[Technical Field]
[0001] The present disclosure relates to a valve seat used for gas and diesel engines.
[Background Art]
[0002] In general, a valve seat, which is one of the component parts of an engine, is closely
adhered to a valve face, to provide an airtight combustion chamber. Since the valve
seat is exposed to combustion gases at high temperature, and continuously contacted
with the valve face, physical properties such as heat resistance and wear resistance
are required.
[0003] In order to secure the physical properties as described above, a technology of manufacturing
a valve seat by containing lead (Pb) in materials for manufacturing the valve seat
has been proposed in the related art. Since the valve seat containing lead (Pb) is
excellent in wear resistance and inexpensive, but includes lead (Pb) which causes
environmental problems, the use range thereof is limited, and there is a problem in
that the valve seat is melted in a high-temperature environment.
[0004] Further, a technology of manufacturing a valve seat by using a material including
hard particles, such as Fe-Mo or Fe-Cr, has been proposed, but since the valve seat
has extremely high wear resistance, there is a problem of damaging the valve which
is a counterpart material.
[Disclosure]
[Technical Problem]
[0005] In order to solve the aforementioned problems, an object of the present disclosure
is to provide a valve seat having excellent physical properties such as heat resistance
and wear resistance.
[Technical Solution]
[0006] In order to achieve the aforementioned object, the present disclosure provides a
valve seat including 0.8 to 1.7 wt% of carbon (C), 0.5 to 1.5 wt% of silicon (Si),
0.5 to 1.5 wt% of manganese (Mn), 0.01 to 1.0 wt% of sulfur (S), 2.0 to 6.0 wt% of
chromium (Cr), 7.0 to 16.0 wt% of molybdenum (Mo), 2.0 to 8.0 wt% of nickel (Ni),
0.01 to 3.0 wt% of tungsten (W), 0.01 to 1.0 wt% of vanadium (V), 14.0 to 25.0 wt%
of cobalt (Co), and the balance of iron and impurities.
[0007] The valve seat of the present disclosure may include a bainite structure, a structure
including a silicide to which cobalt (Co) and molybdenum (Mo) are combined, a martensite
structure including chromium composite carbide, and an austenite structure in the
structure of the valve seat.
[0008] In this case, it is preferred that the bainite structure is present in an amount
of 2 to 12 vol% based on a total 100 vol% of the valve seat.
[0009] Further, it is preferred that a ratio of the area, which the bainite structure occupies
at the cut surface formed by cutting the valve seat, is 2 to 12% of the area of the
cut surface.
[0010] Meanwhile, the valve seat of the present disclosure may be a valve seat in which
copper (Cu) or a copper alloy is infiltrated into pores in the structure.
[0011] In addition, the valve seat of the present disclosure may be a valve seat to which
an iron-based sintered material is further combined.
[Advantageous Effects]
[0012] The valve seat of the present disclosure includes predetermined ranges of carbon,
silicon, manganese, sulfur, chromium, molybdenum, nickel, tungsten, vanadium, and
cobalt, and thus has excellent physical properties such as heat resistance and wear
resistance. Furthermore, the valve seat of the present disclosure does not include
lead (Pb), and thus, may also reduce the occurrence of environmental problems.
[Description of Drawings]
[0013]
FIG. 1 is a perspective view illustrating a valve seat according to an exemplary embodiment
of the present disclosure.
FIG. 2 is a reference view for describing Experimental Example 1 of the present disclosure.
FIG. 3 is an image in which the cut surface of the valve seat according to Example
1 of the present disclosure is analyzed.
FIG. 4 is a reference view for describing Experimental Example 4 of the present disclosure.
[Mode for Invention]
[0014] Hereinafter, the present disclosure will be described.
1. Valve seat
[0015] The valve seat of the present disclosure includes predetermined ranges of carbon,
silicon, manganese, sulfur, chromium, molybdenum, nickel, tungsten, vanadium, and
cobalt, and thus has excellent physical properties such as heat resistance and wear
resistance, and this will be described in detail as follows.
[0016] The valve seat of the present disclosure includes 0.8 to 1.7 wt% of carbon (C) based
on the total weight. When the content of carbon is less than 0.8 wt%, the formation
of the carbide structure in the structure of the valve seat deteriorates, and when
the content of carbon exceeds 1.7 wt%, the ferrite structure remains in the structure
of the valve seat, so that wear resistance of the valve seat may deteriorate. Therefore,
it is preferred that carbon is included in the aforementioned range.
[0017] The valve seat of the present disclosure includes 0.5 to 1.5 wt% of silicon (Si)
based on the total weight. When the content of silicon is less than 0.5 wt%, production
of a silicide produced by combining molybdenum (Mo) and cobalt (Co) deteriorates,
so that wear resistance of the valve seat may deteriorate, and when the content of
silicon exceeds 1.5 wt%, compressibility and sinterability may deteriorate when the
valve seat is manufactured. Therefore, it is preferred that silicon is included in
the aforementioned range.
[0018] The valve seat of the present disclosure includes 0.5 to 1.5 wt% of manganese (Mn)
based on the total weight. When the content of manganese is less than 0.5 wt%, processability
of the valve seat may deteriorate, and when the content of manganese exceeds 1.5 wt%,
compressibility and sinterability may deteriorate when the valve seat is manufactured.
Therefore, it is preferred that manganese is included in the aforementioned range.
[0019] The valve seat of the present disclosure includes 0.01 to 1.0 wt% of sulfur (S) based
on the total weight. When the content of sulfur is less than 0.01 wt%, production
of a material combined to manganese deteriorates, and when the content of sulfur exceeds
1.0 wt%, the carbide structure is excessively formed in the structure of the valve
seat, so that processability may deteriorate when the valve seat is manufactured.
Therefore, it is preferred that sulfur is included in the aforementioned range.
[0020] The valve seat of the present disclosure includes 2.0 to 6.0 wt% of chromium (Cr)
based on the total weight. When the content of chromium is less than 2.0 wt%, formation
of the carbide structure in the structure of the valve seat deteriorates, so that
wear resistance of the valve seat may deteriorate, and when the content of chromium
exceeds 6.0 wt%, compressibility and sinterability deteriorate when the valve seat
is manufactured, and wear resistance becomes excessively high, so that a degree that
the valve, which is a counterpart material, is damaged may be increased. Therefore,
it is preferred that chromium is included in the aforementioned range.
[0021] The valve seat of the present disclosure includes 7.0 to 16.0 wt% of molybdenum (Mo)
based on the total weight. When the content of molybdenum is less than 7.0 wt%, production
of the silicide to which cobalt and molybdenum are combined deteriorates, so that
wear resistance of the valve seat may deteriorate, and when the content of molybdenum
exceeds 16.0 wt%, compressibility may deteriorate when the valve seat is manufactured.
Therefore, it is preferred that molybdenum is included in the aforementioned range.
[0022] The valve seat of the present disclosure includes 2.0 to 8.0 wt% of nickel (Ni) based
on the total weight. When the content of nickel is less than 2.0 wt%, formation of
the austenite structure in the structure of the valve seat deteriorates, so that wear
resistance and heat resistance of the valve seat may deteriorate, and when the content
of nickel exceeds 8.0 wt%, toughness of the valve seat becomes excessively high, and
formation of the bainite structure deteriorates, so that wear resistance of the valve
seat may deteriorate. Therefore, it is preferred that nickel is included in the aforementioned
range.
[0023] The valve seat of the present disclosure includes 0.01 to 3.0 wt% of tungsten (W)
based on the total weight. When the content of tungsten is less than 0.01 wt%, formation
of the carbide structure in the structure of the valve seat deteriorates, so that
wear resistance of the valve seat may deteriorate, and when the content of tungsten
exceeds 3.0 wt%, wear resistance of the valve seat becomes excessively high, so that
a degree that the valve, which is a counterpart material, is damaged may be increased.
Therefore, it is preferred that tungsten is included in the aforementioned range.
[0024] The valve seat of the present disclosure includes 0.01 to 1.0 wt% of vanadium (V)
based on the total weight. When the content of vanadium is less than 0.01 wt%, formation
of the carbide structure in the structure of the valve seat deteriorates, so that
wear resistance of the valve seat may deteriorate, and when the content of vanadium
exceeds 1.0 wt%, compressibility and sinterability may deteriorate when the valve
seat is manufactured. Therefore, it is preferred that vanadium is included in the
aforementioned range.
[0025] The valve seat of the present disclosure includes 14.0 to 25.0 wt% of cobalt (Co)
based on the total weight. When the content of cobalt is less than 14.0 wt%, production
of the silicide to which cobalt and molybdenum are combined deteriorates, so that
wear resistance and heat resistance of the valve seat may deteriorate, and when the
content of cobalt exceeds 25.0 wt%, compressibility and sinterability may deteriorate
when the valve seat is manufactured. Therefore, it is preferred that cobalt is included
in the aforementioned range.
[0026] The valve seat of the present disclosure includes the balance of iron (Fe) and impurities
(for example, phosphorus (P), sulfur (S), and the like) in addition to the aforementioned
components.
[0027] For the valve seat of the present disclosure, it is preferred that a bainite structure,
a structure including a silicide to which cobalt (Co) and molybdenum (Mo) are combined,
a martensite structure including chromium composite carbide, and an austenite structure
co-exist in the structure of the valve seat. This is because it is possible to provide
a valve seat in which wear resistance and heat resistance are excellent, and a degree
that that the valve, which is a counterpart material, is damaged is minimized when
the aforementioned structures co-exist.
[0028] That is, the martensite structure including chromium composite carbide improves wear
resistance of the valve seat, but when the structure is present alone, wear resistance
of the valve seat becomes excessively high, so that a degree that the valve, which
is a counterpart material, is damaged is increased. However, since the bainite structure,
which increases wear resistance of the valve seat while less damaging the valve that
is a counterpart material, and the austenite structure, which secures toughness of
the valve seat, co-exist along with the martensite structure in the valve seat of
the present disclosure, it is possible to minimize a degree that the valve, which
is a counterpart material, is damaged while wear resistance is excellent.
[0029] Further, as a structure including a silicide to which cobalt (Co) and molybdenum
(Mo) are combined exists in the structure of the valve seat of the present disclosure,
combining properties between the structures are improved, so that the valve seat of
the present disclosure also has excellent heat resistance.
[0030] Herein, in consideration of wear resistance of the valve seat and a degree that the
valve, which is a counterpart material, is damaged, it is preferred that the bainite
structure present in the structure of the valve seat of the present disclosure is
present in an amount of 2 to 12 vol% based on the total 100 vol% of the valve seat.
Specifically, the volume of the bainite structure may be calculated by the following
method, and in this case, the ratio of the calculated volume to the total volume of
the valve seat is 2 to 12 vol%.
[0031] That is, at each point of A
1, A
2, and A
3 in the valve seat, the valve seat is cut in a direction vertical to the ground surface,
and then the area of the bainite structure found at each cut surface is measured.
Herein, the area of the bainite structure may be measured through an image analysis
of the cut surface. Thereafter, the volume (V) of the bainite structure may be calculated
by the following equation.

[0032] When a degree that the bainite structure occupies in the structure of the valve seat
is converted into vol% as described above, the degree is preferably 2 to 12 vol%,
and when a degree that the bainite structure occupies at the cut surface produced
by cutting the valve seat is converted into area%, the degree is preferably 2 to 12%
of the area of the cut surface.
[0033] Meanwhile, the valve seat of the present disclosure may further include copper (Cu)
or a copper alloy (for example, Cu-Zn, Cu-Co, Cu-Fe-Mn, Cu-Fe-Mn-Zn, and the like)
infiltrated into pores in the structure in order to increase combining properties
of the structure. Herein, the content of copper (Cu) or a copper alloy present in
the structure of the valve seat is not particularly limited, but in consideration
of processability of the valve seat, the content is preferably 1.0 to 25.0 wt% based
on the total weight of the valve seat regardless of the chemical composition of the
valve seat of the present disclosure.
[0034] Furthermore, an iron-based sintered material may be further combined to the valve
seat of the present disclosure in order to reduce the costs. That is, the valve seat
of the present disclosure may have a dual-layer structure in which a part, which is
closely adhered to a valve face (a part which is contacted with the valve), is composed
of the component and composition described above and a part, which is not closely
adhered to the valve face (a part which is not contacted with the valve), is composed
of an iron-based sintered material. In this case, the component and composition of
the iron-based sintered material are not particularly limited, but 0.1 to 1.5 wt%
of carbon (C) and 0.1 to 25 wt% of copper (Cu) are included based on the total weight
of the iron-based sintered material, and the balance may be composed of iron (Fe)
and impurities.
2. Engine
[0035] The present disclosure provides an engine including the valve seat described above.
The kind of engine of the present disclosure is not particularly limited, but the
engine may be a gas or diesel engine.
[Examples 1 to 9] Manufacture of Valve Seat
[0036] A valve seat having the shape as in FIG. 1 was molded by selecting the powder of
each component through a powder metallurgical method, and then mixing and pressing
the powder. Thereafter, the valve seat having the composition in the following Table
1 was each manufactured by sinteringvalve seat in a sintering furnace, and subjected
the valve seat to post-processing (heat treatment). In this case, when the molded
valve seat was sintered, a process of infiltrating copper (Cu) was added to Examples
6 to 9. Meanwhile, the composition of each valve seat manufactured was confirmed by
an inductively-coupled plasma-mass spectrometer.
[Table 1]
| Classification |
Chemical Component (wt%) |
| C |
Si |
Mn |
S |
Cr |
Mo |
Ni |
Cu |
Pb |
W |
V |
Co |
Fe / Impurities |
| Example 1 |
1.2 |
1.0 |
1.0 |
0.5 |
3.6 |
11 |
4.4 |
- |
- |
1.4 |
0.4 |
21 |
Bal. |
| Example 2 |
1.2 |
1.0 |
1.0 |
0.6 |
4.3 |
12 |
4.5 |
- |
- |
1.4 |
0.4 |
19 |
Bal. |
| Example 3 |
1.0 |
0.9 |
1.0 |
0.5 |
3.1 |
10 |
5.0 |
- |
- |
0.6 |
0.2 |
21 |
Bal. |
| Example 4 |
1.3 |
1.4 |
1.0 |
0.5 |
2.8 |
15 |
5.0 |
- |
- |
0.9 |
0.3 |
18 |
Bal. |
| Example 5 |
1.1 |
0.8 |
1.1 |
0.5 |
5.6 |
9 |
3.7 |
- |
- |
2.0 |
0.6 |
25 |
Bal. |
| Example 6 |
1.2 |
1.0 |
1.0 |
0.5 |
3.6 |
11 |
4.4 |
5 |
- |
1.4 |
0.4 |
21 |
Bal. |
| Example 7 |
1.2 |
1.0 |
1.0 |
0.5 |
3.6 |
11 |
4.4 |
15 |
- |
1.4 |
0.4 |
21 |
Bal. |
| Example 8 |
1.2 |
1.0 |
1.0 |
0.5 |
3.6 |
11 |
4.4 |
25 |
- |
1.4 |
0.4 |
21 |
Bal. |
| Example 9 |
1.2 |
1.0 |
1.0 |
0.5 |
3.6 |
11 |
4.4 |
30 |
- |
1.4 |
0.4 |
21 |
Bal. |
[Comparative Examples 1 to 11] Manufacture of Valve Seat
[0037] The valve seat having the composition in the following Table 2 was each manufactured
by applying the method which is the same as in Example 1. In this case, a process
of sintering the molded valve seat, and then impregnating lead (Pb) was added to Comparative
Examples 5 and 9, and a process of infiltrating copper (Cu) when the molded valve
seat was sintered was added to Comparative Examples 6, 8, 10, and 11. Meanwhile, the
composition of each valve seat manufactured was confirmed by an inductively-coupled
plasma-mass spectrometer.
[Table 2]
| Classification |
Chemical Component (wt%) |
| C |
Si |
Mn |
S |
Cr |
Mo |
Ni |
Cu |
Pb |
W |
V |
Co |
Fe / Impurities |
| Comparative Example 1 |
1.2 |
0.3 |
1.0 |
0.5 |
1.7 |
4 |
5.3 |
- |
- |
1.4 |
0.4 |
6 |
Bal. |
| Comparative Example 2 |
1.4 |
1.4 |
1.1 |
0.6 |
6.5 |
16.5 |
3.4 |
- |
- |
2.6 |
0.8 |
25.5 |
Bal. |
| Comparative Example 3 |
1.2 |
0.2 |
1.0 |
0.5 |
1.3 |
2.5 |
6.0 |
- |
- |
1.4 |
0.4 |
3 |
Bal. |
| Comparative Example 4 |
1.4 |
0.4 |
1.1 |
0.6 |
6.7 |
18 |
4.0 |
- |
- |
2.7 |
0.9 |
29 |
Bal. |
| Comparative Example 5 |
1.0 |
- |
- |
- |
3.0 |
5 |
- |
- |
20 |
6.0 |
3.0 |
- |
Bal. |
| Comparative Example 6 |
1.0 |
- |
- |
- |
3.0 |
5 |
- |
20 |
- |
6.0 |
3.0 |
- |
Bal. |
| Comparative Example 7 |
0.6 |
1.0 |
1.0 |
0.5 |
5.5 |
13 |
0.5 |
0.3 |
- |
3.5 |
1.0 |
20 |
Bal. |
| Comparative Example 8 |
1.0 |
1.1 |
1.1 |
0.5 |
5.0 |
15 |
0.6 |
15 |
- |
2.5 |
1.5 |
25 |
Bal. |
| Comparative Example 9 |
0.8 |
1.5 |
- |
- |
1.0 |
8 |
1.0 |
3 |
10 |
- |
- |
10 |
Bal. |
| Comparative Example 10 |
1.0 |
1.0 |
1.2 |
0.6 |
1.5 |
12 |
0.2 |
12 |
- |
- |
- |
15 |
Bal. |
| Comparative Example 11 |
0.5 |
0.8 |
2.0 |
1.4 |
2.0 |
13 |
- |
12 |
- |
- |
- |
16 |
Bal. |
[Experimental Example 1] Analysis of Cut Surface of Valve Seat
[0038] The valve seat manufactured in Example 1 was vertically cut (see FIG. 2), the cut
surface was polished and etched, and then observed by an optical microscope (200 times
magnification was applied), and the results are shown in FIG. 3.
[0039] Referring to FIG. 3, it can be confirmed that a bainite structure, a structure including
a silicide to which cobalt (Co) and molybdenum (Mo) are combined, a martensite structure
including chromium composite carbide, and an austenite structure co-exist in the structure
of the valve seat.
[Experimental Example 2] Evaluation of Ratio of Bainite Structure
[0040] The valve seat was cut in a direction vertical to the ground surface at A
1, A
2, and A
3 points (see FIG. 1) of each valve seat manufactured in Examples 1 to 5 and Comparative
Examples 1 to 4, the cut surface was polished and etched, and then observed by an
optical microscope to measure the area of the bainite structure found at each cut
surface.
[0041] Thereafter, the volume (V) that the bainite structure occupies at the valve seat
was calculated by the following equation, and the results are shown in the following
Table 3.
[Table 3]
| Classification |
Ratio of Area that Bainite Structure Occupies at Cut Surface |
Ratio of Volume that Bainite Structure Occupies at Valve Seat |
| A1% |
A2% |
A3% |
V% |
| Example 1 |
6.6 |
7.9 |
9.2 |
7.9 |
| Example 2 |
7.1 |
9.5 |
8.1 |
8.2 |
| Example 3 |
7.7 |
6.2 |
7.7 |
7.2 |
| Example 4 |
11.0 |
12.2 |
9.9 |
11.0 |
| Example 5 |
7.2 |
6.3 |
6.2 |
6.6 |
| Comparative Example 1 |
1.5 |
1.6 |
2.1 |
1.7 |
| Comparative Example 2 |
13.5 |
12.2 |
13.8 |
13.2 |
| Comparative Example 3 |
1.1 |
0.6 |
1.1 |
0.9 |
| Comparative Example 4 |
14.2 |
14.7 |
15.1 |
14.7 |
[0042] Referring to Table 3, it can be confirmed that in the valve seat of the present disclosure
(Examples 1 to 5), the bainite structure is present in an amount of 2 to 12 vol% based
on the total 100 vol% of the valve seat.
[Experimental Example 3] Evaluation of Wear Resistance and Heat Resistance
[0043] Wear resistance was evaluated by applying the valve seats manufactured in Examples
1 to 5 and Comparative Examples 1 to 11 to a rig tester which simulated an engine
valve train system, and the results are shown in the following Table 4. In this case,
the test conditions and evaluation methods of the rig tester were as follows.
- Cam rotation speed: 1,100 rpm
- Temperature of valve seat: 150°C / 300°C
- Test time: 20 hours
- Evaluation method: the shape of a contact surface at which the valve and the valve
seat were contacted was measured by a shape measuring machine, and then the maximum
wear depth was analyzed at the measured shape.
[Table 4]
| Classification |
Wear amount |
Rate of change in wear amount (%) |
| 150°C |
300°C |
| Valve seat |
Valve |
Total |
Valve seat |
Valve |
Total |
| Example 1 |
0.9 |
0.6 |
1.5 |
1.0 |
0.7 |
1.7 |
13.3 |
| Example 2 |
1.4 |
0.5 |
1.9 |
1.7 |
0.5 |
2.2 |
15.8 |
| Example 3 |
1.8 |
0.5 |
2.3 |
2.1 |
0.6 |
2.7 |
17.4 |
| Example 4 |
1.5 |
0.4 |
1.9 |
1.6 |
0.5 |
2.1 |
10.5 |
| Example 5 |
1.3 |
0.7 |
2.0 |
1.4 |
0.8 |
2.2 |
10.0 |
| Example 6 |
1.0 |
0.6 |
1.6 |
1.1 |
0.7 |
1.8 |
12.5 |
| Example 7 |
1.2 |
0.7 |
1.9 |
1.3 |
0.9 |
2.2 |
15.8 |
| Example 8 |
1.4 |
0.9 |
2.3 |
1.6 |
1.1 |
2.7 |
17.4 |
| Example 9 |
1.7 |
1.2 |
2.9 |
2.0 |
1.5 |
3.5 |
19.9 |
| Comparative Example 1 |
2.2 |
0.7 |
2.9 |
2.8 |
0.8 |
3.6 |
24.1 |
| Comparative Example 2 |
2.0 |
1.0 |
3.0 |
2.3 |
1.3 |
3.6 |
20.0 |
| Comparative Example 3 |
2.2 |
0.7 |
2.9 |
3.0 |
0.8 |
3.8 |
31.0 |
| Comparative Example 4 |
2.1 |
0.9 |
3.0 |
3.0 |
0.7 |
3.7 |
23.3 |
| Comparative Example 5 |
2.0 |
0.7 |
2.7 |
2.7 |
1.2 |
3.9 |
44.4 |
| Comparative Example 6 |
1.8 |
1.0 |
2.8 |
2.6 |
1.1 |
3.7 |
32.1 |
| Comparative Example 7 |
4.0 |
1.1 |
5.1 |
4.8 |
1.7 |
6.5 |
27.5 |
| Comparative Example 8 |
2.1 |
0.9 |
3.0 |
2.7 |
1.1 |
3.8 |
26.7 |
| Comparative Example 9 |
2.2 |
1.1 |
3.3 |
3.7 |
1.3 |
5.0 |
51.5 |
| Comparative Example 10 |
3.0 |
1.0 |
4.0 |
4.3 |
1.2 |
5.5 |
37.5 |
| Comparative Example 11 |
3.1 |
0.8 |
3.9 |
4.0 |
1.2 |
5.2 |
33.3 |
[0044] Referring to Table 4, it can be confirmed that the valve seats (Examples 1 to 9)
of the present disclosure have excellent wear resistance. Further, it can be confirmed
that the rate of change in wear amount is low even though the temperature was increased
from 150°C to 300°C, which supports that the valve seat of the present disclosure
has excellent heat resistance.
[Experimental Example 4] Evaluation of Post-Processability
[0045] The post-processability was evaluated by the following method when the valve seats
in Examples 1 and 6 to 9 were manufactured, and the results are shown in FIG. 4.
- Evaluation method: the molded valve seat was sintered, the depth of cut according
to the post-processing was measured, and then the relative amount was calculated by
defining the depth of cut in Example 6 as 1.
[0046] Referring to FIG. 4, it can be confirmed that as the content of copper (Cu) infiltrated
in Example 9 is higher than those in Examples 1 and 6 to 8, the cutting amount is
increased when the post-processing is performed. This supports that it is preferred
that the content of copper (Cu) infiltrated does not exceed 25 wt% in consideration
of post-processability.