FIELD OF THE INVENTION
[0001] The present invention relates to the field of liquid laundry detergent compositions
comprising amphiphilic graft polymers
BACKGROUND OF THE INVENTION
[0002] Polymers are used as soil detachment-promoting additives for laundry detergents.
Of particular interest are amphiphilic graft polymers which are particularly effective
at removing hydrophobic soils.
[0003] However, there is a limit to the amount of amphiphilic graft polymers that can be
added to laundry detergent compositions. Without wishing to be bound by theory, at
higher concentrations there is a tendency for the liquid laundry detergent composition
to phase split. Higher levels of polymer are desirable to provide improved cleaning
benefit.
[0004] Therefore, there remains a need in the art for laundry detergent compositions comprising
an amphiphilic graft polymer in which higher levels of the polymer can be added than
used today.
[0005] It was surprisingly found that a liquid laundry detergent composition comprising
an amphiphilic graft polymer according to the present invention allowed higher levels
of the polymer to be added than is known today.
[0006] It was also surprisingly found that the addition of a structurant further reduced
the instances of phase splitting and so allowed higher levels of polymer to be added.
SUMMARY OF THE INVENTION
[0007] A first aspect of the present invention is a liquid laundry detergent composition
comprising;
an amphiphilic graft polymer, wherein the polymer is based on water-soluble polyalkylene
oxides (A) as a graft base and side chains formed by polymerization of a vinyl ester
component (B), and comprising;
- i. from 15% to 70% by weight of a water-soluble polyalkylene oxide as a graft base
and
- ii. side chains formed by free-radical polymerization of from 30 to 85% by weight
of a vinyl ester component composed of
(B1) from 70 to 100% by weight of vinyl acetate and/or vinyl propionate and
(B2) from 0 to 30% by weight of a further ethylenically unsaturated monomer; and
wherein the graft base has a mean molecular weight (Mw) of from 3500 to 5500, or wherein the polymer has a full width at half maximum of
the polarity distribution between 0.35 and 1.0, or a mixture thereof.
[0008] A second aspect of the present invention is a water soluble unit dose article comprising
a water soluble film and a composition according to the present invention.
[0009] A third aspect of the present invention is a process of cleaning laundry comprising
the step of adding the composition or unit dose article according to the present invention
to the drum or dispenser drawer of an automatic washing machine.
DETAILED DESCRIPTION OF THE INVENTION
Composition
[0010] The present invention is to a liquid laundry detergent composition. The term 'liquid'
encompasses aqueous compositions, non-aqueous compositions, gels, pastes, dispersions
and the like. By laundry detergent composition, we herein mean a composition that
can be used in a laundry wash and/or rinse operation. A laundry detergent composition
can also be a laundry pretreatment composition.
[0011] The liquid laundry detergent composition may be present in a water-soluble unit dose
article. In such an embodiment, the water-soluble unit dose article comprises at least
one water-soluble film shaped such that the unit-dose article comprises at least one
internal compartment surrounded by the water-soluble film. The at least one compartment
comprises the liquid laundry detergent composition. The water-soluble film is sealed
such that the liquid laundry detergent composition does not leak out of the compartment
during storage. However, upon addition of the water-soluble unit dose article to water,
the water-soluble film dissolves and releases the contents of the internal compartment
into the wash liquor. The water-soluble unit dose article will be described in more
detail below.
[0012] The liquid laundry detergent composition comprises an amphiphilic graft polymer.
Suitable graft copolymers are described in more detail below.
[0013] The liquid laundry detergent composition may comprise a structurant. Suitable structurants
are described in more detail below.
Amphiphilic graft polymer
[0014] The liquid laundry detergent composition comprises an amphiphilic graft polymer.
The composition may comprise between 0.1wt% to 10wt%, or even from 1.5wt% to 5.5wt%
or even from 2wt% to 5wt% of the amphiphilic graft polymer.
[0015] The amphiphilic graft polymer is based on water-soluble polyalkylene oxides (A) as
a graft base and side chains formed by polymerization of a vinyl ester component (B),
and comprising;
- i. from 15% to 70% by weight of a water-soluble polyalkylene oxide as a graft base
and
- ii. side chains formed by free-radical polymerization of from 30 to 85% by weight
of a vinyl ester component composed of
(B1) from 70 to 100% by weight of vinyl acetate and/or vinyl propionate and
(B2) from 0 to 30% by weight of a further ethylenically unsaturated monomer; and
wherein the graft base has a mean molecular weight (Mw) of from 3500 to 5500, or wherein the polymer has a full width at half maximum of
the polarity distribution between 0.35 and 1.0, or a mixture thereof.
[0016] The polyalkylene oxide (A) is preferably water-soluble, wherein water-soluble in
the sense of the present invention means a polyalkylene oxide of which at least 50
% by weight is soluble in water. In the sense of the present invention, a polyalkylene
oxide can be referred to as polyethylene glycol.
[0017] Water-soluble polyalkylene oxides suitable for forming the graft base (A) are in
principle all polymers based on C2-C4-alkylene oxides which comprise at least 30%
by weight, preferably 50% by weight, more preferably at least 60% by weight, even
more preferably at least 75% by weight of ethylene oxide in copolymerized form. The
polyalkylene oxides (A) preferably have a low polydispersity M
w/M
n, preferably ≤ 2.5, more preferably ≤ 1.5, even more preferably ≤ 1.3. The water-soluble
polyalkylene oxide (A) in either polymer has a mean molecular weight M
n from 1,000 to 20,000 g/mol, preferably from 2,000 to 15,000 g/mol, more preferably
from 3,000 to 13,000 g/mol and more particularly from 5,000 to 10,000 g/mol or from
3,000 to 9,000 g/mol.
[0018] The polyalkylene oxides (A) may be the corresponding polyalkylene glycols in free
form, i.e. with OH end groups, but they may also be capped at one or both end groups.
Suitable end groups are, for example, C1-C25-alkyl, phenyl, and C1-C14-alkylphenyl
groups. Specific examples of particularly suitable polyalkylene oxides (A) include:
(A1) polyethylene glycols which may be capped at one or both end groups, especially
by C1-C25-alkyl groups, but are preferably not etherified, and have mean molar masses
Mn of preferably from 1500 to 20,000 g/mol, more preferably from 2500 to 15,000 g/mol;
(A2) copolymers of ethylene oxide and propylene oxide and/or butylene oxide with an
ethylene oxide content of at least 50% by weight, which may likewise be capped at
one or both end groups, especially by C1-C25-alkyl groups, but are preferably not
etherified, and have mean molar masses Mn of preferably from 1500 to 20,000 g/mol, more preferably from 2500 to 15,000 g/mol;
(A3) chain-extended products having mean molar masses of, in particular, from 2500
to 20,000, which are obtainable by reacting polyethylene glycols (A1) having mean
molar masses Mn of from 200 to 5000 or copolymers (A2) having mean molar masses Mn of from 200 to 5,000 g/mol with C2-C12-dicarboxylic acids or dicarboxylic esters
or C6-C18-diisocyanates.
[0019] Preferred graft bases (A) are the polyethylene glycols (A1).
[0020] In accordance with their low degree of branching, the molar ratio of grafted to ungrafted
alkylene oxide units in the inventive graft polymers is from 0.002 to 0.05, preferably
from 0.002 to 0.035, more preferably from 0.003 to 0.025 and most preferably from
0.004 to 0.02.
[0021] The side chains are formed by polymerization of a vinyl ester component (B) in the
presence of the graft base (A).
[0022] The vinyl ester component (B) in either the first or second polymer may consist advantageously
of (B1) vinyl acetate or vinyl propionate or of mixtures of vinyl acetate and vinyl
propionate, particular preference being given to vinyl acetate as the vinyl ester
component (B).
[0023] The side chains may also be formed by copolymerizing vinyl acetate and/or vinyl propionate
(B1) and a further ethylenically unsaturated monomer (B2). The fraction of monomer
(B2) in the vinyl ester component (B) may be up to 30% by weight, which corresponds
to a content in the polymer of (B2) of 24% by weight.
[0024] Suitable comonomers (B2) are, for example, monoethylenically unsaturated carboxylic
acids and dicarboxylic acids and their derivatives, such as esters, amides and anhydrides,
and styrene. It is of course also possible to use mixtures of different comonomers.
For the purpose of this invention the prefix (meth) written before a compound means
the respective unsubstituted compound and/or the compound substituted by the methyl
group. For instance, "(meth)acrylic acid" means acrylic acid and/or methacrylic acid,
(meth)acrylate means acrylate and/or methacrylate, (meth)acrylamide means acrylamide
and/or methacrylamide.
[0025] Specific examples include: (meth)acrylic acid, C1-C12-alkyl and hydroxy-C2-C12-alkyl
esters of (meth)acrylic acid, (meth)acrylamide, N-C1-C12-alkyl(meth)acrylamide, where
the alkyl moiety can be branched or linear, N,N di(C1-C6-alkyl)(meth)acrylamide, maleic
acid, maleic anhydride and mono(C1-C12-alkyl)esters of maleic acid. Preferred monomers
(B2) are the C1-C8-alkyl esters of (meth)acrylic acid and hydroxyethyl acrylate, particular
preference being given to the C1-C4-alkyl esters of (meth)acrylic acid. Very particularly
preferred monomers (B2) are methyl acrylate, ethyl acrylate, and, in particular, n-butyl
acrylate.
[0026] When the polymer comprises the monomer (B2) as a constituent of the vinyl ester component
(B), the content of graft polymers in (B2) is preferably from 0.5 to 20% by weight,
more preferably from 1 to 15% by weight and most preferably from 2 to 10% by weight.
[0027] The polymer also has only a low content of ungrafted polyvinyl ester (B). In general,
they comprise ≤ 10% by weight, preferably ≤ 7.5% by weight and more preferably ≤ 5%
by weight of ungrafted polyvinyl ester (B).
[0028] Owing to the low content of ungrafted polyvinyl ester and the balanced ratio of components
(A) and (B), the polymer is soluble in water or in water/alcohol mixtures (for example
a 25% by weight solution of diethylene glycol monobutyl ether in water). They have
pronounced, low cloud points which, for the graft polymers soluble in water at up
to 50°C, are generally ≤ 95°C, preferably ≤ 85°C and more preferably ≤ 75°C, and,
for the other graft polymers in 25% by weight diethylene glycol monobutyl ether, generally
≤ 90°C, preferably from 45 to 85°C.
[0029] In some embodiments, the polymers of the invention comprise from 25 to 60% by weight
of the graft base (A) and from 40 to 75% by weight of the polyvinyl ester component
(B).
[0030] The polymer features a narrow molar mass distribution and hence a polydispersity
M
w/M
n of generally ≤ 3, preferably ≤ 2.8, more preferably ≤ 2.5, and even more preferably
≤ 2.3. Most preferably, the polydispersity M
w/M
n is in the range from 1.5 to 2.2. The polydispersity of the polymer can be determined,
for example, by gel permeation chromatography using narrow-distribution polymethyl
methacrylates as the standard.
[0031] The mean molecular weight M
w of the graft base may be from 3500 to 5500, or even from 3500 to 4500, or even from
3750 to 4250.
[0032] The mean molecular weight M
w of the inventive graft polymers is from 4000 to 100,000, preferably from 6000 to
45,000 and more preferably from 8000 to 30,000.
[0033] Without wishing to be bound by theory, it was surprisingly found that the stability
of an opacifier formulated into a liquid laundry detergent composition was improved
when the liquid laundry detergent composition also comprised a graft polymer according
to the present invention, wherein the molecular weight of the polymer was carefully
regulated, as compared to a liquid laundry detergent composition comprising a graft
polymer outside of the scope of the present invention.
[0034] Graft polymers of polyvinylacetate (PVAc) grafted on polyethylenglycol (PEG) are
amphipilic polymers with a polarity depending mainly on the ratio of polyethylenglycol
as the hydrophilic part and polyvinylacetate as the hydrophobic part and their amount
of individual grafted polymer chains. Higher amounts of vinylacetate in the polymers
renders the polymer more apolar, whereas increasing the amount of PEG renders the
polymer more polar. This can be controlled by the ratio of PEG and VAc in the polymerization
reaction. The distribution of polarity can be assessed by GPEC (gradient polymer elution
chromatography). A way to analyze the data of the polarity measurement is to transform
the results obtained by the GPEC method into numeric results, in the form of a ratio
of broadness and height, meaning the full width at half maximum of the polarity distribution
divided by the peak height at the maximum of the polarity distribution.
[0035] Gradient Polymer Elution Chromatography (GPEC) was conducted via the following method:
Test solutions were prepared by dissolving polymer samples in tetrahydrofuran (THF)
with a concentration of 10g/l. Of the solution, 2 µl were injected in the HPLC measurement
device. The separation was done using a Waters XBridge Hilic HPLC column with dimensions
of 4.6 X 50 mm and a particle size of 2.5 µm. The eluent starting conditions were
100% acetonitrile (ACN), after 0.3 ml the composition was changed linear to a composition
of 60%/40% water/acetonitrile within 5.7 ml. Subsequently, the composition was changed
to 95%/5% water/acetonitrile within 0.3 ml. The chromatographic column was rinsed
using 1.5 ml of the last mentioned eluent composition and reset within 0.3 ml to initial
condition. The volumetric flow was 3 ml/min and the column temperature was 80°C. For
detection, an evaporative light scattering detector (ELSD, type PL-ELS 2100 by Polymer
Laboratories GmbH, Darmstadt) was used (ELSD conditions: blue LED wavelength = 480nm,
evaporation temperature = 85°C, nebulizer temperature = 50°C, gas flow = 1.5 SLM (standard
liter per minute)). As reference materials, polyethylene glycol (molecular weight
M
n = 6000 g/mol, available as Pluriol
® E 6000 from BASF SE), and polyvinylacetate (molecular weight 50 000 g/mol, available
from Alfa Aesar Company (Polyvinyl acetate M.W. ca 50 000, order number A12732, lot-number
10163914) were used. Care is taken that the molecular weight of the polyethylene glycol
reference is the same as that of the polyethylene glycol used as the graft base (compound
A) for the synthesis of the amphiphilic graft polymer.
[0036] The relative polarity and the polarity distribution of the amphiphilic graft polymer
may be determined by analyzing the GPEC signals of the graft polymer sample as well
as the GPEC signals of polyethylene glycol and polyvinylacetate, as reference compounds.
The quantification of the polarity of the product is performed by analyzing the results
from the GPEC chromatograms, either considering them as non-normal distributions (
Modern Engineering Statistics, Thomas P. Ryan, Wiley-Interscience, John Wiley & Sons,
Inc., Hoboken, New Jersey, 2007) or taking the maximum of the polarity distribution and the full width at half maximum
of the polarity distribution. Two homopolymers were used as reference to convert these
chromatograms into a polarity distribution expressed in % of polyvinylacetate. That
means that µ is 0, when polyvinylacetate is 0 and µ is 1, when polyethyleneglycol
is 1.
[0037] The polymer may have a full width at half maximum of the polarity distribution between
0.35 and 1.0, in particular between 0.40 and 0.8, alternatively between 0.50 and 0.75.
In certain aspects, the polymer has a full width at half maximum of the polarity distribution
between 0.35 and 1.0 and a maximum of the polarity distribution between 0.45 and 1.
In some aspects, the maximum of the polarity distribution of the polymer is between
0.5 and 0.8.
[0038] In certain aspects, the polymer has a polarity distribution with a square root σ
2 greater than 18. In some aspects, the first polymer has a polarity distribution expressed
in % of polyvinylacetate with a square root σ
2 greater than 20. In particular, the first polymer has a polarity distribution expressed
in % of polyvinylacetate with a square root σ
2 greater than 20 and a mean value µ less than 50. In certain aspects, the square root
σ
2 of the first polymer is greater than 20 and the mean value µ is less than 45.
[0039] Without wishing to be bound by theory, it was surprisingly found that the stability
of an opacifier formulated into a liquid laundry detergent composition was improved
when the liquid laundry detergent composition also comprised a graft polymer according
to the present invention, wherein the polarity distribution of the polymer was carefully
regulated, as compared to a liquid laundry detergent composition comprising a graft
polymer outside of the scope of the present invention.
[0040] In some aspects, the polymer may have a full width at half maximum of the polarity
distribution between 0.35 and 1.0, in particular between 0.40 and 0.8, alternatively
between 0.50 and 0.75. In certain aspects, the second polymer may have a full width
at half maximum of the polarity distribution between 0.35 and 1.0 and a maximum of
the polarity distribution between 0.45 and 1. In some aspects, the maximum of the
polarity distribution of the second polymer is between 0.5 and 0.8.
[0041] Without wishing to be bound by theory, it is believed that the amphiphilic graft
polymer exists as droplets in the liquid laundry detergent composition. There is a
tendency for the droplets to coalesce and so cause the liquid laundry detergent composition
to phase split. This generally occurs at higher levels of polymer concentration since
there are more droplets available to coalesce. It was surprisingly found that liquid
laundry detergent compositions comprising the polymer of the present invention were
less likely to phase split at a given concentration of polymer. Hence a higher level
of polymer could be added.
[0042] It was also surprisingly found that compositions comprising the amphiphilic graft
polymer of the present invention exhibited improved clarity as to compositions comprising
amphiphilic graft polymers in the art, especially wherein the composition comprised
an opacifier. Without wishing to be bound by theory it is believed this is due to
improved dissolution of the amphiphilic graft polymer of the present invention compared
to those known in the art. Therefore, it is a further object of the present invention
to provide a composition comprising amphiphilic graft polymer that exhibits improved
clarity versus compositions known in the art that comprise amphiphilic graft polymers.
Structurant
[0043] The composition of the present invention may comprise a structurant. If a structurant
is present, preferably the composition comprises from 0.05% to 2%, preferably from
0.1% to 1% by weight of a structurant. The structurant may be selected from non-polymeric
or polymeric structurants. The structurant may be a non-polymeric structurant, preferably
a crystallisable glyceride. The structurant may be a polymeric structurant, preferably
a fibre based polymeric structurant, more preferably a cellulose based fibre-based
structurant.
[0044] Suitable structurants are preferably ingredients which impart a sufficient yield
stress or low shear viscosity to stabilize the liquid laundry detergent composition
independently from, or extrinsic from, any structuring effect of the detersive surfactants
of the composition. Preferably, they impart to the laundry detergent composition a
high shear viscosity at 20 sec-1 at 21°C of from 1 to 1500 cps and a viscosity at
low shear (0.05 sec-1 at 21°C) of greater than 5000 cps. The viscosity is measured
using an AR 550 rheometer from TA instruments using a plate steel spindle at 40 mm
diameter and a gap size of 500 µm. The high shear viscosity at 20s
-1 and low shear viscosity at 0.5s
-1 can be obtained from a logarithmic shear rate sweep from 0.1-1 to 25-1 in 3 minutes
time at 21°C.
[0045] The composition may comprise a non-polymeric crystalline, hydroxyl functional structurant.
Such non-polymeric crystalline, hydroxyl functional structurants generally comprise
a cystallizable glyceride which can be pre-emulsified to aid dispersion into the final
liquid laundry detergent composition. A non-limiting example of such a pre-emulsified
external structuring system comprises: (a) crystallizable glyceride(s); (b) anionic
surfactant; and (c) water and optionally, non-aminofunctional organic solvents. Each
of these components is discussed in detail below.
[0046] In some embodiments of the invention, the polymeric crystalline, hydroxy-functional
structurant comprises a crystallizable glyceride, preferably hydrogenated castor oil
or "HCO". HCO as used herein most generally can be any hydrogenated castor oil or
derivative thereof, provided that it is capable of crystallizing in the non-polymeric
crystalline, hydroxy-functional structurant premix. Castor oils may include glycerides,
especially triglycerides, comprising C
10 to C
22 alkyl or alkenyl moieties which incorporate a hydroxyl group. Hydrogenation of castor
oil, to make HCO, converts the double bonds which may be present in the starting oil
as ricinoleyl moieties. As such, the ricinoleyl moieties are converted into saturated
hydroxyalkyl moieties, e.g., hydroxystearyl. The HCO herein may, in some embodiments,
be selected from: trihydroxystearin; dihydroxystearin; and mixtures thereof. The HCO
may be processed in any suitable starting form, including, but not limited to those
selected from solid, molten and mixtures thereof. HCO is typically present at a level
of from 2% to 10%, from 3% to 8%, or from 4% to 6% by weight in the external structuring
system. In some embodiments, the corresponding percentage of hydrogenated castor oil
delivered into a finished laundry detergent product is below 1.0%, typically from
0.1% to 0.8%.
[0047] Useful HCO may have the following characteristics: a melting point of from 40 °C
to 100 °C, or from 65 °C to 95 °C; and/or Iodine value ranges of from 0 to 5, from
0 to 4, or from 0 to 2.6. The melting point of HCO can measured using either ASTM
D3418 or ISO 11357; both tests utilize DSC: Differential Scanning Calorimetry.
[0048] HCO of use in the present invention includes those that are commercially available.
Non-limiting examples of commercially available HCO of use in the present invention
include: THIXCIN
® from Rheox, Inc. Further examples of useful HCO may be found in
U.S. Patent 5,340,390.
[0049] While the use of hydrogenated castor oil is preferred, any crystallisable glyceride
can be used within the scope of the invention. Preferred crystallisable glyceride(s)
have a melting point of from 40 °C to 100 °C.
[0050] Anionic surfactant may be present in the non-polymeric crystalline, hydroxy-functional
structurant system of use in the present invention and can be present at any suitable
weight percentage of the total system. Without wishing to be bound by theory, it is
believed that the anionic surfactant acts as an emulsifier of melts of HCO and other
crystallizable glycerides. Any suitable anionic surfactant is of use in the non-polymeric
crystalline, hydroxy-functional structurant. Non-limiting examples of suitable anionic
surfactants of use herein include: Linear Alkyl Benzene Sulphonate (LAS), Alkyl Sulphates
(AS), Alkyl Ethoxylated Sulphonates (AES), Laureth Sulfates and mixtures thereof.
In some embodiments, the anionic surfactant may be present in the external structuring
system at a level of from 5% to 50% by weight of the external structuring system.
Note however, that when using more than 25% by weight of the structurant system, of
an anionic surfactant, it is typically required to thin the surfactant using a non-aminofunctional
organic solvent in addition to water.
[0051] The anionic surfactants are typically present in the form of their salts with alkanolamines
or alkali metals such as sodium and potassium. Preferably, the anionic emulsifiers
are neutralized with alkanolamines such as monoethanolamine or triethanolamine, and
are fully soluble in the liquid phase of the external structuring system.
[0052] The non-polymeric crystalline, hydroxy-functional structurant generally comprises
water, at levels of from 5% to 90%, preferably from 10% to 80%, more preferably from
30% to 70% by weight water. However organic non-amino functional organic solvents,
typically consisting essentially of C, H and O (i.e., non-silicones and heteroatom-free)
may also be present in the non-polymeric crystalline, hydroxy-functional structurant
as solvents to help control or reduce viscosity, especially during processing.
[0053] Liquid laundry detergent compositions of the present invention may comprise naturally
derived and/or synthetic polymeric structurants.
[0054] Examples of naturally derived polymeric structurants of use in the present invention
include: microfibrillated cellulose, hydroxyethyl cellulose, hydrophobically modified
hydroxyethyl cellulose, carboxymethyl cellulose, polysaccharide derivatives and mixtures
thereof. Non-limiting examples of microfibrillated cellulose are described in
WO 2009/101545 A1. Suitable polysaccharide derivatives include: pectine, alginate, arabinogalactan
(gum Arabic), carrageenan, gellan gum, xanthan gum, guar gum and mixtures thereof.
[0055] The composition may comprise from about 0.005 % to about 1 % by weight of a bacterial
cellulose network. The term "bacterial cellulose" encompasses any type of cellulose
produced via fermentation of a bacteria of the genus
Acetobacter such as CELLULON® by CPKelco U.S. and includes materials referred to popularly as
microfibrillated cellulose, reticulated bacterial cellulose, and the like. Some examples
of suitable bacterial cellulose can be found in
US 6,967,027;
US 5,207,826;
US 4,487,634;
US 4,373,702;
US 4,863,565 and
US 2007/0027108. In one aspect, said fibres have cross sectional dimensions of 1.6 nm to 3.2 nm by
5.8 nm to 133 nm. Additionally, the bacterial cellulose fibres have an average micro
fibre length of at least about 100 nm, or from about 100 to about 1,500 nm. In one
aspect, the bacterial cellulose microfibres have an aspect ratio, meaning the average
microfibre length divided by the widest cross sectional microfibre width, of from
about 100:1 to about 400:1, or even from about 200:1 to about 300:1.
[0056] In one aspect, the bacterial cellulose is at least partially coated with a polymeric
thickener. The at least partially coated bacterial cellulose can be prepared in accordance
with the methods disclosed in
US 2007/0027108 paragraphs 8 to 19. In one aspect the at least partially coated bacterial cellulose
comprises from about 0.1 % to about 5 %, or even from about 0.5 % to about 3 %, by
weight of bacterial cellulose; and from about 10 % to about 90 % by weight of the
polymeric thickener. Suitable bacterial cellulose may include the bacterial cellulose
described above and suitable polymeric thickeners include: carboxymethylcellulose,
cationic hydroxymethylcellulose, and mixtures thereof.
[0057] In one aspect, the composition may comprise from about 0.01 to about 5% by weight
of the composition of a cellulosic fiber. Said cellulosic fiber may be extracted from
vegetables, fruits or wood. Commercially available examples are Avicel® from FMC,
Citri-Fi from Fiberstar or Betafib from Cosun.
[0058] Examples of synthetic polymeric structurants of use in the present invention include:
polycarboxylates, polyacrylates, hydrophobically modified ethoxylated urethanes, hydrophobically
modified non-ionic polyols and mixtures thereof.
[0059] Preferably the polycarboxylate polymer is a polyacrylate, polymethacrylate or mixtures
thereof. In another preferred embodiment, the polyacrylate is a copolymer of unsaturated
mono- or di-carbonic acid and 1-30C alkyl ester of the (meth) acrylic acid. Such copolymers
are available from Noveon inc under the tradename Carbopol Aqua 30.
[0060] The composition may comprise a dibenzylidene polyol acetal derivative (DBPA) structurant.
Non-limiting examples of suitable DBPA molecules are disclosed in
US 61/167604. In one aspect, the DBPA derivative may comprise a dibenzylidene sorbitol acetal
derivative (DBS). Said DBS derivative may be selected from the group consisting of:
1,3:2,4-dibenzylidene sorbitol; 1,3:2,4-di(p-methylbenzylidene) sorbitol; 1,3:2,4-di(p-chlorobenzylidene)
sorbitol; 1,3:2,4-di(2,4-dimethyldibenzylidene) sorbitol; 1,3:2,4-di(p-ethylbenzylidene)
sorbitol; and 1,3:2,4-di(3,4-dimethyldibenzylidene) sorbitol or mixtures thereof.
These and other suitable DBS derivatives are disclosed in
US 6,102,999, column 2 line 43 to column 3 line 65.
[0061] In one aspect, the structurant may comprise a di-amido gellant having a molecular
weight from about 150 g/mol to about 1,500 g/mol, or even from about 500 g/mol to
about 900 g/mol. Such di-amido gellants may comprise at least two nitrogen atoms,
wherein at least two of said nitrogen atoms form amido functional substitution groups.
In one aspect, the amido groups are different. In another aspect, the amido functional
groups are the same. The di-amido gellant has the following formula:

wherein:
R1 and R2 is an amino functional end-group, or even amido functional end-group, in one aspect
R1 and R2 may comprise a pH-tuneable group, wherein the pH tuneable amido-gellant may have
a pKa of from about 1 to about 30, or even from about 2 to about 10. In one aspect,
the pH tuneable group may comprise a pyridine. In one aspect, R1 and R2 may be different. In another aspect, may be the same.
L is a linking moeity of molecular weight from 14 to 500 g/mol. In one aspect, L may
comprise a carbon chain comprising between 2 and 20 carbon atoms. In another aspect,
L may comprise a pH-tuneable group. In one aspect, the pH tuneable group is a secondary
amine. In one aspect, at least one of R1, R2 or L may comprise a pH-tuneable group. Non-limiting examples of di-amido gellants
are:
N,N'-(2S,2'S)-1,1'-(dodecane-1,12-diylbis(azanediyl))bis(3-methyl-1-oxobutane-2,1-diyl)diisonicotinamide

dibenzyl (2S,2'S)-1,1'-(propane-1,3-diylbis(azanediyl))bis(3-methyl-1-oxobutane-2,1-diyl)dicarbamate

dibenzyl (2S,2'S)-1,1'-(dodecane-1,12-diylbis(azanediyl))bis(1-oxo-3-phenylpropane-2,1-diyl)dicarbamate

[0062] As detailed above, it is believed that the amphiphilic graft polymer exists as droplets
in the liquid laundry detergent composition. There is a tendency for the droplets
to coalesce and so cause the liquid laundry detergent composition to phase split.
This generally occurs at higher levels of polymer concentration since there are more
droplets available to coalesce. It was surprisingly found that liquid laundry detergent
compositions comprising the polymer of the present invention were less likely to phase
split at a given concentration of polymer. Hence a higher level of polymer could be
added. Surprisingly, it was also found that the presence of a structurant further
reduced the instances of phase split. Without wishing to be bound by theory, it is
believed the structurant hinders the ability of the polymer droplets to come into
contact with one another since the structurant promotes dispersion of the polymer
throughout the liquid composition. Therefore, in the presence of a structurant, even
higher levels of the polymer of the present invention could be added.
Solvent
[0063] The liquid laundry detergent composition may comprise a solvent. It was surprisingly
found that the stability of the opacifier was further improved when a solvent was
also formulated into the laundry detergent composition.
[0064] The solvent may be selected from the group comprising, glycerol, p-diol, dipropylene
glycol, polypropylene glycol, diethylene glycol, ethanol, isopropanol, butenol and
mixtures thereof.
Adjunct Ingredients
[0065] The liquid laundry detergent composition of the present invention may comprise one
or more adjunct ingredients. Suitable adjunct ingredients include, but are not limited
to bleach, bleach catalyst, dye, hueing agents, cleaning polymers, alkoxylated polyamines,
polyethyleneimines, alkoxylated polyethyleneimines, soil release polymers, surfactants,
solvents, dye transfer inhibitors, chelants, enzymes, perfumes, encapsulated perfumes,
perfume delivery agents, suds suppressor, brighteners, polycarboxylates, opacifiers,
deposition aids and mixtures thereof.
[0066] The liquid laundry detergent composition may comprise less than 50%, or even less
than 40% or even less than 30% by weight of water. The liquid laundry detergent composition
may comprise from 1% to 30%, or even from 2% to 20% or even from 3% to 15% by weight
of the composition of water.
Process of Making Amphiphilic Graft Polymers
[0067] The inventive graft polymers are obtained by a continuous process wherein a vinyl
ester component (B) composed of vinyl acetate and/or vinyl propionate (B1) and, if
desired, a further ethylenically unsaturated monomer (B2), is polymerized in the presence
of a polyalkylene oxide (A), a free radical-forming initiator (C) and, if desired,
an additive (D), at a mean polymerization temperature at which the initiator (C) has
a decomposition half-time of from 1 to 500 min, in at least one tubular reactor segment
with a feed side and an outlet side, through which the reaction mixture comprising
at least a part of component (A) to (C), and if desired (D), streams. In a preferred
embodiment of the continuous process, the polymerization time is up to 2 hours.
[0068] Preferably, in the process according to the invention the local steady-state concentration
of radicals present at the mean polymerization temperature is substantially constant
over time and the graft monomer (B) is present in the reaction mixture or the stream
constantly in low concentration (for example of not more than 5% by weight). This
allows the reaction to be controlled, and graft polymers can be prepared in a controlled
manner with the desired low degree of grafting and the desired low polydispersity.
The term "mean polymerization temperature" is intended to mean here that, although
the process is substantially isothermal, there may, owing to the exothermicity of
the reaction, be temperature variations which are preferably kept within the range
of +/- 10°C, more preferably in the range of +/- 5°C. In another form, the process
can be run adiabatically where the heat of polymerization is used to heat the reaction
mixture to a desired reaction temperature.
[0069] According to the invention, the free radical-forming initiator (C) at the mean polymerization
temperature should have a decomposition half-life of from 2 to 500 min, preferably
from 6 to 300 min and more preferably from 8 to 150 min. Preferably the mean polymerization
temperature is appropriately in the range from 50 to 160°C, in particular from 60
to 140°C and especially from 65 to 110°C.
[0070] The initiators can be used as such or dissolved in a solvent. Preference is given
to using the initiators dissolved in a suitable solvent.
[0071] Preferred initiators (C) are O-C4-C12-acylated derivatives of tert-C4-C5-alkyl hydroperoxides,
tert-Butyl hydroperoxide or di-tert-Butyl hydroperoxides, particular preference being
given to tert-butyl peroxypivalate and tert-butyl peroxy-2-ethylhexanoate. Further
preferred initiatiors that are especially suited for temperatures above 120°C are
tert-butyl peroxybenzoate, di-cumylperoxid, di-tert-butyl peroxide, especially preferred
di-tert-butyl peroxide.
[0072] The inventive polymerization reaction can be carried out in the presence of an additive
(D). The additive is selected from the group consisting of surfactants, e.g., nonionic
surfactant, solvents, diluents, fillers, colorants, rheology modifiers, crosslinkers
or emulsifiers or mixtures thereof. In particular, additives are solvents, which are
also used to formulate the inventive graft polymers for use and can therefore remain
in the polymerization product. Preference is given to using water-soluble or water-miscible
solvents. Preferred examples of solvents are polyethylene glycols having 2-15 ethylene
glycol units, polypropylene glycols having 2-6 propylene glycol units and in particular
alkoxylation products of C6-C16-alcohols (alkylene glycol monoalkyl ethers and polyalkylene
glycol monoalkyl ethers).
[0073] The polymerization is preferably effected under pressure so that all the components
are in liquid form, especially component B, whereby the pressure ranges from 2 to
200 bar, preferably from 3 to 100 bar or can be effected under standard pressure or
at reduced or elevated pressure. When the boiling point of the monomers (B) or of
any additive (D) used, is exceeded at the selected pressure, the polymerization is
carried out with cooling.
[0074] In certain aspects of the invention, 15 to 85% by weight of a vinyl ester component
(B), composed of 70 to 100% by weight of vinyl acetate and/or vinyl propionate (B1)
and 0 to 30% by weight of the further ethylenically unsaturated monomer (B2), 15 to
70% by weight of the polyalkylene oxide (A) of mean molecular mass M
n of from 1000 to 20,000 g/mol, 0.1 to 3% by weight, based on compound (B), of the
free radical-forming initiator (C) and 0 to 40% by weight, based on the sum of the
components (A), (B) and (C), of an additive (D), are used, whereby the sum of which
is in total 100%.
[0075] In particular aspects, 20 to 70 %, by weight of the vinyl ester component (B), 25
to 60 % by weight of a water-soluble polyalkylene oxide (A) of mean molecular mass
M
n of from 1000 to 20,000 g/mol, 0.2 to 2.5 % by weight based on component (B), of the
free-radical forming initiator (C) and 0 to 30 % by weight, based on the sum of the
components (A), (B) and (C) of an additive, are used, whereby the sum of which is
in total 100 %.
Water-soluble unit dose article
[0076] The liquid laundry detergent composition may be present in a water-soluble unit dose
article. In such an embodiment, the water-soluble unit dose article comprises at least
one water-soluble film shaped such that the unit-dose article comprises at least one
internal compartment surrounded by the water-soluble film. The at least one compartment
comprises the liquid laundry detergent composition. The water-soluble film is sealed
such that the liquid laundry detergent composition does not leak out of the compartment
during storage. However, upon addition of the water-soluble unit dose article to water,
the water-soluble film dissolves and releases the contents of the internal compartment
into the wash liquor.
[0077] The compartment should be understood as meaning a closed internal space within the
unit dose article, which holds the composition. Preferably, the unit dose article
comprises a water-soluble film. The unit dose article is manufactured such that the
water-soluble film completely surrounds the composition and in doing so defines the
compartment in which the composition resides. The unit dose article may comprise two
films. A first film may be shaped to comprise an open compartment into which the composition
is added. A second film is then laid over the first film in such an orientation as
to close the opening of the compartment. The first and second films are then sealed
together along a seal region. The film is described in more detail below.
[0078] The unit dose article may comprise more than one compartment, even at least two compartments,
or even at least three compartments. The compartments may be arranged in superposed
orientation, i.e. one positioned on top of the other. Alternatively, the compartments
may be positioned in a side-by-side orientation, i.e. one orientated next to the other.
The compartments may even be orientated in a 'tyre and rim' arrangement, i.e. a first
compartment is positioned next to a second compartment, but the first compartment
at least partially surrounds the second compartment, but does not completely enclose
the second compartment. Alternatively one compartment may be completely enclosed within
another compartment.
[0079] Wherein the unit dose article comprises at least two compartments, one of the compartments
may be smaller than the other compartment. Wherein the unit dose article comprises
at least three compartments, two of the compartments may be smaller than the third
compartment, and preferably the smaller compartments are superposed on the larger
compartment. The superposed compartments preferably are orientated side-by-side.
[0080] In a multi-compartment orientation, the composition according to the present invention
may be comprised in at least one of the compartments. It may for example be comprised
in just one compartment, or may be comprised in two compartments, or even in three
compartments.
[0081] The film of the present invention is soluble or dispersible in water. The water-soluble
film preferably has a thickness of from 20 to 150 micron, preferably 35 to 125 micron,
even more preferably 50 to 110 micron, most preferably about 76 micron.
[0082] Preferably, the film has a water-solubility of at least 50%, preferably at least
75% or even at least 95%, as measured by the method set out here after using a glass-filter
with a maximum pore size of 20 microns:
50 grams ± 0.1 gram of film material is added in a pre-weighed 400 ml beaker and 245ml
± 1ml of distilled water is added. This is stirred vigorously on a magnetic stirrer,
Labline model No. 1250 or equivalent and 5 cm magnetic stirrer, set at 600 rpm, for
30 minutes at 24°C. Then, the mixture is filtered through a folded qualitative sintered-glass
filter with a pore size as defined above (max. 20 micron). The water is dried off
from the collected filtrate by any conventional method, and the weight of the remaining
material is determined (which is the dissolved or dispersed fraction). Then, the percentage
solubility or dispersability can be calculated.
[0083] Preferred film materials are preferably polymeric materials. The film material can,
for example, be obtained by casting, blow-moulding, extrusion or blown extrusion of
the polymeric material, as known in the art.
[0084] Preferred polymers, copolymers or derivatives thereof suitable for use as pouch material
are selected from polyvinyl alcohols, polyvinyl pyrrolidone, polyalkylene oxides,
acrylamide, acrylic acid, cellulose, cellulose ethers, cellulose esters, cellulose
amides, polyvinyl acetates, polycarboxylic acids and salts, polyaminoacids or peptides,
polyamides, polyacrylamide, copolymers of maleic/acrylic acids, polysaccharides including
starch and gelatine, natural gums such as xanthum and carragum. More preferred polymers
are selected from polyacrylates and water-soluble acrylate copolymers, methylcellulose,
carboxymethylcellulose sodium, dextrin, ethylcellulose, hydroxyethyl cellulose, hydroxypropyl
methylcellulose, maltodextrin, polymethacrylates, and most preferably selected from
polyvinyl alcohols, polyvinyl alcohol copolymers and hydroxypropyl methyl cellulose
(HPMC), and combinations thereof. Preferably, the level of polymer in the pouch material,
for example a PVA polymer, is at least 60%. The polymer can have any weight average
molecular weight, preferably from about 1000 to 1,000,000, more preferably from about
10,000 to 300,000 yet more preferably from about 20,000 to 150,000.
[0085] Mixtures of polymers can also be used as the pouch material. This can be beneficial
to control the mechanical and/or dissolution properties of the compartments or pouch,
depending on the application thereof and the required needs. Suitable mixtures include
for example mixtures wherein one polymer has a higher water-solubility than another
polymer, and/or one polymer has a higher mechanical strength than another polymer.
Also suitable are mixtures of polymers having different weight average molecular weights,
for example a mixture of PVA or a copolymer thereof of a weight average molecular
weight of about 10,000- 40,000, preferably around 20,000, and of PVA or copolymer
thereof, with a weight average molecular weight of about 100,000 to 300,000, preferably
around 150,000. Also suitable herein are polymer blend compositions, for example comprising
hydrolytically degradable and water-soluble polymer blends such as polylactide and
polyvinyl alcohol, obtained by mixing polylactide and polyvinyl alcohol, typically
comprising about 1-35% by weight polylactide and about 65% to 99% by weight polyvinyl
alcohol. Preferred for use herein are polymers which are from about 60% to about 98%
hydrolysed, preferably about 80% to about 90% hydrolysed, to improve the dissolution
characteristics of the material.
[0086] Preferred films exhibit good dissolution in cold water, meaning unheated distilled
water. Preferably such films exhibit good dissolution at temperatures of 24°C, even
more preferably at 10°C. By good dissolution it is meant that the film exhibits water-solubility
of at least 50%, preferably at least 75% or even at least 95%, as measured by the
method set out here after using a glass-filter with a maximum pore size of 20 microns,
described above.
[0087] Preferred films are those supplied by Monosol under the trade references M8630, M8900,
M8779, M8310, films described in
US 6 166 117 and
US 6 787 512 and PVA films of corresponding solubility and deformability characteristics. Further
preferred films are those described in
US2006/0213801,
WO 2010/119022 and
US6787512.
[0088] Of the total PVA resin content in the film described herein, the PVA resin can comprise
about 30 to about 85 wt% of the first PVA polymer, or about 45 to about 55 wt% of
the first PVA polymer. For example, the PVA resin can contain about 50 w.% of each
PVA polymer, wherein the viscosity of the first PVA polymer is about 13 cP and the
viscosity of the second PVA polymer is about 23 cP.
[0089] Naturally, different film material and/or films of different thickness may be employed
in making the compartments of the present invention. A benefit in selecting different
films is that the resulting compartments may exhibit different solubility or release
characteristics.
[0090] The film material herein can also comprise one or more additive ingredients. For
example, it can be beneficial to add plasticisers, for example glycerol, ethylene
glycol, diethyleneglycol, propylene glycol, sorbitol and mixtures thereof. Other additives
may include water and functional detergent additives, including surfactant, to be
delivered to the wash water, for example organic polymeric dispersants, etc.
[0091] The film may be opaque, transparent or translucent. The film may comprise a printed
area. The printed area may cover between 10 and 80% of the surface of the film; or
between 10 and 80% of the surface of the film that is in contact with the internal
space of the compartment; or between 10 and 80% of the surface of the film and between
10 and 80% of the surface of the compartment.
[0092] The area of print may cover an uninterrupted portion of the film or it may cover
parts thereof, i.e. comprise smaller areas of print, the sum of which represents between
10 and 80% of the surface of the film or the surface of the film in contact with the
internal space of the compartment or both.
[0093] The area of print may comprise inks, pigments, dyes, blueing agents or mixtures thereof.
The area of print may be opaque, translucent or transparent.
[0094] The area of print may comprise a single colour or maybe comprise multiple colours,
even three colours. The area of print may comprise white, black, blue, red colours,
or a mixture thereof. The print may be present as a layer on the surface of the film
or may at least partially penetrate into the film. The film will comprise a first
side and a second side. The area of print may be present on either side of the film,
or be present on both sides of the film. Alternatively, the area of print may be at
least partially comprised within the film itself.
[0095] The area of print may comprise an ink, wherein the ink comprises a pigment. The ink
for printing onto the film has preferably a desired dispersion grade in water. The
ink may be of any color including white, red, and black. The ink may be a water-based
ink comprising from 10% to 80% or from 20% to 60% or from 25% to 45% per weight of
water. The ink may comprise from 20% to 90% or from 40% to 80% or from 50% to 75%
per weight of solid.
[0096] The ink may have a viscosity measured at 20°C with a shear rate of 1000s
-1 between 1 and 600 cPs or between 50 and 350 cPs or between 100 and 300 cPs or between
150 and 250 cPs. The measurement may be obtained with a cone- plate geometry on a
TA instruments AR-550 Rheometer.
[0097] The area of print may be achieved using standard techniques, such as flexographic
printing or inkjet printing. Preferably, the area of print is achieved via flexographic
printing, in which a film is printed, then moulded into the shape of an open compartment.
This compartment is then filled with a detergent composition and a second film placed
over the compartment and sealed to the first film. The area of print may be on either
or both sides of the film.
[0098] Alternatively, an ink or pigment may be added during the manufacture of the film
such that all or at least part of the film is coloured.
[0099] The film may comprise an aversive agent, for example a bittering agent. Suitable
bittering agents include, but are not limited to, naringin, sucrose octaacetate, quinine
hydrochloride, denatonium benzoate, or mixtures thereof. Any suitable level of aversive
agent may be used in the film. Suitable levels include, but are not limited to, 1
to 5000ppm, or even 100 to 2500ppm, or even 250 to 2000rpm.
Adjunct ingredients
[0100] The composition may comprise an adjunct ingredient. The adjunct laundry detergent
ingredient may be selected from bleach, bleach catalyst, dye, hueing dye, cleaning
polymers including alkoxylated polyamines and polyethyleneimines, soil release polymer,
surfactant, solvent, dye transfer inhibitors, chelant, enzyme, perfume, encapsulated
perfume, polycarboxylates, structurant, opacifier and mixtures thereof.
Hueing Dye: The liquid laundry detergent composition may comprise a hueing dye. The
hueing dyes employed in the present laundry care compositions may comprise polymeric
or non-polymeric dyes, pigments, or mixtures thereof. Preferably the hueing dye comprises
a polymeric dye, comprising a chromophore constituent and a polymeric constituent.
The chromophore constituent is characterized in that it absorbs light in the wavelength
range of blue, red, violet, purple, or combinations thereof upon exposure to light.
In one aspect, the chromophore constituent exhibits an absorbance spectrum maximum
from about 520 nanometers to about 640 nanometers in water and/or methanol, and in
another aspect, from about 560 nanometers to about 610 nanometers in water and/or
methanol.
[0101] Although any suitable chromophore may be used, the dye chromophore is preferably
selected from benzodifuranes, methine, triphenylmethanes, napthalimides, pyrazole,
napthoquinone, anthraquinone, azo, oxazine, azine, xanthene, triphenodioxazine and
phthalocyanine dye chromophores. Mono and di-azo dye chromophores are preferred.
[0102] The hueing dye may comprise a dye polymer comprising a chromophore covalently bound
to one or more of at least three consecutive repeat units. It should be understood
that the repeat units themselves do not need to comprise a chromophore. The dye polymer
may comprise at least 5, or at least 10, or even at least 20 consecutive repeat units.
[0103] The repeat unit can be derived from an organic ester such as phenyl dicarboxylate
in combination with an oxyalkyleneoxy and a polyoxyalkyleneoxy. Repeat units can be
derived from alkenes, epoxides, aziridine, carbohydrate including the units that comprise
modified celluloses such as hydroxyalkylcellulose; hydroxypropyl cellulose; hydroxypropyl
methylcellulose; hydroxybutyl cellulose; and, hydroxybutyl methylcellulose or mixtures
thereof. The repeat units may be derived from alkenes, or epoxides or mixtures thereof.
The repeat units may be C2-C4 alkyleneoxy groups, sometimes called alkoxy groups,
preferably derived from C2-C4 alkylene oxide. The repeat units may be C2-C4 alkoxy
groups, preferably ethoxy groups.
[0104] For the purposes of the present invention, the at least three consecutive repeat
units form a polymeric constituent. The polymeric constituent may be covalently bound
to the chromophore group, directly or indirectly via a linking group. Examples of
suitable polymeric constituents include polyoxyalkylene chains having multiple repeating
units. In one aspect, the polymeric constituents include polyoxyalkylene chains having
from 2 to about 30 repeating units, from 2 to about 20 repeating units, from 2 to
about 10 repeating units or even from about 3 or 4 to about 6 repeating units. Non-limiting
examples of polyoxyalkylene chains include ethylene oxide, propylene oxide, glycidol
oxide, butylene oxide and mixtures thereof.
Chelant: The compositions herein may also optionally contain one or more copper, iron
and/or manganese chelating agents. If utilized, chelating agents will generally comprise
from about 0.1% by weight of the compositions herein to about 15%, or even from about
3.0% to about 15% by weight of the compositions herein. Suitable chelants may be selected
from: diethylene triamine pentaacetate, diethylene triamine penta(methyl phosphonic
acid), ethylene diamine-N'N'-disuccinic acid, ethylene diamine tetraacetate, ethylene
diamine tetra(methylene phosphonic acid), hydroxyethane di(methylene phosphonic acid),
and any combination thereof. A suitable chelant is ethylene diamine-N'N'-disuccinic
acid (EDDS) and/or hydroxyethane diphosphonic acid (HEDP). The laundry detergent composition
may comprise ethylene diamine-N'N'- disuccinic acid or salt thereof. The ethylene
diamine-N'N'-disuccinic acid may be in S,S enantiomeric form. The composition may
comprise 4,5-dihydroxy-m-benzenedisulfonic acid disodium salt, glutamic acid-N,N-diacetic
acid (GLDA) and/or salts thereof, 2-hydroxypyridine-1-oxide, Trilon P
™ available from BASF, Ludwigshafen, Germany. Suitable chelants may also be calcium
carbonate crystal growth inhibitors. Suitable calcium carbonate crystal growth inhibitors
may be selected from the group consisting of: 1-hydroxyethanediphosphonic acid (HEDP)
and salts thereof; N,N-dicarboxymethyl-2-aminopentane-1,5-dioic acid and salts thereof;
2-phosphonobutane-1,2,4-tricarboxylic acid and salts thereof; and any combination
thereof.
[0105] The composition may comprise a calcium carbonate crystal growth inhibitor, such as
one selected from the group consisting of: 1-hydroxyethanediphosphonic acid (HEDP)
and salts thereof; N,N-dicarboxymethyl-2-aminopentane-1,5-dioic acid and salts thereof;
2-phosphonobutane-1,2,4-tricarboxylic acid and salts thereof; and any combination
thereof.
Polymers: Suitable polymers include carboxylate polymers, polyethylene glycol polymers, polyester
soil release polymers such as terephthalate polymers, amine polymers, cellulosic polymers,
dye transfer inhibition polymers, dye lock polymers such as a condensation oligomer
produced by condensation of imidazole and epichlorhydrin, optionally in ratio of 1:4:1,
hexamethylenediamine derivative polymers, and any combination thereof.
[0106] Other polymers include hydroxyethyl cellulose polymer. Preferably, the hydroxyethyl
cellulose polymer is derivatised with trimethyl ammonium substituted epoxide. The
cellulose polymer may have a molecular weight of between 100,000 and 800,000 daltons.
The hydroxyethyl cellulose polymer may be added to the composition as a particle.
It may be present in the composition of the particle or may be also be present as
a liquid, or a mixture thereof.
Enzymes: The compositions can comprise one or more detergent enzymes which provide cleaning
performance and/or fabric care benefits. Examples of suitable enzymes include, but
are not limited to, hemicellulases, peroxidases, proteases, cellulases, xylanases,
lipases, phospholipases, esterases, cutinases, pectinases, keratanases, reductases,
oxidases, phenoloxidases, lipoxygenases, ligninases, pullulanases, tannases, pentosanases,
malanases, ß-glucanases, arabinosidases, hyaluronidase, chondroitinase, laccase, and
amylases, or mixtures thereof. A typical combination is a cocktail of conventional
applicable enzymes like protease, lipase, cutinase and/or cellulase in conjunction
with amylase.
Fatty acid: The composition of the present invention may comprise a fatty acids or fatty acid
salts. The fatty acids are carboxylic acids which are often with a long unbranched
aliphatic tail, which is either saturated or unsaturated. Suitable fatty acids or
salts of the fatty acids for the present invention are preferably sodium salts, preferably
C12-C18 saturated and/or unsaturated fatty acids more preferably C12-C14 saturated
and/or unsaturated fatty acids and alkali or alkali earth metal carbonates preferably
sodium carbonate.
[0107] Preferably the fatty acids are selected from the group consisting of lauric acid,
myristic acid, palmitic acid, stearic acid, topped palm kernel fatty acid, coconut
fatty acid and mixtures thereof.
[0108] Solvent: The composition may comprise a solvent. The solvent preferably has molecular weight
of less than 1500, more preferably less than 1000, even more preferably less than
700. The solvent preferably has a molecular weight of greater than 10, more preferably
greater than 100. The solvent preferably has a cLog P of greater than -1.0 and more
preferably less than +10. The solvent preferably has a Hydrogen bonding component
(δ
h) of less than 20.5, and preferably greater than 10.
[0109] The solvent may be selected from alcohols, diols, monoamine derivatives, glycols,
polyalkylane glycols, such as polyethylene glycol, propane diol, monoethanolamine
or mixtures thereof.
[0110] The solvent may be selected from the group comprising of polyethylene glycol (PEG)
polymer having molecular weight between 300 and 600, dipropylene glycol (DPG), nbutoxy
propoxy propanol (nBPP) and mixtures thereof. More preferably the solvent may be selected
from the group comprising polyethylene glycol (PEG) polymer having molecular weight
between 400 and 600, dipropylene glycol (DPG), nbutoxy propoxy propanol (nBPP) and
mixtures thereof.
Process of making
[0111] Any suitable process can be used to make the composition of the present invention.
Those skilled in the art will know suitable process known the art.
Method of Use
[0112] The composition or unit dose article of the present invention can be added to a wash
liquor to which laundry is already present, or to which laundry is added. It may be
used in an washing machine operation and added directly to the drum or to the dispenser
drawer. The washing machine may be an automatic or semi-automatic washing machine.
It may be used in combination with other laundry detergent compositions such as fabric
softeners or stain removers. It may be used as pre-treat composition on a stain prior
to being added to a wash liquor.
EXAMPLE
Example 1
[0113] Below are liquid detergent compositions with different PEG/VAC polymers.
| Ingredients (All levels are in weight percent of the composition.) |
A |
B |
C |
| Linear C9-C15 Alkylbenzene sulfonic acid |
24.2 |
24.2 |
24.2 |
| C12-14 alkyl ethoxy 3 sulfate |
16.5 |
16.5 |
16.5 |
| C12-14 alkyl 7-ethoxylate |
4.0 |
4.0 |
4.0 |
| Citric Acid |
1.7 |
1.7 |
1.7 |
| Fatty acid |
6.8 |
6.8 |
6.8 |
| Chelants |
1.3 |
1.3 |
1.3 |
| polymer 1 - Mw graft base 6000-40/60, pol distribution 0.3-0.34 |
5.6 |
|
|
| polymer 2 - Mw graft base 6000-40/60, pol distribution 0.45-0.65 |
|
5.6 |
|
| polymer 3 - Mw graft base 4000-60/40, pol distribution 0.3-0.34 |
|
|
5.6 |
| cleaning polymers |
1.9 |
1.9 |
1.9 |
| Opacifier |
1.8 |
1.8 |
1.8 |
| Enzymes |
0.1 |
0.1 |
0.1 |
| HCO structurant |
0.1 |
0.1 |
0.1 |
| Solvent system* |
22.3 |
22.3 |
22.3 |
| Perfume |
2.2 |
2.2 |
2.2 |
| water |
10.1 |
10.1 |
10.1 |
| Mono-ethanolamine or NaOH (or mixture thereof) |
neutralize to pH to about 7.4 |
| Other laundry adjuncts / minors |
to 100% |
| *May include, but not limited to propanediol, glycerol, ethanol, dipropyleneglycol,
polyetheyleneglycol, polypropyleneglycol. |
[0114] Polymer 1 is an amphiphilic graft copolymer outside of the scope of the claims. Polymers
2 and 3 are amphiphilic graft copolymer according to the present invention.
[0115] 1000g of formulation A and B were prepared in the lab using a balance at 0.01g precision,
a mixer type IKA EURO-ST-P-CV and pitched blade turbine impeller 4 blade.
[0116] The formulations were poured at 2/3
rd of the height in 3 x 28mL glass vials with diameter of 22mm and stored in an oven
with constant temperature at 20. Same procedure was used for formulation stored at
35C.
[0117] Vials were checked visually under office lamp for physical change such as discoloration,
phase changes. Formulation is considered stable when it shows a homogeneous milky
white color.
Results:
[0118]
| |
20C storage temperature |
| polymer |
1 week |
2 weeks |
3 weeks |
4 weeks |
8 weeks |
| polymer 1 |
OK |
OK |
OK |
OK |
OK |
| Polymer 2 |
OK |
OK |
OK |
OK |
OK |
| Polymer 3 |
OK |
OK |
OK |
OK |
OK |
| |
35C storage temperature |
| polymer |
1 week |
2 weeks |
3 weeks |
4 weeks |
8 weeks |
| polymer 1 |
OK |
OK |
Phase split |
Phase split |
Phase split |
| Polymer 2 |
OK |
OK |
OK |
OK |
OK |
| Polymer 3 |
OK |
OK |
OK |
OK |
OK |
[0119] As can be seen from the results, the change of polarity distribution from 0.3-0.34
to 0.45-65 or of a specific molecular weight of the present invention provided improved
physical stability of the compositions at 35°C. Although all polymers performed well
at 20°C storage, at higher temperatures of 35°C as would be experienced by products
during storage and shipping and/or storage within the home, the compositions comprising
the amphiphilic graft copolymer outside of the scope of the claims phase split. Compositions
comprising amphiphilic graft copolymers according to the present invention performed
well across a range of storage temperatures experienced by consumer goods.
[0120] The dimensions and values disclosed herein are not to be understood as being strictly
limited to the exact numerical values recited. Instead, unless otherwise specified,
each such dimension is intended to mean both the recited value and a functionally
equivalent range surrounding that value. For example, a dimension disclosed as "40
mm" is intended to mean "about 40 mm."