Technical Field
[0001] The present invention relates to methods and apparatuses for accelerating the combustion
that combust liquid fuels such as diesel fuel and gaseous fuels, and heat engines.
Background Art
[0002] A heat engine such as a diesel engine and a gasoline engine converts energy of combustion
of fuel into kinetic energy including mechanical energy. Power of the kinetic energy
depends on the combustion of fuel. The combustion of fuel is affected by fuel, air,
temperature, an air-fuel ratio and the like. Also, combustion is converted into different
power of energy according to the combustion speed of fuel and a state of the combustion.
Therefore, a change in a state of combustion changes power of the kinetic energy that
is converted from the combustion.
[0003] It is known that magnetic force and infrared radiation, which are other than fuel
and air, affect combustion of fuel in a heat engine. Concerning the relationship between
combustion, and magnetic force and infrared radiation, it is known that magnetic force
and far-infrared radiation are applied to air (for example, Patent Literature 1),
that far-infrared radiation is applied to fuel (for example, Patent Literature 2)
and that magnetism is applied to air and fuel (for example, Patent Literature 3).
[0004] Concerning combustion of fuel, it is known that a certain wave length of an electro-magnetic
wave in the regime of a far infrared ray causes a resonance phenomenon for a certain
chemical species of combustion activity; this contributes to promotion of combustion
(for example, Non Patent Literature 1).
Prior Art Literature
Patent Literature
Non Patent Literature
Summary of Invention
Problem to be Solved by Invention
[0007] In a heat engine that is an example of a combustion apparatus, energy of combustion
increases in proportion to a combustion amount of fuel if the efficiency of combusting
the fuel is not changed. When the combustion efficiency is high, a required amount
of the fuel can be reduced. In other words, when the combustion efficiency is low,
an amount of the fuel is more than that when the combustion efficiency is high if
energy same as that when the combustion efficiency is high is desired to be obtained.
There is a problem that increase of the fuel consumption increases emissions of hazardous
substances, which are produced by combustion, such as carbon monoxide, hydrocarbon
and nitrogen oxide, raises burdens on the environment, and increases costs.
[0008] Concerning combustion of fuel, there is a report that certain wavelengths of electro-magnetic
waves in the regime of far infrared rays cause a resonance phenomenon for chemical
species of combustion activity, and this contributes to the acceleration of combustion.
There is also a report that electro-magnetic waves including far infrared radiation
can be obtained from a piezoelectric material.
[0009] It is therefore a first object of the present invention to improve combustion of
fuel and accelerate the combustion in view of the above problem and based on the above
reports.
[0010] It is a second object of the present invention to accelerate combustion and increase
energy that is obtained from the combustion.
Means for Solving Problem
[0011] To solve the above problem, a method of the present invention for accelerating combustion
includes installing a piezoelectric element in the vicinity of a combustion chamber
that combusts fuel, applying a magnetic field to the piezoelectric element, and radiating
electromagnetic waves that are produced by the piezoelectric element over at least
the fuel in the combustion chamber, the electromagnetic waves including far-infrared
radiation. This can activate, improve and accelerate combustion. As a result, the
fuel consumption is reduced.
[0012] The above method preferably may include heating or cooling the piezoelectric element
to control temperature of the piezoelectric element. When the temperature of a piezoelectric
element is low, the piezoelectric element may be heated so as to be within a temperature
range as described above. When being overheated, the piezoelectric element may be
cooled so as to be within that temperature range.
[0013] In the above method, preferably, temperature of the piezoelectric element may be
controlled so as to be within a range from 40°C to 150°C.
[0014] In the above method, preferably, the magnetic field may be either a direct current
magnetic field or an alternating magnetic field.
[0015] In the above method, preferably, flux density of the magnetic filed, which is applied
to the piezoelectric element, may be within a range from 50 mT to 300 mT.
[0016] To solve the above problem, an apparatus of the present invention for accelerating
combustion that is installed next to a combustion chamber that combusts fuel includes
a piezoelectric element that produces electromagnetic waves including far-infrared
radiation by effect of a magnetic field, and radiates the electromagnetic waves over
at least the fuel, and a magnet that applies the magnetic field to the piezoelectric
element.
[0017] The above apparatus preferably may further include a temperature control unit that
heats and cools the piezoelectric element, and controls temperature of the piezoelectric
element so that the temperature is within a predetermined range.
[0018] In the above apparatus, preferably, the magnet may be either an electromagnet or
a permanent magnet.
[0019] The above apparatus preferably may further include a magnetic circuit that includes
the magnet, wherein the piezoelectric element may be provided in a gap in the magnet
circuit.
[0020] To solve the above problem, a heat engine of the present invention that converts
combustion of fuel into kinetic energy includes a combustion chamber that combusts
the fuel, a piezoelectric element that produces electromagnetic waves including far-infrared
radiation by effect of a magnetic field, and radiates the electromagnetic waves over
at least the fuel, and a magnet that applies the magnetic field to the piezoelectric
element.
[0021] The above heat engine preferably may further include a temperature control unit that
heats and cools the piezoelectric element to control temperature of the piezoelectric
element so that the temperature is within a predetermined range.
[0022] In the above heat engine, preferably, the magnet may be either an electromagnet or
a permanent magnet.
Effect of Invention
[0023] According to the present invention, any of the following effects can be obtained.
- (1) Electromagnetic waves including far-infrared radiation that a piezoelectric element
radiates can improve combustion of fuel, and can accelerate the combustion.
- (2) The combustion efficiency is improved by improvement of the combustion, energy
of the combustion can be increased, the fuel consumption can be reduced, and a burden
on the environment can be reduced.
- (3) Kinetic energy converted from combustion of fuel is increased, and the conversion
efficiency of fuel into kinetic energy can be improved.
[0024] Other objects, features and advantages of the present invention will be more apparent
by reference to the attached drawings and each embodiment.
Brief Description of Drawing
[0025]
[FIG. 1] depicts an example of a combustion apparatus according to a first embodiment.
[FIG. 2] is a cross-sectional view depicting an apparatus for accelerating combustion
with its portion of a magnetic yoke horizontally sectioned.
[FIG. 3] is an example and a variation of a temperature control unit.
[FIG. 4] depicts an example of a heat engine according to a second embodiment.
[FIG. 5] depicts a fuel injection device according to a third embodiment.
[FIG. 6] depicts an example of a heat engine according to a fourth embodiment.
[FIG. 7] depicts an example of a method for manufacturing an apparatus for accelerating
combustion according to a fifth embodiment;
[FIG. 8] depicts an example of a generator according to a sixth embodiment.
[FIG. 9] depicts a fact that temperature of a piezoelectric element has a relationship
with combustion efficiency.
Embodiment for Carrying out Invention
First Embodiment
<Combustion Apparatus and Apparatus for Accelerating Combustion>
[0026] FIGS. 1 and 2 depict an example of a combustion apparatus according to the first
embodiment. The structure depicted in FIGS. 1 and 2 is an example, and does not limit
the present invention.
[0027] This combustion apparatus 2-1 is an example of the method for accelerating combustion
according to the present invention. This combustion apparatus 2-1 includes an apparatus
for accelerating combustion 4 and a combustion chamber 6. The combustion apparatus
2-1 combusts fuel such as diesel fuel, and is a heat engine, for example.
[0028] The combustion chamber 6 is a space for combusting fuel F. The fuel F and air BA
that are for the combustion are provided for this combustion chamber 6. The air BA
includes oxygen that is necessary for combustion. Exhaust gas FG that is produced
by the combustion is discharged from the combustion chamber 6. For example, diesel
fuel is used as this fuel F. The air that is required for combustion is supplied for
combusting the fuel F. Air-fuel mixture that is mixture of gasoline and air may be
used as the fuel F.
[0029] The apparatus for accelerating combustion 4 includes a magnet 8, a magnetic yoke
10, a piezoelectric element 12, a temperature control unit 14 and an exterior member
16.
[0030] The magnet 8 produces a magnetic field M. This magnetic field M applies to the piezoelectric
element 12. This magnet 8 may be either a permanent magnet or an electromagnet. A
permanent magnet material such as an anisotropic ferrite magnet, an isotropic ferrite
magnet, a neodymium magnet, a samarium-cobalt magnet and an alnico magnet may be used
as the permanent magnet. Any other magnet material also may be used as the permanent
magnet.
[0031] When an electromagnet is used as the magnet 8, the magnetic field M obtained from
the magnet 8 may be either a static magnetic field or an alternating magnetic field.
A static magnetic field can be obtained by passing direct current through a coil that
is wound around a magnetic material and magnetizing the magnetic material. As well,
an alternating magnetic field can be obtained by passing alternating current and magnetizing
a magnetic material.
[0032] As an example, the magnet 8 is formed cylindrically. The height of the magnet 8,
H1 is less than the diameter of the magnet 8, Φ1 (FIG. 2) (H1 < Φ1). This magnet 8
may be a shape other than a cylindrical shape.
[0033] If one flat surface of this cylindrical magnet 8, that is, one of the end-faces of
the cylinder is the north pole, the other is the south pole. Magnetic flux from the
north pole reaches the south pole. In short, the magnetic field M is formed. When
this magnet 8 is heated along with the piezoelectric element 12, the magnetic field
M is produced within the range of a temperature to which the magnet 8 is heated.
[0034] The magnetic yoke 10 is magnetized by the magnet 8, and forms a magnetic circuit
through which the magnetic field M, which is for applying to the piezoelectric element
12, passes. For example, soft iron may be formed into the magnetic yoke 10.
[0035] In this embodiment, the magnetic yoke 10 includes opposed parts 10-1 and 10-2, and
a curved part 10-3 as an example. The opposed part 10-1 is opposed to the opposed
part 10-2, which is an interval L away from the opposed part 10-1 due to the curved
part 10-3. Each opposed part 10-1 and 10-2 is a rectangle of W wide and D deep, for
example.
[0036] The magnet 8 is installed between the opposed parts 10-1 and 10-2 of the magnetic
yoke 10. One surface of the magnet 8 adheres to the opposed part 10-1. When the north
pole is on this adhering surface, the magnetic yoke 10, which adheres to this north
pole, is magnetized to be the north pole, and the north pole appears on the inside
of the opposed part 10-2. The magnetic field M is produced in a magnetic gap 18 between
this north pole and the south pole of the magnet 8. This magnetic field M is a parallel
magnetic field. It is an example to arrange the north pole of the magnet 8 on the
opposed part 10-1 in FIG. 1. The south pole may be arranged on the opposed part 10-1.
[0037] The piezoelectric element 12 has piezoelectricity. For example, this piezoelectric
element 12 is formed by any of a piezoelectric substance such as crystal and langasite,
a pyroelectric substance such as tourmaline, lithium sulfate hydrate and calamine,
and a ferroelectric substance such as Rochelle salt, barium titanate and lead zirconate
titanate (for example, PZT: the trade name). A pyroelectric substance is an example
of a piezoelectric substance, has piezoelectricity, and has pyroelectricity. A ferroelectric
substance is an example of a piezoelectric substance and also an example of a pyroelectric
substance, has piezoelectricity, and has pyroelectricity. If the magnetic field M
applies to such a piezoelectric element 12 at temperature within a certain range,
the piezoelectric element 12 exerts the function of one or both of piezoelectricity
and pyroelectricity, and generates electromagnetic waves E including far infrared
radiation. The piezoelectric element 12 may have other characteristics as long as
such a function of piezoelectricity is obtained therefrom.
[0038] As depicted in FIG. 2, the piezoelectric element 12 is formed cylindrically as an
example. The height of the piezoelectric element 12, H2 is set less than the diameter
of the piezoelectric element 12, Φ2 (H2 < Φ2). The piezoelectric element 12 may be
a shape other than a cylindrical shape.
[0039] This piezoelectric element 12 is installed in the magnetic gap 18 between the opposed
part 10-2 of the magnetic yoke 10 and the magnet 8. Thereby, the magnetic field M
passes through the piezoelectric element 12. As to a relationship between the piezoelectric
element 12 and the magnet 8 concerning their arrangement, the magnet 8 may either
adhere to the piezoelectric element 12, or be opposed to the piezoelectric element
12 with the magnetic gap 18 therebetween. That is, there may be any relationship between
the piezoelectric element 12 and the magnet 8 as long as the magnetic field M, which
is parallel and formed by the magnet 8 and the magnetic yoke 10, passes through the
piezoelectric element 12. Or, there may be any relationship between the piezoelectric
element 12 and the magnet 8 as long as the magnetic field M, which is produced from
the magnet 8 and converges on the magnetic yoke 10, passes through the piezoelectric
element 12.
[0040] In this embodiment, the diameter of the piezoelectric element 12, Φ2 is set more
than the diameter of the magnet 8, Φ1. The diameter of the magnet 8, Φ1 may be the
same as the diameter of the piezoelectric element 12, Φ2. The diameter of the magnet
8, Φ1 may be more than the diameter of the piezoelectric element 12, Φ2.
[0041] The temperature control unit 14 detects temperature of the piezoelectric element
12, heats or cools the piezoelectric element 12, and controls the temperature of the
piezoelectric element 12 so as to be within a certain temperature range.
[0042] The external member 16 is an example of a casing that surrounds and covers the magnet
8, the magnetic yoke 10, the piezoelectric element 12 and the temperature control
unit 14. A space 20 is formed inside this external member 16. Temperature of this
space 20 is controlled by the temperature control unit 14 so as to be within a certain
range. In short, the external member 16 suppresses heat radiation from the space 20
and heat application from the outside.
[0043] For example, a material that blocks heat passing, such as a thermal insulating member,
may be used as this external member 16. For example, a heat-resistant thermal insulating
material such as glass wool, rock wool and silicone foam may be used for the material.
Providing such an external member 16 can prevent heat radiation from the space 20
and heat application from the outside, and enables the inside of the space 20 to be
kept within a certain temperature. That is, the external member 16 is also a thermostat
member. Installing such an external member 16 controls temperature inside the space
20 so that the temperature is within a certain range, can reduce the loss of heating
energy, can block heat from the outside such as heat generated from the combustion
chamber 6, and does not cause the piezoelectric element 12 to overheat. The piezoelectric
element 12 can be prevented from being a high temperature.
<Function of Accelerating Combustion>
[0044] Concerning this combustion apparatus 2-1, a function of accelerating combustion of
the apparatus for accelerating combustion 4 will be described.
[0045] The magnet 8 magnetizes the magnetic yoke 10. Magnetic flux passes through the magnetic
yoke 10 from the magnet 8. Magnetic flux from one flat surface of the cylinder of
the magnet 8 passes through the magnetic yoke 10, converges on a magnetic circuit
of this magnetic yoke 10, and returns to the other flat surface of the cylinder of
the magnet 8. The magnetic field M, which is parallel, is produced between the magnet
8 and the opposed part 10-2 of the magnetic yoke 10. Magnetic flux passes through
the piezoelectric element 12, which is put in this magnetic field M. The temperature
of this piezoelectric element 12 is controlled by the temperature control unit 14
so as to be within a certain range because the piezoelectric element 12 is installed
in the space 20 in the external member 16.
[0046] If the magnetic field M applies to the piezoelectric element 12, the temperature
of which is controlled so as to be within a certain range as the above, the electromagnetic
waves E including far infrared radiation are generated from the piezoelectric element
12 by its function of piezoelectricity, and are radiated. The electromagnetic waves
E, which have passed through the external member 16, are radiated over the fuel F
and the air BA in the combustion chamber 6.
[0047] Molecules and particles of the fuel F, which is irradiated by these electromagnetic
waves E, are activated by the effect of the electromagnetic waves E thereon. As described
above, certain wave lengths of the electromagnetic waves E in the regime of far infrared
radiation, which are radiated from the piezoelectric element 12, cause a resonance
phenomenon for chemical species of combustion activity in the fuel F. Such a resonance
phenomenon accelerates combustion of the fuel F. This is also disclosed in the above
Non Patent Literature 1.
[0048] Every piezoelectric substance, pyroelectric substance and ferroelectric substance
as an example of the piezoelectric element 12 has a characteristic of generating the
electromagnetic waves E including far infrared radiation. Both pyroelectric substance
and ferroelectric substance have a characteristic of changing their polarization according
to a change in temperature. Every piezoelectric substance, pyroelectric substance
and ferroelectric substance generates the electromagnetic waves E including far infrared
radiation when a magnetic field applies thereto.
[0049] As an example, flux density B of magnetic flux that the magnet 8 produces may be
approximately over 50 mT (millitesla). When the flux density B is within this limit,
the effect of accelerating combustion of the electromagnetic waves E on the fuel F
is obtained. The flux density B of the range from 50 mT to 300 mT can be easily obtained
from the above described magnetic materials. If the obtained flux density B is approximately
100 mT or over 100 mT, the flux density B is sufficient, and the proportion of a margin
to the flux density B rises. Thus, it is preferable that the flux density B is within
the range from 50 mT to 300 mT, and it is desirable that the flux density B is within
the range from 100 mT to 300 mT.
[0050] As an example, it is preferable that temperature T1 of the piezoelectric element
12 is within the range from 40°C to 150°C. The effect of accelerating combustion of
the electromagnetic waves E on the fuel F is remarkable at the temperature T1, which
is within this range. Thus, it is desirable that the temperature T1 is within the
range from 60°C to 110°C. The effect of accelerating combustion of the electromagnetic
waves E on the fuel F is improved at the temperature T1. The fuel F combusts efficiently
because of this acceleration of combustion. This acceleration of combustion contributes
to reduction of the consumption of the fuel F. For example, if the flux density B
is within the range from 50 mT to 300 mT and the temperature T1 of the piezoelectric
element 12 is within the range from 40°C to 150°C, the above described generation
of the electromagnetic waves E is remarkable. Thereby, acceleration of combusting
the fuel F is achieved and promoted.
<Temperature Control Unit 14>
[0051] A of FIG. 3 depicts an example of the temperature control unit 14. The temperature
control unit 14 includes a PTC (Positive Temperature Coefficient) thermistor 22 and
a heating part 24. In this embodiment, the heating part 24 is connected to a power
supply 26 via the PTC thermistor 22. The power supply 26 may be either alternating
current one or direct current one.
[0052] The PTC thermistor 22 is an example of a thermosensitive control element. Thermosensitivity
of this PTC thermistor 22 controls current flowing from the power supply 26 to the
heating part 24. Reference temperature Tc is a threshold for the change in the resistance
of the PTC thermistor 22. This resistance of the PTC thermistor 22 presents reversibility;
that is, when detecting temperature is over the reference temperature Tc, the resistance
sharply increases and when detecting temperature is below the reference temperature
Tc, the resistance sharply reduces.
[0053] The heating part 24 generates heat from electricity supplied by the power supply
26, which is connected thereto via the PTC thermistor 22. For example, a heater or
an electric heating instrument is used as this heating part 24. The piezoelectric
element 12 is heated to a temperature within a certain range.
[0054] According to such a temperature control unit 14, temperature is detected by the PTC
thermistor 22, and current supplied to the heating part 24 is controlled by the resistance
corresponding to the detected temperature. Thereby, a temperature to which the heating
part 24 heats can be controlled so as to be within a certain range.
[0055] The piezoelectric element 12 is equipped with the PTC thermistor 22 via the opposed
part 10-2 of the magnetic yoke 10. The PTC thermistor 22, which is installed near
the piezoelectric element 12 as the above, presents internal resistance corresponding
to the detected temperature of the piezoelectric element 12 etc. If the detected temperature
is below the predetermined temperature Tc, the heating part 24 is started to heat.
If the detected temperature is over the temperature Tc, the resistance of the PTC
thermistor 22 increases, current flowing through the heating part 24 is reduced, and
heating of the heating part 24 is suppressed.
[0056] B of FIG. 3 depicts a variation of the temperature control unit 14. When the piezoelectric
element 12 can be beyond a predetermined temperature range, the temperature control
unit 14 may include a cooling part 28 instead of, or along with the above described
heating part 24 as depicted in B of FIG. 3. It may be possible that the operation
of this cooling part 28 is controlled by a thermosensitive control part 30, and as
a result, the space 20 in the exterior member 16 and the piezoelectric element 12
are cooled and adjusted so that the temperature thereof is within a predetermined
range.
<Effects of First Embodiment>
[0057] According to the first embodiment, the following effects are obtained.
- (1) The magnetic field M is applied to the piezoelectric element 12 from the magnet
8. The electromagnetic waves E including far infrared radiation are generated from
the piezoelectric element 12 by its function of piezoelectricity. The piezoelectric
element 12 is heated or cooled by the temperature control unit 14, and thereby, kept
at a temperature within a certain range. The electromagnetic waves E including far
infrared radiation, which are generated from the piezoelectric element 12 by applying
of the magnetic field M, are radiated over the fuel F and the air BA in the combustion
chamber 6. Thereby, the fuel F combusted by the combustion chamber 6 is activated,
and the combustion is accelerated.
- (2) Such acceleration of combustion improves combustion of the fuel F and a state
of the combustion. The combustion speed and heat of the combustion are increased.
- (3) This acceleration of combustion improves the combustion efficiency, and can contribute
to reduction of the fuel consumption.
Second Embodiment
[0058] FIG. 4 depicts an example of a heat engine according to the second embodiment. In
FIG. 4, the same portions as FIG. 1 are denoted by the same reference numerals.
[0059] This heat engine 2-2 is an example of the above described combustion apparatus. This
heat engine 2-2 has a structure of providing the existing heat engine unit with the
above described apparatus for accelerating combustion 4. For example, this heat engine
2-2 is a diesel engine, and produces kinetic energy by combusting the fuel F.
[0060] This heat engine 2-2 includes a cylinder block unit 32, a cylinder head unit 34 and
a crankcase 36.
[0061] A cylinder 38 is installed in the cylinder block unit 32. This cylinder 38 corresponds
to the above described combustion chamber 6 (FIG. 1). A piston 40 is slidably installed
in this cylinder 38.
[0062] The cylinder head unit 34 is installed on the top of the piston 40 in the cylinder
38. A fuel injection part 44, an intake part 46 and an exhaust part 48 are provided
for this cylinder head unit 34 and connected to the cylinder 38. The fuel injection
part 44 is arranged on the center of the cylinder 38. The fuel injection part 44 is
between the intake part 46 and the exhaust part 48, which are arranged on the left
and right of the fuel injection part 44, respectively.
[0063] A fuel valve 50 is installed in the fuel injection part 44. An intake valve 52 is
installed in the intake part 46. An exhaust valve 54 is installed in the exhaust part
48. If the fuel valve 50 is opened, the fuel F is injected into the cylinder 38. If
the intake valve 52 is opened, the air BA is supplied to the cylinder 38. If the exhaust
valve 54 is opened, combustion exhaust gas FG is pushed out from the cylinder 38 by
the piston 40.
[0064] A water jacket 56 is installed on the outside of this cylinder 38. This water jacket
56 is an example of a cooling part. A water passage part 58 is formed in this water
jacket 56. Cooling water is passed through this water passage part 58. Thereby, heat
exchange is carried out between the cylinder 38 and cooling water, the cylinder 38
is cooled, and the cylinder 38 is prevented from overheating.
[0065] A crankshaft 60 is installed in the crankcase 36. The piston 40 is coupled to the
crankshaft 60 via a connecting rod 62. Up and down motion of the piston 40 is transmitted
to the crankshaft 60 via the connecting rod 62, and converted into rotary motion.
[0066] This heat engine 2-2 outputs mechanical energy through an intake step, a compression
step, a combustion step and an exhaust step.
(1) Intake Step
[0067] In this intake step, the intake valve 52 is opened for the inflow of the air BA,
and the air BA is allowed to flow from the intake part 46 into the cylinder 38 and
is trapped in the cylinder 38. The intake valve 52 is in an open state while the piston
40 is falling from the top to the bottom of a stroke S, and closes when the piston
40 reaches the bottom of the stroke S.
(2) Compression Step
[0068] In the compression step, the fuel valve 50, the intake valve 52 and the exhaust valve
54 close. If the piston 40 rises under this condition, the air BA in the cylinder
38 is compressed, and the temperature of the air BA rises. This temperature reaches
several hundred degrees, for example.
(3) Combustion Step
[0069] When the piston 40 reaches the top dead center of the stroke S, the fuel valve 50
opens, and the fuel F, which is compressed with high pressure, is injected into the
cylinder 38. The fuel F reacts with the air BA, which is compressed in the cylinder
38 and reaches several hundred degrees, and combustion is executed. This combustion
is explosion. The electromagnetic waves E including far infrared radiation are radiated
over the fuel F, which is injected into the cylinder 38, from the apparatus for accelerating
combustion 4, and as described above, the combustion is accelerated by the electromagnetic
waves E. The combustion of composite fuel including the fuel F and the air BA is accelerated,
and this combustion is in an exploding state. In addition, the function of accelerating
combustion by the electromagnetic waves E is applied, and explosive power increases.
This combustion produces the combustion exhaust gas FG. The combustion gas in the
cylinder 38 is in an expanding state, and the piston 40 is pushed down to the bottom
dead center of the stroke S. That is, explosive combustion is executed concerning
the fuel F, and energy of this combustion moves the piston 40 and is converted into
kinetic energy.
(4) Exhaust Step
[0070] When pushed down to the bottom of the stroke S, the piston 40 turns its motion upward
by inertial motion of the crankshaft 60. In so doing, the exhaust valve 54 opens,
and the combustion exhaust gas FG in the cylinder 38 is released to the outside.
[0071] In such an intake step and a combustion step of the heat engine 2-2, the apparatus
for accelerating combustion 4 radiates the electromagnetic waves E including far infrared
radiation over the fuel F and the air BA in the cylinder 38. Thereby, the fuel F and
the air BA are activated, and the combustion of the fuel F is accelerated.
[0072] A flat surface of the cylindrical piezoelectric element 12 covers an area of (π ×
Φ2 × Φ2) / 4 in this heat engine 2-2. This flat surface of the piezoelectric element
12 radiates the above described electromagnetic waves E over the fuel F and the air
BA in a space for combustion in the cylinder 38.
<Features and Effects of Second Embodiment>
[0073] Features, advantages, variations, etc. of this second embodiment will be listed as
follows.
- (1) The piezoelectric element 12 irradiates the fuel F and the air BA, which combust
in the cylinder 38, with the electromagnetic waves E including far infrared radiation.
Thus, the combustion of the fuel F can be improved and accelerated.
- (2) The temperature of the piezoelectric element 12 is controlled by the temperature
control unit 14 so as to be within a certain range. In addition, the magnetic field
M is applied to the piezoelectric element 12, using the magnet 8 and the magnetic
yoke 10. Thus, the electromagnetic waves E including far infrared radiation can be
obtained.
- (3) Combustion of the fuel F is improved, the fuel F in the cylinder 38 is activated,
combustion of the fuel F is promoted in the combustion process of the heat engine
2-2, and the combustion efficiency increases. As a result, the fuel consumption in
the heat engine 2-2 is reduced, or a workload per unit fuel can be increased. That
is, if the fuel consumption is not different between the heat engine 2-2 with and
without the apparatus for accelerating combustion 4, the workload, in other words,
kinetic energy of the heat engine 2-2 with the apparatus for accelerating combustion
4 increases.
- (4) For example, a permanent magnet, a piezoelectric material, a magnetic yoke 10
and a heater can constitute the apparatus for accelerating combustion 4. The apparatus
for accelerating combustion 4 can be realized by comparably cheap materials. That
is, the apparatus for accelerating combustion 4 can be obtained and the heat engine
2-2 of high efficiency can be realized with a low production cost.
- (5) The apparatus for accelerating combustion 4 can be installed outside the heat
engine 2-2. The structure of the heat engine 2-2 is not necessary to be changed. Thus,
the installation is easy and equipment is not complicated.
Third Embodiment
[0074] FIG. 5 depicts a fuel injection device according to the third embodiment. In FIG.
5, the same portions as FIG. 1 are denoted by the same reference numerals.
[0075] This fuel injection device 64 is an example of an apparatus for accelerating combustion.
The fuel injection device 64 has the function of accelerating combustion and a function
of injecting fuel. This fuel injection device 64 includes the above described apparatus
for accelerating combustion 4. The same portions as the above described embodiments
are denoted by the same reference numerals.
[0076] This fuel injection device 64 includes a housing 66. The apparatus for accelerating
combustion 4 is installed in this housing 66. The apparatus for accelerating combustion
4 includes the magnet 8, the magnetic yoke 10, the piezoelectric element 12 and the
temperature control unit 14 as described above. The above described exterior member
16 serves as the housing 66.
[0077] In this fuel injection device 64, the piezoelectric element 12 included in the apparatus
for accelerating combustion 4 functions as a piezoelectric actuator. In this embodiment,
the piezoelectric element 12 has a multilayer structure consisting of multilayer piezoelectric
members. The piezoelectric element 12 of such a multilayer structure produces mechanical
displacement larger than that produced by a piezoelectric element consisting of a
single layer piezoelectric member.
[0078] A fuel supply pipe 68 and an injection nozzle part 70 are formed in the housing 66.
The fuel supply pipe 68 is a passage that passes the side of the fuel injection device
64, and guides the fuel F toward the injection nozzle part 70. The injection nozzle
part 70 is formed in a tip side of the housing 66, and includes a fuel injection hole
72. An injection valve 74 that opens and closes the fuel injection hole 72 is installed
inside this injection nozzle part 70. A valve control part 76 is installed between
this injection valve 74 and the piezoelectric element 12, which constitutes a piezoelectric
actuator. The piezoelectric element 12 generates mechanical displacement as a piezoelectric
actuator. This mechanical displacement is transmitted to the injection valve 74 via
the valve control part 76. That is, mechanical displacement of the piezoelectric element
12 operates the injection valve 74. Thereby, injection of fuel F and suspension of
the injection are controlled.
[0079] The piezoelectric element 12 is connected to a power supplying part 80 via electric
wiring 78. For example, the power supplying part 80 is an electric connector. A drive
circuit is connected to the power supplying part 80. If the electric wiring 78 is
charged with electricity via the drive circuit, mechanical displacement appears in
the piezoelectric element 12 due to a piezoelectric effect. For example, this mechanical
displacement is contraction. This contraction of the piezoelectric element 12 pulls
and moves the valve control part 76. The injection valve 74 is separated from a valve
seat in the fuel injection hole 72 at this time. That is, the fuel injection hole
72 is opened, and the fuel F is injected.
[0080] If the electric wiring 78 is discharged via the drive circuit, the piezoelectric
element 12 produces mechanical displacement. That is, the above described contraction
is released, and the piezoelectric element 12 is returned to an original state (extending
state). If the valve control part 76 is restored to an original position by receiving
this mechanical displacement of the piezoelectric element 12, the injection valve
74 adheres to the valve seat. That is, the fuel injection hole 72 is closed, and the
injection of the fuel F is canceled (suspended).
<Effects of Third Embodiment>
[0081]
- (1) In this fuel injection device 64, the piezoelectric element 12 not only controls
the injection of fuel but also generates the electromagnetic waves E including far
infrared radiation. The fuel F is irradiated with this electromagnetic waves E while
passing through the fuel supply pipe 68. Thus, particles and molecules of the fuel
F can be activated.
- (2) A heat engine where this fuel injection device 64 is installed can irradiate the
fuel F with the electromagnetic waves E, and can activate combustion of the fuel F.
Fourth Embodiment
[0082] FIG. 6 depicts a heat engine 2-3 according to the fourth embodiment. In FIG. 6, the
same portions as FIG. 4 are denoted by the same reference numerals.
[0083] This heat engine 2-3 includes the fuel injection device 64 instead of the apparatus
for accelerating combustion 4 and the fuel valve 50, which are installed in the above
described heat engine 2-2 (FIG. 4). That is, the fuel injection device 64, which has
the function of injecting fuel and the function of accelerating combustion, is installed.
[0084] The fuel F is injected from such a fuel injection device 64 into the cylinder 38.
The fuel injection device 64 radiates the electromagnetic waves E including far infrared
radiation over the fuel F and the air BA in the cylinder 38. In such a structure,
the fuel F passing through the fuel injection device 64 is irradiated with the electromagnetic
waves E in the fuel injection device 64. The fuel F and the air BA in the cylinder
38 are also irradiated with the electromagnetic waves E, which are radiated from the
fuel injection device 64. Thereby, the combustion of the fuel F is accelerated, and
the explosive power is increased.
<Effects of Fourth Embodiment>
[0085]
- (1) In addition to the above described effects, the apparatus for accelerating combustion
4 can be compactified because the apparatus for accelerating combustion 4 is incorporated
into the fuel injection device 64.
- (2) Such a fuel injection device 64 not only has the function of injecting the fuel
F but also can irradiated the fuel F, which is passing through the fuel injection
device 64, with the electromagnetic waves E. The fuel F before the injection can be
activated.
- (3) The electromagnetic waves E including far infrared radiation can be radiated over
the fuel F in the cylinder 38 from the fuel injection device 64, which is installed
in the head of the cylinder 38. The fuel can be activated and the combustion can be
accelerated.
- (4) In this embodiment, multiple irradiation can be obtained from irradiation of the
fuel F before the injection with the electromagnetic waves E and irradiation of the
fuel F injected into the cylinder 38 with the electromagnetic waves E. The fuel F
can be activated, and acceleration of the combustion can be improved.
- (5) The fuel injection device 64 has the built-in apparatus for accelerating combustion
4. Thus, the function of accelerating combustion can be obtained without any change
in a mechanical structure of the existing cylinder 38 in the heat engine 2-3, and
operating costs for the heat engine 2-3 can be reduced.
Fifth Embodiment
[0086] FIG. 7 depicts an example of a method for manufacturing the apparatus for accelerating
combustion 4. In this embodiment, the temperature control unit 14 is installed in
the side of the magnet 8.
[0087] A process of this manufacture includes a forming step for the magnetic yoke 10, an
installing step for the magnet 8 and the piezoelectric element 12 in the magnetic
yoke 10, a mounting step for the temperature control part 14, and a mounting step
for the exterior member 16.
[0088] In the forming step for the magnetic yoke 10, as depicted in A of FIG. 7, a plate
of soft iron is formed into the U-shaped magnetic yoke 10, for example.
[0089] In the installing step for the magnet 8 and the piezoelectric element 12, as depicted
in A of FIG. 7, the magnet 8 is installed on the inside of the opposed part 10-1 of
the magnetic yoke 10, and the piezoelectric element 12 is installed on the top surface
of the opposed part 10-2. Thereby, the magnetic field M is passed through the piezoelectric
element 12.
[0090] In the mounting step for the temperature control part 14, as depicted in B of FIG.
7, the temperature control part 14 is mounted on the top surface of the opposed part
10-1 of the magnetic yoke 10, for example. The temperature control part 14 has been
formed in advance. In this temperature control part 14, a thermosensitive control
element 220 is connected to a heater 240 in series via electric wiring 82. The heater
240 is an example of the heating part 24, and is an electric heater.
[0091] In the mounting step for the exterior member 16, as depicted in C of FIG. 7, the
magnetic yoke 10, the magnet 8, the piezoelectric element 12 and the temperature control
part 14 are covered by the exterior member 16. For example, a heat insulating sheet
constitutes the exterior member 16. The magnetic yoke 10 and the temperature control
part 14 are wrapped by this exterior member 16. This exterior member 16 is tied by
a tie 84. Thereby, the apparatus for accelerating combustion 4 is kept in a covered
state.
[0092] For example, the following specifications or components may be used for the magnet
8, the magnetic yoke 10, the piezoelectric element 12, the thermosensitive control
element 220, the heater 240 and the exterior member 16.
[Magnet 8]
[0093]
Material: ferrite magnet
Form: disc; Diameter (Φ) = 30 mm; Height (H) = 6 mm
Flux Density (B) = approximately 100 mT
[Magnetic Yoke 10]
[0094]
Material: soft iron
Thickness (t): 2 mm
[Piezoelectric Element 12]
[0095]
Material: PZT (lead zirconate titanate) manufactured by Morgan Crucible Company plc
Form: annularity; Outside Diameter (Φ) = 40 mm; Inside Diameter = 14 mm; Height (H)
= 7 mm
[Thermosensitive Control Element 220]
[0096]
Polyswitch manufactured by Raychem Corporation
[0097] The polyswitch is an example of the above described PTC thermistor. Electric power
supplied to the heater 240 is controlled through the property (reversibility) of sharp
increase and reduction of the resistance using the reference temperature Tc as a threshold
as described above. When the polyswitch detects a temperature below the reference
temperature Tc, electric power applied to the heater 240 increases. On the contrary,
when the polyswitch detects increase of temperature to the reference temperature Tc,
the resistance increases, and electric power applied to the heater 240 is limited.
Such operation of the polyswitch controls the piezoelectric element 12 so as to be
90 °C, for example.
[Heater 240]
[Exterior Member 16]
[0099]
Material: glass wool
[0100] The above structure and specifications are examples. Such structure or specification
does not limit the present invention.
Sixth Embodiment
[0101] FIG. 8 depicts an example of an engine generator 2-4 according to the sixth embodiment.
The above described apparatus for accelerating combustion 4 (FIG. 1) is installed
in this engine generator 2-4.
[0102] The engine generator 2-4 is an example of the heat engine 2-2. This engine generator
2-4 includes an engine unit 86, an electricity generation part 88 and a battery 90.
The engine unit 86 includes at least an engine portion having the above described
cylinder block unit 32, cylinder head unit 34 and crankcase 36 of the heat engine
2-2. The above described apparatus for accelerating combustion 4 is installed on the
side of this engine unit 86. Approximately 3 cm is set for the distance between the
upper side surface of the engine unit 86 and the piezoelectric element 12, for example.
The engine unit 86 produces torque from the combustion of the fuel F as kinetic energy.
The electricity generation part 88 generates electricity from this torque. The battery
90 is charged with generated electric power. The power from the battery 90 is added
to the temperature control part 14 via the electric wiring 82.
[0103] The apparatus for accelerating combustion 4 irradiates the engine unit 86 with the
electromagnetic waves E including far infrared radiation. The combustion of the fuel
F in the engine unit 86 can be accelerated.
[0104] For example, an engine generator of the following specifications or structure is
used as the engine generator 2-4. The following specifications and structure are examples.
[Engine Generator 2-4]
[0105]
Manufacturer: Haige Sangyou Corp.
Model: HG6500CE diesel generator
Engine: 4 Strokes, single cylinder, air-cooled engine
Engine Power: 9.9 HP (horse power) (= 7.4 kW)
Engine Speed: 3600 rpm
Engine Displacements: 406 cc
[Experiment]
[0106] In this experiment, the fuel consumption of the engine generator 2-4 was measured.
A load of 1.2 kW at pure resistance was connected to the power unit of the engine
generator 2-4, and the engine generator 2-4 was driven under such loaded state. Time
it took to consume 10 cc of diesel fuel was compared between the engine generator
2-4 with and without the apparatus for accelerating combustion 4.
[0107] This measurement was started after the engine unit 86 was stabilized by a warm-up
for several minutes. The fuel consumption was measured several times, and the mean
of the obtained fuel consumption was calculated.
[0108] It took 41 seconds to consume 10 cc of diesel fuel when the apparatus for accelerating
combustion 4 was not installed.
[0109] On the contrary, it took 57 seconds to consume 10 cc of diesel fuel when the apparatus
for accelerating combustion 4 was installed. It took the engine generator 2-4 operating
time 16 seconds longer than that without the apparatus for accelerating combustion
4.
[0110] The combustion efficiency was calculated by dividing the time it took the engine
unit 86 with the apparatus for accelerating combustion 4 to consume diesel fuel by
the time it took the engine unit 86 without the apparatus for accelerating combustion
4, to consume diesel fuel. In the above described experiment, the combustion efficiency
was approximately 1.39. It was confirmed that the efficiency was improved by 39%.
[0111] In this experiment, while the flux density of the magnet 8 (B) was approximately
100 mT; that is, the flux density B was 100 mT, or was a little above or below 100
mT, it was also confirmed that the combustion efficiency was obtained as well as the
above described experiment even if the flux density B was within the range from 100
mT to 300 mT, for example.
[Result of Experiment]
[0112] FIG. 9 depicts a characteristic curve that was obtained from the experiment. In FIG.
9, the horizontal axis depicts temperature of the piezoelectric element 12 (°C), and
the vertical axis depicts the combustion efficiency. In the experiment, the relationship
between the temperature of the piezoelectric element 12 and the combustion efficiency
of the engine generator 2-4 was verified in order to verify the function of accelerating
combustion of the apparatus for accelerating combustion 4. That is, the combustion
efficiency increased and decreased according to the change in temperature of the piezoelectric
element 12 in the apparatus for accelerating combustion 4, which was installed outside
the engine unit 86. It would be understood that the combustion was accelerated most
and the combustion efficiency was improved most at temperature of the piezoelectric
element 12 between 60°C and 110°C in the range from 40°C to 150°C. As is apparent
from this result of the experiment, the combustion efficiency of the engine generator
2-4, which was irradiated with the electromagnetic waves E radiated from the piezoelectric
element 12, changed according to the temperature. Irradiation with the electromagnetic
waves E affected the combustion efficiency, and high efficiency was achieved.
[0113] As depicted by the characteristic curve depicted in FIG. 9, the combustion efficiency
was increasing as the temperature of the piezoelectric element 12 was rising from
40°C to 86°C. At 86°C, the combustion efficiency was e3 = 1.39, which was the best
combustion efficiency. Over 86°C, the combustion efficiency was decreasing as the
temperature was rising. When the piezoelectric element was at 60°C, the combustion
efficiency was e1. Over 60°C, the rate of increase of the combustion efficiency was
elevated. When the piezoelectric element 12 was at 70°C, the combustion efficiency
was e2. Over 70°C, the rate of increase of the combustion efficiency was further elevated.
[0114] The combustion efficiency was e1 or was more than e1 in the range from 60°C to 110°C,
and good combustion efficiency was obtained. The combustion efficiency was e2 or was
more than e2 in the range from 70°C to 105°C, and better combustion efficiency was
obtained. As is apparent from this result of the experiment, the fuel consumption
of a heat engine was reduced if the apparatus for accelerating combustion 4 was installed.
[0115] In the above described experiment, approximately 3 cm was set for the distance between
the upper side face of the engine and the piezoelectric element 12. The effect of
reducing the fuel consumption could be expected although the distance is approximately
10 cm.
[0116] In the above described example, 7 mm of PZT in height (H) was used. The same effect
was obtained when the experiment was conducted while this PZT was replaced with PZT
that was used for a fuel injection device using a piezoelectric material, that is,
PZT of a multilayer structure.
Other Embodiments
[0117] Variations or the like will be listed as to the above described embodiments or example.
- (1) In the above described embodiments, the temperature control unit 14 is installed
as a heating means. The piezoelectric element 12 may be heated by heat produced from
a heat engine. The piezoelectric element 12 can be heated and the fuel F can be irradiated
with the electromagnetic waves E even if a heat engine is used as a heating means.
- (2) In the above described embodiments, the magnetic yoke 10 is installed in order
to pass a parallel magnetic field through the piezoelectric element 12 using the magnet
8, which is single. A parallel magnetic field may be passed through the piezoelectric
element 12 using two magnets, instead of the magnetic yoke 10.
- (3) In the third embodiment, the housing 66 may constitute the magnetic yoke 10. In
such a structure, the weights of the apparatus for accelerating combustion 4 and the
fuel injection device 64 can be reduced. If the apparatus for accelerating combustion
4 is applied to a heat engine of any means of transport such as vehicles, trains and
ships, the weight of means for transport where the apparatus for accelerating combustion
4 is installed can be reduced by reducing the weight of the apparatus for accelerating
combustion 4. And, energy for moving the means for transport can be reduced, and the
amount of fuel can be reduced.
- (4) In the above described embodiments, an example of a diesel engine is depicted
as the heat engine 2-2. Any other heat engine may be applied: for example, a gasoline
engine, a jet engine and a rocket engine. Any two-cycle engine, four-cycle engine
and rotary engine may be used as an engine.
- (5) A place where the apparatus for accelerating combustion 4 is installed is not
limited to right above the cylinder head unit 34. The apparatus for accelerating combustion
4 may be installed in the vicinity of the cylinder 38. For example, the apparatus
for accelerating combustion 4 may be installed on a side of the cylinder 38. That
is, the apparatus for accelerating combustion 4 may be installed anywhere the apparatus
for accelerating combustion 4 can irradiate the fuel F with the electromagnetic waves
E.
- (6) The magnetic yoke 10 is described as a U-shaped form. The magnetic yoke 10 may
be an annular form. A form of the magnetic yoke 10 is not limited to a C-shaped form
as long as the piezoelectric element 12 is installed in the magnetic gap 18.
- (7) In the above described embodiments, the magnet 8 and the piezoelectric element
12 are installed inside the exterior member 16. The exterior member 16 may be made
of any material through which the electromagnetic waves E, which are radiated from
the piezoelectric element 12, passes.
[0118] While the preferred embodiments of the present invention have been described as the
above, the present invention is not limited to the above descriptions, and it is a
matter of course that various variations and modifications can be made by those skilled
in the art based on the spirit of the invention recited in Claims or disclosed in
Description, and needless to say, such variations and modifications are also encompassed
in the scope of the present invention.
Reference Signs List
[0119]
- 2-1
- combustion apparatus
- 2-2, 2-3
- heat engine
- 2-4
- engine generator
- 4
- apparatus for accelerating combustion
- 6
- combustion chamber
- F
- fuel
- BA
- air
- FG
- exhaust gas
- 8
- magnet
- 10
- magnet yoke
- 10-1, 10-2
- opposed part
- 10-3
- curved part
- 12
- piezoelectric element
- 14
- temperature control unit
- 16
- exterior member
- 18
- magnetic gap
- 20
- space
- 22
- PTC thermistor
- 24
- heating part
- 26
- power supply
- 28
- cooling part
- 30
- thermosensitive control part
- 32
- cylinder block unit
- 34
- a cylinder head unit
- 36
- crankcase
- 38
- cylinder
- 40
- piston
- 44
- fuel injection part
- 46
- intake part
- 48
- exhaust part
- 50
- fuel valve
- 52
- intake valve
- 54
- exhaust valve
- 56
- water jacket
- 58
- water passage part
- 60
- crankshaft
- 62
- connected rod
- 64
- fuel injection device
- 66
- housing
- 68
- fuel supply pipe
- 70
- injection nozzle part
- 72
- fuel injection hole
- 74
- injection valve
- 76
- valve control part
- 78
- electric wiring
- 80
- power supplying part
- 82
- electric wiring
- 84
- tie
- 86
- engine unit
- 88
- electricity generation part
- 90
- battery
- 220
- thermosensitive control element
- 240
- heater