Field of the Invention
[0001] The invention relates to a pack, particularly but not exclusively to a pack for tobacco
industry products. The invention also relates to a blank for the pack and to a method
of assembling a pack.
Background
[0002] Packaging for containing tobacco industry products such as loose 'Roll Your Own'
(RYO) or 'Make Your Own' (MYO) tobacco, or other similar products, often comprises
a pouch or bag formed of a flexible sheet material such as polyethylene. A pack with
a body and a lid being formed from a blank and comprising tab-type sealing members
at the pack ends is disclosed by
DE 44 29 095 A1.
Summary
[0003] According to the invention, there is provided a pack comprising: a lid portion; a
body portion; a collar portion located at least partially within the body portion
and against which at least a portion of the lid abuts when closed; first, second and
third panels, wherein the first and second panels form at least part of a first wall
of the pack and the third panel forms at least part of a second wall of the pack,
and wherein the first, second and third panels have respective first, second and third
edges and the first and second edges extend alongside and/or abut the third edge;
and, a sealing member extending between the first, second and third edges of the pack,
wherein the body portion and lid portion provide an airtight seal until the lid portion
is first opened. The sealing member may be folded to overlap the first or second wall
of the pack. The sealing member may be integrally formed with the first, second and
third panels.
[0004] The sealing member may comprise first and second fold lines that extend from corners
of the sealing member that are proximate to the third panel to meet at an edge of
the sealing member that is remote of the third panel. In one such embodiment, the
first and second fold lines separate the sealing member into first, second and third
portions and the first and second of these portions lie against the third portion.
[0005] A sealing tab may extend from the first panel and a second sealing tab may extend
from the second panel. In one such embodiment, the first and second sealing tabs are
connected together to form a connecting flap and a third sealing tab may extend from
the connecting flap. In an alternative embodiment, the first sealing tab overlies
the second panel and the second sealing tab overlies the first panel.
[0006] An auxiliary sealing member may extend from the sealing member and the first and
second sealing tabs.
[0007] In one embodiment, the sealing member comprises a first sealing member, the pack
further comprising fourth, fifth and sixth panels, wherein the fourth panel forms
at least part of the second wall of the pack and the fifth and sixth panels form at
least part of a third wall of the pack that opposes the first wall, and wherein the
fourth, fifth and sixth panels have respective fourth, fifth and sixth edges and the
fifth and sixth edges extend alongside and/or abut the fourth edge; and a second sealing
member extending from each of the fourth, fifth and sixth edges and folded to underlie
the third wall of the pack.
[0008] The pack may comprise a tear-off strip that is attached to the lid and body portions
of the pack and may be removed from the pack to separate at least a section of the
lid from the body. In one embodiment, the tear-off strip may be removed from the pack
to completely separate the lid from the body. The tear-off strip may be formed from
two lines of weakening in the pack material.
[0009] The pack may comprise an inner lid connected to the collar portion. The lid and/or
inner lid may be composed of a plastics material and may be moulded. Alternatively,
the lid and/or inner lid may comprise card or a flap of flexible material. The pack
may comprise a plurality of inner lids. In one such embodiment, the body portion is
divided into a plurality of internal compartments and each compartment is coverable
by a respective one of the plurality of inner lids.
[0010] The pack may comprise an inner frame that comprises front, rear and side panels,
wherein the inner frame is disposed within the body of the pack and projects out of
an opening therein to form the collar portion. The inner frame may comprise a top
panel with the inner lid formed in the top panel. At least one of the front, rear,
top and side panels can be formed from a double layer of material and at least two
of the front, rear, top and side panels can be integrally formed. The inner frame
may be composed of a plastics material and may be moulded. In one embodiment, the
inner frame further comprises laminated card.
[0011] In one embodiment, the top panel comprises side portions and a front portion and
wherein the width of the front portion is less than the width of the side portions.
[0012] In one embodiment, the inner lid comprises a lip. The inner lid may be configured
such that the front panel and/or top panel abuts the lip when the inner lid is in
a closed position.
[0013] In one embodiment, the or each inner lid comprises a tamper evident device. The or
each tamper evident device may comprise a portion of material that is secured to the
inner lid and collar portion and is torn or deformed when the inner lid is opened.
[0014] In one embodiment, the or each inner lid comprises a label. The label may be provided
on the inner lid by in-mould labelling.
[0015] In one embodiment, the pack comprises an inner membrane configured to hermetically
seal the pack
The pack panels may comprise an impermeable and water resistant material and the impermeable
and water resistant material may be laminated card. The laminated card can comprise
a layer of polyester with a metalized surface and a polyethylene (PE) layer. The present
disclosure also provides a blank for forming a pack according to the invention.
[0016] According to another aspect of the invention, there is also provided a method of
assembling a pack having a plurality of adjacent side faces, and opposing end faces
defining a chamber for containing a product, the method comprising: folding a flat
blank longitudinally to form a hollow open-ended body having a plurality of adjacent
panels extending between the open ends of the body, each panel being connected to
at least one adjacent panel by a fold line forming a side edge of the pack between
the adjacent panels; assembling a tubular collar portion on one end of the body; folding
connected end portions of adjacent first and second panels along respective fold lines
that form end edges of the pack, whereby the end portion of one panel forms an end
panel of the pack, and folding the end portion of the other panel upon itself to form
a seal between the first and second panels, such that the end portion of said other
panel comprises a sealing member.
[0017] In one such embodiment, sealing member comprises first, second and third flap portions
that each comprise an inner surface, and wherein the step of folding the end portion
of the first panel upon itself comprises folding the sealing member such that inner
surfaces of the second and third flap portions overlie the inner surface of the first
flap portion. In an alternative embodiment, the sealing member comprises first, second
and third flap portions that each comprise an outer surface, and wherein the step
of folding the end portion of the first panel upon itself comprises folding the sealing
member such that outer surfaces of the second and third flap portions overlie the
outer surface of the first flap portion.
[0018] The end portion of the second panel may comprise the end panel.
[0019] In one embodiment, the step of folding the connected end portions of the first and
second panels along the respective fold lines that form end edges of the pack comprises
folding the end panel such that it overlies the first flap portion and the second
or third flap portion of the sealing member.
[0020] In one embodiment, the step of folding the connected end portions of the first and
second panels along the respective fold lines that form end edges of the pack comprises
folding the end panel such that it is substantially coplanar with the first, second
and third flap portions of the sealing member.
Brief Description of the Drawings
[0021] Embodiments of the invention will now be described, by way of example only, with
reference to the accompanying drawings in which:
Figure 1 is a perspective view of a pack in accordance with a first embodiment of
the invention in a closed position;
Figure 2 is a perspective view of the pack of Figure 1 in an open position, with an
open inner lid;
Figure 3 is a top view of a blank of an outer frame of the pack of Figure 1;
Figure 4 is a top view of a blank of an inner frame of the pack of Figure 1 on an
enlarged scale compared with Figure 3;
Figure 5 is a perspective view of a pack in accordance with a second embodiment of
the invention in a closed position;
Figure 6 is a perspective view of the pack of Figure 5 in an open position, with an
open inner lid;
Figure 7 is a perspective view of a pack in accordance with a third embodiment of
the invention in an open position, with an open inner lid; and,
Figure 8 is a perspective view of the pack of Figure 7 in an open position, with a
closed inner lid;
Figure 9 is a perspective view from above of an inner frame of a pack according to
a fourth embodiment of the invention, with a closed inner lid;
Figure 10 is a perspective view from above of the inner frame of Figure 9, with an
open inner lid; and,
Figure 11 is a cross-sectional perspective view from the side of the inner frame of
Figure 9.
Detailed Description
[0022] Referring to Figures 1 and 2, a pack 1 for tobacco industry products according to
a first embodiment of the invention is shown and comprises a body portion 2 and a
lid portion 3 having a hinged attachment to one another.
[0023] As used herein, the term "tobacco industry product" refers to any item made in, or
sold by the tobacco industry, typically including a) combustible smoking products
such as cigarettes, cigarillos, cigars, tobacco for pipes or for roll-your-own cigarettes,
(whether based on tobacco, tobacco derivatives, expanded tobacco, reconstituted tobacco
or tobacco substitutes); b) non-combustible products incorporating tobacco, tobacco
derivatives, expanded tobacco, reconstituted tobacco or tobacco substitutes such as
snuff, snus, hard tobacco, and heat-not-burn products; and c) other nicotine-delivery
systems such as inhalers, e-cigarettes, lozenges and gum. This list is not intended
to be exclusive, but merely illustrates a range of products which are made and sold
in the tobacco industry.
[0024] In the present example, the pack 1 is arranged to store loose tobacco, suitable for
use in 'roll your own' (RYO) cigarettes. However, the pack 1 can alternatively be
used for a variety of other products, for instance other tobacco industry products
such as cigarettes, or non-tobacco industry products, for example other botanical
products such as coffee or tea, or non-botanical products such as confectionary.
[0025] The pack 1 is generally parallelepiped and comprises an outer frame 20A, forming
the body portion 2 and the outer lid portion 3 and an inner frame 20B. A blank 10
for forming the outer frame 20A is shown in Figure 3 and a blank 21 for forming the
inner frame 20B is shown in Figure 4. The chain-dashed lines in Figures 3 and 4 denote
fold lines and the solid lines denote cut lines. The double-dashed lines in Figures
3 and 4 denote lines of weakening, as will become apparent hereinafter.
[0026] As illustrated in Figure 2, the inner frame 20B forms a collar portion 20C located
at least partially within the body portion 2 and against which at least a portion
of the lid portion 3 abuts when closed. The lid portion 3 includes a first top panel
9A, a second top panel 9B and lid side panels 6B, 7B. The first and second top panels
9A, 9B form at least part of a top wall 9 of the pack. The lid side panels 6B, 7B
respectively form at least part of side wall 6,7 of the pack 1. The first top panel
9A and second top panel 9B have respective side edges which extend alongside the top
edges of the lid side panels 6B, 7B. A sealing member 17 extends between the respective
side edges of the top panel 9A and second top panel 9B and the top edge of the lid
side panel 6B. In the present example, this sealing member 17 is folded upon itself
and then down flat over the side wall 6 of the pack 1. Alternatively, the sealing
member 17 can be folded upon itself and then over the top wall 9 of the pack 1. The
sealing member 175 forms an air and/or moisture barrier between the inside and exterior
of the pack 1, by sealing between the first top panel 9A, a second top panel 9B and
a lid side panel 6B.
[0027] In more detail, the body portion 2 comprises opposing front 4A and rear 5A panels,
opposing side panels 6A, 7A and a bottom wall 8. The lid portion 3 comprises opposing
front 4B and rear 5B panels, opposing side panels 6B, 7B and a top wall 9 that opposes
the bottom wall 8 of the body portion 2. The body rear wall 5A and the lid rear wall
5B are joined together by a hinged line 31 which extends parallel to the bottom of
the pack 1. When the lid portion 3 is in the closed position the body front, rear
and side panels 4A, 5A, 6A, 7A align with respective lid front, rear and side panels
4B, 5B, 6B, 7B to form front, rear and side walls 4, 5, 6, 7 of the pack 1.
[0028] The bottom wall 8 of the pack 1 comprises first and second bottom panels 8A, 8B and
the top wall 9 of the pack 1 comprises first and second top panels 9A, 9B. When the
pack 1 is assembled, a side edge 13A, 13B, 14A, 15B, 15A, 17A, 19A, 19B of each of
the first and second bottom panels 8A, 8B and/or each of the first and second top
panels 9A, 9B abuts an edge 13C, 14B, 15C, 17B of a body side panel 6A, 7A and/or
lid side panel 6B, 7B. Flaps of material extending between said edges and folded upon
themselves form first, second, third and fifth sealing members 13, 14, 15 and 17 (described
in more detail hereinafter) that partially restricts, or prevents, the transfer of
air and/or moisture into or out of the pack 1 between said edges.
[0029] The body front panel 4A is connected to the lid front panel 4B and the body side
panels 6A, 7A are connected to respective lid side panels 6B, 7B by a tear-off strip
30 when the pack 1 is in the closed position after being assembled. The tear-off strip
30 is connected to the body front panel 4A, lid front panel 4B, body side panels 6A,
7A and lid side panels 6B, 7B by parallel first and second lines of weakening 30A,
30B. To open the pack 1 for the first time, the user grips an end 30C of the tear-off
strip 30 and pulls the tear-off strip 30 along the lines of weakening 30A, 30B so
that the tear-off strip 30 no longer connects the body front panel 4A to the lid front
panel 4B and the body side panels 6A, 7A to the lid side panels 6B, 7B. Once the tear-off
strip 30 has been removed by the user, the pack may be opened so that the lid portion
3 pivots around the hinge line 31 to expose the inner frame 20B. The lines of weakening
30A, 30B are formed by perforations or cuts through, or partially through, the thickness
of the pack material. Figure 2 shows the pack of Figure 1 with the lid portion 3 pivoted
about the hinge line 31 into an open position, exposing the inner frame 20B of the
pack 1.
[0030] The inner frame 20B comprises a collar portion 20C that is located at least partially
within the body portion 2. When the lid portion 3 is closed, it abuts the collar portion
20C, the part of the collar portion projecting from the body portion 2 being received
within the lid portion 3. The inner frame 20B further comprises an inner lid 29 that
is connected to the collar portion 20C and is therefore located within the pack 1
when the lid portion 3 is closed. The inner lid 29 provides an additional barrier
to protect the contents of the pack from air and/or moisture. The inner lid 29 closes
against a portion of the inner frame 20B, and may, for instance, include a reusable
adhesive on the portion of the inner lid 29 which comes into contact with the inner
frame 20B to create a seal between the inner lid 29 and the inner frame 20B, thereby
resealing the pack 1 when required. Alternatively or in addition, the lid portion
3 and/or collar portion 20C of the inner frame may include a reusable adhesive resealing
the pack lid portion 3 to the pack body portion 2 as required.
[0031] The outer and inner frames 20A, 20B are formed from a stiff, resilient material,
for example cardboard or plastic, such that the hinged lid pack retains its shape
irrespective of whether contents are received in the pack, and so that products disposed
in the pack are more protected from mechanical damage than for instance with containers
formed entirely from a flexible material. The stiff material can be a material that
is air impermeable and/or water resistant, so that the contents of the pack are kept
fresh. The stiff material in the present example is laminated with a material that
is air impermeable and water resistant. The laminating material may comprise aluminium
and/or polyethylene (PE). In one embodiment, the stiff material is laminated with
a layer of aluminium and a layer of PE. In another embodiment, the stiff material
is laminated with a layer of polyester with a metalized surface (i.e. MET-PET), for
example, aluminiumized polyethylene terephthalate (PET), and the MET-PET layer is
laminated with a transparent polyethylene (PE) layer. In such an embodiment, the walls
of the pack may have one face which is easily printed on, and an opposing face, comprising
a laminating material, for instance MET-PET and PE that has a metalized effect that
may be pleasing to the eye and/or provide a moisture/air barrier.
[0032] Referring to Figure 3, the blank 10 forming the outer frame 20A of the pack 1 comprises
a first bottom panel 8A that extends from the body front panel 4A and a second bottom
panel 8B that extends from the body rear panel 5A. First and second sealing tabs 11A,
11B extend from the first and second bottom panels 8A, 8B respectively. Third and
fourth sealing tabs 12A, 12B extend from the first and second top panels 9A, 9B respectively.
A fifth sealing tab 12C extends from the fourth sealing tab 12B. A sealing flap 19
extends from the second bottom panel 8B, body rear wall 5A, lid read wall 5B, second
top panel 9B and fourth sealing tab 12B, although it could, for instance, alternatively
be provided along the opposite edge of the blank.
[0033] Mechanised assembly of the outer frame 20A of the pack is facilitated by the division
of the blank 10 for the outer frame 20A longitudinally into five laterally positioned
sections S1 to S5 (see Figure 3) by first, second, third and fourth fold lines F1
to F4, which run in parallel along the whole length of the blank. Each of the sections
S1 to S5 comprises a number of adjacent panels arranged laterally across the blank.
As indicated in Figure 3, the first section S1 comprises the sealing flap 19. The
second section S2 is connected to the sealing flap 19 by the first fold line F1 and
comprises the fourth and fifth sealing tabs 12B and 12C, the second top panel 9B,
the lid rear panel 5B, the body rear panel 5A, the second bottom panel 8B and the
second sealing tab 11B. The third section S3 is connected to the second section S2
by the second fold line F2 and comprises the third sealing member 15, a fourth sealing
member 16 (described below), the lid side panel 6B, the body side panel 6A and the
first sealing member 13. The fourth section S4 is connected to the third section S3
by the third fold line F3 and comprises the third sealing tab 12A, the first top panel
9A, the lid front panel 4B, the body front panel 4A, the first bottom panel 8A and
the first sealing tab 11A. The fifth section S5 is connected to the fourth section
S4 by the fourth fold line F4 and comprises the fifth sealing member 17, a sixth sealing
member 18 (described below), the lid side panel 7B, the body side panel 7A and the
second sealing member 14.
[0034] The first sealing member 13 extends from respective side edges 13A, 13B of the first
and second bottom panels 8A, 8B and a bottom edge 13C of the body side panel 6A. The
sealing member 13 is integrally formed with the body side panel 6A and the first and
second bottom panels 8A, 8B, and a fold line is formed along each edge 13A, 13B, 13C
where the sealing member 13 meets the panels 6A, 8A, 8B.
[0035] The first sealing member 13 has a first fold line 13D which extends outwardly from
where the bottom edge 13C of the body side panel 6A intersects the side edge 13A of
the first bottom panel 8A. A second fold line 13E extends outwardly from where the
bottom edge 13C of the body side panel 6A intersects the side edge 13B of the second
bottom panel 8B. The first and second fold lines 13D, 13E extend diagonally to meet
at an edge of the sealing member 13 that is remote from the body side panel 6A. The
first and second fold lines 13D, 13E divide the sealing member 13 into a first flap
portion 13F that is proximate to the body side panel 6A, a second flap portion 13G
that is proximate to the first bottom panel 8A and a third flap portion 13H that is
proximate to the second bottom panel 8B. In the present embodiment, the first and
second flap fold lines 13D, 13E extend at angles of 45 degrees from the side edges
13A, 13B of the first and second bottom panels 8A, 8B respectively.
[0036] When the pack 1 is assembled, the panels S1-S5 of the blank 10 are folded relative
to each other about their fold lines F1-F4 to form a hollow open-ended or tubular
body having a cross section that, in this case, is rectangular, the panels S1-S4 extending
between the open ends.
[0037] To close the bottom end of the body, the first bottom panel 8A and body side panel
6A are folded relative to each other about their fold lines with the body front panel
4A. The first sealing member 13 is then folded upon itself so that the side edge 13A
of the first bottom panel 8A and the bottom edge 13C of the body side panel 6A are
brought together and extend alongside one another, abutting each other in the present
example. As the side edge 13A and bottom edge 13C are brought together, the first
and second flap portions 13F, 13G are folded relative to each other about the first
fold line 13D so that the first and second flap portions 13F, 13G abut each other.
The second flap portion 13G is attached to the first bottom panel 8A and the first
and second flap portions 13F, 13G are attached to each other using an adhesive. Therefore,
the side edge 13A of the first bottom panel 8A and the bottom edge 13C of the body
side panel 6A are retained in abutment with each other, and also lie substantially
coplanar with the folded flap portions 13F, 13G and 13H.
[0038] Similarly, the second bottom panel 8B and body side panel 6A are folded relative
to each other about their fold lines with the body rear panel 5A. As the first sealing
member 13 is folded upon itself, the side edge 13B of the second bottom panel 8B and
the bottom edge 13C of the body side panel 6A are brought together and extend alongside
one another, abutting each other in the present example. As the side edge 13B and
bottom edge 13C are brought together, the first and third flap portions 13F, 13H are
folded relative to each other about the second fold line 13E so that the first and
third flap portions 13F, 13H abut or overlie each other. The third flap portion 13H
is attached to the second bottom panel 8B and the first and third flap portions 13F,
13H are attached to each other using an adhesive. Therefore, the side edge 13B of
the second bottom panel 8B and the bottom edge 13C of the body side panel 6A are retained
in abutment with each other. The first and second bottom panels 8A, 8B lie substantially
coplanar and form the bottom wall 8 of the pack 1 and also lie substantially coplanar
with the folded flap portions 13F, 13G and 13H.
[0039] A second sealing member 14 extends from a side edge 14A of the first bottom panel
8A and a bottom edge 14B of a body side panel 7A. The sealing member 14 is integrally
formed with the body side panel 7A and the first bottom panel 8A, and a fold line
is formed along each edge 14A, 14B where the sealing member 14 meets the panels 7A,
8A.
[0040] The second sealing member 14 has a first fold line 14D which extends outwardly from
where the bottom edge 14B of the body side panel 7A intersects the side edge 14A of
the first bottom panel 8A. A second fold line 14E extends outwardly from where the
bottom edge 14B of the body side panel 7A intersects with an edge 14C of the second
sealing member 14 that opposes the side edge 14A of the first bottom panel 8A. The
first and second fold lines 14D, 14E extend diagonally to meet at an edge of the second
sealing member 14 that is remote from the body side panel 7A. The first and second
fold lines 14D, 14E divide the second sealing member 14 into a first flap portion
14F that is proximate to the body side panel 7A, a second flap portion 14G that is
remote to the first bottom panel 8A and a third flap portion 14H that is proximate
to the first bottom panel 8A. In the present embodiment, the first and second flap
fold lines 14D, 14E extend at angles of 45 degrees from the side edges 14A, 14C of
the bottom panel 8A and second sealing member 14 respectively.
[0041] When the pack 1 is assembled, the second sealing member 14 is folded upon itself
in a similar manner to the first sealing member 13 such that the side edge 14A of
the first bottom panel 8A and the bottom edge 14B of the body side panel 7A are brought
together and extend alongside one another, abutting each other in the present example.
The first and third flap portions 14F, 14H are attached to each other and to the first
bottom panel 8A using an adhesive as described above in relation to the corresponding
components of the first sealing member 13. Therefore, the side edge 14A of the first
bottom panel 8A and the bottom edge 14B of the body side panel 7A are retained in
abutment with each other. Furthermore, the second bottom panel 8B and sealing flap
19 are folded relative to each other about the fold line between the two, and the
second bottom panel 8B is folded relative to the body rear panel 5A. The side edge
14C of the second sealing member 14 and a side edge 19A of the second bottom panel
8B are brought together extend alongside one another, abutting each other in the present
example. As the side edges 14C, 19A are brought together, the first and second flap
portions 14F, 14G are folded relative to each other about the second fold line 14E
so that they abut or overlie each other.
[0042] As the first and second bottom panels 8A, 8B are folded towards each other to form
the bottom wall 8 of the pack 1, the second sealing tab 11B is slid on the inner side
of the first bottom panel 8A, in particular the side of the first bottom panel 8A
which faces inside the pack 1 when assembled, so that a major surface of the second
sealing tab 11B abuts a major surface of the first bottom panel 8A and is sealed thereto
with an adhesive. The second sealing tab 11B has bevelled edges so that it is easier
to slide it inside the first bottom panel 8A as the pack is folded. Finally, the first
sealing tab 11A is folded down so that it abuts the second bottom panel 8B and is
sealed thereto by an adhesive. The first and second bottom panels 8A, 8B and the first
and second sealing tabs 11A, 11B all lie substantially coplanar so that the bottom
wall 8 of the pack 1 is flat.
[0043] In an alternative embodiment, the second sealing tab 11B is not positioned on the
inner side of the bottom panel 8A of the pack 1. Instead, the first and second bottom
panels 8A, 8B are folded towards each other and the first and second sealing tabs
11A, 11B are each folded outwardly and sealed together so that they abut to form a
first connecting flap. The first and second sealing tabs 11A, 11B may be sealed together
using an adhesive. The first connecting flap 21A is then folded so that it abuts the
first or second bottom panel 8A, 8B and is sealed thereto with an adhesive, resulting
in a substantially flat bottom wall 8 of the pack 1.
[0044] In relation to the lid portion 3 of the pack 1, the third sealing member 15 extends
from side edges 15A, 15B of the first and second top panels 9A, 9B and a top edge
15C of the lid side panel 6B. The third sealing member 15 is integrally formed with
the lid side panel 6B and the first and second top panels 9A, 9B, and a fold line
is formed along each edge 15A, 15B, 15C between the third sealing member 15 and the
panels 6B, 9A, 9B.
[0045] The third sealing member 15 has a first fold line 15D which extends outwardly from
where the top edge 15C of the lid side panel 6B and the side edge 15A of the first
top panel 9A intersect. A second fold line 15E extends outwardly from where the top
edge 15C of the lid side panel 6B and the side edge 15B of the second top panel 9B
intersect. The first and second fold lines 15D, 15E extend diagonally to meet at an
edge of the third sealing member 15 that is remote from the lid side panel 6B. The
first and second fold lines 15D, 15E divide the third sealing member 15 into a first
flap portion 15F that is proximate to the lid side panel 6B, a second flap portion
15G that is proximate to the first top panel 9A and a third flap portion 15H that
is proximate to the second top panel 9B. In the present embodiment, the first and
second flap fold lines 15D, 15E extend at angles of 45 degrees from the side edges
of the first and second top panels 9A, 9B respectively.
[0046] A fourth sealing member 16 extends from side edges 16A, 16B of the third and fourth
sealing tabs 12A, 12B and a top edge 16C of the third sealing member 15. The fourth
sealing member 16 is integrally formed with the third sealing member 15 and the third
and fourth sealing tabs 12A, 12B, and a fold line is formed along each edge 16A, 16B,
16C.
[0047] The fourth sealing member 16 has a fold line 16D which extends from an edge of the
sealing member 16 that is remote to the third sealing member 15 to the point where
the first and second fold lines 15D, 15E of the third sealing member 15 intersect.
The fold line 16D divides the fourth sealing member 16 into a first flap portion 16E
that is proximate the third sealing tab 12A and a second flap portion 16F that is
proximate the fourth sealing tab 12B. In the present embodiment, the fold line 16D
extends perpendicularly to the edge of the fourth sealing member 16 that is remote
to the third sealing member 15.
[0048] When the pack 1 is assembled, the first top panel 9A and lid side panel 6B are folded
relative to each other about their fold lines with the lid front panel 4B. The third
sealing member 15 is folded upon itself so that the side edge 15A of the first top
panel 9A and the top edge 15C of the lid side panel 6B are brought together and extend
alongside one another, abutting each other in the present example. As the side edge
15A and top edge 15C are brought together, the first and second flap portions 15F,
15G are folded relative to each other about the first fold line 15D so that they extend
away from the first top panel 9A and the faces of the first and second flap portions
15F, 15G abut each other.
[0049] The first and second flap portions 15F, 15G are attached to each other using an adhesive.
Similarly, the second top panel 9B and the lid side panel 6B are folded relative to
each other about their fold lines with the lid rear panel 5B. As the third sealing
member 15 is folded upon itself, the side edge 15B of the second top panel 9B and
the top edge 15C of the lid side panel 6B are brought together and extend alongside
one another, abutting each other in the present example. As the side edge 15B and
top edge 15C are brought together, the first and third flap portions 15F, 15H are
folded relative to each other about the second fold line 15E so that they extend away
from the second top panel 9B and the faces of the first and third flap portions 15F,
15H abut or overlie each other. The first and third flap portions 15F, 15H are attached
to each other using an adhesive.
[0050] A fifth sealing member 17 extends from a side edge 17A of the first top panel 9A
and a top edge 17B of a lid side panel 7B. The fifth sealing member 17 is integrally
formed with the lid side panel 7B and the first top panel 9A, and a fold line is formed
along each edge 17A, 17B where the sealing member 17 meets the panels 7B, 9A.
[0051] The fifth sealing member 17 has a first fold line 17D which extends outwardly from
where the top edge 17B of the lid side panes 78 intersects the side edge 17A of the
first top panel 9A. A second fold line 17E extends outwardly from where the top edge
17B of the lid side panel 7B intersects with an edge 17C of the fifth sealing member
17 that opposes the side edge 17A of the first top panel 9A. The first and second
fold lines 17D, 17E extend diagonally to meet at an edge of the sealing member 17
that is remote from the lid side panes 7B. The first and second fold lines 17D, 17E
divide the sealing member 17 into a first flap portion 17F that is proximate to the
lid side panel 7B, a second flap portion 17G that is remote to the first top panel
9A and a third flap portion 17H that is proximate to the first top panel 9A. In the
present embodiment, the first and second flap fold lines 17D, 17E extend at angles
of 45 degrees from the side edges 17A, 17C of the top panel 9A and sealing member
17 respectively.
[0052] A sixth sealing member 18 extends from side edge 18A of the third sealing tab 12A
and a top edge 18B of the fifth sealing member 17. The sixth sealing member 18 is
integrally formed with the fifth sealing member 17 and the third sealing tab 12A,
and a fold line is formed along each edge 18A, 18B.
[0053] The sixth sealing member 18 has a fold line 18D which extends from an edge of the
sealing member 18 that is remote to the fifth sealing member 17 to the point where
the first and second fold lines 17D, 17E of the fifth sealing member 17 intersect.
The fold line 18D divides the sixth sealing member 18 into a first flap portion 18E
that is distal to the third sealing tab 12A and a second flap portion 18F that is
proximate the third sealing tab 12A. In the present embodiment, the fold line 18D
extends perpendicularly to the edge of the sixth sealing member 18 that is remote
to the fifth sealing member 17.
[0054] When the pack 1 is assembled, the first top panel 9A and lid side panel 7B are folded
relative to each other about their fold lines with the lid front panel 4B. The fifth
sealing member 17 is folded upon itself, so that the side edge 17A of the first top
panel 9A and the top edge 17B of the lid side panel 7B are brought together and extend
alongside one another, abutting each other in the present example. As the side edge
17A and top edge 17B are brought together, the first and third flap portions 17F,
17H are folded relative to each other about the first fold line 17D so that they extend
away from the first top panel 9A and the faces of the first and third flap portions
17F, 17H abut each other. The first and third flap portions 17F, 17H are attached
to each other using an adhesive. Similarly, the second top panel 9B and sealing flap
19 are folded relative to each other about their fold lines with the lid rear panel
5B. As the fifth sealing member 17 is folded upon itself, the side edge 17C of the
fifth sealing member 17 and a side edge 19B of the second lid panel 9B are brought
together and extend alongside one another, abutting each other in the present example.
As the side edges 17C, 19B are brought together, the first and second flap portions
17F, 17G are folded relative to each other about the second fold line 17E so that
they extend away from the second top panel 9B and the faces of the first and second
flap portions 17F, 17G abut or overlie each other. The first and second flap portions
17F, 17G are attached to each other using an adhesive. The sealing flap 19 abuts the
first and second flap portions 17F, 17G, and the lid side panes 7B and is sealed thereto
with an adhesive. Therefore, the side edge 17C of the fifth sealing member 17 and
the side edge 19B of the second top panel 9B are retained in abutment with each other.
[0055] When the pack 1 is assembled, the first and second top panels 9A, 9B meet each other
and the third and fourth sealing tabs 12A, 12B fold outwardly and abut to form a second
connecting flap 21B. The third and fourth sealing tabs 12A, 12B maybe sealed together
using an adhesive. When the third and fourth sealing tabs 12A, 12B abut, the side
edges 16A, 16B of the third and fourth sealing tabs 12A, 12B meet and the fourth sealing
member 16 folds upon itself along its fold line so that the first and second flap
portions 16E, 16F extend away from the second connecting flap 21B and the faces of
the first and second flap portions 16E, 16F abut each other. The first and second
flap portions 16E, 16F are held together with adhesive to restrict or prevent air
and/or moisture from entering or leaving the pack between the edges 16A, 16B of the
third and fourth sealing tabs 12A, 12B. Similarly, the side edge 18C of the sixth
sealing member 18 meets a side edge 19C of the second sealing tab 12B and the sixth
sealing member 18 folds upon itself along its fold line 18D so that the first and
second flap portions 18E, 18F extend away from the second connecting flap 21B and
the faces of the first and second flap portions 18E, 18F abut each other. The first
and second flap portions 18E, 18F are held together with adhesive and the first flap
portion 18E abuts the flap 19 and is secured thereto by an adhesive to restrict or
prevent air and/or moisture from entering or leaving the pack 1 between the edges
18A, 19C of the third and fourth sealing tabs 12A, 12B. The second connecting flap
21B is folded so that it abuts the first top panel 9A and is sealed thereto with an
adhesive.
[0056] When the second connecting flap 21B is folded against the top panel 9A, the first
flap portion 16E of the fourth sealing member 16 is brought together with and abuts
the second flap portion 15G of the third sealing member 15 and is sealed thereto using
an adhesive so that the first, second and third flap portions 15F, 15G, 15H of the
third sealing member 15 and the first and second flap portions 16E, 16F of the fourth
sealing member 16 all lie substantially coplanar. The first, second and third flap
portions 15F, 15G, 15H of the third sealing member 15 and the first and second flap
portions 16E, 16F of the fourth sealing member 16 are then all folded about the top
edge 15C of the lid side panel 6B so that they overlap the lid side panel 6B. The
first flap portion 15F is sealed to the lid side panel 6B using an adhesive. Similarly,
the second flap portion 18F of the sixth sealing member 18 is brought together with
and abuts the third flap portion 17H of the fifth sealing member 17 and is sealed
thereto using an adhesive so that the first, second and third flap portions 17F, 17G,
17H of the fifth sealing member 17 and the first and second flap portions 18E, 18F
of the sixth sealing member 18 all lie substantially coplanar. The first, second and
third flap portions 17F, 17G, 17H of the fifth sealing member 17 and the first and
second flap portions 18E, 18F of the sixth sealing member 18 are then all folded about
the top edge 17B of the lid side panel 7B so that they overlap the lid side panel
7B. The first flap portion 17F is sealed to the lid side panel 7B using an adhesive.
[0057] The fifth sealing tab 12C extends from the second connecting flap 21B and is folded
so that it abuts the lid front panel 4B and is secured thereto with an adhesive. Sixth
and seventh sealing tabs 12D, 12E extend from opposing ends of the fifth sealing tab
12C and are folded so that they abut the first flap portion 18E of the sixth sealing
member 18 and the second flap portion 16F of the fourth sealing member 16 respectively
and are each sealed thereto with an adhesive. The fifth, sixth and seventh sealing
tabs 12C, 12D, 12E may improve the strength and rigidity of the lid portion 3 and/or
may provide an additional layer of barrier material to restrict or prevent the transfer
of air/moisture into or out of the pack. When the pack has been assembled, the first,
second and third flap portions 15F, 15G, 15H of the third sealing member 15, the first
and second flap portions 16E, 16F of the fourth sealing member 16, the first, second
and third flap portions 17F, 17G, 17H of the fifth sealing member 17 and the first
and second flap portions 18E, 18F of the sixth sealing member 18 are all on the outside
surface of the lid portion 3.
[0058] According to the above arrangement, a cut does not extend between any of the side
edges 13A, 13B, 14A, 15A, 15B, 16A, 19A, 19B of the first and second bottom and top
panels 8A, 8B, 9A, 9B and the body side panel 6A, 7A bottom edges 13C, 14B and lid
side panel 6B, 7B top edges 15C, 16B that abut when the blank 10 is folded to construct
the pack. Therefore, the transfer of air and/or moisture into or out of the pack 1
can be at least partially restricted, or prevented.
[0059] As can be seen from the illustration of the blank in Figure 3, the tear-off strip
30 has an end 30C that extends past an end of the body and lid side panels 7A, 7B
so that the tear-off strip 30 may be gripped by the user at the end 30C to separate
the lid portion 3 from the body portion 2.
[0060] Referring to the inner frame blank 21 shown in Figure 4, the inner frame 20B comprises
a top panel 22A that is integrally formed with a rear panel 23A, front panel 24A and
side panels 25A, 25B that each extend from an opposing edge of the top panel 22A.
Fold lines are formed between the top panel 22A and each of the rear, front and side
panels 23A, 24A, 25A, 25B. First sealing panels 26A, 26B and second sealing panels
26C, 26D extend from opposing edges of the side panels 25A, 25B. A strengthening rear
panel 23B extends from the rear panel 23A and a fold line 27A is formed therebetween.
A strengthening top panel 22B extends from the strengthening rear panel 23B and is
integrally formed with a strengthening front panel 24B and strengthening side panels
25C, 25D which each extend from opposing edges of the strengthening top panel 22B.
Fold lines are formed between the strengthening top panel 22B and each of the strengthening
rear, front and side panels 23B, 24B, 25C, 25D.
[0061] When the inner frame 20B is assembled, the strengthening rear panel 23B is folded
relative to the rear panel 23A along the fold line 27A so that the rear panel 23A
and strengthening rear panel 23B are brought together and abut each other. Similarly
the top panel 22A and strengthening top panel 22B will be brought together and the
front and side panels 24A, 25A, 25B will be brought together with corresponding strengthening
front and side panels 24b, 25C, 25D so that the fold lines between the top panel 22A
and rear, front and side panels 23A, 24A, 25A, 25B and the fold lines between the
strengthening top panel 22B and strengthening rear, front and side panels 23B, 24B,
25C, 25D overlap. The rear panel 23A and side panels 25A, 25B are then folded relative
to each other about their fold lines with the lid top panel 22A so that the side panels
25A, 25B face each other. The front panel 24A is then folded relative to the top panel
22A along its fold line so that it faces the rear panel 23A.
[0062] Thus, the strengthening rear and front panels 23B, 24B will also face each other,
as will the strengthening side panels 25C, 25D so that the inner frame 20B has a double
layered structure. The doubled layered structure of the inner frame 20B improves the
strength and rigidity of the inner frame 20B. The first sealing flaps 26A, 26B are
folded relative to the side panels 25A, 25B about their respective fold lines so that
they abut the rear panel 23A or strengthening rear panel 23B and are sealed thereto
by an adhesive to prevent the ingress of air and/or moisture between the rear panel
23A and side panels 25A, 25B. Similarly, the second sealing flaps 26C, 26D are folded
relative to the side panels 25A, 25B about their respective fold lines so that they
abut the front panel 24A and/or strengthening front panel 24B and are sealed thereto
by an adhesive to prevent the ingress of air and/or moisture between the front panel
24A and side panels 25A, 25B. In one embodiment, adhesive may also be provided between
the top, rear, front and side panels 22A, 23A, 24A, 25A, 25B and the respective strengthening
top, rear, front and side panels 22B, 23B, 24B, 25C, 25D to improve the strength and
rigidity of the inner frame 20B.
[0063] A first line of weakening 28A is formed in the top panel 22A and extends from the
fold line 27B between the top and rear panels 22A, 23A to the front panel 24A and
then back to the fold line 27B, so that the line of weakening 28A runs between opposing
ends of the top panel 22A. The portion of the top and front panels 22A, 24A between
the first line of weakening 28A and the fold line 27B forms a first lid flap 29A.
The fold line 27B forms a first lid flap 29A hinge.
[0064] A second line of weakening 28B is formed in the strengthening top panel 22B and extends
from the fold line 27C between the strengthening top and rear panels 22B, 23B to the
strengthening front panels 23B and then back to the fold line 27C, so that the line
of weakening 28B runs between opposing ends of the strengthening top panel 22B. The
portion of the strengthening top panel 22A between the line of weakening 28B and the
fold line 27C forms a second lid flap 29B. The first and second lid flaps 29A, 29B
are held together by an adhesive to form an inner frame lid 29. The surface area of
the first lid flap 29A is larger than the surface area of the second lid flap 29B
so that the edges of the first lid flap 29A overlie a portion 22C of the strengthening
top panel 22B forming a shoulder. Therefore, when the inner frame lid 29 is in the
closed position, the inner frame lid 29 is inhibited by said shoulder portion 22C
from being pushed inwards into the pack, for instance preventing damage to the inner
lid 29 and/or pack contents. The portion of the first lid flap 29A that is formed
from the front panel 24A comprises an opening portion 29C that overlies the strengthening
front panel 24B when the inner frame lid 29 is closed. The opening portion 29C is
folded along a fold line 27D so that when the inner frame lid 29 is closed a section
of the opening portion 29C protrudes from the surface of the front panel 24A and forms
a tab 29D. The tab 29D may be gripped by the user to open the inner frame lid 29 or
may enable the user to slide a fingernail under the opening portion 29C to open the
inner frame lid 29.
[0065] Although in the above described embodiment the opening portion 29C of the inner lid
29 is folded along a fold line 27D so that a tab 29D is formed that may be gripped
by the user to open the pack, in an alternative embodiment (not shown) the tab 27D
is omitted and is replaced by an aperture that is formed in the front panel 24A. In
such an embodiment, a user may position a finger in the aperture to slide a fingernail
under the opening portion 29C to facilitate opening of the inner lid 29.
[0066] When the pack 1 is assembled, the inner frame 20B is attached to the outer frame
20A of the pack 1 by using adhesive to glue the front, rear and side panels 24A, 23A,
25A, 25B of the inner frame 20B to the inside surface of the body front, rear and
side panels 4A, 5A, 6A, 7A of the outer frame 20A. The inner frame 20B forms a collar
portion 20C against which the lid portion 3 of the pack 1 abuts when the lid portion
3 is closed. In the embodiment illustrated, the front, rear and side panels 24A, 23A,
25A, 25B of the inner frame 20B extend above the corresponding front, rear and side
panels 4A, 5A, 6A, 7A of the body to which they are adhered, and so extend out of
the outer frame 2oB when the lid portion 3 is open and lie within the lid portion
3 when it is closed. In an alternative embodiment (not shown) the top portion of the
inner frame 20B may lie flush with or just below the upper edge of the body portion.
In another alternative embodiment (not shown), the lid portion 3 does not overlie
the inner frame 20B when the lid portion 3 is closed.
[0067] To open the pack 1 for the first time after it has been constructed, the user pulls
on the end 30C of the tear-off strip 30 so that the body front and side panels 4A,
6A, 7A are separated from respective front and side panels 4B, 6B, 7b of the lid portion
3. The lid portion 3 is then pivoted about the hinge line 31 to reveal the inner frame
20B. The user then breaks the lines of weakening 28A, 28B of the inner frame lid 29
so that the first and second lid flaps 29A, 29B are free to move together about their
respective fold lines 27B, 27C so that the inner frame lid 29 can be pivoted open
to access the contents of the pack 1.
[0068] The inner lid 29 provides an extra barrier of material to prevent the transfer of
air and/or moisture into and/or out of the pack 1. Furthermore, when the tear-off
strip 30 has been removed, there may be a gap between the lid portion 3 and the body
portion 2 or inner frame 20B which may allow for the transfer of air and/or moisture
into or out of the pack 1. The inner lid 29 inhibits this transfer of air and/or moisture
to help keep the contents of the pack fresh after the tear-off strip has been removed.
[0069] As mentioned above, the walls of the outer and inner frames 20A, 20B may each have
one face that comprises the stiff material, which is easily printed on, and an opposing
face, comprising the MET-PET and PE that has a metalized effect that may be pleasing
to the eye and/or provide an air/moisture barrier. In one embodiment, the faces of
the walls of the outer frame 20A that have the metalized effect may face inwardly,
towards the contents of the pack 1, so that the metalized effect is only visible to
the user when the lid portion 3 of the pack 1 is in the open position. The faces of
the panels of the inner frame 20B that have the metalized effect may face outwardly,
in a direction away from the contents of the pack, so that the metalized effect is
visible to the user when the lid portion 3 of the pack is in the open position. In
such an embodiment, the metalized effect of the inside surface of the lid portion
3 corresponds to the metalized effect of the outer surface of the inner frame 20B.
In an alternative embodiment, the faces of the walls of the outer frame 20A that face
inwardly, towards from the contents of the pack, and the faces of the panels of the
inner frame 20B that face outwardly, away from the contents of the pack 1, comprise
the stiff material that is easily printable. In yet another embodiment, the faces
of the panels of the inner fame 20B that face outwardly, away from the contents of
the pack, and the faces of the strengthening panels of the inner frame 20B that face
inwardly, towards the contents of the pack, have the metalized effect.
[0070] Referring now to Figures 5 and 6, a pack according to a second embodiment of the
invention is shown and is similar to the pack of the first embodiment of the invention,
with like features retaining the same reference numerals. The pack 1 of the second
embodiment of the invention is formed from the same blank 10 (shown in Figures 3 and
4) as the first embodiment of the invention, and the bottom wall 8 of the pack 1 comprises
first and second bottom panels 8A, 8B and the top wall 9 of the pack 1 comprises first
and second top panels 9A, 9B. When the pack 1 is assembled, a side edge 13A, 13B,
14A, 15B, 16A, 17A, 19A, 19B of each of the first and second bottom panels 8A, 8B
and/or each of the first and second top panels 9A, 9B abuts an edge 13C, 14B, 15C,
17B of a body side panel 6A, 7A and/or lid side panel 6B, 7B. A flap of material extends
between said edges and forms a sealing member (described in more detail hereinafter)
that partially restricts, or prevents, the transfer of air and/or moisture into or
out of the pack 1 between said edges. A difference between the first and second embodiments
of the invention is that the panels of the blank 10 that form the lid portion 3 are
folded differently to construct the pack of the second embodiment.
[0071] When the pack 1 of the second embodiment of the invention is assembled, the first
top panel 9A and lid side panel 6B are folded relative to each other about their fold
lines with the lid front panel 4B. The third sealing member 15 is folded upon itself
so that side edge 15A of the first top panel 9A and the top edge 15C of the lid side
panel 6B are brought together and extend alongside one another, abutting each other
in the present example. As the side edge 15A and top edge 15C are brought together,
the first and second flap portions 15F, 15G are folded relative to each other about
the first fold line 15D so that they return back alongside the first top panel 9A
and the faces of the first and second flap portions 15F, 15G abut or overlie each
other. The second flap portion 15G is attached to the first top panel 9A and the first
and second flap portions 15F, 15G are attached to each other using an adhesive. Therefore,
the side edge 15A of the first bottom panel 9A and the top edge 15C of the lid side
panel 6B are retained in abutment with each other. Similarly, the second top panel
9B and lid side panel 6B are folded relative to each other about their fold lines
with the lid rear panel 5B. As the third sealing member 15 is folded upon itself,
the side edge 15B of the second top panel 9B and the top edge 15C of the lid side
panel 6B are brought together and extend alongside one another, abutting each other
in the present example. As the side edge 15B and top edge 15C are brought together,
the first and third flap portions 15F, 15H are folded relative to each other about
the second fold line 15E so that they return back alongside the second top panel 9B
and the faces of the first and third flap portions 15F, 15H abut each other. The third
flap portion 15H is attached to the second top panel 9B and the first and third flap
portions 15F, 15H are attached to each other, using an adhesive. Therefore, the side
edge 15B of the second top panel 9B and the top edge 15C of the lid side panel 6B
are retained in abutment with each other.
[0072] The first top panel 9A and lid side panel 7B are folded relative to each other about
their fold lines with the lid front panel 4B. The fifth sealing member 17 is folded
upon itself so that the side edge 17A of the first top panel 9A and the top edge 17B
of the lid side panel 7B are brought together and extend alongside one another, abutting
each other in the present example. As the side edge 17A and top edge 17B are brought
together, the first and third flap portions 17F, 17H are folded relative to each other
about the first fold line 17D so that they return back alongside the first top panel
9A and the faces of the first and third flap portions 17F, 17H abut each other. The
third flap portion 17H is attached to the first top panel 9A and the first and third
flap portions 17F, 17H are attached to each other, using an adhesive. Therefore, the
side edge 17A of the first top panel 9A and the top edge 17B of the lid side panel
7B are retained in abutment with each other. Similarly, the second top panel 9B and
sealing flap 19 are folded relative to each other about their fold lines with the
lid rear panel 5B. As the fifth sealing member 17 is folded upon itself, thee side
edge 17C of the fifth sealing member 17 and a side edge 19B of the second lid panel
9B are brought together and extend alongside one another, abutting each other in the
present example. As the side edges 17C, 19B are brought together, the first and second
flap portions 17F, 17G are folded relative to each other about the second fold line
17E so that they return back alongside the second top panel 9B and the faces of the
first and second flap portions 17F, 17G abut each other. The second flap portion 17G
is attached to the second top panel 9B and the first and second flap portions 17F,
17G are attached to each other, using an adhesive. The sealing flap 19 abuts the first
and second flap portions 17F, 17G, and the lid side panel 7B and is sealed thereto
with an adhesive. Therefore, the side edge 17C of the fifth sealing member 17 and
the side edge 19B of the second top panel 9B are retained in abutment with each other.
[0073] The first and second top panels 9A, 9B meet each other and the third and fourth sealing
tabs 12A, 12B abut to form a second connecting flap 21B. When the third and fourth
sealing tabs 12A, 12B abut, the side edges 16A, 16B of the third and fourth sealing
tabs 12A, 12B meet and the fourth sealing member 16 folds along its fold line 16D
so that the faces of the first and second flap portions 16E, 16F abut each other.
The first and second flap portions 16E, 16F are held together with adhesive to at
least substantially prevent air and/or moisture from entering or leaving the pack
between the edges 16A, 16B of the third and fourth sealing tabs 12A, 12B. Similarly,
the side edge 18C of the sixth sealing member 18 meets a side edge 19C of the second
sealing tab 12B and the sixth sealing member 18 folds along its fold line 18D so that
the faces of the first and second flap portions 18E, 18F abut each other. The first
and second flap portions 18E, 18F are held together with adhesive and the first flap
portion 18E abuts the flap 19 and is secured thereto by an adhesive to at least substantially
prevent air and/or moisture from entering or leaving the pack 1 between the edges
18A, 19C of the third and fourth sealing tabs 12A, 12B. The second connecting flap
21B is folded so that it abuts the first top panel 9A and is sealed thereto with an
adhesive. The fifth sealing tab 12C extends from the second connecting flap 21B and
is folded so that it abuts the lid front panel 4B and is secured thereto with an adhesive.
Sixth and seventh sealing tabs 12D, 12E extend from opposing ends of the fifth sealing
tab 12C and are folded so that they abut opposing lid side panels 6B, 7B and are secured
thereto with an adhesive. The fifth, sixth and seventh sealing tabs 12C, 12D, 12E
may improve the strength and rigidity of the lid portion 3.
[0074] When the pack has been assembled, the first, second and third flap portions 15F,
15G, 15H of the third sealing member 15, the first and second flap portions 16E, 16F
of the fourth sealing member 16, the first, second and third flap portions 17F, 17G,
17H of the fifth sealing member 17 and the first and second flap portions 18E, 18F
of the sixth sealing member 18 are all on the inside surface of the lid portion 3.
[0075] As with the first embodiment of the invention, a cut does not extend between any
of the side edges 13A, 13B, 14A, 15A, 15B, 16A, 19A, 19B of the first and second bottom
and top panels 8A, 8B, 9A, 9B and the body side panel 6A, 7A bottom edges 13C, 14B
and lid side panel 6B, 7B top edges 15C, 16B that abut when the blank 10 is folded
to construct the pack. Therefore, the transfer of air and/or moisture into or out
of the pack 1 can be at least partially restricted, or prevented.
[0076] Referring now to Figures 7 and 8, a pack 1 according to a third embodiment of the
invention is shown and is similar to the pack of the first embodiment of the invention,
with like features retaining the same reference numerals. The pack 1 of the third
embodiment of the invention is formed from the same blank 10 (shown in Figures 3)
as the first embodiment of the invention, which is folded in the same manner as the
first embodiment of the invention. A difference between the first and third embodiments
of the invention is that the inner frame 20B of the pack 1 of the first embodiment
is omitted and is replaced by an alternative inner frame 40.
[0077] The inner frame 40 of the pack of the third embodiment of the invention is a moulding
made from a plastics material and forms a collar portion that is located partially
within the body portion 2 and against which at least a portion of the lid portion
3 abuts when closed.
[0078] The inner frame 40 comprises a top panel 42 that is integrally formed with a rear
panel 43, front panel 44 and side panels 45A, 45B that each extend from an opposing
edge of the top panel 42.
[0079] An aperture 46 is formed in the top panel 42 and allows access to the contents of
the pack 1. The inner frame 40 further comprises an inner lid 47 that is hingedly
connected to the collar portion and is received in the aperture 46 when the inner
lid 47 is closed to seal the pack contents. The inner lid 47 provides an additional
barrier to protect the contents of the pack 1 from air and/or moisture.
[0080] The inner lid 47 comprises a lip 47A that is received against the inner frame 40
at the periphery of the aperture 46 when the inner lid 47 is closed to improve the
seal between the inner lid 47 and the top panel 42. In addition, the lip 47A increases
the contact area between the inner lid 47 and the collar portion and so prevents unintentional
opening of the inner lid 47 during transit of the pack 1.
[0081] The inner lid 47 comprises a tab 48 that extends from a portion of the edge of the
inner lid 47 that is proximate to the front panel 44 of the inner frame 40 when the
inner lid 47 is closed. The tab 48 is received in a recess 49 in the front panel 44
when the inner lid 47 is closed. The friction between the tab 48 and the front panel
44 prevents unintentional opening of the inner lid 47. Furthermore, the user may slide
a fingernail between the tab 48 and the front panel 44 to open the inner lid 47.
[0082] The plastic moulded inner frame 40 can be made to be more durable than the inner
frame 20B of the first embodiment of the invention that is folded from a blank of
material. In addition, the inner frame 40 of the third embodiment can have an increased
rigidity and so can better protect the pack contents and allow for the inner lid 47
to more securely fit into the collar portion so that the inner lid 47 remains closed
when the pack 1 is not in use. Therefore, the inner frame 40 of the third embodiment
of the invention, in some examples, does not require adhesive to keep the inner lid
47 closed during transit. However, it should be recognised that a pack 1 having the
inner frame 40 of the third embodiment can include resealable adhesive to further
improve the seal provided by the inner frame 40.
[0083] Referring now to Figures 9 and 10, an alternative inner frame 50 of a pack of a fourth
embodiment of the invention is shown.
[0084] The inner frame 50 of the pack of the fourth embodiment of the invention is a moulding
made from a plastics material and forms a collar portion that is located partially
within the body portion of the pack and against which at least a portion of the lid
portion of the pack abuts when closed.
[0085] The inner frame 50 comprises a top panel 52 that is integrally formed with a rear
panel 53, front panel 54 and side panels 55A, 55B that each extend from an opposing
edge of the top panel 52.
[0086] An aperture 56 is formed in the top panel 52 and allows access to the contents of
the pack. The inner frame 50 further comprises an inner lid 57 that is hingedly connected
to the collar portion and is received in the aperture 56 when the inner lid 57 is
closed to seal the pack contents. The inner lid 57 provides an additional barrier
to protect the contents of the pack from air and/or moisture.
[0087] The inner lid 57 comprises a lip 57A that is received against the inner frame 50
at the periphery of the aperture 56 when the inner lid 57 is closed to improve the
seal between the inner lid 57 and the top panel 52. In addition, the lip 57A increases
the contact area between the inner lid 57 and the collar portion and so prevents unintentional
opening of the inner lid 57 during transit of the pack.
[0088] The inner lid 57 comprises a tab 58 that extends from the edge of the inner lid 57
that is proximate to the front panel 54 of the inner frame 50 when the inner lid 57
is closed. The tab 58 is received in a recess 59 in the front panel 54 when the inner
lid 57 is closed. The friction between the tab 58 and the front panel 54 prevents
unintentional opening of the inner lid 57.
[0089] The front panel 54 of the inner frame 50 comprises an indent 54A that is proximate
to the recess 59. The indent 54A enables the user to easily slide a fingernail between
the tab 58 and the front panel 54 to open the inner lid 57.
[0090] Unlike the tab 48 of the inner frame 40 of the third embodiment of the invention,
the tab 58 of the inner frame 50 of the fourth embodiment extends along the entire
edge of the inner lid 57 that is proximate the front panel 54. Therefore, the contact
area between the tab 58 and the front panel 54 is increased to increase friction therebetween
when the inner lid 57 is closed.
[0091] The top panel 52 comprises side portions 52A, 52B, which are adjacent to the respective
side panels 55A, 55B of the inner frame 50, and a front portion 52C that is adjacent
to the front panel 54 of the inner frame 50. The inner lid 57 overlies the front portion
52C of the top panel 52 when closed. The front portion 52C of the top panel 52 is
depressed slightly relative to the side portions 52A, 52B of the top panel 52 such
that, when the inner lid 57 is closed to overlie the front portion 52C, the inner
lid 57 and the side portions 52A, 52B of the top panel 52 form a flat surface.
[0092] The width W
1 of the front portion 52C of the top panel 52 is smaller than the width W2 of each
of the side portions 52A, 52B of the top panel 52 such that the width W
1 of the front portion 52C of the inner frame 50 is smaller than that of the front
portion of the top panel of the inner frame 40 of the third embodiment of the invention.
The decreased width W
1 of the front portion 52C of the top panel 52 of the inner frame 50 of the fourth
embodiment allows for an increased size of aperture 56 to enable the pack contents
to be accessed more easily when the inner lid 57 is open. Furthermore, there is less
chance of the pack contents being caught behind the front portion 52C of the top panel
52 when the pack is tipped to empty the contents of the pack onto a surface.
[0093] When the inner lid 57 is closed, the front portion 52C of the top panel 52 is located
between the lip 57A and the tab 58 of the inner lid 57, as can be seen from Figure
11. The width W1 of the front portion 52C of the top panel 52 is slightly larger than
the distance between the lip 57A and tab 58 of the inner lid 57 such that when the
inner lid 57 is closed the front portion 52C of the top panel 52 is compressed between
the lip 57A and tab 58 to hold the inner lid 57 in the closed position.
[0094] As with the inner frame 40 of the pack 1 of the third embodiment, the inner frame
50 of the pack of the fourth embodiment can be made to be more durable than the inner
frame 20B of the first embodiment of the invention that is folded from a blank of
material. In addition, the inner frame 50 of the fourth embodiment can have an increased
rigidity and so can better protect the pack contents and allow for the inner lid 57
to more securely fit into the collar portion so that the inner lid 57 remains closed
when the pack is not in use.
[0095] Although in the second and third embodiments the inner frame 40, 50 is manufactured
from a single material, in alternate embodiments (not shown) the inner lid is manufactured
from multiple materials. In one such embodiment, the collar portion is manufactured
from moulded plastic and the inner lid is manufactured from a flap of card that is
bonded to the collar portion using adhesive.
[0096] Although in the above described embodiments the pack 1 is described as having fourth
and sixth sealing member flaps 16, 18, in an alternative embodiment (not shown) the
members 16, 18 maybe omitted and instead air and/or moisture is prevented from entering
or leaving the pack by the first, second, third and fifth sealing members 13, 14,
15, 17.
[0097] Although in the above described embodiments the pack 1 comprises a lid portion 3
that is hingedly attached to the body portion 2 of the pack 1, in an alternative embodiment
(not shown) the lid is detachable from the body portion of the pack when the pack
is opened. In one such embodiment, the body front and rear panels are connected to
the lid front and rear panels respectively and the body side panels are connected
to respective lid side panels by a tear-off strip when the pack is in the closed position
after being assembled. To open the pack for the first time, the user grips an end
of the tear-off strip and pulls the tear-off strip along lines of weakening so that
the tear-off strip no longer connects the respective lid and body panels of the pack.
Once the tear-off strip has been removed by the user, the lid portion may be removed
from the body portion to expose the inner frame. The contents of the pack may then
be accessed by opening the inner lid, which can then be closed to reseal the pack
contents. Such an arrangement allows for the lid portion to seal the pack contents
prior to the first opening of the pack. The lid portion can then be removed when the
pack is first opened to decrease the size of the pack.
[0098] Although in the above described embodiments the pack 1 comprises a single inner lid
29, 47, in an alternative embodiment (not shown) the pack comprises a plurality of
inner lids. In one such embodiment, the inside of the body portion of the pack 1 is
partitioned into a plurality of internal compartments by a dividing wall and each
of the plurality of inner lids covers a respective internal compartment. Therefore,
one compartment may be opened and the contents stored therein consumed before the
next compartment is opened, to increase the perceived freshness of the pack contents.
[0099] Although in the above described embodiments the inner lid 29, 47 is rigid and is
hingedly attached to the inner frame 20B, 40, in an alternative embodiment (not shown)
the inner lid comprises a portion of flexible material that is sealed to the top panel
of the inner frame by a resealable adhesive. In one such embodiment, the portion of
flexible material comprises a flap that is hingedly attached to the inner frame such
that the flexible material maybe partially removed from the inner frame to access
the contents of the pack. In another such embodiment, the portion of flexible material
is completely detachable from the inner frame to access the contents of the pack and
may be reattached to the inner frame using the resealable adhesive to reseal the pack.
In one embodiment (not shown), the inner frame comprises a rigid inner lid and a portion
of flexible material that is sealed to the top of the panel of the inner frame to
provide an additional barrier to prevent the ingress of air and/or moisture into the
pack.
[0100] Although in the above described embodiments the pack 1 comprises a lid portion 3
that covers the inner frame 20B, 40 when closed, in an alternative embodiment (not
shown) the lid portion is omitted. In one embodiment (not shown), an inner membrane
is included beneath the inner lid to prevent the ingress of air or moisture into the
pack.
[0101] The inner membrane comprises an impermeable material that is penetrated on first
opening of the inner lid to provide access to the pack contents. Examples of such
impermeable materials include card or a flexible material, for example, plastic or
foil or a combination thereof. In one embodiment, the flexible material comprises
aluminium foil that is laminated with a plastic material. One or more lines of weakening
may be provided in the inner membrane to aid in penetration of the inner membrane.
The inner membrane may allow for the contents of the pack to be hermetically sealed
even in the event that there are gaps between the inner lid and the front or top panel
of the inner frame, for example, due to manufacturing tolerances.
[0102] Although in the above described embodiments the inner frame has a second lid flap
29B, in alternative embodiment the second lid flap 29B may be omitted and replaced
with an aperture in the strengthening top panel 22B.
[0103] Although in the above described embodiments the pack 1 is described as comprising
fifth, sixth and seventh sealing tabs 12C, 12D, 12E, in alternative embodiments (not
shown) one or more of these sealing tabs 12C, 12D, 12E may be omitted.
[0104] Although in the above described embodiments the pack 1 is described as comprising
a fifth sealing tab 12C that extends from the fourth sealing tab 12B, in alternative
embodiments (not shown) the fifth sealing tab 12C may extend from the first, second
or third sealing tabs 11A, 11B, 12A. In yet another embodiment (not shown), the fifth
sealing tab may be omitted.
[0105] Although the tear strip 30 has been described as being formed from first and second
lines of weakening, alternatively a single line of weakening can be used, and/or a
tear string or other additional component can be provided to aid in separating the
lid portion 3 from the body portion 2 of the pack 1. The additional component may,
for instance, be provided on an inner surface of the pack wall, or within the laminated
structure of the pack wall. In this case, the outer surface of the pack wall overlying
or adjacent to the additional component maybe weakened, for instance with cuts partially
through the thickness of the pack wall, or other forms of weakening such as scoring,
to aid in opening the pack 1 using the tear strip.
[0106] In each of the above described embodiments, a tamper evident device maybe provided
on the inner lid. The tamper evident device may comprise a portion of material that
is secured to the inner lid and collar portion and is torn or deformed when the inner
lid is opened. In one such embodiment (not shown), the tamper evident device comprises
a sticker that is adhered to the inner lid and collar portion of the inner frame.
The sticker is torn the first time the inner lid is opened and therefore provides
a visual indication to the user as to whether the pack contents have previously been
accessed.
[0107] In each of the above described embodiments, a label (not shown) may be provided on
the inner lid. Therefore, when the user opens the lid portion of the pack, the label
is revealed. The label may comprise, for example, advertising or information about
the contents of the pack. In one embodiment, the label is provided on the inner lid
using in-mould labelling. Alternatively, the label may comprise, for example, a sticker
that is adhered to the inner lid.
[0108] In order to address various issues and advance the art, the entirety of this disclosure
shows by way of illustration various embodiments in which the claimed invention may
be practiced and provide for a superior pack. The advantages and features of the disclosure
are of a representative sample of embodiments only, and are not exhaustive and/or
exclusive. They are presented only to assist in understanding and teach the claimed
features. It is to be understood that advantages, embodiments, examples, functions,
features, structures, and/or other aspects of the disclosure are not to be considered
limitations of the scope of the invention as defined by the claims.
1. A pack (1) comprising:
a lid portion (3);
a body portion (2);
a collar portion (20C, 40, 50) located at least partially within the body portion
(2) and against which at least a portion of the lid (3) abuts when closed;
first, second and third panels (8A, 9A, 8B, 9B, 6A, 6B), wherein the first and second
panels (8A, 9A, 8B, 9B) form at least part of a first wall (8, 9) of the pack (1)
and the third panel (6A, 6B) forms at least part of a second wall (6) of the pack
(1), and wherein the first, second and third panels (8A, 9A, 8B, 9B, 6A, 6B) have
respective first, second and third edges (13A, 15A, 13B, 15B, 13C, 15C) and the first
and second edges (13A, 15A, 13B, 15B) extend alongside and/or abut the third edge
(13C, 15C); and,
a sealing member (13, 15) extending between the first, second and third edges (13A,
15A, 13B, 15B, 13C, 15C) of the pack (1),
wherein the body portion (2) and lid portion (3) provide an airtight seal until the
lid portion (3) is first opened.
2. A pack (1) according to claim 1, wherein the sealing member (13, 15) comprises first
and second fold lines (13D, 15D, 13E, 15E) that extend from corners of the sealing
member (13, 15) that are proximate to the third panel (6A, 6B) to meet at an edge
of the sealing member (13, 15) that is remote of the third panel and, optionally,
wherein the first and second fold lines (13D, 15D, 13E, 15E) separate the sealing
member (13, 15) into first, second and third portions (13G, 15G, 13H, 15H, 13F, 15F)
and the first and second of these portions (13G, 15G, 13H, 15H) lie against the third
portion (13F, 15F).
3. A pack (1) according to claim 1 or claim 2, wherein a first sealing tab (11A, 12A)
extends from the first panel (8A, 9A) and a second sealing tab (11B, 12B) extends
from the second panel (8B, 9B) and, optionally, wherein an auxiliary sealing member
(16) extends from the sealing member (15) and the first and second sealing tabs (12A,
12B).
4. A pack (1) according to claim 3, wherein the first and second sealing tabs (11A, 11B,
12A, 12B) are connected together to form a connecting flap (21A, 21B) and, optionally,
the pack comprises a third sealing tab (12C) that extends from the connecting flap
(21B).
5. A pack (1) according to claim 3, wherein the first sealing tab (11A, 12A) overlies
the second panel (8B, 9B) and the second sealing tab (11B, 12B) underlies the first
panel (8A, 9A).
6. A pack (1) according to any one of the preceding claims, wherein the sealing member
(13, 15) comprises a first sealing member (13, 15), the pack (1) further comprising
fourth, fifth and sixth panels (6A, 6B, 8A, 9A, 8B, 9B), wherein the fourth panel
(6A, 6B) forms at least part of the second wall (6) of the pack (1) and the fifth
and sixth panels (8A, 9A, 8B, 9B) form at least part of a third wall (8, 9) of the
pack (1) that opposes the first wall (8, 9), and wherein the fourth, fifth and sixth
panels (6A, 6B, 8A, 9A, 8B, 9B ) have respective fourth, fifth and sixth edges (13C,
15C, 13A, 15A, 13B, 15B) and the fifth and sixth edges (13A, 15A, 13B, 15B)extend
alongside and/or abut the fourth edge (13C, 15C); and a second sealing member (13,
15) extending from each of the fourth, fifth and sixth edges (13C, 15C, 13A, 15A,
13B, 15B) and folded to underlie the third wall (8, 9) of the pack (1).
7. A pack (1) according to any preceding claim, comprising a tear-off strip (30) that
is attached to the lid and body portions (3, 2) of the pack (1) and may be removed
from the pack (1) to separate at least a section of the lid (3) from the body (2)
and, optionally, the tear-off strip (30) may be removed from the pack (1) to completely
separate the lid (3) from the body (2).
8. A pack (1) according to claim 7, wherein the tear-off strip (30) is formed from two
lines of weakening (30A, 30B) in the pack material.
9. A pack (1) according to any preceding claim, wherein the lid (3) comprises moulded
plastic or a flap of flexible material.
10. A pack (1) according to any preceding claim, comprising an inner lid (29, 47, 57)
connected to the collar portion (20C, 40, 50) and, optionally, wherein the inner lid
(29, 47, 57) comprises moulded plastic or a flap of flexible material.
11. A pack (1) according to claim 10, wherein the inner lid (47, 57) comprises a lip (47A,
57A).
12. A pack (1) according to any preceding claim, having an inner frame (20B, 40, 50) that
comprises front, rear and side panels (24A, 44, 54, 23A, 43, 53, 25A, 25B, 45A, 45B,
54A, 54B), wherein the inner frame (20B, 40, 50) is disposed within the body (2) of
the pack (1) and projects out of an opening therein to form the collar portion (20C,
40, 50).
13. A pack (1) according to claim 12 when dependent on claim 10 or claim 11, wherein the
inner frame (20B, 40, 50) comprises a top panel (22A, 42, 52) and wherein the inner
lid (29, 47, 57) is formed in the top panel (22A, 42, 52) and, optionally, wherein
the top panel (22A, 42, 52) comprises side portions (52A, 52B) and a front portion
(52C) and wherein the width (W1) of the front portion (52C) is less than the width (W2) of the side portions (52A,
52B).
14. A pack (1) according to claim 12 or claim 13, wherein the inner frame (20B, 40, 50)
comprises moulded plastic and/or laminated card.
15. A method of assembling a pack (1) as defined in claims 1-14 having a plurality of
adjacent side faces (4, 5, 6, 7), and opposing end faces (8, 9) defining a chamber
for containing a product, the method comprising:
folding a flat blank (10) longitudinally to form a hollow open-ended body having a
plurality of adjacent panels (4A, 4B, 5A, 5B, 6A, 6B, 7A, 7B) extending between the
open ends of the body, each panel being connected to at least one adjacent panel by
a fold line (F1, F2, F3, F4) forming a side edge of the pack between the adjacent
panels;
assembling a tubular collar portion (20c, 40, 50) on one end of the body;
folding connected end portions of adjacent first and second panels (4A, 4B, 5A, 5B,
6A, 6B, 7A, 7B) along respective fold lines that form end edges of the pack, whereby
the end portion (8A, 8B, 9A, 9B) of one panel (4A, 4B, 5A, 5B) forms an end panel
(8A, 8B, 9A, 9B) of the pack, and
folding the end portion of the other panel (6A, 6B, 7A, 7B) upon itself to form a
seal between the first and second panels (4A, 4B, 5A, 5B, 6A, 6B, 7A, 7B), such that
the end portion of said other panel (6A, 6B, 7A, 7B) comprises a sealing member (13,
14, 15, 17).
1. Packung (1) umfassend:
einen Deckelteil (3);
einen Korpusteil (2);
einen Kragenteil (20C, 40, 50), der mindestens teilweise innerhalb des Korpusteils
(2) liegt und an den mindestens ein Teil des Deckels (3) in geschlossenem Zustand
angrenzt;
erste, zweite und dritte Felder (8A, 9A, 8B, 9B, 6A, 6B), wobei die ersten und zweiten
Felder (8A, 9A, 8B, 9B) mindestens einen Teil der ersten Wand (8, 9) der Packung (1)
bilden und das dritte Feld (6A, 6B) mindestens einen Teil der zweiten Wand (6) der
Packung (1) bildet, und wobei die ersten, zweiten und dritten Felder (8A, 9A, 8B,
9B, 6A, 6B) entsprechende erste, zweite und dritte Kanten (13A, 15A, 13B, 15B, 13C,
15C) aufweisen und die ersten, zweiten und dritten Kanten (13A, 15A, 13B, 15B) sich
entlang der dritten Kante (13C, 15C) erstrecken und/oder an diese angrenzen; und,
ein Dichtelement (13, 15), das sich zwischen den ersten, zweiten und dritten Kanten
(13A, 15A, 13B, 15B, 13C, 15C) der Packung (1) erstreckt,
wobei der Korpusteil (2) und der Deckelteil (3) eine luftdichte Dichtung bereitstellen,
bis der Deckelteil (3) erstmals geöffnet wird.
2. Packung (1) nach Anspruch 1, wobei das Dichtelement (13, 15) erste und zweite Faltlinien
(13D, 15D, 13E, 15E) umfasst, welche von Ecken des Dichtelements (13, 15), die dem
dritten Feld (6A, 6B) am nächsten sind, verlaufen und sich an einer Kante des Dichtelements
(13, 15), das vom dritten Feld entfernt ist, treffen, und wobei optional die ersten
und zweiten Faltlinien (13D, 15D, 13E, 15E) das Dichtelement (13, 15) in erste, zweite
und dritte Teile (13G, 15G, 13H, 15H, 13F, 15F) teilen und die ersten und zweiten
dieser Teile (13G, 15G, 13H, 15H) am dritten Teil (13F, 15F) anliegen.
3. Packung (1) nach Anspruch 1 oder 2, wobei eine erste Dichtlasche (11A, 12A) aus dem
ersten Feld (8A, 9A) hervorragt und eine zweite Dichtlasche (11B, 12B) aus dem zweiten
Feld (8B, 9B) hervorragt, und wobei optional ein Hilfsdichtelement (16) aus dem Dichtelement
(15) und den ersten und zweiten Dichtlaschen (12A, 12B) hervorragt.
4. Packung (1) nach Anspruch 3, wobei die ersten und zweiten Dichtlaschen (11A, 11B,
12A, 12B) miteinander verbunden sind, um eine Verbindungsklappe (21A, 21B) zu bilden,
und optional die Packung eine dritte Dichtlasche (12C) umfasst, die aus der Verbindungsklappe
(21B) hervorragt.
5. Packung (1) nach Anspruch 3, wobei die erste Dichtlasche (11A, 12A) das zweite Feld
(8B, 9B) überlagert und die zweite Dichtlasche (11B, 12B) das erste Feld (8A, 9A)
unterlagert.
6. Packung (1) nach einem der vorhergehenden Ansprüche, wobei das Dichtelement (13, 15)
ein erstes Dichtelement (13, 15) umfasst, die Packung (1) ferner vierte, fünfte und
sechste Felder (6A, 6B, 8A, 9A, 8B, 9B) umfasst, wobei das vierte Feld (6A, 6B) mindestens
einen Teil der zweiten Wand (6) der Packung (1) bildet und die fünften und sechsten
Felder (8A, 9A, 8B, 9B) mindestens einen Teil einer dritten Wand (8, 9) der Packung
(1), die der ersten Wand (8, 9) gegenüberliegt, bilden, und wobei die vierten, fünften
und sechsten Felder (6A, 6B, 8A, 9A, 8B, 9B) entsprechende vierte, fünfte und sechste
Kanten (13C, 15C, 13A, 15A, 13B, 15B) aufweisen und die fünften und sechsten Kanten
(13A, 15A, 13B, 15B) sich entlang der vierten Kante (13C, 15C) erstrecken und/oder
an diese angrenzen, und ein zweites Dichtelement (13, 15) aus jeder der vierten, fünften
und sechsten Kanten (13C, 15C, 13A, 15A, 13B, 15B) hervorragt und so gefaltet ist,
dass es die dritte Wand (8, 9) der Packung (1) unterlagert.
7. Packung (1) nach einem der vorhergehenden Ansprüche, umfassend einen Abreißstreifen
(30), der an den Deckel-und Korpusteilen (3, 2) der Packung (1) angebracht ist und
von der Packung (1) entfernt werden kann, um mindestens einen Abschnitt des Deckels
(3) vom Korpus (2) zu trennen, und wobei optional der Abreißstreifen (30) von der
Packung (1) entfernt werden kann, um den Deckel (3) vollständig vom Korpus (2) zu
trennen.
8. Packung (1) nach Anspruch 7, wobei der Abreißstreifen (30) aus zwei Schwächungslinien
(30A, 30B) im Packungsmaterial gebildet ist.
9. Packung (1) nach einem der vorhergehenden Ansprüche, wobei der Deckel (3) geformten
Kunststoff oder eine Klappe aus flexiblem Material umfasst.
10. Packung (1) nach einem der vorhergehenden Ansprüche, umfassend einen inneren Deckel
(29, 47, 57), der mit dem Kragenteil (20C, 40, 50) verbunden ist, und wobei optional
der innere Deckel (29, 47, 57) geformten Kunststoff oder eine Klappe aus flexiblem
Material umfasst.
11. Packung (1) nach Anspruch 10, wobei der innere Deckel (47, 57) eine Lippe (47A, 57A)
umfasst.
12. Packung (1) nach einem der vorhergehenden Ansprüche, die einen inneren Rahmen (20B,
40, 50) aufweist, welcher vordere, hintere und seitliche Felder (24A, 44, 54, 23A,
43, 53, 25A, 25B, 45A, 45B, 54A, 54B) umfasst, wobei der innere Rahmen (20B, 40, 50)
innerhalb des Korpus (2) der Packung (1) angeordnet ist und aus einer Öffnung daraus
herausragt, um den Kragenteil (20C, 40, 50) zu bilden.
13. Packung nach Anspruch 12, wenn von Anspruch 10 oder Anspruch 11 abhängend, wobei der
innere Rahmen (20B, 40, 50) ein oberes Feld (22A, 42, 52) umfasst und wobei der innere
Deckel (29, 47, 57) im oberen Feld (22A, 42, 52) gebildet ist und wobei optional das
obere Feld (22A, 42, 52) seitliche Teile (52A, 52B) und einen vorderen Teil (52C)
umfasst und wobei die Breite (W1) des vorderen Teils (52C) geringer als die Breite
(W2) der seitlichen Teile (52A, 52B) ist.
14. Packung (1) nach Anspruch 12 oder 13, wobei der innere Rahmen (20B, 40, 50) geformten
Kunststoff und/oder laminierten Karton umfasst.
15. Verfahren zum Zusammenbau einer Packung (1) wie in den Ansprüchen 1-14 definiert,
die eine Vielzahl von benachbarten Seitenflächen (4, 5, 6, 7) und gegenüberliegenden
Endflächen (8, 9) aufweist und eine Kammer zum Aufnehmen eines Produkts bildet, wobei
das Verfahren folgendes umfasst:
Falten eines flachen Rohlings (10) in Längsrichtung, um einen hohlen Korpus mit offenen
Enden zu bilden, der eine Vielzahl von benachbarten Feldern (4A, 4B, 5A, 5B, 6A, 6B,
7A, 7B), die sich zwischen den offenen Enden des Korpus erstrecken, aufweist, wobei
jedes Feld mit mindestens einem benachbarten Feld durch eine Faltlinie (F1, F2, F3,
F4) verbunden ist, sodass zwischen den benachbarten Feldern eine seitliche Kante der
Packung gebildet wird;
Zusammenbau eines röhrenartigen Kragenteils (20c, 40, 50) am einen Ende des Korpus;
Falten der verbundenen Endteile der benachbarten ersten und zweiten Felder (4A, 4B,
5A, 5B, 6A, 6B, 7A, 7B) entlang der jeweiligen Faltlinien, die die Endkanten der Packung
bilden, wobei das Endteil (8A, 8B, 9A, 9B) eines Feldes (4A, 4B, 5A, 5B) ein Endfeld
(8A, 8B, 9A, 9B) der Packung bildet, und
Falten des Endteils des anderen Feldes (6A, 6B, 7A, 7B) auf sich selbst, um eine Dichtung
zwischen den ersten und zweiten Feldern (4A, 4B, 5A, 5B, 6A, 6B, 7A, 7B) zu bilden,
sodass das Endteil des anderen Feldes (6A, 6B, 7A, 7B) ein Dichtelement (13, 14, 15,
17) umfasst.
1. Emballage (1) comprenant :
une partie de couvercle (3) ;
une partie de corps (2) ;
une partie de col (20C, 40, 50) située au moins partiellement à l'intérieur de la
partie de corps (2) et contre laquelle s'adosse au moins une partie du couvercle (3)
lorsqu'il est fermé ;
des premier, deuxième et troisième panneaux (8A, 9A, 8B, 9B, 6A, 6B), dans lequel
les premier et deuxième panneaux (8A, 9A, 8B, 9B) forment au moins une partie de la
première paroi (8, 9) de l'emballage (1) et le troisième panneau (6A, 6B) forme au
moins une partie d'une deuxième paroi (6) de l'emballage (1), et dans lequel les premier,
deuxième et troisième panneaux (8A, 9A, 8B, 9B, 6A, 6B) comportent des premier, deuxième
et troisième bords respectifs (13A, 15A, 13B, 15B, 13C, 15C) et les premier et deuxième
bords (13A, 15A, 13B, 15B) se prolongent le long de et/ou s'adossent sur le troisième
bord (13C, 15C) ; et,
un élément d'étanchéité (13, 15) se prolongeant entre les premier, deuxième et troisième
bords (13A, 15A, 13B, 15B, 13C, 15C) de l'emballage (1),
dans lequel la partie de corps (2) et la partie de couvercle (3) procurent une fermeture
étanche à l'air jusqu'à ce que la partie de couvercle (3) soit ouverte pour la première
fois.
2. Emballage (1) selon la revendication 1, dans lequel l'élément d'étanchéité (13, 15)
comprend des première et deuxième lignes de pliage (13D, 15D, 13E, 15E) qui se prolongent
à partir des coins de l'élément d'étanchéité (13, 15) qui sont proches du troisième
panneau (6A, 6B) pour se rencontrer au niveau d'un bord de l'élément d'étanchéité
(13, 15) qui est éloigné du troisième panneau et, éventuellement, dans lequel les
première et deuxième lignes de pliage (13D, 15D, 13E, 15E) séparent l'élément d'étanchéité
(13, 15) en première, deuxième et troisième parties (13G, 15G, 13H, 15H, 13F, 15F)
et les première et deuxième de ces parties (13G, 15G, 13H, 15H) reposent contre la
troisième partie (13F, 15F).
3. Emballage (1) selon la revendication 1 ou la revendication 2, dans lequel une première
languette d'étanchéité (11A, 12A) se prolonge du premier panneau (8A, 9A) et une deuxième
languette d'étanchéité (11B, 12B) se prolonge du deuxième panneau (8B, 9B) et, éventuellement,
dans lequel un élément d'étanchéité auxiliaire (16) se prolonge de l'élément d'étanchéité
(15) et des première et deuxième languettes d'étanchéité (12A, 12B).
4. Emballage (1) selon la revendication 3, dans lequel les première et deuxième languettes
d'étanchéité (11A, 11B, 12A, 12B) sont connectées ensemble pour former un rabat de
connexion (21A, 21B) et, éventuellement, l'emballage comprend une troisième languette
d'étanchéité (12C) qui se prolonge du rabat de connexion (21B).
5. Emballage (1) selon la revendication 3, dans lequel la première languette d'étanchéité
(11A, 12A) recouvre le deuxième panneau (8B, 9B) et la deuxième languette d'étanchéité
(11B, 12B) sous-tend le premier panneau (8A, 9A).
6. Emballage (1) selon l'une quelconque des revendications précédentes, dans lequel l'élément
d'étanchéité (13, 15) comprend un premier élément d'étanchéité (13, 15), l'emballage
(1) comprenant également des quatrième, cinquième et sixième panneaux (6A, 6B, 8A,
9A, 8B, 9B), dans lequel le quatrième panneau (6A, 6B) forme au moins une partie de
la deuxième paroi (6) de l'emballage (1) et les cinquième sixième panneaux (8A, 9A,
8B, 9B) forment au moins une partie de la troisième paroi (8, 9) de l'emballage (1)
qui est à l'opposé de la première paroi (8, 9), et dans lequel les quatrième, cinquième
et sixième panneaux (6A, 6B, 8A, 9A, 8B, 9B) comportent des quatrième, cinquième et
sixième bords (13C, 15C, 13A, 15A, 13B, 15B) et les cinquième et sixième bords (13A,
15A, 13B, 15B) se prolongent le long de et/ou s'adossent au quatrième bord (13C, 15C)
; et un deuxième élément d'étanchéité (13, 15) se prolonge de chacun des quatrième,
cinquième et sixième bords (13C, 15C, 13A, 15A, 13B, 15B) et est replié pour sous-tendre
la troisième paroi (8, 9) de l'emballage (1).
7. Emballage (1) selon l'une quelconque revendication précédente, comprenant une bande
détachable (30) qui est fixée aux parties de couvercle et de corps (3, 2) de l'emballage
(1) et qui peut être enlevée de l'emballage (1) pour séparer au moins une section
du couvercle (3) du corps (2) et, éventuellement, la bande détachable (30) peut être
enlevée de l'emballage (1) pour séparer complètement le couvercle (3) du corps (2).
8. Emballage (1) selon la revendication 7, dans lequel la bande détachable (30) est formée
à partir de deux lignes de faiblesse (30A, 30B) dans le matériau de l'emballage.
9. Emballage (1) selon une quelconque revendication précédente, dans lequel le couvercle
(3) comprend un plastique moulé ou un rabat en matériau flexible.
10. Emballage (1) selon une quelconque revendication précédente, comprenant un couvercle
interne (29, 47, 57) relié à la partie de col (20C, 40, 50) et, éventuellement, dans
lequel le couvercle interne (29, 47, 57) comprend un plastique moulé ou un rabat en
matériau flexible.
11. Emballage (1) selon la revendication 10, dans lequel le couvercle interne (47, 57)
comprend une lèvre (47A, 57A).
12. Emballage (1) selon une quelconque revendication précédente, ayant une armature interne
(20B, 40, 50) qui comprend des panneaux avant, arrière et latéraux (24A, 44, 54, 23A,
43, 53, 25A, 25B, 45A, 45B, 54A, 54B), dans lequel l'armature interne (20B, 40, 50)
est placée à l'intérieur du corps (2) de l'emballage (1) et se projette hors d'une
ouverture dans celui-ci pour former la partie de col (20C, 40, 50).
13. Emballage (1) selon la revendication 12 lorsqu'elle est dépendante de la revendication
10 ou de la revendication 11, dans lequel l'armature interne (20B, 40, 50) comprend
un panneau supérieur (22A, 42, 52) et dans lequel le couvercle interne (29, 47, 57)
est formé dans le panneau supérieur (22A, 42, 52) et, éventuellement, dans lequel
le panneau supérieur (22A, 42, 52) comprend des parties latérales (52A, 52B) et une
partie avant (52C) et dans lequel la largeur (W1) de la partie avant (52C) est inférieure
à la largeur (W2) des parties latérales (52A, 52B).
14. Emballage (1) selon la revendication 12 ou la revendication 13, dans lequel l'armature
interne (20B, 40, 50) comprend une carte en plastique moulé et/ou stratifiée.
15. Procédé d'assemblage d'un emballage (1) tel que défini dans les revendications 1 à
14, ayant une pluralité de côtés latéraux adjacents (4, 5, 6, 7), et des côtés d'extrémité
opposés (8, 9) définissant une chambre pour contenir un produit, le procédé comprenant
:
le repliement d'une découpe plate (10) longitudinalement pour former un corps creux
à extrémité ouverte ayant une pluralité de panneaux adjacents (4A, 4B, 5A, 5B, 6A,
6B, 7A, 7B) se prolongeant entre les extrémités ouvertes du corps, chaque panneau
étant connecté à au moins un panneau adjacent par une ligne de pliage (F1, F2, F3,
F4) formant un côté latéral de l'emballage entre les panneaux adjacents ;
l'assemblage d'une partie de col tubulaire (20c, 40, 50) au niveau d'une extrémité
du corps ;
le repliement des parties d'extrémité connectées des premier et deuxième panneaux
adjacents (4A, 4B, 5A, 5B, 6A, 6B, 7A, 7B) le long des lignes de repliement respectives
qui forment des bords d'extrémité de l'emballage, par lequel la partie d'extrémité
(8A, 8B, 9A, 9B) d'un panneau (4A, 4B, 5A, 5B) forme un panneau d'extrémité (8A, 8B,
9A, 9B) de l'emballage, et le repliement de la partie d'extrémité de l'autre panneau
(6A, 6B, 7A, 7B) sur elle-même pour former un joint entre les premier et second panneaux
(4A, 4B, 5A, 5B, 6A, 6B, 7A, 7B), de sorte que la partie d'extrémité dudit autre panneau
(6A, 6B, 7A, 7B) comprend un élément d'étanchéité (13, 14, 15, 17).