TECHNICAL FIELD
[0001] The present invention relates to a single-use capsule for preparation of beverages,
typically coffee, tea or other beverages obtainable by infusion/extraction or by solution
of a granular or powdered comestible substance.
PRIOR ART
[0002] As is known, for preparation of beverages, typically coffee, tea or other beverages
obtainable by infusion/extraction or by solution of a granular or powdered comestible
substance, single-use capsules are used, generally comprising a beaker-shaped container,
defined by a lateral wall, a bottom wall and an opposite opening, a dose of the comestible
substance contained in the container, and a covering element able to close the opening
of the container, so as to retain the dose of comestible substance internally of the
capsule.
[0003] In some embodiments, the container and the covering element are perforated, with
sufficiently small holes to retain the comestible substance internally of the capsule,
but large enough to enable passage of the water and/or the steam necessary for preparing
the beverage.
[0004] In other embodiments, the container and/or the covering element are made of a continuous
and impermeable material, so as to completely isolate the comestible substance from
the external environment.
[0005] In both above-mentioned cases, the covering element can be a slim film which is fixed,
for example by heat-welding or gluing, on a flange of the container which delimits
the opening.
[0006] Starting from a single-use capsule of this type, the preparation of the beverage
is carried out with the aid of a special dispensing machine which enables introducing
hot water and/or steam internally of the capsule, and then to extract the beverage
obtained, leaving the remains of the comestible substance internally of the capsule.
[0007] The dispensing machine is generally further predisposed to perforate both the covering
element and the container body, so as to enable introduction of the hot water and/or
steam, and then enable exit of the beverage obtained. The complete exploitation of
the product contained internally of the container, and consequently the quality of
the beverage obtained, requires a perfect saturation of water/steam in the product.
[0008] In particular, in the case of preparation of coffee, to obtain a high-quality product
high-pressure hot water or steam must be used in order to obtain a beverage having
the correct consistency and creamy quality.
[0009] However, in known-type capsules, the presence of holes for dispensing the beverage
does not allow the fluid to reach the pressure required for obtaining a good quality
of infusion.
[0010] In fact the high-pressure fluid which comes into contact with the product internally
of the capsule creates preferential flow channels which connect the inlet holes with
the dispensing holes. Therefore the fluid, flowing mainly internally of the channels,
extracts the aromatic components or solubilizes only those parts of product situated
close to the channels. It follows that the aromatic components of the majority of
the product internal of the capsule are not extracted completely, or a part of the
product remains insolubilized.
WO 2008/017608 discloses a capsule for preparation of beverages in accordance with the preamble
of independent claim 1.
[0011] An aim of the present invention is to provide a capsule which enables obviating the
above-mentioned drawbacks of the prior art, with a solution that is simple, rational
and relatively inexpensive.
[0012] In particular an aim of the present invention is to provide a capsule that enables
excellent extraction of the aromatic components of practically all of the product
contained therein, or an almost-total solubilisation thereof.
[0013] The aims are attained by the characteristics of the invention reported in the independent
claim. The dependent claims delineate preferred and/or particularly advantageous aspects
of the invention.
[0014] An embodiment of the invention discloses a capsule for preparation of beverages,
comprising a beaker body provided with an external wall and a bottom wall, the external
wall defining an opening closed by a covering element, the external wall, the bottom
wall and the covering element defining a containing chamber of a substance for preparation
of the beverage, characterised in that at least a groove is realized on the bottom
wall of the beaker body, which groove is defined by a first and a second lateral wall,
mutually facing and connected by a breakable portion, the breakable portion being
dimensioned such as to break following flexion of at least one between the first and
the second lateral wall towards an outside of the capsule when the pressure internally
of the compartment exceeds a predetermined threshold, thus creating a dispensing opening
of the beverage.
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Further characteristics and advantages of the invention will emerge from a reading
of the description that follows, provided by way of non-limiting example, with the
aid of the figures of the accompanying tables, in which:
figure 1 is a perspective view from above of the capsule according to the present
invention without a covering element;
figure 2 is a perspective view taken from below of the capsule of figure 1;
figure 3 is a plan view from above of the capsule of figure 1;
figure 4 is a section taken along line IV-IV of figure 3;
figure 5 is a section taken along line V-V of figure 3;
figure 6 is a schematic section of the capsule of figure 1 closed by a covering element
and located internally of a dispensing machine suitable for the capsule; for the sake
of simplicity a product housable internally of a compartment defined by the capsule
has been omitted; and
figure 7 is a simplified section taken along line VII-VII of figure 3.
DESCRIPTION OF AN EMBODIMENT OF THE INVENTION
[0016] With particular reference to the figures, reference numeral 1 denotes in its entirety
a single-use capsule for preparation of beverages, typically coffee, tea or other
beverages obtainable by infusion/extraction or by solution of a granular or powdered
comestible substance.
[0017] The capsule 1 comprises a beaker body 11 defined by an external wall 12, having a
preferably circular section, and a bottom wall 13; the external wall defines an opening
15, destined to be closed by a covering element 14. The covering element is not visible
in figures from 1 to 5, but can be clearly seen in figure 6, where the capsule is
positioned internally of a machine for the production of a beverage.
[0018] The beaker body 11 is able to contain a dose of granular or powdered comestible substance
(product) which, by infusion/extraction or solution in water, enables production of
a beverage. The product is advantageously coffee in powder form.
[0019] The bottom wall 13 is made in a single piece with the external wall 12. The beaker
body is advantageously made by moulding a plastic material, for example polypropylene
(PP) for food use or PLA-type bioplastics.
[0020] As already mentioned, the capsule 1 further comprises a covering element 14 which
closes the opening 15, and together with the external wall and the bottom wall defines
a compartment 51 destined to contain the product.
[0021] The covering element 14 is applied after the filling of the beaker body 11 with the
comestible substance. The covering element is preferably lacking in holes or orifices,
and is configured such as to be sealedly associated with the beaker body (and specifically
with the opening 15 thereof) so as to hermetically seal the comestible substance internally
of the compartment with respect to the external environment.
[0022] The covering element 14 can be for example a film, possibly realised in a multi-layer
material, which comprises aluminium, plastic, etc., and which is fixed to a flange
of the beaker body by gluing, heat-welding etc.
[0023] Alternatively the covering element 14 can be made of rigid plastic snap-fitting and
preferably sealably fitting to the part of the external wall which delimits the opening
15.
[0024] The shape of the beaker body 11, and in particular of the external wall 12, can be
any, for example truncoconical as in the figures, or cylindrical, hemispherical, polygonal
or another shape.
[0025] In an aspect of the present invention the bottom wall 13 comprises a plurality of
grooves 131, each defined by at least a first 131 A and a second lateral wall 131
B mutually facing and connected by a breakable portion 130.
[0026] The breakable portion is configured so as to break when at least one of the two lateral
walls 131 A, 131B flexes towards the outside of the capsule consequently to exceeding
a predetermined pressure internally of the compartment 51.
[0027] In fact the thickness of the breakable portion determines the predetermined pressure
at which the breakage occurs.
[0028] Once the breakable portion 131 of each groove has been broken, openings form on the
bottom of the beaker body which enable dispensing of the beverage.
[0029] The presence of the breakable portions and the possibility of regulating, by means
of the thickness of the breakable portions, the predetermined pressure at which the
opening occurs, is particularly advantageous as the pressurized water entering the
compartment "wets" all the product contained in the compartment before "breaking"
the breakable portions.
[0030] This leads to an excellent extraction of the product, preventing formation of "preferential"
channels in which the pressurized water is constrained to flow. Specifically, this
predetermined threshold is comprised between 4 and 20 bar, and is preferably 9 bar.
[0031] The thickness of the breakable portions is instead comprised between 0.05 mm and
0.5 mm, preferably 0.2 mm.
[0032] The capsule described in the present embodiment of the invention is made of polypropylene
and exhibits the breakable portions having a thickness of 0.2 mm.
[0033] In fact the air (nitrogen or another conserving gas of the comestible substance)
present in the capsule yields its place to the water which cannot create preferential
flowing channels given that the bottom of the capsule is lacking in perforations.
[0034] The extraction occurs very homogeneously and directly involves the near-totality
of the product contained internally of the capsule.
[0035] In particular each breakable portion 130 is able to open following reaching of a
critical predetermined pressure internally of the capsule 1.
[0036] In the embodiment illustrated in the figures, the bottom wall 13 is configured so
as to be a dispensing wall of the beverage, while the covering element 14 is configured
so as to be an inlet wall of the fluid for the infusion, for example water or steam.
[0037] From the analysis of figure 3, it can be noted that a plurality of grooves 131 is
realised on the bottom wall 13, which grooves 131 exhibit a concavity facing towards
the inside of the compartment 51. Further, the grooves are interconnected by at least
a channel 132A, 132B open towards the inside of the compartment 51. Note that the
channel includes a bottom wall which, on the contrary to the breakable portions 130,
is able to withstand a pressure internally of the compartment that is higher than
that which the breakable portions can withstand.
[0038] Further, a first 132A and a second 132B channel are advantageously provided, having
a circular conformation. The first channel 132B is internal (inscribed) in the second
channel 132B which has a larger radius. The outflow channels 132A, 132B intersect
the grooves 131 in such a way that the beverage can be distributed efficiently internally
of all the grooves, so as to facilitate the dispensing of the beverage.
[0039] Note that the outflow channels 132A, 132B are preferably uniformly distributed on
the bottom wall 13 and are sufficiently distanced from one another so as not to constitute
weakenings of the bottom wall.
[0040] In the described embodiment the grooves 131 are arranged radially on the bottom wall
13 and depart from a central portion C of the capsule, which is lacking in grooves.
[0041] As can be seen in figure 4 (and also figure 5), the central portion C exhibits a
convexity facing towards the compartment, which constitutes a stiffening rib of the
bottom.
[0042] In the invention, some embodiments might include the presence of a filtering element
rested on the bottom wall 13. The filtering element has the function of retaining
the powder substance internally of the capsule 1 during the dispensing of the beverage.
[0043] With particular reference to figure 7, it can be observed that the grooves exhibit
a V-shaped section, while the breakable portion 130 is positioned/realised at the
vertex of the V-shape.
[0044] The container 11 is made of an elastically yielding and water-repellent material.
[0045] As already mentioned, the beaker body 11 is made of plastic, for example by means
of an injection moulding process, without excluding the possibility of its being made
using other materials, among which for example aluminium, or a multi-layer material
comprising aluminium.
[0046] The capsule 1 can be used by a machine M for production of a beverage, which generally
comprises a boiler CD for heating the water, an infusion group 30 (see figure 6) able
to accommodate the capsule 1, and a pump P for pumping the hot water from the boiler
and supplying the water internally of the infusion group 30.
[0047] The pump and the boiler, like the body of the machine, and the hydraulic circuits
are illustrated only schematically, as they are well known to the expert in the sector.
[0048] The infusion group 30 illustrated is of the laterally-open type and comprises a beaker
body 31 able to accommodate the capsule 1. It exhibits, on the bottom thereof, a dispensing
spout 310 of the beverage, and, opposite the spout, a mouth for introduction and extraction
(after use) of the capsule 1. The infusion group 30 further comprises a cylindrical
closing plate 32, which can close in abutment on the beaker body 11 (of the capsule),
so as to define a closed infusion chamber, coinciding with the internal chamber of
the beaker body 11, which completely closes the comestible substance (or product).
The closing plate 32 advantageously includes one or more needles 35 (preferably having
a conical point), which project towards the beaker body 31.
[0049] Each of the needles 35 exhibits a central hole 350 which is located hydraulically
in communication with the water supply pump P.
[0050] The plate 32 and the beaker body 31 are reciprocally mobile so as to enable insertion
of the capsule 1, and once neared the infusion chamber is hermetically closed, by
means of appropriate seals G interposed between the beaker body 31 and the capsule
1 and the closing plate 32 and the capsule.
[0051] The hot water is supplied from the boiler to the infusion chamber through the holes
350 and the needles 35 which penetrate the covering element 14. The water mixes with
or extracts the aromas of the comestible substance contained in the capsule 1, realizing
a beverage by infusion or solution.
[0052] An inlet way is created for the fluid via the central holes 350, made by penetration
in the capsule 1 through the covering element 14; however, in an initial step, the
absence of an exit way means that by continuing supply of the fluid an increase of
pressure is caused internally of the capsule 1.
[0053] In particular, in the non-limiting illustrated example shown in the figures, the
beverage formed, when crossing the filter (optional), accumulates in the channels
132A and 132B, and at the yielding portions 131, pressing against the bottom wall
13, in particular against the breakable portions 130.
[0054] Thanks to the channels 132 in which the beverage flows freely, the beverage is distributed
uniformly on the bottom wall 13 and in the grooves, completely wetting the product
before the opening of the breakable portions, so as to obtain an infusion of greater
quality and avoiding or minimising the formation of preferential flow channels.
[0055] When the pressure reaches a critical preset value, the breakable portions 130 break;
the breakable portions represent a preferential fracture zone due to the smaller thickness
of the bottom of the breakable portions.
[0056] The breaking of these portions is done at the same time and consequently to the flexion
towards the outside of the capsule of the first and the second lateral wall which
define each groove. In this way the dispensing of the beverage is achieved through
the bottom wall 13 of the beaker body 11, in the direction of the dispensing spout
310.
[0057] Note that following the opening and during the dispensing, the first and the second
lateral wall remain fixed to the capsule 1, at most slightly flexing towards the outside
of the compartment.
[0058] This is particularly advantageous in a case in which the beverage under preparation
is espresso coffee, as the high pressure obtained internally of the capsule enables
obtaining a correct extraction of the aromatic components of the powder, and especially
the generation of a more persistent cream.
[0059] The invention as it is conceived is susceptible to numerous modifications and variants,
all falling within the scope of the inventive concept.
[0060] Further, all the details can be replaced by other technically-equivalent elements.
[0061] In practice, the materials used, as well as the contingent shapes and dimensions,
can be any according to requirements, without forsaking the scope of protection of
the following claims.
1. A capsule (1) for preparation of beverages, comprising a beaker body (11) provided
with an external wall (12) and a bottom wall (13), the external wall defining an opening
(15) closed by a covering element (14), the external wall, the bottom wall and the
covering element defining a containing chamber of a substance for preparation of the
beverage, at least a groove (131) is realized on the bottom wall (13) of the beaker
body (11), which groove (131) is defined by a first (131 A) and a second (131 B) lateral
wall, mutually facing and connected by a breakable portion (130), the breakable portion
being dimensioned such as to break following flexion of at least one between the first
and the second lateral wall (131 A, 131B) towards an outside of the capsule when the
pressure internally of the compartment (51) exceeds a predetermined threshold, thus
creating a dispensing opening of the beverage, characterized in that the grooves (131) are arranged with a radial extension on the bottom wall (13) and
depart from a central portion (C) of the capsule lacking in grooves.
2. The capsule of the preceding claim, wherein a plurality of grooves is realised on
the bottom wall (13) which grooves exhibit a concavity facing towards an inside of
the compartment (51).
3. The capsule of the preceding claim, wherein the bottom of the capsule includes at
least a channel (132A, 132B) open towards an inside of the compartment, which channel
(132A, 132B) interconnects the grooves (131).
4. The capsule of the preceding claim, wherein the at least a channel (132A, 132B) is
circular.
5. The capsule of one or more of the preceding claims, wherein the central portion (C)
exhibits a convexity facing towards the compartment.
6. The capsule of one or more of the preceding claims, wherein the thickness of the breakable
portions is comprised between 0.05 mm and 0.5 mm, preferably 0.2 mm.
7. The capsule of one or more of the preceding claims, wherein a filtering element is
rested on the bottom wall (13).
8. The capsule of one or more of the preceding claims, wherein the at least a groove
(131) exhibits a V-shaped section, the breakable portion being positioned at the vertex
of the V-shape.