TECHNICAL FIELD
[0001] The present invention relates to a tobacco product having a tobacco material added
therein.
BACKGROUND ART
[0002] Various types of leaf tobacco are used in smoking articles such as cigarettes, and
by changing the type of leaf tobacco used, smoking articles that exhibit a variety
of smoking flavors can be obtained. One known technique for adjusting the smoking
flavor of cigarettes involves blending various types of shredded leaf tobacco having
different smoking flavors.
[0003] The technique of blending different types of leaf tobacco includes, as described
in Patent Document 1, for example, a step in which a plurality of types of leaf tobacco
raw materials separately subjected to processing such as vacuum treatment are each
cut to produce cut filler leaf components, following which the cut filler leaf components
are blended.
[0004] The invention described in Patent Document 1 indicates that, in the cutting treatment
carried out therein, the cutting width is varied according to the type of leaf tobacco
and the type of drying system, and should be set within the range of 0.15 to 2.6 mm.
[0005] Another known approach for imparting smoking flavor to tobacco involves, as described
in Patent Document 2, adding to tobacco or the like a paste-like material obtained
by chemically treating citrus rinds.
[0006] GB 1 139 801 A describes a method of producing a powdered tobacco extract that comprises extracting
the soluble constituents from tobacco with a solvent, e.g. water, atomizing the solution
and evaporating the minute droplets quickly with a hot gas to form a powder of the
solute. The evaporation is carried out in a spray-dryer using hot air. The tobacco
powder may be stored in containers for subsequent use as e.g. a coating to a web of
paper or reconstituted tobacco. Preferably the web is formed from the non-soluble
residue of the extraction process, this residue being formed into a tobacco web by
a conventional paper making machine. The powder is made into a concentrated solution
and coated on the web. The coated web may then by spray painted with a dispersion
of finely divided tobacco in water.
[0007] GB 562 786 A describes a method of preparing tobacco in sheet, web, or filament form that comprises
subjecting the tobacco to a grinding or like reducing operation in water to reduce
the tobacco to particles mainly of colloidal size and to form a colloidal dispersion
of the particles in water, and subjecting the product to sheet, web, or filament forming
and drying operations. The tobacco used may be in the form of whole leaves, fragments,
stems, etc., or the waste from the manufacture of cigars, cigarettes, etc. It is dried,
broken up in a shredding or other device and ground in a ball mill to fine powder.
This is mixed with water for wet grinding in the same or a separate mill to form a
colloidal dispersion without destroying the taste, odor and color of the tobacco.
Instead of grinding first dry and then wet, the whole grinding may take place in the
presence of water and may give a product containing some fibrous particles in the
colloidal dispersion. These may be filtered out if desired. The product is extruded,
spread or centrifugally applied to sheet-forming surfaces, for example, on an endless
belt, the inner surface of a rotating cylinder, or iron or steel plates, which may
be chromium-plated. The resulting film is dried by heat, a suction pump etc. in an
atmosphere controlled as to humidity.
DISCLOSURE OF THE INVENTION
[0009] When smoking flavor is imparted to smoking articles, it is preferable for addition
of the flavor to the smoking articles be carried out uniformly in such a way that
the smoking flavor emerges evenly to the user.
[0010] In the art described in Patent Document 1, the width of the cut leaf tobacco is in
units of from several hundred microns to several millimeters. In cigarettes wherein
such cut leaf tobacco has been blended, the cut leaf tobacco has a tendency to segregate
within the cigarette according to the size of the cut strips.
[0011] For example, because the leaf tobacco in cigarettes is generally made up of strips
of tobacco leaf that have been cut to a length of 3 to 5 mm and a width of 0.5 to
1.2 mm and has a fixed volume, mixing therein a very small amount of one type of leaf
tobacco tends to give rise to unevenness. Specifically, given that ordinary commercially
sold cigarettes contain an average of 540 strips of shredded leaf tobacco, mixing
therein 1% of one type of shredded leaf tobacco requires the uniform admixture of
5.4 strips of shredded leaf tobacco.
[0012] If this cannot be achieved, the smoking flavor of the cigarette may lack uniformity.
In the method described in Patent Document 2, the material that is added differs from
tobacco, and thus cannot impart a smoking flavor distinctive to tobacco.
[0013] Accordingly, the object of this invention is to provide art which uniformly imparts
a smoking flavor to tobacco products such as smoking articles.
[0014] The inventors have conducted extensive investigations, as a result of which they
have discovered that a tobacco product having added therein a tobacco material containing
leaf tobacco particles having an average particle size of 30 µm or less and a liquid
dispersion medium for dispersing the particles, wherein the dispersion medium is a
substance that is a liquid at normal temperature, wherein the weight ratio of the
leaf tobacco particles, based on the total weight of the tobacco material, is from
1 to 40 wt%, and the leaf tobacco particles and the dispersion medium are included
in the tobacco material in a combined amount, based on the total amount of the tobacco
material, of at least 95 wt%, and wherein the tobacco product contains shredded tobacco,
the tobacco material is applied to the shredded tobacco, and the weight ratio of leaf
tobacco particles having an average particle size of 30 µm or less, based on the weight
of the shredded tobacco, is from 0.01 to 5%, can resolve the above problems in cigarettes.
[0015] The invention is recited below.
- [1] A tobacco product having added therein a tobacco material; the tobacco material
includes leaf tobacco particles having an average particle size of 30 µm or less,
and a dispersion medium for dispersing the particles; wherein the dispersion medium
is a substance that is a liquid at normal temperature; wherein the weight ratio of
the leaf tobacco particles, based on the total weight of the tobacco material, is
from 1 to 40 wt%, and the leaf tobacco particles and the dispersion medium are included
in the tobacco material in a combined amount, based on the total amount of the tobacco
material, of at least 95 wt%; and wherein the tobacco product contains shredded tobacco,
the tobacco material is applied to the shredded tobacco, and the weight ratio of leaf
tobacco particles having an average particle size of 30 µm or less, based on the weight
of the shredded tobacco, is from 0.01 to 5%.
[0016] The invention provides art for uniformly imparting a smoking flavor to tobacco products
such as smoking articles.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017]
FIG. 1 is a schematic view of the cigarettes produced in Example 2 and Comparative
Example 2, and of cutting positions on the cigarettes.
FIG. 2 is a graph showing the relationship between the menthol concentration (average
value) within cut pieces of the cigarettes produced in Example 2 and Comparative Example
2 and the weight ratio of leaf tobacco leaf particles having an average particle size
of 30 µm or less to which menthol was added (in the comparative example, a tobacco
raw material flavored with menthol).
FIG. 3 is a graph showing the relationship between the coefficient of variation for
the menthol concentrations within cut pieces of the cigarettes produced in Example
2 and Comparative Example 2 and the weight ratio of leaf tobacco particles having
an average particle size of 30 µm or less to which menthol was added (in the comparative
example, a tobacco raw material flavored with menthol).
FOR CARRYING OUT THE INVENTION
[0018] The invention is described in detail below by way of embodiments, examples and the
like.
<Tobacco Material>
[0019] The tobacco material includes leaf tobacco particles having an average particle size
of 30 µm or less, and a dispersion medium for dispersing the particles; wherein the
dispersion medium is a substance that is a liquid at normal temperature; wherein the
weight ratio of the leaf tobacco particles, based on the total weight of the tobacco
material, is from 1 to 40 wt%, and the leaf tobacco particles and the dispersion medium
are included in the tobacco material in a combined amount, based on the total amount
of the tobacco material, of at least 95 wt.
<Leaf Tobacco Particles>
[0020] The leaf tobacco particles included in the tobacco material can be obtained by, for
example, the following method.
[0021] No limitation is imposed on the types of tobacco that can be used as the leaf tobacco,
although suitable use can be made of leaf tobacco raw materials from major varieties
of tobacco such as flue-cured, burley, domestic and oriental tobaccos, and of fermented
leaf tobacco obtained using such raw materials. As these leaf tobaccos, treated stem
tobacco, expanded tobacco and sheet tobacco can also be used.
[0022] Because the above leaf tobaccos each have distinctive smoking flavors, there exists
a desire for a method of uniformly adding very small amounts to smoking articles.
[0023] These leaf tobaccos are subjected to conventional drying treatment, following which
they are coarsely ground using a conventional coarse grinding mill.
[0024] The drying treatment step and the coarse grinding step using a coarse grinding mill
are not particularly limited, with the average particle size of the coarsely ground
leaf tobacco falling in the range of from several hundred microns to several millimeters.
[0025] A liquid dispersion medium is added to the coarsely ground leaf tobacco, and these
ingredients are mixed together by stirring.
[0026] The mixture obtained by such stirring and mixing is then finely ground using a wet
fine grinding mill (e.g., MIC-2, available from Nara Machinery Co., Ltd.). The rotational
speed of the machine is typically from 1,100 to 1,300 rpm, and grinding is carried
out for a period of about 5 to 100 minutes.
[0027] By carrying out such operations, the leaf tobacco is ground to an average particle
size of 30 µm or less.
[0028] When obtaining a dispersion of leaf tobacco particles dispersed in a liquid, use
is generally made of a wet fine grinding mill, although the tobacco material can be
obtained using even a dry fine grinding mill. Specifically, the coarsely ground leaf
tobacco is finely ground to an average particle size of 30 µm or less using a dry
fine grinding mill such as a jet mill, following which a liquid dispersion medium
is added and stirring is carried out to effect mixture.
[0029] In this invention, the average particle size is a value determined by the laser diffraction-scattering
method. The apparatus used is a laser diffraction-type particle size analyzer (e.g.,
the Shimadzu SALD-2100 Nanoparticle Size Analyzer), and the refractive index is set
in the range of 1.60 to 0.10 i.
[0030] Using such measurement principles and instruments, the average value for the particle
diameters obtained by analytic software supplied with the instrument is treated as
the average particle size.
[0031] The leaf tobacco particles included in the tobacco material have an average size
of 30 µm or less.
[0032] Because the finely ground leaf tobacco particles have this average size, the leaf
tobacco particles in the tobacco material readily disperse evenly, making it possible
to uniformly impart a smoking flavor to smoking articles.
[0033] The lower limit in the average particle size of the leaf tobacco particles is generally
5 µm or more, and may be 8 µm or more.
[0034] The average size of the leaf tobacco particles can be made larger by shortening the
grinding time when using a fine grinding mill or by adjusting the dispersion medium
to a low viscosity.
[0035] The dispersion medium may be one or more selected from among water, monovalent alcohols,
polyvalent alcohols, sugar alcohols, sugars and polyvalent alcohol esters.
[0036] By using such a dispersion medium, the average particle size of the leaf tobacco
can be adjusted to the desired value.
[0037] Illustrative examples of the dispersion medium include monovalent aliphatic alcohols
such as methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, 2-methyl-1-propanol,
2,2-dimethylethanol and cyclohexanol; monovalent alcohols having an aromatic substituent
such as benzyl alcohol; and also monovalent alcohols containing one or more halogen
element, and monovalent alcohols having one or more ether bond.
[0038] In this invention, "polyvalent alcohol" refers generally to compounds having two
or more hydroxyl groups on a single molecule and the types thereof are not limited.
Examples thereof include glycerol and propylene glycol. Illustrative examples of sugar
alcohols include sorbitol, maltitol, xylitol, erythritol, lactitol, sorbitan, xylose,
arabinose, mannose and trehalose. Illustrative examples of sugars include lactose,
sucrose, coupling sugar, glucose, enzyme-saccharified starch syrup, acid-saccharified
starch syrup, maltose starch syrup, maltose, isomerized sugar, fructose, reduced maltose,
reduced starch syrup, and honey.
[0039] Polyvalent alcohol esters are exemplified by fatty acid polyvalent alcohol esters.
Examples of fatty acid polyvalent alcohol esters include fatty acid triglycerides.
[0040] The dispersion medium is a substance that is a liquid at a normal temperature.
[0041] Of the above, the use of water alone or of water in combination with a substance
that dissolves in water is preferred.
[0042] Of these, the use of a mixed dispersion medium of water and glycerol is preferred
from the standpoint of adjusting the average particle size of the leaf tobacco, when
it has been finely ground, within the desired range.
[0043] No particular limitation is imposed on the mixing ratio of water with a dispersion
medium other than water. When water and glycerol are used, these may be mixed in any
ratio.
[0044] Tobacco products to which the tobacco material is added are not particularly limited,
and are exemplified by smoking articles. Illustrative examples of smoking articles
include cigarettes, cigar, pipe tobacco, hookah tobacco, and tobacco for Japanese
kiseru pipes.
[0045] Because the tobacco material is obtained by dispersing the tobacco leaf particles
in a liquid dispersion medium, the tobacco material can take the form of a slurry.
[0046] To have the tobacco material take the form of a slurry, the liquid dispersion medium
and the leaf tobacco particles are mixed in a weight ratio of generally 1 part of
leaf tobacco per 1.5 to 99 parts by weight of tobacco material, such that the leaf
tobacco particles account for 1 to 40 wt% of the tobacco material.
[0047] In cases where the tobacco material is in the form of a slurry, the tobacco material
is evenly and uniformly added to the smoking article by, for example, using a spray
or the like to apply the tobacco material to the smoking article. In this way, the
smoking flavor ingredients present in the tobacco material can be uniformly imparted
to the tobacco product.
[0048] The tobacco material is applied to shredded tobacco .
[0049] When the tobacco material is to be added to cigarettes, it also may be added to cigarette
paper, filter, tipping paper or the like which make up the cigarettes. Addition may
be carried out at a single place, or may be carried out at two or more places such
as at the shredded tobacco and the tipping paper each. Alternatively, it is also possible
to impart differing smoking flavors during the smoking of a tobacco product such as
a cigarette by adding tobacco materials obtained from different types of tobacco at
different points on the cigarette paper.
[0050] In cases where the tobacco material is added to the filter of a cigarette, the tobacco
material is impregnated into the filter.
[0051] The tobacco product contains shredded tobacco, to impart a desired smoking flavor
to the tobacco product. The weight ratio of the tobacco material and the shredded
tobacco is such that the weight ratio of leaf tobacco particles having an average
particle size of 30 µm or less that are included in the tobacco material, based on
the weight of the shredded tobacco, is from 0.01 to 5%.
[0052] In cases where strongly flavored leaf tobacco is used in the tobacco material, a
smaller weight ratio (e.g., about 0.01 to 0.1%) may be employed.
[0053] No particular limitation is imposed on the variety of tobacco in the shredded tobacco
to which the tobacco material is added.
[0054] Aside from the above-described particles of finely ground leaf tobacco, various additives
may be added to the tobacco material. Illustrative examples include spearmint leaves,
peppermint leaves and tea leave such as green tea for smoking flavor design, food
ingredients such as coffee, cocoa, cardamom, menthol and sugar, polysaccharide thickeners
such as glucan and pectin used to enhance dispersibility by adjusting the viscosity,
food additives such as various types of emulsifiers, sizing agents such as carboxymethyl
cellulose sodium (CMC), and curing agents for enhancing handleability following addition
to leaf tobacco.
[0055] The timing in the addition of these additives is not particularly specified; addition
may be carried out before finely grinding the leaf tobacco raw material so that the
additives are finely ground together, or may be carried out to the slurry obtained
after fine grinding.
[0056] These additives may be mixed with the leaf tobacco particles in any ratio.
[0057] The leaf tobacco particles having the above-indicated specific average particle size
and the dispersion medium are included in the tobacco material in a combined amount,
based on the total amount of the tobacco material, of at least 95 wt%.
EXAMPLES
[0058] The invention is described more fully below by way of examples. However, the invention
is not limited to the following examples.
<Example 1>
[0059] The following tests were carried out on smoking articles obtained using tobacco materials
in order to determine whether the smoking flavor had been uniformly imparted.
1. Shredded Tobacco
[0060] Shredded tobacco used in commercially sold cigarettes was used in both Example 1
and Comparative Example 1.
2. Formation of Slurry from Leaf Tobacco Raw Material
[0061]
- 1) The tobacco used was Latakia tobacco, a type of fermented leaf tobacco that, as
a leaf tobacco raw material, has a strong flavor which is easily detected with a small
amount of addition. This leaf tobacco raw material was ground with a dry grinding
mill (Wonder Blender WB-1, from Osaka Chemical Co., Ltd.), giving leaf tobacco powder
having a particle size of from 70 to 250 µm.
- 2) Next, 800 g of glycerol and 200 g of water were added as the dispersion media to
250 g of the Latakia tobacco powder, and stirring was carried out with a spatula to
give an intimately mixed liquid.
- 3) This intimate mixture was milled at 1,200 rpm for 10 minutes using a wet fine grinding
mill (Micros MIC-2, from Nara Machinery Co., Ltd.).
[0062] The average particle size of the leaf tobacco particles contained in the resulting
tobacco slurry (tobacco material) was about 8.8 µm.
3. Production of Cigarettes Sprayed with Latakia Tobacco Slurry (Tobacco Material)
[0063]
- The method of producing the cigarette samples for which the experimental results shown
in Table 1 were obtained is described below.
- 1) Production of S-1 Cigarettes: Using a sprayer, 100 g of shredded tobacco was precisely
sprayed with 0.05 g of the slurry prepared in section 2.3) above (weight of Latakia
tobacco therein, 0.01 g), then air dried. The cigarettes were produced using this
shredded tobacco.
- 2) Production of S-2 Cigarettes: Using a sprayer, 100 g of shredded tobacco was precisely
sprayed with 0.5 g of the slurry prepared in section 2.3) above (weight of Latakia
tobacco therein, 0.1 g), then air dried. The cigarettes were produced using this shredded
tobacco.
- 3) Production of S-3 Cigarettes: Using a sprayer, 100 g of shredded tobacco was precisely
sprayed with 5 g of the slurry prepared in section 2.3) above (weight of Latakia tobacco
therein, 1 g), then air dried. The cigarettes were produced using this shredded tobacco.
- 4) Production of S-4 Cigarettes: Using a sprayer, 100 g of shredded tobacco was precisely
sprayed with 25 g of the slurry prepared in section 2.3) above (weight of Latakia
tobacco therein, 5 g), then air dried. The cigarettes were produced using this shredded
tobacco.
<Comparative Example 1>
Production of Comparative Product (Cigarettes in which Shredded Latakia Tobacco was
Blended)
[0064] Shredded Latakia tobacco in amounts of 1 wt% or 5 wt% was added to commercial shredded
tobacco and thoroughly blended. Cigarettes were produced using the resulting blended
tobaccos. The sample names for the respective cigarettes thus obtained were K-1 and
K-2.
[0065] Controls were prepared by producing cigarettes using commercial shredded tobacco
(in which shredded Latakia tobacco was not blended).
<Sensory Evaluations>
(Evaluation of Unevenness in Smoking Flavor Based on Smoking)
[0066] The samples evaluated were the following six types prepared as described above: K-1,
K-2, S-1, S-2, S-3 and S-4. Each sample was judged on a "Yes" or "No" basis as to
whether the smoking flavor was uneven and whether, compared with the control, there
was a change in the smoking flavor. The order of smoking is the order of the samples
starting from the control. Evaluation was carried out by 20 male panelists (age, 40±7
years) who were instructed to take five or more puffs when smoking a cigarette.
(Evaluation Results)
[0067] The evaluation results are shown in Table 1 below.
[Table 1]
[0068]
Table 1
| Evaluations |
Sm oking fla vor unev en |
Chan ge in sm oking fla vor (rela tive to co ntrol) |
| Sample name |
K-1 |
K-2 |
S-1 |
S-2 |
S-3 |
S-4 |
K-1 |
K-2 |
S-1 |
S-2 |
S-3 |
S-4 |
| Ratio of leaf tobacco particles |
1 |
5 |
0.01 |
0.1 |
1 |
5 |
1 |
5 |
0.01 |
0.2 |
1 |
5 |
| with average particle size ≤30 µm |
| relative to shredded tobacco |
| Panelist |
1 |
no |
no |
no |
no |
no |
no |
yes |
yes |
no |
yes |
yes |
yes |
| 2 |
yes |
no |
no |
no |
no |
no |
yes |
yes |
no |
yes |
yes |
yes |
| 3 |
yes |
no |
no |
no |
no |
no |
yes |
yes |
no |
no |
yes |
yes |
| 4 |
yes |
no |
no |
no |
no |
no |
yes |
yes |
yes |
yes |
yes |
yes |
| 5 |
yes |
yes |
no |
no |
no |
no |
yes |
yes |
yes |
yes |
yes |
yes |
| 6 |
yes |
no |
no |
no |
no |
no |
yes |
yes |
no |
yes |
yes |
yes |
| 7 |
no |
no |
no |
no |
no |
no |
yes |
yes |
no |
no |
yes |
yes |
| 8 |
yes |
no |
no |
no |
no |
no |
yes |
yes |
no |
yes |
yes |
yes |
| 9 |
yes |
no |
no |
no |
no |
no |
yes |
yes |
no |
yes |
yes |
yes |
| 10 |
yes |
no |
no |
no |
no |
no |
yes |
yes |
yes |
yes |
yes |
yes |
| 11 |
yes |
no |
no |
no |
no |
no |
yes |
yes |
yes |
yes |
yes |
yes |
| 12 |
yes |
yes |
no |
no |
no |
yes |
yes |
yes |
yes |
yes |
yes |
yes |
| 13 |
yes |
no |
no |
no |
no |
no |
yes |
yes |
no |
yes |
yes |
yes |
| 14 |
yes |
no |
no |
no |
no |
no |
yes |
yes |
no |
yes |
yes |
yes |
| 15 |
yes |
no |
no |
no |
no |
no |
yes |
yes |
yes |
yes |
yes |
yes |
| 16 |
no |
no |
no |
no |
no |
no |
yes |
yes |
no |
yes |
yes |
yes |
| 17 |
yes |
no |
no |
no |
no |
no |
yes |
yes |
yes |
yes |
yes |
yes |
| 18 |
yes |
no |
no |
no |
no |
no |
yes |
yes |
no |
yes |
yes |
yes |
| 19 |
yes |
no |
no |
no |
no |
no |
yes |
yes |
yes |
yes |
yes |
yes |
| 20 |
yes |
no |
no |
no |
no |
no |
yes |
yes |
no |
yes |
yes |
yes |
<Example 1 and Comparative Example 1 Evaluations>
[0069] Cigarettes were produced by rendering Latakia tobacco, which is one type of fermented
leaf, into a slurry and spraying the slurry onto shredded tobacco (Example 1). As
a comparative product, cigarettes in which shredded Latakia tobacco was blended in
a fixed ratio were produced (Comparative Example 1). The smoking flavors of the cigarettes
produced in Example 1 and Comparative Example 1 were checked by smoking the cigarettes,
as a result of which it was possible to confirm that the cigarettes obtained by spraying
on the tobacco material had a smoking flavor that was less uneven than the cigarettes
obtained by the conventional blending method (involving the mixture of shredded tobacco
with another type of shredded tobacco). It was confirmed from this that, even in cases
where a small amount of the tobacco material was used, smoking flavor can be evenly
imparted even to smoking articles such as cigarettes.
[0070] Hence, by making use of the tobacco material, subtle design in the smoking flavor
of smoking articles is possible.
<Example 2 and Comparative Example 2>
1. Tobacco Raw Material
[0071] As in Example 1 and Comparative Example 1, commercially sold shredded tobacco was
used.
2. Production of Menthol-Flavored Tobacco Raw Material
[0072] A 50 wt% menthol solution was prepared, and 20 g of the solution was uniformly sprayed
onto 90 g of tobacco raw material. After spraying, the sprayed tobacco raw material
was left to stand for at least one day to allow the menthol to blend in. The menthol
concentration of this tobacco raw material was measured and found to be 10.8 wt%.
[0073] The tobacco raw material is referred to below as "shredded tobacco," and tobacco
raw material flavored with menthol is referred to as "menthol-flavored shredded tobacco."
3. Formation of Slurry from Menthol-Flavored Shredded Tobacco
- 1) Menthol-flavored shredded tobacco was ground with a dry grinding mill (Wonder Blender
WB-1, from Osaka Chemical Co., Ltd.), giving leaf tobacco powder having a particle
size of 70 to 250 µm.
- 2) Next, 800 g of glycerol and 200 g of water were added as the dispersion media to
250 g of the tobacco powder of menthol-flavored shredded tobacco, and stirring was
carried out with a spatula to give an intimately mixed liquid.
- 3) This intimate mixture was processed at 1,200 rpm for 10 minutes using a wet fine
grinding mill (Micros MIC-2, from Nara Machinery Co., Ltd.).
- 4) The resulting tobacco slurry (tobacco material) had a menthol concentration of
2.2 wt%.
[0074] The average size of the leaf tobacco particles was 15.6 µm.
4. Production of Cigarettes Sprayed with Menthol-Flavored Shredded Tobacco Slurry
[0075]
- The method of producing the cigarette samples for which the experimental results shown
in Tables 2 and 3 were obtained is described below.
1) Production of T-1 Cigarettes: Using a sprayer, 99 g of shredded tobacco was precisely
sprayed with 5 g of the slurry prepared in section 3.4) above, then air dried. Cigarettes
were produced using this shredded tobacco.
2) Production of T-5 Cigarettes: Using a sprayer, 95 g of shredded tobacco was precisely
sprayed with 25 g of the slurry prepared in section 3.4) above, then air dried. Cigarettes
were produced using this shredded tobacco.
5. Production of Comparative Product (Cigarettes in which Menthol-Flavored Shredded
Tobacco was Blended)
[0076] Menthol-flavored shredded tobacco was added in an amount of 5, 10 or 20 wt% to shredded
tobacco not flavored with menthol and thoroughly blended. Cigarettes were produced
using the blended tobacco. The sample names for the respective cigarettes thus obtained
were U-5 and U-10 and U-20. 6. Analysis of Unevenness in Menthol Distribution
- 1) The tobacco rod of the respective samples produced as described above, i.e., the
T-1, T-5, U-5, U-10 and U-20 cigarettes, was cut every 4 mm (equivalent to the length
of combustion that occurs with a single puff) as shown in FIG. 1. Cutting began at
a position 4 mm from the filter, and continued up to a position 44 mm from the filter.
The tobacco rod of each sample was cut into ten 4-mm pieces.
- 2) The menthol concentrations of the individual cut pieces from each sample were analyzed.
The results are presented in Table 2. In addition, the average value, standard deviation
and coefficient of variance for the menthol concentration of the cut pieces from each
sample were determined. Those results are presented in Table 3.
[Table 2]
[0077]
Table 2
| Menthol concentrations of individual cut pieces from each sample (wt%) |
| |
|
(1) |
(2) |
(3) |
(4) |
(5) |
(6) |
(7) |
(8) |
(9) |
(10) |
| Example 2 (spray flavored) |
T-1 |
0.083 |
0.084 |
0.092 |
0.081 |
0.077 |
0.082 |
0.089 |
0.083 |
0.095 |
0.089 |
| T-5 |
0.478 |
0.461 |
0.44 |
0.469 |
0.445 |
0.497 |
0.461 |
0.449 |
0.433 |
0.49 |
| Comp. Ex. 2 (tobacco blend) |
U-5 |
0.441 |
0.437 |
0.481 |
0.781 |
0.432 |
0.472 |
0.438 |
0.528 |
0.436 |
0.565 |
| U-10 |
1.007 |
1.041 |
1.452 |
1.084 |
0.956 |
1.366 |
1.051 |
1.075 |
1.029 |
0.961 |
| U-20 |
2.358 |
2.012 |
2.368 |
2.18 |
2.248 |
2.225 |
1.971 |
2.092 |
1.998 |
2.149 |
[Table 3]
[0078]
Table 3
| Average values, standard deviations and coefficients of variation for menthol concentrations
of cut pieces from each sample |
| |
|
Average (wt%) |
Standard deviation |
Coefficient of variation (%) |
| Example 2 (spray flavored) |
T-1 |
0.09 |
0.01 |
6.4 |
| T-5 |
0.46 |
0.02 |
4.6 |
| Comparative Example 2 (tobacco blend) |
U-5 |
0.5 |
0.11 |
21.6 |
| U-10 |
1.1 |
0.17 |
15.3 |
| U-20 |
2.16 |
0.14 |
6.6 |
[0079] As described above, a tobacco raw material to which menthol had been added was finely
ground using a fine grinding mill, thereby preparing a tobacco material containing
tobacco particles of the particle size specified in this invention. Cigarettes containing
shredded tobacco that was sprayed with this tobacco material using a sprayer were
then produced. In addition, cigarettes in which a tobacco raw material to which menthol
had been added was blended (mixed) in a fixed ratio were produced as comparative products.
[0080] The menthol contents of these cigarettes were quantitatively analyzed by gas chromatography.
[0081] As shown in Table 3, when the tobacco material was added to cigarettes, compared
with cases in which a conventional blending method (in which one shredded tobacco
is mixed with another shredded tobacco) was used, the variation in the menthol concentration
among the individual cut pieces was very small, showing that the finely ground leaf
tobacco raw material is evenly present in each of the cut pieces of the cigarette.
In particular, even in cases where the amount of tobacco material added was small,
the variation in concentration among the cut pieces was found to be small (the coefficient
of variation was small).
[0082] This shows that, by using the tobacco material, subtle design in the smoking flavor
of smoking articles is possible.
<Example 3>
[0083] As in Example 1, tobacco slurries (tobacco materials) were prepared using different
types of leaf tobacco raw materials. The types of leaf tobacco raw materials and the
treatment methods used are shown below in Table 4.
[0084] The average particle size was determined using a SALD-2100 system from Shimadzu Corporation
at a refractive index setting of 1.60 to 0.10 i.
[Table 4]
[0085]
Table 4
| Sample information |
Leaf tobacco raw material |
Burley |
Flue-cured |
Burley |
Domestic |
Oriental |
Fermented leaf |
| Latakia |
Perique |
Dark fire-cured |
| Dispersion medium |
water |
Glycerol (containing 20 wt% water) |
| Tobacco/disp ersion medium (weight ratio) |
1/9 |
1/4 |
| Treatment time (min) |
70 |
15 |
| Treatment rate (rpm) |
1,200 |
| Analytic results |
Average value (µm) |
9.6 |
26.5 |
19.6 |
15.8 |
21.2 |
8.8 |
15.6 |
13 |
[0086] By using a fine grinding mill to finely grind leaf tobacco under the conditions shown
in Table 4, tobacco slurries (tobacco materials) containing leaf tobacco particles
having respective average sizes of from 8.8 to 26.5 µm were obtained. It was possible
in all of the samples to obtain tobacco materials containing the leaf tobacco particles
having an average size of 30 µm or less specified in this invention.
INDUSTRIAL APPLICABILITY
[0087] The tobacco material is able to evenly impart a smoking flavor in very small amounts
to various types of smoking articles, and thus excels as a means of imparting smoking
flavor to tobacco products such as smoking articles. Moreover, the tobacco material
contains leaf tobacco that has not been subjected to chemical treatment or the like,
and so is a material that retains the smoking flavor inherent to tobacco.