BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The present invention relates to a method for assembly of a package suitable for
holding a fluid, in particular a package for a drink, such as a bottle, and such a
package for holding a fluid, in particular a drink.
Description of the Related Art
[0002] Costumers are becoming more and more interested in freshly made juices While in the
past these freshly made juices could mainly be bought at fruit stalls or the like,
nowadays costumers can make their own freshly made juice in the supermarkets. In order
to be able to purchase such a drink and take it home for consumption, a suitable package
is desired.
[0003] Ready-made packed drinks bought from a shelf in the store can be contained in a bottle
that is closed with a cap having a tamper evident indicator to observe whether the
bottle has been previously opened or not. It is desired that freshly made juice from
a juice machine can be packed in a similar bottle with a similar cap with a tamper
evident indicator.
[0004] However, this requires another manufacturing approach for the drink bottle, as the
bottles and caps are usually supplied in separate boxes. A disadvantage of such supply
is that the bottles and caps are not available in the same amount. Another disadvantage
is that the interior of the bottle is not shielded from contamination, such that the
cleanliness upon use of the bottle cannot be guaranteed.
[0005] It would therefore be desirable to provide an alternative beverage package that alleviated
at least some of the perceived inconveniences of the prior art.
BRIEF SUMMARY OF THE INVENTION
[0006] According to the invention, there is provided a method for manufacturing a beverage
package, comprising providing a bottle comprising a peripheral wall extending from
a base to a peripheral rim forming an open mouth of the bottle, wherein at least a
portion of the peripheral wall is at least translucent, releasably connecting a cap
to the peripheral rim to close the open mouth before filling the bottle, providing
a covering around the bottle thereby covering at least part of the peripheral wall,
wherein at least a portion of the covering is at least translucent, which translucent
portion of the covering coincides with the translucent portion of the peripheral wall.
[0007] The portion of the peripheral wall that is at least translucent and the at least
translucent portion of the covering that coincide with each other, allows the consumer
before filling to check the cleanliness of the bottle, i.e. if there are any bugs,
flies, debris or other contaminations present in the interior of the bottle. The bottle
is closed with a cap before filling such that the interior of the bottle is protected
from any contamination entering the bottle after manufacturing, during transportation
and during storage. The cap is releasably connected to the peripheral rim such that
the consumer can easily open the bottle for filling with a fresh juice of his or her
choice.
[0008] The bottle is closed before filling, because the filling happens at a different location
than the manufacturing of the package, i.e. at a store where consumers can fill the
bottle with a drink or juice of their choice.
[0009] The bottle and cap can therefore be supplied simultaneously and in the same amount.
Additionally, the cap protects the interior of the bottle from contamination, such
that the bottle is clean before filling with the freshly made juice.
[0010] Coverings for drinking bottles, such as a sleeve or a label, tend to obstruct the
view to the interior of an at least translucent bottle. The covering is preferably
provided at an exterior of the peripheral wall. Therefore, at least a portion of the
covering is at least translucent and that portion of the covering coincides with the
translucent portion of the peripheral wall of the bottle. The user can then see the
content of the bottle before, during and after filling. Before filling, the user is
able to check whether the bottle is clean. During filling, the user can see how the
filling proceeds and after filling, for instance some time after making the juice,
the user can check whether the juice looks still drinkable, i.e. is not 'off'.
[0011] The bottle can be at least translucent, preferably transparent, as a whole, so including
the base, the peripheral wall and the peripheral rim. It is also possible that just
a portion of the peripheral wall is at least translucent. Alternatively, the base
and a portion of the peripheral wall can be at least translucent.
[0012] Additionally, the covering can be fully translucent, preferably transparent, or only
at a part of the covering coinciding with the at least translucent portion of the
peripheral wall.
[0013] According to an embodiment, the covering comprises a substrate layer and the peripheral
wall and the material of the substrate layer are at least translucent. The covering
can be provided with a print that is provided onto the substrate layer and covers
a part of the covering. The print is may be translucent or transparent.
[0014] According to a further embodiment, providing the covering around an exterior of the
bottle comprises attaching the covering to at least the peripheral wall of the bottle.
The covering can be attached to at least the peripheral wall of the bottle by means
of an adhesive material or by means of a mechanical attachment such as clamping. The
adhesive material is preferably a translucent or transparent adhesive such that the
view to the interior of the bottle is not obstructed.
[0015] The covering can be a label or a sleeve. A label is a strip of material that can
be attached, i.e. adhered, to the peripheral wall with an adhesive and encloses at
least a part of the circumference of the peripheral wall. Respective ends of the label
can either overlap, coincide or be at a distance after adhering to the bottle. A sleeve
is an endless loop of material that can be slid over the peripheral wall of the bottle.
The sleeve can then be attached to the wall by either shrinking of the sleeve through
heat, or by stretching the sleeve before sliding over the peripheral wall and releasing
the sleeve after sliding it onto the bottle. Both methods provide a mechanical attachment
between the sleeve and the peripheral wall.
[0016] According to another embodiment, the cap comprises a covering surface and a peripheral
flange extending from the covering surface; and the step of releasably connecting
a cap to the peripheral rim to close the open mouth comprises pressing the cap onto
the peripheral rim such that an engaging element provided at an inside of the cap
releasably engages the peripheral rim of the bottle. It is preferred that the engaging
element is provided at an inner surface of the peripheral flange of the cap, wherein
the engaging element engages the peripheral rim.
[0017] The cap can be pressed onto the peripheral rim such that the engaging element releasably
engages the peripheral rim. The engaging force between the engaging element and the
peripheral rim can be strong enough to retain the cap on the bottle during transportation
and further handling, but can be weak enough to have the cap manually removed from
the bottle when the user wants to fill the bottle. This can be achieved by a threaded
portion extending downwards from the peripheral rim and a threaded inside of the peripheral
flange of the cap matching with the threaded portion of the peripheral rim, wherein
the peripheral flange of the cap can be flexible enough to widen upon pressing the
cap onto the peripheral rim and wherein upon relaxation of the peripheral flange the
threaded portion of the peripheral rim and the threaded inside of the peripheral flange
engage.
[0018] Preferably, the peripheral flange of the cap comprises a tamper evident indicator
and wherein after pressing the cap onto the peripheral rim the tamper evident closure
remains inactive, i.e. is not activated. As the bottle can be intended to be opened
and reclosed again, it would be undesirable that a tamper evident indicator is activated
upon pressing the cap. This can be achieved by a protrusion provided along at least
a part of the peripheral rim of the bottle, i.e. a peripheral protrusion, at a distance
D, preferably different from zero, from a top edge of the peripheral rim, the protrusion
extending in an outward direction from the rim. Upon pressing the cap onto the peripheral
rim, the protrusion forms a barrier to the cap being moved by the exerted pressure,
and blocks further movement of the cap during pressing.
[0019] According to a preferred embodiment, the method is carried out in a single production
line. In this embodiment, all steps of the manufacturing process are performed in
a single production line without interruption of intermediate packing and subsequent
transportation to another site to resume the manufacturing process. It is preferred
that the production line is situated in one room or space, but alternatively, the
machines making up the production line can be divided over a plurality of rooms with
transporting bands or the like in between.
[0020] According to an embodiment, the method comprises transporting the package, i.e. the
bottle with the cap pressed onto it, to a filling station, removing the cap from the
peripheral rim, filling the bottle and reclosing the bottle with the cap.
[0021] After performing the steps of the method described above, the package can be packed
and transported to a filling station. Such a filling station can be remote from the
single production line, such as a supermarket or other shop. The cap can be removed
from the peripheral rim, thereby opening the bottle. The bottle can now be filled
with a drink, such as a fresh fruit juice, and reclosed with the cap. While filling
the bottle, the user filling the bottle can monitor the bottle through the coinciding
at least translucent portions of the peripheral wall of the bottle and the covering.
[0022] Upon reclosing of the bottle with the cap , the method comprises activating the tamper
evident indicator. This can be done by means of the above mentioned peripheral protrusion
provided at the peripheral rim of the bottle.
[0023] The reclosing of the cap can comprise screwing the cap with the threaded inside of
the peripheral flange onto the threaded portion of the peripheral rim. The invention
also relates to a beverage package manufactured according to the method described
above, comprising
- a bottle having a peripheral wall extending from a base to a peripheral rim forming
an open mouth of the container;
- a cover releasably connected to the peripheral rim to close the open mouth;
- a covering provided around the bottle covering at least part of the peripheral wall,
wherein the covering is at least partly translucent, which translucent portion of
the covering coincides with the translucent portion of the peripheral wall.
It is preferred that the covering is attached to the container by means of an adhesive
material, wherein the adhesive material is preferably translucent, more preferably
transparent.
[0024] According to a preferred embodiment, the cap comprises a covering surface and a peripheral
flange extending from the covering surface; and wherein an engaging element provided
at an inside of the cap releasably engages the peripheral rim of the bottle. It is
preferred that the engaging element is provided at an inner surface of the covering
surface, wherein the engaging element engages an edge of the peripheral rim.
[0025] According to a further embodiment, the peripheral flange of the cap comprises a tamper
evident indicator and wherein the tamper evident indicator remains inactive upon engagement
of the peripheral flange to the peripheral rim.
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The features and advantages of the invention will be further appreciated upon reference
to the following drawings of a number of exemplary embodiments, in which:
Figure 1 shows an exploded view of a beverage package manufactured according to the
invention.
Figure 2 shows a cross section of the beverage package of Fig. 1 along II-II.
Figure 3 shows a schematic overview of the method of manufacturing according to the
invention.
DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
[0027] Figure 1 shows a schematic overview of an embodiment of the beverage package 1 comprising
a bottle 2 and a cap 3. The bottle 2 comprises a base 4 and a peripheral wall 5 extending
from the base 4 to a peripheral rim 6 having an edge 7. The peripheral rim 6 defines
an open mouth 12 of the bottle. The peripheral rim 6 is provided with a threaded portion
9 extending along a height towards the base 4 from the edge 7. The threaded portion
9 is provided with engagement means 8, shaped as screw thread, for engaging the cap
3. Additionally, a peripheral protrusion 10 is provided along the peripheral rim 6.
The protrusion 10 is located at a distance D from the edge 7 of the peripheral rim
6. The distance D is defined as the distance from the edge 7 to a half width of the
protrusion 10 at the interface between the protrusion 10 and the peripheral rim 6,
being at least the height of the threaded portion 9.
[0028] The peripheral wall 5 of the bottle 2 is provided with a label 18, adhered to the
peripheral wall 5 and covering a portion of the peripheral wall 5. The peripheral
wall 5 of the bottle 2 is at least translucent at at least the location of the label
18, but preferably the bottle 2 is fully transparent from base 4 to edge 7. The label
can be translucent or transparent. The bottle can be made of a translucent or transparent
material. In case of a translucent bottle, the label can be either translucent or
transparent. In case of a transparent bottle 2, the label 18 is preferably transparent
as well. In this way, a so-called no-label-look is achieved, i.e. the label 18 allows
the user to see the interior of the bottle 2, with or without content.
[0029] The cap 3 is provided with a covering surface 11 that covers an open mouth 12 of
the bottle 2. A peripheral flange 13 extends downwards from the covering surface 11
and covers an exterior of the peripheral rim 6 (see fig. 2) when the cap 3 is connected
to the bottle 2.
[0030] As shown in figure 2, an inside surface 14 of the peripheral flange 13 is provided
with engagement means 15 that engage the screw thread 8 of the threaded portion 9
of the peripheral rim 6 of the bottle 2. These engagement means 15 can comprise protrusions
that can engage with the screw thread, or can comprises matching screw threads to
the threaded portion 9.
[0031] The cap 3 further comprises a tamper evident indicator 16, shaped as a removable
extension, such as an additional ring, to the peripheral flange 13 of the cap 3. Figure
2 shows the cap 3 being releasably connected to the bottle 2 while the tamper evident
indicator 16 is inactive. Activation of the tamper evident indicator 16 is achieved
by screwing the cap 3 onto the peripheral rim 6, such that a activation element 17
of the tamper evident indicator 16 is moved beyond the protrusion 10 of the bottle
2. The activation element 17 protrudes from a side of the tamper evident indicator
16 facing the bottle 2 and engages the protrusion 10. Upon opening of the beverage
package 1 the protrusion 10 blocks the tamper evident indicator 16 from removal from
the bottle 2. The cap 3 can only be removed from the bottle after breaking the connection
between the tamper evident indicator 16 and the peripheral flange 13 of the cap 3.
It is desired that this connection cannot be restored upon reclosing of the package
1.
[0032] It is preferred that the distance D between the protrusion 10 and the edge of the
peripheral rim 6 is such that the activation element 17 of the tamper evident indicator
16 is at least engaged with the threaded portion 9 upon connecting the cap 3 to the
peripheral rim 6 without activating the tamper evident indicator 16.
[0033] Figure 3 shows the steps of the method of manufacturing a beverage package 1 according
to the invention. The embodiment comprises a single production line 100. At a forming
station 101, the bottle is blow-molded from a semi-manufactured product or from a
base material. The bottle material can comprise a polymer material, such as polyethyleneterephthalate
(PET) or other suitable material.
[0034] The bottle is then moved to a covering station 102 where a label 18 is adhered to
an exterior or outside of the peripheral wall 5 of the bottle 2, see fig. 1, using
an adhesive material.
[0035] After labeling the bottle 2, the labeled bottle 2 is moved to a capping station 103,
where a cap 3 is pressed onto the peripheral rim 6 of the bottle 2 to cover the open
mouth 12, see fig. 2. The bottle 2 is not filled before capping, i.e. the bottle is
empty when releasably closed with cap 3. The tamper evident indicator 16 remains inactive
after performing the capping process, as described above. Alternatively, the bottle
2 is first capped and then labeled.
[0036] After capping, the bottles 2 are packed at a packing station 104 and prepared for
transportation to a remote filling station 200. The filling station 200 is not a part
of the production line 100. At the filling station 200, which can be at a supermarket,
the cap 3 is removed from the bottle 2 by the user and the bottle 2 is filled with
freshly made juice, for instance at a juice machine operated by the user. After filling
the bottle 2, the cap 3 is screwed onto the peripheral rim 6 up to activating the
tamper evident indicator 16 with the protrusion 10.
[0037] Thus, the invention has been described by reference to certain embodiments discussed
above. It will be recognized that many modifications in addition to those described
above may be made to the structures and techniques described herein without departing
from the spirit and scope of the invention. Accordingly, although specific embodiments
have been described, these are examples only and are not limiting upon the scope of
the invention.
LIST OF PARTS
[0038]
1. Beverage package
2. Bottle
3. Cap
4. Base
5. Peripheral wall
6. Peripheral rim
7. Edge
8. Engagement means
9. Threaded portion
10. Protrusion
11. Covering surface
12. Open mouth
13. Peripheral flange
14. Inside of peripheral flange
15. Engagement means
16. Tamper evident indicator
17. Activation element
18. Label
100. Production line
101. Blow-molding station
102. Labeling station
103. Capping station
104. Packing station
200. Filling station
1. Method for manufacturing a beverage package (1), the method comprising:
- providing a bottle (2) comprising a peripheral wall (5) extending from a base (4)
to a peripheral rim (6) forming an open mouth (12) of the bottle, wherein at least
a portion of the peripheral wall is at least translucent;
- releasably connecting a cap (3) to the peripheral rim to close the open mouth before
filling the bottle;
- providing a covering (18) around the bottle thereby covering at least part of the
peripheral wall, wherein at least a portion (10) of the covering is at least translucent,
which translucent portion of the covering coincides with the translucent portion of
the peripheral wall.
2. Method according to claim 1, wherein the covering comprises a substrate layer and
wherein the peripheral wall and the substrate layer are at least translucent.
3. Method according to claim 1 or 2, wherein providing the covering around the bottle
comprises adhering the covering to at least the peripheral wall of the bottle.
4. Method according to claim 3, wherein the covering is a label or a sleeve.
5. Method according to any of the preceding claims, wherein the cap comprises a covering
surface (11) and a peripheral flange (13) extending from the covering surface; and
the step of releasably connecting the cap to the peripheral rim to close the open
mouth comprises:
- pressing the cap onto the peripheral rim such that an engaging element (15) provided
at an inside (14) of the cap releasably engages the peripheral rim of the bottle.
6. Method according to any of the preceding claims, wherein the peripheral flange of
the cap comprises a tamper evident indicator (16) and wherein after pressing the cap
onto the peripheral rim the tamper evident closure remains inactive.
7. Method according to any of the preceding claims, wherein the method is carried out
in a single production line (100).
8. Method according to any of the preceding claims, comprising transporting the package
to a filling station (200), removing the cap from the peripheral rim, filling the
bottle and reclosing the bottle with the cap.
9. Method according to claim 7 or 8, wherein the filling station is at a location remote
from the single production line.
10. Method according to any of the preceding claims, wherein the peripheral rim comprises
a threaded portion (9) extending downwards from the edge to the base and wherein the
peripheral flange of the cap is provided with a threaded inside (14) matching with
the threaded portion of the peripheral rim and wherein reclosing the bottle with the
cap comprises screwing the cap onto the threaded portion of the peripheral rim.
11. Method according to any of claims 8 to 10, wherein reclosing the bottle with the cap
comprises activating the tamper evident indicator by means of a protrusion (10) along
at least part of the peripheral rim of the bottle at a distance D different from zero
from a edge of the rim, the protrusion extending in an outward direction from the
rim.
12. Beverage package (1) manufactured according to any of claims 1-7, comprising
- a bottle (2) having a peripheral wall (5) extending from a base (4) to a peripheral
rim (6) forming an open mouth (12) of the bottle;
- a cap (3) releasably connected to the peripheral rim to close the open mouth;
- a covering (18) provided around the bottle covering at least part of the peripheral
wall, wherein the covering is at least partly translucent, which translucent portion
of the covering coincides with the translucent portion of the peripheral wall.
13. Package according to claim 12, wherein the cap comprises a covering surface (11) and
a peripheral flange (13) extending from the covering surface; and wherein an engaging
element (15) provided at an inside of the cap releasably engages the peripheral rim
of the bottle.
14. Package according to claim 13, wherein the peripheral rim comprises a threaded portion
(9) extending downwards from the edge to the base and wherein the peripheral flange
of the cap is provided with a threaded inside (14) matching with the threaded portion
of the peripheral rim, such that the bottle is reclosed by screwing the cap onto the
threaded portion of the peripheral rim.
15. Package according to any of claims 12-14, wherein the peripheral flange of the cap
comprises a tamper evident indicator (16) and wherein the tamper evident indicator
remains inactive upon engagement of the peripheral flange to the peripheral rim.