BACKGROUND
1. Technical Field
[0001] The present disclosure relates to a heat exchanger and a heat exchanging unit.
2. Description of the Related Art
[0002] Japanese Unexamined Patent Application Publication No.
2008-39322 discloses a heat exchanger 101 that has a plurality of heat exchanger tubes 102,
as illustrated in Fig. 13. Each heat exchanger tube 102 is formed by bending a single
plate material; the heat exchanger tube 102 has a middle portion 102A and open flared
portions 102B and 102C. The middle portion 102A is a flat tube. The open flared portions
102B and 102C are about two to four times as thick as the middle portion 102A and
are open at both ends of the heat exchanger tube 102. An external flow path is formed
between each two adjacent heat exchanger tubes 102. It is described in Japanese Unexamined
Patent Application Publication No.
2008-39322 that the heat exchanger tube 102 may have a meandering coolant path and that the
meandering coolant path may be space-separated.
SUMMARY
[0003] One non-limiting and exemplary embodiment provides a technology that improves the
performance of a heat exchanger formed with heat exchanger tubes.
[0004] In one general aspect, the techniques disclosed here feature that a heat exchanger
includes a plurality of flat heat exchanger tubes, each of which includes a first
plate member and a second plate member, a part of the first plate member and a part
of the second plate member being bonded together, the first plate member and the second
plate member constituting an internal flow path through which a first fluid flows,
wherein an external flow path is located between each two adjacent heat exchanger
tubes, a second fluid that flows through the external flow path, and that exchanges
heat with the first fluid, each two adjacent heat exchanger tubes of the plurality
of heat exchanger tubes are bonded together at inlets and outlets in the internal
flow paths in the two heat exchanger tubes; one of each two adjacent heat exchanger
tubes is offset with respect to the other of each two adjacent heat exchanger tube
in a direction perpendicular to an arrangement direction in which the plurality of
heat exchanger tubes are arranged, the first plate member has a first inlet bonding
portion positioned on a first main plane, which is an external surface of the first
plate member, and a first outlet bonding portion positioned on the first main plane,
as portions at which the two adjacent heat exchanger tubes are bonded together; the
second plate member has a second inlet bonding portion positioned on a second main
plane, which is an external surface of the second plate member, and a second outlet
bonding portion positioned on the second main plane, as portions at which the two
adjacent heat exchanger tubes are bonded together; the first inlet bonding portion
and first outlet bonding portion are located at positions relatively close to the
edge of each of the plurality of the heat exchanger tubes, and the second inlet bonding
portion and second outlet bonding portion are located at positions relatively distant
from the edge of each of the plurality of the heat exchanger tubes.
[0005] The above technology can improve the performance of a heat exchanger formed with
heat exchanger tubes.
[0006] Additional benefits and advantages of the disclosed embodiments will become apparent
from the specification and drawings. The benefits and/or advantages may be individually
obtained by the various embodiments and features of the specification and drawings,
which need not all be provided in order to obtain one or more of such benefits and/or
advantages.
BRIEF DESCRIPTION OF THE DRAWINGS
[0007]
Fig. 1 is a perspective view of a heat exchanger according to a first embodiment of
the present disclosure;
Fig. 2A is an exploded perspective view of a heat exchanger tube used in the heat
exchanger in the first embodiment;
Fig. 2B is a plan view of the heat exchanger tube illustrated in Fig. 2A;
Fig. 2C is a cross-sectional view of the heat exchanger in the first embodiment;
Fig. 3A illustrates the structure of a heat exchanging unit in which conventional
heat exchangers are used;
Fig. 3B illustrates the structure of a heat exchanging unit in which heat exchangers
in the first embodiment are used;
Fig. 4A is a cross-sectional view of a heat exchanger according to a first variation;
Fig. 4B is an exploded perspective view of a second heat exchanger tube;
Fig. 4C is a cross-sectional view of the second heat exchanger;
Fig. 5A is a cross-sectional view of a heat exchanger according to a second variation;
Fig. 5B is an exploded perspective view of a heat exchanger tube used in the heat
exchanger in the second variation;
Fig. 6A is a cross-sectional view of a heat exchanger according to a third variation;
Fig. 6B is a plan view of a heat exchanger tube used in the heat exchanger in the
third variation;
Fig. 7A is a cross-sectional view of a heat exchanger according to a fourth variation;
Fig. 7B is a cross-sectional view of a heat exchanger according to a fifth variation;
Fig. 8 is a cross-sectional view of a heat exchanger according to a second embodiment
of the present disclosure;
Fig. 9 is a cross-sectional view of a heat exchanger according to a third embodiment
of the present disclosure;
Fig. 10A is an exploded perspective view of a heat exchanger tube used in the heat
exchanger in the third embodiment;
Fig. 10B is a cross-sectional view of the heat exchanger in the third embodiment;
Fig. 10C is a cross-sectional view of a linking member used in the heat exchanger
in the third embodiment;
Fig. 10D is a partial cross-sectional view of the heat exchanger in the third embodiment
in which a laminated body of the linking members is used;
Fig. 10E is a partial cross-sectional view of the heat exchanger in the third embodiment
in which a plurality of linking members that have different shapes are used;
Fig. 11A is a perspective view of a heat exchanger tube used in a heat exchanger according
to a sixth variation;
Fig. 11B is a cross-sectional view of the heat exchanger in the sixth variation;
Fig. 11C is a cross-sectional view of a linking member used in the heat exchanger
in the sixth variation;
Fig. 12 illustrates the structure of a heat exchanging unit in which heat exchangers
in the third embodiment are used; and
Fig. 13 is a perspective view of the conventional heat exchanger.
DETAILED DESCRIPTION
[0008] With the technology described in Japanese Unexamined Patent Application Publication
No.
2008-39322, when air is supplied into the heat exchanger 101 in an oblique direction, airflow
separation occurs at the inlet of the external flow path and some heat transfer surfaces
do not contribute heat exchange. Due to an increased loss in dynamic pressure, the
amount of airflow in the external flow path is also reduced. As a result, the capacity
of the heat exchanger 101 is lowered and an air blower demands much more power. If
an angle formed by the inflow direction of air with respect to a direction parallel
to the flat middle portion 102A exceeds about 40 degrees, wind noise due to the airflow
separation is generated. This may force the heat exchanger to operate at a low airflow
rate with the tradeoff of the heat exchanger's performance when the heat exchanger
is used in an air conditioning apparatus or the like. This problem is likely to arise
when a positional relationship between a blower and a heat exchanger is strictly restricted
for, for example, a ceiling cassette type of indoor unit. On the basis of the above
finding, the inventor devised inventions in aspects described below.
[0009] A heat exchanger according to a first aspect of the present disclosure includes a
plurality of flat heat exchanger tubes, each of which has an internal flow path through
which a first fluid flows, and a plurality of external flow paths, each of which is
disposed between each two adjacent heat exchanger tubes, and through each of which
a second fluid that exchanges heat with the first fluid flows; each two adjacent heat
exchanger tubes of the plurality of heat exchanger tubes are bonded together at inlets
and outlets in the internal flow paths in the two heat exchanger tubes; one of each
two adjacent heat exchanger tubes is offset with respect to the other heat exchanger
tube in a direction perpendicular to an arrangement direction in which the plurality
of heat exchanger tubes are arranged; the heat exchanger tube includes a first plate
member and a second plate member, which are bonded together; the first plate member
has a first inlet bonding portion positioned on a first main plane, which is an external
surface of the first plate member, and a first outlet bonding portion positioned on
the first main plane, as portions at which the heat exchanger tube and its adjacent
heat exchanger tube are bonded together; the second plate member has a second inlet
bonding portion positioned on a second main plane, which is an external surface of
the second plate member, and a second outlet bonding portion positioned on the second
main plane, as portions at which the heat exchanger tube and its adjacent heat exchanger
tube are bonded together; the first inlet bonding portion and first outlet bonding
portion are located at positions relatively close to the edge of the heat exchanger
tubes, and the second inlet bonding portion and second outlet bonding portion are
located at positions relatively distant from the edge of the heat exchanger tubes.
[0010] According to the first aspect, it is possible to align the inflow direction of the
second fluid and the flow direction of the second fluid in the external flow path
or to narrow an angle formed by these directions. The flow direction of the second
fluid does not much change at positions before and after the inlet plane of the heat
exchangers. In this case, the flow separation of the second fluid is suppressed and
a large pressure loss is hard to occur. Accordingly, the performance of the heat exchanger
can be fully derived.
[0011] According to the first aspect, the heat exchanger tube includes a first plate member
and a second plate member, which are bonded together. Therefore, the thickness of
the heat exchanger tube can be reduced, which is advantageous in that the heat exchanger
can be made compact.
[0012] According to the first aspect: the first plate member has a first inlet bonding portion
positioned on the first main plane and a first outlet bonding portion positioned on
the first main plane, as portions at which the heat exchanger tube and its adjacent
heat exchanger tube are bonded together; the second plate member has a second inlet
bonding portion positioned on the second main plane and a second outlet bonding portion
positioned on the second main plane, as portions at which the heat exchanger tube
and its adjacent heat exchanger tube are bonded together; and the first inlet bonding
portion and first outlet bonding portion are located at positions relatively close
to the edge of the heat exchanger tubes, and the second inlet bonding portion and
second outlet bonding portion are located at positions relatively distant from the
edge of the heat exchanger tubes. With this structure, a plurality of heat exchanger
tubes can have an offset structure and the extent of the external flow path can be
determined.
[0013] In a second aspect, for example: the plurality of heat exchanger tubes in the heat
exchanger according to the first aspect may include a plurality of first heat exchanger
tubes and a plurality of second heat exchanger tubes; the structure of the first heat
exchanger tube may differ from the structure of the second heat exchanger tube; and
the first heat exchanger tube and second heat exchanger tube may be adjacent to each
other in the arrangement direction. Even if an amount of offset, the extent of the
external flow path, and other dimensions are strictly restricted, when the first heat
exchanger tube and second heat exchanger tube are used in combination, an oblique
angle of the inlet plane of the heat exchangers can be easily adjusted to an optimum
angle. That is, in the second aspect, the heat exchanger can be designed with increased
freedom.
[0014] In a third embodiment, for example: the first heat exchanger tube in the heat exchanger
according to the second aspect may have a first plate member and a second plate member,
which are bonded together; the first plate member may have a first inlet bonding portion
positioned on a first main plane, which is an external surface of the first plate
member, and a first outlet bonding portion positioned on the first main plane, as
portions at which the heat exchanger tube and its adjacent heat exchanger tube are
bonded together; the second plate member may have a second inlet bonding portion positioned
on a second main plane, which is an external surface of the second plate member, and
a second outlet bonding portion positioned on the second main plane, as portions at
which the heat exchanger tube and its adjacent heat exchanger tube are bonded together;
the first inlet bonding portion and first outlet bonding portion may be located at
positions relatively close to the edge of the first heat exchanger tubes, and the
second inlet bonding portion and second outlet bonding portion may be located at positions
relatively distant from the edge of the first heat exchanger tubes; the second heat
exchanger tube may have a third plate member and a fourth plate member, which are
bonded together; the third plate member may have a third inlet bonding portion positioned
on a third main plane, which is an external surface of the third plate member, and
a third outlet bonding portion positioned on the third main plane, as portions at
which the heat exchanger tube and its adjacent heat exchanger tube are bonded together;
the fourth plate member may have a fourth inlet bonding portion positioned on a fourth
main plane, which is an external surface of the fourth plate member, and a fourth
outlet bonding portion positioned on the fourth main plane, as portions at which the
heat exchanger tube and its adjacent heat exchanger tube are bonded together; and
in a plane perpendicular to the arrangement direction of the plurality of heat exchanger
tubes, the position of the third inlet bonding portion may match the position of the
fourth inlet bonding portion and the position of the third outlet bonding portion
may match the position of the fourth outlet bonding portion. With this structure,
a plurality of heat exchanger tubes can have an offset structure and the extent of
the external flow path can be determined.
[0015] In a fifth aspect, for example, the third plate member in the heat exchanger according
to the first aspect may have the same shape as the fourth plate member. According
to the fifth aspect, since the number of parts is reduced, cost reduction can be expected.
[0016] In a sixth embodiment, for example, at least one of the third plate member and fourth
plate member in the third or fourth aspect may have the same shape as the first plate
member or second plate member. According to the sixth aspect, since the number of
parts is reduced, cost reduction can be expected.
[0017] In the sixth embodiment, for example: the internal flow path of the heat exchanger
in any one of the first to fifth aspects may include a plurality of segments extending
in a particular row direction of the heat exchanger tube; the heat exchanger tube
may further include a plurality of flow path portions, each of which protrudes toward
both ends of the heat exchanger tube in its thickness direction and determines one
segment in the internal flow path, and may also include thin portions, each of which
is positioned between two flow path portions adjacent in a width direction perpendicular
to the row direction and separates two adjacent segments along the internal flow path;
on a cross section perpendicular to the row direction, the flow path portion in one
of two adjacent heat exchanger tubes may face the thin portion of the other heat exchanger
tube with the external flow path intervening between them, and the flow path portion
in the other heat exchanger tube may face the thin portion of the one heat exchanger
tube with the external flow path intervening between them; and the plurality of flow
path portions in the one heat exchanger tube and the plurality of flow path portions
in the other heat exchanger tube may be placed in a staggered arrangement in the width
direction. With this structure, the extent of the external flow path in the thickness
direction of the heat exchanger tube is kept substantially constant in the width direction
of the heat exchanger tube (flow direction of the second fluid). As a result, the
pressure loss of the second fluid in the external flow path can be reduced. When heat
exchanger tubes are stacked at a small pitch, the heat transfer area per unit volume
can be enlarged. In addition, since flow separation of the second fluid on the surfaces
of the heat exchanger tube is suppressed, an effective heat transfer area is enlarged.
[0018] A heat exchanging unit according to a seventh aspect of the present disclosure includes
a blower that has a rotational axis and an impeller secured to the rotational axis,
the blower delivering a second fluid in the circumferential direction of the rotational
axis due to rotation of the impeller, and heat exchangers described in any one of
the first to sixth aspects, the heat exchangers being disposed around the blower in
a plane perpendicular to the rotational axis; each of the plurality of external flow
paths is disposed so that the downstream end of the external flow path is at a more
forward position in the rotational direction of the rotational axis than the upstream
end of the external flow path when viewed from the rotational axis. According to the
seventh aspect, the heat exchanger tubes can be optimally placed with respect to a
spiral flow coming from a centrifugal blower. This reduces a pressure loss and improves
heat exchange efficiency. The seventh aspect is suitable to a ceiling cassette type
of indoor unit.
[0019] A heat exchanger according to an eighth aspect of the present disclosure includes
a plurality of flat heat exchanger tubes, each of which has an internal flow path
through which a first fluid flows, and a plurality of external flow paths, each of
which is disposed between each two adjacent heat exchanger tubes, and through each
of which a second fluid that exchanges heat with the first fluid flows; each two adjacent
heat exchanger tubes of the plurality of heat exchanger tubes are bonded together
at inlets and outlets in the internal flow paths in the two heat exchanger tubes;
one of each two adjacent heat exchanger tubes is offset with respect to the other
heat exchanger tube in a direction perpendicular to an arrangement direction in which
the plurality of heat exchanger tubes are arranged; the heat exchanger tube includes
a first plate member and a second plate member, which are bonded together; the first
plate member has a first bonding portion provided on a first main plane, which is
an external surface of the first plate member, as a portion at which the heat exchanger
tube and its adjacent heat exchanger tube are bonded together; the second plate member
has a second bonding portion positioned on a second main plane, which is an external
surface of the second plate member, as a portion at which the heat exchanger tube
and its adjacent heat exchanger tube are bonded together; a bonding plane on which
the first bonding portion and second bonding portion are bonded together is inclined
with respect to a direction perpendicular to the arrangement direction of the plurality
of heat exchanger tubes; the axis of the first bonding portion and the axis of the
second bonding portion are inclined with respect to the arrangement direction of the
plurality of heat exchanger tubes.
[0020] According to the eighth aspect, it is possible to align the inflow direction of the
second fluid and the flow direction of the second fluid in the external flow path
or to narrow an angle formed by these directions. The flow direction of the second
fluid does not much change at positions before and after the inlet plane of the heat
exchangers. In this case, the flow separation of the second fluid is suppressed and
a large pressure loss is hard to occur. Accordingly, the performance of the heat exchanger
can be fully derived.
[0021] According to the eighth aspect, the heat exchanger tube includes a first plate member
and a second plate member, which are bonded together. Therefore, the thickness of
the heat exchanger tube can be reduced, which is advantageous in that the heat exchanger
can be made compact.
[0022] According to the eighth aspect: the first plate member has a first bonding portion
provided on a first main plane, which is an external surface of the first plate member,
as a portion at which the heat exchanger tube and its adjacent heat exchanger tube
are bonded together; the second plate member has a second bonding portion positioned
on a second main plane, which is an external surface of the second plate member, as
a portion at which the heat exchanger tube and its adjacent heat exchanger tube are
bonded together; a bonding plane on which the first bonding portion and second bonding
portion are bonded together is inclined with respect to a direction perpendicular
to the arrangement direction of the plurality of heat exchanger tubes; and the axis
of the first bonding portion and the axis of the second bonding portion are inclined
with respect to the arrangement direction of the plurality of heat exchanger tubes.
Therefore, the plurality of heat exchanger tubes can be mutually offset in their width
direction.
[0023] In the ninth embodiment, for example: the internal flow path of the heat exchanger
in the eighth aspect may include a plurality of segments extending in a particular
row direction of the heat exchanger tube; the heat exchanger tube may further include
a plurality of flow path portions, each of which protrudes toward both ends of the
heat exchanger tube in its thickness direction and determines one segment in the internal
flow path, and may also include thin portions, each of which is positioned between
two flow path portions adjacent in a width direction perpendicular to the row direction
and separates two adjacent segments along the internal flow path; on a cross section
perpendicular to the row direction, the flow path portion in one of two adjacent heat
exchanger tubes may face the thin portion of the other heat exchanger tube with the
external flow path intervening between them, and the flow path portion in the other
heat exchanger tube may face the thin portion of the one heat exchanger tube with
the external flow path intervening between them; and the plurality of flow path portions
in the one heat exchanger tube and the plurality of flow path portions in the other
heat exchanger tube may be placed in a staggered arrangement in the width direction.
With this structure, the extent of the external flow path in the thickness direction
of the heat exchanger tube is kept substantially constant in the width direction of
the heat exchanger tube (flow direction of the second fluid). As a result, the pressure
loss of the second fluid in the external flow path can be reduced. When heat exchanger
tubes are stacked at a small pitch, the heat transfer area per unit volume can be
enlarged. In addition, since flow separation of the second fluid on the surfaces of
the heat exchanger tube is suppressed, an effective heat transfer area is enlarged.
[0024] A heat exchanging unit according to a tenth aspect of the present disclosure includes
a blower that has a rotational axis and an impeller secured to the rotational axis,
the blower delivering a second fluid in the circumferential direction of the rotational
axis due to rotation of the impeller, and heat exchangers described in the eighth
or ninth aspect, the heat exchangers being disposed around the blower in a plane perpendicular
to the rotational axis; each of the plurality of external flow paths is disposed so
that the downstream end of the external flow path is at a more forward position in
the rotational direction of the rotational axis than the upstream end of the external
flow path when viewed from the rotational axis. According to the tenth aspect, the
heat exchanger tubes can be optimally placed with respect to a spiral flow coming
from a centrifugal blower. This reduces a pressure loss and improves heat exchange
efficiency. The tenth aspect is suitable to a ceiling cassette type of indoor unit.
[0025] The heat exchanger according to the eleventh aspect of the present disclosure includes
a plurality of flat heat exchanger tubes, each of which has an internal flow path
through which a first fluid flows, and a plurality of external flow paths, each of
which is disposed between each two adjacent heat exchanger tubes, and through each
of which a second fluid that exchanges heat with the first fluid flows; each two adjacent
heat exchanger tubes of the plurality of heat exchanger tubes are bonded together
at inlets and outlets in the internal flow paths in the two heat exchanger tubes;
one of each two adjacent heat exchanger tubes is offset with respect to the other
heat exchanger tube in a direction perpendicular to an arrangement direction in which
the plurality of heat exchanger tubes are arranged; the plurality of heat exchanger
tubes are arranged in a fan shape; the plurality of external flow paths extend radially.
[0026] According to the eleventh aspect, it is possible to align the inflow direction of
the second fluid and the flow direction of the second fluid in the external flow path
or to narrow an angle formed by these directions. The flow direction of the second
fluid does not much change at positions before and after the inlet plane of the heat
exchangers. In this case, the flow separation of the second fluid is suppressed and
a large pressure loss is hard to occur. Accordingly, the performance of the heat exchanger
can be fully derived.
[0027] According to the eleventh aspect, the plurality of heat exchanger tubes are arranged
in a fan shape and the plurality of external flow paths extend radially. If, for example,
heat exchangers having external flow paths oriented in a fixed direction are placed
around a blower (centrifugal blower), a space is left between each two adjacent heat
exchangers. The heat exchanger according to the eleventh aspect can be placed in this
space. Since the external flow paths extend radially, the second fluid expelled from
the blower easily flows into the external flow paths. This reduces the pressure loss
of the second fluid. Furthermore, since flow separation of the second fluid can be
suppressed, the effective heat transfer area is expanded.
[0028] In a twelfth aspect, for example: the heat exchanger tube in the heat exchanger according
to the eleventh aspect may include one set of plate members that are bonded together;
the inlet and outlet of the internal flow path may be open in their main planes; to
mutually bond each two adjacent heat exchanger tubes at the inlets or outlets of their
internal flow paths, the heat exchanger may further include a linking member disposed
between the inlets of the internal flow paths of the two adjacent heat exchanger tubes
or between the outlets of the internal flow paths of the two adjacent heat exchanger
tubes; the linking member may be a flat ring-shaped member; and the thickness of the
linking member may be continuously increased from the upstream side of the external
flow path toward its downstream side. By using the linking member, the heat exchanger
in the eleventh aspect can be easily implemented.
[0029] In a thirteenth aspect, for example, the linking member in the heat exchanger in
the twelfth aspect may have a wedge-shaped cross section. By using the linking member
shaped like this, the heat exchanger in the eleventh aspect can be easily implemented.
[0030] In a fourteenth aspect, for example, if a linking plane between the linking member
and one of two adjacent heat exchanger tubes, in the heat exchanger according to the
twelfth or thirteenth aspect, between which the linking member is placed is defined
as a first linking plane and a linking plane between the linking member and the other
of the two adjacent heat exchanger tubes is defined as a second linking plane, the
first linking plane may be inclined with respect to the second linking plane. An angle
formed by the first linking plane and second surface can be determined by the linking
member. That is, the extent of the external flow path can be adjusted by the linking
member.
[0031] In a fifteenth aspect, the linking member in any one of the twelfth to fourteenth
aspects may have a plate-like protrusion that protrudes toward the downstream side
of the external flow path. With the linking member structured in this way, the protrusion
functions as a partition that divides the external flow path. Since the flow of the
second fluid is corrected so that the flow proceeds along the surfaces of the heat
exchanger tube, the effective heat transfer area is expanded. The protrusion itself
functions as a fin and contributes to the expansion of the heat transfer surfaces,
heat exchanging performance is further improved.
[0032] In a sixteenth aspect, for example, a laminated body formed with a plurality of linking
members may be placed between two adjacent heat exchanger tubes in any one of the
twelfth to fifteenth aspects. When more linking members are used, the external flow
path can be more expanded. That is, the heat exchanger can be designed with increased
freedom.
[0033] In a seventeenth aspect, for example, if the linking member of the heat exchanger
according to any one of the twelfth to fifteenth aspects is defined as a first linking
member, the heat exchanger may further include a second linking member that has a
different shape from the first linking member. According to the seventeenth aspect,
the extent of the external flow path can be freely adjusted.
[0034] In an eighteenth aspect, for example, the internal flow path of the heat exchanger
in any one of the first to seventeenth aspects may include a plurality of segments
extending in a particular row direction of the heat exchanger tube and may be a meandering
flow path in which the flow direction of the first fluid is reversed at intermediate
points between the inlet and the outlet. In the meandering flow path, a temperature
gradient is created on the surfaces of the heat exchanger tube from the upstream end
of the external flow path to its downstream end. Thus, it is possible to flow the
first fluid and second fluid so as to face each other spuriously, so improved temperature
efficiency of the heat exchanger and accompanying improved heat exchange efficiency
can be expected.
[0035] In a nineteenth aspect, for example, the heat exchanger tube in the heat exchanger
according to one of the first to eighteenth aspect may further have a hindering structure,
disposed between each two adjacent segments, that hinders heat transfer between the
two adjacent segments. According to the nineteenth aspect, the temperature gradient
on the surfaces of the heat exchanger tube is increased in the flow direction of the
second fluid, so temperature efficiency and heat exchange efficiency of the heat exchanger
are further improved.
[0036] A heat exchanging unit according to a twentieth aspect of the present disclosure
includes a blower that has a rotational axis and an impeller secured to the rotational
axis, the blower delivering a second fluid in the circumferential direction of the
rotational axis due to rotation of the impeller, and heat exchangers described in
any one of the first to nineteenth aspects, the heat exchangers being disposed around
the blower in a plane perpendicular to the rotational axis; each of the plurality
of external flow paths is disposed so that the downstream end of the external flow
path is at a more forward position in the rotational direction of the rotational axis
than the upstream end of the external flow path when viewed from the rotational axis.
According to the twentieth aspect, the heat exchanger tubes can be optimally placed
with respect to a spiral flow coming from a centrifugal blower. This reduces a pressure
loss and improves heat exchange efficiency. The twentieth aspect is suitable to a
ceiling cassette type of indoor unit.
[0037] A heat exchanger according to a twenty-first aspect of the present disclosure is
a heat exchanger used in a heat exchanging unit that includes a blower that has a
rotational axis and an impeller secured to the rotational axis, the blower delivering
a second fluid in the circumferential direction of the rotational axis due to rotation
of the impeller, and heat exchangers disposed around the blower in a plane perpendicular
to the rotational axis; the heat exchanger includes a plurality of flat heat exchanger
tubes, each of which has an internal flow path through which a first fluid flows,
and a plurality of external flow paths, each of which is disposed between each two
adjacent heat exchanger tubes, and through each of which a second fluid that exchanges
heat with the first fluid flows; the heat exchanger tube includes a first plate member
and a second plate member, which are bonded together; the first plate member has a
first inlet bonding portion positioned on a first main plane, which is an external
surface of the first plate member, and a first outlet bonding portion positioned on
the first main plane; the second plate member has a second inlet bonding portion positioned
on a second main plane, which is an external surface of the second plate member, and
a second outlet bonding portion positioned on the second main plane; each two heat
exchanger tubes are bonded together by bonding the first inlet bonding portion of
one of these heat exchanger tubes to the second inlet bonding portion of the other
heat exchanger tube and bonding the first outlet bonding portion of the one heat exchanger
tube to the second outlet bonding portion of the other heat exchanger tube; each of
the plurality of external flow paths is disposed so that the downstream end of the
external flow path is at a more forward position in the rotational direction of the
rotational axis than the upstream end of the external flow path when viewed from the
rotational axis; the first inlet bonding portion is disposed upstream of the second
inlet bonding portion in the external flow path when viewed from the thickness direction
of the heat exchanger tube; the first outlet bonding portion is disposed upstream
of the second outlet bonding portion in the external flow path when viewed from the
thickness direction of the heat exchanger tube.
[0038] A heat exchanger according to a twenty-second aspect of the present disclosure according
to the present disclosure is a heat exchanger used in a heat exchanging unit that
includes a blower that has a rotational axis and an impeller secured to the rotational
axis, the blower delivering a second fluid in the circumferential direction of the
rotational axis due to rotation of the impeller, and heat exchangers disposed around
the blower in a plane perpendicular to the rotational axis; the heat exchanger includes
a plurality of flat heat exchanger tubes, each of which has an internal flow path
through which a first fluid flows, and a plurality of external flow paths, each of
which is disposed between each two adjacent heat exchanger tubes, and through each
of which a second fluid that exchanges heat with the first fluid flows; the heat exchanger
tube includes a first plate member and a second plate member, which are bonded together;
the first plate member has a first inlet bonding portion positioned on a first main
plane, which is an external surface of the first plate member, and a first outlet
bonding portion positioned on the first main plane; the second plate member has a
second inlet bonding portion positioned on a second main plane, which is an external
surface of the second plate member, and a second outlet bonding portion positioned
on the second main plane; each two heat exchanger tubes are bonded together by bonding
the first inlet bonding portion of one of these heat exchanger tubes to the second
inlet bonding portion of the other heat exchanger tube and bonding the first outlet
bonding portion of the one heat exchanger tube to the second outlet bonding portion
of the other heat exchanger tube; each of the plurality of external flow paths is
disposed so that the downstream end of the external flow path is at a more forward
position in the rotational direction of the rotational axis than the upstream end
of the external flow path when viewed from the rotational axis; a bonding plane on
which the first inlet bonding portion and second inlet bonding portion are bonded
together is inclined with respect to a plane on which the heat exchanger tubes are
present; a bonding plane on which the first outlet bonding portion and second outlet
bonding portion are bonded together is inclined with respect to the plane on which
the heat exchanger tube is present; the axis of the first inlet bonding portion and
the axis of the second inlet bonding portion are inclined with respect to the thickness
direction of the plurality of heat exchange tubes; the axis of the first outlet bonding
portion and the axis of the second outlet bonding portion are inclined with respect
to the thickness direction of the plurality of heat exchange tubes.
[0039] A heat exchanger according to a twenty-third aspect of the present disclosure is
a heat exchanger used in a heat exchanging unit that includes a blower that has a
rotational axis and an impeller secured to the rotational axis, the blower delivering
a second fluid in the circumferential direction of the rotational axis due to rotation
of the impeller, and heat exchangers disposed around the blower in a plane perpendicular
to the rotational axis; the heat exchanger includes a plurality of flat heat exchanger
tubes, each of which has an internal flow path through which a first fluid flows,
and a plurality of external flow paths, each of which is disposed between each two
adjacent heat exchanger tubes, and through each of which a second fluid that exchanges
heat with the first fluid flows; the heat exchanger tube includes a first plate member
and a second plate member, which are bonded together; the first plate member has a
first inlet bonding portion positioned on a first main plane, which is an external
surface of the first plate member, and a first outlet bonding portion positioned on
the first main plane; the second plate member has a second inlet bonding portion positioned
on a second main plane, which is an external surface of the second plate member, and
a second outlet bonding portion positioned on the second main plane; each two heat
exchanger tubes are bonded together by bonding the first inlet bonding portion of
one of these heat exchanger tubes to the second inlet bonding portion of the other
heat exchanger tube and bonding the first outlet bonding portion of the one heat exchanger
tube to the second outlet bonding portion of the other heat exchanger tube; the plurality
of external flow paths extend radially.
[0040] In a twenty-fourth aspect, each of the plurality of external flow paths in the heat
exchanger according to the twenty-third aspect is disposed so that the downstream
end of the external flow path is at a more forward position in the rotational direction
of the rotational axis than the upstream end of the external flow path when viewed
from the rotational axis; the plurality of heat exchanger tubes are arranged in a
fan shape.
[0041] Embodiments of the present disclosure will be described below with reference to the
drawings. However, the present disclosure is not limited to the embodiments below.
First embodiment
[0042] As illustrated in Fig. 1, a heat exchanger 1 according to a first embodiment of the
present disclosure includes a plurality of flat heat exchanger tubes 2, an inlet header
10A, and an outlet header 10B. Each of the plurality of heat exchanger tubes 2 has
a rectangular shape in a plan view. A first fluid (coolant, for example) flows in
the plurality of heat exchanger tubes 2. The plurality of heat exchanger tubes 2 are
arranged so that flow paths of a second fluid (air, for example) that exchanges heat
with the first fluid are externally formed. Specifically, one flow path of the second
fluid is formed between each two adjacent heat exchanger tubes 2. The inlet header
10A and outlet header 10B are attached to a heat exchanger tube 2 that forms an end
face of the heat exchanger 1 in an arrangement direction in which the heat exchanger
tubes 2 are arranged.
[0043] As illustrated in Figs. 2A to 2C, the heat exchanger tube 2 has an internal flow
path 3, through which the first fluid flows. The inlet header 10A is a tube through
which the first fluid is supplied to the inlet 3a of the internal flow path 3. The
outlet header 10B is a tube through which the first fluid is discharged from the outlet
3b of the internal flow path 3. The inlet header 10A and outlet header 10B can be
connected to an external device (not illustrated).
[0044] As indicated by the arrow A in Fig. 1, the first fluid is supplied from the inlet
header 10A into the internal flow paths 3 of the heat exchanger tubes 2. After the
first fluid has passed through the internal flow paths 3 and has exchanged heat with
the second fluid, the first fluid is discharged from the outlet header 10B into the
external device, as indicated by the arrow B in Fig. 1. The second fluid flow passes
through spaces (a plurality of external flow paths 8), each of which is formed between
each two adjacent heat exchanger tubes 2, in a direction parallel to the width direction
of the heat exchanger tubes 2, as illustrated by the arrow C in Fig. 1. The width
direction of the heat exchanger tube 2 is perpendicular to both the arrangement direction
of the plurality of heat exchanger tubes 2 and the longitudinal direction of the heat
exchanger tubes 2.
[0045] In Fig. 1, the width direction of the heat exchanger tube 2 corresponds to the X
direction, the arrangement direction of the plurality of heat exchanger tubes 2 corresponds
to the Y direction, and the longitudinal direction of the heat exchanger tube 2 corresponds
to the Z axis. In this description, the arrangement direction (lamination direction)
of the heat exchanger tubes 2 is parallel to the thickness direction of the heat exchanger
tube 2. Basically, the second fluid flows in parallel to the width direction (X direction)
of the heat exchanger tube 2.
[0046] The heat exchanger tube 2 is formed with one set of a first plate member 11 and a
second plate member 12, which are bonded together. At least one of the one set of
the plate members 11 and 12 has a recess that forms the internal flow path 3. Specifically,
the heat exchanger tube 2 is formed with the first plate member 11 and second plate
member 12. The first plate member 11 and second plate member 12 each have a recess
that forms the internal flow path 3. The internal flow path 3 is formed by bonding
the first plate member 11 and second plate member 12 together. With this structure,
the heat exchanger tube 2 can be thinned, which is advantageous in that the heat exchanger
1 can be made compact. Since the heat exchanger tube 2 is formed by bonding the first
plate member 11 and second plate member 12 together, it is relatively easy to use
a jig and perform brazing.
[0047] The plate members 11 and 12 are made of aluminum, an aluminum alloy, stainless steel,
or another metal. The plate members 11 and 12 are obtained by stamping a metal plate
so that a desired shape is formed. The plate members 11 and 12 are bonded together
by, for example, brazing. As the material of the plate members 11 and 12, a cladding
material having a heartwood and at least one brazing layer can be used.
[0048] The heat exchanger 1 in this embodiment is formed only with a plurality of heat exchanger
tubes 2, except the inlet header 10A and outlet header 10B. The heat exchanger tube
2 is a simple part formed with one set of the plate members 11 and 12. Stamping to
obtain the plate members 11 and 12 is also easy. The heat exchanger 1 is advantageous
in that, for example, it can be easily manufactured and condensed water is less likely
to stay on the surface of the heat exchanger 1 when compared with a fin-tube heat
exchanger.
[0049] As illustrated in Figs. 2A to 2C, each two adjacent heat exchanger tubes 2 are bonded
together at the inlets 3a and outlets 3b of the internal flow paths 3 in the two heat
exchanger tubes 2. One of each two adjacent heat exchanger tubes 2 is offset with
respect to the other heat exchanger tube in a direction (X direction) perpendicular
to the arrangement direction of the plurality of heat exchanger tubes 2. Specifically,
the plurality of heat exchanger tubes 2 are mutually offset in their width direction.
Thus, a structure is formed that is stepped from one end in the arrangement direction
(Y direction) of the plurality of heat exchanger tubes 2 toward the other end.
[0050] As illustrated in Fig. 2C, the inlet plane 14 of the heat exchangers 1 is inclined
with respect to the arrangement direction (Y direction) of the plurality of heat exchanger
tubes 2. The inlet plane 14 is a plane that includes the front edges 2f of the plurality
of heat exchanger tubes 2. The external shape of the heat exchanger 1 is a parallelogram
when the heat exchanger 1 is viewed in a plan view from a direction (Z direction)
parallel to the longitudinal direction of the heat exchanger tube 2. The heat exchanger
1 having this structure is beneficial as described below. The front edge 2f of the
heat exchanger tube 2 is an edge, of the heat exchanger tube 2, that is positioned
on the upstream side of an external flow path 8 in the flow direction of the second
fluid.
[0051] As illustrated in Fig. 3A, a conventional heat exchanging unit 104 includes a plurality
of heat exchangers 101 (see Fig. 13) and a blower 16. The plurality of heat exchangers
101 are placed around the blower 16. However, most of the second fluid is supplied
into the inlet plane 102 of the heat exchangers 101 from an oblique direction. The
second fluid flows into the external flow paths of the heat exchanger 101 while changing
the flow direction. In this case, the second fluid is likely to cause flow separation
and produce a large pressure loss. As a result, the performance of the heat exchanger
101 can be fully derived. In view of a space allowed for the heat exchanging unit
104, a capacity demanded for the heat exchanging unit 104, and the like, it is not
easy to change the position, size, orientation, and other parameters of the heat exchanger
101.
[0052] As illustrated in Fig. 3B, a heat exchanging unit 200 according to this embodiment
includes a plurality of heat exchangers 1 and the blower 16. The blower 16 is, for
example, a centrifugal blower. The blower 16 includes a rotational axis and an impeller
secured to the rotational axis. The blower 16 delivers the second fluid in the circumferential
direction of the rotational axis due to rotation of the impeller. In other words,
the blower 16 delivers the second fluid toward the circumferential direction of a
virtual circle tangent to the outer edge of the impeller when the rotation of the
impeller is viewed from the axial direction of the rotational axis. The plurality
of heat exchangers 1 are disposed around the blower 16 in a plane perpendicular to
the rotational axis of the blower 16. The external flow paths 8 (indicated by oblique
lines) on the heat exchanger 1 extend in an oblique direction with respect to the
inlet plane 14 of the heat exchangers 1. Each of the plurality of external flow paths
8 is disposed so that the downstream end of the external flow path 8 is at a more
forward position in the rotational direction of the rotational axis than the upstream
end of the external flow path 8 when viewed from the rotational axis of the blower
16. The flow direction of the second fluid in the external flow path 8 on the heat
exchanger 1 is substantially parallel to the inflow direction in which the second
fluid flows into the heat exchanger 1. That is, with the heat exchanger 1, it is possible
to align the inflow direction of the second fluid with the flow direction of the second
fluid in the external flow paths 8 or to narrow an angle formed by these directions.
The flow direction of the second fluid does not much change at positions before and
after the inlet plane 14 of the heat exchangers 1. In this case, the flow separation
of the second fluid is suppressed and a large pressure loss is hard to occur when
compared with the heat exchanging unit 104 in which the conventional heat exchangers
101 are used. Accordingly, the performance of the heat exchanger 1 can be fully derived.
In addition, a large design change for a case used to secure the heat exchangers1
is not demanded.
[0053] The structure of the heat exchanger 1 will be described below in detail.
[0054] The external surface of the first plate member 11 will be defined as a first main
plane 11 p and the external surface of the second plate member 12 will be defined
as a second main plane 12p, as illustrated in Figs. 2A to 2C. The inlet 3a and outlet
3b of the internal flow path 3 are open in both the first main plane 11 p and second
main plane 12p. The inlet 3a is positioned at one end of the longitudinal direction
of the heat exchanger tube 2, and the outlet 3b is positioned at the other end. The
first plate member 11 has a first inlet bonding portion 4 and a first outlet bonding
portion 5. The first inlet bonding portion 4 is formed on the first main plane 11
p as a portion at which two adjacent heat exchanger tubes 2 are bonded together at
the inlets 3a of their internal flow paths 3. The first outlet bonding portion 5 is
formed on the first main plane 11 p as a portion at which the two adjacent heat exchanger
tubes 2 are bonded together at the outlets 3b of their internal flow paths 3. The
second plate member 12 has a second inlet bonding portion 6 and a second outlet bonding
portion 7. The second inlet bonding portion 6 is formed on the second main plane 12p
as a portion at which the two adjacent heat exchanger tubes 2 are bonded together
at the inlets 3a of their internal flow paths 3. The second outlet bonding portion
7 is formed on the second main plane 12p as a portion at which the two adjacent heat
exchanger tubes 2 are bonded together at the outlets 3b of their internal flow paths
3. Since the two adjacent heat exchanger tubes 2 are bonded together by the bonding
portions 4 to 7 formed in the plate members 11 and 12, special bonding parts are not
needed. Parts needed to manufacture the heat exchanger 1 are only the plate members
11 and 12. Therefore, since the number of parts is reduced, cost reduction and a simplified
manufacturing process can be expected.
[0055] The inlet bonding portions 4 and 6 are each a ring-shaped protrusion that slightly
protrudes around the inlet 3a of the internal flow path 3 in the thickness direction
of the heat exchanger tube 2. The outlet bonding portions 5 and 7 are each a ring-shaped
protrusion that slightly protrudes around the outlet 3b of the internal flow path
3 in the thickness direction of the heat exchanger tube 2. The first inlet bonding
portions 4 and first outlet bonding portion 5 are located at positions relatively
close to the front edge 2f of the heat exchanger tubes 2. The second bonding portions
6 and second outlet bonding portion 7 are located at positions relatively distant
from the front edge 2f of the heat exchanger tubes 2. The first inlet bonding portion
4 is bonded to the second inlet bonding portion 6 of the adjacent heat exchanger tube
2. The first outlet bonding portion 5 is bonded to the second outlet bonding portion
7 of the adjacent heat exchanger tube 2. Thus, the plurality of heat exchanger tubes
2 can be mutually offset in their width direction. The bonding portions 4 to 7 can
be used not only to form an offset structure of the plurality of heat exchanger tubes
2 but also to determine the extent of the external flow path 8.
[0056] In this embodiment, the first inlet bonding portion 4 is bonded directly to the second
inlet bonding portion 6 of the adjacent heat exchanger tube 2 and the first outlet
bonding portion 5 is bonded directly to the second outlet bonding portion 7 of the
adjacent heat exchanger tube 2. Therefore, the internal flow paths 3 of each two adjacent
heat exchanger tubes 2 communicate with each other. However, a linking member may
be provided between the bonding portions 4 and 6 and they may be bonded indirectly,
as in a third embodiment described later. When the linking member is used, the extent
of the external flow path 8 can be determined by the linking member, so the bonding
portions 4 and 6 can be eliminated. This is also true for the bonding portions 5 and
7.
[0057] The amount of offset between two adjacent heat exchanger tubes 2 is equal the amount
of offset between the first inlet bonding portion 4 and second inlet bonding portion
6. The inclination angle of the inlet plane 14 of the heat exchangers 1 with respect
to the width direction of the heat exchanger tube 2 can be adjusted by adjusting the
amount of offset. In this embodiment, the amount of offset is constant. However, this
is not a requisite. For example, the amount of offset between two adjacent heat exchanger
tubes 2 may differ from the amount of offset between another two adjacent heat exchanger
tubes 2. In this embodiment, all heat exchanger tubes 2 have the same structure, so
each heat exchanger tube 2 is offset from its adjacent heat exchanger tube 2. However,
a non-offset structure may be partially included as in a fifth embodiment described
later.
[0058] The first plate member 11 may have the same shape as the second plate member 12.
When the bonding portions 4 and 5 are formed at positions offset from the center in
the width direction, the heat exchanger tube 2 illustrated in Figs. 2A to 2C can be
manufactured by bonding two first bonding members 11. Then, since the number of parts
is reduced, cost reduction can be expected.
[0059] Some variations of the heat exchanger 1 will be described below. Elements common
to the heat exchanger 1 illustrated in Figs. 2A to 2C and these variations are assigned
the same reference characters, and descriptions of these common elements may be sometimes
omitted. That is, the description for the heat exchanger 1 can also be applied to
the variations below as long as the description has no technical contradiction.
First variation
[0060] In a heat exchanger 1A according to a first variation, a plurality of heat exchanger
tubes include a plurality of first heat exchanger tubes 2A and a plurality of second
heat exchanger tubes 2B, as illustrated in Fig. 4A. The first heat exchanger tube
2A has a different structure from the second heat exchanger tube 2B. The first heat
exchanger tube 2A and second heat exchanger tube 2B are adjacent to each other in
the arrangement direction. Specifically, the first heat exchanger tubes 2A and second
heat exchanger tubes 2B are alternately placed in the arrangement direction. If the
first heat exchanger tubes 2A and second heat exchanger tubes 2B are used in combination,
even in a case in which the amount of offset, the extent of the external flow path
8, and other dimensions are severely restricted, the inclination angle of the inlet
plane 14 of the heat exchangers 1A can be easily adjusted to an optimum angle. That
is, in this variation, the heat exchanger 1A can be designed with increased freedom.
[0061] The first heat exchanger tube 2A is the same as the heat exchanger tube 2, which
has been described with reference to Figs. 2A to 2C. Therefore, the description of
the first heat exchanger tube 2A will be omitted.
[0062] As illustrated in Figs. 4B and 4C, the second heat exchanger tube 2B includes a third
plate member 17 and a fourth plate member 18, which are bonded together. The external
surface of the third plate member 17 will be defined as a third main plane 17p and
the external surface of the fourth plate member 18 will be defined as a fourth main
plane 18p. The inlet 3a and outlet 3b of the internal flow path 3 are open in both
the third main plane 17p and fourth main plane 18p. The third plate member 17 has
a third inlet bonding portion 24 and a third outlet bonding portion 25. The third
inlet bonding portion 24 and third outlet bonding portion 25 are each formed on the
third main plane 17p as a portion at which two adjacent heat exchanger tubes 2 (first
heat exchanger tube 2A and second heat exchanger tube 2B) are bonded together. The
fourth plate member 18 has a fourth inlet bonding portion 26 and a fourth outlet bonding
portion 27. The fourth inlet bonding portion 26 and fourth outlet bonding portion
27 are each formed on the fourth main plane 18p as a portion at which two adjacent
heat exchanger tubes 2 (first heat exchanger tube 2A and second heat exchanger tube
2B) are bonded together.
[0063] The inlet bonding portions 24 and 26 are each a ring-shaped protrusion that slightly
protrudes around the inlet 3a of the internal flow path 3 in the thickness direction
of the heat exchanger tube 2B. The output bonding portions 25 and 27 are each a ring-shaped
protrusion that slightly protrudes around the outlet 3b of the internal flow path
3 in the thickness direction of the heat exchanger tube 2B. In a plane perpendicular
to the arrangement direction (Y direction) of the plurality of heat exchanger tubes
2A and 2B, the position of the third inlet bonding portion 24 matches the position
of the fourth inlet bonding portion 26 and the position of the third outlet bonding
portion 25 matches the position of the fourth outlet bonding portion 27. In other
words, when the bonding portions 24 to 27 are projected to a plane perpendicular to
the thickness direction of the heat exchanger tube 2B, the projected image of the
third inlet bonding portion 24 matches the projected image of the fourth inlet bonding
portion 26, and the projected image of the third outlet bonding portion 25 matches
the projected image of the fourth outlet bonding portion 27. The bonding portions
24 to 27 can be used not only to form an offset structure of the plurality of heat
exchanger tubes 2A and 2B but also to determine the extent of the external flow path
8.
[0064] In this variation, the third plate member 17 has the same shape as the fourth plate
member 18. When the front and back of the third plate member 17 is reversed, the third
plate member 17 completely matches the fourth plate member 18. In this case, since
the number of parts is reduced, cost reduction can be expected.
[0065] If the first plate member 11 has a different structure from the second plate member
12, at least one of the third plate member 17 and fourth plate member 18 may have
the same shape as the first plate member 11 or second plate member 12. In this case
as well, since the number of parts is reduced, cost reduction can be expected.
Second variation
[0066] A heat exchanger 1 C according to a second variation is formed with a plurality of
heat exchanger tubes 2C as illustrated in Figs. 5A and 5B. Each heat exchanger tube
2C includes a first plate member 21 and a second plate member 22, which are bonded
together. The external surface of the first plate member 21 will be defined as a first
main plane 21 p and the external surface of the second plate member 22 will be defined
as a second main plane 22p. The first plate member 21 has a first inlet bonding portion
34 and a first outlet bonding portion 35. The first inlet bonding portion 34 and first
outlet bonding portion 35 are each formed on the first main plane 21 p as a portion
at which two adjacent heat exchanger tubes 2C are bonded together. The second plate
member 22 has a second inlet bonding portion 36 and a second outlet bonding portion
37. The second inlet bonding portion 36 and second outlet bonding portion 37 are each
formed on the second main plane 22p as a portion at which two adjacent heat exchanger
tubes 2C are bonded together.
[0067] The inlet bonding portions 34 and 36 are each a ring-shaped protrusion that slightly
protrudes around the inlet 3a of the internal flow path 3 in the thickness direction
of the heat exchanger tube 2C. The bonding portions 35 and 37 are each a ring-shaped
protrusion that slightly protrudes around the outlet 3b of the internal flow path
3 in the thickness direction of the heat exchanger tube 2C. However, the heights of
the protrusions of the bonding portions 34 to 37 are continuously increased or decreased
in the width direction of the heat exchanger tube 2C. A bonding plane 38 is formed
between the first inlet bonding portion 34 of a heat exchanger tube 2C and the second
inlet bonding portion 36 of the adjacent heat exchanger tube 2C. A bonding plane 39
is formed between the first outlet bonding portion 35 of a heat exchanger tube 2C
and the second outlet bonding portion 37 of the adjacent heat exchanger tube 2C. The
bonding planes 38 and 39 are inclined with respect to a direction perpendicular to
the arrangement direction (Y direction) of the plurality of heat exchanger tubes 2C.
Specifically, the bonding planes 38 and 39 are ring-shaped in a plan view. The bonding
planes 38 and 39 are inclined with respect to the width direction (X direction) of
the heat exchanger tube 2C and also inclined with respect to the arrangement direction
(Y direction) of the plurality of heat exchanger tubes 2C. The inclination angle of
the bonding plane 38 is equal to the inclination angle of the bonding plane 39. The
axis C1 of the first outlet bonding portion 35 and the axis C2 of the second outlet
bonding portion 37 are perpendicular to the bonding plane 39. Similarly, the axis
of the first inlet bonding portion 34 and the axis of the second inlet bonding portion
36 are perpendicular to the bonding plane 38. That is, the axis of each bonding portion
is inclined with respect to the arrangement direction (Y direction) of the plurality
of heat exchanger tubes 2C and also inclined with respect to the width direction (X
direction) of the heat exchanger tube 2C. The axis of each bonding portion is an axis
that passes through the center of the bonding portion, which has a cylindrical side
surface. The bonding portions 34 to 37 enable the plurality of heat exchanger tubes
2C to be mutually offset in their width direction. The bonding portions 34 to 37 have
the role of forming an offset structure of the plurality of heat exchanger tubes 2C
and the role of determining the extent of the external flow path 8. The inclination
angle of the inlet plane 14 of the heat exchangers 1C with respect to the width direction
of the heat exchanger tube 2C (X direction) can be adjusted by adjusting amounts by
which the bonding portions 34 to 37 protrude. In this variation, the inclination angle
of the inlet plane 14 can be adjusted without restrictions on a pitch at which heat
exchanger tubes 2C are stacked, an amount by which they are offset, and other parameters.
[0068] In this variation as well, the first plate member 21 may have the same structure
as the second plate member 22.
Third variation
[0069] In a heat exchanger tube 2D in a heat exchanger 1 D according to a third variation,
the internal flow path 3 is meandering, as illustrated in Figs. 6A and 6B. In the
heat exchanger tubes 2, 2A, 2B, and 2C, which have been described above, as well,
the internal flow path 3 may be meandering.
[0070] In this variation, the heat exchanger tube 2D is formed with a first plate member
41 and a second plate member 42, which are bonded together so that the internal flow
path 3 is formed. The internal flow path 3 is a meandering flow path in which the
flow direction of the first fluid is reversed at intermediate points between the inlet
3a and the outlet 3b. In this variation, the flow direction of the first fluid is
reversed a plurality of times (twice). The internal flow path 3 includes an odd number
of segments extending in a row direction parallel to the longitudinal direction of
the heat exchanger tube 2D. In this variation, the internal flow path 3 has three
segments, which are mutually parallel. With this structure, the inner diameters of
the inlet header 10A and outlet header 10B can be enlarged, so a pressure loss in
the inlet header 10A and outlet header 10B can be reduced. In addition, since the
length of the heat exchanger tube 2D can be shortened in its width direction, the
heat exchanger 1 D can be made compact.
[0071] As illustrated in Figs. 6A and 6B, the internal flow path 3 has a plurality of segments
extending in a particular row direction of the heat exchanger tube 2D. Specifically,
the internal flow path 3 has a first segment 51, a second segment 52, a third segment
53, a first bent segment 54, a second bent segment 55, an upstream-end segment 56,
and a downstream-end segment 57. The heat exchanger tube 2D includes a plurality of
flow path forming portions 46, 47, and 48, which protrude on both sides of the heat
exchanger tube 2D in its thickness direction and respectively form the segments 51,
52, and 53 of the internal flow path 3. The plurality of flow path forming portions
46, 47, and 48 include a first flow path forming portion 46, a second flow path forming
portion 47, and a third flow path forming portion 48. The first segment 51 extends
from the inlet 3a along the longitudinal direction of the heat exchanger tube 2D.
The second segment 52 extends so that the first fluid flows in a direction opposite
to the direction in which the first fluid flows in the first segment 51. The third
segment 53 extends so that the first fluid flows in a direction opposite to the direction
in which the first fluid flows in the second segment 52. The first bent segment 54
links the first segment 51 to the second segment 52. The second bent segment 55 links
the second segment 52 to the third segment 53. The upstream-end segment 56 is formed
upstream of the first segment 51 and around the inlet 3a. The downstream-end segment
57 is formed downstream of the third segment 53 and around the outlet 3b. While meandering,
the first fluid flows through the inlet 3a, upstream-end segment 56, first segment
51, first bent segment 54, second segment 52, second bent segment 55, third segment
53, downstream-end segment 57, and outlet 3b in that order.
[0072] The heat exchanger tube 2D has a first thin portion 44 and a second thin portion
45. The first thin portion 44 is positioned between the first flow path forming portion
46 and second flow path forming portion 47, which are adjacent to each other in the
width direction of the heat exchanger tube 2D, to separate the first segment 51 and
second segment 52 from each other along the row direction. The second thin portion
45 is positioned between the second flow path forming portion 47 and third flow path
forming portion 48, which are adjacent to each other in the width direction of the
heat exchanger tube 2D, to separate the second segment 52 and third segment 53 from
each other along the row direction. The first thin portion 44 and second thin portion
45 are each a bonding portion between the first plate member 41 and the second plate
member 42.
[0073] As illustrated in Fig. 6A, in a cross section perpendicular to the longitudinal direction
(row direction) of the heat exchanger tube 2D, the flow path forming portions 46 and
47 in one of two adjacent heat exchanger tubes 2D respectively face the thin portions
44 and 45 in the other heat exchanger tube 2D with the external flow path 8 intervening
therebetween. Similarly, the flow path forming portions 47 and 48 in the other of
the two adjacent heat exchanger tubes 2D respectively face the thin portions 44 and
45 in the one heat exchanger tube 2D with the external flow path 8 intervening therebetween.
That is, the plurality of flow path forming portions 46 to 48 in the one heat exchanger
tube 2D and the flow path forming portions 46 to 48 in the other heat exchanger tube
2D are placed in a staggered arrangement in the width direction (X direction). With
this structure, the extent of the external flow path 8 in the thickness direction
of the heat exchanger tube 2D is kept substantially constant in the width direction
of the heat exchanger tube 2D (flow direction of the second fluid). As a result, the
pressure loss of the second fluid in the external flow path 8 can be reduced. When
the heat exchanger tubes 2D are stacked at a small pitch, the heat transfer area per
unit volume can be enlarged. In addition, since flow separation of the second fluid
on the surfaces of the heat exchanger tube 2D is suppressed, an effective heat transfer
area is enlarged.
[0074] The heat exchanger tube 2D further has hindering structures, each of which is disposed
between each two adjacent segments to hinder heat transfer between the two adjacent
segments (specifically, heat transfer between the first fluid flowing through one
of the two segments and the first fluid flowing through the other). Specifically,
a plurality of first through-holes 44h are formed in the first thin portion 44 and
a plurality of second through-holes 45h are formed in the second thin portion 45.
The first through-holes 44h function as a hindering structure that hinders heat transfer
between the first segment 51 and the second segment 52. The second through-holes 45h
function as a hindering structure that hinders heat transfer between the second segment
52 and the third segment 53.
[0075] In the meandering internal flow path 3, a temperature gradient is created on the
surfaces of the heat exchanger tube 2D from the upstream end of the external flow
path 8 to its downstream end. Thus, it is possible to flow the first fluid and second
fluid so as to face each other spuriously, so improved temperature efficiency of the
heat exchanger 1 D and accompanying improved heat exchange efficiency can be expected.
In addition, with the above hindering structures, the temperature gradient on the
surfaces of the heat exchanger tube 2D is increased in the width direction of the
heat exchanger tube 2D (flow direction of the second fluid), so temperature efficiency
and heat exchange efficiency of the heat exchanger 1 D are further improved. When
the hindering structures are the through-holes 44h and 45h, each two adjacent segments
are space-separated. Therefore, the above heat transfer is reliably hindered.
[0076] In this variation, each first through-hole 44h is a through-hole (specifically, a
slit) that passes through the first thin portion 44 in the thickness direction of
the first plate member 41 and second plate member 42. The first through-hole 44h is
formed at the center of the first thin portion 44 in its width direction and has a
rectangular shape in a plan view. Each second through-hole 45h is a through-hole (specifically,
a slit) that passes through the second thin portion 45 in the thickness direction
of the first plate member 41 and second plate member 42. The second through-hole 45h
is formed at the center of the second thin portion 45 in its width direction and has
a rectangular shape in a plan view. The plurality of first through-holes 44h are spaced
at a prescribed interval in the longitudinal direction of the first thin portion 44.
The plurality of second through-holes 45h are spaced at a prescribed interval in the
longitudinal direction of the second thin portion 45.
[0077] In arbitrary cross sections, of the first plate member 41 and second plate member
42, perpendicular to their thickness direction, the cross-sectional area (total cross-sectional
area) of the first through-hole 44h is larger than half the cross-sectional area of
the first thin portion 44. The length L1 of the first through-hole 44h in its longitudinal
direction is longer than an interval L2 between each two adjacent first through-holes
44h. In arbitrary cross sections, of the first plate member 41 and second plate member
42, perpendicular to their thickness direction, the cross-sectional area of the second
through-hole 45h is larger than half the cross-sectional area of the second thin portion
45. The length L3 of the second through-hole 45h in its longitudinal direction is
longer than an interval L4 between each two adjacent second through-holes 45h. The
length L3 of the second through-hole 45h in its longitudinal direction is equal to
the length L1 of the first through-hole 44h in its longitudinal direction. The interval
L4 between each two adjacent second through-holes 45h is equal to the interval L2
between each two adjacent first through-holes 44h. With this structure, heat transfer
between the first fluid flowing through the first segment 51 and the first fluid flowing
through the second segment 52 can be hindered efficiently and reliably and heat transfer
between the second segment 52, and the third segment 53 can be hindered efficiently
and reliably.
[0078] There are no particular limitations to the shapes, placements, quantities, cross-sectional
areas, and other parameters of the through-holes 44h and 45h. For example, the shape
of the first through-hole 44h may be circular, polygonal, elliptical, or the like.
Only one first through-hole 44h may be formed in the first thin portion 44. If, however,
a plurality of first through-holes 44h are formed in the first thin portion 44 at
a prescribed interval as in this variation, heat transfer between the first segment
51 and the second segment 52 can be efficiently hindered while a drop in the strength
of the first thin portion 44 is suppressed. This is also true for the second through-hole
45h.
[0079] The heat exchanger tube 2D further includes an upstream-end thin portion 63, which
separates the second bent segment 55 and upstream-end segment 56 from each other,
and a third through-hole 63h formed in the upstream-end thin portion 63. The upstream-end
thin portion 63 is formed when the first plate member 41 and second plate member 42
are bonded together. The third through-hole 63h functions as an upstream hindering
structure that hinders heat transfer between the second bent segment 55 and the upstream-end
segment 56. In the upstream-end thin portion 63, the third through-hole 63h is formed
closest to the inlet 3a. The third through-hole 63h is a through-hole (specifically,
a slit) that passes through the upstream-end thin portion 63 in the thickness direction
of the first plate member 41 and second plate member 42. The third through-hole 63h
is formed at the center of the upstream-end thin portion 63 and has a rectangular
shape in a plan view. With this structure, heat transfer between the second bent segment
55 and the upstream-end segment 56 can be hindered efficiently and reliably.
[0080] The heat exchanger tube 2D further includes a down-end thin portion 65, which separates
the first bent segment 54 and downstream-end segment 57 from each other, and a fourth
through-hole 65h formed in the down-end thin portion 65. The down-end thin portion
65 is formed when the first plate member 41 and second plate member 42 are bonded
together. The fourth through-hole 65h functions as a downstream hindering structure
that hinders heat transfer between the first bent segment 54 and the downstream-end
segment 57. In the down-end thin portion 65, the fourth through-hole 65h is formed
closest to the outlet 3b. The fourth through-hole 65h is a through-hole (specifically,
a slit) that passes through the down-end thin portion 65 in the thickness direction
of the first plate member 41 and second plate member 42. The fourth through-hole 65h
is formed at the center of the down-end thin portion 65 and has a rectangular shape
in a plan view. With this structure, heat transfer between the first bent segment
54 and the downstream-end segment 57 can be hindered efficiently and reliably. As
with the first through-hole 44h, there are no particular limitations to the shapes,
placements, quantities, cross-sectional areas, and other parameters of the third through-hole
63h and fourth through-hole 65h.
[0081] The hindering structure that hinders heat transfer is not limited to a though-hole.
As the hindering structure that hinders heat transfer, the thin portions 44, 45, 63,
and 65 may be made of a material having a relatively low thermal conductivity (for
example, a resin) and portions other than the thin portions 44, 45, 63, and 65 may
be made of a material having a relatively high thermal conductivity (for example,
a metal).
[0082] As illustrated in Fig. 6A, in a cross section perpendicular to the row direction,
part or the whole of the surfaces of the flow path forming portions 46 to 48 extend
from the thin portions 44 and 45 toward a direction inclined with respect to both
the thickness direction and width direction of the heat exchanger tube 2D. With this
structure, when the second fluid flows through the external flow path 8, it is possible
to suppress separation of the second fluid on the surfaces of the flow path forming
portions 46 to 48. Therefore, heat transfer efficiency of the heat exchanger 1 D is
further improved.
[0083] In this variation, only one type of heat exchanger tube 2D is used. Therefore, cost
reduction and a simplified manufacturing process can be expected. However, a plurality
of types of heat exchanger tubes having different structures may be used.
Fourth variation
[0084] The number of segments in the internal flow path 3 is not limited to 3. As illustrated
in Fig. 7A, a heat exchanger tube 2E used in a heat exchanger 1 E according to a fourth
variation differs from the heat exchanger tube 2D used in the heat exchanger 1 D in
the third variation in that five segments are included in the internal flow path 3.
Fifth variation
[0085] It is not a necessity that each heat exchanger tube is offset from its adjacent heat
exchanger tube in its width direction. As illustrated in Fig. 7B, a heat exchanger
tube 1 F according to a fifth variation is formed with a plurality of heat exchanger
tube groups 20. Two adjacent heat exchanger tube groups 20 are offset from each other
in their width direction (X direction). The heat exchanger tube group 20 is formed
with a plurality of heat exchanger tubes 2D and 2F. Specifically, the heat exchanger
tube group 20 includes a heat exchanger tube 2D and heat exchanger tubes 2F. The heat
exchanger tube 2D is the heat exchanger tube used in the heat exchanger 1 D in the
third variation. The heat exchanger tube 2F is a variation of the heat exchanger tube
2D. In the heat exchanger tube 2F, the inlet bonding portion and outlet bonding portion
formed in the first plate member are not respectively offset from the inlet bonding
portion and outlet bonding portion formed in the second plate member. In the heat
exchanger tube group 20, the heat exchanger tube 2D is not offset from the heat exchanger
tube 2F. When a heat exchanger tube having a plurality of bonding portions that are
offset in their width direction and a heat exchanger tube having a plurality of bonding
portions that are not offset in their width direction are combined as described above,
the inclination angle of the inlet plane 14 (angle at which the second fluid flows
into the heat exchanger) can be appropriately adjusted.
Other structures
[0086] The cross section of the internal flow path 3 may have a streamline shape, an aerofoil
shape, or another curved shape. All or part of the corners of the cross section of
the internal flow path 3 may have a round shape or another curved shape. With this
structure, the pressure loss of the second fluid can be reduced and its flow separation
can be suppressed.
[0087] At least one end of the heat exchanger tube in its width direction, a plate-like
protrusion may be provided that protrudes from a flow path forming portion in the
internal flow path 3 in the width direction. This plate-like protrusion restricts
the flow direction of the second fluid and suppresses its flow separation. Accordingly,
the effective heat transfer area of the heat exchanger tube is enlarged. Since the
plate-like protrusion itself plays the role of a fin, the surfaces of the plate-like
protrusion increase the entire heat transfer surface. Therefore, the heat exchanger
can be made compact by providing a plate-like protrusion in the heat exchanger tube.
[0088] A heat exchanger according to another embodiment will be described below. Elements
common to the heat exchanger described in the first embodiment and the heat exchanger
in the other embodiment are assigned the same reference characters and descriptions
of these common elements may be omitted. That is, the description in the first embodiment
can also be applied to the embodiment below as long as the description has no technical
contradiction.
Second embodiment
[0089] As illustrated in Fig. 8, a heat exchanger 1 G according to this embodiment includes
a plurality of heat exchanger tubes 2G, each of which has the internal flow path 3.
The plurality of heat exchanger tubes 2G are arranged so that one flow path 8, through
which the second fluid flows, is formed between each two adjacent heat exchanger tubes
2G. In this embodiment, however, the plurality of heat exchanger tubes 2G are not
mutually offset. The positions of the plurality of heat exchanger tubes 2G are the
same in the longitudinal direction (Z direction) and width direction (X direction).
The second embodiment differs from the first embodiment in this point. The second
embodiment is the same as in the first embodiment in other points.
[0090] Each heat exchanger tube 2G has a plate-like protrusion 29 at both ends in its width
direction (flow direction of the second fluid). Each two adjacent protrusions 29 form
an inlet portion 8a and output portion 8b in the external flow path 8. The protrusion
29 contributes to the expansion of the heat transfer area of the heat exchanger tube
2G.
[0091] The inlet portion 8a of the external flow path 8 extends in a direction inclined
with respect to the inlet plane 14 of the heat exchangers 1 G so that the flow direction
of the second fluid at the inlet portion 8a of the external flow path 8 comes close
to a direction parallel to the flow direction of the second fluid in which it flows
from the blower 16 (see Fig. 3G) to the heat exchanger 1 G. According to this embodiment,
the angle of the protrusion 29 can be adjusted in consideration of an angle at which
the second fluid flows into the inlet portion 8a of the external flow path 8. Accordingly,
the pressure loss of the second fluid can be reduced and its flow separation can be
suppressed.
[0092] In this embodiment, the protrusion 29 is the front edge (or rear edge) of the heat
exchanger tube 2G and is inclined with respect to the arrangement direction (Y direction)
of the plurality of heat exchanger tubes 2G and the width direction (X direction)
of the protrusion 29. With this structure, it is possible to reduce an angle formed
by the direction of the inlet portion 8a of the external flow path 8 and the flow
direction of the second fluid without a significant design change. As a result, the
heat exchanger 1 G with superior performance can be provided with its cost suppressed.
[0093] The protrusion 29 can be formed by bending an end of a plate member that is part
of the heat exchanger tube 2G. The inclination angle α of the protrusion 29 with respect
to its width direction is constant in the arrangement direction (Y direction) of the
heat exchanger tubes 2G. However, it is not a necessity that the inclination angle
α is constant. When, for example, the inflow angle at which the second fluid flows
into the heat exchanger 1 G is changed, the inclination angle α can be changed according
to the inflow angle of the second fluid. That is, in the heat exchanger 1 G, protrusions
29 with different inclination angles α may be formed.
Third embodiment
[0094] As illustrated in Fig. 9, a heat exchanger 1 H according to this embodiment includes
a plurality of heat exchanger tubes 2H, each of which has the internal flow path 3.
The plurality of heat exchanger tubes 2H are arranged in a fan shape so that one flow
path 8 is formed between each two adjacent heat exchanger tubes 2H. The width direction
of the heat exchanger tube 2H matches a radial direction of the fan. A plurality of
external flow paths 8 extend radially. The second fluid flows from the inner circumference
toward the outer circumference.
[0095] As illustrated in Fig. 12, when heat exchangers 204 having external flow paths oriented
to a constant direction are placed around the blower 16 (centrifugal blower), a space
is left between each two adjacent heat exchangers 204. The heat exchanger 1 H in this
embodiment can be placed in this space. Since the external flow paths 8 extend radially,
the second fluid expelled from the blower 16 easily flows into the external flow paths
8. This reduces the pressure loss of the second fluid. Furthermore, since flow separation
of the second fluid can be suppressed, the effective heat transfer area is expanded.
[0096] As the heat exchanger 204 having external flow paths oriented to a constant direction,
a conventional heat exchanger may be used. Alternatively, the heat exchanger described
in the first embodiment or second embodiment may be used.
[0097] As illustrated in Figs. 10A to 10C, the heat exchanger 1 H further includes a plurality
of linking members 70. In this embodiment, two linking members 70 are placed between
each two adjacent heat exchanger tubes 2H. The heat exchanger tube 2H includes one
set of plate members 71, which are bonded together. The inlet 3a and outlet 3b of
the internal flow path 3 are open in the main planes of the plate members 71. One
of the two linking members 70 is placed between the inlets 3a of two adjacent heat
exchanger tubes 2H to bond the two heat exchanger tubes 2H together at the inlets
3a of the internal flow paths 3. The other of the two linking members 70 is placed
between the outlets 3b of the two adjacent heat exchanger tubes 2H to bond the two
heat exchanger tubes 2H together at the outlets 3b of the internal flow paths 3. The
internal flow paths 3 in the two adjacent heat exchanger tubes 2H mutually communicate
through the linking members 70. The linking member 70 is a flat ring-shaped member.
The inner diameter of the linking member 70 is equal to the diameter of the opening
at the inlet 3a and outlet 3b of the internal flow path 3. The thickness of the linking
member 70 is continuously increased from the upstream side of the external flow path
8 toward its downstream side. By using the linking member 70, the heat exchanger 1
H, which has the structure illustrated in Fig. 9, can be easily implemented.
[0098] As illustrated in Fig. 10B, a linking plane between the linking member 70 and one
of two adjacent heat exchanger tubes 2H between which the linking member 70 is placed
is defined as a first linking plane 71 p, and a linking plane between the linking
member 70 and the other of the two adjacent heat exchanger tubes 2H is defined as
a second linking plane 71 q. Then, the first linking plane 71 p is inclined with respect
to the second linking plane 71 q. An angle formed by the first linking plane 71 p
and second surface 71 q can be determined. That is, the extent of the external flow
path 8 can be adjusted by the linking member 70.
[0099] As illustrated in Fig. 10C, the linking member 70 is a circular member having a wedge-shaped
cross section. By using the linking member 70 shaped like this, the heat exchanger
1 H, which has the structure illustrated in Fig. 9, can be easily implemented. Since
the extent of the external flow path 8 can be determined by the linking member 70,
the heat exchanger tube 2H does not need to have an inlet bonding portion and an outlet
bonding portion. Of course, the heat exchanger tube 2H may have an inlet bonding portion
and outlet bonding portion as described in the first and second embodiments.
[0100] As illustrated in Fig. 10D, a laminated body 170 formed with a plurality of linking
members 70 may be placed between two adjacent heat exchanger tubes 2H. For example,
the laminated body 170 formed with two linking members 70 can be placed between two
heat exchanger tubes 2H. When more linking members 70 are used, the external flow
path 8 can be more expanded. That is, the heat exchanger 1 H can be designed with
increased freedom.
[0101] As illustrated in Fig. 10E, a plurality of linking members 70 and 72 that have different
shapes may be used in the heat exchanger 1 H. Specifically, if the linking member
70, which has been described with reference to Fig. 10C, is defined as a first linking
member 70, the heat exchanger 1 H may further include a second linking member 72 that
has a different shape from the first linking member 70. In the example in Fig. 10E,
the first linking member 70 and second linking member 72 are alternately placed along
a circumferential direction. With this structure, the extent of the external flow
path 8 can be freely adjusted. A laminated body formed with the first linking member
70 and second linking member 72 may be placed between two adjacent heat exchanger
tubes 2H, as described with reference to Fig. 10D.
[0102] With the heat exchanger 1 H in the third embodiment, one of two adjacent heat exchanger
tubes 2H may be offset with respect to the other heat exchanger tube 2H in a direction
perpendicular to the arrangement direction of a plurality of heat exchanger tubes
2H.
Sixth variation
[0103] A heat exchanger 1J according to a sixth variation includes linking members 73, each
of which has a plate-like protrusion 73t, as illustrated in Figs. 11A to 11C. The
protrusion 73t protrudes toward the downstream side of the external flow path 8. In
other words, the protrusion 73t protrudes toward the outside in a radial direction
of the heat exchanger 1J. The heat exchanger 1J in the sixth variation has the same
structure as the heat exchanger 1 H in the third embodiment except that the linking
member 73 has a different structure.
[0104] Specifically, the linking member 73 has a ring-shaped main body 73s besides the plate-like
protrusion 73t. The main body 73s has the same structure as the linking member 70
described in the third embodiment and is placed between the inlets 3a (or outlets
3b) of the internal flow paths 3 of the two adjacent heat exchanger tubes 2H. The
protrusion 73t is attached to the outer circumferential surface of the main body 73s;
the protrusion 73t has a rectangular shape in a plan view. Specifically, the protrusion
73t is a plate-like portion that is about one-fourth the size of the heat exchanger
tube 2H. With the linking member 73 structured in this way, the protrusion 73t functions
as a partition that divides the external flow path 8. Since the flow of the second
fluid is corrected so that the flow proceeds along the surfaces of a heat exchanger
tube 2J, the effective heat transfer area is expanded. The protrusion 73t itself functions
as a fin and contributes to the expansion of the heat transfer surfaces, heat exchanging
performance is further improved.
[0105] In this variation, only one type of linking member 73 is used. However, the linking
member 70 in the third embodiment and the linking member 73 in this variation may
be alternately placed along the circumferential direction.
[0106] The technology disclosed in this description is effective for air conditioning apparatuses,
cooling apparatuses for computers, household electric appliances, and the like.
1. A heat exchanger comprising:
a plurality of heat exchanger tubes, each of which includes a first plate member and
a second plate member, a part of the first plate member and a part of the second plate
member being bonded together, the first plate member and the second plate member constituting
an internal flow path through which a first fluid flows, wherein
an external flow path is located between each two adjacent heat exchanger tubes,
a second fluid that flows through the external flow path, and that exchanges heat
with the first fluid,
each two adjacent heat exchanger tubes of the plurality of heat exchanger tubes are
bonded together at inlets and outlets in the internal flow paths in the two heat exchanger
tubes,
one of each two adjacent heat exchanger tubes is offset with respect to the other
of each two adjacent heat exchanger tube in a direction perpendicular to an arrangement
direction in which the plurality of heat exchanger tubes are arranged,
the first plate member has a first inlet bonding portion positioned on a first main
plane, which is an external surface of the first plate member, and a first outlet
bonding portion positioned on the first main plane, as portions at which the two adjacent
heat exchanger tubes are bonded together,
the second plate member has a second inlet bonding portion positioned on a second
main plane, which is an external surface of the second plate member, and a second
outlet bonding portion positioned on the second main plane, as portions at which the
two adjacent heat exchanger tubes are bonded together, and
the first inlet bonding portion and first outlet bonding portion are located at positions
relatively close to an edge of each of the plurality of the heat exchanger tubes,
and the second inlet bonding portion and second outlet bonding portion are located
at positions relatively distant from the edge of each of the plurality of the heat
exchanger tubes.
2. The heat exchanger according to Claim 1, wherein:
the plurality of heat exchanger tubes include a plurality of first heat exchanger
tubes and a plurality of second heat exchanger tubes;
a structure of the first heat exchanger tube differs from a structure of the second
heat exchanger tube; and
the first heat exchanger tube and second heat exchanger tube are adjacent to each
other in the arrangement direction.
3. The heat exchanger according to Claim 2, wherein:
the first heat exchanger tube has a first plate member and a second plate member,
which are bonded together;
the first plate member has a first inlet bonding portion positioned on a first main
plane, which is an external surface of the first plate member, and a first outlet
bonding portion positioned on the first main plane, as portions at which the heat
exchanger tube and an adjacent heat exchanger tube are bonded together;
the second plate member has a second inlet bonding portion positioned on a second
main plane, which is an external surface of the second plate member, and a second
outlet bonding portion positioned on the second main plane, as portions at which the
heat exchanger tube and an adjacent heat exchanger tube are bonded together;
the first inlet bonding portion and first outlet bonding portion are located at positions
relatively close to an edge of the first heat exchanger tubes, and the second inlet
bonding portion and second outlet bonding portion are located at positions relatively
distant from the edge of the first heat exchanger tubes;
the second heat exchanger tube has a third plate member and a fourth plate member,
which are bonded together;
the third plate member has a third inlet bonding portion positioned on a third main
plane, which is an external surface of the third plate member, and a third outlet
bonding portion positioned on the third main plane, as portions at which the heat
exchanger tube and an adjacent heat exchanger tube are bonded together;
the fourth plate member has a fourth inlet bonding portion positioned on a fourth
main plane, which is an external surface of the fourth plate member, and a fourth
outlet bonding portion positioned on the fourth main plane, as portions at which the
heat exchanger tube and an adjacent heat exchanger tube are bonded together; and
in a plane perpendicular to the arrangement direction of the plurality of heat exchanger
tubes, a position of the third inlet bonding portion matches a position of the fourth
inlet bonding portion and a position of the third outlet bonding portion matches a
position of the fourth outlet bonding portion.
4. The heat exchanger according to Claim 3, wherein the third plate member has the same
shape as the fourth plate member.
5. The heat exchanger according to Claim 3 or 4, wherein at least one of the third plate
member and fourth plate member has the same shape as the first plate member or second
plate member.
6. The heat exchanger according to any one of Claims 1 to 5, wherein:
the internal flow path includes a plurality of segments extending in a particular
row direction of the heat exchanger tube;
the heat exchanger tube further includes a plurality of flow path portions, each of
which protrudes toward both ends of the heat exchanger tube in a thickness direction
of the heat exchanger tube and determines one segment in the internal flow path, and
also includes thin portions, each of which is positioned between two flow path portions
adjacent in a width direction perpendicular to the row direction and separates two
adjacent segments along the internal flow path;
on a cross section perpendicular to the row direction, the flow path portion in one
of each two adjacent heat exchanger tubes faces the thin portion of the other of each
two adjacent heat exchanger tubes with the external flow path intervening between
the flow path portion and the thin portion, and the flow path portion in the other
of each two adjacent heat exchanger tubes faces the thin portion of the one of the
each two adjacent heat exchanger tubes with the external flow path intervening between
the flow path portion and the thin portion; and
the plurality of flow path portions in the one of the two heat exchanger tubes and
the plurality of flow path portions in the another of the two heat exchanger tubes
are placed in a staggered arrangement in the width direction.
7. A heat exchanging unit comprising:
a blower that has a rotational axis and an impeller secured to the rotational axis,
the blower delivering a second fluid in the circumferential direction of the rotational
axis due to rotation of the impeller; and
the heat exchanger according to any one of Claims 1 to 6, the heat exchanger being
disposed around the blower in a plane perpendicular to the rotational axis; wherein
each of the plurality of external flow paths is disposed so that a downstream end
of the external flow path is at a more forward position in the rotational direction
of the rotational axis than an upstream end of the external flow path when viewed
from the rotational axis.
8. A heat exchanger comprising:
a plurality of heat exchanger tubes, each of which includes a first plate member and
a second plate member, a part of the first plate member and a part of the second plate
member being bonded together, the first plate member and the second plate member constituting
an internal flow path through which a first fluid flows, wherein
an external flow path is located between each two adjacent heat exchanger tubes,
a second fluid that flows through the external flow path, and that exchanges heat
with the first fluid,
each two adjacent heat exchanger tubes of the plurality of heat exchanger tubes are
bonded together at inlets and outlets in the internal flow paths in the two heat exchanger
tubes,
one of each two adjacent heat exchanger tubes is offset with respect to the other
of each two adjacent heat exchanger tube in a direction perpendicular to an arrangement
direction in which the plurality of heat exchanger tubes are arranged;
the first plate member has a first bonding portion provided on a first main plane,
which is an external surface of the first plate member, as a portion at which the
two adjacent heat exchanger tubes are bonded together;
the second plate member has a second bonding portion positioned on a second main plane,
which is an external surface of the second plate member, as a portion at which the
two adjacent heat exchanger tubes are bonded together;
a bonding plane on which the first bonding portion and second bonding portion are
bonded together is inclined with respect to a direction perpendicular to the arrangement
direction of the plurality of heat exchanger tubes; and
an axis of the first bonding portion and an axis of the second bonding portion are
inclined with respect to the arrangement direction of the plurality of heat exchanger
tubes.
9. The heat exchanger according to Claim 8, wherein:
the internal flow path includes a plurality of segments extending in a particular
row direction of the heat exchanger tube;
the heat exchanger tube further includes a plurality of flow path portions, each of
which protrudes toward both ends of the heat exchanger tube in a thickness direction
of the heat exchanger tube and determines one segment in the internal flow path, and
also includes thin portions, each of which is positioned between two flow path portions
adjacent in a width direction perpendicular to the row direction and separates two
adjacent segments along the internal flow path;
on a cross section perpendicular to the row direction, the flow path portion in one
of each two adjacent heat exchanger tubes faces the thin portion of the other of the
each two adjacent heat exchanger tubes with the external flow path intervening between
the flow path portion and the thin portion, and the flow path portion in the other
of each two adjacent heat exchanger tubes faces the thin portion of the one of each
two adjacent heat exchanger tubes with the external flow path intervening between
the flow path portion and the thin portion; and
the plurality of flow path portions in the one of the two heat exchanger tubes and
the plurality of flow path portions in the another of the two heat exchanger tubes
are placed in a staggered arrangement in the width direction.
10. A heat exchanging unit comprising:
a blower that has a rotational axis and an impeller secured to the rotational axis,
the blower delivering a second fluid in the circumferential direction of the rotational
axis due to rotation of the impeller; and
the heat exchanger according to Claim 8 or 9, the heat exchanger being disposed around
the blower in a plane perpendicular to the rotational axis; wherein
each of the plurality of external flow paths is disposed so that a downstream end
of the external flow path is at a more forward position in the rotational direction
of the rotational axis than an upstream end of the external flow path when viewed
from the rotational axis.
11. A heat exchanger comprising:
a plurality of heat exchanger tubes, each of which includes a first plate member and
a second plate member, a part of the first plate member and a part of the second plate
member being bonded together, the first plate member and the second plate member constituting
an internal flow path through which a first fluid flows, wherein
an external flow path is located between each two adjacent heat exchanger tubes,
a second fluid that flows through the external flow path, and that exchanges heat
with the first fluid,
each two adjacent heat exchanger tubes of the plurality of heat exchanger tubes are
bonded together at inlets and outlets in the internal flow paths in the two heat exchanger
tubes,
one of each two adjacent heat exchanger tubes is offset with respect to the other
of each two adjacent heat exchanger tube in a direction perpendicular to an arrangement
direction in which the plurality of heat exchanger tubes are arranged,
the plurality of heat exchanger tubes are arranged in a fan shape, and
the external flow paths extend radially.
12. The heat exchanger according to Claim 11, wherein:
the heat exchanger tube includes one set of plate members that are bonded together;
the inlet and outlet of the internal flow path are open in their main planes;
to mutually bond each two adjacent heat exchanger tubes at the inlets or outlets of
the internal flow paths, the heat exchanger further includes a linking member disposed
between the inlets of the internal flow paths of each two adjacent heat exchanger
tubes or between the outlets of the internal flow paths of each two adjacent heat
exchanger tubes;
the linking member is a flat ring-shaped member; and
a thickness of the linking member is continuously increased from an upstream side
of the external flow path toward a downstream side of the external flow path.
13. The heat exchanger according to Claim 12, wherein the linking member has a wedge-shaped
cross section.
14. The heat exchanger according to Claim 12 or 13, wherein if a linking plane between
the linking member and one of each two adjacent heat exchanger tubes between which
the linking member is placed is defined as a first linking plane and a linking plane
between the linking member and the other of the each two adjacent heat exchanger tubes
is defined as a second linking plane, the first linking plane is inclined with respect
to the second linking plane.
15. The heat exchanger according to any one of Claims 12 to 14, wherein the linking member
has a plate-like protrusion that protrudes toward the downstream side of the external
flow path.
16. The heat exchanger according to any one of Claims 12 to 15, wherein a laminated body
formed with a plurality of linking members is placed between each two adjacent heat
exchanger tubes.
17. The heat exchanger according to any one of Claims 12 to 15, wherein if the linking
member is defined as a first linking member, the heat exchanger further includes a
second linking member that has a different shape from the first linking member.
18. The heat exchanger according to Claim 1, 8 or 11, wherein the internal flow path includes
a plurality of segments extending in a particular row direction of the heat exchanger
tube and is a meandering flow path in which a flow direction of the first fluid is
reversed at an intermediate point between the inlet and the outlet.
19. The heat exchanger according to Claim 18, wherein the heat exchanger tube further
has a hindering structure, disposed between each two adjacent segments, that hinders
heat transfer between the two adjacent segments.
20. A heat exchanging unit comprising:
a blower that has a rotational axis and an impeller secured to the rotational axis,
the blower delivering a second fluid in the circumferential direction of the rotational
axis due to rotation of the impeller; and
the heat exchanger according to any one of Claims 1 to 10, the heat exchanger being
disposed around the blower in a plane perpendicular to the rotational axis; wherein
each of the plurality of external flow paths is disposed so that a downstream end
of the external flow path is at a more forward position in the rotational direction
of the rotational axis than an upstream end of the external flow path when viewed
from the rotational axis.