Technical Field
[0001] The invention relates to a transferable service station, especially fuelling station,
provided with liquid storage means and control and service facilities located in a
common housing, the housing being constructed of a welded frame with a cover jacket
and divided into a liquid storage room and a room for the control and service facilities
Background of the Invention
[0002] Standard stationary service stations, especially fuelling stations, feature construction
of service building and underground storage tanks, the construction of which is time
consuming and expensive. Such stations also need arrangements for preventing fuel
leakage and environment contamination. Also personnel, at least at the desk, are necessary
for servicing customers. If a station has non-stop service hours, even more staff
is necessary. It is a different situation when a temporary station is to be opened,
as the case may be on a detour road, when a permanent station is out of operation
and the next one is far away. In a document
DE 101 39 353 there is described a transferable liquid dispensing station provided with liquid
storage means and control and service facilities located in a common housing, the
housing being constructed of a reinforced frame with a jacket and a vertical wall
dividing the common housing inside space into a liquid storage room and a room for
the control and service facilities. Similar station is known from
WO2002/202393 dealing with a transportable dispensing station furnished with a delivery stand containing
a delivery hose and a delivery nozzle, control unit and a servicing unit having means
for handling a pay-card and data transfer block. Further there is known a transferable
service station described in
DE 102009 057876 B3. This station for dispensing of liquids is provided with liquid storage means and
control and service facolities located in a common housing the housing being constructed
of a welded frame with a cover jacket aand divided into a liquid storage room and
a room for control and service facilities. Problems with transportation and installation
of such a station on a site and associated problems regarding respective standards
and regulations, especially an improvement of the rigidity of the housing and location
of individual equipment are solved by the embodiment of a dispenser station installed
in a container described in
WO2003/000584. Further improvement of safe operation of a container type station is achieved according
to
EP 1848657. A double jacket of the housing minimizes the danger of possible leakage of liquids
disposed from the station. Nevertheless such a danger still exists.
[0003] It is an object of the invention to further increase safety of operation of the station
and provide sufficient information for a distant control centre.
Disclosure and Object of the Invention
[0004] The object of the invention is achieved by a service station provided with liquid
storage means and control and service facilities located in a common housing, the
housing being constructed of a welded frame with a cover jacket and divided into a
liquid storage room and a room for the control and service facilities, wherein according
to the invention subject matter the welds at the housing inner walls at least within
the storage room of the station, are covered by a protecting jacket, the protecting
jacket defining a covered safety space along each of the welds, wherein the safety
space is gas proof. In a preferred embodiment the housing is at least within the storage
room provided with an additional inner jacket spaced apart from the outside jacket
wherein the protecting jacket covers the welds of the inner jacket. Further according
to the invention the space between the cover jacket and the inner jacket and/or the
covered space along the welds is under pressure lower than ambient pressure. Depending
on an application at least one built-in storage tank may be installed inside the liquid
storage room. In a preferred embodiment such a storage tank may be attached to the
bottom part of the housing frame by means of a pair of diagonally arranged fixed holders
and a pair of diagonally arranged feet, the feet being provided with means for a resilient
seating of the storage tank. The room for control and service facilities is provided
with a unit of hydraulics, a filling unit and a control unit, the units being provided
with elements for manual handling, arranged at least at one of the vertical walls
of the housing. According to a further aspect of the invention the control unit the
control unit is provided with a control block having a first port inter-connected
with a communication port of a block of mechanics, a second port inter-connected with
a communication port of a measurement block, a third port inter-connected with a communication
port of a detection block, a fourth port inter-connected with a communication port
of a block of a customer and a fifth port inter-connected with a communication port
of a block of data transmission, wherein the block of mechanics is provided with an
output of signal to control of mechanical elements, output of signals to control hydraulic
elements, wherein the measurement block is provided with an input of signals of a
liquid volume change and an input of minimum volume signal, wherein the detection
block is provided with an input of a signal of electric energy source level, an input
of a signal of outside danger situation and an input of a signal of inside danger
situation and an input of a signal of the station position, wherein the customer block
is connected with a card reader, keyboard and a display and wherein the block of data
transmission is provided with means for data telecommunication.
[0005] According to one aspect of the invention the improved design of the service station
housing provides for high safety of operation of the station, no matter if a single
or double jacket is used. According to another aspect of the invention the service
station provides for a fully self-service operation, the control centre being permanently
fully informed about the station status. The station may be used both for all kinds
of fluids, liquids and gases, there may be supplied even one or more different fluids.
Brief Description of the Drawings
[0006] By way of examples the invention will be now described with reference to the accompanying
drawing. Fig. 1 presents an axonometric view on the container type station with top
and front jackets being removed. Fig. 2 shows the station according to Fig. 1 in a
side view. Fig. 3 offers the station in a cutaway view A-A according to Fig. 2. Fig.
4 shows a detail view on a weld protecting jacket. Fig. 5 depicts a schematic block
diagram of the control unit.
Description of Preferred Embodiments
[0007] As presented in Fig. 1 the transferable service station according the invention has
a housing consisting of a welded frame and a cover jacket
1 covering each of the walls defined by the frame. The frame consists of vertical beams
2, mutually connected by longitudinal beams
3 and transversal beams
4. The longitudinal beams
3 are reinforces by vertical struts
5 with a T-shaped cross-section. The cover jacket
1 and the frame are airtight welded together. The struts
5 may be, but not necessarily, made of solid material. They may be provided with relieving
openings, such openings are not shown on the drawings. The housing inner space is
divided into a room
6 for the control and service facilities and a liquid storage room
7. The room
6 for the control and service facilities includes hydraulic equipment for charging
and discharging the stored liquid and equipment controlling such a procedure, including
a control unit controlling complete operation of the station and providing for communication
with the control centre.
[0008] The room
6 for the control and service facilities and a liquid storage room
7 are mutually divided by an intermediate wall
8, The intermediate wall
8 is in its upper part provided with technology openings
9 allowing for hydraulic and electric interconnections of both rooms
6,
7.
[0009] In the embodiment shown on Figs. 1, 2, 3 and 4 the complete liquid storage room
7 is provided with an inner jacket
10. The inner jacket
10, providing for the housing inner walls, is spaced apart from the cover jacket
1 thus defining a closed circumferential spaces
11 between the said two jackets
1,
10. The space between the cover jacket
1 and the inner jacket
10 is mechanically secured by inner ribs
15. The ribs
15 may be made of a solid material thus dividing the circumferential space
11 along each wall into partial circumferential spaces
11. Alternatively each of the ribs
15 may be furnished with multiple openings, providing for a single circumferential space
11 along each of the walls. Similarly to the cover jacket
1 the inner jacket is also hermetically welded to the frame and the ribs
15. All welds along the inner jacket 10 are covered by a protecting jacket
12. The protecting jacket
12 being spaced apart from the welds defines closed safety spaces
13 along the welds and separates the welds from the inner space of the storage room
7. Inside the circumferential spaces
11 and the safety spaces
13 the pressure is lowered under the ambient, atmospheric pressure. During operation
of the station a level of this inner pressure is checked by sensors. Such sensors
may be, but not necessarily, positioned in all the circumferential spaces
11 and safety spaces
13. The sensor outputs are lead to the control unit. Any increase of pressure within
the circumferential spaces
11 or safety spaces
13 signals a possibility of a danger situation, like a leakage from the station inside
liquid storage room
7. The sensor data are part of information transmitted to the control centre. Application
of such sensors as such is known and is not part of the invention. The sensors are
not shown on the attached drawings.
[0010] The protecting jacket
12 may be provided along all the welds of the inner jacket
10 or only along circumference of the inner jacket
10.
[0011] In a case no inner jacket
10 is applied, the inner side of the cover jacket
1 provides for the housing inner wall and the protecting jacket
12 is applied along the welds of this inner wall.
[0012] Though the application of the inner jacket
10 is above described only with respect to the liquid storage room
7, it may be installed also within the room
6 for control and service facilities. In this case the inner jacket
10 shall be a part of protection against undesired entry into this room.
[0013] The above described embodiment has a liquid storage room
7 which completely serves for storage of liquid, without any separate tanks being installed
inside. It may be divided by one or more partition walls
14 into separate compartment allowing for different liquids to be disposed from one
station. In the presented embodiment only one partition wall
14 is used. In a special embodiment of the station the partition wall
14 may be designed in a manner allowing for separation of the liquid storage room
7 and the room
6 for control and service facilities. Such a solution shall make transportation of
a station to the site easier.
[0014] Nevertheless in such a liquid storage room
7 one or more separate built-in tanks may be installed. In such a case the inner jacket
10 may not be used, depending on further circumstances of the station application. In
this case the inner jacket
10 is missing and the protecting jacket 12 is applied on the welds of the cover jacket
1. The built-in storage tank may attached to the bottom part of the housing frame by
means of a pair of diagonally arranged fixed holders and a pair of diagonally arranged
feet, the feet being provided with means for a resilient seating of the storage tank.
[0015] The above described constructions of the liquid storage rooms
7 are limited neither by size and/or weight of the respective station nor by equipment
it is furnished with. It may be interconnected with another similar station. Such
further station may comprise one or more liquid storage rooms
7 with all the liquid storage rooms
7 being serviced from one room 6 for the control and service facilities.
[0016] In general the service facilities are provided with a unit of hydraulics, a filling
unit and a liquid delivery unit. All the units are provided with equipment for customer
manual handling, which are arranged at one or more of the vertical walls of the housing.
[0017] The control facilities are provided for by a control unit. As seen from Fig. 5 the
control unit is provided with a control block 7
0, a block
20 of mechanics, a measurement block 30, a detection block
40, a customer block 50 and a data transmission block
60. The control block
70 has its port
71 inter-connected with a communication port 2
1 of a block
20 of mechanics, a second port
72 inter-connected with a communication port
31 of a block
30 of measurement, a third port 7
3 inter-connected with a communication port
41 of a detection block
40, fourth port
74 inter-connected with a communication port 51 of a customer block
50 and a fifth port
75 inter-connected with a communication port
61 of a data transmission block
60.
[0018] The block
20 of mechanics is provided with an output
22 of signal to control mechanical elements, and an output 2
3 of signals to control hydraulic elements. In a case the liquid storage room
7 is divided into several compartments or comprise several tanks the block 2
0 of mechanics is further provided with an output
24 of signals for switching between the individual compartments or the tanks.
[0019] The measurement block
30 is provided with a second port
32 inter-connected with a second port 5
2 of the customer block
50. The measurement block
30 is further provided with an input
33 of signals of a liquid volume change and an input
34 of minimum volume signal. To improve service comfort the measurement block
30 may be further provided with an input of signal of ambient light level, while the
block
20 of mechanics is provided with an output
25 of signals to control an automatic outside light source.
[0020] The detection block
40 is provided with an input
42 of a signal of electric energy source level, an input
43 of a signal of outside danger situation, an input
44 of a signal of inside danger situation and an input
45 of a signal of the station position,
[0021] The customer block
50 is by its third port
53 inter-connected with a card reader
56 by a fourth port
54 with a keyboard
57 and by a fifth port
55 with a display
58.
[0022] The data transmission block
60 is provided with means for data telecommunication to the control centre through GSM
network supporting GPRS transmissions. A remote control and a status check are thus
performed on-line.
[0023] All the blocks may be provided for by electronic means with application of processors
and computer technologies. Their design and construction is based on well-known technologies
and therefore are not described in more details. Communication between the blocks
in the majority of case is performed via the control block
70. The measurement block
30 and the detection block
40 provide for station operation data. They may be included in a single block but for
better understanding they are presented as two separate blocks, the first one actively
obtaining the data and the second one checking if pre-set or acceptable levels have
not been reached or exceeded.
[0024] The service station having such a control unit may operate in fully self-service
mode under remote control. The station may operate with one or more separate tanks
or with the storage room
7 divided into separate storage compartments. Any loss of energy supply is immediately
reported to the 5control centre. Apart from monitoring current service the control
unit reports even possible inner or outer danger situation. Such an inner danger situation
includes a leakage from the storage room
7 or creation of combustible or explosive vapours or overload of the station. Among
outer danger situations belong first of all any attempts to damage or remove the station.
Position of the station is permanently monitored and in a case of any unauthorized
manipulation the station operation is automatically blocked.by the control unit
70.
[0025] The station may be furnished with own lighting facilities which are switched on or
off with regard to the level of the ambient light.
Industrial application
[0026] The transferable service station according to the invention is designed for transportation
and self-service dispensing of liquids and gasses, with a possibility of additional
retail sell of goods. The stations of the kind may be combined to create large units.
1. Transferable service station for dispensing of liquids provided with liquid storage
means and control and service facilities located in a common housing, the housing
being constructed of a welded frame with a cover jacket (1) and divided into a liquid
storage room (7) and a room (6) for the control and service facilities, characterized in, that at least within the storage room (7) the welds at the housing inner walls are covered
by a protecting jacket (12), wherein the protecting jacket (12) defines a safety space
(13) along the welds in which the pressure is lowered under the ambient, atmospheric
pressure.
2. Transferable liquid dispensing station according to claim 1, characterized in, that the housing is at least within the storage room (7) provided with an additional inner
jacket (10) spaced apart from the cover jacket (1) wherein the protecting jacket (12)
covers the welds of the inner jacket (10).
3. Transferable liquid dispensing station according to claim 1 or 2, characterized in, that the space (11) between the cover jacket (1) and the inner jacket (10) and/or the
safety space (13) along the welds is under pressure lower than ambient pressure.
4. Transferable liquid dispensing station according to any of the foregoing claims, characterized in, that inside the liquid storage room (7) there is installed at least one built-in storage
tank (5).
5. Transferable liquid dispensing station according to claim 4, characterized in, that the built-in storage tank is attached to the bottom part of the housing frame by
means of a pair of diagonally arranged fixed holders and a pair of diagonally arranged
feet, the feet being provided with means for a resilient seating of the storage tank
6. Transferable liquid dispensing station according to any of the foregoing claims, characterized in, that the room for control and service facilities is provided with a unit of hydraulics,
a filling unit and a control unit , the units being provided with facilities for manual
handling, arranged at least at one of the vertical walls of the housing.
7. Transferable liquid dispensing station according to claim 6, characterized in, that the control unit is provided with a control block (70) having a first port (71) inter-connected
with a communication port (21) of a block (20) of mechanics, a second port (72) inter-connected
with a communication port (31) of a measurement block (30), a third port (73) inter-connected
with a communication port (41) of a detection block (40), fourth port (74) inter-connected
with a communication port (x) of a block (x) of a customer and a fifth port (75) inter-connected
with a communication port (61) of a block (60) of data transmission, wherein the block
(20) of mechanics is provided with an output (22) of signal to control of mechanical
elements, output (23) of signals to control hydraulic elements, wherein the measurement
block (30) is provided with an input (33) of signals of a liquid volume change and
an input (34) of minimum volume signal, wherein the detection block (40) is provided
with an input (42) of a signal of electric energy source level, input (43) of a signal
of outside danger situation and an input (44) of a signal of inside danger situation
and an input (45) of a signal of the station position, wherein the customer block
(50) is connected with a card reader (56), keyboard (57) and a display (58) and wherein
the block (60) of data transmission is provided with means for data telecommunication
8. Transferable liquid dispensing station according to claim 7, characterized in, that the measurement block (30) is provided with an input (35) of signal of ambient light
level, while the block (20) of mechanics is provided with an output (25) of signals
to control an automatic outside light source.
1. Abgabestation für Flüssigkeiten, versehen mit Mitteln zur Lagerung der Flüssigkeit
und mit Steuer- und Bedieneinrichtungen in einem gemeinsamen Kasten, welcher aus einem
geschweißten Rahmen mit Abdeckmantel (1) besteht und in einen Raum (7) zur Lagerung
der Flüssigkeit und einen Raum (6) für die Steuer- und Bedieneinrichtungen unterteilt
ist, dadurch gekennzeichnet, dass wenigstens im Innern des Raums (7) zur Lagerung der Flüssigkeit die Schweißnähte
der Innenwände des Kastens durch einen Schutzmantel (12) geschützt sind, welcher entlang
der Schweißnähte Sicherheitsräume (13) abgrenzt, in denen der Druck geringer als der
atmosphärische Druck ist.
2. Abgabestation für Flüssigkeiten nach Anspruch 1, dadurch gekennzeichnet, dass der Kasten wenigstens im Raum (7) zur Lagerung der Flüssigkeit mit einem zusätzlichen
Innenmantel (10) versehen ist, der in einem Abstand vom Abdeckmantel (1) angeordnet
ist, wobei der Schutzmantel (11) die Schweißnähte des Innenmantels (10) bedeckt.
3. Abgabestation für Flüssigkeiten nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass im Raum zwischen dem Abdeckmantel (1) und dem Innenmantel (10) und/oder im Sicherheitsraum
(13) entlang der Schweißnähte der Druck geringer als der atmosphärische Druck ist.
4. Abgabestation für Flüssigkeiten nach einem der vorausgehenden Ansprüche, dadurch gekennzeichnet, dass im Innern des Raums (7) für die Lagerung der Flüssigkeiten wenigsten ein eingebauter
Behälter (5) angeordnet ist.
5. Abgabestation für Flüssigkeiten nach Anspruch 4, dadurch gekennzeichnet, dass der eingebaute Behälter (5) am unteren Teil des Rahmens des Kastens mit Hilfe zweier
diagonal angeordneter fester Halterungen und zweier diagonal angeordneter Füße mit
einer elastischen Lagerung des Behälters (5) befestigt ist.
6. Abgabestation für Flüssigkeiten nach einem der vorausgehenden Ansprüche, dadurch gekennzeichnet, dass der Raum (6) für die Steuer- und Bedieneinrichtungen mit einer Hydraulikeinheit,
einer Pumpeinheit und einer Steuereinheit versehen ist.
7. Abgabestation für Flüssigkeiten nach Anspruch 6, dadurch gekennzeichnet, dass die Steuereinheit mit einem Steuerblock (70) versehen ist, dessen erster Port (71)
mit dem Kommunikationsport (21) des Blocks (20) der Mechanik verbunden ist, dessen
zweiter Port (72) mit dem Kommunikationsport (31) des Blocks (30) der Messung verbunden
ist, dessen dritter Port (73) mit dem Kommunikationsport (41) des Blocks (40) der
Detektion verbunden ist, dessen vierter Port (74) mit dem Kommunikationsport (51)
des Blocks (50) des Kunden verbunden ist und dessen fünfter Port (75) mit dem Kommunikationsport
(61) des Blocks (60) der Datenübertragung verbunden ist, wobei der Block (20) der
Mechanik mit einem Ausgang (22) für Bediensignale der mechanischen Elemente und mit
einem Ausgang (23) für Bediensignale der hydraulischen Elemente versehen ist, wobei
weiter der Block (30) der Messung mit einem Eingang (33) für das Signal der Füllstandsänderung
des Behälters und einem Eingang (34) für das Signal des Erreichens des festgelegten
Minimums versehen ist, wobei weiter der Block (40) der Detektion mit einem Eingang
(42) für das Signal des Zustands der elektrischen Energiequelle, einem Eingang (43)
für das Signal des Zustands der inneren Bedrohung, einem Eingang (44) für das Signal
des Zustands der äußeren Bedrohung und einem Eingang (45) für das Signal der Position
der Station versehen ist, wobei weiter der Block (50) des Kunden mit einem Lesegerät
(56) für Karten, einer Tastatur (57) und einem Display (58) versehen ist, wobei weiter
der Block (60) der Datenübertragung mit Mitteln für eine Fernübertragung der Daten
versehen ist.
8. Abgabestation für Flüssigkeiten nach Anspruch 7, dadurch gekennzeichnet, dass der Block (30) der Messung mit einem Eingang (35) für das Signal des Niveaus der
Umgebungsbeleuchtung versehen ist, wobei der Block (20) der Mechanik mit einem Ausgang
(25) für die Signale zur Bedienung der automatischen Außenbeleuchtung versehen ist.
1. Station de pompage des liquides destinée à pomper des liquides, munie des moyens de
stockage du liquide et des dispositifs de commande et de pilotage situés dans une
armoire commune constituée d'un châssis soudé avec enveloppe de couverture (1) et
divisée en espace (7) de stockage du liquide et en espace (6) abritant les dispositifs
de commande et de pilotage, caractérisée en ce qu'au moins à l'intérieur de l'espace (7) de stockage du liquide, les soudures des parois
intérieures de l'armoire constituent l'enveloppe de protection (12) délimitant le
long des soudures des espaces de sécurité (13) dans lesquels la pression est inférieure
à la pression atmosphérique.
2. Station de pompage des liquides selon la revendication 1, caractérisée en ce que l'armoire est, au moins au niveau de l'espace (7) de stockage du liquide, munie d'une
enveloppe intérieure accessoire (10) disposée à une distance de l 'enveloppe de couverture
(1) l'enveloppe de protection (11) couvrant les soudures de l'enveloppe intérieure
(10).
3. Station de pompage des liquides selon la revendication 1 ou 2, caractérisée en ce qu'au niveau de l'espace entre l'enveloppe de couverture (1) et l'enveloppe intérieure
(10) et/ou au niveau de l'espace de sécurité (13) le long des soudures la pression
est inférieure à la pression atmosphérique.
4. Station de pompage des liquides selon une des revendications, caractérisée en ce qu'à l'intérieur de l'espace (7) de stockage des liquides est situé au moins un réservoir
encastré (5).
5. Station de pompage des liquides selon la revendication 4, caractérisée en ce que le réservoir encastré (5) est fixé à la partie inférieure du châssis de l'armoire
à l'aide d'une paire des supports rigides disposés en diagonale et d'une paire d 'embases
disposées en diagonale munies d'un logement souple du réservoir (5).
6. Station de pompage des liquides selon une des revendications, caractérisée en ce que l'espace (6) pour les dispositifs de commande et de pilotage est muni de l'unité
d'hydraulique, de l'unité de pompage et de l'unité de pilotage.
7. Station de pompage des liquides selon la revendication 6, caractérisée en ce que l'unité de pilotage est munie d'un bloc de pilotage (70) dont le premier port (71)
est connecté au port de communication (21) du bloc (20) de mécanique, le second port
(72) est connecté au port de communication (31) du bloc (30) de mesurage, le troisième
port (73) est connecté au port de communication (41) du bloc (40) de détection, le
quatrième port (74) est connecté au port de communication (51) du bloc (50) du client
et le cinquième port (75) est connecté au port de communication (61) du bloc (60)
de transfert de données, et le bloc (20) de mécanique est muni d'une sortie (22) de
signaux de commande des éléments mécaniques, d'une sortie (23) de signaux de commande
des éléments hydrauliques, où par ailleurs le bloc (30) de mesurage est muni d'une
entrée (33) du signal de changement du contenu du réservoir, d'une entrée (34) du
signal d'atteinte du minimum déterminé, le bloc (40) de détection est muni d'une entrée
(42) du signal de l'état de la source d'alimentation en énergie électrique, d'une
entrée (43) du signal de l'état d'alerte intérieure, d'une entrée (44) du signal d'alerte
extérieure et d'une entrée (45) du signal de la position de la station, et le bloc
(50) du client est muni d'un lecteur (56) de cartes, d'un clavier (57) et d'un écran
(58), et le bloc (60) transfert des données est muni des moyens de communication de
données à distance.
8. Station de pompage des liquides selon la revendication 7, caractérisée en ce que le bloc (30) de mesurage est muni d'une entrée (35) du signal du niveau de l 'éclairage
ambiant le bloc (20) de mécanique étant muni d'une sortie (25) de signaux de commande
de l'éclairage extérieure automatique.