Technical Field
[0001] The present invention relates to a composition containing a nano-carbon material
and a polymer. More specifically, the preset invention relates to a composition which
exhibits extremely excellent electric conductivity due to a nano-carbon material such
as a carbon nanotube being well dispersed in a polymer.
Background Art
[0002] A nano-carbon material such as a carbon nanotube has excellent electric conductivity.
In addition, the nano-carbon material has excellent heat conductivity, mechanical
strength, and the like. Therefore, it is expected that the nano-carbon material is
applied in a wide range of fields.
[0003] As one of applications of the nano-carbon material, it is considered to mix the nano-carbon
material with a polymer material for a purpose of considerably improving properties,
such as electric conductivity, heat conductivity, and mechanical strength, of the
polymer material. For example, Non Patent Literature 1 discusses mixing a multi-walled
carbon nanotube with styrene-butadiene rubber so as to give electric conductivity
to the styrene-butadiene rubber while improving mechanical strength of the styrene-butadiene
rubber. Further, Non Patent Literature 2 discusses mixing, as a reinforcing material,
the multi-walled carbon nanotube with poly(dimethylsiloxane) so as to improve mechanical
strength of poly(dimethylsiloxane).
[0004] However, the nano-carbon material has such a tendency that the nano-carbon material
is poor in affinity with the polymer material. Therefore, there is a problem that
the nano-carbon material is extremely difficult to be evenly dispersed in the polymer
material. For this reason, as described in Non Patent Literature 1, it has been often
seen that properties, such as electric conductivity, of a composition prepared by
mixing the nano-carbon material with the polymer material are not so different from
those of a composition prepared by mixing a carbon black with the polymer material.
Accordingly, it has been hard to say that the excellent properties of the nano-carbon
material are sufficiently demonstrated. In view of this, it has been desired to develop
a polymer material which allows a nano-carbon material to be easily dispersed in a
composition and which accordingly allows the composition to exhibit excellent electric
conductivity.
Citation List
[0005]
Non Patent Literature 1
Bokobza and four others, "Blends of Carbon Blacks and Multiwall Carbon Nanotubes as
Reinforcing Fillers for Hydrocarbon Rubbers", Journal of Polymer Science: Part B:
Polymer Physics, 2008, Vol. 46, pp. 1939-1951
Non Patent Literature 2
Bokobza, Rahmani, "Carbon Nanotubes : Exceptional Reinforcing Fillers for Silicone
Rubbers", RAW MATERIALS AND APPLICATIONS, 2009, pp. 112-117
Summary of Invention
Technical Problem
[0006] An object of the present invention is to provide a composition containing a polymer
material and a nano-carbon material, the composition allowing the nano-carbon material
to be well dispersed in the polymer material and accordingly exhibiting extremely
excellent electric conductivity.
Solution to Problem
[0007] The inventors of the present invention found, as a result of diligently devoting
themselves to study in order to attain the above object, that a composition in which
a carbon nanotube is well dispersed in a polyether-based polymer is prepared by (i)
mixing, in a solvent, the carbon nanotube with the polyether-based polymer containing
oxirane monomer units each having a cationic group and (ii) removing the solvent by
drying a mixture thus obtained, and that the composition exhibits extremely excellent
electric conductivity. The present invention has been made on the basis of this finding.
[0008] Thus, according to the present invention, a composition is provided which contains
(i) a polyether-based polymer containing oxirane monomer units at least part of which
are oxirane monomer units each having a cationic group and (ii) a nano-carbon material.
Advantageous Effects of Invention
[0009] According to the present invention, it is possible to prepare a composition containing
a polyether-based polymer and a nano-carbon material, the composition exhibiting extremely
excellent electric conductivity.
Description of Embodiments
[0010] A composition of the present invention is a composition containing a specific polyether-based
polymer and a nano-carbon material. The polyether-based polymer which constitutes
the composition of the present invention is a polymer containing oxirane monomer units.
The polymer containing oxirane monomer units is prepared by ring-opening polymerization
in which compounds each having an oxirane structure is ring-opened to form the oxirane
monomer units. At least part of the oxirane monomer units are necessarily oxirane
monomer units each having a cationic group.
[0011] The cationic group of the oxirane monomer units each having a cationic group is not
limited in particular. However, in view of preparing a composition which is excellent
particularly in dispersibility of a nano-carbon material, the cationic group is preferably
a cationic group having an onium salt structure containing an atom of the group 15
or 16 in the periodic table, more preferably a cationic group having a structure in
which a nitrogen atom has become an onium salt, even more preferably a cationic group
having a structure in which a nitrogen atom of a nitrogen atom-containing aromatic
heterocycle has become an onium salt, most preferably a cationic group having an imidazolium
ring structure. Specific examples of the cationic group, that is, a group having a
cationic structure include: ammonium groups such as an ammonium group, a methylammonium
group, a butylammonium group, a cyclohexylammonium group, an anilinium group, a benzylammonium
group, an ethanolammonium group, a dimethylammonium group, a diethylammonium group,
a dibutylammonium group, a nonylphenylammonium group, a piperidinium group, a trimethylammonium
group, a triethylammonium group, an n-butyldimethylammonium group, an n-octyldimethylammonium
group, an n-stearyldimethylammonium group, a tributylammonium group, a trivinylammonium
group, a triethanolammonium group, an N,N'-dimethylethanolammonium group, and a tri(2-ethoxyethyl)ammonium
group; a group which contains a heterocycle containing a cationic nitrogen atom, such
as a 1-pyrrolidiniumu group, an imidazolium group, a 1-methylimidazolium group, a
1-ethylimidazolium group, a benzimidazolium group, a pyrrolium group, a 1-methylpyrrolium
group, an oxazolium group, a benzoxazolium group, a benzisoxazolium group, a pyrazolium
group, an isoxazolium group, a pyridinium group, a 2,6-dimethylpyridinium group, a
pyrazium group, a pyrimidinium group, a pyridazium group, a triadium group, an N,N'-dimethylanilinium
group, a quinolinium group, an isoquinolinium group, an indolium group, an isoindolium
group, a quinoxalium group, and a thiazolium group; and a group containing a cationic
phosphorus atom, such as a triphenylphosphonium group and a tributylphosphonium group.
Preferable examples of the cationic group include an imidazolium group, a 1-methylimidazolium
group, a 1-ethylimidazolium group, and a benzimidazolium group. However, the cationic
group is not limited to such.
[0012] Note that the cationic group usually has a counter anion. However, a type of the
counter anion is not limited in particular. Examples of the counter anion include:
halide ions such as Cl
-, Br
-, and I
-; sulfone imide ions such as (FSO
2)
2N
-, (CF
3SO
2)
2N
-, and (CF
3CF
2SO
2)
2N
-; OH
-; SCN
-, BF
4-; PF
6-; CIO
4-; CH
3SO
3-; CF
3SO
3-; CF
3COO
-; and PhCOO
-. Among those, a halide ion or a sulfone imide ion is preferably used, in view of
preparing a composition which is excellent particularly in dispersibility of the nano-carbon
material.
[0013] The oxirane monomer units each having a cationic group of the polyether-based polymer
are not limited in particular in terms of its structure. However, the oxirane monomer
units are each preferably a repeating unit represented by the following formula (1).

where A+ is a cationic group or a cationic group containing group, and X
- is a counter anion.
[0014] It is only necessary that at least part of the oxirane monomer units constituting
the polyether-based polymer be the oxirane monomer units each having a cationic group.
That is, all of the oxirane monomer units constituting the polyether-based polymer
may each have a cationic group. Alternatively, the oxirane monomer units constituting
the polyether-based polymer may include the oxirane monomer units each having a cationic
group and an oxirane monomer unit having no cationic group. A ratio of the oxirane
monomer units each having a cationic group to the whole oxirane monomer units constituting
the polyether-based polymer is not limited in particular. However, the ratio of the
oxirane monomer units each having a cationic group to the whole oxirane monomer units
is preferably selected, for example, in a range of 2 mol % to 100 mol %, more preferably
in a range of 3 mol % to 100 mol %.
[0015] Specific examples of the oxirane monomer unit having no cationic group, which oxirane
monomer unit may be contained in the polyether-based polymer, include: alkylene oxide
units such as an ethylene oxide unit, a propylene oxide unit, and a 1,2-butylene oxide
unit; epihalohydrin units such as an epichlorohydrin unit, an epibromohydrin unit,
and an epiiodohydrin unit; alkenyl group containing oxirane monomer units such as
an allyl glycidyl ether unit; and acrylic group containing oxirane monomer units such
as a glycidyl acrylate unit. However, the oxirane monomer unit having no cationic
group is not limited to such.
[0016] In a case where the polyether-based polymer contains two or more types of oxirane
monomer units, a distribution pattern of such a plurality of repeating units is not
limited in particular. However, the plurality of repeating units are preferably distributed
at random.
[0017] A weight average molecular weight of the polyether-based polymer is not limited in
particular. However, the weight average molecular weight of the polyether-based polymer
is preferably 500 to 2,000,000, more preferably 1000 to 1,500,000. In a case where
the weight average molecular weight of the polyether-based polymer was too high, a
composition to be prepared would be possibly poor in formability. In a case where
the weight average molecular weight of the polyether-based polymer was too low, a
composition to be prepared would be possibly insufficient in mechanical strength.
[0018] Further, a chain structure of the polyether-based polymer is also not limited in
particular. The polyether-based polymer may have a straight chain, a graft chain,
or a chain structure having a branch, such as a radial chain.
[0019] A method for synthesizing the polyether-based polymer of the present invention is
not limited in particular. Any synthesis method can be employed, provided that an
intended polyether-based polymer can be prepared. However, in view of preparing an
intended polyether-based polymer more easily, it is preferable to employ a method
in which (i) an onium compound, such as an imidazole compound, is reacted with a polyether-based
polymer containing a halogen group so that the halogen group is converted into an
onium halide group and, if necessary, (ii) a halide ion which is a counter anion of
the onium halide group is exchanged for the other counter anion by an anion exchange
reaction.
[0020] Synthesis of the polyether-based polymer containing a halogen group can be carried
out in accordance with a publicly known polymerization method or modification method.
Further, in order to substitute the halogen group with the onium halide group by reacting
the onium compound with the polyether-based polymer containing a halogen group, a
publicly known onium-forming reaction can be applied. Examples of the onium-forming
reaction are disclosed in "Japanese Patent Application Publication, Tokukaisho No.
50-33271", "Japanese Patent Application Publication, Tokukaisho No.
51-69434", "Japanese Patent Application Publication, Tokukaisho No.
52-42481", and the like. The anion exchange reaction can be carried out in accordance with
a conventional procedure. For example, by causing a (bistrifluoromethylsulfone)imide
anion to be in contact with a polyether-based polymer containing an onium halide group,
it is possible to exchange the onium halide group for an onium(bistrifluoromethylsulfone)imide
group.
[0021] Examples of a particularly preferable method for preparing the polyether-based polymer
used in the present invention include the following method for producing a polyether-based
polymer. That is, the method for producing a polyether-based polymer includes the
steps of (1) preparing a polyether-based polymer containing a halogen group by subjecting
a monomer composition containing a oxirane monomer having a halogen group to ring-opening
polymerization in the presence of a catalyst, (2) preparing a polyether-based polymer
having an onium halide structure by reacting the polyether-based polymer containing
a halogen group thus prepared with an onium-forming agent, and, as an optional step,
(3) replacing at least part of halide ions, each of which is a counter anion of the
onium halide structure of the polyether-based polymer having an onium halide structure,
with the other anions by causing a metal compound to be in contact with the polyether-based
polymer having an onium halide structure thus prepared.
[0022] The step (1) of the method for producing a polyether-based polymer is a step of preparing
a polyether-based polymer containing a halogen group by subjecting a monomer composition
containing an oxirane monomer having a halogen group to ring-opening polymerization
in the presence of a catalyst. Examples of the oxirane monomer having a halogen group
include epichlorohydrin, epibromohydrin, and epiiodohydrin. Among those, epichlorohydrin
is preferably used. Further, the monomer composition may contain a monomer other than
the oxirane monomer having a halogen group. Specific examples of the monomer which
may be contained in the monomer composition include an oxirane monomer having no halogen
group, such as ethylene oxide, propylene oxide, 1 ,2-butylene oxide, and allyl glycidyl
ether.
[0023] The catalyst used for the ring-opening polymerization of the monomer composition
containing the oxirane monomer having a halogen group is not limited in particular,
provided that an intended polymer can be prepared. Examples of the catalyst include:
a catalyst prepared by reacting an organic aluminum compound with a phosphoric acid
and a compound having Lewis basicity; and a catalyst, disclosed in "Japanese Patent
Application Publication, Tokukai No.
2010-53217", which catalyst contains (i) an onium salt of a compound containing an atom of the
group 15 or 16 in the periodic table and (ii) trialkylaluminum containing alkyl groups
all of which are linear alkyl groups.
[0024] The catalyst prepared by reacting the organic aluminum compound with the phosphoric
acid and the compound having Lewis basicity is more preferably used to prepare a polymer
having a relatively large molecular weight. Specific examples of the organic aluminum
compound used to prepare the catalyst include trimethylaluminum, triethylaluminum,
tri-n-octyl aluminum, and triisobutylaluminum. Further, as the compound having Lewis
basicity, which is reacted with the organic aluminum compound and the phosphoric acid,
an organic compound containing an oxygen atom, a nitrogen atom or a phosphorus atom
is preferably used. Specific examples of the compound having Lewis basicity include
diethyl ether, dibutyl ether, tetrahydrofuran, acetone, methyl ethyl ketone, ethyl
acetate, triethylamine, pyridine, acetonitrile, triphenylphosphine, and tributylphosphine.
[0025] An amount of each of the organic aluminum compound, the phosphoric acid, and the
compound having Lewis basicity, which are used to prepare the catalyst, is not limited
in particular. It is only necessary that the amount be determined in accordance with
a molecular weight etc. of an intended polymer. However, a mole ratio of the organic
aluminum / the phosphoric acid / the compound having Lewis basicity is preferably
1.0 to 3.0 / 1.0 / 0.1 to 30.0. Further, a method for reacting those components is
not limited in particular. However, it is preferable to employ a method in which the
components are dissolved or suspended in respective solvents and then solutions thus
prepared are mixed together. The solvents to be used are not limited in particular.
However, an inactive solvent is preferably used. Examples of the solvents include:
aromatic hydrocarbons such as benzene and toluene; chain saturated hydrocarbons such
as n-pentane and n-hexane; alicyclic hydrocarbons such as cyclopentane and cyclohexane;
ethers such as tetrahydrofuran, anisole, and diethyl ether; and a mixed solvent of
those listed solvents. A temperature at which those components are stirred or a time
period for which those components are stirred is also not limited in particular. However,
it is preferable to stir the components at a temperature of -30°C to 50°C for 10 seconds
to 12 hours.
[0026] An amount of the catalyst prepared by reacting the organic aluminum compound with
the phosphoric acid and the compound having Lewis basicity, which catalyst is used
for the ring-opening polymerization of the monomer composition containing the oxirane
monomer having a halogen group, is also not limited in particular. However, the amount
of the catalyst is preferably selected in a range of 0.00005 mol % to 50 mol % with
respect to a total mole number of the monomer composition to be used.
[0027] The catalyst, containing (i) the onium salt of the compound containing an atom of
the group 15 or 16 in the periodic table and (ii) trialkylaluminum containing alkyl
groups all of which are linear alkyl groups, allows the monomer composition containing
the oxirane monomer having a halogen group to undergo the ring-opening polymerization
with livingness. Therefore, the use of this catalyst makes it possible to control
the polymerization easily, thereby making it possible to easily produce the polyether-based
polymer with a desired polymerization degree. Examples of the onium salt of the compound
containing an atom of the group 15 or 16 in the periodic table, which onium salt is
one of components of the catalyst, include an ammonium salt, a pyridinium salt, an
imidazolium salt, a phosphonium salt, an arsonium salt, a stibonium salt, an oxonium
salt, a sulfonium salt, and a selenonium salt. Among those, the ammonium salt, the
pyridinium salt, the imidazolium salt, the phosphonium salt, and the sulfonium salt
are preferably used. More preferably, the ammonium salt, the phosphonium salt, and
the sulfonium salt are used. Most preferably, the ammonium salt is used.
[0028] An amount of the onium salt of the compound containing an atom of the group 15 or
16 in the periodic table is not limited in particular. It is only necessary that the
amount be determined in accordance with molecular weight etc. of an intended polymer.
However, the amount of the onium salt is preferably selected in a range of 0.0005
mol % to 10 mol % with respect to the total mole number of the monomer composition.
[0029] Examples of trialkylaluminum containing alkyl groups all of which are linear alkyl
groups, which trialkylaluminum is the other of the components of the catalyst, include
trimethylaluminum, triethylaluminum, and tri-n-octyl aluminum. Among those, trimethylaluminum
and triethylaluminum are most preferably used.
[0030] A ratio of the onium salt of the compound containing an atom of the group 15 or 16
in periodic table to trialkylaluminum containing alkyl groups all of which are linear
alkyl groups is not limited in particular. However, the ratio of the onium salt to
trialkylaluminum is preferably 1 : 1 through 1 : 100, more preferably 1.0 : 1.1 through
1.0 : 50.0, even more preferably 1.0 : 1.2 through 1.0 : 10.0.
[0031] A method for mixing the onium salt of the compound containing an atom of the group
15 or 16 in periodic table with trialkylaluminum containing alkyl groups all of which
are linear alkyl groups is not limited in particular. However, it is preferable to
employ a method in which the onium salt and trialkylaluminum are dissolved or suspended
in respective solvents and then solutions thus prepared are mixed together. The solvents
to be used are not limited in particular. However, an inactive solvent is preferably
used. Examples of the solvents include: aromatic hydrocarbons such as benzene and
toluene; chain saturated hydrocarbons such as n-pentane and n-hexane; alicyclic hydrocarbons
such as cyclopentane and cyclohexane; ethers such as tetrahydrofuran, anisole, and
diethyl ether; or a mixed solvent of those listed solvents. A temperature at which
the components of the catalyst are stirred or a time period for which the components
of the catalyst are stirred is not limited in particular. However, it is preferable
to stir the components at a temperature of-30°C to 50°C for 10 seconds to 30 minutes.
[0032] Further, a method for mixing the catalyst with the monomer composition containing
the oxirane monomer having a halogen group, so as to polymerize the monomer composition
in the presence of the catalyst, is not limited in particular. For example, the monomer
composition may be added to a solvent containing the catalyst. Alternatively, the
catalyst may be added to a solvent containing the monomer composition. Furthermore,
a pattern of the polymerization is not limited in particular. However, in view of
good control of the polymerization, it is preferable to polymerize the monomer composition
by a solution polymerization method. As a solvent, an inactive solvent is preferably
used. Examples of the solvent include: aromatic hydrocarbons such as benzene and toluene;
chain saturated hydrocarbons such as n-pentane and n-hexane; alicyclic hydrocarbons
such as cyclopentane and cyclohexane; ethers such as tetrahydrofuran, anisole, and
diethyl ether; and a mixed solvent of those listed solvents. Among those solvents,
a non-polar solvent is more preferably used because the non-polar solvent allows polymerization
kinetics to be faster. An amount of the solvent is not limited in particular. However,
the amount of the solvent is preferably arranged so that a concentration of the monomer
composition is 1% to 50% by weight, more preferably 3% to 40% by weight.
[0033] A condition on which the polymerization is carried out is not limited in particular.
It is only necessary that the condition be determined in accordance with a monomer
to be used, a type of a catalyst to be used, molecular weight of an intended polymer,
and the like. Pressure under which the polymerization is carried out is usually 1
atm to 500 atm, preferably 1 atm to 100 atm, more preferably 1 atm to 50 atm. A temperature
at which the polymerization is carried out is usually -70°C to 200°C, preferably -40°C
to 150°C, more preferably -20°C to 100°C. A time period for which the polymerization
is carried out is usually 10 seconds to 100 hours, preferably 20 seconds to 80 hours,
more preferably 30 seconds to 50 hours.
[0034] The step (2) of the method for producing a polyether-based polymer is a step of preparing
a polyether-based polymer having an onium halide structure, for example, by reacting
the polyether-based polymer containing a halogen group, prepared as above, with an
onium-forming agent (quaternization reaction) so as to convert the halogen group into
a group having an onium halide structure.
[0035] Examples of the onium-forming agent include: amines such as ammonia, methylamine,
butylamine, cyclohexylamine, aniline, benzylamine, ethanolamine, dimethylamine, diethylamine,
dibutylamine, nonylphenylamine, piperidine, trimethylamine, triethylamine, n-butyldimethylamine,
n-octyldimethylamine, n-stearyldimethylamine, tributylamine, trivinylamine, triethanolamine,
N, N' - dimethylethanolamine, and tri(2-ethoxyethyl)amine; heterocyclic compounds
each containing a cationic nitrogen atom, such as 1-pyrrolidine, imidazole, 1-methylimidazole,
1-ethylimidazole, benzimidazole, pyrrole, 1-methylpyrrole, oxazole, benzoxazole, benzisoxazole,
pyrazole, isoxazole, pyridine, 2,6-dimethylpyridine, pyrazine, pyrimidine, pyridazine,
triazine, N ,N'-dimethylaniline, quinolone, isoquinoline, indole, isoindole, quinoxaline,
and thiazole; and phosphorus compounds such as triphenylphosphine and tributylphosphine.
Preferable examples of the onium-forming agent are imidazole, 1-methylimidazole, 1-ethylimidazole,
and benzimidazole. However, the onium-forming agent is not limited to these.
[0036] A method for mixing the polyether-based polymer with the onium-forming agent is not
limited in particular. For example, the following methods can be employed: a method
in which the onium-forming agent is added to and mixed with a solution containing
the polyether-based polymer; a method in which the polyether-based polymer is added
to and mixed with a solution containing the onium-forming agent; and a method in which
solutions of the onium-forming agent and the polyether-based polymer are prepared
respectively and then the solutions are mixed with each other.
[0037] As such solvents, an inactive solvent is preferably used, and the inactive solvent
can be a non-polar solvent or a polar solvent. Examples of the non-polar solvent include:
aromatic hydrocarbons such as benzene and toluene; chain saturated hydrocarbons such
as n-pentane and n-hexane; and alicyclic saturated hydrocarbons such as cyclopentane
and cyclohexane. Examples of the polar solvent include: ethers such as tetrahydrofuran,
anisole, and diethyl ether; esters such as ethyl acetate and ethyl benzoate; ketones
such as acetone, 2-butanone, and acetophenone; polar aprotic solvents such as acetonitrile,
dimethylformamide, and dimethylsulfoxide; and polar protic solvents such as ethanol,
methanol, and water. A mixed solvent of those listed solvents is also preferably used
as the solvent. An amount of the solvent is not limited in particular. However, the
amount of the solvent is preferably arranged so that a concentration of the polyether-based
polymer is 1% to 50% by weight, more preferably 3% to 40% by weight.
[0038] An amount of the onium-forming agent is not limited in particular. It is only necessary
that the amount of the onium-forming agent be determined in accordance with a content
ratio of the oxirane monomer units each having a cationic group and the like of an
intended polyether-based polymer. Specifically, the amount of the onium-forming agent
is usually 0.01 mol to 100 mol, preferably 0.02 mol to 50 mol, more preferably 0.03
mol to 10 mol, even more preferably 0.05 mol to 2 mol, where the halogen group of
the polyether-based polymer is 1(one) mol.
[0039] Pressure under which the polyether-based polymer is reacted with the onium-forming
agent is not limited in particular. The pressure is usually 1 atm to 500 atm, preferably
1 atm to 100 atm, more preferably 1 atm to 50 atm. Further, a temperature at which
the polyether-based polymer is reacted with the onium-forming agent is not limited.
The temperature is usually 0°C to 200°C, preferably 20°C to 170°C, more preferably
40°C to 150°C. A time period for which the polyether-based polymer is reacted with
the onium-forming agent is usually 1 minute to 1,000 hours, preferably 3 minutes to
800 hours, more preferably 5 minutes to 500 hours, even more preferably 30 minutes
to 200 hours.
[0040] The polyether-based polymer having an onium halide structure thus prepared can be
used, as it is, as a component of the composition of the present invention. Alternatively,
if necessary, at least part of halide ions, each of which is a counter anion of the
onium halide structure, may be exchanged for the other anions by causing a metal compound
to be in contact with the polyether-based polymer having an onium halide structure.
[0041] The metal compound used for such an anion exchange reaction is not limited in particular.
However, an alkali metal compound or an alkaline-earth metal compound, each of which
has an anion to be introduced, is preferably used as the metal compound.
[0042] A condition on which the anion exchange reaction is carried out is not limited in
particular. The anion exchange reaction may be carried out by mixing only the polyether-based
polymer and the metal compound. Alternatively, the anion exchange reaction can be
carried out in the presence of the other compound such as an organic solvent. Further,
an amount of the metal compound is not limited in particular. However, the amount
of the metal compound is usually 0.01 mol to 100 mol, preferably 0.02 mol to 50 mol,
more preferably 0.03 mol to 10 mole, where the onium halide structure of the polyether-based
polymer to be used is 1 (one) mol.
[0043] Pressure under which the anion exchange reaction is carried out is usually 1 atm
to 500 atm, preferably 1 atm to 100 atm, more preferably 1 atm to 50 atm. A temperature
at which the anion exchange reaction is carried out is usually -30°C to 200°C, preferably
-15°C to 180°C, more preferably 0°C to 150°C. A time period for which the anion exchange
reaction is carried out is usually 1 minute to 1000 hours, preferably 3 minutes to
100 hours, more preferably 5 minutes to 10 hours, even more preferably 5 minutes to
3 hours.
[0044] After an end of the anion exchange reaction, it is only necessary to collect an intended
polyether-based polymer in accordance with a conventional procedure such as reduced-pressure
drying.
[0045] The composition of the present invention can be prepared, for example, by mixing
a nano-carbon material with the polyether-based polymer prepared as above. Examples
of the nano-carbon material that can be used in the present invention include a graphene
sheet, a carbon nanotube, a carbon nanohorn, and a nano graphene. Among those, the
carbon nanotube is most preferably used. The carbon nanotube is a nano-carbon material
having a structure in which a graphene sheet is rolled into a cylinder. The carbon
nanotube is roughly classified into a single-walled nanotube and a multi-walled nanotube,
depending on the number of peripheral walls of the carbon nanotube. Furthermore, the
carbon nanotube is classified into a chiral carbon nanotube, a zigzag carbon nanotube,
an armchair carbon nanotube, and the like, depending on a structure of the graphene
sheet. According to the present invention, any carbon nanotube can be used as the
nano-carbon material. However, a single-walled carbon nanotube prepared by a super-growth
method (a single-walled carbon nanotube prepared by a method disclosed in International
Application Publication, No.
WO 2006/011655), which single-walled carbon nanotube is known to have a high aspect ratio, is most
preferably used.
[0046] According to the composition of the present invention, a content ratio of the polyether-based
polymer to the nano-carbon material is not limited in particular. However, in view
of well dispersing the nano-carbon material so as to effectively prepare a composition
having excellent electric conductivity, an amount of the nano-carbon material is preferably
0.01 parts to 30 parts by weight, more preferably 0.02 parts to 20 parts by weight,
where an amount of the polyether-based polymer is 100 parts by weight.
[0047] A method for mixing the nano-carbon material with the polyether-based polymer so
as to prepare the composition of the present invention is not limited in particular.
However, it is preferable to mix the nano-carbon material with the polyether-based
polymer by a method including the combined steps of (i) mincing the nano-carbon material
and (ii) mixing the polyether-based polymer with the nano-carbon material thus minced.
A method for mincing the nano-carbon material is not limited in particular, and a
publicly known mincing method can be employed, such as (a) a method in which the nano-carbon
material is minced by applying a shear force to the nano-carbon material by a mill
or a kneading machine and (b) a method in which the nano-carbon material is minced
by an ultrasonic wave. Note that an order of the step of mincing the nano-carbon material
and the step of mixing the polyether-based polymer with the nano-carbon material thus
mincing is not limited in particular. For example, after the nano-carbon material
is minced, the nano-carbon material thus minced can be mixed with the polyether-based
polymer by a method described later. Alternatively, after a composition is prepared
by mixing the nano-carbon material with the polyether-based polymer by a method described
later, the nano-carbon material can be minced by applying a mincing step to the composition.
[0048] In the step of mixing the nano-carbon material with the polyether-based polymer,
a method for mixing the nano-carbon material and the polyether-based polymer is not
specifically limited in particular. However, those components are preferably mixed
in a solvent. In a case where the components are mixed in a solvent, a solvent to
be used is not limited in particular. However, a polar solvent is preferably used,
in view of preparing a composition in which the nano-carbon material is well dispersed.
Examples of the polar solvent include: ethers such as tetrahydrofuran and anisole;
esters such as ethyl acetate and ethyl benzoate; ketones such as acetone, 2-butanone,
and acetophenone; polar aprotic solvents such as acetonitrile, dimethylformamide,
dimethylsulfoxide, and N-methylpyrrolidone; and polar protic solvents such as ethanol,
methanol, and water. Each of these solvents can be used solely. Alternatively, two
or more of these solvents can be used in combination as a mixed solvent. An amount
of the solvent is not limited in particular. However, the amount of the solvent is
preferably selected so that respective concentrations of the nano-carbon material
and the polyether-based polymer in the solvent are in a range of 0.1% to 50% by weight.
[0049] A method for mixing the nano-carbon material with the polyether-based polymer in
a solvent is not limited in particular. The polyether-based polymer can be added to
a solution in which the nano-carbon material is suspended. Alternatively, the nano-carbon
material can be added to a solution in which the polyether-based polymer is dissolved
in a solvent. The nano-carbon material and the polyether-based polymer can be mixed
with each other by stirring them with the use of a general stirrer. Alternatively,
the nano-carbon material and the polyether-based polymer can be mixed with each other
by use of an ultrasonic disperser. A solution obtained by mixing the nano-carbon material
with the polyether-based polymer can be used, as it is, as the composition of the
present invention. However, the composition is preferably used in a solid state by
removing the solvent from the solution. A method for removing the solvent from the
solution is not limited in particular. For example, the solvent can be removed by
evaporating the solvent. Alternatively, the solvent can be dried off, thereby solidifying
the solution.
[0050] The composition of the present invention can contain only the nano-carbon material
and the polyether-based polymer. However, the composition can further contain the
other component. The other component which can be contained in the composition of
the present invention is not limited in particular. Specific examples of the other
component include: polymer materials other than the specific polyether-based polymer
used in the present invention; carbon; inorganic oxides such as silica, titania, and
alumina; metal microparticles such as gold, silver, platinum, nickel, copper, and
aluminum; and inorganic fibers such as a glass fiber and a carbon fiber. Further,
the composition of the present invention can be arranged to be cross-linkable by adding
thereto a cross-linking agent and, as necessary, a cross-linking aid or a cross-linking
promoter. By arranging the composition of the present invention to be cross-linkable
and cross-linking the composition of the present invention so that the composition
is a cross-linked material, it is possible to considerably improve mechanical strength
of the composition of the present invention as a structural material while maintaining
extremely excellent electric conductivity of the composition of the present invention.
[0051] The polymer materials which can be contained in the composition of the present invention
apart from the specific polyether-based polymer used in the present invention are
not limited in particular. Examples of the polymer materials include: polyether-based
polymers other than the specific polyether-based polymer used in the present invention;
rubber materials such as NBR, SBR, BR, IR, acrylic rubber, and EPR; thermoplastic
elastomer materials such as SIS, SBS, and SEBS; resin materials such as PMMA, polyethylene,
polypropylene, polystyrene, polycarbonate, ABS, vinyl chloride, and PET; and photo-curable
or heat-curable resins such as an epoxy resin, an urethane resin, and a heat-curable
or photo-curable acrylate resin. Note that, according to the composition of the present
invention, it is possible to well disperse the nano-carbon material, even in a case
where a polymer material which is basically poor in affinity with a nano-carbon material
is contained in the composition of the present invention. The reason for this is not
exactly clear, but it is considered that the polyether-based polymer, which is an
essential component, serves sort of a binder because the polyether-based polymer has
excellent affinity with both the nano-carbon material and the polymer material.
[0052] The cross-linking agent, which can be contained in a case where the composition of
the present invention is arranged to be cross-linkable, is not limited in particular.
The cross-linking agent is only necessary to be selected depending on a structure
and the like of a polymer to be used. Examples of the cross-linking agent include:
sulfur such as powdered sulfur, precipitated sulfur, colloidal sulfur, insoluble sulfur,
and highly-dispersive sulfur; sulfur-containing compounds such as sulfur monochloride,
sulfur dichloride, morpholine disulfide, alkylphenol disulfides, dibenzothiazyl disulfide,
N,N'-dithiobis(hexahydro-2H-azepinone-2), phosphorus-containing polysulfides, and
polysulfide; organic peroxides such as dicumylperoxide, and ditertiary butyl peroxide;
quinonedioximes such as p-quinonedioxime and p,p'-dibenzoyl quinonedioxime; organic
polyamine compounds such as triethylenetetramine, hexamethylenediamine carbamate,
4,4-methylenebis-o-chloroaniline, and trimercaptotriazine; and alkylphenol resins
having a methylol group. Among these cross-linking agents, sulfur and the sulfur-containing
compounds are preferably used. Each of these cross-linking agents can be used solely.
Alternatively, two or more of these cross-linking agents can be used in combination.
A ratio of the cross-linking agent to the composition is not limited in particular.
However, the cross-linking agent is preferably 0.1 parts to 10 parts by weight, more
preferably 0.2 parts to 7 parts by weight, even more preferably 0.3 parts to 5 parts
by weight, where the composition (in whole) is 100 parts by weight.
[0053] In a case where the cross-linking agent is sulfur or a sulfur-containing compound,
it is preferable to use a cross-linking aid and a cross-linking promoter. The cross-linking
aid is not limited in particular. Examples of the cross-linking aid include a zinc
flower and stearic acid. The cross-linking promoter is not limited in particular.
As the cross-linking promoter, cross-linking promoters can be used such as a guanidine
series, an aldehyde-amine series, an aldehyde-ammonia series, a thiazole series, a
sulfenamide series, a thiourea series, and a thiuram series. Two or more of such cross-linking
aids can be used in combination. Further, two or more of such cross-linking promoters
can be used in combination.
[0054] An amount of each of the cross-linking aid and the cross-linking promoter is not
limited in particular. However, the amount of each of the cross-linking aid and the
cross-linking promoter is preferably 0.01 parts to 15 parts by weight, more preferably
0.1 parts to 10 parts by weight, where the composition (whole composition) is 100
parts by weight.
[0055] According to the composition of the present invention as has been described, it is
possible to well disperse the nano-carbon material in the polyether-based polymer.
This allows the composition of the present invention to exhibit extremely excellent
electric conductivity. Therefore, it is possible to preferably use the composition
of the present invention as a material of an electric or electronic product, an architectural
material, a medical material, and the like.
[0056] As has been described, the composition of the present invention is preferably arranged
such that the oxirane monomer units each having a cationic group of the polyether-based
polymer are each a unit represented by the following formula (1).

where A
+ is a cationic group or a cationic group containing group, and X
- is a counter anion.
[0057] The composition of the present invention is preferably arranged such that the nano-carbon
material is a carbon nanotube.
[Examples]
[0058] The following Examples and Comparative Example will discuss the present invention
more specifically. Note that "part" and "%" in Examples are each based on weight,
unless otherwise noted.
[0059] Further, measurement and evaluation in each of Examples were carried out as follows.
(1) Weight average molecular weight
[0060] Weight average molecular weight was measured in terms of polystyrene by gel permeation
chromatography (GPC) in which a solvent was dimethylformamide. Note that the GPC was
conducted by use of HLC-832O (produced by Tosoh Corporation) as a measuring instrument,
two TSKgelα-M (produced by TOSOH CORPORATION) connected in series as a column, and
a differential refractometer RI-8320 (produced by Tosoh Corporation) as a detector.
(2) Content ratio of oxirane monomer units each having a cationic group
[0061] A content ratio of oxirane monomer units each having a cationic group of a polyether-based
polymer was measured as below by use of a nuclear magnetic resonance apparatus (NMR).
30 mg of polyether-based polymer, serving as a sample, was added to 1.0 mL of deuterated
chloroform, and then a mixture thus obtained was shaken for one hour so that the polyether-based
polymer was uniformly dissolved in the deuterated chloroform. Then, the NMR measurement
was carried out with respect to a solution thus obtained, so that a
1H-NMR spectrum was obtained. The content ratio of the oxirane monomer units each having
a cationic group of the polyether-based polymer was then calculated as below. First,
a mole number B1 of all of oxirane monomer units was calculated from an integrated
value of protons derived from the oxirane monomer units in a main chain. Next, a mole
number B2 of the oxirane monomer units each having a cationic group was calculated
from an integrated value of protons derived from cationic groups. Then, a ratio of
the mole number B2 to the mole number B1 (percentage) was calculated as a content
ratio of the oxirane monomer units each having a cationic group of the polyether-based
polymer.
(3) Electric conductivity
[0062] Electric conductivity was measured as below by use of a low resistivity meter (Lorentz-GP
produced by Mitsubishi Chemical Analytech Co., Ltd., with a PSP probe as a 4-pin probe)
in accordance with JIS K 7194. 1(one) g of a composition, serving as a sample, was
pressed at a temperature of 100°C to 150°C under pressure of 0.1 MPa to 1.0 MPa so
as to be formed into a thin film having a thickness of 100µm to 500 µm. The composition
in a form of a thin film was then cut into a 10 mm x 10 mm square. A measuring sample
was thus obtained. The measuring sample was fixed on an insulating board of the low
resistivity meter. Then, the probe was pressed against the center of one of surfaces
(A surface) of the measuring sample, and a voltage of 10 V was applied to the measuring
sample so that a resistance value of the measuring sample was measured. Thereafter,
in accordance with the resistance value thus measured, a size of the measuring sample,
and a measured position of the measuring sample, electric conductivity (unit: S/cm)
was calculated with the use of a calculation expression stored in the low resistivity
meter. This measurement was similarly carried out with the other of the surfaces (B
surface) of the measuring sample. The electric conductivity thus obtained for the
A surface and the B surface was averaged. The averaged electric conductivity thus
obtained is regarded as electric conductivity of the measuring sample.
(4) Mooney viscosity
[0063] A value of Mooney viscosity [ML
1+4 (100°C)] was measured in accordance with JIS K6300.
[Production Example 1] (Preparation of catalyst solution)
[0064] Air in a sealed pressure-resistant glass container was replaced with nitrogen, and
then 200 parts of toluene and 60 parts of triisobutylaluminum were added into the
pressure-resistant glass container. After the glass bottle was cooled by being immersed
in iced water, 230 parts of diethyl ether was added into the glass bottle, and a mixture
thus obtained was stirred. Next, while the glass bottle was being cooled in iced water,
13.6 parts of phosphoric acid was added into the glass bottle, and the mixture was
further stirred. During this, because pressure in the glass bottle was increased due
to a reaction between triisobutylaluminum and phosphoric acid, the increased pressure
was vented as appropriate. A reaction mixture thus obtained was aged in a water tank
at 60°C for one hour, so that a catalyst solution was obtained.
[Production Example 2] (Production of polyether-based polymer containing epichlorohydrin
units)
[0065] 223.5 parts of epichlorohydrin, 27.5 parts of allyl glycidyl ether, 19.7 parts of
ethylene oxide, and 2585 parts of toluene were added into an autoclave. Then, a content
fluid thus obtained was heated to 50°C under stirring in a nitrogen atmosphere. Thereafter,
11.6 parts of the catalyst solution, obtained in Production Example 1, was added into
the content fluid, thereby initiating a reaction. From right after a start of the
reaction, a solution in which 129.3 parts of ethylene oxide was dissolved in 302 parts
of toluene was added into a reactant at a constant rate over five hours. Further,
every 30 minutes after the start of the reaction, 6.2 parts of the catalyst solution
was added into the reactant over five hours. Five hours later from the start of the
reaction, 15 parts of water was added to and stirred with the reactant so that the
reaction was terminated. Then, 45 parts of a 5% toluene solution of 4,4'-thiobis-(6-tert-buyl-3-methyl
phenol) was added, as an anti-oxidizing agent, into a reaction solution thus obtained.
After stirring the reaction solution, supernatant water was removed from the reaction
solution by steam stripping, and the reaction solution was dried in vacuum drying
at 60°C, so that 400 parts of a polyether-based polymer A in a solid state was obtained.
1H-NMR measurement was carried out with respect to the polyether-based polymer A to
find the following a monomer composition ratio: 40 mol % of epichlorohydrin units,
56 mol % of ethylene oxide units, and 4 mol % of allyl glycidyl ether units. Further,
a weight average molecular weight of the polyether-based polymer A was 890,000, and
Mooney viscosity of the polyether-based polymer A was 60.
[Production Example 3] (Production of polyether-based polymer containing imidazolium
group)
[0066] 181 parts of the polyether-based polymer A obtained in Production Example 2 and 1211
parts of toluene were added into a glass reactor vessel having a stirrer, and stirred
at 50°C for 12 hours so that the polyether-based polymer was dissolved in toluene.
Next, 70 parts of methanol was added into the glass reactor vessel, and a mixture
thus obtained was stirred for 15 minutes. Into the mixture, 93 parts of 1-methylimidazole
was added. The mixture containing 1-methylimidazole was heated to 75°C under stirring,
and reacted at 75°C for 96 hours. After 96 hours elapsed, a reaction solution thus
obtained was cooled to 20°C so that the reaction was terminated. By (i) removing a
solvent from the reaction solution by use of steam so that a polymer component was
solidified and (ii) drying the polymer component in vacuum, 192 parts of a polyether-based
polymer B, in a solid state, was obtained in which part of chlorine atoms of the epichlorohydrin
units of the polyether-based polymer A was replaced with methylimidazolium groups
each having a chloride ion as a counter anion. The polyether-based polymer B thus
obtained was measured in terms of a content ratio of the oxirane monomer units each
having a cationic group (methylimidazolium group). The content ratio was 3.40 mol
%. Further, a weight average molecular weight of the polyether-based polymer B was
900,000, and Mooney viscosity of the polyether-based polymer B was 70.
[Production Example 4] (Anion exchange in polyether-based polymer containing imidazolium
group)
[0067] 100 parts of the polyether-based polymer B obtained in Production Example 3, 35 parts
of lithium(bistrifluoromethylsulfone)imide, 500 parts of toluene, 500 parts of methanol,
and 50 parts of ionexchange water were add into a glass reactor vessel having a stirrer.
After those were reacted at 25°C for three hours, a solvent was removed from a reaction
solution thus obtained by use of steam and then residual lithium salt was washed away
with hot water so that a polymer component was solidified. The polymer component was
then dried in vacuum. As a result, 114 parts of a polyether-based polymer C was obtained.
1H-NMR measurement was carried out with respect to the polyether-based polymer C after
the polyether-based polymer C was dissolved in dimethylsulfoxide-D6, whereby the following
spectrum was obtained:
1H-NMR(400 MHz, DMSO-d6)δ = 9.04-8.94(1H, Melm
+), 7.65(2H, Melm
+), 5.81(1H, H
2C=CHCH
2O), 5.23-5.08(2H, H
2C=CHCH
2O), 3.97(3H, Melm
+), 3.90-3.10(5H, CH(CH
2O)CH
2O). From this spectrum, it is possible to identify the polyether-based polymer C as
a polyether-based polymer in which all of chloride ions, serving as counter anions
of the methylimidazolium groups of the polyether-based polymer B, are exchanged for
(bistrifluoromethylsulfone)imide anions.
[Example 1]
[0068] In a sealable glass container, 90 parts of the polyether-based polymer C obtained
in Production Example 4 was dissolved in 5000 parts of N,N-dimethylformamide. Next,
into a solution thus obtained, 10 parts of a super-growth single-walled carbon nanotube
(a single-walled carbon nanotube produced by National Institute of Advanced Industrial
Science and Technology in accordance with a method disclosed in
WO2006/011655, hereinafter referred to as "SGCNT") was added. The glass container was then placed
in an ultrasonic cleaner (ultrasonic cleaner "USD-4R" produced by AS ONE Corporation,
high-frequency output: 160 W), and subjected to an ultrasonic treatment at a frequency
of 40 kHz and a temperature of 20°C to 40°C for 60 minutes so that the SGCNT was dispersed
in the solution. Then, the glass container was opened, and a stirring bar was put
in the glass container. The glass container was placed on an electromagnetic stirrer
having a heating device in a state where the glass container was opened, and a content
of the glass container was dried at a temperature of 30°C and at 200 rpm until the
stirring bar stopped revolving. After the stirring bar stopped revolving, the stirring
bar was removed. The glass container was then placed in a vacuum dryer, and the content
was further dried under 0.01 MPa or less at a temperature of 50°C for 12 hours or
more. A composition thus obtained was black. In a case where the composition was measured
as a sample in terms of electric conductivity, the electric conductivity was 16.00
(S/cm).
[Production Example 5] (Living anion copolymerization of epichlorohydrin and glycidyl
methacrylate)
[0069] 3.22 parts of tetranormalbutylammonium bromide and 50 parts of toluene were added
into a glass reactor vessel having a stirrer in which air was replaced with argon,
and were cooled to 0(zero)°C. Next, a solution in which 1.37 parts of triethylaluminum
(1.2 mol equivalent with respect to tetranormalbutylammonium bromide) was dissolved
in 10 parts of n-hexane was added into the glass reactor vessel, and reacted with
each other for 15 minutes. Then, by adding, into a catalyst composition thus obtained,
9.0 parts of epichlorohydrin and 1.0 part of glycidyl methacrylate, a polymerization
reaction was started at 0(zero)°C. After the polymerization reaction was started,
viscosity of the solution was gradually increased. After the polymerization reaction
was carried out for 12 hours, a small amount of water was added to a polymerization
reaction solution thus obtained so that the polymerization reaction was terminated.
The polymerization reaction solution was subjected to deashing of a catalyst residue
by being washed with a hydrochloric acid solution of 0.1 N. Then, the polymerization
reaction solution was further washed with ion exchange water. Thereafter, an organic
layer was dried at a temperature of 50°C under reduced pressure for 12 hours. A colorless
and transparent substance in an oil state thus obtained had a yield of 9.9 parts.
Further, the colorless and transparent substance had number average molecular weight
(Mn) of 1,100 by GPC and molecular weight distribution of 1.27.
1H-NMR measurement was carried out with respect to the colorless and transparent substance
in an oil state, whereby the colorless and transparent substance in an oil state was
found to contain 93.2 mol % of epichlorohydrin units and 6.8 mol % of glycidyl methacrylate
units. From the perspective of the above finding, it can be said that the colorless
and transparent substance in an oil state is an oligomer made up of epichlorohydrin
units and glycidyl methacrylate units which oligomer has a bromomethyl group in its
polymerization starting terminal and a hydroxyl group in its polymerization terminating
terminal (i.e., undecamer made up of 10 epichlorohydrin units and 1 glycidyl methacrylate
unit in average). Hereinafter, the colorless and transparent substance is referred
to as an oligomer D.
[Production Example 6] (Quaternization reaction of epichlorohydrin units of copolymer
by 1-Methylimidazole)
[0070] 5.0 parts of the oligomer D obtained in Production Example 5, 5.0 parts of 1-methylimidazole,
and 10.0 parts of acetonitrile were added into a glass reactor vessel having a stirrer
in which air was replaced with argon, and a mixture thus obtained was heated to 80°C.
After the mixture was reacted at 80°C for 72 hours, the mixture was cooled to a room
temperature so that the reaction was terminated. Then, a product of the reaction was
dried at 50°C under reduced pressure for 120 hours. As a result, 8.8 parts of a purple
solid was obtained.
1H-NMR measurement and an elemental analysis were carried out with respect to the purple
solid, whereby the purple solid was identified as a polyether compound in which a
content ratio of oxirane monomer units each having a cationic group (methylimidazolium
group) was 93.2 % and in which (i) all of chloro groups of epichlorohydrin units of
oligomers, which served as a starting material, and (ii) all of bromo groups of bromomethyl
groups at polymerization starting terminals of the oligomers were substituted with
1-methylimidazolium chloride groups and 1-methylimidazolium bromide groups, respectively.
Hereinafter, the purple solid is referred to as a polyether compound E.
[Production Example 7] (Anion exchange of polyether compound having a 1-methylimidazolium
chloride group by lithium(bistrifluoromethylsulfone)imide)
[0071] 2.5 parts of the polyether compound E obtained in Production Example 6, 4.1 parts
of lithium(bistrifluoromethylsulfone)imide, and 20 parts of methanol were added into
a glass reactor vessel having a stirrer. After a mixture thus obtained was reacted
at a room temperature for 30 minutes, a product of the reaction was dried at 50°C
under reduced pressure for one hour. A resulting solid-liquid mixture was washed with
ion exchange water so that mineral salt was removed, and then dissolved in acetone.
An acetone solution thus obtained was dried at 50°C under reduced pressure for 12
hours, so that 5.1 parts of a viscous liquid material with pale purple was obtained.
1H-NMR measurement and an elemental analysis were carried out with respect to the viscous
liquid material, whereby the viscous liquid material was identified as a polyether
compound which has an imidazolium structure that has, as an counter anion, (bistrifluoromethylsulfone)imide
anions and in which (i) all of chloride ions of the 1-methylimidazolium chloride groups
in repeating units of the polyether compound, which was a starting material, and (ii)
all of bromide ions of the 1-methylimidazolium bromide groups at a polymerization
starting terminal of the polyether compound were exchanged for (bistrifluoromethylsulfone)imide
anions. Hereinafter, the viscous liquid material is referred to as a polyether compound
F.
[Example 2]
[0072] In a sealable glass container, 90 parts of the polyether compound E obtained in Production
Example 6 was dissolved in 500 parts of ion exchange water. Next, after 10 parts of
SGCNT was added into a solution thus obtained, the glass container was placed in an
ultrasonic cleaner (ultrasonic cleaner "USD-4R" produced by AS ONE Corporation, high-frequency
output: 160 W), and subjected to an ultrasonic treatment at a frequency of 40 kHz
and a temperature of 20 to 40°C for 60 minutes so that the SGCNT was dispersed in
the solution. Then, the glass container was opened, and a stirring bar was put in
the glass container. The glass container was placed on an electromagnetic stirrer
having a heating device in a state where the glass container was opened, and then
a content of the glass container was dried at a temperature of 30°C and at 200 rpm
until the stirring bar stopped revolving. After the stirring bar stopped revolving,
the stirring bar was removed. The glass container was then placed in a vacuum dryer,
and the content was further dried under 0.01 MPa or less at a temperature of 50°C
for 12 hours or more. A composition thus obtained was black. In a case where the composition
was measured as a sample in terms of electric conductivity, the electric conductivity
was 47.00 (S/cm).
[Example 3]
[0073] In a sealable glass container, 90 parts of the polyether compound F obtained in Production
Example 7 was dissolved in 500 parts of N-N-dimethylformamide. Next, after 10 parts
of SGCNT was added to a solution thus obtained, the glass container was placed in
an ultrasonic cleaner (ultrasonic cleaner "USD-4R" produced by AS ONE Corporation,
high-frequency output: 160W), and subjected to an ultrasonic treatment at a frequency
of 40 kHz and a temperature of 20 to 40°C for 60 minutes so that the SGCNT was dispersed
in the solution. Then, the glass container was opened, and a stirring bar was put
in the glass container. The glass container was placed on an electromagnetic stirrer
having a heating device in a state where the glass container was opened, and then
a content of the glass container was dried at a temperature of 30°C and at 200 rpm
until the stirring bar stopped revolving. After the stirring bar stopped revolving,
the stirring bar was removed. The glass container was then placed in a vacuum dryer,
and the content was further dried under 0.01 MPa or less at a temperature of 50°C
for 12 hours or more. A composition thus obtained was black. In a case where the composition
was measured as a sample in terms of electric conductivity, the electric conductivity
was 43.00 (S/cm).
[Example 4]
[0074] In a sealable glass container, 90 parts of the polyether compound F obtained in Production
Example 7 and 3 parts of dicumylperoxide ("PERCUMYL (registered trademark) D-40" produced
by NOF Corporation) serving as a cross-linking agent were dissolved in 500 parts of
N-N-dimethylformamide. Next, after 10 parts of SGCNT was added into a solution thus
obtained, the glass container was placed in an ultrasonic cleaner (ultrasonic cleaner
"USD-4R" produced by AS ONE Corporation, high-frequency output: 160W), and then subjected
to an ultrasonic treatment at a frequency of 40 kHz and a temperature of 20 to 40°C
for 60 minutes so that the SGCNT was dispersed in the solution. Then, the glass container
was opened, and a stirring bar was put in the glass container. The glass container
was placed on an electromagnetic stirrer having a heating device in a state where
the glass container was opened, and then a content of the glass container was dried
at a temperature of 30°C and at 200 rpm until the stirring bar stopped revolving.
After the stirring bar stopped revolving, the stirring bar was removed. The glass
container was then placed in a vacuum dryer, and the content was further dried under
0.01 MPa or less at a temperature of 50°C for 12 hours or more. A composition thus
obtained was black. In a case where the composition was (i) formed into a thin cylinder
having a diameter of 12 mm and a thickness of 200 micron and (ii) held in an oven
at 160°C for 20 minutes so as to undergo a cross-linking reaction, the composition
resulted in a cross-linked material in a rubber state. In a case where the cross-linked
material was measured in terms of a shape retaining property, the cross-linked material
was able to retain its shape in N,N-dimethylformamide. Further, in a case where the
cross-linked material was measured as a sample in terms of electric conductivity,
the electric conductivity was 31.00 (S/cm).
[Comparative Example]
[0075] A composition was obtained in a manner similar to that in Examples, except that the
polyether-based polymer A obtained in Production Example 2 was used instead of the
polyether-based polymer C. The composition thus obtained was black. Further, in a
case where the composition was measured as a sample in terms of electric conductivity,
the electric conductivity was 3.20 (S/cm).