[0001] The present invention relates to stiffening joint with expandable screw-nut mechanism
intended to inner blocking of some sides of mechanical structures which put together
tubular parts in order to work or to be stiffened for correct performing of some technological
operations as the surface welding with partial melting of prefabricated doors or window
corners, by example of plastics.
[0002] Joints to stiffening tubular members in order to corner welding to configure the
prefabricated frames of doors and windows are known. These use intermediate weldable
parts with inclined faces, which are stiffened with the sides of the frame forming
a right angle. They are further introduced in the aperture of the side parts and use
other elements with wedge profile inside of the side and their pulling until the blocking.
For a safe blocking, the outside of the intermediate elements can be equipped with
drag lines intended to increase the setting effect on the length of intermediate elements
expended from inside on the wall of tubular aperture in the side where it is stiffened
(
DE 102 10 309 B4,
EP 1 179 652 B1).
[0003] The above mentioned solutions have the disadvantages that the driving of wedge form
elements is uncontrolled, that the blocking of intermediate pieces inside of tubular
sides is not enough safe and that after the welding, by means of their inclined faces,
the obtained frames lose, in time, their profiles and so they diminish their global
rigidity.
[0004] The stiffening joint of the present invention does not suffer from these disadvantages.
[0005] The purpose of this invention is to build a mechanical structure reliable during
the mounting with good properties in maintaining in time the rigidity of the frame
contour (profile) of doors and windows formed by the sides of tubular profile where
the joint is introduced before the welding process by partial melting on the slanted
faces.
[0006] According to the present invention, we provide a joint with expandable screw - nut
mechanism so that it comprises an intermediate member where is introduced an expandable
nut of plastics built with wholes and holes forming many segments and elastic membranes
where a conical screw is slowly displaced until the nut blocks inside of the orifice
of tubular profile where the joint will be stiffened.
[0007] The above mentioned construction provides a guided driving during the mounting operation,
a blocking on a larger surface and so it proves to be more reliable and by the mentioned
blocking for the adjacent sides of the closed contour, a longer running in rigidity
conditions results.
[0008] A preferred embodiment of stiffening joint according to the invention is now described
by way of examples with reference to the accompanying drawings, in
Fig. 1... Fig. 10 in which:
Fig. 1 - Shows an inclined axonometric view of the joint with expandable screw - nut mechanism
when the tubular profile of the side to be mounted has four support surfaces.
Fig. 2 - Shows an inclined axonometric frontal view of the joint with expandable screw - nut
mechanism when the tubular profile of the side to be mounted has two support surfaces.
Fig. 3 - Shows an axonometric frontal view of the joint with expandable screw - nut mechanism
when the tubular profile of the side to be mounted has three support surfaces.
Fig. 4 - Shows a frontal axonometric view of the joint with expandable screw - nut mechanism
when the tubular profile of the side to be mounted has two support surfaces.
Fig. 5 - Shows a frontal axonometric view of the expandable nut when the tubular profile of
the side to be mounted has four support surfaces.
Fig. 6 - Shows a frontal axonometric view of the expandable nut when the tubular profile of
the side to be mounted has three support surfaces.
Fig. 7 - Shows axial cross-section of the conical driving screw.
Fig. 8 - Shows a lateral cross-section in order to exemplify the manner in which intermediate
members are introduced in tubular sides to be mounted of the frames dedicated, by
example, to profile a door or a window.
Fig. 9 - Shows a detail of a top view on the of the joint between the intermediate member
and the longitudinal parallelepiped rib of the expandable nut.
Fig. 10 - Shows an axonometric view of the intermediate member where is inserted the joint
of expandable nut.
[0009] The stiffening joint according the invention as in Fig. 1 comprises an expandable
nut
1 and a conical screw
2 provided with normal thread. The joint of these two parts penetrates in an intermediate
member
3a, which interacts by welding with an other intermediate member
3 b together welded in order to stabilize and rigidify the positions of two neighboring
sides of the frame to be configured.
[0010] In order to use the joint, each screw
2 is introduced and mounted by coupling in a nut
1 and further introduced in the intermediate member
3a, respectively
3b, by one for each of sides
4a, and
4b respectively which one desires to be mounted in order to form a frame for a door
or window. The intermediate members
3a, respectively
3b are from weldable plastics and possess each one inclined surface
a1, respectively
a2, which are welded at an appropriate temperature according to the used material.
[0011] In a first embodiment as in
Fig. 1 and
Fig. 5, the expandable nut
1 has a parallelepiped profile accordingly with the inner tubular profile of the intermediate
member
3a, respectively
3b where it is introduced. So the expandable nut
1 acts on the four walls of the intermediate member
3a, respectively
3b. Along of each face of the expandable nut
1 , achieved as an elastic membrane, that is void of segments of the threaded orifice,
there is a parallelepiped rib
a. The expandable nut
1 is built so that its threaded orifice
b is situated at the centre of the side which is normal on the direction of the orifice
of intermediate member and the transversal profile of the expandable nut
1 consists of four segments
c, d, e respectively
f separated along the expandable nut
1 by some open orifices
g, h, l respectively
j linked between them through thin walls which close the outside profile of the nut
body. The ribs
a appear in this situation on the walls of the nut
1 on which appear the segments
c, d, e, respectively
f.
[0012] In other embodiment as shown in
Fig. 3 and
Fig. 6 the number of walls of intermediate elements
3a, respectively
3b on which acts the expandable nut
1 is of three. In these circumstances, the threaded orifice
b consists of three segments
c, d, respectively
e, separated by three open orifices
g, h, respectively
i. The
a ribs appear in this situation on the wall of the expandable nut
1 where find the segments
c, d, respectively
e.
[0013] In a third embodiment as in
Fig. 4 the number of intermediate element
3a, respectively
3b on which acts the expandable nut
1 is of two. In these circumstances the threaded orifice
b consists of two segments
c, respectively
d, separated by two open orifices
g, respectively
h. The
a ribs appear in this situation on the wall of the expandable nut
1 where find the segments
c, respectively
d.
[0014] For cases acting on two or three walls, in the body of one or of all segments one
provides one additional hole.
[0015] The conical screw
2 is of plastics and it is provided in the inside with a profiled orifice
m, by example hexagonal, where it is introduced a driving key. This orifice
m is ended in other orifice
n of circular orifice which enables the passing of the key through the screw during
its driving.
[0016] Always the mounting of the screw
2 in the expandable nut
1 is performed in outside of intermediate element
3a, respectively
3b, from the opposite side of the inclined surface
a1, respectively
a2. The intermediate element
3a, respectively
3b, introduces further in the profiled side
4a, respectively
4b, of the frame to be configured. After the positioning, through a hole in the inclined
surface
a 1 , respectively
a2, of the intermediate element introduces a driving key with an outside profile identical
with the inner orifice
m of the inside of the screw
2. After the blocking of intermediate elements
3a, respectively
3b in the sides
4a respectively
4b one welds the intermediate elements by overlapping of the surfaces
a1 and
a2 through a surface thermal process with partial melting.
[0017] The intermediate elements
3a, respectively
3b have on the all lateral faces some longitudinal channels
o with a breadth close to the breadth of the rib
a from the nut
1 , channels which have at the free part a flared portion
s.
[0018] Somewhere, on the length of the channel
o of the intermediate element
3a, through which are pulled the longitudinal ribs
a together with the nut
1 , there is a concave hole with a constriction
p, similar to an arrow profile, where penetrate the heads of the ribs
a. These ribs have a full profile
r identical with the profile of the hole in the channel on the intermediate element
3a with the role to immobilize the nut
1 at the end of the stroke where it is pulled by the conical screw
2.
References
1. A stiffening joint with expandable screw-nut mechanism intended to ensure the blocking
from inside of some sides of mechanical structures of frame type which assembles tubular
pieces to work and rigidify with the aim to perform correct technological operations
as the welding of prefabricated doors and windows, by example of plastics, consisting
by some intermediate parallelepiped elements (3a, respectively 3b) close to an end with inclined surface (a1, respectively a2) with a groove as a longitudinal channel (o) and which are introduced in the sides of the frame and finally are welded through
a surface thermal process with partial melting by means of a plane piece characterized in that it consists of a expandable parallelepiped nut (1) of plastics and provided in central frontal part with a hole (b) threaded where one introduces a conical screw (2) in the prolongation of a profiled hole (m), by example hexagonal, where introduces
a driving key which by rotating the conical screw (2) causes the nut (1) expanding inside of intermediate elements (3a, respectively 3 b).
2. A stiffening joint with expandable screw-nut mechanism as claimed in claim 1, wherein said joint has, along of the faces of the nut (1) as an elastic membrane, a parallelepiped rib (a) and the expandable nut (1) is built in such manner that its threaded orifice (b) is situated at the centre of the face which is perpendicular on the direction of
the parallelepiped orifice of the intermediate element and the transversal profile
of expandable nut (1) is made up of four segments (c, d, e, respectively f) separated on the entire length of the expandable nut (1) by some open holes (g, h, i, respectively j) connected between them by some thin walls which close the outside profile of the
nut body and the longitudinal ribs (a) appear here on the walls of expandable nut (1) where are the segments (c, d, respectively e) of the nut.
3. A stiffening joint with expandable screw-nut mechanism as claimed in claim1, wherein, when the frame profile has three support walls, the joint has, along of the faces
of the nut (1) as an elastic membrane, a parallelepiped rib (a) and the expandable nut (1) is built in such manner that its threaded orifice (b) is situated at the centre of the face which is perpendicular on the direction of
the parallelepiped orifice of the intermediate element and the transversal profile
of expandable nut (1) is made up of three segments (c, d, respectively e) separated on the entire length of the expandable nut (1) by some open holes (g, h, respectively i) connected between them by some thin walls which close the outside profile of the
nut body and the longitudinal ribs (a) appear here on the walls of expandable nut (1) where are the segments (c, d, respectively e) of the nut.
4. A stiffening joint with expandable screw-nut mechanism as claimed in claim 1, wherein, when the frame profile has two support walls, the joint has, along of the faces of
the nut (1) as an elastic membrane, a parallelepiped rib (a) and the expandable nut (1) is built in such manner that its threaded orifice (b) is situated at the centre of the face which is perpendicular on the direction of
the parallelepiped orifice of the intermediate element and the transversal profile
of expandable nut (1) is made up of two segments (c, respectively d) separated on the entire length of the expandable nut (1) by some open holes (g, respectively h) connected between them by some thin walls which close the outside profile of the
nut body and the longitudinal ribs (a) appear here on the walls of expandable nut (1) where are the segments (c, d, respectively e) of the nut.
5. A stiffening joint with expandable screw-nut mechanism as claimed in claim 1, wherein when the frame profile has two or three support walls, in the body of one or of all
segments can be provided an additional orifice (k).
6. A stiffening joint with expandable screw-nut mechanism as claimed in claim 1, wherein the intermediate elements (3a, respectively 3b) have on all their faces some longitudinal channels (o) with a breadth close to the similar breadth of the longitudinal rib (a) of the expandable nut (1), channels which have at the free part a flared portion (s) and somewhere along the channel (o) of intermediate element (3a, respectively 3b) through which are pulled the longitudinal ribs (a) together with expandable nut (1) the is a concave orifice with a constriction (p) which of their turn have a full profile (r) identical with the orifice of the channel in the intermediate elements (3a, respectively 3b) with the role to immobilize the stiffening joint screw-expandable nut (1 , 2) at the end of the stroke where it is pulled by the conical screw (2) driven through the hexagonal key of the human operator.