CROSS-REFERENCE
[0001] This application is a continuation-in-part of
U.S. Patent Application No. 13/489,568 filed June 6, 2012, United States Patent No.
8,810,457, issued on August 19, 2014, entitled
Orthogonal Modular Embedded Antenna, with Method of Manufacture and Kits Therefor, which claims the benefit of
U.S. Provisional Application No. 61/500,768, filed June 24, 2011, entitled
Orthogonal Modular Embedded Antenna, with Method of Manufacture and Kits Therefor, which patent and applications are incorporated herein by reference
BACKGROUND OF THE INVENTION
[0002] Field of the Invention: The present disclosure relates to compact antenna configurations.
[0003] Background of the Invention: In recent years there has been a tremendous increase in the use of wireless devices
for new complex applications. As a result, new wireless frequency standards continue
to emerge throughout the world and new techniques of antenna implementations.
SUMMARY OF THE INVENTION
[0004] Described herein are antenna designs and configurations that provide flexible solutions
for creating compact antennas with multiple-band capabilities. For example, a hybrid
PIFA-monopole antenna configuration and design is described. As another example, non-planar
(e.g., orthogonal) and composite radiating structures incorporating various radiating
element and ground plane configurations are described. Connective structures are also
described for providing physical rigidity and ground plane connectivity to composite
radiation elements. In embodiments described herein of composite radiating structures,
multiple antennas may be included through passive radiating elements potentially combined
with active circuitry. Composite radiating structures with multiple antennas may be
used in multiple-in and multiple-out (MIMO) antenna applications. For example, multiple
different antennas within the composite radiating structures may be created using
radiating elements on one or more of the vertical and/or horizontal portions of the
composite radiating structure.
[0005] The disclosure describes a composite resonating antenna structure including a first
substrate having a through-hole and a first conductive layer comprising a first resonating
element connected to the through-hole. The composite resonating structure further
includes a second substrate having a mounting pad capable of connecting with the through-hole
in a configuration such that the first substrate and the second substrate are in an
orthogonal configuration. The composite resonating structure further includes a second
conductive layer attached to the second substrate, the second conductive layer shaped
to include a ground plane section and a signal transmission line capable of carrying
microwave frequency signals including a center frequency, wherein the first resonating
element is capable of radiating a frequency equal to the center frequency based on
the orthogonal configuration.
[0006] The disclosure also describes an antenna kit including a plurality of substrates
include a plurality of resonating elements. The antenna kit further includes a first
substrate of the plurality of substrates having a through-hole and a first conductive
layer comprising a first resonating element connected to the through-hole. The antenna
kit further includes a second substrate of the plurality of substrates having a mounting
pad capable of connecting with the through-hole in a configuration such that the first
substrate and the second substrate are in an orthogonal configuration. The antenna
kit further includes a second conductive layer attached to the second substrate, the
second conductive layer shaped to include a ground plane section and a signal transmission
line capable of carrying microwave frequency signals including a center frequency,
wherein the first resonating element is capable of radiating a frequency equal to
the center frequency based on the orthogonal configuration.
[0007] An aspect of the disclosure is directed to a composite resonating antenna structure.
The antenna structure comprises: a first substrate having a through-hole and a first
conductive layer comprising a first resonating element connected to the through-hole;
a second substrate having a mounting pad capable of connecting with the through-hole
in a configuration such that the first substrate and the second substrate are in an
orthogonal configuration; and a second conductive layer attached to the second substrate,
the second conductive layer shaped to include a ground plane section and a signal
transmission line capable of carrying microwave frequency signals including a center
frequency; wherein the first resonating element is capable of radiating a frequency
equal to the center frequency based on the orthogonal configuration. The first resonating
element is adaptable and configurable to have the resonant frequency equal to the
center frequency further based on an electromagnetic field pattern between the first
resonating element of the first substrate and the second conductive layer of the second
substrate. Additionally, the first resonating element is adaptable and configurable
to a width of from about 1 mm to about 6 mm and a length of from about 3 mm to about
18 mm, or more specifically a width of from about 2 mm to about 10 mm and a length
of from about 5 mm to about 45 mm. In at least some configurations, the electromagnetic
field pattern is between the first resonating element of the first substrate and the
ground plane section of the second conductive layer. Typically, the resonant frequency
is a first radiating frequency, wherein the center frequency is a first center frequency,
and wherein the first conductive layer further comprises a second resonating element
capable of having a second radiating frequency equal to a second center frequency.
In some configurations, the second resonating element has a width of from about 1
mm to about 6 mm and a length of from about 3 mm to about 18 mm, or more specifically,
a width of from about 2 mm to about 10 mm and a length of from about 5 mm to about
45 mm. In some configurations, the first center frequency is between about 850 MHz
and 900 MHz and the second center frequency is between about 1800 MHz and 1900 MHz.
Additionally, an antenna can be configured to provide for a third center frequency
between about 2110 MHz and 2200 MHz. In some aspects, the orthogonal configuration
is a first orthogonal configuration, and wherein the ground plane section is a first
ground plane section, the composite resonating antenna structure further comprising
a third substrate including a second ground plane section capable of being disposed
in a second orthogonal configuration with respect to the first substrate. Moreover,
the first resonating element can be capable of having the radiating frequency equal
to the center frequency further based on an electromagnetic field pattern between
the first resonating element of the first substrate and second ground plane section
of the third substrate. Additionally, the second orthogonal configuration is further
parallel to the second substrate. The second conductive layer further adaptable and
configurable to include a connector for coupling with a coaxial cable. The second
conductive layer can be a capacitive stub portion attached to the signal transmission
line on the second substrate. Additionally, the mounting pad is adaptable and configurable
to fit within the through-hole and form a connection therein. Moreover, the mounting
pad is further adaptable and configurable to form a connection with the through-hole
via solder connection. The through-hole is also adaptable and configurable to provide
multiple metallizations within the first substrate.
[0008] A further aspect of the disclosure is directed to antenna kits. Antenna kits are
configurable to comprise: a plurality of substrates include a plurality of resonating
elements; a first substrate of the plurality of substrates adaptable and configurable
to have a through-hole and a first conductive layer comprising a first resonating
element connected to the through-hole; a second substrate of the plurality of substrates
having a mounting pad capable of connecting with the through-hole in a configuration
such that the first substrate and the second substrate are in an orthogonal configuration;
and a second conductive layer attached to the second substrate, the second conductive
layer shaped to include a ground plane section and a signal transmission line capable
of carrying microwave frequency signals including a center frequency; wherein the
first resonating element is capable of radiating a frequency equal to the center frequency
based on the orthogonal configuration. Kits can further comprise a flexible cable
adaptable to connect the planar antenna to a target device.
[0009] It will be understood by those skilled in the art that a system and method are disclosed
which may comprise a composite resonating antenna structure which may comprise: a
first substrate comprising a first portion of a flexible substrate comprising a first
conductive layer forming a first resonating element on the first portion of a flexible
substrate; a second substrate connected to a second portion of the flexible substrate
to form a transition, e.g., with the first portion of the flexible substrate forming
an extension away from the second substrate, such that the first portion of the flexible
substrate and the second substrate are generally orthogonal to each other; and a second
conductive layer attached to a third substrate, the second conductive layer shaped
to include a ground plane section and a signal transmission line carrying microwave
frequency signals including a center frequency; wherein the first resonating element
radiates a frequency equal to the center frequency based on first portion of the flexible
substrate and the third substrate being generally orthogonal to each other.
[0010] The composite resonating antenna structure of may further comprise the first resonating
element has a resonant frequency equal to the center frequency further based on an
electromagnetic field pattern between the first resonating element on the first portion
of the flexible substrate and the second conductive layer of the third substrate.
The first resonating element may have a width of from about 1 mm to about 6 mm and
a length of from about 3 mm to about 18 mm. The first resonating element may have
width of from about 2 mm to about 10 mm and a length of from about 5 mm to about 45
mm. An electromagnetic field pattern may be formed between the first resonating element
on the first portion of the flexible substrate and the ground plane section of the
second conductive layer of the third substrate. The resonant frequency may be a first
radiating frequency, wherein the center frequency is a first center frequency, and
wherein the first conductive layer formed on the first portion of the flexible substrate
further comprises a second resonating element radiating a second frequency equal to
a second center frequency. The second resonating element may have a width of from
about 1 mm to about 6 mm and a length of from about 3 mm to about 18 mm. The second
resonating element may have a width of from about 2 mm to about 10 mm and a length
of from about 5 mm to about 45 mm. The first center frequency may be between about
850 MHz and 900 MHz and the second center frequency is between about 1800 MHz and
1900 MHz.
[0011] The composite resonating antenna structure may further comprise a third center frequency
between about 2110 MHz and 2200 MHz. The first portion of the flexible substrate and
the second substrate may be generally orthogonal to each which may comprises a first
orthogonal configuration, and wherein the ground plane section may be a first ground
plane section, the composite resonating antenna structure may further comprise a fourth
substrate including a second ground plane section, and the fourth substrate and the
first portion of the flexible substrate may be generally orthogonal to each other.
[0012] The composite resonating antenna structure may comprise the first resonating element
radiating at a frequency equal to the center frequency further based on an electromagnetic
field pattern between the first resonating element on the first portion of the flexible
substrate and the second ground plane section of the fourth substrate. The third substrate
is generally parallel to the second substrate. The second conductive layer may include
a connector for coupling with a coaxial cable. The second conductive layer may comprise
a capacitive stub portion attached to the signal transmission line on the third substrate.
[0013] An antenna kit is disclosed, which may comprise: a plurality of substrates comprising
a plurality of resonating elements; a first substrate of the plurality of substrates
comprising a flexible substrate having a first portion and a second portion, the first
portion comprising a first conductive layer comprising a first resonating element;
a second substrate of the plurality of substrates attached to a second portion of
the flexible substrate, whereby first portion of the flexible substrate and the second
substrate with the attached second portion of the flexible substrate are generally
orthogonal to each other; and a second conductive layer attached to a third substrate,
the second conductive layer shaped to include a ground plane section and a signal
transmission line capable of carrying microwave frequency signals including a center
frequency; wherein the first resonating element radiates a frequency equal to the
center frequency based on the first portion of the flexible substrate and the second
substrate with the attached second portion of the flexible substrate being generally
orthogonal to each other. The kit may further comprise a flexible cable connecting
a planar antenna formed using the kit to a target device.
INCORPORATION BY REFERENCE
[0014] All publications, patents, and patent applications mentioned in this specification
are herein incorporated by reference to the same extent as if each individual publication,
patent, or patent application was specifically and individually indicated to be incorporated
by reference.
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The novel features of the invention are set forth with particularity in the appended
claims. A better understanding of the features and advantages of the present invention
will be obtained by reference to the following detailed description that sets forth
illustrative embodiments, in which the principles of the invention are utilized, and
the accompanying drawings of which:
FIGS. 1a-b illustrate an embodiment of a composite radiator structure for assembly in an orthogonal
configuration with a single vertical portion and single horizontal portion;
FIG. 2 illustrates an embodiment of a composite radiator structure including a single vertical
portion as assembled with multiple optional horizontal portions;
FIGS. 3a-c illustrate an embodiment of a composite radiator structure for assembly in an orthogonal
configuration with a single vertical portion and two horizontal portions;
FIGS. 4a-c illustrate an embodiment of a composite radiator structure for assembly in an orthogonal
configuration with a single vertical portion and three horizontal portions;
FIG. 5 illustrates a cross-sectional view of a through-hole showing the details for the
through-hole as mechanism for assembly or integration;
FIG. 6 shows measurements of return loss for three different embodiments of a composite
gain structure, in a frequency range of 800 to 2200 MHz, the embodiments including
respectively one, two, and three horizontal portions;
FIG. 7 shows measurements of efficiencies of three different embodiments of a composite
gain structure, in a frequency range of 800 to 2200 MHz, the embodiments including
respectively one, two, and three horizontal portions;
FIG. 8 shows measurements of peak gain for three different embodiments of a composite gain
structure, in a frequency range of 800 to 2200 MHz, the embodiments including respectively
one, two, and three horizontal portions; and
FIG. 9 shows an alternative embodiment of a composite radiator structure similar to that
of FIG. 2.
DETAILED DESCRIPTION OF THE INVENTION
[0016] The disclosure provides antenna designs, including designs for embodiments of orthogonal
radiating element configurations. In several embodiments, the disclosure describes
antenna designs with orthogonal configurations for wireless applications such as LTE,
GSM, GPRS, EDGE, UMTS, Wi-Fi, GPS, WiMAX, BLUETOOTH®, as well as applications in the
unlicensed Industrial, Scientific and Medical bands. Some embodiments include antennas
suitable for use in any wireless communication standard which uses the electromagnetic
spectrum from 100 MHz up to 18 GHz.
[0017] Antenna configurations may include a parallel structure between a radiation element
and a ground plane. Some antenna configurations such as IFA (Inverted F Antenna) and
PIFA (Planar Inverted F Antenna), and/or monopole microstrip designs include a long
ground plane and have a narrow bandwidth. However, as described further herein, some
antennas may be designed to cover multiple communication standards which require an
extensive bandwidth, high efficiency, and high gain while requiring a small form factor.
For example, Penta Band Cellular includes the GSM850, EGSM900, DCS1800, PCS1900 and
UMTS2100 frequency bands. With the introduction of the new LTE700 Band in the United
States of America, antenna design is further complicated by an additional frequency
band.
[0018] With the advance in the electronic semiconductor industry, many of the electronic
subsystems have been reduced in size to fit within much smaller physical spaces, leading
designers to minimize their product size and at the same time finding new applications
or others that becomes feasible due to the reduced device size. As an example, a new
tracking system device concept has been created to monitor aspects of vehicle operations
in real time, including vehicle driving behavior, real time vehicle operating diagnostics,
and fleet management in a way that avoids complex installation of one or more device(s)
under the dash. These kinds of tracking systems are known as OBDII Tracking System,
which uses the On Board Diagnostic Generation II connector/port of a car as installation.
Through this connector, the OBDII Tracking System obtains power, communication with
the car computer, and any necessary control of the vehicle.
[0019] Because the OBDII port/connector from a car changes from models, brand and year,
sometimes the OBDII connector can be close to the pedals, human legs, or can be obstructed
by other parts of the car. Therefore, the size of the entire device has to be small
(approximately 50x50x30 mm). In addition, the device's antenna has to be efficient.
Since the size of the device has been reduced but the operation frequencies of devices
are remaining the same or even are reducing to the newly added LTE700 Bands in the
United States of America, the required longer wavelengths demand larger physical dimensions
or effective physical dimensions in order to radiate energy efficiently.
I. ANTENNAS
[0020] FIGS. 1a-
b illustrate an embodiment of a composite radiator structure for assembly in an orthogonal
configuration with a single vertical portion and single horizontal portion.
FIG. 1a illustrates a "vertical" portion of the composite radiator structure.
FIG. 1b illustrates a "horizontal" portion of the composite radiator structure that is capable
of being assembled in a non-planar (e.g., orthogonal) configuration with the vertical
portion. As described herein, the descriptive terms "vertical" and "horizontal" as
applied to portions of the composite radiator structure refer to relative orientations
of the portions of the composite radiator structure.
[0021] FIG. 1a shows an embodiment of a vertical portion
122 of the composite radiator structure, with a view of the front face
102, the side view
101 and the back face
100. In one embodiment, the vertical portion
122 includes through-holes
103 for assembling the vertical portion with the horizontal portion
123 of the composite radiator structure. For example, through-holes
103 on the vertical portion
122 may be capable of accepting mounting pads
106 from the horizontal portion
123. In one embodiment, mating faces of the vertical portion
122 and the horizontal portion
123 (e.g., surfaces in or around through-holes
103 and/or surfaces on or around the mounting pads
106) may be configured to guide the vertical portion into an orthogonal relationship
with the horizontal portion. In another embodiment, such mating faces may be configured
to guide the vertical portion
122 into an angular relationship other than orthogonal with the horizontal portion
123.
[0022] Each of the vertical portion
122 and the horizontal portion
123 may include a substrate
121, such as a high-frequency substrate of suitable material (e.g., with suitable dielectric
constant) for forming antennas (e.g., microstrip-based antennas) for receiving radio
waves and/or microwaves. Portions of the substrate
121 may be free of metal and/or other surface features, creating open space on the surface
of the substrate between metalized elements (e.g., radiating element
110, capacitive stub
111). In one embodiment, a substrate
121 for the vertical portion
122 and/or the horizontal portion
123 may include dielectric material that ranges from 0.2 to 5 mm in thickness. Materials
for the substrate
121 may be chosen for each of the vertical portion
122 and the horizontal portion
123 to achieve specific antenna requirements and sizes required by the application.
[0023] In one embodiment, the vertical portion
122 includes multiple radiating elements, each capable of radiating at and around a distinct
radiating frequency. In one embodiment, metallizations on the vertical portion
122 may be adapted based on, for example, calculations of impedance between the vertical
portion and horizontal portion
123, as well as the frequency requirements for the composite radiator structure. For
example, a composite radiator structure including the vertical portion
122 and an associated horizontal portion
123 may be adapted, as described further herein, to center the frequency response of
radiator(s) on the composite radiator structure around frequencies corresponding with
communications standards. Radiating frequencies of radiating elements may be described
herein as relatively higher or lower than each other; however the terms higher and
lower may include no absolute reference to a frequency. Further, multiple references
to a lower frequency need not refer to the same lower frequency and multiple references
to a higher frequency need not refer to the same higher frequency. Measurements of
radiating elements, including lengths and widths, are expressed in terms relative
to the conventional dimensional references of radiating stubs. For example, the length
of a radiating element may appear horizontally or vertically in the Figures, yet a
description herein of a radiating element's length refers to the dimension extending
away from another element (e.g., a ground plane). Similarly, a width of a radiating
element may appear horizontally or vertically in the Figures, yet a description of
the same refers to a dimension perpendicular to the radiating element's length.
[0024] As shown by vector representations (A) on the vertical portion 122, in one embodiment,
the interconnection
104 may connect the radiating element
110 with the capacitive coupling element
107 across the full height of each element
110 and
107 at the point where each element meets an edge of the front face and back face, respectively,
of the vertical portion. For example, the interconnection
104 may include a planar metal portion spanning from the front face of the vertical portion
122 to the back face of the vertical portion across the outside surface of the vertical
portion. As another example, the interconnection
104 may include portions disposed through the substrate
121 between the front face and the back face of the vertical portion
122.
[0025] In one embodiment, the vertical portion
122 includes a radiating element
110. The radiating element
110 may be adapted for increasing efficiency of lower frequency operation. In one embodiment,
the radiating element
110 ranges from 2 to 20 mm in width and from 10 to 48 mm in length.
[0026] In one embodiment, the vertical portion
122 includes a capacitive stub
111 connected to the radiating element
110. The capacitive stub
111 may be capable of tuning lower frequency operation. For example, in one embodiment,
the position and/or shape (e.g., a polygon) of the capacitive stub
111 may be modified from those shown in
Fig. 1a to create different effects on the impedance of the lower frequency signal traces
of the composite radiating structure.
[0027] The vertical portion
122 may include an interconnection
104 between the front face of the vertical portion and the back face of the vertical
portion, for example, to connect the radiating element
110 on the front face with a capacitive coupling element
107 on the back face. In one embodiment, the capacitive coupling element
107 is capable of coupling with ground plane on the horizontal portion
123, as described further herein.
[0028] In one embodiment, the vertical portion
122 includes a radiating element
106 that is capable of operating at a lower frequency and that is disposed on the back
face of the vertical portion. In one embodiment, the radiating element
106 ranges from 2 to 10 mm in width and ranges from 5 to 20 mm in length.
[0029] In one embodiment, the vertical portion
122 includes a radiating element
105 that is capable of operating at a higher frequency and that is disposed on the back
face of the vertical portion. In one embodiment, the radiating element
105 ranges from 2 to 5 mm in width and ranges from 5 to 18 mm in length.
[0030] Through-holes
103 may be positioned and adapted for use both as physical support and connection as
well as electrical connection. In one embodiment, some through-holes
103, such as through-hole
124, are configured and positioned to provide physical support without electrical connection
between the vertical portion
122 and the horizontal portion
123. For example, the througli-hole
124 is not directly electrically connected to either a signal trace or a ground trace/plane
of the vertical portion
122. As another example, mounting pad
116 is not directly electrically connected to either a signal trace or a ground trace/plane
of the horizontal portion
123. In one embodiment, the through-hole
124 and/or its associated mounting pad
116 is metalized to provide for a soldered connection between them. For example, the
through-hole
124 and its associated mounting pad
116 may be formed similarly to through-holes
103 and mounting pads
116 that are connected to signal or ground metallizations. As another example, through-holes
103 and mounting pads
116 that do not have direct electrical connections to either signal or ground metallizations
may be metalized, but in a different manner than through-holes and mounting pads that
are connected to signal or ground metallizations.
[0031] FIG. 1b shows an embodiment of a horizontal portion
123 of the composite radiator structure, with a view of the top face
113 and the bottom face
112. In one embodiment, as described further herein, the horizontal portion
123 includes mounting pads
116 for assembling the horizontal portion with the vertical portion
122 of the composite radiator structure. The horizontal portion may include a ground
plane portion
120 on the bottom face
123. In one embodiment, the ground plane portion
120 is connected to a ground plane portion
115 on the top face of the horizontal portion
123, including an extension portion of the ground plane that extends beyond the ground
plane's regular rectangular shape. The ground plane portion
115 may be adapted through this extension for open-circuit tuning of high frequency operation.
In one embodiment, the ground plane portion
115 ranges from 2 to 7 mm in width (i.e., horizontal dimension in
FIG. 1b) and from 5 to 15 mm in length (i.e., vertical dimension in
FIG. 1b).
[0032] In one embodiment, a connection
119 is included in co-planer relation to the ground plane portion
115 on the top face of the horizontal portion
123. The connection
119 may be capable of connecting with any suitable signal transmitter for the antenna,
such as a coaxial cable connection. In one embodiment, the connection
119 forms a waveguide transmission line in relation with the ground plane portion
115 and/or the ground plane portion
120, including a length
125 of micro-strip transmission line flanked on one or both sides by the ground plane
portion
115.
[0033] In one embodiment, the transmission line of the connection
119 is connected to a capacitive stub
114 on the top face of the horizontal portion
123. The capacitive stub
114 may be capable of increasing bandwidth of lower frequency operation, such as providing
capacitance between the capacitive stub and the ground plane portion
115 and/or between the capacitive stub and other grounded portions of the composite radiating
structure, as described further herein. For example, the capacitive stub
114 may provide capacitance between the capacitive stub and a ground plane connection
118 on the horizontal portion
123 and/or between the capacitive stub and the capacitive element
107 on the vertical portion
122. In one embodiment, the capacitive stub
114 ranges from 3 to 6 mm in width and from 5 to 12 mm in length. For example, in one
embodiment, the position and/or shape (e.g., a polygon) of the capacitive stub
114 may be modified from those shown in Fig.
1b to create different effects on the impedance signal traces of the composite radiating
structure.
[0034] In one embodiment, a ground plane connection
118 is provided between the ground plane portion
115 and a mounting pad
116. The ground plane connection
118 may be capable of controlling its impedance and coupling with both the mounting pad
116 and the capacitive coupling element
107 of the vertical portion
122. As described further herein, area(s) clear of metallization (e.g., area
117) on the substrate
121 of either the horizontal portion
123 or the vertical portion
122 of the composite radiating structure may be capable of adjusting efficiency and bandwidth
of the composite radiating structure.
[0035] In one embodiment, one or both of the ground plane portion
115 and the ground plane portion
120 of the horizontal portion
123 of the composite radiating structure may be capable of making room for circuitry
(e.g., discrete components, communication modules, microprocessors, memories, clocks,
lumped components, transistors, amplifiers, connectors, sensors). For example, ground
plane portion(s)
115 and
120 may include sections surrounding circuit elements (not shown) mounted on either the
top face or bottom face of the horizontal portion
123 and signal traces connected to the circuit elements may be contained within the substrate
121, such as on inner layers of the substrate. As another example, as described further
herein, a ground plane portion
115 and/or
120 may be positioned on an inner layer of the substrate
121 (e.g., within the substrate, below either the top or bottom face of the horizontal
portion
123).
[0036] FIG. 2 illustrates an embodiment of a composite radiator structure including a single vertical
portion as assembled with multiple horizontal portions. A vertical portion
200 is connected via through-holes, as described further herein, to a first horizontal
portion
201 of the composite radiator structure. A second horizontal portion
202 may be connected to the first horizontal portion
201 such that there is free space
204 between the vertical portion
200 and a proximal edge of the second horizontal portion. Capacitive coupling across
the free space
204 between metallization(s) on the second horizontal portion
202 and the vertical portion
200 may be adapted based on impedance calculations. The second horizontal portion
202 may be connected to the first horizontal portion
201 such that there is a free space
205 between the first horizontal portion and the second horizontal portion. Capacitive
coupling across the free space
205 between metallization(s) on the second horizontal portion
202 and the first horizontal portion
201 may be adapted based on impedance calculations.
[0037] As described further herein, multiple horizontal portions may include ground plane
portions and/or radiator portions to implement or integrate other frequency bands
and/or antenna technologies into the composite radiator structure.
[0038] In one embodiment, the composite radiator structure includes a third horizontal portion
203 connected to the second horizontal radiator portion
202. In another embodiment, the third horizontal portion
203 connects directly with the second horizontal portion
202. The third horizontal portion
203 may be connected to the second horizontal portion
202 and/or the first horizontal portion
201 such that there is free space
204 between the vertical portion
200 and a proximal edge of the third horizontal portion. Capacitive coupling across the
free space
204 between metallization(s) on the third horizontal portion
203 and the vertical portion
200 may be adapted based on impedance calculations. The third horizontal portion
203 may be connected to the second horizontal portion
202 and/or the first horizontal portion
201 such that there is a free space
205 between the third horizontal portion and the first and second horizontal portions.
Capacitive coupling across the free space
205 between metallization(s) on the third horizontal portion
203 and the first and second horizontal portions
201,
202 may be adapted based on impedance calculations.
[0039] In one embodiment, optional circuitry components described further herein on horizontal
portions
201, 202, 203 may affect capacitive coupling between the horizontal portions, including through
dictating minimum dimensions of free spaces
204 and
205. Free space
204 and/or free space
205 may be filled with vacuum, air, or another dielectric material or materials, allowing
for further tuning of coupling and/or impedance of connections between the vertical
portion
200 and horizontal portions
201, 202, and
203.
[0040] FIGS. 3a-c illustrate an embodiment of a composite radiator structure for assembly in an orthogonal
configuration with a single vertical portion
324 and two horizontal portions
325, 326.
[0041] FIG.
3a illustrates a vertical portion
324 of the composite radiator structure.
FIG. 3b illustrates a first horizontal portion
325 of the composite radiator structure that is capable of being assembled in a non-planar
(e.g. orthogonal) configuration with the vertical portion
324. FIG. 3c illustrates a second horizontal portion
326 of the composite radiator structure that is capable of being assembled in a non-planar
(e.g., orthogonal) configuration with the vertical portion.
[0042] FIG.
3a shows an embodiment of a vertical portion
324 of the composite radiator structure, with a view of the front face
301 and the back face
300. In one embodiment, the vertical portion
324 includes through-holes
302, 310, 311 for assembling the vertical portion with the first horizontal portion
325 of the composite radiator structure. For example, through-holes
302, 310, 311 on the vertical portion
324 may be capable of accepting mounting pads
316 from the first horizontal portion
324. Through-holes
302, 310, 311 may be positioned and adapted for use both as physical support and connection as
well as electrical connection, as described further herein. Connections between the
vertical portion
324 and the first horizontal portion
325 may be adapted as described further herein. Each of the vertical portion
324 and the first and second horizontal portions
325, 326 may include a substrate
309, as described further herein.
[0043] In one embodiment, the vertical portion
324 includes multiple radiating elements, each capable of radiating at and around a distinct
radiating frequency, as described further herein. In one embodiment, metallizations
on the vertical portion
324 may be adapted based on, for example, calculations of impedance between the vertical
portion, the first horizontal portion
325, and the second horizontal portion
326, as well as the frequency requirements for the composite radiator structure.
[0044] In one embodiment, the vertical portion
324 includes a radiating element
303. The radiating element
303 may be adapted for higher frequency operation. In one embodiment, the radiating element
303 ranges from 1 to 6 mm in width and from 3 to 10 mm in length.
[0045] In one embodiment, the vertical portion
324 includes a radiating element
304. The radiating element
304 may be adapted for lower frequency operation. In one embodiment, the radiating element
304 ranges from 2 to 10 mm in width and from 5 to 45 mm in length.
[0046] As one example, parasitic radiating elements
305, 307 which are not connected electrically to either ground or signal portions of metallizations,
may be included on the front face
301 as either bandwidth-increasing parasitic radiating elements
305 or gain-increasing parasitic radiating elements
307. Similar parasitic radiating elements
306, 308 which are not connected electrically to either ground or signal portions of metallizations,
may be included on the back face
300 as either bandwidth-increasing parasitic radiating elements
306 or gain-increasing parasitic radiating elements
308. Parasitic radiating elements
306, 308 on the back face
300 may be positioned in spaced relationship with (e.g., flanking the planes of, at angle(s)
to) the adjacent edges of the first and/or second horizontal portions
325, 326.
[0047] FIG. 3b shows an embodiment of a first horizontal portion
325 of the composite radiator structure, with a view of the top face
313 and the bottom face
312. In one embodiment, as described further herein, the horizontal portion
325 includes mounting pads
316 for assembling the horizontal portion with the vertical portion
324 of the composite radiator structure. The first horizontal portion
325 may include a ground plane portion
320 on the bottom face
312. In one embodiment, the ground plane portion
320 is connected to a ground plane portion
315 on the top face
313 of the horizontal portion
325, including an extension portion of the ground plane that extends beyond the ground
plane's regular rectangular shape. The ground plane portion
315 may be adapted through the extension for open-circuit tuning of high frequency operation.
In one embodiment, the ground plane portion
315 ranges from 2 to 7 mm in width (i.e., horizontal dimension in
FIG. 3b) and from 5 to 15 mm in length (i.e., vertical dimension in
FIG. 3b).
[0048] In one embodiment, a connection
319 is included in co-planer relation to the ground plane portion
315 on the top face
313 of the first horizontal portion
325. The connection
319 may be capable of connecting with any suitable signal transmitter for the antenna,
such as a coaxial cable connection. In one embodiment, the connection
319 forms a waveguide transmission line in relation with the ground plane portion
315 and/or the ground plane portion
320, including a length as described further herein.
[0049] In one embodiment, the transmission line of the connection
319 is connected to a capacitive stub
314 on the top face
313 of the first horizontal portion
325. The capacitive stub
314 may be capable of increasing bandwidth of lower frequency operation, such as providing
capacitance between the capacitive stub and the ground plane portion
315 and/or between the capacitive stub and other grounded portions of the composite radiating
structure, as described further herein. For example, the capacitive stub
314 may provide capacitance between the capacitive stub and a ground plane connection
318 on the horizontal portion
325. In one embodiment, the capacitive stub
314 ranges from 3 to 6 mm in width and from 5 to 12 mm in length. For example, in one
embodiment, the position and/or shape (e.g., a polygon) of the capacitive stub
114 may be modified from those shown in
Fig. 3b to create different effects on the impedance signal traces of the composite radiating
structure.
[0050] In one embodiment, a ground plane connection
318 is provided between the ground plane portion
315 and a mounting pad
316. The ground plane connection
318 may be capable of controlling its impedance and coupling with both the mounting pad
316 and the radiating elements
303, 304 of the vertical portion
324. As described further herein, area(s) clear of metallization (e.g., area
317) on the substrate
309 of either the first and/or second horizontal portions
325, 326 or the vertical portion
324 of the composite radiating structure may be capable of adjusting efficiency and bandwidth
of the composite radiating structure.
[0051] In one embodiment, one or both of the ground plane portion
315 and the ground plane portion
320 of the first horizontal portion
325 of the composite radiating structure may be capable of making room for circuitry,
as described further herein.
[0052] FIG. 3c illustrates a second horizontal portion
326 of the composite radiator structure that is capable of being assembled in an orthogonal
configuration with the vertical portion
324. In one embodiment, the second horizontal portion
326 may be capable of mounting to the first horizontal portion
325, as described further herein. In another embodiment, the second horizontal portion
326 may include mounting tabs
316 for directly connecting to the vertical portion
324 in an orthogonal configuration. The second horizontal portion
326 includes a front face
322 and a bottom face 321. A ground plane
323 may be included on the second horizontal portion
326, which may be capable of including circuitry disposed within and/or around the ground
plane, as described further herein.
[0053] FIGS. 4a-c illustrate an embodiment of a composite radiator structure for assembly in an orthogonal
configuration with a single vertical portion
420 and three horizontal portions
421, 422. FIG. 4a illustrates a vertical portion
420 of the composite radiator structure.
FIG. 4b illustrates a first horizontal portion
421 of the composite radiator structure that is capable of being assembled in an orthogonal
configuration with the vertical portion
420. FIG. 4c illustrates an additional horizontal portion
422 (such as a second, third, or fourth horizontal portion) of the composite radiator
structure that is capable of being assembled in a non-planar (e.g., orthogonal) configuration
with the vertical portion
420.
[0054] FIG.
4a shows an embodiment of a vertical portion
420 of the composite radiator structure, with a view of the front face
401 and the back face
400. In one embodiment, the vertical portion
420 includes through-holes
402, 408, 409 for assembling the vertical portion with the first horizontal portion
421 of the composite radiator structure. For example, through-holes
402, 408, 409 on the vertical portion
420 may be capable of accepting mounting pads
414 from the first horizontal portion
421. Through-holes
402, 408, 409 may be positioned and adapted for use both as physical support and connection as
well as electrical connection, as described further herein. Connections between the
vertical portion
420 and the first horizontal portion
421 may be adapted as described further herein. Each of the vertical portion
420 and the first and addition horizontal portions
421, 422 may include a substrate
407, as described further herein.
[0055] In one embodiment, the vertical portion
420 includes multiple radiating elements, each capable of radiating at and around a distinct
radiating frequency, as described further herein. In one embodiment, metallizations
on the vertical portion
420 may be adapted based on, for example, calculations of impedance between the vertical
portion, the first horizontal portion
421, and the additional horizontal portion(s)
422, as well as the frequency requirements for the composite radiator structure.
[0056] In one embodiment, the vertical portion
420 includes a radiating element
403. The radiating element
403 may be adapted for higher frequency operation. In one embodiment, the radiating element
403 ranges from 1 to 6 mm in width and from 3 to 10 mm in length.
[0057] In one embodiment, the vertical portion
420 includes a radiating element
404. The radiating element
404 may be adapted for lower frequency operation. In one embodiment, the radiating element
404 ranges from 2 to 10 mm in width and from 5 to 45 mm in length.
[0058] In one embodiment, the vertical portion
420 includes a capacitive stub 405 connected to the radiating element
404. The capacitive stub 405 may be capable of tuning lower frequency operation, such
as, for example, increasing lower frequency bandwidth. For example, in one embodiment,
the position and/or shape (e.g., a polygon) of the capacitive stub 405 may be modified
from those shown in
Fig. 4a to create different effects on the impedance of the lower frequency signal traces
of the composite radiating structure.
[0059] As one example, parasitic radiating elements
406, which are not connected electrically to either ground or signal portions of metallizations,
may be included on the back face
400 as bandwidth-increasing parasitic radiating elements
406. Parasitic radiating elements
406 on the back face
400 may be positioned in spaced relationship with (e.g., flanking the planes of, at angle(s)
to) the adjacent edges of the first and/or additional horizontal portions
421, 422.
[0060] FIG. 4b shows an embodiment of a first horizontal portion
421 of the composite radiator structure, with a view of the top face
411 and the bottom face
410. In one embodiment, as described further herein, the horizontal portion
421 includes mounting pads
414 for assembling the horizontal portion with the vertical portion
420 of the composite radiator structure. The first horizontal portion
421 may include a ground plane portion
416 on the bottom face
410. In one embodiment, the first horizontal portion
421 includes a ground plane portion
424 on the top face
411 that is substantially in a regular rectangular shape that does not include an extension
portion. In another embodiment, the ground plane portion
424 of the top face
411 includes an extension portion of the ground plane that extends beyond the ground
plane's regular rectangular shape. The ground plane portion
424 may be adapted through the extension for open-circuit tuning of high frequency operation.
In one embodiment, the ground plane portion
424 on the top face
411 ranges from 2 to 7 mm in width (i.e., horizontal dimension in
FIG. 3b) and from 5 to 15 mm in length (i.e., vertical dimension in
FIG. 3b). In one embodiment, the ground plane portion
416 is connected to a ground plane portion
424 of the horizontal portion
421, as described further herein.
[0061] In one embodiment, the transmission line of the connection
413 is connected to a mounting pad
414. In another embodiment, described further herein, the transmission line of the connection
413 is connected to a capacitive stub on the top face
411 of the first horizontal portion
421. The capacitive stub may be capable of increasing bandwidth of lower frequency operation,
such as providing capacitance between the capacitive stub and the ground plane portion
424 and/or between the capacitive stub and other grounded portions of the composite radiating
structure, as described further herein.
[0062] In one embodiment, a ground plane connection
412 is provided between the ground plane portion
424 and a mounting pad
414, may include a gap for capacitive coupling and/or DC rejection. The ground plane connection
412 may be capable of controlling its impedance and coupling with both the mounting pad
414 and the radiating elements
403, 404 of the vertical portion
420 helping the antenna to be matched at lower frequencies. As described further herein,
area(s) clear of metallization on the substrate
407 of either the first and/or additional horizontal portions
421, 422 or the vertical portion
420 of the composite radiating structure may be capable of adjusting efficiency and bandwidth
of the composite radiating structure.
[0063] In one embodiment, one or both of the ground plane portion
416 and the ground plane portion
424 of the first horizontal portion
421 of the composite radiating structure may be capable of making room for circuitry,
as described further herein.
[0064] FIG. 4c illustrates an additional horizontal portion
422 (such as a second, third, or fourth horizontal portion) of the composite radiator
structure that is capable of being assembled in a non-planar (e.g., orthogonal) configuration
with the vertical portion
420. In one embodiment, the additional horizontal portion
422 may be capable of mounting to the first horizontal portion
421, as described further herein. In another embodiment, the additional horizontal portion
422 may include mounting tabs
414 for directly connecting to the vertical portion
420 in an orthogonal configuration. The additional horizontal portion
422 includes a top face
418 and a bottom face
417. A ground plane
419 may be included on the additional horizontal portion
422, which may be capable of including circuitry disposed within and/or around the ground
plane, as described further herein.
[0065] FIG. 5 illustrates a cross-sectional view of a through-hole
500 described further herein. The cross-sectional view shows the details for the through-hole
500 within the substrate
504 as mechanism for assembly or integration of horizontal and vertical portions of a
composite resonating structure. The through-hole
500 may include rounded portions
501, as shown and described further herein, as well as squared or notched portions. In
one embodiment, the through-hole
500 includes two metallization layers, a first metallization layer
503 and a second metallization layer
502 plating or overlying the first metallization layer. The second metallization layer
502 may be capable of providing better properties for soldering a connection between
the through-hole
500 and a mounting pad. For example, a vertical portion of a composite resonating structure
may have a through-hole
500 that is adapted using one or more of the metallization layers
502, 503 to provide a solid mechanical and electrical connection between the vertical and
horizontal portions.
[0066] FIG. 9 illustrates an embodiment of a composite radiator structure
2000 including a vertical portion
2008, as assembled with multiple horizontal portions, similar to that of
FIG. 2. The vertical portion
2008 can be formed on a first portion of a flexible substrate
2011. A second portion of the flexible substrate
2011 may be adhered to a top surface of a first horizontal rigid substrate
2010 of the composite radiator structure
2000, e.g., by the use of a suitable adhesive layer (not shown). Thus, the first vertical
portion
2008 and the second portion
2001 of the flexible substrate
2011 overlying the first rigid horizontal substrate
2010, can form a rigid/flexible printed circuit board
2007 having a transition
2006, e.g., a flex/rigid transition at the boundary of the rigid printed circuit board
forming the first substrate
2010 and the extension of the flexible portion
2008 away from the rigid printed circuit board
2010.
[0067] A second horizontal portion, e.g., comprising a rigid substrate
2002 may be connected to the first horizontal portion
2010 such that there is free space
2004 between the vertical portion
2008 and a proximal edge of a second horizontal portion
2002. Capacitive coupling across the free space
2004 between metallization(s) on the second horizontal portion
2002 (not shown) and the vertical portion
2008 (not shown), similar to those described above, e.g., with respect to
FIG. 2, may be adapted based on impedance calculations. The second horizontal portion
2002 may be connected to the first horizontal portion
2010 such that there is a free space
2005 between the first horizontal portion
2010 and the second horizontal portion
2002. Capacitive coupling across the free space
2005 between metallization(s) (not shown) on the second horizontal portion
2002 and the first horizontal portion
2001 may be adapted based on impedance calculations. Dimensions, e.g., for radiating elements
may be as discussed above, e.g., for
FIG. 3 and
FIG. 4. Operating frequencies may be as discussed above, e.g., for
FIG. 6, FIG. 7 and
FIG. 8.
[0068] As described further herein, and as described with respect to
FIG. 2 the multiple horizontal portions may include ground plane portions and/or radiator
portions to implement or integrate other frequency bands and/or antenna technologies
into the composite radiator structure
2000.
[0069] In an embodiment, by way of example, the composite radiator structure can include
a third horizontal portion
2003 connected to the second horizontal radiator portion
2002. In another embodiment, the third horizontal portion
2003 can be connected directly with the first horizontal portion
2002. The third horizontal portion
2003 may be connected to the second horizontal portion
2002 and/or the first horizontal portion
2001 such that there is free space
2004 between the flexible radiator vertical portion
2008 and a proximal edge of the third horizontal portion
2003. Capacitive coupling across the free space
2004 between metallization(s) on the third horizontal portion
2003 and the vertical portion
2008 may be adapted based on impedance calculations. The third horizontal portion
2003 may be connected to the second horizontal portion
2002 and/or the first horizontal portion
2001 such that there is a free space
2005 between the third horizontal portion
2003 and the first and second horizontal portions
2001, 2002. Capacitive coupling across the free space
2005 between metallization(s) on the third horizontal portion
2003 and the first and second horizontal portions
2001, 2002 may be adapted based on impedance calculations.
[0070] In one embodiment, optional circuitry components described further herein, e.g.,
with respect to FIG. 2, on horizontal portions
2001, 2002, 2003 may affect capacitive coupling between the horizontal portions, including through
dictating minimum dimensions of free spaces
2004 and
2005. Free space
2004 and/or free space
2005 may be filled with vacuum, air, or another dielectric material or materials, allowing
for further tuning of coupling and/or impedance of connections between the vertical
portion
2008 and horizontal portions
2001, 2002, and
2003.
II. OPERATION AND USE OF THE ANTENNAS
[0071] The antenna(s) within the composite resonating structure can be provided with a flexible
cable adapted and configured to connect the antenna(s) to the electronics of the target
device, such as a tracking system. Alternatively, the antenna(s) can be configured
such that no cable is required to connect the antenna(s) to the target device. For
a cable-less antenna, pads may be provided on the antenna(s) which provide connections
from a module or transmission line via metal contacts or reflow solder.
[0072] The antenna can be affixed to a housing of a target device, such as an interior surface
of a wireless device housing. Affixing the antenna can be achieved by using suitable
double sided adhesive, such as 3M™ Adhesive Transfer Tape 467MP available from 3M.
[0073] As will be appreciated by those skilled in the art, the larger the antenna surface
area (or volume), in general the higher the performance in terms of gain and radiation
characteristics. Additionally, the gain of the antenna(s) is closely linked to the
surface area or volume of the antenna(s. Thus, the larger the surface area or volume,
the higher the gain. In deploying the antenna, clearances can be provided to optimize
performance of the antenna. As will be appreciated by those skilled in the art, the
larger the clearance, the better the radiation characteristics of the antenna.
III. METHOD OF MANUFACTURING THE ANTENNAS
[0074] The features and functions of the antennas described herein allow for their use in
many different manufacturing configurations. For example, in a wireless communication
handheld device (e.g. a mobile phone), an antenna can be printed on any suitable substrate
including, for example, printed circuit boards (PCB) or flexible printed circuits
(FPC). The PCB or FPC is then used to mechanically support and electrically connect
the antenna to the electronics of the device deploying the antenna through using conductive
pathways, tracks or signal traces etched from copper sheets, for example, that have
been laminated onto a non-conductive substrate. The printed piece can then be mounted
either at the top of the handset backside or at the bottom of the front side of the
handset. Thus, antennas according to this disclosure can be manufactured, for example,
using a standard low-cost technique for the fabrication of a single-side printed circuit
board. Other manufacturing techniques may be used without departing from the scope
of the disclosure.
[0075] Techniques for manufacturing antennas include determining which materials and/or
processes will be followed. For example, a printed circuit board (PCB), an electrically
thin dielectric substrate (e.g., RT/diroid 5880), Flame Retardant 4 (FR-4) material
complying with the UL-94-V0, or any suitable non-conductive board can be used as the
substrate. A conductive layer is provided from which the antenna will be formed. The
conductive layer is generally copper, but other materials can be used without departing
from the scope of the disclosure. For example, aluminum, silver, chrome, and other
metals or metal alloys can be used.
[0076] Data for identifying a configuration for the antenna layer is provided which can
then be placed onto an etch resistant film that is placed on the conductive layer
which will form the antenna. A traditional process of exposing the conductive layer,
and any other areas unprotected by the etch resistant film, to a chemical that removes
the unprotected conductive layer, leaving the protected conductive layer in place.
As will be appreciated by those skilled in the art, newer processes that use plasma/laser
etching instead of chemicals to remove the conductive material, thereby allowing finer
line definitions, can be used without departing from the scope of the disclosure.
[0077] Multilayer pressing can also be employed which is a process of aligning the conductive
material and insulating dielectric material and pressing them under heat to activate
an adhesive in the dielectric material to form a solid board material. In some instances,
holes can be drilled for plated through applications and a second drilling process
can be used for holes that are not to be plated through.
[0078] Plating, such as copper, gold, or tin plating, can be applied to pads, traces, and
drilled through holes that are to be plated through. The antenna boards can then be
placed in an electrically charged bath of copper. A second drilling can be performed
if required. A protective masking material can then be applied over all or select
portions of the bare conductive material. The insulation protects against environmental
damage, provides insulation, and protects against shorts. Coating can also be applied,
if desired. As a final step, the markings for antenna designations and outlines can
be silk-screened onto the antenna. Where multiple antennas are manufactured from a
panel of identical antennas, the antennas can be separated by routing. This routing
process also allows cutting notches or slots into the antenna if required.
[0079] As will be appreciated by those skilled in the art, a quality control process is
typically performed at the end of the process which includes, for example, a visual
inspection of the antennas. Additionally, the process can include the process of inspecting
wall by cross-sectioning or other methods. The antennas can also be checked for continuity
or shorted connections by, for example, applying a voltage between various points
on the antenna and determining if a current flow occurs. The correct impedance of
the antennas at each frequency point can be checked by connecting to a network analyzer.
IV. KITS
[0080] The antennas disclosed herein can be made available as part of a kit. The kit comprises,
for example, a vertical portion of a composite resonating structure and one or more
horizontal portions, as described further herein. Each portion may comprise a substrate
having a substantially rectangular shape, a conductive layer attached to a first surface
of the substrate wherein the conductive layer further comprises elements, as described
further herein. Additionally, the kit may include, for example, suitable mounting
material, such as 3M adhesive transfer tape. Other components can be provided in the
kit as well to facilitate installation of the antenna in a target device. The kit
can be packaged in suitable packaging to allow transport. Additionally, the kit can
include multiple composite resonating structures, such that structures and associated
connecting cables are provided as 10 packs, 50 packs, 100 packs, and the like.
V. EXAMPLES
[0081] Experimental antennas according to this disclosure have been constructed and tested.
FIGS. 6-8 show exemplary embodiments of an actual measured return loss, an efficiency, and
a peak gain, respectively, in a frequency range of 800 to 2200 MHz, for embodiments
of a composite gain structure as described further herein.
FIG. 6 shows measurements of return loss for three different embodiments of a composite
gain structure, in a frequency range of 800 to 2200 MHz, the embodiments including
respectively one, two, and three horizontal portions.
FIG. 7 shows measurements of efficiencies of three different embodiments of a composite
gain structure, in a frequency range of 800 to 2200 MHz, the embodiments including
respectively one, two, and three horizontal portions.
FIG. 8 shows measurements of peak gain for three different embodiments of a composite gain
structure, in a frequency range of 800 to 2200 MHz, the embodiments including respectively
one, two, and three horizontal portions. The return loss, efficiency and peak gain
for each composite gain structure centers around the 850-900 MHz and 1800-1900 MHz
band, but also includes sufficient performance in the 2100 MHz band. For example,
the 2100 MHz band may have a center frequency from about 2110 MHz to 2200 MHz.
[0082] While preferred embodiments of the present invention have been shown and described
herein, it will be obvious to those skilled in the art that such embodiments are provided
by way of example only. Numerous variations, changes, and substitutions will now occur
to those skilled in the art without departing from the invention. It should be understood
that various alternatives to the embodiments of the invention described herein may
be employed in practicing the invention. It is intended that the following claims
define the scope of the invention and that methods and structures within the scope
of these claims and their equivalents be covered thereby.