Technical field
[0001] The present invention relates to a device and method for simplified and quick mounting
and securing of a so-called spindle drive, inside a telescopically extendable leg.
The spindle unit is fitted with a bevel gear, which, for example by a motor or a hand
crank, transmits a rotary motion from a pinion gear to another pinion gear, which
effects a threaded rod or the like, which is a central part of the spindle unit. By
mounting such a complete spindle unit inside a telescopically extendable leg, it becomes
possible to transfer a rotational motion to a linear motion for actuating the length
of the telescopic leg. The invention is used in the assembly of said complete spindle
unit inside a telescopically extendable leg, which leg is primarily intended to be
used in combination with a height-adjustable disc, such as that at a desk or the like,
but is also applicable to other types of height-adjustable discs, such as discs for
coffee tables, kitchen counters, kitchen islands and more. For simplicity, the invention
is exemplified hereinafter in relation to a height-adjustable desk.
Background of the invention
[0002] A standard model of a complete height-adjustable desk is usually composed of a number
of key components such as table top, two complete telescopically extendable legs,
one foot per leg, a beam or beam frame that connects the two legs to a frame, at least
one lateral strut per leg, which fixes the table top to the respective leg/frame and
simultaneously brace up the complete desktop, as well as some kind of drive to achieve
raising/lowering of the table top, such as a motor or a crank. Added to this is a
larger or smaller amount of other parts or accessories that may exist, depending on
how advanced model that is desired. Due to that a fully assembled desk is bulky, the
table top, possible side struts, the complete telescopically extendable legs, possible
cross beam or frame and feet, etc. are delivered as loose parts, which are assembled
into a complete desk by the end customer.
[0003] In the field of height-adjustable tables or discs there are several different techniques
to accomplish the setting of the height of the table. There are for instance scissor
lift solutions, but the most common solutions in the market, are solutions with telescopic
adjustable legs, which normally are connected in pairs to a common table frame, on
which the table top is placed. With the telescopic movement refers to a linear movement
which can be achieved by for example a gas spring or the use of a so-called complete
spindle unit. Gas spring solutions are completely dominating at height adjustable
chairs, but for tables or discs it is more common to use various "spindle solutions".
The present invention relates to the latter.
[0004] A spindle unit comprises for example a threaded rod or screw, also called spindle,
surrounded by a housing of any shape such as a square or a round tube. The tube has
at its upper end a nut where the threaded rod is screwed through, and thus the threaded
rod is rotatable in the housing and screwed out of or into the housing to accomplish
a linear movement. In the top of the spindle unit is any type of gear provided, usually
a so called bevel gear. This bevel gear can be designed in various ways, but according
to function, a rotational motion in one direction - for example, around a horizontal
axis - is transferred to a rotary motion in another direction, often perpendicular
to the first - for example, around a vertical axis. In this way, a user of a height-adjustable
table can for example use a crank for transferring the rotational movement to a linear
motion of the telescopically extendable leg/legs. The legs are motional paired so
that a rotation of the crank is transmitted to both legs simultaneously. Alternatively
a motor drive used to achieve the same.
[0005] A common type of table leg of telescopic type in connection with height-adjustable
desks consists of two or more tube fittings of different dimensions, which are arranged
to run into one another, and the positioning of the complete spindle unit including
the bevel gear is made inside the telescopic leg. In terms of a position of use of
for example a desktop, the top part of the spindle unit is attached to the upper tube
part and the lower part in the lowermost tube portion, and a rotation of the threaded
rod in one direction pushes, so to say the tube portions apart, wherein said leg is
extended and vice versa. In known solutions, the assembly of the complete spindle
unit is done by that the spindle unit including the attached gear is brought into
the tube parts and thereafter anchored via screw connection. At the upper end, the
force of impact on the attachment, acts in multiple dimensions, why this attachment
must be robust and may for example consist of welded steel brackets inside the upper
end, for support and control of the bevel gear, and a plurality of screws anchors
the bevel gear in the upper tube part. By that the bevel gear itself doesn't includes
any threaded holes for the screw connection, for example a special plate must firstly
be mounted between the bevel gear and the spindle unit, which plate then comprises
the threaded holes arranged for anchoring to the upper part. In the lower end of the
lowermost tube part is usually a welded bottom plate with a centrally located hole
positioned, in which the lower end of spindle unit is secured with a screw. Taken
together, existing solutions for assembly and securing of the complete spindle unit
for the telescopic extendable leg, means that several details and elements such as
welding steel angles to it, mounting extra screw plate and handling and installation
of a number of screws at the top end of the spindle unit as well as at its lower end,
which affects both the production cost and the time of assembling a complete telescopic
leg.
Disclosure of the invention
[0006] With the present invention the object is achieved to simplify and shorten the assembly
time and thereby obtain a lower production cost at production of telescopically extendable
legs for mainly height-adjustable discs, preferably to desktops. From a first aspect
of the invention the object is achieved by that a device of the kind specified, comprises
at least one locking device, which is arranged to secure the complete spindle unit
inside the telescopically extendable leg by a "self-locking" feature. Preferably this
is done by that the complete spindle unit is fastened with a snap/click while the
complete spindle unit is fitted inside the leg and there arrives at a designated final
location in the leg. For example, the lock/ lock devices can be a special detail arranged
at the complete spindle unit or, for example, a part of the bevel gear or its casing.
For products in large series where one and the same type of bevel gear is used for
the same type of telescopic leg, it may be an idea to design a specially adapted bevel
gear, where the locking device is a part of the bevel gear. In other cases it may
be most advantageous to use specific details provided with locking devices. Furthermore,
also the locking means can be a part of the leg or a particular detail of the leg,
which engages with the complete spindle unit and secures the same to the leg by the
snap/ click function. Through a locking device arranged for snap assembly, the assembly
is very fast and smooth compared to the on the market existing solutions.
[0007] According to a preferred embodiment, the device comprises a first adapter, which
is arranged to hold and secure the bevel gear attached to the spindle unit to the
upper end of the upper tube part of the telescopic leg. This is possible by that the
adapter includes a receiving space, adapted to hold and secure the bevel gear, and
that at least parts of the outer dimensions of the adapter housing are dimensionally
coordinated with the interior dimensions of the upper tube part, in which the adapter
together with the spindle unit is insertable. By this the adapter is guided during
the introduction of the same in the upper tube part, and additionally the bevel gear
is secured against turning, because it is held by the adapter, which in turn is guided
by the upper tube part. Further, the adapter housing comprises at least one resilient
first tongue, but preferably two or more, resilient first tongues. The tongue "aligns"
in principle with the adapter housing dimensions, but also includes at least one wedge-shaped
first locking lug, which has its sharp end closest to the insertion direction of the
adapter, that is it is extending from a level flush with the outside dimensions of
the housing and outwards to a level outside the housing dimensions, and ends with
a sharp locking edge to prevent a movement opposite to the direction of insertion.
Hereby, during the insertion of the adapter into the upper tube part, the first resilient
tongue will be pushed inwards, in direction towards the receiving space. Thereafter,
when the adapter arrives to a designated end position in the upper tube part, the
resilient first tongue snaps out to its resting position again, by that the upper
tube part comprises a locking arrangement in the shape of a recess in the tube wall,
which recess is arranged to receive the locking lug of the respective tongue. In this
mode the locking lug secures the adapter into the upper tube part of the telescopic
leg, whereby the adapter cannot be moved in length direction of the leg. The above
described and preferred embodiment of the adapter can of course also be designed as
an adapter which is mounted outside the upper tube part. In the same way the adapter
then includes a receiving space provided to hold and secure the bevel gear, but the
guiding of the adapter and the locking by the resilient tongues takes place so to
speak, from the outside as well as the outer dimensions of the upper tube part may
conform to the interior dimensions of the adapter housing, and that the resilient
tongues spring out when imposing the adapter and then snap into the recesses and locks
the adapter to the upper tube part. Through the first adapter, it is thus possible
to mount and secure the complete spindle unit including bevel gear in the telescopic
leg, without having to weld the special plate brackets of the upper tube part, without
the need to install an extra screw plate between the spindle and gear and also avoid
handling and use one several screws, which older solutions require. The adapter is
simply pushed into the tube until it snaps into place, which is an advantage during
assembly and a simplification compared with previous solutions.
[0008] In a preferred embodiment of the invention, the first adapter housing comprises a
locking space behind each resilient tongue. The locking space is a cavity which is
sufficiently wide/deep to allow the resilient tongue to spring out when the adapter
is assembled into the upper tube part. When the adapter then has arrived in its final
position, and the locking lug/lugs have snapped into the recesses in the wall of the
upper tube part, the resilient tongue is of course back into its resting position,
whereby the locking space again holds its original size. The locking space is further
arranged to receive a locking washer, which after the adapter is locked into position
in the upper tube part, is inserted into the locking space with its entire length.
Thus, the locking space is at least almost completely occupied by the locking washer,
wherein the resilient tongue is unable to change position, and thus the adapter is
fully secured in the upper tube part, which makes the complete spindle unit including
bevel gear is at least as securely mounted as in older solutions screwed devices.
The advantage is as previously mentioned, that the assembly can be done through one
single motion in which the spindle unit with adapter and the locking washers are pushed
into the telescopically extendable leg and secured there, without to handle and assemble
a plurality of screws. The locking washers are in a first position slightly stuck
into the locking space, enough to be in position during assembly through one movement,
but not more inserted than the resilient tongue can spring. The locking washers are
pushed in as said, when the adapter is locked into place in the upper tube part.
[0009] In a further preferred embodiment, the first adapter comprises a screw plate, which
is fixedly arranged in the adapter by being inserted in a therefore designated recess
in one of the adapter housing walls. The screw plate is preferably a plate of metal,
which includes a pair of threaded holes. When the adapter is fitted and secured as
described previously, by a screw connection between the upper tube part of the telescopic
leg and the screw plate, an adequate stability and strength is achieved, because the
adapter including spindle unit and bevel gear is screwed into the upper tube part,
which is prepared with through holes for the screws of the screw plate.
[0010] According to a preferred embodiment, the device comprises a so-called lateral strut,
which partly is arranged to be screwed to the table top and partly in the screw plate.
By this, the table top is connected with the table frame, but it is also achieved
that the adapter is further fixed to the leg because, instead of screwing the adapter
directly into the leg as in the embodiment above when the lateral strut is fitted
to the leg, the screw is also fastened to the screw plate that is integrated into
the adapter. This achieves adequate stability and strength when the adapter including
spindle unit and bevel gear is screwed into the telescopic leg. This happens so to
speak during the final assembly of the desktop when the table frame is connected with
the table top. In previous solutions, the assembly of the side strut basically only
meant a fixation of the same, but did not contribute to further fixation of the complete
spindle unit, while the latter was made in a separate step.
[0011] According to a further preferred embodiment, the first adapter comprises a corbelling
at its upper edge, which in the assembled final position of the adapter rests on the
upper edge of the upper tube part. By this stop, the adapter is prevented from disappearing
into the upper tube part during assembly if the locking lugs for some reason would
not engage with the recesses of the tube. When the assembly continues as planned and
the locking lugs engage with the recesses, an upward movement of the adapter is blocked
by the locking lugs and at the same time as a downward motion is prevented by the
upper edge of the upper tube part along with the corbelling, whereby the adapter is
fully locked in the length direction of the leg. The benefits compared to older solutions
are that the exact fixation of the adapter longitudinally in the upper tube part allows
the later installation to continue smoothly, because the adapter is in position and
in the exact location for installing the lateral strut alternatively only screw for
solutions that lacks the lateral strut.
[0012] In a further preferred embodiment, the device comprises a second adapter which is
arranged to hold, guide and secure the lower end of the spindle unit to the lower
end of the lower tube part of the telescopic leg. This is possible because the second
adapter is fixedly assembled to the lower part of the spindle unit and that it comprises
at least two resilient second tongues, respectively provided with a wedge-shaped second
locking lug. At the spindle unit's entry in the telescopically extendable leg, the
locking lugs will, through its wedge shape, guide the lower end of the spindle unit
into a designated second locking arrangement. This second locking arrangement is disposed
inside the lower end of the lower tube part. When the spindle unit is mounted in the
telescopic leg, the second locking arrangement will, because of its design, press
the resilient second tongues from its rest position, when the wedge-shaped second
locking lugs passing through the second locking arrangement. After the locking lugs
just passed with its wedge-shaped body, they spring out again, whereby the second
adapter, so to speak, snaps into the second locking arrangement by that the wedge-shaped
second locking lugs ends with a sharp locking edge and thus, the lower end of the
spindle unit is fixedly fastened to the telescopically extendable the leg. As mentioned
earlier, older solutions only exhibits screw assembly or the like for fixing and securing
of the lower part of the spindle unit to the telescopic extendable leg. The present
invention now solves the assembly by a simple snap function while the spindle unit
is inserted into the leg to a final position, whereby the complete spindle unit, in
an assembly-friendly and secure way is snapped in position.
[0013] According to a preferred embodiment of the immediately foregoing embodiment, the
second adapter also comprises a snap locking means, arranged for snapping of a foot
portion to the telescopically extendable leg. This makes it easy to quickly and easily
assemble a foot to the leg, either at the site of an end consumer or at the assembly
line. Preferably the snap locking means is supplemented with an additional safety
device for adequate strength, for example by screw connections between the second
adapter and the foot portion.
[0014] From the second aspect of the invention the object is achieved by a method of mounting
and securing the spindle unit provided with the bevel gear, inside the telescopically
extendable leg. The main purpose of the invention is to facilitate the assembly and
thus reduce assembly time and the cost of the final product. This is achieved by one
single assembling step, wherein the spindle unit including the bevel gear is introduced
into the telescopically extendable leg, until it arrives in a final position in the
leg, whereby it automatically locks to the leg by that it preferably snaps or clicks
into place. This is a considerable advantage during assembly compared with older solutions
where everything is fastened by screws in different steps. Now the complete spindle
unit is fixed in the leg in a fast and easy way in one single movement by a snapping
function.
[0015] According to a preferred embodiment, the object is achieved by that the spindle unit
with the bevel gear is provided with the first adapter and the second adapter, as
described above. These are pre-assembled on the spindle unit in a first pre-assembling
step. During assembly, the complete spindle unit is introduced into the telescopically
extendable leg, which leg consists of at least two tube parts, one upper and one lower,
wherein the lower runs inside the upper tube part. By that the adapters and the upper
tube part are arranged as described above, briefly described as that the first adapter
is arranged to be inserted in, and snap into the first locking arrangements of the
upper tube part, and that the second adapter is arranged to be inserted in, and snap
into a second locking arrangement in the lower tube part, it is possible to fixedly
fasten the complete spindle unit inside the leg by one single assembly step. The complete
spindle unit is simply inserted inside the leg and is then pushed in until it fixedly
snaps at its upper and lower end simultaneously, while the spindle unit arrives to
its final position. The final position of the complete spindle unit in the telescopic
leg is given by the first and the second locking arrangement, but an advantage is
also if the first adapter comprises at corbelling at its upper end, which provides
a stop of the insertion movement of the complete spindle unit at the final position.
By this, if the assembly would be in an incorrect way, it is impossible to insert
the complete spindle unit to deep into the leg. Older solutions is based on that the
spindle unit with the bevel gear is provided with some form of screw plate or the
like, in which the bevel gear and thus the spindle unit may be anchored by screwing
in the telescopic leg. The upper tube part and the lower tube part is also provided,
according to prior art, with different guiding brackets, which are welded inside the
tube parts and which hold the bevel gear and the lower part of the spindle unit inside
the tube parts. A number of screws are then used to secure the spindle unit to the
leg. With the currently present invention, a quick, easy and secure mounting of the
spindle unit in the telescopically extendable leg is achieved, with less details and
steps to handle.
[0016] According to a preferred embodiment of the invented method, the assembly step is
complemented with a securing step, which in practice is performed during the same
movement as the assembly of the complete spindle unit. The first adapter, which is
arranged to both hold and secure the bevel gear and the spindle unit at the upper
part of the telescopic leg, also comprises two locking spaces behind respective resilient
tongue, according to this preferred embodiment. This locking space is a prerequisite
for the spring function of the resilient first tongue, so to speak, the free end of
the resilient first tongue is pressed into this space during assembly of the spindle
unit/the first adapter into the leg. At the top of the adapter locking space is a
lock washer a bit inserted and thereby not affecting the locking space in this position.
But during the end phase of the assembly, when the complete spindle unit including
the adapters reaches its final position, the lock washer is completely inserted in
the locking space, which lock washer then fills the locking space and prevents the
resilient tongue from springing back, from its locking position to an unlocked position.
This step can, as mentioned above, principally be performed in the same movement as
the insertion of the complete spindle unit in the leg, while for example a fitter
or a robot inserts the same into the tube and pushes it in position and at the same
time additionally pushes the lock washers into the locking spaces as soon as the final
position is reached.
[0017] The invention is explained further by the subsequent detailed description of embodiments
of the invention with reference to the accompanying drawings.
Short description of the drawings
[0018]
- Fig.1a is showing a spindle unit provided with an assembled bevel gear and the first
and the second adapter ready to be arranged respectively on the upper end and lower
end of the spindle unit.
- Fig. 1b is showing how the complete spindle unit, with its first and second adapter,
is inserted into the telescopically extendable leg.
- Fig. 2a-2c are detailed views of the first adapter.
- Fig. 3a is showing the first adapter in its assembled position on the upper end of
the spindle unit, so to speak, in the position of holding and securing of the bevel
gear.
- Fig. 3b is showing the position of the first adapter in the upper tube part of the
telescopically extendable leg.
- Fig. 4a is showing a view of the second adapter.
- Fig. 4b is showing the second adapter in its assembled position on the lower part
of the spindle unit.
- Fig. 4c is showing the position of the second adapter in the lower tube part of the
telescopically extendable leg.
Detailed description of the figures
[0019] Fig.1a is showing a spindle unit 2, provided with a bevel gear 1, where the spindle unit
2 in this case comprises a threaded rod 32, enclosed by a spindle housing 33. To a
top end 4 of the spindle unit is a first adapter 8 arranged, which is assembled in
connection with the assembling of the bevel gear 1 to the spindle unit 2, in a pre-assembling
step A. The first adapter 8 is arranged to hold and secure the bevel gear 1 to the
spindle unit 2 in its assembled position, but this is explained further in connection
to fig. 2a-2c. A second adapter 24 is connected to the lower end 25 of the spindle
unit 2, in the pre-assembling step A. This adapter can preferably be pushed in position
of the lower part of the spindle housing 33, where after for example a jolting of
the wall of the spindle housing 33 secures the second adapter 24 to the spindle housing
33, see also fig. 4a-4c.
[0020] Fig. 1b is showing the assembly of the complete spindle unit 2, including the mounted first
adapter 8 and the second adapter 24, by one single assembling step B insert the complete
spindle unit 2 into a telescopically extendable leg 3. The leg 3 consists of at least
two tube parts, one upper tube part 6 and one lower tube part 7, where according to
the preferred embodiment, the lower tube part 7 can run in the upper tube part 6,
whereby the leg 3 achieves adjustable length. At the assembling step B the complete
spindle unit 2 is inserted in the leg 3, until the spindle unit 2 arrives to a final
position where it should be secured to the leg 3. An upper edge 21 of the first adapter
8 then will rest on an upper edge 23 of the upper tube part 6, and at the same time
the first adapter 8 arrives in its end position 14, in which it snaps into two first
locking arrangements 15. This is explained more in detail in connection to drawings
2a-c and 3a-b. Also the second adapter 24 is simultaneously snapped into a second
locking arrangement 28 (not shown), which is arranged in the lower tube part 7, more
precisely explained in connection to fig. 4a-c.
[0021] Fig. 2a-2c shows different views of the first adapter 8. According to the preferred embodiment
the first adapter 8 comprises a housing 10, which encloses a receiving space 9. Said
receiving space 9 is arranged to hold and secure the bevel gear 1 in a way that the
form of the housing 10, and thereby also the form of the receiving space 9, is suited
for the outer dimensions of the bevel gear, whereby the bevel gear 1 is held and secured
in relation to housing 10. More precisely, it is two sides of the housing 10 that
connects to two of the sides of the bevel gear 1, and also that the bottom of the
housing 10 comprises a recess, which is designed to fit the bottom of the bevel gear
1. As earlier mentioned is the first adapter 8 assembled on the spindle unit 2 in
connection with the assembly of the bevel gear 1 to the spindle unit 2. Further, the
outer dimensions of the first adapter 8 is mainly coordinated with the interior dimensions
of the upper tube part 6, whereby the upper tube part 6 guides and fixates the first
adapter 8 rotationally in the upper tube part 6. By this is also the spindle unit
2 and the bevel gear 1 secured when the first adapter 8 is assembled in the telescopically
extendable leg 3, see fig. 1a-b. The housing 10 further comprises two resilient first
tongues 11, which each has a free end and a fixed end. Behind the respective resilient
tongues 11 is a locking space 16 arranged, partly for the spring out of the tongue
11 inwards to the receiving space 9, and partly for a lock washer 17 to be inserted
into the locking space 16. The resilient first tongues 11 are further arranged with
a wedge-shaped first locking lug 12, preferably at the end of the free end of the
tongue 11. At the introduction of the first adapter 8 in the leg 3, the first locking
lugs 12 will guide the first adapter 8 in the upper tube part 6, which then will press
the first locking lugs 12 and the resilient first tongued 11 in direction towards
the free locking space 16. This happens because the locking lugs 12, with their wedge-shape,
protruding with its pointed tip in the insertion direction in a level from the outer
dimensions of the housing 10 and out from the same, whereby the cross-sectional dimension
of the respective second edge of the locking lug 12, its locking edge 29, is greater
than the interior dimension of the upper tube part 6. After this, when the first adapter
8 arrives in its end position 14 (see fig. 1 b) in the upper tube part 6, the resilient
first tongues 11 snap back to their resting position, by that the upper tube part
6 in the corresponding position comprises a first locking arrangement 15, for the
respective locking lug 12. At this moment it is then possible to insert the lock washer
17 into respective locking space 16, for securing of the first adapter 8 in the end
position 14. Further, the first adapter 8 comprises a corbelling 22 at its upper edge
21. This is arranged to stop a continued insertion of the first adapter 8 into the
upper tube part 6, by stopping at the upper edge 23 of the upper tube part 6. The
housing 10 is further arranged with a plurality of recesses 34 for communication with
other details, such as cranks, crank shafts and the like, which drives the telescopic
movement via the bevel gear 1. The housing 10 is further arranged with a groove 35,
in which a screw plate 18 is inserted. The screw plate 18 in turn comprises threaded
holes 19, and the screw plate 18 is used for further anchoring of the first adapter
8 in the leg 3, to obtain full stability in the final assembled end product - the
height adjustable desktop. In prior solutions, the bevel gear is both screwed to the
leg during assembly of the spindle unit to the leg and later during the final assembly,
often at the end consumer site, where a lateral strut is fastened by screws to the
leg and thereby connects the table top and the frame. By that the first adapter 8
now only is snapped into position during the factory assembly, the further stabilization
occurs at the final assembly by that the lateral strut (not shown) is screwed to the
leg 3, to connect the table top and the frame, and at the same time the final stabilization
is achieved by screwing the lateral strut to the screw plate 18.
[0022] Fig.3a is showing the first adapter 8 in its assembled position at the top end 4 of the
spindle unit 2. In this position, the bevel gear 1 is arranged in the receiving space
9 of the first adapter 8, wherein the housing 10 at least partly encloses the bevel
gear 1. As mention before, two sides of the housing 10 connects to the corresponding
sides of the bevel gear 1, whereby the bevel gear 1 is secured in the first adapter
8. From the underside is also the threaded rod 32 (not shown) of the spindle unit
2 connected to the bevel gear 1 and is locked in the same. Further, the two lock washers
17 can be seen in their assembled "ready position", ready to be inserted in the respective
locking space 16, according to earlier description.
[0023] Fig. 3b is showing the upper end of the upper tube part 6 with the first adapter 8 assembled
in its end position 14 and the lock washers 17 in position to be inserted in the locking
spaces 16. In the end position 14, the corbelling 22 of the first adapter 8 rests
at the upper edge 23 of the upper tube part 6, and further the first locking lugs
12 have snapped into the first locking arrangements 15 and thereby secured the first
adapter 8 in the upper tube part 6. The spindle unit 2 and the bevel gear 1 are now
fixedly arranged to the upper tube part 6 and thus to the upper end of the telescopic
leg 3. When the lock washers 17 then are inserted in the locking spaces 16 the complete
spindle unit 2 is secured in the leg 3. In the figure can also the screw plate 18
be seen recessed into the groove 35.
[0024] Fig. 4a och 4b is showing a view of the second adapter 24 and its fixedly assembled position at
the spindle unit 2. The second adapter 24 comprises two resilient second tongues 26,
which in turn shows a wedge-shaped second locking lug 27, at its lower end. The locking
lugs 27 are sharp in the first end of the insertion direction, in terms of the complete
spindle unit 2 assembly in the leg 3, and in the opposite end the wedge-shape is ended
with a sharp locking edge 29. The second adapter 24 further comprises a corbelling
36, which flanges outside the adapter body. The reason for this is because after that
the second adapter 24 is inserted in the spindle housing 33, the spindle housing 33
is slightly jolted in the area below the corbelling 36, whereby the second adapter
24 is securely locked in the lower end 25 of the spindle unit 2 (the jolting is not
shown in the figures).
[0025] Fig. 4c is showing a section through the lower part of the lower tube part 7 where the second
adapter 24 is snapped into the second locking arrangement 28. In the figure it can
be seen that the second adapter 24 is fixedly arranged in the spindle housing 33 of
the spindle unit 2, by that the adapter body in inserted into the spindle housing
33, whereafter it has been secured in this position by slightly jolting of the spindle
housing 33, just below the corbelling 36. Further the both resilient second tongues
26, which respectively comprise the second locking lug 27, can be seen. During assembly
of the spindle unit 2 within the leg 3, the complete spindle unit 2 and thereby also
the second adapter 24, arrives to the second locking arrangement 28. The second locking
arrangement 28 consists of a steel sheet welded inside the lower end of the lower
tube part 7, and the steel sheet comprises a square hole, centrically positioned in
the steel sheet. When the second adapter 24 arrives to the locking arrangement 28
it is guided into the hole, and by the wedge-shape of the second locking lugs 27,
the resilient second tongues 26 are pressed inwards in direction towards the central
axis, whereafter the resilient second tongues 26 spring out to their resting position,
after that the both locking lugs 27 have passed the hole, and the thereby the second
adapter 24 is fixedly arranged in the second locking arrangement 28. A movement opposite
the insertion direction is prevented by the sharp locking edge 29 at the end of the
second locking lugs 27. By this also the complete spindle unit 2 is fixedly arranged
to the lower tube part 7.
PARTS LIST
[0026]
| 1= bevel gear |
21 = upper edge (adapter) |
| 2= spindle unit |
22= corbelling |
| 3= leg |
23= upper edge (upper tube part) |
| 4= top end |
24= second adapter |
| 6= upper tube part |
25= lower end (spindle unit) |
| 7= lower tube part |
26= second tongues |
| 8= first adapter |
27= second locking lug |
| 9= receiving space |
28= second locking arrangement |
| 10= housing |
29= locking edge |
| 11= first tongue |
32= threaded rod |
| 12= first locking lug |
33= spindle housing |
| 13= wall |
34= recess |
| 14= end position |
35= groove |
| 15= first locking arrangement |
36= corbelling |
| 16= locking space |
37= lower end (lower tube part) |
| 17= lock washer |
|
| 18= screw plate |
|
| 19= hole |
|
| |
|
| A= pre-assembling step |
|
| B= assembling step |
|
| C= securing step |
|
1. Device for assembling and securing of a complete spindle unit (2) provided with a
bevel gear (1) inside a telescopically extendable leg (3), wherein the said bevel
gear (1) is arranged at a top end (4) of the spindle unit (2) given its position of
use, and the telescopically extendable leg (3) is useful at a height-adjustable disc,
and which leg (3) comprises at least two tube parts, which given a position of use
of the leg (3) is termed upper tube part (6) and lower tube part (7), characterized by that the device comprises at least one locking device (8, 24), which is arranged
to lock the complete spindle unit (2) inside the telescopically extendable leg (3)
by a self-locking function, preferably a so called snap-function or click-function,
when said complete spindle unit (2) during assembly arrives at an end position in
the telescopically extendable leg (3).
2. Device according to claim 1, characterized by that the device comprises a first adapter (8), which comprises a receiving space
(9), arranged to hold and secure the bevel gear (1), and a housing (10) of the first
adapter (8) is substantially dimensionally coordinated to the cross sectional dimensions
of the upper tube part (6) of the leg (3), wherein the first adapter (8) is mountable
at said upper tube part (6) and guided by the same through the coordinated dimensions
between them, and the housing (10) of the first adapter (8) comprises at least one
resilient first tongue (11) provided with a wedge-shaped first locking lug (12), which
wedge-shaped first locking lug (12) protruding from a level of a wall (13) of the
housing (10) and away to a level apart from the wall (13) of the housing (10), wherein
the locking lug (12), at the insertion of the spindle unit (2) into the leg (3) and
thereby the assembly of the first adapter (8) at the upper tube part (6), is arranged
to press the resilient first tongue (11) out of its resting position, and when the
first adapter (8) arrives to an end position (14) in the upper tube part (6), the
locking lug (12) is arranged to snap the adapter (8) at the upper tube part (6) by
that the upper tube part (6) comprises a first locking arrangement (15), preferably
a recess, in which the locking lug (12) is arranged to snap into.
3. Device according to claim 2, characterized by that the housing (10) of the first adapter (8) comprises a locking space (16) arranged
behind respective resilient first tongue (11), and the locking space (16) is arranged
to receive a lock washer (17), which is insertable in the locking space (16), and
which lock washer (17) in its inserted position in the locking space (16) prevents
the respective resilient first tongue (11) to spring.
4. Device according to any of the claims 2-3, characterized by that the housing (10) of the first adapter (8) comprises a fixedly arranged screw
plate (18) which in turn comprises threaded holes (19), and said screw plate (18)
is arranged for further securing of the first adapter (8) to the upper tube part (6)
of the telescopically extendable leg (3), by screwing.
5. Device according to claim 4, characterized by that the further securing of the first adapter (8) to the upper tube part (6) is
achieved by a lateral strut, which is arranged to be screwed to the upper tube part
(6), wherein the same screw joint simultaneously provides a further securing of the
first adapter (8) to the upper tube part (6), via the screw plate (18).
6. Device according to any of the claims 2-5, characterized by that the housing (10) of the first adapter (8) comprises a corbelling (22) at its
upper edge (21), which in the assembled end position (14) of the first adapter (8)
rests on an upper edge (23) of the upper tube part (6).
7. Device according to any of the preceding claims, characterized by that the device comprises a second adapter (24) arranged to be fixedly anchored at
a lower end (25) of the spindle unit (2) given its position of use, and which second
adapter (24) comprises at least two resilient second tongues (26) respectively arranged
with a wedge-shaped second locking lug (27), which by their wedge-shape are, at the
insertion of the spindle unit (2) into the telescopically extendable leg (3), arranged
to guide the lower end (25) of the spindle unit (2) into a therefore designated second
locking arrangement (28), which is fixed at a lower end (37) of the lower tube part
(7), and the second locking lugs (27) are arranged to press the resilient second tongues
(26) out of their resting position while said locking lugs (27) passes through the
second locking arrangement (28), whereafter the second adapter (24) snaps into the
second locking arrangement (28) by that the wedge-shaped second locking lugs (27)
ends with a sharp locking edge (29), and thereby is the lower end (25) of the complete
spindle unit (2) fixedly secured to the telescopically extendable leg (3).
8. Device according to claim 7, characterized by that the second adapter (24) further comprises snap-locks arranged for snapping a
foot portion to the telescopically extendable leg (3).
9. Method for assembling and securing of a complete spindle unit (2) provided with a
bevel gear (1) inside a telescopically extendable leg (3), wherein the said bevel
gear (1) is arranged at a top end (4) of the spindle unit (2) given its position of
use, and the telescopically extendable leg (3) is useful at a height-adjustable disc,
and which leg (3) comprises at least two tube parts, which given a position of use
of the leg (3) is termed upper tube part (6) and lower tube part (7), characterized by an assembling step (B) in which the complete spindle unit (2) provided with a bevel
gear (1) is inserted into the telescopically extendable leg (3) and there finally
reaches an end position in the leg (3), and in which end position said complete spindle
unit (2) is locked inside the telescopically extendable leg (3) by a self-locking
function, preferably a so called snap-function or click-function.
10. Method according to claim 9, characterized by that a first adapter (8) and a second adapter (24) are pre-assembled, in a pre-assembling
step (A), at the spindle unit (2) - the first adapter (8) is assembled at the bevel
gear (1) by that the first adapter (8) comprises a receiving space (9) which holds
and secures the bevel gear (1) to the first adapter (8) and the second adapter (24)
is fixedly anchored at a lower end (25) of the spindle unit (2), and a housing (10)
of the first adapter (8) is substantially dimensionally coordinated to the cross sectional
dimensions of the upper tube part (6) of the leg (3), and the housing (10) of the
first adapter (8) further comprises at least one resilient first tongue (11) provided
with a wedge-shaped first locking lug (12), which wedge-shaped first locking lug (12)
protruding from a level of a wall (13) of the housing (10) and away to a level apart
from the wall (13) of the housing (10), and the second adapter (24) comprises at least
two resilient second tongues (26) respectively arranged with a wedge-shaped second
locking lug (27), and the spindle unit (2) comprising the first and the second adapter
(8, 24) is inserted into the telescopically extendable leg (3), whereby said upper
tube part (6) through the coordinated dimensions guides the first adapter (8), and
during insertion, the first locking lug (12) further presses the resilient first tongue
(11) out of its resting position, and when the first adapter (8) arrives to an end
position (14) in the upper tube part (6), the locking lug (12) snaps the first adapter
(8) at the upper tube part (6) by that the upper tube part (6) comprises a first locking
arrangement (15), preferably a recess, in which the first locking lug (12) snaps into,
and simultaneously, during the insertion of the spindle unit (2) into the telescopically
extendable leg (3), the second adapter (24) arrives to a second locking arrangement
(28), which is fixed at a lower end (37) of the lower tube part (7), whereby the second
locking lugs (27), through their wedge-shape, guides the second adapter (24) and thereby
the lower end (25) of the spindle unit (2) into the second locking arrangement (28),
and the resilient second tongues (26) are pressed out of their resting position while
said locking lugs (27) passes through the second locking arrangement (28), whereafter
the second adapter (24) snaps into the second locking arrangement (28) at the same
time as the first adapter (8) snaps into its end position (14), and thereby is the
complete spindle unit (2) fixedly secured to the telescopically extendable leg (3)
in a single assembling step (B).
11. Method according to claim 10, characterized by that a securing step (C) is performed in close connection after the assembling step
(B), in which at least one lock washer (17) is inserted into a locking space (16)
which is arranged behind respective resilient first tongue (11), and which lock washer
(17) in its inserted position in the locking space (16) prevents the respective resilient
first tongue (11) to spring.