[0001] The present invention relates to a plastic bottle cap of the type that is anchored
to the neck of the bottle by being clipped or snapped in place, also referred to as
the "snap-on" type.
[0002] This type of cap has on its inner face a fixing projection that creates an interference
with a collar situated in the neck of the bottle. The said projection and the said
collar create an interference that makes it impossible to remove the cap, the latter
having been inserted under pressure. When an attempt is made to extract the cap by
means of a movement along the axis of symmetry of the cap (i.e. the axis of revolution
of the bottle), the collar and the fixing projection interfere with its movement and
prevent the removal of the cap.
[0003] Ideally, both the projection and the collar have a surface of interference (i.e.
contact) between each other that is perpendicular to the aforesaid axis. However,
this result cannot be obtained in caps produced by moulding, since in order to allow
its release from the mould, the fixing projection and the inner side wall of the cap
must form an angle greater than 90°. The value by which this angle exceeds 90° is
known as the mould release angle.
[0004] As a consequence of the above, it is possible to force the removal of the cap by
combining the extraction movement with an eccentric force exerted by a lever. The
said leverage force becomes more easily exerted as the height of the cap increases.
This effect is undesirable, since it allows closed bottles to be opened without breaking
the seal of the cap and can result, for example, in food fraud.
[0005] Screw caps are also known which have a seal that is broken at the moment of the first
unscrewing of the cap, the seal being trapped by a collar on the neck of the bottle.
Usually, the seal is fixed by a flexible band (also known as a "flexband") situated
in the tailpiece of the cap, which is inwardly foldable and interferes on its exit
with the collar of the neck. The band may be continuous, forming a ring, or intermittent,
being formed as a plurality of band pieces arranged circumferentially. This type of
cap is susceptible to being violated in two ways, either by effecting a horizontal
displacement (i.e. in the plane perpendicular to the axis of the cap) or by making
the flexible band slide between the inner face of the wall of the cap and the wall
of the neck until it is sufficiently far removed that it does not perform its function
(similar to the mechanism of removing a sock).
[0006] An aim of the present invention is to describe a cap using a snap-on fixing system
that does not present the violability problems of the known caps.
[0007] In particular, the present invention consists of a cap made from plastic material,
of the type that comprises a fixing projection for snapping on the inner face of its
side wall, the said fixing projection having a surface for interfering with the collar,
the said surface forming an angle greater than a right angle in relation to the side
wall of the cap. The cap further comprises, situated at the end of the side wall of
the cap, an inwardly foldable flexible band, the said band having an inner supporting
face that corresponds with the said interference surface, and an outer interference
face that forms an angle equal to or less than 90° in relation to the said wall when
the said interference surface and the said inner supporting face come into contact,
the band terminating at its free end in a skirt that is arranged parallel to the said
wall when the said interference surface and the said inner supporting face come into
contact.
[0008] This arrangement allows all of the cited problems to be solved, as described below:
- When the band is folded, the outer interference face replaces the interference face
of the projection, but presenting a right angle or an acute angle in relation to the
side wall of the cap (in other words, in relation to the axis of symmetry of the cap).
This removes the possibility of violation of the cap by using the mould release angle,
which makes it necessary for the interference face of the projection to be greater
than the right angle.
- The combination of the interference produced between the interference face of the
projection and the inner contact face of the band (at an oblique angle in relation
to the axis of the cap) and the interaction of the said skirt with the wall of the
cap and the collar of the bottle prevent violation of the cap by means of the mechanisms
usual in flexible band systems. Preferably, therefore, the collar of the neck of the
bottle (preferably the same collar that creates the interference) pushes the skirt
against the inner side wall of the cap. To this end, the skirt of the band will preferably
have a geometry such that it comes into contact with the inner wall of the cap when
the said interference surface and the said inner supporting face come into contact.
[0009] This innovative system can be used in any type of cap, including caps with a tearable
precut seal integrated into their side wall. However, it offers greater advantages
in snap-on caps, which have no tearable precut seal integrated into their side wall.
[0010] In a preferred embodiment, the projection has a second face at an angle of less than
180° to the interference surface, and the band has a second inner contact face that
corresponds with and comes into contact with the second face of the projection when
the band is folded towards the inside of the cap.
[0011] A possible way of making the band flexible is by means of a weakening of the thickness
in the area where the band joins with the cap.
[0012] For a clearer understanding, by way of explanatory but non-limitative example, some
drawings are attached of an example of embodiment of a plastic cap according to the
present invention.
Figure 1 shows an elevation view of an example cap according to the present invention.
Figure 2 shows a plan view of the cap of Figure 1.
Figure 3 shows a transverse cross-section of the cap of Figure 1.
Figure 4 shows a magnified detail of the cross-section of Figure 3.
Figure 5 shows schematically an elevated view of the example cap of Figure 1, illustrated
in place on a bottle, with the flexible band folded towards the inside of the cap.
Figure 6 shows a transverse cross-section of Figure 5.
Figure 7 shows a magnified detail of the cross-section of Figure 6.
Figure 8 is a cross-section similar to that of Figure 7, in which the neck of the
bottle has been omitted for the sake of improved clarity, showing the band in the
folded position.
Figure 9 is another transverse cross-section through a plane perpendicular to the
plane of the cross-section shown in Figure 6.
[0013] The figures show an example of a cap according to the present invention. In particular,
Figure 1 shows a cap consisting of a pouring cap of the type often used for bottles
of vegetable oil. The cap -1- has an upper cover -2- and a lower part -3- intended
to be anchored to the neck of the bottle -100- (see Figure 5). The lower part -3-
is anchored by means of a clipping or snap-on system, being placed under pressure
in the neck -100- of a bottle.
[0014] Once the cap is in place, the interference created by a clipping or snap-on system
prevents the extraction of the whole of the cap.
[0015] In Figure 3 it can be seen that the lower part -3- has a liquid outflow channel formed
by the wall -33-. The channel is stopped by a tearable membrane -36- created according
to known techniques. The tearable seal may be similar to that shown in the Spanish
patent documents
ES10002900U or
ES2162585.
[0016] For its part, as can be seen in Figure 3, the upper part -2- has a cylindrical fin
-23- for stopping the channel formed by the wall -33- when the cap is in the closed
position, thus preserving the sealing of the cap.
[0017] The system for anchoring the cap -1- to the bottle -100-is situated in the lower
part -3-. The first element of the system consists of a projection -31- situated in
the inner side wall of the cap -32-. As shown in Figure 4, the projection -31- has
a first interference face -311-, which forms an obtuse angle with the inner side wall
-32- and a second face -312- that forms an acute angle with the interference face
-311-.
[0018] The inner lower edge of the side wall of the lower part -3- has a continuation in
the form of a flexible band -4-. The name "flexband" is used in the industry to indicate
that the band is foldable towards the inside of the cap, without being an additional
indication of any other characteristics or areas of the band, which could, for example,
be rigid in nature. The said flexible band -4- or "flexband" has a geometry that corresponds
with the conjugate geometry of the projection -31- and the inner face -32- of the
side wall of the cap. In particular, in the example shown, the flexible band -4- has
an inner supporting face -411- that comes into contact with the interference face
-311- of the projection -31- when the flexible band folds towards the inside of the
cap, and a second inner face -412- conjugate with the form of the second face -312-
of the projection -31-. In addition, the flexible band -4- of the example finishes
in a skirt -42-, such that when the flexible band is folded towards the inside of
the cap, and the interference face -311- of the projection -31- and the first inner
contact face -411- of the flexible band -4- come into contact, the skirt -42- is parallel
with the inner face -32- of the side wall of the cap.
[0019] As shown in Figure 7, on its outer face, the band 4 defines an outer interference
face -43-. This face is made to coincide approximately with the area of the band corresponding
with the inner contact face -411-, and its function is to create an interference surface
with a collar -101- on the neck of the bottle -100-. The use of a foldable flexible
band -4- makes it possible, in the folded position, for the interference surface -43-
to be perpendicular to the axis of revolution of the cap or, which comes to the same
thing, to the inner wall -32- of the cap, so that the interference with the interference
surface -103- of the said interference collar -101- is completely perpendicular to
an axial extraction movement. It would even be possible for the outer interference
face -43- of the band -4- to form with the wall -32- an angle smaller than a right
angle when the interference face -311- of the projection -31- and the inner contact
face -411- of the band come into contact.
[0020] Moreover, as can be seen in the example, the present invention allows the said interference
collar -101-situated in the neck of the bottle -100- to come into contact with the
skirt -42- and hold it fast against the inner wall -32- of the cap. To favour this
effect, it is possible to lower the wall -32- in the area that receives the skirt
-42-.
[0021] As can be seen in Figure 4, the band -4- is joined to the lower part -3- of the cap
-1- by means of a narrowing -41-of the wall, which allows the band to be flexible
and provides a degree of resistance and rigidity in the other areas of the band -4-.
[0022] As can be seen in Figure 6, in the example shown, the cap rests on a larger collar
-102- of the bottle -100-. This collar -102- also helps, additionally, to prevent
violation of the cap by access to the area between the bottle and the cap.
[0023] During the cap manufacturing process, for example by injection, or by any other known
technique such as compression, the cap can be released from the mould without any
problems, since the standard mould release angles can be observed. Once the cap has
been released from the mould, the flexible band -4- can be folded inwards, leaving
the cap ready for fixing to a bottle -100- by snapping in place.
[0024] There are numerous possible variants on the example shown. The type of cap, particularly
its upper part, may for example be of any known type. It is also possible, in particular,
to omit the second inner contact face of the band, in which case the narrowing where
the band is joined to the cap can be minimised or completely eliminated, among other
examples.
[0025] Although the invention has been described with respect to examples of preferred embodiments,
these must not be regarded as limitative in relation to the invention, which will
be defined by the broadest interpretation of the following claims.
1. Cap made from plastic material, of the type that comprises a fixing projection for
snapping on the inner face of its side wall, the said fixing projection having an
interference surface that forms an angle greater than 90° in relation to the side
wall of the cap, characterised in that it also comprises a inwardly foldable flexible band situated at the end of the side
wall of the cap, the said band having an inner supporting face conjugate with the
said interference surface and an outer interference face that forms an angle equal
to or less than 90° in relation to the said wall when the said interference surface
and the said inner supporting face come into contact, the band terminating at its
free end in a skirt that is arranged parallel to the said wall when the said interference
surface and the said inner supporting face come into contact.
2. Cap according to claim 2, characterised in that the skirt of the band comes into contact with the inner wall of the cap when the
said interference surface and the said inner supporting face come into contact.
3. Cap according to claim 1 or 2, characterised in that the fixing projection of the inner face of its side wall has a second face that forms
an angle with the interference surface, and the band has a second inner contact face,
conjugate with the second face of the projection, with which it comes into contact
when the band is folded towards the inside of the cap.
4. Cap according to any one of claims 1 to 3, characterised in that the band has a weakening of its thickness in the area where it joins with the cap
in order to allow it to be folded towards the inside of the cap.
5. Cap according to any one of claims 1 to 4, characterised in that it has no tearable precut seal integrated into its side wall.