[0001] The invention concerns a spacer element for covering elements, such as tiles or similar,
for floors or walls.
[0002] In particular, the invention concerns a spacer element capable of being inserted
between two covering elements to be fitted to form a covering for a floor or a wall.
[0003] The spacer element is suitable to be used with a positioning system for covering
elements, in such a way that at least two adjacent covering elements can be aligned
with each other and suitably spaced, so as to obtain a floor or wall with regular
upper surfaces, i.e. free from steps, and with gaps of a predetermined dimension.
[0004] Usually, in order to fit a floor, a layer of mortar, adhesive or cement is first
created on the screed, on to which the fitter subsequently fits the various covering
elements.
[0005] In positioning the covering element, the fitter must ensure that said covering element
is coplanar with the adjacent element or elements, in order to avoid creating a floor
with an irregular surface or steps between two adjacent covering elements.
[0006] The fitter must also pay attention to the dimension of the gaps, i.e. the spacing
between two adjacent covering elements, so as to create a floor or wall with gaps
of virtually constant dimensions.
[0007] With the aim of helping the fitter and allowing greater precision and speed in the
fitting of a floor, certain aligning devices have been developed, such as that described
in
EP2549030.
[0008] The device described in
EP2549030 comprises a spacer element provided with a base intended to support the bases of
two adjacent tiles and a stem extending from the base in a direction perpendicular
to the same and intended to be positioned between two adjacent tiles. The stem is
provided with a threaded shaft and a plate interposed between the base and the threaded
shaft and intended to be inserted in use between the facing edges of two adjacent
tiles.
[0009] The plate is connected at its opposite longitudinal ends respectively to the base
and to the threaded shaft, and is intended to be inserted, in use, between the facing
edges of two adjacent tiles.
[0010] Between the base and the plate, i.e. on the opposite side with respect to the threaded
shaft, is defined, at the taper of the plate, a weakened area intended to serve as
a breaking line for the spacer element.
[0011] The aligning device also comprises a knob having an internally hollow body provided
with a threaded hole intended to be screwed on to the threaded shaft and a flange
intended to engage, in use, with the upper surfaces of two adjacent tiles in order
to level them.
[0012] To fit a floor using the aligning device of
EP2549030, the fitter prepares and spreads the mortar or adhesive on the screed, positions
a tile on the adhesive, places the base of a spacer element on the adhesive beneath
the tile, in such a way that the plate bears against a free edge of the tile. The
fitter then fits a second tile on the adhesive in such a way that on its free edge
it bears against the free wall of the plate, so that the plate is thus interposed
between the two adjacent tiles.
[0013] The fitter then screws the knob on to the threaded shaft, bringing the flange to
bear against the upper surface of the two adjacent tiles and, by continuing to screw,
subsequently generates a pulling force on the spacer element, in such a way as to
progressively grip the two adjacent tiles between the flange of the knob and the base
of the spacer.
[0014] Once the gripping is completed, the device is maintained in position for a sufficient
time for the setting of the adhesive, after which the fitter unscrews the knob from
the threaded shaft, thus separating it from the spacer element, and by oscillating
the stem of the spacer element with respect to the base of the same, causes the spacer
element to break along the intended breaking line and thus extracts the stem from
the gap.
[0015] A drawback of the system described above is that the breaking of the spacer element
can be problematic.
[0016] The spacers of
EP2549030 require a high degree of moulding precision, especially for the formation of the
intended breaking line provided between the taper of the plate and the base.
[0017] There is therefore a considerable risk of producing defective spacer elements, in
which the breaking line is too weak and accidental detachments occur or, on the contrary,
the intended breaking line is insufficiently weak.
[0018] A further positioning system for covering elements is described in MO2010A000089.
This system comprises a spacer element provided with a base intended to support the
bases of two adjacent tiles and a pair of uprights extending from the base in a direction
perpendicular to the same, suitably spaced from each other and joined, at the end
opposite the base, by a cross-piece.
[0019] Between the base and the uprights, i.e. on the side opposite the cross-piece, is
defined a weakened area intended to serve as a breaking line for the spacer element.
[0020] The system of MO2010A000089 also comprises a spacer of predetermined thickness intended
to be fitted on to the spacer element in such a way as to be interposed between the
base and the cross-piece so as to define, together with the uprights and cross-piece
of the spacer element, a slot for the insertion of a levelling wedge.
[0021] During fitting, the fitter prepares and spreads the adhesive on the screed, positions
a tile on the adhesive, then places the base of a spacer element on the adhesive beneath
the tile, in such a way that the uprights are bearing against a free edge of the tile.
The fitter then fits a second tile on the adhesive in such a way that on its free
edge it is bearing against the free wall of the uprights, so that the uprights are
thus interposed between the two adjacent tiles.
[0022] The fitter then inserts the spacer on to the spacer element and, possibly with the
aid of pliers, inserts the levelling wedge inside the slot, causing the wedge to slide
in such a way as to progressively increase the longitudinal obstruction of the wedge
in the slot until the wedge is fitted into said slot. By continuing to push, the fitter
grips the wedge in the slot and subsequently generates a pulling force on the spacer
element, in such a way as to grip the two adjacent tiles between the base of the spacer
element and the spacer.
[0023] Once the gripping is completed, the device is maintained in position for a sufficient
time for the setting of the adhesive, after which the fitter removes the wedge from
the cavity and the spacer from the spacer element, and by oscillating the uprights
of the spacer element with respect to the base of the same, causes it to break along
the intended breaking line.
[0024] A drawback of this system is that it does not allow a precise coupling to be obtained
between the wedge and the spacer element.
[0025] In addition, the system of MO2010A000089 requires complicated moulding operations,
and its structure entails the production of a high number of defective parts.
[0026] A drawback common to the known positioning systems is that they are not versatile.
[0027] An aim of the invention is to provide a spacer element that makes it possible to
overcome the drawbacks mentioned above with reference to the cited known art.
[0028] A further aim is to provide a spacer element that allows floor or wall fitting operations
to be carried out more quickly, while also ensuring the creation of a floor with regular
upper surfaces, essentially free from steps and with gaps of a determined width between
the various adjacent covering elements.
[0029] A further aim is to provide a spacer element whose production process is simple but
also precise, so that the number of defective spacer elements produced is minimal.
[0030] A further aim is to provide a spacing element that breaks simply and precisely.
[0031] These and other aims that will become more apparent below are achieved by a spacer
element created in accordance with the claims that follow.
[0032] The features and advantages of the invention will become more apparent from the detailed
description that follows of some of its preferred forms of implementation, illustrated
by way of non-limitative example with reference to the annexed drawings in which:
- Figure 1 is a perspective view of a first embodiment of the spacer element according
to the invention;
- Figures 2, 3, 4 and 6 are respectively bottom, side, front and front cross-section
perspective views of the spacer element of Figure 1;
- Figure 5 is a perspective view from above of a second embodiment of the spacer element
of the invention;
- Figure 7 is a view from below of the spacer element of the invention;
- Figure 8 is a perspective view of a positioning system for covering elements that
uses the spacer element of Figure 5;
- Figure 9 is a side view of a positioning system for covering elements that uses the
spacer element of Figure 1;
- Figure 10 is a view of a second positioning system for covering elements that uses
the spacer element of Figure 1;
- Figure 11 is a view from below of a variant of the base of the spacer element of Figure
5.
[0033] Figures 1-4, 6 and 7 show a first embodiment of the spacer element 1 for covering
elements according to the invention, while Figure 5 shows a second embodiment of the
spacer element 1' according to the invention. The embodiments of the spacer element
1, 1' shown are similar, and therefore the corresponding parts will be indicated with
corresponding numerical references, and for the sake of brevity only one of them will
be described.
[0034] Both of the embodiments shown are suitable to be used with positioning systems for
covering elements, for example those shown in Figures 8 to 10, for positioning two
or more adjacent covering elements in such a way that the respective upper surfaces
are essentially coplanar and a floor or wall is created with regular upper surfaces
and with gaps of a determined width, as described more fully below.
[0035] Figures 8 and 9 show a first positioning system 100 and 100', comprising a spacer
element according to the first or the second embodiment 1, 1' and a levelling wedge
101 intended to be coupled, in use, with the spacer element, as explained more fully
below.
[0036] The levelling wedge 101 has the form of a triangular-section prism delimited by a
base wall 102 having a length "L" of between 6 mm and 10 mm, preferably approximately
8 mm, a levelling wall 104 arranged obliquely to the base surface 102 at a variable
distance from the same in the length "L" of the levelling wedge 101, a pair of side
walls 105 arranged orthogonally to the base surface 102 having a variable height in
the length "L", and a rear wall 103 having a height "H" considered along the longitudinal
axis X of between 10 mm and 25 mm, preferably approximately 15 mm, arranged orthogonally
to the base wall 102.
[0037] The base wall 102 is intended to be placed, in use, on the upper surface 3a, 4a of
two covering elements 3, 4 to be fitted in order to level the same.
[0038] The height "h" of the levelling wedge 101 varies along the length L and is greatest
at the rear wall 103.
[0039] The levelling wall 104 is provided with a plurality of grooves 104a alternated with
a plurality of ridges 104b for improving the coupling of the levelling wedge 101 with
a spacer element 1 or 1' in order to improve the fitting of the covering elements,
as explained more fully below. Figure 10 shows a second positioning system 200 comprising
a spacer element 1 and a fastening knob 201 intended to be screwed, in use, on to
the spacer element 1, as explained more fully below. Although not shown in the drawings,
the second version of the spacer element may also be used in the positioning system
of Figure 10.
[0040] The fastening knob 201 comprises a body essentially frusto-conical in shape, internally
hollow and contained by a lateral surface 24 delimited by a first edge 25 and a second
edge 26 arranged opposite each other with respect to a longitudinal axis X of the
body 22 and respectively delimiting a first base aperture 25a and a second base aperture
26a having a larger cross-section with respect to the first base aperture 5a. The
first base aperture 25a has a diameter D1 generally between 25 mm and 35 mm, preferably
approximately 28-30 mm, while the second base aperture 26a has a diameter D2 generally
between 27 mm and 40 mm, preferably approximately 30-32 mm.
[0041] At the second base aperture 26a is provided a flange 20 extending in a widthways
radial direction intended to serve as the supporting base of the fastening device
2 on the upper surface 3a, 4a of the two adjacent covering elements 3, 4 to be fitted,
in such a way as to allow the levelling of said covering elements 3, 4. The flange
20 has a width "L1" of between approximately 5 mm and 15 mm, so that the overall diameter
"D" of the fastening device 2 at the supporting base is between 35 mm and 60 mm, preferably
approximately 50 mm.
[0042] Advantageously, the fastening knob 201 is provided with a plurality of external ribs
intended to facilitate the gripping and working of the knob 201.
[0043] Inside the body 22 of the fastening knob 201 is defined a thread 50 that serves as
a housing 51 for the threaded shaft 8 for coupling together the spacer element 1 and
the fastening knob 201, as explained more fully below.
[0044] In the version shown, the thread 50 is defined by two threaded portions 32, 42 of
two separate fastening elements 30, 40, at least one of which is movable in order
to open/close the housing 51.
[0045] In a version not shown, guide elements are provided to guide the movable fastening
element or elements 30, 40 in order to open/close the housing 51.
[0046] In other versions not shown of the fastening knob 201, the housing 51 has fixed dimensions
and is shaped in such a way as to mate in form with the external threading 9 of the
threaded shaft 8 for stable fastening of the threaded shaft 8 in the housing 51.
[0047] The first and the second positioning system 100, 200 may be used for positioning
a first covering element 3 and a second covering element 4 adjacent to each other
in order to create the floor or wall with coplanar upper surfaces.
[0048] Each covering element 3, 4 comprises a respective first surface 3a, 4a intended to
serve as the upper surface of the covering to be formed, and an opposing rear surface
3b, 4b which is supported on a layer 80 of cement, mortar or fixing adhesive in order
to anchor the covering element 3, 4 to the screed and at least one side edge 3c, 4c.
[0049] The first and the second covering element are positioned with the first or the second
positioning system 100 or 200, in such a way that the respective side edges 3c, 4c
are at least partially facing each other and the spacer element 1 is interposed between
them, as explained more fully below.
[0050] The spacer element 1 comprises a base 5 intended to be made to bear, in use, on the
adhesive 80 and to receive and support a portion of the rear surface 3b, 4b of the
first and the second covering element 3, 4, and a stem 6 extending from the base 5
in a direction virtually perpendicular to the same along a longitudinal axis X.
[0051] The base 5 is delimited by an upper surface S, from which the plate 7 extends, and
an opposing rear surface Sp, intended to be made to bear, in use, on the adhesive
80, and by inclined edges 5a diverging from the upper surface S to the rear surface
Sp, intended to improve the adhesion of the base 5 of the spacer element 1 to the
adhesive and/or to the covering elements.
[0052] The base 5 of the spacer element 1 has an "H"-shaped planform with two essentially
parallel base portions 51, 52 extending along a longitudinal base axis Y of the base
5, joined by a connecting portion 53 arranged orthogonally to the two base portions
51, 52 and extending along the transverse axis Z.
[0053] In a three-dimensional Cartesian coordinate system based on the planes XYZ, the axis
X will hereinafter be referred to as the longitudinal axis, the axis Y as the longitudinal
base axis, and the axis Z as the transverse axis. The stem 6 of the spacer element
1 comprises a plate 7 intended to be interposed, in use, between the facing side edges
3c, 4c of the first covering element 3 and the second covering element 4, and a threaded
shaft 8 extending orthogonally with respect to the base 5, positioned in such a way
that the plate 7 is interposed between the base 5 and the threaded shaft 8.
[0054] The plate 7 comprises two opposing lateral surfaces S1, S2 intended to respectively
bear against facing side edges 3c, 4c of the first covering element 3 and the second
covering element 4, and has a thickness "d" generally between 0.5 mm and 8 mm, preferably
between 1 mm and 5 mm.
[0055] The thickness "d" of the plate 7 determines the width of the gaps between the adjacent
covering elements 3, 4.
[0056] The threaded shaft 8 is provided with an external threading 9 and is suitable for
allowing the coupling of the spacer element 1 to a fastening knob such as that shown
in Figure 10, and as explained more fully below. The threaded shaft 8 has an external
diameter generally between 6 mm and 10 mm, preferably approximately 8-9 mm; and the
external threading 9 has a pitch between 2 mm and 5mm, preferably 3-4 mm. Between
the plate 7 and the base 5 of the spacer element 1 is provided an intended breaking
area 10 at which the spacer element 1 is broken in order to allow the separation of
the plate 7 from the base 5, as explained more fully below.
[0057] The plate 7 comprises a first and a second upright 12, 13 extending orthogonally
to the base 5 along a longitudinal axis X of the spacer element 1, a first cross-piece
14 joining the first and the second upright 12, 13 at the end opposite the base 5
from which the threaded shaft 8 extends, and a second cross-piece 15 associated with
the base 5 by the intended breaking area 10.
[0058] The first and the second upright 12, 13 extend orthogonally with respect to the base
5 along the longitudinal axis X and have a constant cross-section along said longitudinal
axis X.
[0059] The first and the second upright 12, 13, the first cross-piece 14 and the second
cross-piece 15 are arranged in such a way as to define on the plate 7 an aperture
11. In this embodiment, the intended breaking line 10 is defined between the second
cross-piece 15 and the upper surface S of the base 5.
[0060] The second cross-piece 15 extends essentially along the transverse axis Z and is
therefore essentially parallel to the connecting portion 53 of the base 5 and positioned
centrally with respect to the longitudinal base axis Y of the connecting portion 53,
while the first and the second upright 12, 13 are arranged at the two base portions
52.
[0061] In the second embodiment, shown in Figure 5, the spacer element 1' is devoid of the
second cross-piece, in other words the aperture 11' is defined on the plate 7' by
the first and the second upright 12', 13', the first cross-piece 14' and the upper
surface S' of the base 5'.
[0062] The first and the second upright 12', 13' are joined to the base 5' respectively
at the two base portions 12a', 13a', while in this case the intended breaking line
10' is defined between the base of the uprights 12a', 13a' and the base 5'.
[0063] The aperture 11 or 11' constitutes a lightening element of the spacer element 1 or
1' and also allows the slidable insertion into the spacer element 1 or 1' of a positioning
wedge 101, as shown in Figures 6 and 7. The aperture 11 or 11' has an essentially
rectangular shape with a height H1, considered along the longitudinal axis X, of between
15 mm and 20 mm, and a width L2, considered along the transverse axis Z, of between
10 mm and 15 mm.
[0064] In one version, the base 5 is provided with weakening elements suitable for favouring
the breakage of the spacer element at the intended breaking line 10. In the versions
shown, which can be seen in greater detail in Figures 2, 7 and 11, the weakening elements
comprise a plurality of recesses 70 defined on the rear surface Sp, Sp' of the base
5, 5'.
[0065] In one version, the base 5 is provided with lightening elements to reduce the consumption
of materials for creating the base 5 of the spacer element.
[0066] In the version shown, the recesses of the plurality of recesses 70 also serve as
lightening elements.
[0067] The plurality of recesses 70 also allows improved adhesion of the spacer element
1 on the adhesive 80, inasmuch as when the spacer element 1 is positioned on the adhesive
80, the adhesive 80 penetrates into the grooves of the plurality of recesses 70 and,
as it hardens, stably anchors the spacer element in the desired position.
[0068] The "H" shape of the base 5 and the shaping of the edges 5a, 5a' allows a further
increase in this effect.
[0069] The provision of recesses 70 on the base 5 also makes it possible to facilitate and
improve the breakage of the spacer element 1 at the intended breaking area 10, as
explained more fully below.
[0070] In the version of Figure 2 and 7, the plurality of recesses 70 comprises a first
transverse recess 71 provided at the connecting portion 53 in a central position on
the same, considered with respect to the longitudinal axis of base Y, and extending
to the base portions 51, 52. Preferably, the transverse recess 71 is provided at the
intended breaking area 10 of the spacer element 1, namely of the second cross-piece
15 and/or of the first and the second upright 12, 13; 12', 13'.
[0071] The provision of the transverse recess 71 facilitates the breakage of the spacer
element. This recess serves as a weakening element, and it is therefore not necessary
to weaken the plate at the intended breaking area.
[0072] The presence of the recesses also facilitates the moulding of the spacer element.
[0073] The recesses also allow the breakage of the spacer element to be made more precise.
[0074] Preferably, the transverse recess 71 has a greater extension along the transverse
axis Z with respect to the second cross-piece 15, in such a way that the uprights
12, 13 are arranged at the transverse recess 71. This arrangement makes it possible
to further improve the detachment of the intended breaking area 10.
[0075] This positioning makes it possible to improve the production process for the spacer
elements of the invention and to obtain a more precise breakage of the same.
[0076] The plurality of recesses 70 also comprises further transverse recesses 72 provided
at the base portions 51, 52, extending along the transverse axis Z, and a plurality
of longitudinal recesses 73, provided at the base portions 51, 52, extending along
the longitudinal base axis Y.
[0077] As noted, the presence of the recesses 70 makes it possible to improve the adhesion
of the base 5 to the adhesive 80, and to increase the stability of the spacer element
on said adhesive.
[0078] In the version of Figure 11, the plurality of recesses 70 comprises two separate
transverse recesses 71" provided at the intended breaking area 10 of the spacer element
1, i.e. at the base of the uprights 12a', 13a'. This version is particularly suitable
to be created in the version of the spacer element of Figure 5, i.e. in the version
in which the intended breaking line 10' is defined between the base of the uprights
12a', 13a' and the base 5'.
[0079] The transverse recesses 71" have an extension along the transverse axis Z greater
than or equal to the extension along the transverse axis Z of the base 12a', 13a'
of the uprights 12', 13'.
[0080] Preferably, the transverse recesses 75 have an extension along the transverse axis
Z that substantially corresponds to the extension of the base 12a', 13a" of the uprights
12', 13'.
[0081] The provision of the transverse recess 71 or the transverse recesses 71" facilitates
the breakage of the spacer element of the invention.
[0082] In addition, by providing the transverse recess 71 or the transverse recesses 71"
at the intended breaking area, the breakage of the spacer element is simpler and more
precise.
[0083] The recess or recesses serve as weakening elements, and it is therefore not necessary
to weaken the plate at the intended breaking area.
[0084] The presence of the recesses also facilitates the moulding of the spacer element.
[0085] In a preferred version, the cross-piece 14 or 14' is provided with a sharpened edge
14a created from part of the aperture 11 shaped in such a way as to engage in the
grooves 104a provided on the levelling wedge 101 in order to improve and stabilise
the coupling between the spacer element 1 and the levelling wedge 101, as explained
more fully below. The sharpened edge 14a is intended to form one of the sides of the
aperture 11, 11' and is shaped in such a way as to engage in a mating form with the
grooves 104a. The sharpened edge 14a acts as a locking element for locking the levelling
wedge 101 in the aperture 11 or 11', as explained more fully below.
[0086] In other versions not shown, locking elements other than the sharpened edge may be
provided, intended to cooperate with corresponding locking elements provided on the
levelling wedge.
[0087] The provision of the sharpened edge 14a, or of locking elements in general, makes
it possible to improve the stability and precision of the coupling between the spacer
element 1 or 1' and the levelling wedge.
[0088] In one version, the base portion of the uprights or of the second cross-piece 15
has a reduced thickness in order to further facilitate detachment at the intended
breaking line.
[0089] In a version not shown, the plate of the spacer element is solid, i.e. devoid of
the aperture for insertion of the wedge, this version being particularly suitable
to be used with the positioning system of Figure 10. The plate is rectangular in shape
with a pair of walls extending parallel to the longitudinal axis.
[0090] In a version not shown, the spacer element is provided with two plates orthogonal
to each other and interposed between the base and the threaded shaft and shaped in
such a way as to define on the base of the spacer element four sectors, each of which
is intended to receive a corner portion of a different covering element to be fitted.
[0091] This version of the spacer element is suitable to be used for so-called angular fitting,
i.e. for fitting four separate covering elements simultaneously.
[0092] In another version not shown, the spacer element is provided with two plates orthogonal
to each other arranged in a "T" shape, in such a way as to define on the base of the
spacer element three separate sectors, each of which is intended to receive a different
covering element to be fitted. This version is suitable to be used for so-called staggered
fitting.
[0093] In the two versions indicated above, the intended breaking area is again defined
between the plate and the base of the spacer element.
[0094] In operation, the operator prepares and spreads the adhesive 80 on the screed, positions
the first covering element 3 on the adhesive 80, and then arranges the base 5 of a
spacer element 1 in such a way that it is interposed between the adhesive 80 and the
rear surface 3b of the first covering element 3, i.e. so that the rear surface 3b
of the first covering element 3 is supported at least partially on the base 5 and
the free edge 3c of the first covering element 3 is bearing against a surface S1 of
the plate 7.
[0095] The adhesive 80 penetrates into the recesses of the plurality of recesses defined
on the rear surface of the base 5 and between the two base portions 51, 52 of the
same.
[0096] The fitter then fits the second covering element 4 in such a way that a portion of
its rear surface 4b is supported on the base 5 and its free edge 4c facing the free
edge 3c of the first covering element 3 is bearing against the surface S2 of the plate
7 opposite the surface S1 on which the free edge 3c of the first covering element
3 is bearing.
[0097] In this way, the plate 7 is interposed between the two adjacent covering elements
3, 4, and between said covering elements is defined a distance or gap essentially
corresponding to the thickness "d" of the plate 7. Subsequently, if it is decided
to use a positioning system such as that shown in Figure 10, the fitter takes hold
of a fastening knob 201 and fastens it to the spacer element 1 by inserting the threaded
shaft 8 into the housing 51.
[0098] The fitter then inserts the fastening device 2 to bring the flange 20 to bear against
the upper surface 3a, 4a of the first and second covering elements 3, 4, closes the
housing 51 by mating the thread 50 with the external threading 9 of the threaded shaft
8, and screws the fastening knob 201 on to the threaded shaft 8, thus generating a
pulling force on the spacer element 1, which is progressively drawn inside the fastening
knob 201.
[0099] Since the covering elements 3, 4 are interposed between the base 5 of the spacer
element 1 and the flange 20 of the fastening device 2, this pulling force generates
a corresponding pulling force on the covering elements 3, 4, which are progressively
gripped between the flange 20 and the base 5. Since the flange 20 is supported on
the upper surfaces of both of the covering elements 3, 4 to be fitted, the elements
are levelled, i.e. positioned in such a way that the respective upper surfaces 3a,
4a are coplanar.
[0100] The positioning system 200 is maintained in this gripping position for a sufficient
time for the adhesive 80 to set, after which the fitter may uncouple the fastening
knob 201 and the spacer element 1, and then break the spacer element 1 of the invention
at the intended breaking line 10 and extract the stem 8 from the gap.
[0101] If, on the other hand, the fitter decides to use a positioning system 100 such as
that shown in Figures 6 and 7, he takes hold of a levelling wedge 101 and inserts
it progressively into the aperture 11 or 11' of the spacer element 1 or 1' in the
direction of the arrow F, until the levelling wall 104 is brought to bear against
the sharpened edge 14a of the aperture 11. With the aid of pliers or another suitable
tool, the fitter then pushes the levelling wedge 101 further into the aperture 11
or 11' of the spacer element 1 or 1', generating a progressive pulling force on the
spacer element 1 or 1', which is progressively drawn towards the levelling wedge 101.
[0102] Since the covering elements 3, 4 are interposed between the base 5 of the spacer
element 1 and the base wall 102 of the levelling wedge 101, this pulling force generates
a corresponding pulling force on the covering elements 3, 4, which are progressively
gripped between the levelling wedge 101 and the base 5.
[0103] Since the levelling base 102 of the wedge bears on both of the upper surfaces of
the two covering elements 3, 4 to be fitted, the elements are levelled, i.e. positioned
in such a way that the respective upper surfaces 3a, 4a are coplanar.
[0104] The fitter pushes the levelling wedge 101 until the height "h" of the wedge 101 prevents
any further movement of the wedge in the direction of the arrow F, i.e. when the height
"h" of the wedge portion inside the aperture 11 or 11' of the wedge coincides with
the height H1 of the aperture 11 or 11'. In this position, the sharpened edge 14a
of the cross-piece 14 is inserted into one of the grooves 104a of the levelling wall
104 of the wedge 101, thus preventing any accidental movement of the wedge 101 and
locking it inside the aperture.
[0105] The positioning system 100 is maintained in this gripping position for a sufficient
time for the adhesive 80 to set, after which the fitter may uncouple the spacer element
1 and the levelling wedge 101 by moving the latter in the opposite direction, and
then break the spacer element 1 of the invention at the intended breaking line 10
and extract the stem 8 from the gap.
[0106] The spacer element of the invention is extremely versatile, since it is suitable
to be used with different positioning systems.
[0107] Moreover, the spacer element of the invention is easy to produce.
[0108] In addition, providing the intended breaking area at the uprights or at the cross-piece
facilitates moulding operations. No special shaping of the moulds is required, nor
any provision of undercuts.
[0109] Thus, as well as simplifying the moulding and mould preparation process, it makes
it possible to increase the precision of moulding, hugely reducing the possibility
of producing unacceptable parts, in which, for example, undesired detachments occur
because the intended breaking line is too weak or, on the contrary, breakage is difficult
because the intended breaking line is insufficiently weak.
[0110] In addition, the spacer element of the invention provides increased adhesion to the
adhesive and therefore greater stability of positioning. Moreover, the spacer element
of the invention makes it possible to reduce the consumption of materials used.
[0111] The spacer element of the invention also improves and stabilises the coupling between
the spacer element and the levelling wedge.
1. A spacer element (1; 1') for a positioning system (100; 100'; 200) for covering elements
(3, 4), comprising
- a base (5; 5') intended to be made to bear on a fixing adhesive for said covering
elements (3, 4) and to support a portion of a rear surface (3b, 4b) of said at least
two adjacent covering elements (3, 4), and
- a plate (7; 7') extending transversely along a longitudinal axis (X) of said spacer
element (1; 1'), said base (5) being intended to be interposed, in use, between facing
edges (3c, 4c) of said at least two covering elements (3, 4),
- an intended breaking line (10; 10') being formed between said plate (7) and said
base (5), said element (1; 1') being characterised in that it comprises
- a threaded shaft (8) attached to said plate (7) on the side opposite said base (5),
and
- an insertion aperture (11; 11') formed in said plate (7; 7') and adapted to allow
the slidable insertion of a positioning wedge (101).
2. A spacer element (1; 1') according to the preceding claim, wherein the plate comprises
a pair of uprights (12, 13; 12', 13') orthogonal to said base and a cross-piece (14;
14') joining said uprights (12, 13; 12', 13') at the end opposite said base (5) so
as to form said insertion aperture (11; 11').
3. A spacer element (1; 1') according to claim 2, wherein said uprights (12, 13; 12',
13') have a constant cross section along the longitudinal axis (X).
4. A spacer element (1; 1') according to claim 3, wherein said plate (7) further comprises
a second cross-piece (15) associated with said base (5), said intended breaking area
being identified between said second cross-piece (15) and said base (5).
5. A spacer element (1; 1') according to any one of the preceding claims, wherein said
plate (7; 7') comprises locking elements (14a) for locking a levelling wedge (101)
in said aperture (11; 11').
6. A spacer element (1; 1') according to the preceding claim, wherein said cross-piece
(14; 14') is provided with a sharp edge (14a; 14a') forming one of the sides of said
aperture (11, 11a; 11', 11a'), said edge (14a; 14a') forming said locking elements
and being so shaped as to be inserted with a positive coupling into groove-shaped
elements (104a) formed in said levelling wedge (101).
7. A spacer element (1; 1') according to any one of the preceding claims, wherein said
base (5; 5') is delimited by inclined edges (5a) diverging from said upper surface
(S, S') to said rear surface (Sp, Sp').
8. A spacer element (1; 1') according to any one of the preceding claims, wherein said
base (5, 5') comprises an upper surface (S, S') from which said plate (7, 7') extends,
and an opposed rear surface (Sp, Sp'), intended to be made to bear, in use, on said
adhesive (80), in which a plurality of recesses (70) is formed.
9. A spacer element (1; 1') according to the preceding claim, wherein said plurality
of recesses (70) comprises at least one recess (73, 75) provided at said intended
breaking line (10; 10') and suitable for facilitating the breakage of said spacer
element.
10. A spacer element (1; 1') according to claim 9, wherein said at least one recess (73)
has an extension greater than or equal to said intended breaking line (10; 10').
11. A spacer element (1; 1') according to any one of claims 8 to 10, wherein said plurality
of recesses (70) comprises two recesses (71") defined at a base portion (12a', 13a')
of said uprights (12', 13').
12. A spacer element (1; 1') according to the preceding claim, wherein said recesses (712)
have an extension along the transverse axis (Z) greater than or equal to the extension
of the base (12a', 13a') of said uprights (12', 13').