contained in the same.
1. A continuous band for the production of basket-type bags for fruit and vegetable produce
and similar products, of a type where said band is intended to be folded over itself,
by means of its longitudinal edges being joined by thermowelding, in order to form
a continuous tube which is divisible into a plurality of sectors corresponding to
the respective basket-type bags; said continuous band features one or more windows
and, if applicable, equally- or differently-sized perforations which may be covered
by means of a fragment of mesh netting, characterised in that it consists of a continuous sheet of paper, coated in plastic on at least one of
its sides, with a width equal to said continuous band; a continuous sheet of plastic-coated
paper whereto, in correspondence with each of the sectors thereof foreseen for the
obtaining of a basket-type bag, two rectangular plastic-coated cardboard plates are
affixed on at least one of their sides, the longitudinal axis of which are parallel
to the longitudinal axis of the continuous sheet of plastic-coated paper; likewise,
polyethylene reinforcements are disposed at the areas foreseen for the handles, the
heat-seals and, where applicable, at the edges or periphery of the windows and perforations,
affixed to the sheet of plastic-coated paper by thermowelding or a similar procedure.
2. A continuous band for the production of basket-type bags for fruit and vegetable produce
and similar products, as claimed in claim 1, characterised in that the distance between the longitudinal axes of the two rectangular plastic-coated
cardboard plates is half the width of said continuous sheet of plastic-coated paper.
3. A continuous band for the production of basket-type bags for fruit and vegetable produce
and similar products, as claimed in claims 1 and 2, characterised in that the length of the rectangular plastic-coated cardboard plates is less than the length
of the sectors foreseen for the obtaining of a basket-type bag minus the width of
said rectangular plastic-coated cardboard plates.
4. A continuous band for the production of basket-type bags for fruit and vegetable produce
and similar products, as claimed in claims 1-3, characterised in that the rectangular plastic-coated cardboard plates are affixed to the continuous sheet
of plastic-coated paper by thermowelding or gluing.
5. A continuous band for the production of basket-type bags for fruit and vegetable produce
and similar products, as claimed in any of claims 1-4, characterised in that the rectangular plastic-coated cardboard plates are coated in plastic on both sides.
6. A continuous band for the production of basket-type bags for fruit and vegetable produce
and similar products, as claimed in any of claims 1-5, characterised in that in correspondence with each of the sectors of the continuous sheet of plastic-coated
paper at least one window is disposed, this being covered by means of a fragment of
mesh netting, dimensionally and formally suited to said window, and affixed by thermowelding
to the periphery of said window, in such a way that the position and size of the window
do not overlap the rectangular plastic-coated cardboard plates.
7. A continuous band for the production of basket-type bags for fruit and vegetable produce
and similar products, as claimed in claim 3, characterised in that when a single window with its corresponding mesh netting is disposed in each sector
of the continuous plastic-coated paper, said window is centrally located with regard
to the longitudinal axis of the continuous sheet of plastic-coated paper, and on both
sides of the same small perforations without mesh netting are disposed; these do not
coincide with the position of the rectangular cardboard plates.
8. A continuous band for the production of basket-type bags for fruit and vegetable produce
and similar products, as claimed in claim 7, characterised in that the mesh netting which covers the window is a continuous strip of netting running
longitudinally along the continuous sheet of plastic-coated paper.
9. A continuous band for the production of basket-type bags for fruit and vegetable produce
and similar products, as claimed in any of the preceding claims, characterised in that the plastic-coated cardboard plates are coated in plastic on both of their sides.