[0001] The present invention concerns the field of laundry washing techniques.
[0002] In particular, the present invention refers to a method for washing laundry in a
laundry washing machine capable of performing a more efficient foam level control.
BACKGROUND ART
[0003] Nowadays the use of laundry washing machines, both "simple" laundry washing machines
(i.e. laundry washing machines which can only wash and rinse laundry) and laundry
washing-drying machines (i.e. laundry washing machines which can also dry laundry),
is widespread.
[0004] In the present description the term "laundry washing machine" will refer to both
simple laundry washing machines and laundry washing-drying machines. Laundry washing
machines generally comprise an external casing provided with a washing tub which contains
a rotatable perforated drum where the laundry is placed.
[0005] A loading/unloading door ensures access to the drum.
[0006] Laundry washing machines typically comprise a water inlet circuit and a products
supply unit for the introduction of water and washing/rinsing products (i.e. detergent,
softener, etc.) into the tub.
[0007] Known laundry washing machines are also provided with water draining devices comprising
a drain pump that may operate both during the initial phases of the washing program
and at the end of the same to drain the dirty water.
[0008] According to the known technique, a complete washing program typically includes different
phases during which the laundry to be washed is subjected to adequate treatments.
[0009] A washing cycle usually comprises a laundry wetting phase with addition of a washing
detergent and a main washing phase during which the drum is rotated and the water
contained therein is typically heated to a predetermined temperature based on the
washing program selected by the user. During the main washing phase the drum is rotated
so as to apply also a mechanical cleaning action on the laundry. Immediately after
the main washing phase, in an intermediate draining phase the drum is typically rotated
at high rotation speed, in such a way that dirty washing liquid (i.e. water mixed
with detergent) is extracted from the laundry, and this dirty washing liquid is drained
by the water draining devices.
[0010] After the intermediated drain phase, the washing cycle typically comprises a rinsing
phase which usually comprises one or more rinsing cycles. In the rinsing cycle, clean
rinse water is first added to the laundry, so as to be absorbed by the laundry and
remove from the latter detergent and/or dirty particles not previously removed by
washing liquid, and then the drum is rotated at high speed to extract water and dirty
particles/detergent from the laundry: the dirty water extracted is drained from the
tub to the outside by the water draining devices.
[0011] After the rinsing phase, a final spinning phase allows the extraction of the residual
water contained in the wet laundry.
[0012] The water extracted during the final spinning phase is drained towards the outside
by means of the water draining devices (during or after the spinning phase).
[0013] Each time the drum is rotated at high speed, and in particular in the intermediated
drain phase following the main wash phase, it can happen that an excessive foam formation
inside the washing tub occurs, due to the high mechanical action exerted by the high
speed rotating drum on the water mixed with detergent present inside the tub.
[0014] An excessive amount of foam in the washing tub can compromise the correct functioning
of the drain pump (and in some cased it can also damage the latter) and it can also
reduce the rinsing performances of the washing machine, with the risk that an excessive
amount of detergent particles remains in the clothes at the end of the washing cycle.
[0015] In addition, an excessive amount of foam can reach the detergent box passing through
the tub water inlet, and can overflow.
[0016] Several actions to be activated when an excessive foam formation has been detected
have been proposed in the art. For example, the International Patent application published
as
WO 2007/074037 discloses a washing machine and a control method wherein a sensor detects an excessive
foam formation level during the washing process; according to the foam level detected
by the sensor, the control method provides the foam to be mixed with water, by varying
accordingly the speed and the runtime of the washing cycle, and by activating a draining
pump as the drum starts moving so as to drain the water-foam mixture. In other cases,
known in the art traditional machines provide different solutions to reduce an excessive
amount of foam formation when the detected foam amount exceeds a pre-determined threshold
value, such as, for example, by decreasing the drum rotation speed, by increasing
the temperature of the washing cycling and/or by spraying water onto the foam.
[0017] However, the laundry washing machines of the known art pose some drawbacks. In fact,
in particular when using a detergent with high foaming properties, and if the drum
is accelerated quickly in order to reach the spin speed, the known methods for removing
the foam when an excessive foam amount is detected can be not so effective, with the
result that an excessive amount of foam can remain in the washing tub, creating the
above mentioned drawbacks.
[0018] Therefore the object of the invention is providing a laundry washing machine with
a washing system which reduces the risk that an excessive foam amount present in the
washing tub negatively affects one or more phases of the washing cycle, and in particular
the phases in which washing liquid is drained by the drain pump.
[0019] It is another object of the invention to provide a laundry washing machine that makes
it possible to improve the washing efficiency of the machine itself.
DISCLOSURE OF INVENTION
[0020] The applicant has found that by adding, immediately after the main washing phase
end before the intermediate draining phase, a foam prevention phase during which the
formation of foam is hindered, wherein said foam prevention phase is performed even
if foam is not present in the washing tub, the risk of formation of an excessive foam
amount in the washing tub in the following spinning phase is highly reduced.
[0021] The foam prevention phase is a phase to be performed, immediately after the main
wash, independently on the actual presence or detection of foam in the tub; in other
words, while the known methods are "active methods", that performs some corrective
actions only if and after that the foam is detected (which can be too late, in particular
when using a detergent having a high foam formation activity), the claimed method
is a sort of "passive method", which directly intervenes on the causes of the foam
formation (e.g. the water dilution, the rotation speed of the washing drum), in order
to create conditions which are unfavourable to foam formation. Therefore the claimed
method does not aim to intervene on the foam when already formed, but it tries to
avoid foam formation from the beginning, independently of the fact that foam is already
present or not. Therefore the claimed method is much more effective than known "active
methods" in protecting the correct functioning of the washing cycle, since the risk
of having in the washing tub a foam amount so high that it is no more possible to
reduce it by standard methods (e.g. reducing drum rotation or increasing the solution
dilution) is highly reduced.
[0022] In a first aspect, in compliance with the above aim, according to the present invention
there is provided a method for washing laundry in a laundry washing machine as claimed
in Claim 1 and preferably, though not necessarily, in any one of the dependent Claims.
[0023] Such a washing machine used in the method of the present invention is of the type
comprising:
- a washing tub external to a rotatable washing drum adapted to receive laundry;
- a water supply circuit to supply water into said washing tub;
- a washing product supplier to supply a detergent into said washing tub.
[0024] Furthermore, the method of the present invention for washing laundry in such a laundry
washing machine type comprises the following phases:
- a) a laundry wetting phase which comprises the introduction of water and detergent
into said washing tub and the supplying of said water and detergent to laundry contained
in said washing tub;
- b) a main washing phase during which said washing drum is rotated at a first rotation
speed to exert a mechanical washing action on the laundry contained in said washing
tub;
- c) an intermediated draining phase during which said washing drum is rotated at a
second rotation speed, higher than said first rotation speed, causing the extraction
from said laundry of at least part of a solution of water and detergent therein contained,
which is drained off said washing tub;
- d) a rinsing phase comprising the introduction of water into said washing tub and
the rotation of said washing drum at a third rotation speed;
- e) a final draining phase during which said washing drum (4) is rotated at a fourth
rotation speed, higher than said third rotation speed, causing the extraction from
said laundry of at least part of the liquid therein contained, which is drained off
said washing tub (3).
[0025] Furthermore, the method of the present invention for washing laundry in such a laundry
washing machine further comprises, between said main washing phase b) and said intermediated
draining phase c), a foam prevention phase b1) during which the formation of foam
during the following intermediated draining phase c) is hindered, wherein said foam
prevention phase b1) is performed even if foam is not present in said washing tub.
[0026] By the method of the present invention, the risk that an excessive foam amount is
generated in the washing tub during the phases of the washing cycle is reduced. Thus,
the negative effects on the washing efficiency are prevented.
[0027] In said a laundry wetting phase a), in a first advantageous alternative, water and
detergent are separately introduced into said washing tub, mixed therein after their
introduction, and then supplied to laundry contained in said washing tub. In a second
advantageous alternative, water and detergent are contemporaneously introduced into
said washing tub, thus their mixing occurs during the introduction itself into said
washing tub and then the mixing is supplied to laundry contained in said washing tub.
[0028] Furthermore and preferably, though not necessarily, said first rotation speed of
the washing drum during said main washing phase of the method of the present invention
is comprised between 10 rpm to 80 rpm, preferably 40 rpm.
[0029] Furthermore and preferably, though not necessarily, said second rotation speed of
the washing drum during the intermediated draining phase of the method of the present
invention is comprised between 200 rpm to 1600 rpm, preferably 900 rpm.
[0030] By this way, at least part of said water and detergent contained in said laundry
is extracted from the latter, and it can be drained off said washing tub, for example
by activating a drain pump.
[0031] Furthermore and preferably, though not necessarily, said third rotation speed of
the washing drum during said rinsing phase of the method of the present invention
is comprised between 10 rpm to 80 rpm, preferably 40 rpm.
[0032] Furthermore and preferably, though not necessarily, said fourth rotation speed of
the washing drum during the final draining phase of the method of the present invention
is comprised between 400 rpm to 1800 rpm, preferably between 800 rpm and 1400 rpm.
[0033] In this way, at least part of the liquid contained in said laundry is extracted from
the latter and can be drained off said washing tub, for example by activating a drain
pump.
[0034] Furthermore and preferably, though not necessarily, said foam prevention phase b1)
comprises at least one of the following steps:
b1_a) a dilution step in which a first quantity of clean water is loaded into said
washing tub to reduce the detergent concentration in the washing tub;
b1_b) an evacuating step in which water is drained from said washing tub, in order
to try to drain possible foam already present in the washing tub before performing
said intermediate draining phase c).
[0035] Thus, in a first aspect of said foam prevention phase b1) of the method of the present
invention, said foam prevention phase b1) may advantageously comprise at least a dilution
step b1_a) in which a first quantity of clean water is loaded into said washing tub.
[0036] In this way, the concentration of detergent in the washing tub is reduced and, since
the generation of foam is directly proportional to the detergent concentration, also
the amount of foam generated is reduced.
[0037] Furthermore and preferably, though not necessarily, in said dilution step b1_a),
the first quantity of clean water is loaded into the washing tub even if one or both
the following conditions are fulfilled:
- the temperature of any internal region of said washing tub is below a prefixed first
threshold;
- the level of the liquid inside said washing tub is above a prefixed second threshold.
[0038] Advantageously the first quantity of clean water is loaded into the washing tub whichever
is the temperature of any internal region of said washing tub, thus, even if such
a temperature is particularly low, such for example lower than a prefixed first threshold
value of °C (e.g. lower than 20°C). In other words, the loading of the first quantity
of clean water into the washing tub advantageously does not depend on the internal
temperature of the tub. Advantageously the first quantity of clean water is loaded
into the washing tub whichever is the level of the liquid inside said washing tub,
thus, even if such a the level of the liquid is particularly high, such for example
higher than a prefixed second threshold value of 200 mm (measured from the lower region
of the washing tub). In other words, the loading of the first quantity of clean water
into the washing tub advantageously does not depend on the water level internal to
the tub.
[0039] Furthermore and preferably, though not necessarily, during said dilution step b1_a),
said washing drum is rotated at a fifth rotation speed, lower than said second rotation
speed of the washing drum during the intermediated draining phase of the method of
the present invention.
[0040] In this way, the clean water absorption of the laundry is increased, so that detergent
present in the laundry is better diluted and new foam creation reduced. Furthermore
and preferably, though not necessarily, during said dilution step b1_a), said washing
drum is rotated at a fifth rotation speed, lower than said forth rotation speed of
the washing drum during the final draining phase of the method of the present invention.
[0041] Furthermore and preferably, though not necessarily, said fifth rotation speed of
the washing drum dilution step b1_a) of the method of the present invention is comprised
between 10 rpm to 80 rpm, preferably 40 rpm.
[0042] Furthermore and preferably, though not necessarily, during said dilution step b1_a),
during a first time interval said washing drum is repeatedly rotated at said fifth
rotation speed for a second time interval and then stopped for a third time interval
during which the washing drum does not rotate. Each series constituted by such a second
time interval followed by such a third time interval may be repeated as many times
as necessary during such a first time interval.
[0043] By this series of repeated time intervals during which the washing drum alternatively
rotates and does not rotate, the laundry inside the washing tub is subjected to a
delicate movement.
[0044] Furthermore and preferably, though not necessarily, said first time interval is comprised
between 1 minute and 6 minutes, preferably 3 minutes.
[0045] Furthermore and preferably, though not necessarily said second time interval is comprised
between 2 second to 10 seconds, preferably 4 seconds.
[0046] Furthermore and preferably, though not necessarily said third time interval is comprised
between 8 seconds and 20 seconds, preferably 12 seconds.
[0047] In this way, the time intervals during which the washing drum rotates are much shorter
than the time intervals during which the washing drum does not rotate.
[0048] In a second aspect of said foam prevention phase b1) of the method of the present
invention, said foam prevention phase b1) advantageously comprises at least an evacuating
step b1_b) in which water is drained from said washing tub.
[0049] In this way, foam possibly already present in the washing tub before performing said
intermediate draining phase c) is drained as much as possible during said evacuating
step b1_b).
[0050] Furthermore and preferably, though not necessarily, during said evacuating step b1_b)
said washing drum is not rotated.
[0051] In this way, due to the fact that said washing drum is not rotated, the possibility
that more foam is generated due to the rotation of the drum is reduced.. Furthermore
and preferably, though not necessarily, said foam prevention phase b1) comprises performing
a single dilution step b1_a) followed by a single evacuating step b1_b).
[0052] In this way, by loading fresh water to dilute the washing solution (i.e. water mixed
with detergent) present in the washing drum and then by evacuating the washing solution
and the possible foam, better performances in in preventing the formation of foam
are obtained.
[0053] Furthermore and preferably, though not necessarily, said foam prevention phase b1)
comprises performing, after said evacuating step b1_b), one or more further dilution
steps b1_a), each followed by a further evacuating step b1_b).
[0054] In this way the foam still possibly present in the washing drum after the execution
of a first dilution step b1_a) followed by a first evacuating step b1_b) is removed,
and the washing solution dilution is also increased, which reduces the risk of further
foam formation.
[0055] The cycles of dilution step b1_a) followed by an evacuating step b1_b) may be repeated
as many times as needed.
[0056] Furthermore and preferably, though not necessarily, during each dilution step b1_a)
performed during said foam prevention phase b1), a same quantity of clean water can
be loaded into said washing tub.
[0057] In this way, being the amount of clean water loaded into said washing tub always
the same for each of said dilution step b1_a), the control of such a quantity of clean
water loaded is rendered easier.
[0058] Alternatively, furthermore and preferably, though not necessarily, the quantity of
clean water loaded into said washing tub during a dilution step b1_a) can be different
from the quantity of clean water loaded into said washing tub during a following dilution
step b1_a); more preferably, the quantity of clean water loaded into said washing
tub during a dilution step b1_a) is higher than the quantity of clean water loaded
into said washing tub during a following dilution step b1_a). In this way, having
already diluted the washing solution present in the washing drum through a first dilution
step b1_a), there is a amount of detergent in the washing tub to be diluted in the
following dilution step b1_a). Thus, it is sufficient loading a lower amount of clean
water during the following dilution step b1_a), obtaining a water saving.
[0059] Furthermore and preferably, though not necessarily, during each evacuating step b1_b)
except the last performed one, water is drained until the water level in the washing
tub goes below a first prefixed threshold, but without completely emptying the washing
tub, while in the last performed evacuation step b1_b), water is drained until substantially
emptying the washing tub.
[0060] In this way, except the last performed evacuating step b1_b), some amount of water
is left in the washing tub in order to make it easier the dilution of possible foam
created during drum rotation.
[0061] On the contrary, during the last performed evacuating step b1_b), water present in
the washing tub is completely drained until, at the end of said last performed evacuating
step b1_b), the washing tub is completely empty.
[0062] In this way, the foam possibly present in the washing tub during the main washing
phase is completely removed, too.
[0063] Furthermore and preferably, though not necessarily, said quantity of clean water
loaded into said washing tub during said dilution step b1_a) is comprised between
1 to 5 litres, preferably between 2 to 4 litres, more preferably 3 litres. Furthermore
and preferably, though not necessarily, said wetting phase a) and/or said main washing
phase b) comprise a heating phase during which the water introduced into said washing
tub is heated at a predetermined temperature based on the washing program selected
by the user.
[0064] Preferably predetermined temperature values of the washing program selected by the
user are for examples in the range between 20 °C and 90 °C.
[0065] In this way, better washing cycles performances are obtained.
[0066] Furthermore and preferably, though not necessarily, the method of the present invention
further comprises an auxiliary recirculating phase suitable for withdrawing liquid
from a bottom region of said washing tub and for re-admitting such a liquid into an
upper region of said washing tub.
[0067] In this way the liquid level inside said washing tub is decreased by activating said
recirculation circuit; then, the re-admitted liquid wets the laundry, so as to further
improve the dissolution of the water and detergent collected therein.
[0068] In a second aspect thereof, in compliance with the above aims, according to the present
invention there is provided a laundry washing machine as claimed in Claim 15 suited
to implement the method of the invention described above. Furthermore and preferably,
though not necessarily, said laundry washing machine for washing laundry according
to the method of the present invention further comprises a recirculation circuit suitable
for withdrawing liquid from a bottom region of said washing tub and for re-admitting
such a liquid into said washing tub in such a way that the re-admitted liquid wets
the laundry.
BRIEF DESCRIPTION OF THE DRAWINGS
[0069] Further characteristics and advantages of the present invention will be highlighted
in greater detail in the following detailed description of preferred embodiments of
the invention, provided with reference to the enclosed drawings. In said drawings:
- Figure 1 shows a perspective view of a laundry washing machine implementing the method
according to a first embodiment of the invention;
- Figure 2 shows a schematic view of the hydraulic circuit laundry washing machine of
Figure 1, in which some elements have not been illustrated;
- Figure 3 shows a graph representing the drum speed, the amount of loaded water, the
amount of water drained and the water level during some phases of the method for washing
laundry in a laundry washing machine according to the present invention.
DETAILED DESCRIPTION OF THE INVENTION
[0070] The present invention has proved to be particularly advantageous when applied to
laundry washing machines, as described below. It should in any case be underlined
that the present invention is not limited to laundry washing machines. On the contrary,
the present invention can be conveniently applied to laundry washing-drying machines
(i.e. laundry washing machines which can also dry laundry).
[0071] In the present description, therefore, the term "laundry washing machine" will refer
to both simple laundry washing machines and laundry washing-drying machines.
[0072] With reference to Figure 1 a laundry washing machine 1 is illustrated, in which a
method according to a first embodiment of the invention is advantageously implemented.
[0073] The laundry washing machine 1 comprises an external casing or housing 2, in which
a washing tub 3 is provided that contains a washing drum 4 where the laundry to be
treated can be loaded, as illustrated in Figure 2.
[0074] The tub 3 and the drum 4 both preferably have a substantially cylindrical shape,
thus forming a substantially annular gap 17 therebetween.
[0075] The housing 2 is provided with a loading/unloading door 8 which allows access to
the drum 4.
[0076] The tub 3 is preferably suspended in a floating manner inside the housing 2, advantageously
by means of a number of coil springs and shock-absorbers, not illustrated.
[0077] The drum 4 is advantageously rotated by an electric motor, not illustrated, which
preferably transmits the rotating motion to the shaft of the drum 4, advantageously
by means of a belt/pulley system. In a different embodiment of the invention, the
motor can be directly associated with the shaft of the drum 4. The lower portion 3a
of the tub 3 preferably comprises a seat 15 suitable for receiving a heater device
10. Preferably the seat 15 is made in a single piece with the tub 3, for example by
injection moulding.
[0078] The heater device 10 preferably comprises an electrical resistor of serpentine type.
The heater device 10 is advantageously horizontally placed in the seat 15 and it extends
preferably substantially from the front part up to the rear part of the tub 3.
[0079] Between the lower side of the heater 10 and the upper surface 15a of the seat 15
a gap 16 is defined, as illustrated for example in Figure 2.
[0080] A water supply circuit 5 is arranged preferably in the upper part of the laundry
washing machine 1 and is suited to supply water into the tub 3. The water supply circuit
of a laundry washing machine is well known in the art, and therefore it will not be
described in detail.
[0081] The laundry washing machine 1 advantageously comprises a removable drawer 6 provided
with various compartments suited to be filled with washing and/or rinsing products
(i.e. detergent D, softener, etc.).
[0082] In a preferred embodiment, the water is supplied into the tub 3 from the water supply
circuit 5, advantageously by making it flow through the drawer 6 and then through
a supply pipe 18.
[0083] The water which reaches the tub 3 can, in this case, selectively contain one of the
products contained in the compartments of the drawer 6, or such water can be clean
and in this case it may reach the tub 3 directly, for example bypassing the compartments
of the drawer 6, or passing through an empty compartment of the drawer 6.
[0084] In an alternative embodiment of the invention, a further separate water supply pipe
can be provided, which supplies exclusively clean water into the tub 3.
[0085] The water supply circuit 5 also preferably comprises a water flow sensor, for example
a flow meter, which makes it possible to calculate the quantity of water supplied
into the tub 3.
[0086] Laundry washing machine 1 advantageously comprises a water outlet circuit 25 suitable
for withdrawing liquid from the lower portion 3a of the tub 3.
[0087] The water outlet circuit 25 advantageously comprises a drain pump 26, a first pipe
27, only schematically represented in enclosed figures, connecting the tub 3 to the
drain pump 26 and an outlet pipe 28 ending outside the housing 2. Advantageously,
the first pipe 27 communicates with the upper surface 15a of the seat 15, preferably
via a draining hole, not illustrated, provided in seat 15. The water outlet circuit
25 is suited to drain the liquid, i.e. dirty water or water mixed with washing and/or
rinsing products, from the tub 3 to the outside.
[0088] The water outlet circuit 25 preferably comprises a filtering device, not shown in
the figures, placed between the bottom of the tub 3 and the drain pump 26 and adapted
to retain all the undesirable bodies (for example buttons that have come off the laundry,
coins erroneously introduced into the laundry washing machine, etc.) which could damage
or obstruct the drain pump 26.
[0089] This filtering device can preferably be removed, and then for example cleaned, for
example through a gate 14 placed advantageously on the front of the housing 2 of the
laundry washing machine 1.
[0090] Activation of the drain pump 26 drains the liquid, i.e. dirty water or water mixed
with washing and/or rinsing products, from the tub 3 to the outside.
[0091] Laundry washing machine 1 preferably, but not necessarily, further comprises a recirculation
circuit 30 adapted to drain liquid from the the lower portion 3a of the tub 3 and
to re-admit such a liquid into an upper region of the tub 3.
[0092] The recirculation circuit 30 preferably comprises the drain pump 26 and a recirculation
pipe 31. The recirculation pipe 31 advantageously ends with a terminal nozzle 31a,
placed advantageously in an upper region of the tub 3.
[0093] The exit of the drain pump 26 is advantageously fluidly connected to a valve, not
illustrated, properly controlled in order to allow selective drainage of the water
exiting drain pump 26 towards the outside through the outlet pipe 28, or towards the
upper region of the tub 3 through the recirculation pipe 31.
[0094] In a further embodiment, not illustrated, the recirculation circuit may comprise
a dedicated recirculation pipe connecting a bottom region of the tub with a higher
region of the latter, and provided with a dedicated recirculation pump; in this case
the recirculation circuit is advantageously completely separated from the water outlet
circuit.
[0095] In general, the recirculation circuit is properly realized for transferring a portion
of a liquid from a region of the tub to another region of the tub in order to enhance
absorption of washing liquid by the laundry.
[0096] The laundry washing machine 1 advantageously comprises a liquid level sensor device
19 suited to sense (or detect) the liquid level inside the tub 3.
[0097] The sensor device 19 preferably comprises a pressure sensor which senses the pressure
in the tub 3. From the values sensed by the sensor device 19 it is possible to determine
the level of the liquid inside the tub 3. In another embodiment, not illustrated,
laundry washing machine 1 may preferably comprise (in addition to or as a replacement
of the pressure sensor) a level sensor (for example mechanical, electro-mechanical,
optical, etc.) adapted to sense (or detect) the liquid level inside the tub 3.
[0098] Laundry washing machine 1 advantageously comprises a control unit, not illustrated,
connected to the various parts of the laundry washing machine 1 in order to ensure
its operation. The control unit is preferably connected to the water inlet circuit
5, the water outlet circuit 25, the heating device 10 and the electric motor and receives
information from the various sensors provided on the laundry washing machine 1, like
the pressure sensor 19, a temperature sensor, etc.
[0099] Laundry washing machine 1 advantageously comprises an interface unit 12, connected
to control unit, accessible to the user and by means of which the user may select
and set the washing parameters, like for example a desired washing program. Usually,
other parameters can optionally be inserted by the user, for example the washing temperature,
the spinning speed, the load in terms of weight of the laundry to be washed, etc.
[0100] Based on the parameters acquired by the interface 12, the control unit sets and controls
the various parts of the laundry washing machine 1 in order to carry out the desired
washing program.
[0101] A first embodiment of the washing method according to the invention is described
herein below with reference to Figures 2 and 3.
[0102] The laundry to be washed is first placed inside the drum 4. By operating on the interface
unit 12 the user selects the desired washing program depending, for example, on the
type and on the dirty-level of the products to wash. Furthermore, as said before,
in a preferred embodiment it is possible for the user to insert some parameters directly
by the interface unit 12, for example the value of the washing temperature, the different
rotating speed of the drum 4 in each of the laundry washing phases, the duration of
washing program, etc.
[0103] Once the user has selected the desired washing program, the control unit sets the
laundry washing machine 1 so that it starts the washing program.
[0104] In a further embodiment, the selection of the desired washing program may be performed
before placing the laundry into the drum 4.
[0105] According to the method for washing laundry of the present invention, a laundry wetting
phase a) is activated wherein a quantity Qd of detergent D together with a first quantity
Q1
w of water W is introduced into the tub 3. The quantity Qd of detergent D and the first
quantity Q1
w of water W substantially form a washing solution intended to wet the laundry.
[0106] The introduction of the quantity Qd of detergent D takes place preferably through
the water inlet circuit 5; the quantity Qd of detergent D, be it powder or liquid,
is preferably brought out of the apposite compartment of the drawer 6 by the first
quantity Q1
w of water W that passes through the proper compartment of the drawer 6.
[0107] In different embodiments, the quantity Qd of detergent D and the first quantity Q1
w of water W may be advantageously introduced singularly (i.e. one independently from
the other) into the tub 3, preferably, but not necessarily, at different times.
[0108] Advantageously, all the quantity Qd of detergent D and all the first quantity Q1
w of water W introduced into the tub 3 in such a laundry wetting phase a) fall down
on the lower portion 3a of the tub 3.
[0109] Therefore substantially all the detergent D and the water W reach the lower portion
3a of the tub 3 without any absorption from the laundry.
[0110] That is advantageously guaranteed by the advantageous lateral position of the supply
pipe 18 with respect to the tub 3. The detergent D and the water W, in fact, fall
down until the lower portion 3a of the tub 3, preferably by flowing inside the annular
gap 17 between the tub 3 and the drum 4, as schematically illustrated in Figure 2.
[0111] Nevertheless, a certain quantity of the detergent D and/or of water W may also reach
the laundry inside the drum 4.
[0112] The detergent D moves towards the lower portion 3a of the tub 3 due to its density
which is higher than the density of water W.
[0113] In this advantageous embodiment he detergent D tends to accumulate in the gap 16
below the heater device 10.
[0114] At the same time, the water W inside the tub 3 reaches a first level L1.
[0115] In a preferred embodiment, the first level L1 is advantageously a level at which
the water W at least partially touches the drum 4.
[0116] Once such a laundry wetting phase a) above described is completed, according to the
method for laundry washing of the present invention a main washing phase b) is activated,
during which the washing drum 4 is rotated to exert a mechanical washing action on
the laundry contained in the washing tub 3.
[0117] Such a main washing phase b) advantageously comprises several repeated time sections,
each of them being preferably formed by a first period of time preferably of about
13 seconds, during which the washing drum 4 is rotated at a first rotation speed,
for example at about 40 rpm, preferably followed by a second, shorter period of time
preferably of about 3 seconds during which the washing drum 4 is stopped until it
does not rotate. Each of such repeated time sections preferably constituted by such
a first period of time and such a second, shorter period of time is repeated, for
example, 10 to 15 times. A consistent mechanical action exerted by the rotation of
the washing drum 3 is thus obtained during such a main washing phase b).
[0118] According to the method for laundry washing of the present invention, after the end
of the main washing phase b) and before starting rotating the washing drum at high
speed in the succeeding draining phase c), a foam prevention phase b1) is activated.
[0119] The foam prevention phase b1) is a phase performed at the end of the main wash phase
b), independently on the actual presence or detection of foam in the tub, in order
to create conditions which are unfavourable to foam formation.
[0120] In a first preferred embodiment of the present invention, the foam prevention phase
b1) comprises a first dilution step b1_a), in which a first quantity of clean water,
preferably about 3 litres, is loaded into the washing tub 3 to reduce the detergent
concentration in the washing tub, followed by a first evacuating step b1_b), in which
water is drained from the washing tub 3, in order to try to drain possible foam already
present in the washing tub 3 before performing the intermediate following draining
phase c).
[0121] Preferably, such a first quantity of clean water is loaded into the washing tub 3
even if one or both the following conditions are fulfilled: i) the temperature of
any internal region of the washing tub 3 is below a prefixed first threshold, for
example about 20 °C; or ii) the level of the liquid inside the washing tub 3 is above
a prefixed second threshold, for example about 200 mm.
[0122] During the dilution step b1_a), a first time interval, of preferably about 3 minutes,
is subdivided in several time sections each of them being preferably constituted by
a second time interval, of preferably about 4 seconds, during which the washing drum
4 is rotated at a fifth rotation speed, preferably of about 40 rpm, and by a third
time interval, of preferably about 12 seconds, during which the washing drum 4 is
in a not-rotation phase. Such time sections constituted by such a second and such
a third time intervals may be repeated as many times as needed, for example 10 to
15 times.
[0123] Such rotations of the washing drum 4 during such repeated time sections allow the
clean water absorption of the laundry to be increased; furthermore, possible foam
present in the washing drum 4 is better diluted and the risk of new foam creation
is further reduced.
[0124] By comparing the speed and the rotation to not-rotation time ratio of the washing
drum 4 during the previous disclosed main washing phase b) with the same data related
to the washing drum 4 during such and dilution step b1_a), it is evident that the
mechanical action exerted by the washing drum 4 during the dilution step b1_a) is
more gentle than the same mechanical action during the main washing phase b).
[0125] In fact, the rotation speed of the washing drum 4 during the dilution step b1_a)
(being preferably 40 rpm) is preferably lower than the rotation speed of the washing
drum 4 during the main washing phase b) (being preferably 50 rpm); furthermore, the
rotation to not-rotation time ratio of the washing drum 4 during the dilution step
b1_a) (preferably 4 seconds versus 12 seconds) is preferably much lower than the rotation
to not-rotation time ratio of the washing drum 4 during the main washing phase b)
(preferably 13 seconds versus 3 seconds).
[0126] In such a first embodiment of the present invention, during the foam prevention phase
b1), when such a first dilution step b1_a) is ended, such a first evacuating step
b1_b) is preferably activated, during which the washing drum 4 is preferably not rotated.
Such a first evacuating step b1_b) allows water to be drained from the washing tub
3, in order to drain also possible foam already present in the washing tub 3. During
such a first evacuating step b1_b), water is preferably drained from the washing tub
3 in such a way not to leave completely empty the washing tub 3 drum, but leaving
a minimum amount of water in the lower portion 3a of it, such as for example at an
height lower than 25 mm. This minimum amount of water is useful to further dilute
possible foam created during drum rotation.
[0127] When the first evacuating step b1_b) is ended, a second dilution step b1_a) is preferably
activated, preferably followed by a second evacuating step b1_b), the second dilution
step b1_a) being preferably substantially identical to the first dilution step b1_a)
as above described, while the second evacuating step b1_b) preferably differs from
the first evacuating step b1_b) for the fact that, at the end of the second evacuating
step b1_b), the washing tub 3 is preferably completely empty.
[0128] Thus, at the end of the foam prevention phase b1), the possible foam present in the
washing tub 3 after the laundry wetting phase a) or possibly created in it during
the main washing phase b) is preferably drained off the washing tub 3 itself, allowing
the following phases of the laundry washing cycle to obtain better performances in
the absence of foam in the washing tub 3.
[0129] During each of the first and of the second dilution step b1_a) performed during the
foam prevention phase b1), preferably the same quantity, preferably about 3 liters,
of clean water is loaded into the washing tub 3. By loading always the same amount
of clean water in each of the dilution step b1_a), the control of such a quantity
of clean water loaded into the washing tub 3 is rendered easier.
[0130] Then, when such a foam prevention phase b1) is completed, an intermediated draining
phase c) is activated, during which the washing drum 4 is rotated at a second rotation
speed, higher than such a first rotation speed, for example 500 rpm, so as to cause
at least part of the water and detergent contained in the laundry to be extracted
from the latter and drained off the washing tub 3 (e.g. by activating the drain pump
26.
[0131] Then, when such an intermediated draining phase c) is completed, a rinsing phase
d) is activated, comprising the introduction of water into the washing tub (3) and
the rotation of the washing drum 4 at a third rotation speed, for example 50 rpm.
Typically the rinsing phase d) comprises one or more rinsing cycles. In the rinsing
cycle, the clean rinse water is first added to the laundry, so as to be absorbed by
the laundry from which the detergent and/or dirty particles not previously removed
by washing liquid are removed. Then, the drum is preferably rotated at high speed
to extract water and dirty particles/detergent from the laundry; the dirty water extracted
is drained from the tub to the outside by the water draining devices.
[0132] Then, when such a rinsing phase d) is completed, a final draining phase e) is activated,
during which the washing drum 4 is rotated at a fourth rotation speed, higher than
such a third rotation speed, for example at 1600 rpm, so as to cause at least part,
preferably as much as possible, of the liquid contained in the laundry to be extracted
from the latter.
[0133] The water extracted during the final draining phase is drained towards the outside,
preferably by means of the drain pump 26, during or after the drum rotation at the
fourth rotation speed.
[0134] Figure 3 shows a graph summarizing the drum speed, the amount of water loaded in
the washing tub, the amount of water drained from the washing tub and the water level
in the washing tub during the phases of the first embodiment above disclosed according
to the method for washing laundry of the present invention.
[0135] In Figure 3, X-axis shows the time elapsed (in seconds) from the beginning of the
washing method, Y-axis on the right side of the drawing shows the drum speed (in round
per minute -rpm), Y-axis on the left side of the drawing shows the water level (in
mm), measured by the sensor device 19.
[0136] Now the method according to the invention will be described with reference to Figure
3.
[0137] Before starting the method, user loads laundry in the washing drum 4 and preferably
selects a washing program (e.g. cotton 60°C, synthetics 40°C, etc.) to be performed
by the machine, e.g. by operating on an user interface, not illustrated. Then the
method for washing laundry can be started (e.g. by pressing a start button on a user
interface, not illustrated).
[0138] In a further advantageously embodiment, not illustrated, the laundry washing machine
1 can be adapted to automatically detect the kind of loaded laundry (e.g. by suitable
sensors or procedures), in which case user is advantageously not required to select
a washing program.
[0139] With reference to Figure 3, from the beginning of the washing cycle (not illustrated
in Figure 3), to instant ta, the following phases are performed:
a) a laundry wetting phase which comprises the introduction of water and detergent
(preferably contemporaneously) into the washing tub 3 and the supplying of this water
and detergent to laundry contained in the washing tub;
b) a main washing phase during which the washing drum is rotated at a first rotation
speed to exert a mechanical washing action on the laundry contained in the washing
tub 3.
[0140] From instant ta to instant tg, a foam prevention phase b1) is performed, during which
the formation of foam during a following intermediated draining phase c) (i.e. the
phase from instant tg to th in Figure 3) is hindered, wherein this foam prevention
phase b1) is performed even if foam is not present in the washing tub 3.
[0141] As mentioned above, from instant tg to instant th, an intermediated draining phase
c) is performed, during which the washing drum 4 is rotated at a second rotation speed,
higher than above mentioned first rotation speed, causing the extraction from the
laundry of at least part of a solution of water and detergent therein contained, which
is drained off the washing tub 3 (preferably by activating the drain pump 26).
[0142] Figure 3 does not show the part of the method according to the invention following
the intermediated draining phase c); anyway, after instant th the method advantageously
comprises a rinsing phase d) comprising the introduction of water into the washing
tub 3 and the rotation of the washing drum 4 at a third rotation speed, and a final
draining phase e) during which the washing drum is rotated at a fourth rotation speed,
higher than the third rotation speed (e.g. 1400 rpm), causing the extraction from
the laundry of at least part of the liquid therein contained, which is drained off
the washing tub.
[0143] With reference to Figure 3, the foam prevention phase b1) advantageously comprises
a dilution step b1_a), from instant ta to tc, in which a first quantity of clean water
(preferably around 3 litres) is loaded (from instant ta to tb,) into the washing tub
3 to reduce the detergent concentration in the latter.
[0144] During the first dilution step b1_1), from instant ta to tc the drum is preferably
rotated at a fifth rotation speed, slightly lower than the first rotation speed and
having longer interval periods of time during which the drum is stopped (no rotation)
compared with the previous main washing phase b).
[0145] From instant tc to td a first evacuating step b1_b) is performed, during which the
washing drum is preferably not rotated; during such a first evacuating step b1_b),
water and foam are drained from the washing tub (see the dotted line corresponding
to "Water Drained" in Figure 3); at the same time, the water level inside the washing
tub decreases in a very relevant way, in such a way that at the end of such evacuating
step b1_b) a minimum amount of water only is left inside the washing tub 3.
[0146] Advantageously a second dilution step b1_b) is performed from instant td to tf, during
which a second quantity of clean water (preferably slightly lower than the first quantity
of clean water mentioned above, see the line) is loaded into the washing tub (from
instant td to te,) to further increase the dilution of the liquid solution present
in the washing tub 3, and the drum 4 is preferably rotated in the same way as the
first dilution step b1_a) disclosed above.
[0147] From instant tf and tg the second dilution step b1_a) ends and a second evacuating
step b1_b) starts, while the washing drum is preferably not rotated; during such a
second evacuating step b1_b), water and possible foam present in the washing tub 3
are drained from latter, leaving substantially completely empty the washing tub 3
(no water and no foam inside it).
[0148] After instant tg the intermediate draining phase c) is performed, during which the
washing drum 4 is rotated at a second rotation speed, higher than such a first rotation
speed, causing the extraction from the laundry of at least part of the solution of
water and detergent therein contained, which is drained off the washing tub 3. This
intermediate draining phase c) ends at instant th after which one or more rinsing
phases, not illustrated, and a final draining phase, also not illustrated, are advantageously
performed.
[0149] Thus, the method for laundry washing of the present invention allows the reduction
of foam creation during spinning and the foam elimination reinforcement before the
end of wash spinning.
[0150] Furthermore, the following advantages are obtained: i) reduction of the balancing
time of the spinning phase because normally high quantity of foam increases the water
level and for this reason the balancing algorithm performs several trials until the
water level is under a safe thresholds; ii) improvement of the rinsing efficiency
due to the low or null presence of foam; iii) reduction of water consumption, energy
consumption and time duration: in many known washing machines, if the end wash spin
is skipped due to the presence of an excessive amount of foam, the washing cycle automatically
adds a rinse phase.
[0151] In a second advantageous embodiment of the present invention, the foam prevention
phase b1) preferably comprises only one dilution step b1_a), followed by only one
evacuating step b1_b), wherein such an only one dilution step b1_a) is the same of
the first dilution step b1_a) above described in the first embodiment of the present
invention, while such an only one evacuating step b1_b) is the same of the second
evacuating step b1_b) above described in such a first embodiment of the present invention.
[0152] In practice, in this second embodiment of the present invention, at the end of the
only one evacuating step b1_b) all the water contained in the washing tub 3 is drained
off, leaving completely empty the washing tub 3.
[0153] In a third advantageous embodiment of the present invention, the foam prevention
phase b1) preferably comprises performing a cycle of a dilution step b1_a), preferably
followed by an evacuating step b1_b), such a cycle being repeated as many times as
needed, preferably according to the amount of foam detected in the washing tub 3.
[0154] In this third embodiment of the present invention, each dilution step b1_a) and each
evacuating step b1_b) in such a cycle are preferably, respectively, the same of the
first dilution step and of the first evacuating step b1_b) above described in the
first embodiment of the present invention, with the proviso that, at the end of the
evacuating step b1_b) of the very last cycle in the foam prevention phase b1), all
the water contained in the washing tub 3 is drained off, leaving completely empty
the washing tub 3.
[0155] In such a second and third embodiments of the present invention, wherein the foam
prevention phase b1) comprises more than one cycle formed by a dilution step b1_a)
followed by an evacuating step b1_b), the amount of water loaded into the washing
tub 3 during each of such dilution steps b1_a) is preferably always the same, preferably
about 3 liters, as already described in the first embodiment of the present invention.
[0156] In a fourth advantageous embodiment of the present invention, the foam prevention
phase b1) preferably comprises more than one cycle formed by a dilution step b1_a)
followed by an evacuating step b1_b); preferably, as in such a second and third embodiments
of the present invention above described, the quantity of clean water loaded into
the washing tub 3 during a dilution step b1_a), preferably about 3 litres, is greater
than the quantity of clean water loaded into the washing tub 3 during a following
dilution step b1_a), for example 2 litres. In this way, having already reduced the
detergent concentration in the washing drum 3 through a first dilution step b1_a),
there is less detergent in the washing tub to be diluted in the following dilution
step b1_a). Thus, it is sufficient to load a lower amount of clean water during the
following dilution step b1_a), obtaining a water saving.
[0157] In a fifth preferred embodiment of the present invention, the foam prevention phase
b1) preferably comprises only a dilution step b1_a), without being followed by any
evacuating step b1_b). That means that the foam prevention phase b1) only comprises
a dilution step b1_a) with the addition of clean water, followed by a rotation of
the washing drum 4 without performing any evacuating step b1_b) before the rinsing
phase d).
[0158] In a sixth advantageous embodiment of the present invention, the foam prevention
phase b1) preferably comprises only an evacuating step b1_b), without being preceded
by any dilution step b1_a). That means that the foam prevention phase b1) only comprises
a foam evacuating step b1_b), during which the washing drum 4 is not rotated, without
adding clean water, before the rinsing phase d).
[0159] Further variants of previous disclosed embodiments are also available.
[0160] For example, in any one of the first to sixth embodiments of the present invention
disclosed above, such a wetting phase a) and/or such a main washing phase b) may further
comprise an additional heating phase during which the water introduced into the washing
tub 3 is heated at a predetermined temperature, for example from 30 °C to 90 °C, based
on the washing program selected by the user.
[0161] Furthermore, in any one of the first to sixth embodiments of the present invention
disclosed above, with or without such an additional heating phase, the method for
laundry washing may further comprise an auxiliary recirculating phase suitable for
withdrawing liquid from the lower portion 3a of the washing tub 3 and for re-admitting
such a liquid into an upper region of the washing tub 3.
[0162] In this way, the liquid level inside the washing tub 3 is decreased by activating
the recirculation circuit 30; then, the re-admitted liquid wets the laundry, so as
to further improve the dissolution of the water and detergent collected therein.
[0163] All the advantages mentioned above with reference to the first embodiment are therefore
also achieved in the second to sixth embodiments of the present invention and in any
of the variants as above disclosed.
[0164] It has thus been shown that the present invention allows all the set objects to be
achieved. In particular, it makes it possible to obtain a laundry washing machine
with improved foam reduction before the intermediate draining phase c) starts with
respect to the machines of the prior art.
[0165] It is underlined that the laundry washing machine illustrated in the enclosed figures,
and with reference to which some embodiments of the method according to the invention
have been described, is of the front-loading type; however it is clear that the method
according to the invention can be applied as well to a top-loading washing machine,
substantially without any modification. Furthermore, it is also underlined that the
laundry washing machine illustrated in the enclosed figures, and with reference to
which some embodiments of the method according to the invention have been described,
present a recirculation circuit 30 and/or a heater device 10; however it is clear
that the method according to the invention can be applied as well to laundry washing
machines that are free of such a recirculation circuit 30 and/or a heater device 10,
substantially without any modification.
[0166] While the present invention has been described with reference to the particular embodiments
shown in the figures, it should be noted that the present invention is not limited
to the specific embodiments illustrated and described herein; on the contrary, further
variants of the embodiments described herein fall within the scope of the present
invention, which is defined in the claims.