FIELD OF THE INVENTION
[0001] The field of the invention relates to the cleaning of a wellbore and associated equipment
and, more particularly, to a method and device for cleaning control particles arranged
in a wellbore in order to improve the recovery of formation fluids and/or gases.
[0002] A preferred application of the invention concerns removing mineral deposits and reservoir
fines from control particles arranged in a wellbore of a subterranean formation and/or
redistributing mineral deposits and reservoir fines between control particles arranged
in a wellbore of a subterranean formation.
BACKGROUND OF THE INVENTION
[0003] In the art of well boring, a borehole is drilled into the earth through the oil or
gas producing subterranean formation or, for some purposes, through a water bearing
formation or a formation into which water or gas or other liquids that are to be injected.
[0004] Completion of a well may be carried out in a number of ways dependent upon the nature
of the formation of interest. Where the formation itself or formations above the formation
of interest have a tendency to disintegrate and/or cave into the hole, like e.g. sand
formations, it is known to use a filter apparatus to control unconsolidated formation
elements while allowing the passage of oil or gas from the formation in conjunction
with particles or solids.
[0005] For example, in sand formations, one common type of filter apparatus, called gravel
pack, involves placing a control screen in the wellbore and packing the annulus between
the screen and the wellbore wall with control particles of a specific size designed
to prevent the passage of formation sand. Such control particles are made of a granular
material such as for example gravels, ceramics or sintered bauxite. The main objective
is to stabilize the formation while causing minimal impairment to well productivity,
which means that it is critical to completely pack the space between the screen and
the formation, preventing the movement of formation particles.
[0006] In addition to the use of control screens or similar apparatus, gravel packing operations
may involve the use of a wide variety of control equipment, including liners (e.g.,
slotted liners, perforated liners, etc.), combinations of liners and screens, and
other suitable apparatus. A wide range of sizes and screen configurations are available
to suit the characteristics of the control particles used. Similarly, a wide range
of sizes of control particles are available to suit the characteristics of the unconsolidated
formation elements. The resulting structure presents a barrier to migrating sand from
the formation while still permitting fluid or gas flow.
[0007] Another type of filter apparatus involves placing a control screen in the wellbore
and packing the annulus between said control screen and the wellbore wall with control
particles of a specific size designed to keep formation fissures open. In this case,
the control particles, called proppant agents, may be for example sand or stone, ceramics
or sintered bauxite.
[0008] In any event, after a period of production, injection or transportation of fluids
or gases, there is a tendency for the interstitial space between control particles
to become plugged with various types of residues. For example, organic residues like
paraffin, asphalts and other agglomerating residues of petroleum origin often cause
plugging problems. Usually these deposits may cause significant problems, because
of their composition and the fact that they may precipitate under certain conditions
(pressure, temperature, liquid composition, injection...).
[0009] These materials of mineral or organic origins either together with chemicals from
water, normally produced with the oil, such as, calcium carbonate, calcium sulfate,
barium sulfate, sulfur and the like, or such chemicals themselves have a tendency
to form extremely hard deposits on different parts of the components. Such deposits
may adhere to the control particles, blocking the interstitial spaces between said
control particles, therefore reducing or completely preventing the flow of fluids
or gases through the control particles to the borehole. Similar problems may also
be encountered due to precipitates build on the control screen, due to pressure drop
and temperature considerations and the gravel pack like e.g. solid salts (for example
calcium or barium sulfates, calcium carbonate, calcium/barium scales, etc...).
[0010] Another challenge encountered while using a control apparatus is migrating fines
that plug the control particles and the control screen, impeding fluid flow and causing
production levels to drop. As used in this disclosure, the term "fines" refers to
loose elements, such as formation fines, formation sand, clay particles, coal fines,
resin particles, crushed control particles, and the like. These migrating fines may
also obstruct fluid pathways through the control apparatus lining the well. In particular,
in situ fines mobilized during production, or injection, may lodge themselves in control
screens, preventing or reducing fluid flow there through. Migrating fines may also
be associated with either organic and or mineral precipitation byproducts downhole.
[0011] Well-stimulation techniques using chemical agents, such as matrix acidizing, have
been developed to remediate wells affected by these problems. An existing solution
using chemical agents for cleaning gravel packs is described e.g. in patent
US7896080B1. In matrix acidizing, thousands of gallons of acid are injected into the well to
dissolve away precipitates, fines, or scale deposits on the inside of tubular parts,
trapped in the openings of the control screen, or in the pore spaces of gravel pack
or matrix formation. However, acidizing may not in all cases allow in most cases dissolving
significant amounts of the plugging materials as acid does not penetrate more than
a few inches behind the control screen. Moreover, chemicals may damage the control
particles, which can break into pieces or in the case of clays swell them, therefore
reducing or completely preventing the flow of fluids or gases through the control
particles and the control screen. Furthermore, existing chemicals treatments may not
be efficient in horizontal boreholes due to the volumes required or the paths the
chemicals take. Additionally, the acid must is usually removed from the well. Often,
depending on well fluids and reservoir composition, the well must also be flushed
with pre- and post-acid solutions. Aside from the difficulties of determining the
proper chemical composition for these fluids and pumping them down the well, the environmental
costs of matrix acidizing can render the process undesirable. Additionally, matrix
acidizing treatments generally only provide a temporary solution to these problems
and do not take into consideration root cause.
[0012] Alternative mechanical techniques may also be used to clean gravel packs. For example,
a cleanup liquid may be introduced into control particles utilizing pressure pulses
or jets as described in patent application
US2005061503A1 or in patent application
US2007187090A1. Typically, these techniques do not facilitate removal of significant amounts of
the plugging materials as the cleanup liquid does not penetrate more than a few inches
behind or into the control screen. There are also instances where, the cleanup liquid
may damage the control particles, which can break into pieces, therefore reducing
or completely preventing the flow of fluids or gases through the control particles
to the screen. Furthermore, such techniques are not efficient in horizontal borehole
as the cleanup liquid falls down with gravity.
[0013] It is therefore an object of the present invention to provide an improved method
and device for efficiently, rapidly, easily and effectively cleaning control particles
arranged in a borehole extending into the earth without damaging said control particles
or degrading the nearby environment. Another and further object of the present invention
is to provide an improved method and device for removing deposits encrusted on control
particles, in particular in areas where the control particles are accessible with
difficulty or inaccessible. Yet another object of the present invention is to provide
an improved method and device for increasing the production of fluids or gases from
a subsurface earth formation or increasing the injectivity of fluids or gases into
such formations.
SUMMARY OF THE INVENTION
[0014] To this end, the present invention concerns a method for cleaning control particles
in a wellbore of a subterranean formation to improve the recovery of formation fluids
and/or gases, said wellbore comprising a wall defining a borehole, at least one control
equipment arranged into said borehole and a plurality of control particles arranged
between said control equipment and said wall, said method comprising the steps of
generating at least one shock wave nearby said control equipment and propagating said
at least one shock wave through said control equipment toward said control particles
for cleaning said control particles.
[0015] The control particles of a specific size are designed to prevent the passage of elements
such as sand and/or fines and constitute a barrier to migrating elements while still
permitting fluid flow from the formation. In other words, the control equipment acts
as a filter which allows the passage of formation fluids and/or gases while retaining
the control particles against the wall of the borehole and preventing elements such
as e.g. sand from passing through.
[0016] The method according to the invention allows thus efficiently, easily and rapidly
cleaning the control particles arranged between the control equipment and the wellbore
wall while not damaging the formation (unlike e.g. acid). Advantageously, the propagated
at least one shock wave may reach control particles which are accessible with difficulty
or inaccessible to chemical and/or mechanical means. In particular, the propagated
at least one shock wave may reach control particles which are arranged in perforations
extending into the formation for collecting formation fluids. Moreover, the method
according to the invention is particularly efficient for removing deposits, in particular
mineral deposits, from said control particles. The method according to the invention
In fact the shock wave invention would complement the use chemical or mechanical means
by creating pathways through said control particles and control equipment.
[0017] In one embodiment of the method according to the invention, the control particles
are ceramic control particles. The control particles may also be other types of granular
material such as gravel, sand, sintered bauxite, proppant particles, metals, any other
suitable control particles allowing preventing the passage of formation sand while
still permitting fluid flow from the formation. The method according to the invention
is particularly efficient for removing mineral deposits from ceramic control particles.
[0018] Moreover, the method according to the invention allows advantageously cleaning control
particles and the control equipment simultaneously. The control equipment may be a
screen, a liner (e.g. a slotted liner, a perforated liner, a mesh screen etc.), a
combination of a liner and a screen or any other suitable apparatus. In a preferred
embodiment, the control equipment is a control screen.
[0019] Advantageously, the control screen is a pipe, the control particles being packed
or wound into the annulus defined between said pipe and the wellbore wall.
[0020] In particular, the at least one propagated shock wave may reach areas where the control
particles are located and which accessible with difficulty or inaccessible to mechanical
means such as e.g. brushes, scrapers or pigs or to chemical means such as e.g. acid.
[0021] In an embodiment according to the invention, a series of at least ten shock waves
is generated for efficiently removing deposits from the control particles.
[0022] In a preferred embodiment, a plurality of series of shock waves is generated, each
series of shock waves being generated repeatedly at different locations near the control
equipment, for example different heights of a control screen. Preferably, the different
locations are regularly spaced.
[0023] Using a plurality of series of shock waves allows advantageously removing most of
the deposits from control particles, between 80-95% and preferably more than 95% of
the deposits.
[0024] Preferably, the at least one shock wave propagates radially.
[0025] In another embodiment, the at least one shock wave propagates in a predetermined
direction.
[0026] In a preferred embodiment, the at least one shock wave is generated in a transmitting
liquid which is at least partially delimited by a membrane and the at least one shock
wave is propagated through said membrane toward the control particles for cleaning
said control particles. Such a membrane improves the effectiveness of the propagation
from the liquid to the control particles.
[0027] The invention also concerns a shock wave generation device for cleaning control particles
in a wellbore of a subterranean formation to improve the recovery of formation fluids
and/or gases, said wellbore comprising a wall defining a borehole, at least one control
equipment arranged into said borehole and a plurality of control particles arranged
between said control equipment and said wall, said device comprising:
- a chamber which is partially filled with a shock wave transmitting liquid and which
is adapted to be arranged into said borehole nearby said control equipment; and
- an electrical discharge unit for generating at least one electrical discharge that
propagates at least one shock wave into said shock wave transmitting liquid through
said control equipment and said control particles for cleaning said control particles.
[0028] In a preferred embodiment, the chamber is at least partially delimited by a membrane
and the electrical discharge unit is configured for generating at least one electrical
discharge that propagates at least one shock wave into said shock wave transmitting
liquid through said membrane nearby said control equipment for cleaning said control
particles.
[0029] The membrane improves the effectiveness of the propagation from the liquid to the
control equipment and the control particles. Moreover, such a membrane isolates the
liquid in the chamber from elements of the wellbore surrounding the shock wave generating
device, such as e.g. mud or other fluids, while maintaining acoustic coupling with
the control equipment. Such a flexible membrane prevents in particular the deposits
and other elements from damaging electrodes and other components (insulators) of the
electrical discharge unit.
[0030] Preferably, the membrane is deformable and/or flexible and/or elastic in order to
conduct efficiently the shock wave toward the control particles.
[0031] In an embodiment according to the invention, the membrane is made of fluorinated
rubber or other fluoroelastomer.
[0032] In an embodiment according to the invention, the relative elongation of the membrane
is at least 150 %, preferably at least 200% in order to be used efficiently in oils,
fuels, liquid reservoirs, aliphatic or aromatic hydrocarbons etc...
[0033] In an embodiment according to the invention, the membrane is operable between -35°C
and 250°C in order to be used in oils, fuels, liquid reservoirs, aliphatic and/or
aromatic hydrocarbons etc...
[0034] In a preferred embodiment according to the invention, the electrical discharge unit
comprises a power conversion unit, a power storage unit, a discharge control unit
and a discharge system.
[0035] Preferably, the discharge system comprises a first electrode and a second electrode
for generating a high voltage arc in the shock wave transmitting liquid.
[0036] Preferably, the electrical discharge unit is configured for generating at least one
electrical discharge that propagates at least one shock wave radially.
[0037] In another embodiment, the electrical discharge unit is configured for generating
at least one electrical discharge that propagates at least one shock wave in a predetermined
direction.
[0038] The invention also concerns the use of a shock wave generation device as previously
described for cleaning control particles in a wellbore of a subterranean formation
to improve the recovery of formation fluids and/or gases, said wellbore comprising
a wall defining a borehole, at least one control equipment arranged into said borehole
and a plurality of control particles arranged between said control equipment and said
wall.
[0039] The invention also concerns a system for cleaning control particles in a wellbore
of a subterranean formation to improve the recovery of formation fluids and/or gases,
said wellbore comprising a wall defining a borehole, at least one control equipment
arranged into said borehole and a plurality of control particles arranged between
said control equipment and said wall, said system comprising:
- a shock wave generation device as previously described;
- a wireline coupled to said shock wave generation device for inserting said shock wave
generation device in the borehole nearby said control equipment;
- a voltage source located external of the borehole; and
- an electrical circuit within said wireline for connecting said voltage source to the
shock wave generation device.
[0040] The invention also concerns a wellbore for recovering formation fluids or gases from
a subterranean formation, said wellbore comprising a wall defining a borehole, at
least one control equipment arranged into said borehole, a plurality of control particles
arranged between said control equipment and said wall, and a device as previously
described.
BRIEF DESCRIPTION OF THE DRAWINGS
[0041] These and other features, aspects, and advantages of the present invention are better
understood with regard to the following Detailed Description of the Preferred Embodiments,
appended Claims, and accompanying Figures, where:
FIG. 1 illustrates a cross-sectional view of a wellbore comprising a completion string;
FIG. 2 illustrates a cross-sectional view of an embodiment of the shock wave generation
device according to the invention located into a control screen nearby a sand formation;
FIG. 3 schematically illustrates control particles arranged in a perforation extending
into a sand formation;
FIG. 4 schematically illustrates an embodiment of the shock wave generation device
according to the invention;
FIG. 5 illustrates an embodiment of the method according to the invention;
FIG. 6 shows the evolution of pressure with time of a shock wave generated by a shock
wave generation device according to the invention.
[0042] In the accompanying Figures, similar components or features, or both, may have the
same or a similar reference label.
DETAILED DESCRIPTION
[0043] The Specification, which includes the Summary of Invention, Brief Description of
the Drawings and the Detailed Description of the Preferred Embodiments, and the appended
Claims refer to particular features (including process or method steps) of the invention.
Those of skill in the art understand that the invention includes all possible combinations
and uses of particular features described in the Specification.
[0044] Those of skill in the art understand that the invention is not limited to or by the
description of embodiments given in the Specification. The inventive subject matter
is not restricted except only in the spirit of the Specification and appended Claims.
[0045] Those of skill in the art also understand that the terminology used for describing
particular embodiments does not limit the scope or breadth of the invention. In interpreting
the Specification and appended Claims, all terms should be interpreted in the broadest
possible manner consistent with the context of each term. All technical and scientific
terms used in the Specification and appended Claims have the same meaning as commonly
understood by one of ordinary skill in the art to which this invention belongs unless
defined otherwise.
[0046] As used in the Specification and appended Claims, the singular forms "a", "an", and
"the" include plural references unless the context clearly indicates otherwise. The
verb "comprises" and its conjugated forms should be interpreted as referring to elements,
components or steps in a non-exclusive manner. The referenced elements, components
or steps may be present, utilized or combined with other elements, components or steps
not expressly referenced. The verb "couple" and its conjugated forms means to complete
any type of required junction, including electrical, mechanical or fluid, to form
a singular object from two or more previously non-joined objects. If a first device
couples to a second device, the connection can occur either directly or through a
common connector. "Optionally" and its various forms means that the subsequently described
event or circumstance may or may not occur. The description includes instances where
the event or circumstance occurs and instances where it does not occur. "Operable"
and its various forms means fit for its proper functioning and able to be used for
its intended use.
[0047] Spatial terms describe the relative position of an object or a group of objects relative
to another object or group of objects. The spatial relationships apply along vertical
and horizontal axes. Orientation and relational words including "uphole" and "downhole";
"above" and "below"; "up" and "down" and other like terms are for descriptive convenience
and are not limiting unless otherwise indicated.
[0048] Where the Specification or the appended Claims provide a range of values, it is understood
that the interval encompasses each intervening value between the upper limit and the
lower limit as well as the upper limit and the lower limit. The invention encompasses
and bounds smaller ranges of the interval subject to any specific exclusion provided.
[0049] Where the Specification and appended Claims reference a method comprising two or
more defined steps, the defined steps can be carried out in any order or simultaneously
except where the context excludes that possibility.
[0050] The invention is described hereunder in reference to a well for producing formation
fluids or gases such as e.g. oil wherein the formation is a sand formation. This does
not limit the scope of the present invention which may be used with any type of formation
wherein formation elements arranged on or between control particles of a formation
control apparatus could prevent the passage of formation fluids or gases.
[0051] As shown in FIG. 1, an exemplary wellbore 1 comprising a system 5 according to the
invention arranged in the wellbore 1.
[0052] The wellbore 1 comprises a borehole 10 which is drilled through the earth 12 from
a drilling rig 14 located at the surface 16. The borehole 10 defines a wall 10a and
is drilled down to a sand hydrocarbon-bearing subterranean formation 18. Perforations
20 extend outwardly into the formation 18, creating therefore fractures within said
formation near the borehole 10.
[0053] A production tubing string 22 extends within the borehole 10 from the surface 16.
An annulus 24 is defined between the production tubing string 22 and a wall of the
surrounding borehole 10. A production flowbore 26 passes inside the production tubing
string 22 for the transport of production fluids from the formation 18 to the surface
16.
[0054] FIG. 2 shows a detailed view of the wellbore 1 and the production tubing string 22
in the formation 18. A cemented wall 28 is built against the borehole wall 10a and
perforations 20 extend outwardly through said cemented wall into the formation 18.
[0055] In order to prevent the passage of sand trough the perforations 20 from the formation
18 into the production tubing string 22 when recovering hydrocarbons, a sand control
apparatus is arranged in a portion of the borehole 10 located in the formation 18.
[0056] The sand control apparatus comprises a control screen 30 and a plurality of control
particles 32 arranged between the cemented wall 28 and said control screen 30. In
another embodiment, the wellbore 1 may be deprived of cemented wall and be thus an
open wellbore 1.
[0057] The annulus 24 between the cemented wall 28 and the control screen 30 is packed with
control particles 32 of a specific size designed to prevent the passage of formation
sand and/or fines from the formation 18 to the production flowbore 26.
[0058] These control particles 32 constitute a barrier or filter to migrating sand or formation
particles while still permitting fluid flow from the formation 18. The control screen
30 and the control particles 32 allow stabilizing the formation 18 while causing minimal
impairment to well productivity.
[0059] In another embodiment, control particles 32 could be used for example as proppant
control particles. A proppant is a solid material, typically treated sand or man-made
ceramic materials, designed to keep an induced hydraulic fracture open, during or
following a fracturing treatment.
[0060] In addition to the use of sand control screens, other types of sand control equipment
known from the person skilled in the art may be used in the borehole 10, including
liners (e.g., slotted liners, perforated liners, etc.), combinations of liners and
screens, and other suitable apparatus. A cylindrical metallic casing could also be
installed in the borehole 10 between the control screen 30 and the wall 10a of the
borehole 10.
[0061] A wide range of sizes and screen configurations are available to suit the characteristics
of the control particles 32 used. Similarly, a wide range of sizes of control particles
32 are available to suit the characteristics of the formation sand or reservoir particles.
[0062] Control particles 32 may be for example gravels, sintered bauxite or ceramics such
as e.g. CARBOLITE
®. Ceramic control particles have a bulk density and specific gravity similar to sand,
yet providing high flow capacity for enhanced production rates. Standard sizes for
ceramic control particles are: 12/18, 16/20, 20/40 and 30/50 Mesh.
[0063] Turning now to FIG. 3, an exemplary embodiment of an arrangement of control particles
32 is shown. A significant amount of blocking elements 35, such as e.g. mineral deposits,
fines and/or formation sand grains, is located on or in between control particles
32 prior to applying the method according to the invention.
[0064] In reference to FIGS 1 and 2, the system 5 comprises a shock wave generation device
36, a wireline 37 coupled to said shock wave generation device 36 for raising and
lowering said shock wave generation device 36 in the production tubing string 22 nearby
control screen 30 and control particles 32, a voltage source 38 located external of
the borehole 10 and an electrical circuit within said wireline 37 for connecting said
voltage source 38 to the shock wave generation device 36.
[0065] As illustrated on FIG. 4, the shock wave generation device 36 is a source of electrohydraulic
energy, which comprises a membrane 40 and an electrical discharge unit 42. The membrane
40 delimits a chamber 44 which is filled with a shock wave transmitting liquid 46.
Such a membrane 40 isolates the liquid 46 in the chamber 44 from the production tubing
string 22 while maintaining acoustic coupling with said production tubing string 22,
improving the propagation of shockwaves while preventing external fluids from damaging
the electrical discharge unit 42.
[0066] In a preferred embodiment, the membrane 40 is flexible in order to an efficient propagation
of shock waves in many directions and prevent shock waves to bounce on it, allowing
therefore an efficient conduction of the shock wave toward control particles 32, in
particular toward areas of control particles 32 which are accessible with difficulty
or inaccessible to mechanical means such as e.g. brushes or chemical means such as
e.g. acid.
[0067] To this end, the membrane 40 may be made of fluorine rubber or fluoroelastomer with
a relative elongation of at least 150 %, preferably at least 200% and being operable
between -35°C and 250°C.
[0068] The electrical discharge unit 42 is configured for generating a series of electrical
discharges that propagate a series of shock waves into the shock wave transmitting
liquid 46 and through the membrane 40 toward the control particles 32 for removing
blocking elements 35 from said control particles 32. The electrical discharge unit
42 may be configured to propagate shock waves radially or in a predetermined direction.
[0069] In this example, and as already describes in
US patent 4,345,650 issued to Wesley or
US patent 6,227,293 issued to Huffman, incorporated hereby by reference, the electrical discharge unit
42 comprises a power conversion unit 48, a power storage unit 50, a discharge control
unit 52 and a discharge system 54. The discharge system 54 comprises a first electrode
56 and a second electrode 58 configured for triggering an electrical discharge.
[0070] The discharge system 54 comprises a plurality of capacitors (not represented) for
storage of electrical energy configured for generating one or a plurality of electrical
discharges into the shock wave transmitting liquid 46. The chamber 44 is delimited
by the membrane 40 around the discharge system 54 which is filled with the shock wave
transmitting liquid 46, allowing transmitting shock waves through the membrane 40
toward the control particles 32.
[0071] Electrical power is supplied by the low voltage source 38 at a steady and relatively
low power from the surface 16 through the wireline 37 to the downhole shock wave generation
device 36. The power conversion unit 48 comprises suitable circuitry for charging
of the capacitors in the power storage unit 50. Timing of the discharge of the energy
in the power from the power storage unit 50 through the discharge system 54 is accomplished
using the discharge control unit 52.
[0072] In a preferred embodiment, the discharge control unit 52 is a switch, which discharges
when the voltage reaches a predefined threshold. Upon discharge of the capacitors
in the power storage section through the first electrodes 56 and the second electrode
58 of the discharge control unit 52, electrohydraulic shock waves 60 (in reference
to FIG. 2) are transmitted to the control particles 32 for cleaning said control particle
32 .
[0073] Other designs of discharge system 54 are disclosed in
US patent 6,227,293 issued to Huffman which is included hereby reference. According to the electrohydraulic
effect, an electrical discharge is discharged in a very short time (few micro seconds)
in the shock wave transmitting liquid 46.
Examples of operation
[0074] The invention is describes in its application to removing deposits, in particular
mineral deposits, and/or fines from control particles 32 and/or or redistributing
deposits and/or fines located in between control particles 32, said control particles
32 being arranged in annulus 24 and perforations 20 for preventing the passage of
sand formation when collecting formation fluids.
[0075] FIG. 5 illustrates an embodiment of the method for cleaning control particles 32
arranged in a borehole 10 of a subterranean formation 18 according to the invention.
Prior to operate the method according to the invention, the sand control apparatus
is at least partially blocked with blocking elements 35 (as described here above in
reference to FIG. 3).
[0076] In a first step S1, a series of shock waves is generated into the control screen
30 nearby the control particles 32. In this example, the series of shock waves is
generated into the shock wave transmitting liquid 46 of the shock wave generating
device 36.
[0077] Then, in a second step S2, the series of shock waves propagates through the membrane
40 toward the control screen 30 and control particles 32 for removing blocking elements
35 located on or in between said control particles 32.
[0078] Preferably, the series of shock waves comprises at least ten shock waves, for example
propagated at a periodic interval of time, e.g. every 5 to 20 seconds. A plurality
of series may be advantageously repeated at different heights in the production tubing
string 22 to remove blocking elements 35 in areas which would be inaccessible to mechanical
or chemical means such as e.g. acid.
[0079] FIG. 6 shows the variation of pressure with time nearby control particles 32. Firstly,
the pressure generated by the shock wave increases in a very short time dT, e.g. a
few microseconds, until a maximum P1. Such a peak phase characterizes a compression
of blocking elements 35. Then, the pressure generated by the shock wave decreases
to a negative value P2 for a significant amount of time, e.g. a few milliseconds.
[0080] This second phase characterizes a traction effort applied on blocking elements, which
allows breaking said blocking elements 35, in particular in areas which are accessible
with difficulty or inaccessible to mechanical or chemical means.
[0081] Such an traction effort is improved by the quality of propagation of the shock wave
trough the shock wave transmitting liquid 46 and the membrane 40, allowing removing
blocking elements 35 efficiently.
Supplemental equipment
[0082] Embodiments include many additional standard components or equipment that enables
and makes operable the described device, process, method and system.
[0083] Operation, control and performance of portions of or entire steps of a process or
method can occur through human interaction, pre-programmed computer control and response
systems, or combinations thereof.
Experiment
[0084] Examples of specific embodiments facilitate a better understanding of deposits removing
method and device. In no way should the Examples limit or define the scope of the
invention.
[0085] This method shows good results as at least 80 % of blocking elements 35 are removed
from or between control particles 32.
[0086] The invention is not limited to the described embodiment and can be applied to all
type of formation fluids or gases transportation means.
1. A method for cleaning control particles (32) in a wellbore (1) of a subterranean formation
(18) to improve the recovery of formation fluids and/or gases, said wellbore (1) comprising
a wall (10a) defining a borehole (10), at least one control equipment (30) arranged
into said borehole (10) and a plurality of control particles (32) arranged between
said control equipment (30) and said wall (10a), said method comprising the steps
of generating at least one shock wave (60) nearby said control equipment (30) and
propagating said at least one shock wave (60) through said control equipment (30)
toward said control particles (32) for cleaning said control particles (32).
2. A method according to claim 1 for removing mineral deposits from ceramic control particles
(32) in a wellbore (1) of a subterranean formation (18) to improve the recovery of
formation fluids and/or gases.
3. A method according to claim 1 or 2, wherein a series of at least ten shock waves (60)
is generated for efficiently removing deposits from the control particles (32).
4. A method according to the preceding claim, wherein a plurality of series of shock
waves (60) is generated, each series of shock waves (60) being generated at different
locations near the control equipment (30).
5. A method according to any of the preceding claims, wherein the at least one shock
wave (60) is generated in a transmitting liquid (36) which is at least partially delimited
by a membrane (40) and the at least one shock wave (60) is propagated through said
membrane (40) toward the control particles (32) for cleaning said control particles
(32).
6. A shock wave generating device (36) for cleaning control particles (32) in a wellbore
(1) of a subterranean formation (18) to improve the recovery of formation fluids and/or
gases, said wellbore (1) comprising a wall (10a) defining a borehole (10), at least
one control equipment arranged into said borehole (10) and a plurality of control
particles (32) arranged between said control equipment (30) and said wall (10a), said
device comprising:
- a chamber (44) which is partially filled with a shock wave transmitting liquid (46)
and which is adapted to be arranged into said borehole nearby said control equipment
(30); and
- an electrical discharge unit (42) for generating at least one electrical discharge
that propagates at least one shock wave (60) into said shock wave transmitting liquid
(46) through said control equipment (30) and said control particles (32) for cleaning
said control particles (32).
7. A shock wave generating device (36) according to claim 6, wherein the chamber (44)
is at least partially delimited by a membrane (40) and the electrical discharge unit
(42) is configured for generating at least one electrical discharge that propagates
at least one shock wave (60) into said shock wave transmitting liquid (46) through
said membrane (40) nearby said control equipment (30) for cleaning from control particles
(32).
8. A shock wave generation device (36) according to the preceding claim, wherein the
membrane (40) is deformable in order to conduct efficiently the shock wave toward
the control particles (32).
9. A shock wave generation device (36) according to the preceding claim, wherein the
membrane (40) is made of fluorinated rubber or other fluoroelastomer.
10. A shock wave generation device (36) according to any of the preceding claims 6 to
9, wherein the electrical discharge unit (42) comprises a power conversion unit (48),
a power storage unit (50), a discharge control unit (52) and a discharge system (54).
11. A shock wave generation device (36) according to the preceding claim, wherein the
discharge system (54) comprises a first electrode (56) and a second electrode (58)
for generating a high voltage arc in the shock wave transmitting liquid (46).
12. A shock wave generation device (36) according to any of the preceding claims 6 to
11, wherein the electrical discharge unit (42) is configured for generating at least
one electrical discharge that propagates at least one shock wave (60) radially.
13. A shock wave generation device (36) according to any of the preceding claims 6 to
11, wherein the electrical discharge unit (42) is configured for generating at least
one electrical discharge that propagates at least one shock wave (60) in a predetermined
direction.
14. A system (5) for cleaning control particles (32) in a wellbore (1) of a subterranean
formation (18) to improve the recovery of formation fluids and/or gases, said wellbore
(1) comprising a wall (10a) defining a borehole (10), at least one control equipment
(30) arranged into said borehole (10) and a plurality of control particles (32) arranged
between said control equipment (30) and said wall (10a), said system (5) comprising:
- a shock wave generation device (36) according to any of the claims 6 to 13;
- a wireline (37) coupled to said shock wave generation device (36) for inserting
said shock wave generation device (36) in the borehole (10) nearby said control equipment
(30);
- a voltage source (38) located external of the borehole (10); and
- an electrical circuit within said wireline (37) for connecting said voltage source
(38) to the shock wave generation device (36).
15. A wellbore (1) for recovering formation fluids or gases from a subterranean formation
(18), said wellbore (1) comprising a wall (10a) defining a borehole (10), at least
one control equipment (30) arranged into said borehole (10), a plurality of control
particles (32) arranged between said control equipment (30) and said wall (10a), and
a device according to any of the claims 6 to 13.