TECHNICAL FIELD
[0001] The present invention relates to a single-use capsule for preparation of beverages,
typically coffee, tea or other beverages obtainable by infusion/extraction or by solution
of a granular or powdered comestible substance.
PRIOR ART
[0002] As is known, for preparation of beverages, typically coffee, tea or other beverages
obtainable by infusion/extraction or by solution of a granular or powdered comestible
substance, single-use capsules are used, generally comprising a beaker-shaped container,
defined by a lateral wall, a bottom wall and an opposite opening, a dose of the comestible
substance contained in the beaker body, and a covering element able to close the opening
of the beaker body, so as to retain the dose of comestible substance internally of
the capsule.
[0003] In some embodiments, the beaker body (or container) and the covering element are
perforated, with sufficiently small holes to retain the comestible substance internally
of the capsule, but large enough to enable passage of the water and/or the steam necessary
for preparing the beverage.
[0004] In other embodiments, the container and/or the covering element are made of a continuous
and impermeable material, so as to completely isolate the comestible substance from
the external environment.
[0005] In both above-mentioned cases, the covering element can be a slim film which is fixed,
for example by heat-welding or gluing, on a flange of the container which delimits
the opening.
[0006] Starting from a single-use capsule of this type, the preparation of the beverage
is carried out with the aid of a special dispensing machine which enables introducing
hot water and/or steam internally of the capsule, and then to extract the beverage
obtained, leaving the remains of the comestible substance internally of the capsule.
[0007] The dispensing machine is generally further predisposed to perforate both the covering
element and the container body, so as to enable introduction of the hot water and/or
steam, and then enable exit of the beverage obtained. The complete exploitation of
the product contained internally of the container, and consequently the quality of
the beverage obtained, requires a perfect saturation of water/steam in the product.
[0008] In particular, in the case of preparation of coffee, to obtain a high-quality product
high-pressure hot water or steam must be used in order to obtain a beverage having
the correct consistency and creamy quality.
[0009] However, in known-type capsules, the presence of holes for dispensing the beverage
does not allow the fluid to reach the pressure required for obtaining a good quality
of infusion.
[0010] In fact the high-pressure fluid which comes into contact with the product internally
of the capsule creates preferential flow channels which connect the inlet holes with
the dispensing holes. Therefore the fluid, flowing mainly internally of the channels,
extracts the aromatic components or solubilizes only those parts of product situated
close to the channels. It follows that the aromatic components of the majority of
the product internal of the capsule are not extracted completely, or a part of the
product remains insolubilized.
WO 2008/017608 discloses a capsule for preparation of beverages in accordance with the preamble
of independent claim 1.
[0011] An aim of the present invention is to provide a capsule which enables obviating the
above-mentioned drawbacks of the prior art, with a solution that is simple, rational
and relatively inexpensive.
[0012] In particular an aim of the present invention is to provide a capsule that enables
excellent extraction of the aromatic components of practically all of the product
contained therein, or an almost-total solubilisation thereof.
[0013] The aims are attained by the characteristics of the invention reported in the independent
claim. The dependent claims delineate preferred and/or particularly advantageous aspects
of the invention.
[0014] An embodiment of the invention discloses a capsule for preparation of beverages,
comprising a beaker body provided with an external wall and a bottom wall, the external
wall defining an opening closed by a covering element, the external wall, the bottom
wall and the covering element defining a containing chamber of a substance for preparation
of the beverage; at least a groove is realized on the covering element, which groove
is defined by a first and a second lateral wall, mutually facing and connected by
a breakable portion, the breakable portion being dimensioned such as to break following
flexion of at least one between the first and the second lateral wall towards an outside
of the capsule when the pressure internally of the compartment exceeds a predetermined
threshold, thus creating a dispensing opening of the beverage.
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Further characteristics and advantages of the invention will emerge from a reading
of the description that follows, provided by way of non-limiting example, with the
aid of the figures of the accompanying tables, in which:
figure 1 is a lateral elevation of a capsule according to the present invention;
figure 2 is a perspective view of the capsule of figure 1, without the covering element;
figure 3 is a perspective view from below of a covering element of the capsule of
figure 1;
figure 4 is a plan view from below of the covering element of the preceding figure;
figure 5 is a section made along plane V-V of figure 4;
figure 6 is a simplified and schematic section of the capsule of figure 1 located
in a dispensing machine; and
figure 7 is a simplified sectioned view taken along line 7-7 of figure 4.
DESCRIPTION OF THE INVENTION
[0016] With particular reference to the figures, reference numeral 1 denotes in its entirety
a single-use capsule for preparation of beverages, typically coffee, tea or other
beverages obtainable by infusion/extraction or by solution of a granular or powdered
comestible substance.
[0017] The capsule 1 comprises a beaker body 11 defined by an external wall 12, having a
preferably circular section, and a bottom wall 13; the external wall defines an opening
15, destined to be closed by a covering element 14. The covering element is not visible
in figure 2, but is clearly visible in figures 3 and 4, where it is separated from
the capsule.
[0018] The beaker body 11 is able to contain a dose of granular or powdered comestible substance
(product) which, by infusion/extraction or solution in water, enables production of
a beverage. The product is advantageously coffee in powder form.
[0019] The bottom wall 13 is made in a single piece with the external wall 12.
[0020] The beaker body is advantageously made by moulding a plastic material, for example
polypropylene (PP) for food use or PLA-type bioplastics.
[0021] The shape of the beaker body 11, and in particular of the external wall 12, can be
any, for example truncoconical as in the figures, or cylindrical, hemispherical, polygonal
or another shape.
[0022] As already mentioned, the capsule 1 further comprises a covering element 14 which
closes the opening 15, and together with the external wall and the bottom wall defines
a compartment 51 destined to contain the product.
[0023] The covering element 14 is applied after the filling of the beaker body 11 with the
comestible substance. In the illustrated embodiment, the covering element 14 advantageously
cooperates in a snap-fit with the part of the external wall that delimits the opening
15.
[0024] In other embodiments of the invention the covering element can be welded or glued
at the opening.
[0025] Further, the covering element is without openings, and is configured so as to be
sealedly associated with the beaker body in such a way as to hermetically seal the
comestible substance internally of the compartment 51 with respect to the external
environment.
[0026] The covering element 14 is well illustrated in figures from 3 to 5 and preferably
comprises a plurality of grooves 131, each defined by at least a first 131 A and a
second lateral wall 131 B mutually facing and connected by a breakable portion 130.
[0027] The grooves are realised on both the external face "O" and the internal face "I"
of the covering element 14.
[0028] By internal face I of the covering element is meant the face destined to be facing
towards the compartment 51 when the covering element is positioned on the beaker body
11.
[0029] For the sake of simplicity, in the drawings the grooves are denoted by reference
numeral 131 followed by an I or an O according to whether they are on the internal
face I or the external face O of the covering element 14, but in the present text,
when describing the grooves in a general sense, in relation for example to the configuration
thereof, only reference numeral 131 will be used.
[0030] In the illustrated case the grooves 131 realised on the side of the covering element
14 facing towards the inside of the compartment are superposed on the grooves 131
realised on the side of the covering element facing towards the outside of the compartment.
The configuration of the grooves is clearly visible in the section of figure 7.
[0031] Note, with particular reference to figure 7, that the grooves of both the faces exhibit
a V-shaped section with coinciding vertices. Therefore the breakable portion 130 is
positioned/realised at the vertex of the V.
[0032] Obviously in alternative embodiments the grooves 131 can be realised only on the
internal face I, only on the external face O or on both faces of the closing element
14, but offset.
[0033] In any case the grooves, singly (or in couples when superposed) always define a breakable
portion 130 configured such as to break when at least one of the two lateral walls
131 A, 131 B flexes towards the outside of the capsule consequently to exceeding a
predetermined pressure internally of the compartment 51.
[0034] In fact the thickness of the breakable portion determines the predetermined pressure
at which the breakage occurs.
[0035] This detail will be the subject of further description in the following.
[0036] Once the breakable portion 131 of each groove has been broken, openings form on the
covering element 14 body which enable dispensing of the beverage.
[0037] The presence of the breakable portions and the possibility of regulating, by means
of the thickness of the breakable portions, the predetermined pressure at which the
opening occurs, is particularly advantageous as the pressurized water entering the
compartment "wets" all the product contained in the compartment before "breaking"
the breakable portions.
[0038] This leads to an excellent extraction of the product, preventing formation of "preferential"
channels in which the pressurized water is constrained to flow. Specifically, this
predetermined threshold is comprised between 4 and 20 bar, and is preferably 9 bar.
[0039] The thickness of the breakable portions is instead comprised between 0.05 mm and
0.5 mm, preferably 0.2 mm.
[0040] The capsule described in the present embodiment of the invention is made of polypropylene
and exhibits the breakable portions having a thickness of 0.2 mm.
[0041] In fact the air (nitrogen or another conserving gas of the comestible substance)
present in the capsule yields its place to the water which cannot create preferential
flowing channels given that the bottom of the capsule is lacking in perforations.
[0042] The extraction occurs very homogeneously and directly involves the near-totality
of the product contained internally of the capsule.
[0043] In particular each breakable portion 130 is able to open following reaching of a
critical predetermined pressure internally of the capsule 1.
[0044] In the embodiment illustrated in the figures, the covering element 14 is configured
so as to be a dispensing wall of the beverage, while the bottom wall 13 is configured
so as to be an inlet wall of the fluid for the infusion, for example water or steam.
[0045] Returning to the description of the covering element, it can be noted that a plurality
of grooves 131I realised on the internal face of the covering element 14 exhibit a
concavity facing towards the inside of the compartment 51. At least these grooves
are interconnected by at least a channel 132A, 132B open towards the inside of the
compartment 51. Note that the channel includes a bottom wall which, on the contrary
to the breakable portions 130, is able to withstand a pressure internally of the compartment
that is higher than that which the breakable portions can withstand.
[0046] Further, a first 132A and a second 132B channel are advantageously provided, having
a circular conformation (in plan view). The first channel 132B is internal (inscribed)
in the second channel 132B which has a larger radius. The outflow channels 132A, 132B
intersect the grooves 131 in such a way that the beverage can be distributed efficiently
internally of all the grooves, so as to facilitate the dispensing of the beverage.
[0047] Note that the outflow channels 132A, 132B are preferably uniformly distributed on
the internal face of the covering element 14 and are sufficiently distanced from one
another so as not to constitute weakenings of the bottom wall.
[0048] In the embodiment described two outflow channels 132C and 132D are also included,
also on the external face of the covering element 14. These are entirely similar to
the ones described in the foregoing. The channels however are offset with respect
to the channels realized on the internal face of the covering element, so as not to
weaken the structure thereof by making it yieldable also in zones not designated to
break.
[0049] Note that the outflow channels 132C and 132D realised on the external surface of
the covering element do not have a particular function when they are on the outside
of the compartment 51. However the presence thereof is justified by the need to realize
a covering element which facilitates the mounting operations, not requiring being
orientated.
[0050] In fact, in the embodiment described herein, the covering element is mounted with
the channels 132C and 132D arranged externally, but given the configuration thereof,
they would function well even should they be mounted oppositely.
[0051] The peculiarity of this embodiment lies in the fact that it "does not require" orientating
the covering element, during the mounting operations. This constitutes a significant
simplification for automatic machines for packing the capsules.
[0052] It is however specified that other embodiments of the invention do not include the
outflow channels even on the outside face of the covering element 14, i.e. on the
face of the covering element facing on the opposite side of the compartment 15, but
only on the internal face of the covering element 14, i.e. the face turned towards
the compartment 15.
[0053] As can be noted from the drawings, the grooves 131 are arranged radially on the covering
element and depart from a central portion C thereof, which is lacking in grooves.
[0054] When the capsule is in the use configuration, on the covering element 14, and precisely
on the face turned internally of the compartment 51, a filtering element might be
arranged. The filtering element, if present, would retain the powder substance internally
of the capsule 1 during the dispensing of the beverage.
[0055] The container 11 is made of an elastically yielding and water-repellent material.
[0056] As already mentioned, the beaker body 11 is made in a single piece, for example by
means of an injection moulding process of a plastic material, without excluding the
possibility of its being made using other materials, among which for example aluminium,
or a multi-layer material comprising aluminium.
[0057] The capsule 1 can be used by a machine M for production of a beverage, which generally
comprises a boiler CD for heating the water, an infusion group 30 (see figure 6) able
to accommodate the capsule 1, and a pump P for pumping the hot water from the boiler
and supplying the water internally of the infusion group 30.
[0058] The pump and the boiler, like the body of the machine, and the hydraulic circuits
are illustrated only schematically, as they are well known to the expert in the sector.
[0059] The infusion group 30 illustrated is of the laterally-open type and comprises a beaker
body 31 able to accommodate the capsule 1. It exhibits, on the bottom thereof, a dispensing
spout 310 of the beverage, and, opposite the spout, a mouth for introduction and extraction
(after use) of the capsule 1. The infusion group 30 further comprises a cylindrical
closing plate 32, which can close in abutment on the beaker body 11 (of the capsule),
so as to define a closed infusion chamber, coinciding with the internal chamber of
the beaker body 11, which completely closes the comestible substance (or product).
The closing plate 32 advantageously includes one or more needles 35 (preferably having
a conical point), which project towards the beaker body 31.
[0060] Each of the needles 35 exhibits a central hole 350 which is located hydraulically
in communication with the water supply pump P.
[0061] The plate 32 and the beaker body 31 are reciprocally mobile so as to enable insertion
of the capsule 1, and once neared the infusion chamber is hermetically closed, by
means of appropriate seals G interposed between the beaker body 31 and the capsule
1 and the closing plate 32 and the capsule. The hot water is supplied from the boiler
to the infusion chamber through the holes 350 and the needles 35 which penetrate the
covering element 14. The water mixes with or extracts the aromas of the comestible
substance contained in the capsule 1, realizing a beverage by infusion or solution.
[0062] An inlet way is created for the fluid via the central holes 350, made by penetration
in the capsule 1 through the bottom wall; however, in an initial step, the absence
of an exit way means that by continuing supply of the fluid an increase of pressure
is caused internally of the capsule 1.
[0063] In particular, in the non-limiting illustrated example shown in the figures, the
beverage formed, when crossing the filter (if present), accumulates in the channels
132A and 132B of the covering element, and at the yielding portions 131, pressing
against the covering element, in particular against the breakable portions 130.
[0064] Thanks to the channels 132 in which the beverage flows freely, the beverage is distributed
uniformly on the covering element 14 and in the grooves, completely wetting the product
before the opening of the breakable portions, so as to obtain an infusion of greater
quality and avoiding or minimising the formation of preferential flow channels.
[0065] When the pressure reaches a critical preset value, the breakable portions 130 break;
the breakable portions represent a preferential fracture zone due to the smaller thickness
of the bottom of the breakable portions.
[0066] The breaking of these portions is done at the same time and consequently to the flexion
towards the outside of the capsule (in the dispensing direction of the beverage) of
the first and the second lateral wall which define each groove. In this way the dispensing
of the beverage is achieved through the closing element 14 of the beaker body 11,
in the direction of the dispensing spout 310.
[0067] Note that following the opening and during the dispensing, the first and the second
lateral wall remain fixed to the capsule 1, at most slightly flexing towards the outside
of the compartment.
[0068] This is particularly advantageous in a case in which the beverage under preparation
is espresso coffee, as the high pressure obtained internally of the capsule enables
obtaining a correct extraction of the aromatic components of the powder, and especially
the generation of a more persistent cream.
[0069] The invention as it is conceived is susceptible to numerous modifications and variants,
all falling within the scope of the inventive concept.
[0070] Further, all the details can be replaced by other technically-equivalent elements.
[0071] In practice, the materials used, as well as the contingent shapes and dimensions,
can be any according to requirements, without forsaking the scope of protection of
the following claims.
1. A capsule (1) for preparation of beverages, comprising a beaker body (11) provided
with an external wall (12) and a bottom wall (13), the external wall defining an opening
(15) closed by a covering element (14), the external wall, the bottom wall and the
covering element defining a containing chamber (51) of a substance for preparation
of the beverage, at least a groove (131) is realized on the covering element (14),
which groove (131) is defined by a first (131 A) and a second (131 B) lateral wall,
mutually facing and connected by a breakable portion (130), the breakable portion
being dimensioned such as to break following flexion of at least one between the first
and the second lateral wall (131 A, 131B) towards an outside of the capsule when the
pressure internally of the compartment (51) exceeds a predetermined threshold, thus
creating a dispensing opening of the beverage, characterized in that the grooves (131) are arranged with a radial extension on the bottom wall (13) and
depart from a central portion (C) of the covering element lacking in grooves.
2. The capsule of the preceding claim, wherein a plurality of grooves is made on the
covering element (14), which grooves exhibit a concavity facing towards an inside
of the compartment (51) and/or towards an outside of the compartment.
3. The capsule of the preceding claim, wherein at least some of the grooves (131) made
on the side of the covering element (14) facing towards the inside of the compartment
are superposed on the grooves (131) made on the side of the covering element facing
towards outside the compartment.
4. The capsule of one or more of the preceding claims, wherein the covering element (14)
includes at least a channel (132A, 132B) open towards the inside of the compartment
which interconnects the grooves (131) arranged on the face of the covering element
facing towards the inside of the compartment.
5. The capsule of one or more of the preceding claims, characterised in that it includes at least a channel open towards an outside of the compartment (132C,
132D), which channel interconnects the grooves (131) arranged on the face of the covering
element facing on the opposite side with respect to the compartment.
6. The capsule of claim 4, wherein the at least a channel (132A, 132B) exhibits a circular
progression.
7. The capsule of one or more of the preceding claims, wherein the channels (132) realised
on the side of the covering element (14) facing towards the inside of the compartment
are offset with respect to the channels (132) realised on the side of the covering
element facing towards the outside of the compartment.
8. The capsule of one or more of the preceding claims, wherein the thickness of the breakable
portions is comprised between 0.05 mm and 0.5 mm, preferably 0.2 mm.
9. The capsule of one or more of the preceding claims, wherein a filtering element is
rested on the covering element (14).
10. The capsule of one or more of the preceding claims, wherein the at least a groove
(131) exhibits a V-shaped section, the breakable portion being positioned at the vertex
of the V-shape.