[0001] The present invention relates to a wellbore drilling system and a method for drilling.
[0002] In the oil and gas well drilling industry numerous types of piping, referred to generally
as "tubulars", are used. Tubulars include for instance drill pipes, casing pipes,
and other connectable (e.g. by screwthread) oil and gas well pipe elements.
[0003] Commonly multiple single joints of drill pipe or other tubular are held together
during drilling operations, e.g. during tripping operations. Most modern drilling
rigs are capable of handling three-joint stands, called "triples", or even quadruple
stands, called "quads (135 ft.)".
[0004] The present applicant has disclosed, e.g. in
WO 02/18742, a wellbore drilling system that includes a tower fitted to the hull of a drilling
vessel adjacent a moonpool. The tower is embodied as a mast.
[0005] The system comprises a drill floor, above the moonpool, having a well center through
which a drill string passes along a firing line. A drill string rotary drive, e.g.
a top drive, is provided to rotate a drill string for drilling operations.
[0006] For storage of drilling tubulars, preferably made up stands, e.g. triple stands,
two drilling tubulars storage racks for tubulars are provided on opposite sides of
the mast, wherein multiple drilling tubulars are stored in vertical orientation.
[0007] Adjacent each drilling tubulars storage rack a tubular racking device is mounted
having at least a lower first tubular racker assembly and at least one second tubular
racker assembly operable at a greater height than the first tubular racker assembly.
Each tubular racker assembly comprises a base, a motion arm connected to the base,
and a tubular gripper member connected to the motion arm and adapted to grip a tubular.
The motion arm includes arm members and an actuator arrangement.
[0008] Each tubular racking device is adapted to grip and retain a drilling tubular by the
tubular racker assemblies, wherein the weight of the tubulars is distributed over
the motion arms of the tubular racker assemblies. Therefore the motion arms are very
robust and can support a weight of at least several tons. The tubular racking device
is adapted to place a tubular in and remove a tubular from the corresponding drilling
tubulars storage rack.
[0009] Each tubular racking device has a reach that at least allows to transfer a tubular
gripped by the first and second tubular racker assemblies between the drilling tubulars
storage rack and a position of the tubular aligned with the firing line above the
well center so as to allow for building and disassembly of a tubulars string, e.g.
a drill string or a casing string.
[0010] The rotary racks are thus employed as setbacks, e.g. for drill pipe stands. In practice
this means that for some drilling operations, in particular during a tripping operation,
transfer of multi-joint tubulars between the firing line and the setbacks is performed
at a high frequency.
[0011] Commonly, drilling operations require the use of one or more well center tools, each
adapted for operation above the well center of the drill floor, e.g. an iron roughneck
tool for making up and breaking out of threaded tubular joints. In
WO02/18742, as is common, this iron roughneck is placed on rails that extend over the drill
floor to the well center.
[0012] Instead of having an iron roughneck arranged on rails over the drill floor it is
also known to support the iron roughneck on a dedicated well center tool supporting
robot, which includes a motion arm adapted to support the weight of the well center
tool. The motion arm allows to move the iron roughneck between a retracted position
and an operative position above the well center. An example thereof is disclosed in
US 7, 178,612. Whilst this well center tool supporting robot allows to do away with the drill floor
rails for the iron roughneck, and provides for use with other well center tools as
well, the robot is not entirely satisfactory.
[0013] The present invention aims to propose solutions that allow for increased operational
efficiency and/or versatility of the system.
[0014] According to a first aspect of the invention a wellbore drilling system is proposed,
comprising:
- a drilling tower,
- a drill floor having a well center through which a drill string passes along a firing
line,
- a drilling tubulars storage rack adapted to store multiple drilling tubulars in vertical
orientation, preferably multi-jointed tubulars,
- a tubular racking device having at least a lower first tubular racker assembly and
at least a second tubular racker assembly operable at a greater height than the first
tubular racker assembly, each tubular racker assembly comprises a base, a motion arm
connected to said base, and a tubular gripper member connected or connectable to the
motion arm and adapted to grip a tubular,
wherein the tubular racking device is adapted to grip and retain a drilling tubular
by the tubular racker assemblies, wherein the weight of the tubular is distributed
over the motion arms of the tubular racker assemblies, and wherein the tubular racking
device is adapted to place a tubular in and remove a tubular from the drilling tubulars
storage rack,
and wherein the tubular racking device has a reach at least allowing to transfer a
tubular gripped by said first and second tubular racker assemblies between the drilling
tubulars storage rack and a position of the tubular aligned with the firing line above
the well center so as to allow for building and disassembly of a tubulars string,
e.g. a drill string or a casing string,
wherein the system further comprises one or more well center tools, each adapted for
operation above the well center of the drill floor, e.g. an iron roughneck tool for
making up and breaking out of threaded tubular joints,
which is characterized in that
the base of the first tubular racker assembly is vertically mobile between a lower
operative position, wherein the corresponding gripper member can place a tubular in
and remove a tubular from the drilling tubulars storage rack, and a raised position,
and in that the tubular racking device comprises a third tubular racker assembly comprising
a base, a motion arm connected to said base, and a tubular gripper member connected
or connectable to the motion arm and adapted to grip a tubular,
wherein the base of the third tubular racker assembly is vertically mobile at least
between a well center servicing position, that is below the lower operative position
of the base of the first tubular racker assembly, and said lower operative position
of the base of the first tubular racker assembly if said first tubular racker assembly
is moved to a raised position,
wherein - with the base of the third tubular racker assembly in said lower operative
position of the base of the first tubular racker assembly and with a tubular gripper
member connected to the motion arm - the third tubular racker assembly is operable
for tubular transfer between the firing line and the drilling tubulars storage rack
in combination with the second tubular racker assembly, e.g. in case of failure of
the first tubular racker assembly,
and in that at least one well center tool is adapted to be connected to the motion
arm of the third tubular racker assembly,
and in that - with the base of the third tubular racker assembly in the well center
servicing position and a well center tool connected to the motion arm thereof - the
well center tool is operable above the drill floor, whilst the first and second tubular
racker assemblies are operable in combination for tubular transfer between the firing
line and the drilling tubulars storage rack.
[0015] The first aspect of the invention thus envisages the provision of a third tubular
racker assembly that is embodied with a "double functionality", namely as well center
tool robot and as part of the tubular racking device, e.g. temporarily replacing the
first tubular racker assembly when in repair or allowing for increased load capacity
of the tubular racking device, e.g. when handling extra heavy tubulars. A possible
advantage is the increased efficiency of drilling operations in general. There will
be less flat time as it is possible to prepare a well center tool during tubular transfer
(racking operation). Another advantage is the increased safety, e.g. because there
are no longer well center tool drill floor rails required to transfer the well center
tool to the firing line.
[0016] The versatility of the system may be increased by providing two tubular racking devices
adjacent a tubulars storage rack, each tubular racking device comprising three tubular
racking assemblies. For example, in operations using tapered strings, it is possible
to have a tool adapted to the large diameter string provided at one tubular racking
device, and a tool adapted to the smaller diameter string provided at the other tubular
racking device. The provision of both tools 'stand-by' eliminates the necessity to
change tools.
[0017] As wellbore drilling systems often also include storage of tubulars in horizontal
position, e.g. in a hold and/or on deck of a drilling vessel, it is common to employ
a so-called horizontal catwalk machine to assist in the transfer of tubulars, often
to and from the firing line of the drilling rig system. As both this catwalk machine
and the tubulars storage and handling system are preferably located in close vicinity
to the firing line.
In an embodiment, the drilling tower is embodied as a derrick structure. Alternatively,
the drilling tower is a mast.
[0018] In an embodiment, a first and a second drilling tubulars storage rack is provided,
and wherein a first tubular racking device is arranged to transfer tubulars between
the first drilling tubulars storage rack and the firing line, and wherein a second
tubular racking device is arranged to transfer tubulars between the second drilling
tubulars storage rack and the firing line. In an embodiment where the drilling tower
is embodied as a mast, the first and second drilling tubular storage racks are preferably
provided on opposite sides of the mast.
[0019] The first aspect of the invention is most advantageous in such an embodiment comprising
two tubular drilling tubulars storage racks and two tubular racking devices, each
being provided with the mentioned first, second and third tubular racker assemblies.
The versatility of the system may be improved even further by providing two tubular
racking devices adjacent each tubulars storage rack: hence, when four tubular racking
devices are provided, two of which adjacent each drilling tubulars storage rack. Advantageously,
each tubular racking device is provided with three tubular racking assemblies according
to the present invention. As such, optimal use can be made of the versatility of the
third tubular racker assemblies.
[0020] In an embodiment, the system further comprises a well center tools storage structure
that is adapted to store therein the one or more well center tools that are connectable
to the motion arm of the third tubular racker assembly. Well center tools that can
possibly be stored in such a well center tools storage structure are:
- an iron roughneck for making up and breaking out of threaded tubular joint,
- a raised back-up system clamp adapted to clamp a drill string top end at an elevated
position above the drill floor,
- a guide sheave for one or more lines to be introduced into the well bore,
- a thread doper adapted to clean a threaded tubular end and to dope the threaded tubular
end,
- a mud bucket adapted to catch mud upon tripping in order to retrieve mud allowing
for reuse of the mud,
- any type of end effector,
- a man basket,
- bolting tool,
- multibolt torque tool,
- centralizer tool for guiding risers,
- guide for drill pipes,
- a winch and hook.
[0021] Advantageously, the well center tools storage structure is adapted to store well
center tools therein at multiple levels above one another. This reduces the footprint
of the well center tools storage structure, which is particularly advantageous when
the well center tools storage structure is provided on a deck of a vessel. In particular,
as the base of the third tubular racker assembly is vertically mobile at least between
a well center servicing position, that is below the lower operative position of the
base of the first tubular racker assembly, and said lower operative position of the
base of the first tubular racker assembly if said first tubular racker assembly is
moved to a raised position, the height of the well center tools storage structure
extends between this well center servicing position and at least the lower operative
position (of the base of the first tubular racker assembly).
[0022] In an embodiment, said well center tools storage structure is arranged such that
said one or more well center tools stored therein are within reach of the third tubular
racker assembly so as to allow connection of a well center tool to the motion arm
while the well center tool is stored in the well center tools storage structure. Hence,
the well center tool can be connected to the tubular racker assembly at the well center
storage structure, and therefrom transported by the same tubular racker assembly to
the firing line, above the well center of the drill floor.
[0023] In an embodiment, it is also conceivable that said well center tools storage structure
is arranged such that said one or more well center tools stored therein are within
reach of the first tubular racker assembly, and that at least one well center tool
is adapted to be connected to the motion arm of the first tubular racker assembly,
so as to allow connection of a well center tool to the motion arm of the first racker
assembly while the well center tool is stored in the well center tools storage structure.
Hence, it is conceivable that a first well center tool is connected to the third tubular
racker assembly, while a second well center tool is connected to the first tubular
racker assembly. It is also conceivable that at least one well center tool is adapted
to be connected to the motion arm of the first tubular racker assembly, allowing the
well center tool to be operable above the drill floor in case of failure of the third
tubular racker assembly. E.g., when handling risers, the upper end is gripped, while
a centralizer tool for centralizing the riser is preferably provided at a lower racker
assembly. When handling drill pipes, a lower end of the drill pipe is preferably gripped
by a lower racker assembly, while an upper end of the drill pipe is being guided by
an upper racker assembly.
[0024] According to the first aspect of the invention, at least one well center tool is
adapted to be connected to the motion arm of the third tubular racker assembly. It
is conceivable that the well center tool is adapted to be gripped by the tubular gripper
member connected to the motion arm. Alternatively, the well center tool is adapted
to be connected to said motion arm after prior removal of a tubular gripper member
from the motion arm. Instead of the assemblies carrying a gripper member it is also
possible that only one arm is provided with a gripper that supports the weight of
the gripped tubular and the other arm carries a centralizer that holds the tubular
in the upright position.
[0025] Optionally, a connector is arranged on the motion arm, wherein both the tubular gripper
member and the well center tool are adapted to be connected to said connecter. Such
a connector may e.g. be embodied with a hook, latch, stabbing plates, etc. etc. to
ensure a firm and safe fit.
[0026] Optionally also power and control connection members are provided on the motion arm,
e.g. with electric and/or fluid (e.g. hydraulic and/or pneumatic) connection members
to supply electricity, control signals, and/or fluid power to the well center tool.
These power and control connection members can be either separately or formed integral
with the mechanical connector on the motion arm.
[0027] In an embodiment, a dedicated well center tool connector is arranged on the motion
arm to mechanically connect the tool to the motion arm.
[0028] In an embodiment, the system comprises multiple well center tools having identical
mechanical connectors that are connectable to the motion arm. These identical mechanical
connectors may be connectable to a tubular gripper member, that is mounted on the
motion arm, or to a connector provided on the motion arm, in particular a dedicated
well center tool connector arranged on the motion arm.
[0029] It is conceivable that the well center tools to be used in conjunction with the system
are provided with an identification, and optionally also a memory is provided comprising
the use and/ or history of such a well center tool. For example, a control unit is
provided with such a memory and as such, the control unit knows what well center tool
is installed where exactly, and also informed about operational details of the well
center tool, such as the size of the tool.
[0030] In an embodiment comprising two tubular drilling tubulars storage racks and two tubular
racking devices, each tubular racking device being provided with three tubular racker
assemblies according to the first aspect of the present invention, two well center
tool storage structures are preferably provided. In an embodiment, a first well center
tool storage structure may be arranged such that said one or more well center tools
stored therein are within reach of the first tubular racking device, and a second
well center tool storage structure may be arranged such that said one or more well
center tools stored therein are within reach of the second tubular racking device.
Then, optimal use can be made of the versatility of the third tubular racker assemblies.
[0031] For example, the system may comprise a first and a second iron roughneck device.
The provision of two iron roughneck devices, preferably having identical mechanical
connectors to allow for releasable connection to a motion arm, allows for example
to set one iron roughneck to the handling of tubulars having a first diameter and
set the other iron roughneck to the handling of tubulars having a different second
diameter. For example it is envisaged that the first iron roughneck is in operative
position above the well center in the course of an assembly or disassembly process
of a tubular string with a first diameter in the firing line, whilst, during said
process involving the first iron roughneck, the second iron roughneck is already set
to handle different diameter tubulars. If, as is preferred, two assemblies with motion
arms are present near the drill floor, the second iron roughneck can be moved into
the operative position directly after the first iron roughneck is retracted, which
thus allows to switch to another diameter tubular handled in the firing line without
delay. In the common prior art practice a single iron roughneck device is available
for use on the drill floor, e.g. held by a robot arm as in
US 7, 178,612 , and changing thereof to a different diameter may take about 45 minutes. As these
changes occur frequently these seemingly short delays in the handling tubular strings
may accrue to a very significant total time expenditure, e.g. of one or even multiple
days for a single drilling project and thus be very costly.
[0032] It is also advantageous to provide the first and second iron roughneck devices both
in the firing line, wherein one is provided at an elevated position. This allows standbuilding,
i.e. the assembly of single joints, above deck, instead of using a so-called mouse-hole
for this process.
[0033] It will be appreciated that the provision of two assemblies with a motion arm and
two iron roughnecks to be supported by said assemblies can also be advantageous in
an embodiment wherein said two assemblies are not part of a system as described in
the first aspect of the invention. For example the two assemblies with motion arm
are then deck mounted stand-alone assemblies, or assemblies that are each mounted,
as sole mobile assembly, on a corresponding relatively short vertical rails that is
mounted to a drilling mast at the side facing the drill floor.
[0034] In a preferred embodiment a first iron roughneck device is stored in a first well
center tool storage structure, and a second iron roughneck device is stored in a second
well center tool storage structure. For example the two well center tool storage structures
are arranged at opposite sides of the drill floor. In an alternative embodiment, an
iron roughneck storage is envisaged at an elevated position, preferably within the
construction of the drilling tower. For example, the iron roughneck storage is provided
in a storage room inside a mast, or the iron roughneck storage is provided on a cross-beam
of a lattice-type tower construction.
[0035] According to the first aspect of the present invention, the tubular racking device
has at least three tubular racker assemblies each comprising a base. The base of the
first tubular racker assembly is vertically mobile between a lower operative position
and a raised position. The base of the third tubular racker assembly is also vertically
mobile, at least between a well center servicing position, that is below the lower
operative position of the base of the first tubular racker assembly, and said lower
operative position of the base of the first tubular racker assembly. In a preferred
embodiment the base of the second racker assembly is also vertically mobile. As preferred,
all mobile bases are mounted on a common vertical rails.
[0036] In an embodiment, the bases of all tubular racker assemblies of a racker device are
vertically mobile. It is conceivable that the base of the second tubular racker assembly
is mobile between said raised position of the base of the first tubular racker assembly
and an elevated position.
[0037] In an embodiment, the vertically mobile tubular racker assemblies of a tubular racking
device are provided with a base that is guided along a vertical rails. Preferably
a tubular racking device comprises one vertical rails along which all mobile bases
are vertically guided.
[0038] In an embodiment, the tubular racking device includes a vertical column member provided
with said one or more rails, said column member supporting said tubular racker assemblies.
[0039] In an embodiment where the drilling tower is embodied as a mast, it is conceivable
that the vertical column member is formed integral with, or provided on or connected
to the mast. Optionally, the vertical column member is provided rotatable, e.g. by
providing a bearing between the mast and the vertical column member, or by mounting
the vertical column member on a rotary support. In a practical embodiment the rotary
support of the column members includes a base member to which the column members are
connected with their lower end and a top member to which the column members are connected
with their upper end. In particular, in an embodiment where the drilling tower is
embodied as a mast, it is conceivable that each vertical rails, or a pair of parallel
vertical rails in case of two racker devices, are directly provided on or connected
to the mast. For example the mast has corners, and the vertical rails of two racker
devices are arranged at the corners of the side of the mast facing the drill floor.
[0040] In an embodiment, the wellbore drilling system is furthermore provided with a drill
string rotary drive, e.g. a top drive, adapted to rotate a drill string for drilling
operation.
[0041] In an embodiment the motion arm is a telescopic extensible arm, the arm having a
first arm segment which is connected to the base via a vertical axis bearing allowing
the motion arm to revolve about this vertical axis. Preferably this vertical axis
forms the only axis of revolution of the motion arm, which leads to a simple structure
that can support a significant load. The motion arm the has one or more telescoping
additional arm segments, with an outer arm segment being provided with a connector
for a tubular gripper and/or a well center tool.
[0042] In an embodiment a hydraulic cylinder is present between segments of the arm, the
cylinder being operable to cause extension and retraction of the arm. For example
the racker assembly is provided with a self-contained hydraulic unit including an
electric motor driven pump, a tank, and valves.
[0043] In an embodiment each tubular racking device comprises a vertical guide rails onto
which corresponding guide members of the base of each tubular racker assembly engage.
The tubular racker device further comprises a vertical toothed rack arranged parallel
to this vertical guide rails. The base of the tubular racker assembly is provided
with one or more pinions engaging with this vertical toothed rack and the base is
provided with one or more motors driving the one or more pinions, so as to controlled
vertical motion of the racker assembly. Preferably the one or more motors driving
the one or more pinions are electric motors. In an embodiment a supercapacitor is
included in an electric power circuit feeding said one or more vertical motion motors,
which allows the temporary storage of electricity that may be generated by said one
or more motors during a downward motion of the assembly. This energy can then be used
for the upward motion again.
[0044] In an embodiment the system comprises an electrical heave motion compensation controller,
that is linked to the vertical drive of the base of one or more of the vertically
mobile motion arm or racker arm assemblies, the heave motion controller providing
to said one or more vertical drives, e.g. to the pinion driving motors, a control
signal representing a heave compensation motion of the one or more motion arm assemblies.
This allows to obtain heave motion compensation of the tubular gripper or well center
tool held by the respective motion arm. This embodiment is, for example, in combination
with a heave motion compensated drill floor, e.g. as disclosed in
WO2013/169099. For example a motion arm assembly can then be employed to hold a component of a
coiled tubing injector device in a position above the well center whilst the drill
floor is in heave compensation mode. Of course other heave motion compensation arrangements
of the drill floor can also be envisaged in combination with the present invention.
[0045] In an embodiment said first, second, and third motion arm or racker arm assemblies
are all connected to the electrical heave motion compensation controller, allowing
all operations thereof to be done whilst performing heave compensation motion, e.g.
in conjunction with a heave motion performing drill floor.
[0046] In particular when heave motion compensation mode of one or more of the mobile motion
arm assemblies is envisaged, the electric power supply may be provided with a supercapacitor,
even such a capacitor mounted on the base itself, for temporary storage of electric
energy in the downward motion and use thereof for the upward motion.
[0047] In an embodiment wherein the mobile base of each mobile motion arm or racker arm
assembly engages with a pinion on a vertical rack, one may provide heave motion compensation
also by bringing said vertical toothed rack into heave compensation motion, e.g. the
toothed rack being slidable along the tower or mast and with a vertical drive connected
to the rail, or with the rail being connected to another object that is brought into
heave compensation mode. For example one could envisage that the toothed rack is connected
to the drill floor, with the drill floor being operable in heave compensation mode
so that the toothed rack follows the drill floor.
[0048] In an embodiment the drilling tower is provided with two parallel tubular racking
devices adjacent the drill floor, each racking device comprising a vertical rails
and being provided with at least two tubular racker assemblies, the racker assemblies
of each of said racking devices having a reach to bring a tubular gripper member connected
to the motion arm of said racker assembly or another well center tool to a position
aligned with the firing line above the well center.
[0049] In an embodiment of the racker assembly the vertical axis bearing between the base
and the motion arm is arranged in a bearing housing that is releasably attached to
the base of the racker assembly. Preferably the base provides both a left-hand attachment
position and a right-hand attachment position for the bearing housing which allows
in a suitable embodiment to use the same base in an drilling system with two parallel
racking devices near the drill floor. In an embodiment, the drilling tubulars storage
rack is a drilling tubulars rotary storage rack that is rotatable about a vertical
axis and has storage slots for storage of multiple tubulars in vertical orientation,
the drilling tubulars rotary storage rack including a drive to rotate the drilling
tubulars storage rack about its vertical axis. Optionally, the drilling tubulars rotary
storage rack comprises a central vertical post and multiple discs at different heights
on the post, at least one disc being a fingerboard disc having tubulars storage slots,
each slot having an opening at an outer circumference of the fingerboard disc allowing
to introduce and remove a tubular from the storage slot, wherein at least one fingerboard
disc is composed of multiple fingerboard disc members that are releasably connected
to the central post, e.g. by bolts, and wherein preferably a finger board disc member
is provided with a latching device adapted to latch each individual tubular held in
a slot of the fingerboard disc member.
[0050] In an embodiment, at least one tubular racker assembly is vertically mobile and is
embodied to retain a finger board disc member during mounting and/or dismounting of
the fingerboard disc member from the vertical post, e.g. the motion arm being provided
with a gripper member adapted to grip the fingerboard disc member, and wherein the
tubular racker assembly is used for vertical transportation of the gripped fingerboard
disc member.
[0051] According to an example, a wellbore drilling system is provided comprising:
- a drilling tower,
- a drill floor having a well center through which a drill string passes along a firing
line,
- a drilling tubulars rotary storage rack adapted to store multiple drilling tubulars
in vertical orientation, preferably multi-jointed tubulars,
said drilling tubulars rotary storage rack being rotatable about a vertical axis and
having storage slots for storage of multiple tubulars in vertical orientation, the
drilling tubulars rotary storage rack including a drive to rotate the drilling tubulars
storage rack about its vertical axis, said drilling tubulars rotary storage rack comprising
a central vertical post and multiple discs at different heights on the post, at least
one disc being a fingerboard disc having tubulars storage slots, each slot having
an opening at an outer circumference of the fingerboard disc allowing to introduce
and remove a tubular from the storage slot,
- a tubular racking device having at least a lower first tubular racker assembly and
at least a second tubular racker assembly operable at a greater height than the first
tubular racker assembly, each tubular racker assembly comprises a base, a motion arm
connected to said base, and a tubular gripper member connected or connectable to the
motion arm and adapted to grip a tubular,
wherein the tubular racking device is adapted to grip and retain a drilling tubular
by the tubular racker assemblies, and wherein the tubular racking device is adapted
to place a tubular in and remove a tubular from the drilling tubulars rotary storage
rack,
and wherein the tubular racking device has a reach at least allowing to transfer a
tubular gripped by said first and second tubular racker assemblies between the drilling
tubulars rotary storage rack and a position of the tubular aligned with the firing
line above the well center so as to allow for building and disassembly of a tubulars
string, e.g. a drill string or a casing string,
which is characterized in that the at least one fingerboard disc is composed of multiple
fingerboard disc members that are releasably connected to the central post, e.g. by
bolts. This example also relates to a method for exchange of fingerboard disc members
wherein use is made of a wellbore drilling system according to claim 16.
[0052] In an example, a method for exchange of fingerboard disc members comprises the following
steps:
- retaining one or more first fingerboard disc members which are connected to the central
post, e.g. by an auxiliary crane or by tubular racker assembly,
- dismounting the first fingerboard disc members from the vertical post,
- transporting the first fingerboard disc members from the vertical post to a remote
location, e.g. by the auxiliary crane or by the tubular racker assembly,
- gripping one or more second fingerboard disc members which are to be connected to
the central post, e.g. by the auxiliary crane or by the tubular racker assembly,
- transporting the second fingerboard disc members to the vertical post, e.g. by the
auxiliary crane or by the tubular racker assembly,
- mounting the second fingerboard disc members to the vertical post.
[0053] Hence, in an example it is conceivable that an auxiliary crane is provided for retaining,
gripping and transporting the fingerboard disc members.
[0054] In an example, at least one tubular racker assembly is provided vertically mobile,
and is embodied to retain a fingerboard disc member during mounting and/or dismounting
of the fingerboard disc member from the vertical post, e.g. the motion arm being provided
with a gripper member adapted to grip the fingerboard disc member, and wherein the
tubular racker assembly is used for vertical transportation of the gripped fingerboard
disc member. This is advantageous as there is no need for an additional device, as
the tubular racker assemblies are already available. Such an embodiment may be particular
advantageous in combination with a wellbore drilling system according to the first
aspect of the invention, according to which three tubular racker assemblies are provided.
[0055] In an example, a finger board disc member is provided with a latching device adapted
to latch each individual tubular held in a slot of the fingerboard disc member.
[0056] In an example, the drilling tubular storage rack comprises multiple corresponding
releasably connected fingerboard disc members provided at different heights on the
post, which disc members are provided with corresponding tubular storage slots and
which are adapted to store one or more drilling tubulars in combination.
[0057] In an example, the wellbore drilling system is furthermore provided with a drill
string rotary drive, e.g. a top drive, adapted to rotate a drill string for drilling
operation.
[0058] The invention will now be explained in more detail with reference to the appended
drawing. In the drawing:
Fig. 1 shows a plan view of a drilling vessel with a system according to the invention,
Fig. 2 shows on a larger scale a part of figure 1,
Fig. 3 shows a perspective side view of a part of a drilling vessel with a system
according to the invention,
Fig. 4 shows a side view of a part of a drilling vessel with a system according to
the invention,
Fig. 5 shows a front view of a part of a drilling vessel with a system according to
the invention,
Fig. 6 shows a perspective view of a part of a drilling vessel with a system according
to the invention,
Fig. 7 shows a racker assembly of the system of figure 6,
Fig. 8 shows the racker assembly of figure 7 in side view, partly as wire frame,
Fig. 9 shows the racker assembly of figure 7 in top view,
Fig. 10 illustrates the handling of a tubular by means of the racker assemblies with
the lower assembly supporting an iron roughneck device,
Fig. 11 shows in plan view a portion of the vessel of figure 6,
Fig. 12 shows a top view of a fingerboard disc according to the second aspect of the
invention,
Figs. 13a, b show a fingerboard disc member adapted for drill pipe and a fingerboard
disc member adapted for casing respectively, without latch devices thereon,
Figs. 14a, b show the disc members of figures 13a, b provided with latch devices thereon,
Fig. 15 shows the part of a drilling vessel of fig. 6, with an alternative drilling
tubulars storage rack,
Fig. 16 shows a top view of a fingerboard disc of fig. 12 including a tool storage.
[0059] With reference to the figures 1-5 now an embodiment of an oil and gas offshore drilling
vessel equipped with a wellbore drilling system according to the invention will be
explained.
[0060] The vessel 1 here is a monohull vessel having a hull 2 with a moonpool 3 extending
through the hull. A drilling tower, here mast 4 is mounted on the hull, here above
the moonpool 3. The mast is associated with hoisting means, in the art called drawworks,
in the shown embodiment forming two firing lines 5, 6 along and on the outside of
the mast, here fore and aft of the mast 4, that extend through the moonpool 3.
[0061] A drill floor 25 is provided, having a well center 27 through which a drill string
passes, along the firing line, here firing line 5.
[0062] The firing line 5 is designed for performing drilling, and here includes a drill
string rotary drive, here a top drive 7 or other rotary drive, adapted for rotary
driving a drill string.
[0063] The vessel 1 is equipped with two drilling tubulars rotary storage racks 10, 11 adapted
to store multiple drilling tubulars 15 in vertical orientation, preferably multi-jointed
tubular. As can be seen in figures 1 and 2 the vessel has a longitudinal central axis
300, and the drilling tubulars rotary storage racks 10, 11 are arranged symmetrical
with respect to said longitudinal central axis 300, on opposite sides of the drilling
mast 4.
[0064] Preferably, as visible in fig. 5, each drilling tubulars rotary storage rack is rotatable
mounted on the vessel so as to rotate about a vertical axis. In particular, drilling
tubulars rotary storage rack 10 is rotatable about rotation axis 30. A lower bearing
12 is visible at the lower end of the rack, connecting the rack 10 to the hull 2.
Also, as is preferred, an upper bearing 32 is present at the top end of the rack,
connecting said top end to a support frame 33. Here the support frame connects the
top end of the rotary rack to the mast 4.
[0065] As is known in the art each drilling tubulars rotary storage rack 10, 11 includes
slots for the storage of multiple tubulars in each drilling tubulars rotary storage
rack in vertical orientation. As is known in the art the racks 10, 11 here include
a central vertical post 10a, 11a, and multiple disc members 15a, 15b, 15c at different
heights of the post, at least one disc being a fingerboard disc having tubulars storage
slots, each slot having an opening at an outer circumference of the fingerboard disc
allowing to introduce and remove a tubular from the storage slot. It is envisaged
that in a preferred embodiment the tubulars rest with their lower end on a lowermost
disc member 15d. In the example shown in the figures 1-5 it is envisaged that triple
stands are stored in the racks 10, 11. The diameter of each rack 10, 11 is about 8
meters.
[0066] Also schematically indicated are drive motors 18, 19 for each of the first and second
drilling tubulars rotary storage rack 10, 11 that allow to rotate the drilling tubulars
storage rack about its vertical axis. In a possible embodiment the drive motors 18,
19 are embodied as part of an indexing drive for the racks, so that each of the rack
can be brought in a multitude of predetermined rotary positions.
The vessel 1 also includes a horizontal catwalk machine 80 on the deck and aligned
with the relevant firing line and allowing to bring tubulars from a remote position
towards the firing line or to a stand-building location, e.g. from hold for horizontal
storage of drilling tubulars in the aft portion of the hull and/or the deck storage.
A crane 17 is provided to place tubulars on the catwalk machine 80 and remove them
there from. As is preferred the catwalk machine 80 is arranged on the central longitudinal
axis 300 of the vessel on the deck. The vessel 1 also includes a driller's cabin 85.
[0067] In the shown embodiment, four tubular racking devices 40, 40', 40", 40"' are provided,
at all four corners of the mast 4, two adjacent each firing line 5, 6, and two adjacent
each drilling tubulars rotary storage rack 10, 11:
- tubular racking device 40 is arranged to transfer tubulars between the first drilling
tubulars storage rack 10 and firing line 5,
- tubular racking device 40' is arranged to transfer tubulars between the first drilling
tubulars storage rack 10 and firing line 6,
- tubular racking device 40" is arranged to transfer tubulars between the second drilling
tubulars storage rack 11 and firing line 5,
- tubular racking device 40"' is arranged to transfer tubulars between the second drilling
tubulars storage rack 11 and firing line 6,
[0068] A tubular racking device according to the invention, as in particular tubular racking
device 40 as visible in fig. 4, comprises a lower first tubular racker assembly 41,
a second tubular racker assembly 42, operable at a greater height than the first tubular
racker assembly, and a third tubular racker assembly 43. Although only explained in
relation to tubular racker assemblies 42, 43 each tubular racker assembly comprises
comprising a base 42b, 43b, a motion arm 42m, 43m connected to said base 42b, 43b;
and a tubular gripper member 42t, 43t connected or connectable to the motion arm 42m,
43m and adapted to grip a tubular.
[0069] The base of the first tubular racker assembly 41 is vertically mobile between a lower
operative position wherein the corresponding gripper member can place a tubular in
and remove a tubular from the drilling tubulars storage rack and a raised position.
The base of the third tubular racker assembly 43 is also vertically mobile, at least
between a well center servicing position, that is below the lower operative position
of the base of the first tubular racker assembly, and said lower operative position
of the base of the first tubular racker assembly if said first tubular racker assembly
is moved to a raised position. With the base of the third tubular racker assembly
43 in said lower operative position of the base of the first tubular racker assembly
41, and with a tubular gripper member connected to the motion arm, the third tubular
racker assembly 43 is operable for tubular transfer between the firing line 5 and
the drilling tubulars storage rack 10, in combination with the second tubular racker
assembly 42, e.g. in case of failure of the first tubular racker assembly 41.
[0070] To provide the vertical mobility, the bases 41b, 43b are guided along a vertical
rails 44. Optionally, as visible in the top view of figs. 1 and 2, the tubular racking
devices includes a vertical column member 45, 45', 45", 45"' provided with said one
or more rails, said column member 45, 45', 45", 45"' supporting said tubular racker
assemblies.
[0071] Each tubular racking device 40, 40', 40", 40" is adapted to grip and retain a drilling
tubular by the tubular racker assemblies, wherein the weight of the tubulars is distributed
over the motion arms of the tubular racker assemblies, and wherein the tubular racking
device is adapted to place a tubular in and remove a tubular from the drilling tubulars
storage rack,
[0072] Each tubular racking device 40, 40', 40", 40" has a reach at least allowing to transfer
a tubular gripped by said first and second tubular racker assemblies between the drilling
tubulars storage rack 10, 11 and a position of the tubular aligned with the firing
line 5, 6 above the well center so as to allow for building and disassembly of a tubulars
string, e.g. a drill string or a casing string.
[0073] The system further comprises one or more well center tools 51, 52, 53, each adapted
for operation above the well center 27 of the drill floor 25. Optional well center
tools are:
- an iron roughneck for making up and breaking out of threaded tubular joint,
- a raised back-up system clamp adapted to clamp a drill string top end at an elevated
position above the drill floor,
- a guide sheave for one or more lines to be introduced into the well bore,
- a thread doper adapted to clean a threaded tubular end and to dope the threaded tubular
end,
- a mud bucket adapted to catch mud upon tripping in order to retrieve mud allowing
for reuse of the mud.
[0074] In the shown embodiment, each well center tool 51, 52, 53 is adapted to be gripped
by the tubular gripper member 43t connected to the motion arm 43m.
[0075] According to a first aspect of the present invention, - with the base 43b of the
third tubular racker assembly 43 in the well center servicing position and a well
center tool 51, 52 or 53 connected to the motion arm 43m thereof - the well center
tool 51, 52 or 53 is operable above the drill floor 25, whilst the first and second
tubular racker assemblies 41, 42 are operable in combination for tubular transfer
between the firing line 5 and the drilling tubulars storage rack 10. Preferably, the
well center tools have identical mechanical connectors that are connectable to the
motion arm 43m.
[0076] According to a possible embodiment of the invention, a well center tools storage
structure 55 is provided that is adapted to store therein the one or more well center
tools 51, 52, 53, 54a, 54b that are connectable to the motion arm 43m of the third
tubular racker assembly 43. As is preferred and visible in fig. 4, the well center
tools storage structure 55 is adapted to store well center tools 51, 52, 53 therein
at least at multiple levels above one another. It is also possible to store well center
tools 54a, 54b adjacent each other as visible in top view in figs. 1 and 2.
[0077] Said well center tools storage structure 55 is arranged such that said one or more
well center tools 51, 52, 53, 54a, 54b stored therein are within reach of the third
tubular racker assembly 43 so as to allow connection of a well center tool to the
motion arm 43m while the well center tool is stored in the well center tools storage
structure 55.
[0078] With reference to figures 6 - 11 now another embodiment of a well drilling system
according to the invention will be described.
[0079] In figure 6 the mast 4 (shown in figure 6 with the top section including the drawworks
and topdrive removed), the drill floor 25, and the well center 27 are shown.
[0080] Also shown are the storage racks 10, 11 for tubulars, e.g. drill pipes and casing,
here multi-jointed tubulars.
[0081] At the side of the mast 4 facing the drill floor 25 two tubular racking devices 140
and 140' are mounted, each at a corner of the mast 4. If no mast is present, e.g.
with a latticed derrick, a support structure can be provided to arrive at a similar
arrangement of the racking devices 140 and 140' relative to the drill floor 25 and
well center 27.
[0082] As is preferred each racking device 140, 140' has multiple, here three racker assemblies.
Here a lower first tubular racker assembly 141, 141', a second tubular racker assembly
142, 142', operable at a greater height than the first tubular racker assembly, and
a third tubular racker assembly 143, 143'.
[0083] Each set of racker assemblies is arranged on a common vertical rails 145, 145' that
is fixed to the mast 4, here each at a corner thereof.
[0084] In figure 6, as can be better seen in the depiction of figure 10, a drill pipe multi-joint
tubular 15 is held by racker assemblies 142' and 141' in the firing line above the
well center 27, thereby allowing to connect the tubular 15 to the drill string supported,
e.g., by a non-depicted drill sting slip device in or on the drill floor 25. Each
of said assemblies 142' and 141' carries a tubular gripper member 142't and 141't
at the end of the motion arm of the assembly.
[0085] The lower racker assembly 143 of the other racker device 140 carries an iron roughneck
device 150, here with a spinner 151 thereon as well.
[0086] As can be seen in figs. 7-9 the motion arm 141m is here embodied a telescopic extensible
arm, the arm having a first arm segment 141m - 1 which is connected to the base 141b
via a vertical axis bearing 147 allowing the motion arm 141m to revolve about this
vertical axis. As is preferred this vertical axis forms the only axis of revolution
of the motion arm. The motion arm has two telescoping additional arm segments 141m-2
and 141m-3, with the outer arm segment being provided with a connector 148 for a tubular
gripper 141't and/or a well center tool (e.g. iron roughneck device 150).
[0087] Advantageously, the telescopic extensible arm is retractable in a direction opposed
to the direction of extension. As the telescopic extensible arm of this embodiment
extends beyond the vertical axis bearing 147 in the direction opposed to the direction
of extension, a very compact retracted position can be achieved as indicated by dashed
line R in fig. 11. The position of gripper 141't below the motion arm 141m further
attributes to the compact retracted position.
[0088] As visible in fig. 8, in the example shown a hydraulic cylinder 152 is present between
first and second segments of the arm, and a further cylinder 153 between the second
and third segments of the arm. Each cylinder 152, 153 is operable to cause extension
and retraction of the arm. For example the racker assembly is provided with a self-contained
hydraulic unit 154 including an electric motor driven pump, a tank, and valves.
[0089] In figures 6,9 and 10 it can be recognized that each tubular racking device comprises
a vertical guide rail 145 onto which corresponding guide members of the base 141b
of each tubular racker assembly engage. In this example the base 141b carrier four
sets of each three rollers 149 of which two rollers 149 ride along opposed faces of
a flange of the rails 145 and one roller rides along a lateral side of the flange.
[0090] The tubular racker device further comprises a vertical toothed rack 160 arranged
parallel to this vertical guide rails 145. Here the toothed rack 160 is mounted on
the rail 145, here on a front plate of the rail between the two flanges of the rail
145.
[0091] The base 141b of the tubular racker assembly 141 is provided with one or more, here
two, pinions 161 engaging with this vertical toothed rack 160. The base is provided
with one or more motors 162, here two, driving the pinions, so as to allow for a controlled
vertical motion of the racker assembly 141.
[0092] As is preferred the one or more motors 162 driving the one or more pinions 161 are
electric motors. In an embodiment a supercapacitor is included in an electric power
circuit feeding said one or more vertical motion motors, which allows the temporary
storage of electricity that may be generated by said one or more motors during a downward
motion of the assembly. This energy can then be used for the upward motion again.
[0093] In view of a reduction of the number of parts it is preferred for all motion arms
to be identical, so that limited spare parts are needed. For example a single complete
motion arm, or a single complete racker assembly is stored aboard the vessel.
[0094] In view of reduction of the number of parts it is preferred for the vertical axis
bearing 147 between the base 141b and the motion arm 141m to be arranged in a bearing
housing 147a that is releasable attached to the base 141b of the racker assembly.
As depicted here the base 141b provides both a left-hand attachment position "L",
as indicated in fig. 7, and a right-hand attachment position, as shown in use in figure
7, for the bearing housing 147a which allows to use the same base in each of the racking
devices 140 and 140'. As is preferred the attachment positions are formed by elements
on the base having holes therein and the housing 147a having mating holes therein,
so that one or more connector pins 156 can be used to secure the housing to the base.
[0095] As shown in figure 10 the motion arm assembly 143 holds iron roughneck device 150
above the well center for make-up or breaking up of connections between tubulars in
the firing line 5. At the same time the other motion arm assembly 143' can be equipped
with a second iron roughneck device, which is then already prepared for handling different
diameter tubulars.
[0096] As explained, should e.g. assembly 141' fail to operate, it task can be taken over
by assembly 143' on the same rails 145' as it may be quickly equipped with a tubulars
gripper and brought to the level appropriate for tubulars racking. For example the
assembly 141' is then raised to make room for the assembly 143'.
[0097] In fig. 11 a fingerboard disc member 15a of rack 11 is shown. As can be seen the
rack 11 is arranged along a lateral side of the mast 4, with the drill floor 25 with
firing line 5 forward of the mast 4 and with a riser handling side rearward of the
mast 4.
[0098] As can be seen it is, in embodiments, envisaged that one or more racker devices and/or
assemblies thereof as described in this application are present at said riser handling
side, here assembly 141"' - opposite the drilling side (where assembly 141' is provided)
- of the mast 4. For example a riser gripper tool may be arranged in storage structure
55" to be mechanically interconnected to the motion arm of assembly 141"' in the manner
as described herein. Another tool that may be of use at the riser handling side of
the mast is e.g. a bolting tool to tighten or release bolts interconnecting riser
sections. As is preferred a further vertical rails 145'" is present at said riser
handling side as well.
[0099] The fingerboard disc 15a is embodied according to a second aspect of the invention
is shown, which is provided around a central vertical post 11a. The fingerboard disc
15a comprises multiple tubulars storage slots, each slot having an opening at an outer
circumference of the fingerboard disc allowing to introduce and remove a tubular from
the storage slot.
[0100] As will be explained now in more detail with reference to figures 12, 13, and 14,
the fingerboard disc 15a is composed of multiple fingerboard disc members, here ten
fingerboard disc members 115a - 115j.
[0101] As in a preferred embodiment of the second aspect of the invention, some disc members
115a - e have slots of a first width, here to accommodate casing pipes, and some disc
members 115f - j have slots of a second different width, here to accommodate drill
pipes. As can be seen it is envisaged that adjacent disc members may form a further
slot at their interfacing sides.
[0102] As is preferred disc members provided with different width slots are identical as
to their inner connection portion that is adapted to be connected to the central post
11a and as to their sides that adjoin the neighboring disc members, so as to allow
for any combination of disc members in the disc 15a, thereby allowing to optimize
the storage capacity of the rack 11 in view of the operation performed with the vessel.
For example each disc member has sides diverging at a 36 degree angle so that ten
disc members make up an entire disc. Of course it will also be possible to divide
the disc 15a in a different number of disc members, e.g. eight or twelve disc members.
[0103] As is preferred all disc members have an identical connector portion adapted to connect
the disc member to the central post 11a. As is preferred each disc member has at its
inner end a series of holes 116 through which bolts or pins can be fitted to secure
the disc to the central post 11a.
[0104] In an embodiment a disc member 115a - f has three deep slots and between two deep
slots a slot of reduced depth, e.g. the deep slots accommodating nine drill pipe stands
and the reduced depth slot accommodating three drill pipe stands.
[0105] In an embodiment a disc member 115g - i has two deep slots to accommodate casing
pipe stands, e.g. four per slot.
[0106] As shown in figures 14a, b it is envisaged that a disc member 115a - f, 115g - i
may be pre-fitted with a latch device having latch members that secure each tubular
at a location of the slot, e.g. (as in this example), each latch member having a pivotal
latch finger 117 that extends across the slot in a securing position and can be pivoted
to a release position, e.g. by an associated actuator, e.g. a pneumatic or hydraulic
cylinder.
[0107] As explained here, it is envisaged that a disc member 115a - i can be gripped or
otherwise engaged by a tubular racker assembly and moved along the height of the tower
by means of said assembly, e.g. in the process of exchanging disc members to alter
the storage capacity of the rack. For example a retainer can be slided into a slot
of the disc, the retainer having a pipe stub that can be gripped by a tubular gripper
so the disc is effectively held by the retainer and can be conveyed along the height
of the tower.
[0108] In fig. 15 the part of a drilling vessel of fig. 6 is shown, wherein the drilling
tubulars storage rack 11 is at its bottom part provided with a tool storage structure
200. The rack is accordingly used for shorter tubulars than rack 10. Other configurations
are also conceivable, e.g. wherein the tool storage structure is provided at a central
part of the drilling tubulars storage rack 11, and short (single) tubulars are stored
above and below the tool storage structure 200. Preferably at least two tubular racker
assemblies of a tubular racking device can reach into the tool storage structure.
An advantage of the tool storage structure in the drilling tubulars storage rack 11
is that tubular racking devices of both sides of the mast 4 can reach into the tool
storage structure 200.
[0109] In fig. 16 a top view of an alternative fingerboard disc is shown, including tool
storage compartments 201, in the shown embodiment two. It is conceivable that the
entire segments are tool storage compartments, but it is also conceivable that an
upper or bottom part of the segment is also adapted to store tubulars.
1. Wellbore drilling system comprising:
- a drilling tower (4),
- a drill floor (25) having a well center (27) through which a drill string passes
along a firing line,
- a drilling tubulars storage rack (10, 11) adapted to store multiple drilling tubulars
in vertical orientation, preferably multi-jointed tubulars (15),
- a tubular racking device (40, 40') having at least a lower first tubular racker
assembly (41, 41'; 141, 141') and at least a second tubular racker assembly (42, 42';
142, 142') operable at a greater height than the first tubular racker assembly, each
tubular racker assembly comprises a base (41b'; 141'b), a motion arm (41b; 142'b)
connected to said base, and a tubular gripper member (41t; 141t) connected or connectable
to the motion arm and adapted to grip a tubular,
wherein the tubular racking device is adapted to grip and retain a drilling tubular
by the tubular racker assemblies, and wherein the tubular racking device is adapted
to place a tubular in and remove a tubular from the drilling tubulars storage rack
(10, 11),
and wherein the tubular racking device has a reach at least allowing to transfer a
tubular gripped by said first and second tubular racker assemblies between the drilling
tubulars storage rack (10, 11) and a position of the tubular aligned with the firing
line (5) above the well center so as to allow for building and disassembly of a tubulars
string, e.g. a drill string or a casing string,
wherein the system further comprises one or more well center tools (150), each adapted
for operation above the well center of the drill floor, e.g. an iron roughneck tool
for making up and breaking out of threaded tubular joints,
characterized in that
the base (42b) of the first tubular racker assembly (41, 41'; 141, 141') is vertically
mobile between a lower operative position - wherein the corresponding gripper member
can place a tubular in and remove a tubular from the drilling tubulars storage rack
- and a raised position, and
in that the tubular racking device comprises a third tubular racker assembly (43, 43'; 143,
143') comprising a base, a motion arm connected to said base, and a tubular gripper
member connected or connectable to the motion arm and adapted to grip a tubular,
wherein the base of the third tubular racker assembly (43, 43'; 143, 143') is vertically
mobile at least between a well center servicing position, that is below the lower
operative position of the base of the first tubular racker assembly (41, 41'; 141,
141'), and said lower operative position of the base of the first tubular racker assembly
if said first tubular racker assembly (41, 41'; 141, 141') is moved to a raised position,
wherein - with the base of the third tubular racker assembly (43, 43'; 143, 143')
in said lower operative position of the base of the first tubular racker assembly
and with a tubular gripper member connected to the motion arm - the third tubular
racker assembly(43, 43'; 143, 143') is operable for tubular transfer between the firing
line and the drilling tubulars storage rack in combination with the second tubular
racker assembly, e.g. in case of failure of the first tubular racker assembly,
and
in that at least one well center tool (150) is adapted to be connected to the motion arm
of the third tubular racker assembly (43, 43'; 143, 143'),
and
in that - with the base of the third tubular racker assembly(43, 43'; 143, 143') in the well
center servicing position and a well center tool connected to the motion arm thereof
- the well center tool is operable above the drill floor, whilst the first and second
tubular racker assemblies are operable in combination for tubular transfer between
the firing line and the drilling tubulars storage rack (10, 11).
2. Wellbore drilling system according to claim 1, wherein the system further comprises
a well center tools storage structure (55) that is adapted to store therein the one
or more well center tools that are connectable to the motion arm of the third tubular
racker assembly (43, 43'; 143, 143'), wherein preferably the well center tools storage
structure is adapted to store well center tools therein at least at multiple levels
above one another.
3. Wellbore drilling system according to claim 2, wherein said well center tools storage
structure is arranged such that said one or more well center tools stored therein
are within reach of the third tubular racker assembly (43, 43'; 143, 143') so as to
allow connection of a well center tool to the motion arm while the well center tool
is stored in the well center tools storage structure.
4. Wellbore drilling system according to claim 1, wherein the system comprises multiple
well center tools having identical mechanical connectors that are connectable to the
motion arm of the third tubular racker assembly (43, 43'; 143, 143').
5. Wellbore drilling system according to claim 1, wherein the system comprises at least
one of the following well center tools:
- an iron roughneck (150) for making up and breaking out of threaded tubular joint,
- a raised back-up system clamp adapted to clamp a drill string top end at an elevated
position above the drill floor,
- a guide sheave for one or more lines and/or umbilicals and/ or hoses to be introduced
into the well bore,
- a thread doper adapted to clean a threaded tubular end and to dope the threaded
tubular end,
- a mud bucket adapted to catch mud upon tripping in order to retrieve mud allowing
for reuse of the mud.
6. Wellbore drilling system according to claim 1, wherein a first and a second drilling
tubulars storage rack (10, 11) is provided on opposite sides of the drilling tower
(4), and wherein a first tubular racking device (40; 140) is arranged to transfer
tubulars between the first drilling tubulars storage rack (10) and the firing line,
and wherein a second tubular racking device (41; 141) is arranged to transfer tubulars
between the second drilling tubulars storage rack (11) and the firing line.
7. Wellbore drilling system at least according to claims 3 and 6, comprising a first
well center tool storage structure (55) arranged such that said one or more well center
tools stored therein are within reach of the first tubular racking device, and comprising
a second well center tool storage structure (55') arranged such that said one or more
well center tools stored therein are within reach of the second tubular racking device.
8. Wellbore drilling system at least according to claim 7, wherein the system comprises
a first and a second iron roughneck device (150), each adapted for different diameter
tubular strings, and wherein the first iron roughneck device is stored in the first
well center tool storage structure and wherein the second iron roughneck device is
stored in the second well center tool storage structure.
9. Wellbore drilling system according to claim 1, wherein one or more, preferably all,
of the tubular racker assemblies of a tubular racking device are provided with a base
that is guided along a common vertical rails (145).
10. Wellbore drilling system according to claim 1, wherein the drilling tubulars storage
rack is a drilling tubulars rotary storage rack (10, 11) that is rotatable about a
vertical axis and has storage slots for storage of multiple tubulars in vertical orientation,
the drilling tubulars rotary storage rack including a drive to rotate the drilling
tubulars storage rack about its vertical axis.
11. Wellbore drilling system according to claim 10, wherein the drilling tubulars rotary
storage rack comprises a central vertical post (10a, 11a) and multiple discs at different
heights on the post, at least one disc being a fingerboard disc (15a) having tubulars
storage slots, each slot having an opening at an outer circumference of the fingerboard
disc allowing to introduce and remove a tubular from the storage slot, wherein at
least one fingerboard disc is composed of multiple fingerboard disc members that are
releasably connected to the central post, e.g. by bolts, and wherein, preferably,
a finger board disc member is provided with a latching device (117) adapted to latch
each individual tubular held in a slot of the fingerboard disc member.
12. Wellbore drilling system according to claim 11, wherein at least one tubular racker
assembly is vertically mobile and is embodied to retain a finger board disc member
(115a-i) during mounting and/or dismounting of the fingerboard disc member from the
vertical post, e.g. the motion arm being provided with a gripper member adapted to
grip the fingerboard disc member, and wherein the tubular racker assembly is used
for vertical transportation of the gripped fingerboard disc member.
13. Offshore drilling vessel comprising:
- a hull; e.g. a mono-hull,
- a drilling system according to one or more of the preceding claims,
wherein preferably a moonpool is present in the hull, and wherein the drilling structure
is a mast at or near the moonpool with the firing line along and on the outside of
the mast.
14. Method for drilling wherein use is made of a wellbore drilling system according to
one or more of the preceding claims 1-12.
15. Method for drilling according to claim 14, comprising the following steps:
- gripping a tubular in the drilling tubulars storage rack by the first and second
tubular racker assemblies,
- retaining and removing a tubular from the drilling tubulars storage rack, and transferring
the tubular to a position wherein the tubular is aligned with the firing line above
the well center so as to allow for building of a tubulars string,
- retaining a well center tool, e.g. an iron roughneck device, by means of a third
racker assembly above the well center, with the base of the third tubular racker assembly
in the well center servicing position,
- operating the well center tool above the drill floor, e.g. making up a connection
between a string held in the well center and the tubular retrieved by the first and
second tubular racker assemblies, e.g. said tubular having been handed over to the
elevator of a topdrive.
1. Bohrlochbohrsystem umfassend:
- einen Bohrturm (4),
- einen Bohrboden (25) mit einer Bohrlochmitte (27), durch den ein Bohrstrang entlang
einer Schusslinie verläuft,
- ein Bohrrohrlagergestell (10, 11), welches zum Lagern von mehreren Bohrrohren in
vertikaler Ausrichtung, vorzugsweise von mehrgliedrigen Rohren (15), geeignet ist,
- eine Rohrregalvorrichtung (40, 40') mit mindestens einer unteren ersten Rohrregalbaugruppe
(41, 41'; 141, 141') und mindestens einer zweiten Rohrregalbaugruppe (42, 42'; 142,
142'), welche in einer größeren Höhe als die erste Rohrregalbaugruppe betrieben wird,
wobei jede Rohrregalbaugruppe einen Sockel (41b'; 141'b), einen Bewegungsarm (41b;
142'b), welcher mit dem Sockel verbunden ist, und ein Rohrgreifelement (41t; 141t)
umfasst, welches mit dem Bewegungsarm verbunden oder verbindbar ist und geeignet ist,
ein Rohr zu greifen,
wobei die Rohrregalvorrichtung so ausgelegt ist, dass sie ein Bohrrohr durch die Rohrregalbaugruppen
greift und festhält, und wobei die Rohrregalvorrichtung so ausgelegt ist, dass sie
ein Rohr in das Bohrrohrlagergestell (10, 11) einführt und aus dem Bohrrohrlagergestell
(10, 11) entfernt,
und wobei die Rohrregalvorrichtung eine Reichweite aufweist, welche es zumindest ermöglicht,
ein Rohr, welches von der ersten und zweiten Rohrregalbaugruppe gegriffen wurde, zwischen
dem Bohrrohrlagergestell (10, 11) und einer Position des Rohres, welche an der Schusslinie
(5) über der Bohrlochmitte ausgerichtet ist, zu transferieren, um den Aufbau und die
Demontage eines Rohrstranges, z.B. eines Bohrstranges oder eines Bohrloch-Auskleidungsstrangs,
zu ermöglichen,
wobei das System weiterhin ein oder mehrere Bohrlochmittenwerkzeuge (150) umfasst,
welche jeweils für den Betrieb oberhalb der Bohrlochmitte des Bohrbodens geeignet
sind, z.B. ein Eisen-Rauhhalswerkzeug zum Herstellen und Aufbrechen von Rohrgewindeverbindungen,
dadurch gekennzeichnet, dass
der Sockel (42b) der ersten Rohrregalbaugruppe (41, 41'; 141, 141') vertikal beweglich
ist zwischen einer niedrigeren Betriebsposition - wobei das entsprechende Greifelement
ein Rohr in das Bohrrohrlagergestell einlegen und ein Rohr aus dem Bohrrohrlagergestell
entnehmen kann - und einer erhöhten Position,
und dass die Rohrregalvorrichtung eine dritte Rohrregalbaugruppe (43, 43'; 143, 143')
umfasst, umfassend einen Sockel, einen Bewegungsarm, welcher mit dem Sockel verbunden
ist, und ein Rohrgreifelement, welches mit dem Bewegungsarm verbunden oder verbindbar
ist und geeignet ist, ein Rohr zu greifen,
wobei der Sockel der dritten Rohrregalbaugruppe (43, 43'; 143, 143') vertikal beweglich
ist, zumindest zwischen einer Bohrlochmittenwartungsposition, welche unterhalb der
unteren Betriebsposition des Sockels der ersten Rohrregalbaugruppe (41, 41'; 141,
141') liegt, und der unteren Betriebsposition des Sockels der ersten Rohrregalbaugruppe,
wenn die erste Rohrregalbaugruppe (41, 41'; 141, 141') in eine erhöhte Position bewegt
wird,
wobei - wenn sich der Sockel der dritten Rohrregalbaugruppe (43, 43'; 143, 143') in
der unteren Betriebsposition des Sockels der ersten Rohrregalbaugruppe befindet und
ein Rohrgreifelement mit dem Bewegungsarm verbunden ist - die dritte Rohrregalbaugruppe
(43, 43'; 143, 143, 143') in Kombination mit der zweiten Rohrregalbaugruppe zum Rohrtransfer
zwischen der Schusslinie und dem Bohrrohrlagergestell verwendet werden kann, z.B.
bei Ausfall der ersten Rohrregalbaugruppe,
und dass mindestens ein Bohrlochmittenwerkzeug (150) so ausgebildet ist, dass es mit
dem Bewegungsarm der dritten Rohrregalbaugruppe (43, 43'; 143, 143') verbunden werden
kann,
und dass - wenn sich der Sockel der dritten Rohrregalbaugruppe (43, 43'; 143, 143')
in der Bohrlochmittenwartungsposition befindet und ein Bohrlochmittenwerkzeug mit
dessen Bewegungsarm verbunden ist - das Bohrlochmittenwerkzeug oberhalb des Bohrbodens
betrieben werden kann, während die erste und die zweite Rohrregalbaugruppe in Kombination
für den Rohrtransfer zwischen der Schusslinie und dem Bohrrohrlagergestell (10, 11)
verwendet werden kann.
2. Bohrlochbohrsystem nach Anspruch 1, wobei das System weiterhin eine Bohrlochmittenwerkzeug-Lagerstruktur
(55) umfasst, welche dazu ausgelegt ist, darin die ein oder mehrere Bohrlochmittenwerkzeuge
zu lagern, welche mit dem Bewegungsarm der dritten Rohrregalbaugruppe (43, 43'; 143,
143') verbindbar sind, wobei vorzugsweise die Bohrlochmittenwerkzeug-Lagerstruktur
dazu ausgelegt ist, Bohrlochmittenwerkzeuge darin zumindest auf mehreren Ebenen übereinander
zu lagern.
3. Bohrlochbohrsystem nach Anspruch 2, wobei die Bohrlochmittenwerkzeug-Lagerstruktur
so angeordnet ist, dass das oder die darin gelagerten Bohrlochmittenwerkzeuge innerhalb
der Reichweite der dritten Rohrregalbaugruppe (43, 43'; 143, 143') liegen, um die
Verbindung eines Bohrlochmittenwerkzeugs mit dem Bewegungsarm zu ermöglichen, während
das Bohrlochmittenwerkzeug in der Bohrlochmittenwerkzeug-Lagerstruktur gelagert ist.
4. Bohrlochbohrsystem nach Anspruch 1, wobei das System mehrere Bohrlochmittenwerkzeuge
mit identischen mechanischen Anschlüssen umfasst, welche mit dem Bewegungsarm der
dritten Rohrregalbaugruppe (43, 43'; 143, 143') verbindbar sind.
5. Bohrlochbohrsystem nach Anspruch 1, wobei das System mindestens eines der folgenden
Bohrlochmittenwerkzeuge umfasst:
- ein eiserner Rauhbein (150) zum Herstellen und Aufbrechen von Rohrverschraubungen,
- eine angehobene Back-up-Systemklammer, welche geeignet ist, ein oberes Ende eines
Bohrstranges an einer erhöhten Position über dem Bohrboden zu klemmen,
- eine Umlenkrolle für eine oder mehrere Leitungen und/oder Versorgungskabel und/oder
Schläuche, welche in die Bohrung eingeführt werden,
- einen Gewindeschneider, welcher geeignet ist, ein Rohrgewindeende zu reinigen und
das Rohrgewindeende zu fetten,
- ein Schlammeimer, welcher derart ausgebildet ist, dass er beim Auslösen Schlamm
auffängt, um Schlamm zu gewinnen, wobei eine Wiederverwendung des Schlamms ermöglicht
wird.
6. Bohrlochbohrsystem nach Anspruch 1, wobei an gegenüberliegenden Seiten des Bohrturms
(4) ein erstes und ein zweites Bohrrohrlagergestell (10, 11) angeordnet ist, und wobei
eine erste Rohrregaleinrichtung (40; 140) zum Transferieren von Rohren zwischen dem
ersten Bohrrohrlagergestell (10) und der Schusslinie angeordnet ist, und wobei eine
zweite Rohrregalvorrichtung (41; 141) zum Transferieren von Rohren zwischen dem zweiten
Bohrrohrlagergestell (11) und der Schusslinie angeordnet ist.
7. Bohrlochbohrsystem, zumindest nach den Ansprüchen 3 und 6, mit einer ersten Bohrlochmittenwerkzeug-Lagerstruktur
(55), welche so angeordnet ist, dass die ein oder mehrere darin gelagerte Bohrlochmittenwerkzeuge
innerhalb der Reichweite der ersten Rohrregalbaugruppe liegen, und mit einer zweiten
Bohrlochmittenwerkzeug-Lagerstruktur (55'), welche so angeordnet ist, dass die ein
oder mehrere darin gelagerte Bohrlochmittenwerkzeuge innerhalb der Reichweite der
zweiten Rohrregalbaugruppe liegen.
8. Bohrlochbohrsystem mindestens nach Anspruch 7, wobei das System ein erste und eine
zweite Eisen-Rauhhalsvorrichtung (150) umfasst, welche jeweils für Rohrstränge mit
unterschiedlichem Durchmesser angepasst sind, und wobei die erste Eisen-Rauhhalsvorrichtung
in der ersten Bohrlochmittenwerkzeuglagerstruktur gelagert ist und wobei die zweite
Eisen-Rauhhalsvorrichtung in der zweiten Bohrlochmittenwerkzeuglagerstruktur gelagert
ist.
9. Bohrlochbohrsystem nach Anspruch 1, dadurch gekennzeichnet, daß ein oder mehrere, vorzugsweise alle, Rohrregalbaugruppen einer Rohrregalvorrichtung
mit einem Sockel versehen sind, welcher entlang einer gemeinsamen Vertikalschiene
(145) geführt wird.
10. Bohrlochbohrsystem nach Anspruch 1, wobei das Bohrrohrlagergestell ein um eine vertikale
Achse drehbares Bohrrohrlagerregal (10, 11) ist, welches um eine vertikale Achse drehbar
ist und Lagerschlitze für die Lagerung mehrerer Rohre in vertikaler Ausrichtung aufweist,
wobei das Bohrrohrlagerregal einen Antrieb zum Drehen des Bohrrohrlagerregals um seine
vertikale Achse aufweist.
11. Bohrlochbohrsystem nach Anspruch 10, wobei das Bohrrohr-Drehlagergestell einen zentralen
vertikalen Pfosten (10a, 11a) und mehrere Scheiben in unterschiedlichen Höhen auf
dem Pfosten aufweist, wobei mindestens eine Scheibe eine Griffbrett-Scheibe (15a)
mit Rohrspeicherschächten ist, wobei jeder Schacht eine Öffnung an einem Außenumfang
der Griffbrett-Scheibe aufweist, welche das Einführen und Entfernen eines Rohres aus
dem Speicherschacht ermöglicht, wobei mindestens eine Griffbrett-Scheibe aus mehreren
Griffbrett-Scheibenelement besteht, welche lösbar mit dem zentralen Pfosten verbunden
sind, z.B. durch Schrauben, und wobei vorzugsweise ein Griffbrett-Scheibenelement
mit einer Verriegelungsvorrichtung (117) versehen ist, welche geeignet ist, jedes
einzelne Rohr, das in einem Schacht des Griffbrett-Scheibenelements gehalten wird,
zu verriegeln.
12. Bohrlochbohrsystem nach Anspruch 11, wobei mindestens eine Rohrregalbaugruppe vertikal
beweglich ist und so ausgebildet ist, dass sie ein Griffbrett-Scheibenelement (115a-i)
während der Montage und/oder Demontage des Griffbrett-Scheibenelements von dem vertikalen
Pfosten hält, wobei der Bewegungsarm zum Beispiel mit einem Greifelement versehen
ist, welches zum Greifen des Griffbrett-Scheibenelements geeignet ist, und wobei die
Rohrregalbaugruppe zum vertikalen Transport des gegriffenen Griffbrett-Scheibenelements
verwendet wird.
13. Offshore-Bohrschiff umfassend:
- einen Rumpf; z.B. ein Einrumpfboot,
- ein Bohrsystem nach einem oder mehreren der vorangehenden Ansprüche,
wobei vorzugsweise ein Moonpool in der Hülle vorhanden ist, und wobei die Bohrstruktur
ein Mast an oder in der Nähe des Moonpools mit der Schusslinie entlang dem Masten
und auf der Außenseite des Mastes ist.
14. Verfahren zum Bohren, bei dem ein Bohrlochbohrsystem gemäß einem oder mehreren der
vorangehenden Ansprüche 1-12 verwendet wird.
15. Verfahren zum Bohren nach Anspruch 14, umfassend die folgenden Schritte:
- Greifen eines Rohres im Bohrrohrlagerregal durch die erste und zweite Rohrregaleinheit,
- Halten und Entfernen eines Rohres aus dem BohrrohrLagergestell und Transferieren
des Rohres in eine Position, in der das Rohr an der Schusslinie über dem Bohrlochzentrum
ausgerichtet ist, um den Aufbau eines Rohrstranges zu ermöglichen,
- Halten eines Bohrlochmittenwerkzeuges, z.B. einer Eisen-Rauhhalsvorrichtung, mittels
einer dritten Regalbaugruppe oberhalb der Bohrlochmitte, wobei sich der Sockel der
dritten Rohrregalbaugruppe in der Bohrlochmittenwartungsposition befindet,
- Betreiben des Bohrlochmittenwerkzeugs oberhalb des Bohrbodens, z.B. Herstellen einer
Verbindung zwischen einem in der Bohrlochmitte gehaltenen Strang und dem von der ersten
und zweiten Rohrregalbaugruppe entnommenen Rohr, z.B. nachdem das Rohr an eine Hebevorrichtung
mit Oberantrieb übergeben wurde.
1. Système de forage de puits de forage comprenant :
une tour de forage (4),
un plancher de forage (25) ayant un centre de puits (27) à travers lequel passe un
train de tiges de forage le long d'un câble de tir,
un râtelier de stockage de tubulaires de forage (10, 11) adapté pour stocker plusieurs
tubulaires de forage dans l'orientation verticale, de préférence des tubulaires à
plusieurs assemblages (15),
un dispositif de gerbage de tubulaire (40, 40') ayant au moins un premier ensemble
d'appareil de manoeuvre de tubulaire inférieur (41, 41' ; 141, 141') et au moins un
deuxième ensemble d'appareil de manoeuvre de tubulaire (42, 42' ; 142, 142') pouvant
fonctionner à une hauteur plus importante que le premier ensemble d'appareil de manoeuvre
de tubulaire, chaque ensemble d'appareil de manoeuvre de tubulaire comprend une base
(41b' ; 141"b), un bras mobile (41b ; 142'b) raccordé à ladite base, et un élément
de préhension de tubulaire (41t ; 141t) raccordé ou pouvant être raccordé au bras
mobile et adapté pour saisir un tubulaire,
dans lequel le dispositif de gerbage de tubulaire est adapté pour saisir et retenir
un tubulaire de forage par les ensembles d'appareil de manoeuvre de tubulaire, et
dans lequel le dispositif de gerbage de tubulaire est adapté pour placer un tubulaire
dans et retirer un tubulaire du râtelier de stockage de tubulaire de forage (10, 11),
et dans lequel le dispositif de gerbage de tubulaire a une portée permettant au moins
de transférer un tubulaire saisi par lesdits premier et deuxième ensembles d'appareil
de manoeuvre de tubulaire entre le râtelier de stockage de tubulaires de forage (10,
11) et une position du tubulaire aligné avec le câble de tir (5) au-dessus du centre
de puits afin de permettre le montage et le démontage d'un train de tubulaires, par
exemple un train de tiges de forage ou une colonne de tubage,
dans lequel le système comprend en outre un ou plusieurs outils de centre de puits
(150), chacun adapté pour fonctionner au-dessus du centre de puits du plancher de
forage, par exemple un outil sondeur de fer pour réaliser et casser les joints tubulaires
filetés,
caractérisé en ce que :
la base (42b) du premier ensemble d'appareil de manoeuvre de tubulaire (41, 41' ;
141, 141') est verticalement mobile entre une position opérationnelle inférieure -
dans laquelle l'élément de préhension correspondant peut placer un tubulaire dans
et retirer un tubulaire du râtelier de stockage de tubulaires de forage - et une position
levée,
et en ce que le dispositif de gerbage de tubulaire comprend un troisième ensemble d'appareil de
manoeuvre de tubulaire (43, 43' ; 143, 143') comprenant une base, un bras mobile raccordé
à ladite base, et un élément de préhension de tubulaire raccordé ou pouvant se raccorder
au bras mobile et adapté pour saisir un tubulaire,
dans lequel la base du troisième ensemble d'appareil de manoeuvre de tubulaire (43,
43' ; 143, 143') est verticalement mobile au moins entre une position d'entretien
de centre de puits, qui est au-dessous de la position opérationnelle inférieure de
la base du premier ensemble d'appareil de manoeuvre de tubulaire (41, 41" ; 141, 141'),
et ladite position opérationnelle inférieure de la base du premier ensemble d'appareil
de manoeuvre de tubulaire si ledit premier ensemble d'appareil de manoeuvre de tubulaire
(41, 41' ; 141, 141') est déplacé dans une position levée,
dans lequel - avec la base du troisième ensemble d'appareil de manoeuvre de tubulaire
(43, 43' ; 143, 143') dans ladite position opérationnelle de la base du premier ensemble
d'appareil de manoeuvre de tubulaire et avec un élément de préhension de tubulaire
raccordé au bras mobile - le troisième ensemble d'appareil de manoeuvre de tubulaire
(43, 43' ; 143, 143') peut fonctionner pour le transfert de tubulaire entre le câble
de tir et le râtelier de stockage de tubulaires de forage en combinaison avec le deuxième
ensemble d'appareil de manoeuvre de tubulaire, par exemple en cas de défaillance du
premier ensemble d'appareil de manoeuvre de tubulaire,
et en ce qu'au moins un outil de centre de puits (150) est adapté pour être raccordé au bras mobile
du troisième ensemble d'appareil de manoeuvre de tubulaire (43, 43' ; 143, 143'),
et en ce que - avec la base du troisième ensemble d'appareil de manoeuvre de tubulaire (43, 43'
; 143, 143') dans la position d'entretien de centre de puits et un outil de centre
de puits raccordé à son bras mobile - l'outil de centre de puits peut fonctionner
au-dessus du plancher de forage, alors que les premier et deuxième ensembles d'appareil
de manoeuvre de tubulaire peuvent fonctionner en combinaison pour le transfert de
tubulaire entre le câble de tir et le râtelier de stockage de tubulaires de forage
(10, 11).
2. Système de forage de puits de forage selon la revendication 1, dans lequel le système
comprend en outre une structure de stockage d'outils de centre de puits (55) qui est
adapté pour y stocker les un ou plusieurs outils de centre de puits qui peuvent être
raccordés au bras mobile du troisième ensemble d'appareil de manoeuvre de tubulaire
(43, 43' ; 143, 143'), dans lequel de préférence la structure de stockage d'outils
de centre de puits est adaptée pour y stocker des outils de centre de puits au moins
sur plusieurs niveaux les uns au-dessus des autres.
3. Système de forage de puits de forage selon la revendication 2, dans lequel ladite
structure de stockage d'outils de centre de puits est agencée de sorte que lesdits
un ou plusieurs outils de centre de puits stockés à l'intérieur de cette dernière
sont dans la portée du troisième ensemble d'appareil de manoeuvre de tubulaire (43,
43' ; 143, 143') afin de permettre le raccordement d'un outil de centre de puits au
bras mobile alors que l'outil de centre de puits est stocké dans la structure de stockage
d'outils de centre de puits.
4. Système de forage de puits de forage selon la revendication 1, dans lequel le système
comprend plusieurs outils de centre de puits ayant des connecteurs mécaniques identiques
qui peuvent être raccordés au bras mobile du troisième ensemble d'appareil de manoeuvre
de tubulaire (43, 43' ; 143, 143').
5. Système de forage de puits de forage selon la revendication 1, dans lequel le système
comprend au moins l'un des outils de centre de puits suivants :
un sondeur de fer (150) pour réaliser et casser le joint tubulaire fileté,
une pince de système de secours levée adaptée pour serrer une extrémité supérieure
de train de tiges de forage dans une position élevée au-dessus du plancher de forage,
une poulie de guidage pour une ou plusieurs lignes et/ou câbles ombilicaux et/ou tuyaux
flexibles à introduire dans l'alésage de puits,
un tuyau fileté adapté pour nettoyer une extrémité tubulaire filetée et pour améliorer
l'extrémité de tubulaire filetée,
un godet de boue adapté pour attraper la boue après forage afin de récupérer la boue,
permettant la réutilisation de la boue.
6. Système de forage de puits de forage selon la revendication 1, dans lequel un premier
et un second râtelier de stockage de tubulaires de forage (10, 11) sont prévus sur
les côtés opposés de la tour de forage (4), et dans lequel un premier dispositif de
gerbage de tubulaire (40 ; 140) est agencé pour transférer les tubulaires entre le
premier râtelier de stockage de tubulaires de forage (10) et le câble de tir, et dans
lequel un second dispositif de gerbage de tubulaire (41, 141) est agencé pour transférer
des tubulaires entre le second râtelier de stockage de tubulaires de forage (11) et
le câble de tir.
7. Système de de forage de puits de forage au moins selon les revendications 3 à 6, comprenant
une première structure de stockage d'outils de centre de puits (55) agencée de sorte
que lesdits un ou plusieurs outils de centre de puits stockés à l'intérieur de cette
dernière sont dans la portée du premier dispositif de gerbage de tubulaire, et comprenant
une seconde structure de stockage d'outils de centre de puits (55') agencée de sorte
que lesdits un ou plusieurs outils de centre de puits stockés à l'intérieur de cette
dernière sont dans la portée du second dispositif de gerbage de tubulaire.
8. Système de forage de puits de forage selon la revendication 7, dans lequel le système
comprend un premier et un second dispositif sondeur de fer (150), chacun adapté pour
des trains de tubulaires de différents diamètres, et dans lequel le premier dispositif
sondeur de fer est stocké dans la première structure de stockage d'outils de centre
de puits et dans lequel le second dispositif sondeur de fer est stocké dans la seconde
structure de stockage d'outils de centre de puits.
9. Système de forage de puits de forage selon la revendication 1, dans lequel un ou plusieurs,
de préférence tous les ensembles d'appareil de manoeuvre de tubulaire d'un dispositif
de gerbage de tubulaire sont prévus avec une base qui est guidée le long d'un rail
vertical commun (145).
10. Système de forage de puits de forage selon la revendication 1, dans lequel le râtelier
de stockage de tubulaires de forage est un râtelier de stockage rotatif de tubulaires
de forage (10, 11) qui peut tourner autour d'un axe vertical et a des fentes de stockage
pour stocker plusieurs tubulaires dans l'orientation verticale, le râtelier de stockage
rotatif de tubulaires de forage comprenant un entraînement pour faire tourner le râtelier
de stockage de tubulaires de forage autour de son axe vertical.
11. Système de forage de puits de forage selon la revendication 10, dans lequel le râtelier
de stockage rotatif de tubulaires de forage comprend un montant vertical central (10a,
11a) et plusieurs disques à différentes hauteurs sur le montant, au moins un disque
étant un disque de râtelier à tiges (15a) ayant des fentes de stockage de tubulaire,
chaque fente ayant une ouverture au niveau d'une circonférence externe du disque de
râtelier à tiges permettant d'introduire et de retirer un tubulaire de la fente de
stockage, dans lequel au moins un disque de râtelier à tiges est composé de plusieurs
éléments de disque de râtelier à tiges qui sont raccordés de manière amovible au montant
central, par exemple avec des boulons, et dans lequel, de préférence, un élément de
disque de râtelier à tiges est prévu avec un dispositif de verrouillage (117) adapté
pour verrouiller chaque tubulaire individuel maintenu dans une fente de l'élément
de disque de râtelier à tiges.
12. Système de forage de puits de forage selon la revendication 11, dans lequel au moins
un ensemble d'appareil de manoeuvre de tubulaire est verticalement mobile et est mis
en oeuvre pour retenir un élément de disque de râtelier à tiges (115a-i) pendant le
montage et/ou le démontage de l'élément de disque de râtelier à tiges du montant vertical,
par exemple le bras mobile étant prévu avec un élément de préhension adapté pour saisir
l'élément de disque de râtelier à tiges, et dans lequel l'ensemble d'appareil de manoeuvre
de tubulaire est utilisé pour le transport vertical de l'élément de disque de râtelier
à tiges saisi.
13. Navire de forage en mer comprenant :
une coque ; par exemple une monocoque ;
un système de forage selon une ou plusieurs des revendications précédentes,
dans lequel de préférence un puits central est présent dans la coque, et dans lequel
la structure de forage est un mât au niveau de ou à proximité du puits central avec
le câble de tir le long de et à l'extérieur du mât.
14. Procédé de forage, dans lequel on utilise un système de forage de puits de forage
selon une ou plusieurs des revendications 1 à 12.
15. Procédé de forage selon la revendication 14, comprenant les étapes suivantes consistant
à :
saisir un tubulaire dans le râtelier de stockage de tubulaires de forage par les premier
et deuxième ensembles d'appareil de manoeuvre de tubulaire,
retenir et retirer un tubulaire du râtelier de stockage de tubulaires de forage, et
transférer le tubulaire dans une position dans laquelle le tubulaire est aligné avec
le câble de tir au-dessus du centre de puits afin de permettre l'installation d'un
train de tubulaires,
retenir un outil de centre de puits, par exemple un dispositif sondeur de fer, au
moyen d'un troisième ensemble d'appareil de manoeuvre au-dessus du centre de puits,
avec la base du troisième ensemble d'appareil de manoeuvre de tubulaire dans la position
d'entretien de centre de puits,
actionner l'outil de centre de puits au-dessus du plancher de forage, par exemple
en réalisant un raccordement entre un train maintenu dans le centre de puits et le
tubulaire récupéré par les premier et deuxième ensembles d'appareil de manoeuvre de
tubulaire, par exemple ledit tubulaire ayant été remis sur l'élévateur d'un entraînement
supérieur.