Technical Field
[0001] The present invention relates to a thrust generator for generating thrust force of
a ship or the like.
Background Art
[0002] In recent years, in the field of ships and vessels, there has been an increasing
demand for the reduction of noise and vibration from a thruster aiming to, for example,
improve the efficiency of the thruster, solve oil leakage problems of the thruster,
and improve the cruising comfort for ship crews. However, in reality, for a thruster
using a diesel engine, which is conventionally widely used, it is difficult to find
ways to improve efficiency, solve oil leakage problems, and reduce noise and vibration.
[0003] Under such circumstances, a thruster in which a propeller is disposed on the inner
periphery of the rotor of a ring-shaped electric motor and thereby the electric motor
and the propeller are integrated together is drawing attention (hereinafter, such
a thruster may be referred to as a "rim drive thruster"). Since the propeller is disposed
on the inner periphery of the rotor of the electric motor, the rim drive thruster
can suppress the occurrence of cavitation from the blade tips of the propeller. This
makes it possible to improve efficiency and reduce noise and vibration due to cavitation.
Further, in the case of adopting sea-water lubricated bearings as bearings for supporting
the blades of the propeller, even if the thruster becomes damaged, no oil leakage
will occur, which makes it possible to contribute to reduction of the burden on the
environment in the field of ships and vessels.
[0004] As this type of prior art, there are thrust generators in which the rotor of a ring-shaped
electric motor is provided with propeller blades protruding radially inward. These
thrust generators utilize the rotation of the propeller blades, which are driven by
the electric motor, to squirt a flow of water in the axial direction to generate thrust
force (see Patent Literatures 1 and 2, for example). Such type of thrust generator
is provided, for example, in an arrangement hole (a tunnel) formed in the fore or
the aft of a hull, the arrangement hole extending through the hull in its transverse
direction, and components such as the propeller blades can be disassembled. All the
propeller blades are connected to a propeller boss disposed at the center of the rotor.
Citation List
Patent Literature
Summary of Invention
Technical Problem
[0006] However, in the case of the thrust generators disclosed in Patent Literatures 1 and
2, at the time of maintenance of components such as propeller blades, it is necessary
to disassemble and assemble the boss, propeller blades, rotor body, etc., under water.
However, the disassembling and assembling of the components under water is extremely
difficult. Therefore, usually, the ship is docked in a dock and the maintenance is
performed in the dock. This requires a lot of time and labor.
[0007] On the other hand, for example, in the case of pulling such a thrust generator as
described above into an interior space of the ship and perform the maintenance in
the interior space, it is necessary to form a large space above the thrust generator
so that the thrust generator can be pulled into the interior of the ship, and also,
it is necessary to install facilities, such as a crane, for hoisting the thrust generator.
This requires a large amount of equipment and cost.
[0008] In view of the above, an object of the present invention is to provide a thrust generator
with high maintainability whose components including propeller blades can be integrally
removed as a thruster body from a ship.
Solution to Problem
[0009] In order to achieve the above-described object, a thrust generator according to the
present invention, which is disposed in a liquid and which squirts the liquid to generate
thrust force, includes: a cylindrical housing, which is open at both sides in its
axial direction; a thruster body disposed inside the cylindrical housing, the thruster
body including an annular stator, an annular rotor disposed inside the stator, and
a propeller blade provided on an inner peripheral surface of the rotor; and a pair
of fairing ducts removably mounted to respective side surfaces of the thruster body
and formed such that a diameter of each fairing duct expands from a position corresponding
to the inner peripheral surface of the rotor toward the cylindrical housing. The cylindrical
housing includes a fixing flange protruding radially inward, and the thruster body
is removably mounted to the fixing flange by a fastening member.
[0010] According to this configuration, the thruster body can be separated from the cylindrical
housing by removing the fastening member after removing the fairing ducts from the
respective side surfaces of the thruster body. Accordingly, the thruster body can
be pulled out of the cylindrical housing in the axial direction for maintenance, and
thus maintainability can be improved. Therefore, at the maintenance and inspection
of the propeller blade and the like, components including the propeller blade can
be integrally removed as the thruster body and readily checked.
[0011] The thruster body may include a connecting portion, which overlaps the fixing flange
in the axial direction of the cylindrical housing, and the fastening member may be
a bolt penetrating the connecting portion or the fixing flange. According to this
configuration, when the fairing ducts are removed from the thruster body, the bolt
can be unscrewed.
[0012] The cylindrical housing may include a support flange, which supports the thruster
body at a position that is away from the fixing flange in the axial direction. According
to this configuration, the orientation of the thruster body can be kept by the support
flange. This makes it possible to stably hold the thruster body inside the cylindrical
housing.
[0013] The fixing flange may include a liquid passing portion, which allows a cooling liquid
to flow into an outer peripheral portion of the thruster body in a state where the
thruster body is mounted to the fixing flange. According to this configuration, since
the cooling liquid flows into the outer peripheral portion of the thruster body through
the liquid passing portion of the fixing flange, the thruster body can be cooled down
efficiently. Therefore, an electric motor for rotating the propeller blade can be
suitably cooled down, which makes it possible to improve the efficiency of the thruster.
[0014] The fixing flange may be continuous in a circumferential direction. The thruster
body may include a ring-shaped connecting portion, which overlaps the fixing flange
in the axial direction of the cylindrical housing. The fixing flange may include a
plurality of flow holes serving as the liquid passing portion, the flow holes being
provided in an area where the fixing flange and the connecting portion overlap each
other. The connecting portion may include a plurality of flow holes at positions coinciding
with positions of the flow holes of the fixing flange. According to this configuration,
the cooling liquid can be caused to flow into the outer peripheral portion of the
thruster body, or the cooling liquid can be caused to flow out of the outer peripheral
portion of the thruster body, in a manner to flow through the connecting portion and
the fixing flange of the thruster body.
[0015] For example, the cylindrical housing may include a support flange, which supports
the thruster body at a position that is away from the fixing flange in the axial direction,
and the support flange may include a liquid passing portion, which allows the cooling
liquid to flow into the outer peripheral portion of the thruster body.
[0016] The thrust generator may further include: a cooling flow passage formed between the
cylindrical housing and the thruster body, the cooling flow passage allowing the cooling
liquid that has flowed through the liquid passing portion of the fixing flange or
the support flange into the outer peripheral portion of the thruster body to flow
in a circumferential direction in the outer peripheral portion of the thruster body.
This configuration allows the cooling liquid that has flowed through the liquid passing
portion of the fixing flange or the support flange into the outer peripheral portion
of the thruster body to flow in the circumferential direction of the thruster body,
and thereby the outer peripheral portion of the thruster body can be cooled down efficiently.
[0017] The liquid passing portion of the fixing flange may be disposed within a part of
the fixing flange in the circumferential direction. The liquid passing portion of
the support flange may be disposed within a part of the support flange in the circumferential
direction. The cylindrical housing may include a flow passage forming member between
the fixing flange and the support flange. The flow passage forming member may include
an opening positioned at an opposite side to the liquid passing portion of at least
one of the fixing flange and the support flange with respect to a central axis of
the cylindrical housing. According to this configuration, the cooling liquid that
has flowed through the liquid passing portion of one of the fixing flange and the
support flange into the outer peripheral portion of the thruster body flows in the
circumferential direction of the thruster body though the flow passage formed by the
flow passage forming member, and the cooling liquid flows out of the outer peripheral
portion of the thruster body through the liquid passing portion of the other one of
the fixing flange and the support flange. Thus, a long cooling flow passage is formed
in the outer peripheral portion of the thruster body, and thereby the cooling can
be performed more efficiently. In addition, the cooling efficiency can be improved
also by setting the cross-sectional area of the flow passage such that the flow velocity
of the cooling liquid increases.
[0018] The above thrust generator may further include: an electric cable extending from
the cylindrical housing and connected to the stator; and a waterproof tube, which
is provided between the cylindrical housing and the thruster body and through which
the electric cable is inserted. According to this configuration, the electric cable
can be kept in a waterproofed state by the waterproof tube while the thrust generator
is in operation, and at the time of removing the thruster body, the electric cable
can be removed by removing the waterproof tube.
[0019] The above thrust generator may further include: an electric cable extending from
the cylindrical housing and connected to the stator. The electric cable may include
an underwater connector provided between the cylindrical housing and the thruster
body, the underwater connector being watertight and removable underwater. According
to this configuration, at the time of removing the thruster body, the electric cable
can be readily disconnected at the underwater connector.
Advantageous Effects of Invention
[0020] The present invention makes it possible to provide the thrust generator with high
maintainability, which is mounted to a ship or the like. At the time of, for example,
maintenance of the propeller blade, the thruster body can be integrally removed, and
the maintenance of the propeller blade can be readily performed.
Brief Description of Drawings
[0021]
Fig. 1 is a longitudinal sectional view showing a thrust generator according to Embodiment
1 of the present invention.
Fig. 2 is a front view taken along a line II-II of Fig. 1 as viewed in the direction
of arrows of the line II-II.
Fig. 3 is a front view of a support flange shown in Fig. 1.
Fig. 4 is a front view of a fixing flange shown in Fig. 1.
Fig. 5 is a schematic diagram illustrating flows of water at flange portions of the
thrust generator shown in Fig. 1.
Fig. 6 is a longitudinal sectional view when the thrust generator shown in Fig. 1
is disassembled.
Fig. 7 is a longitudinal sectional view showing a thrust generator according to Embodiment
2 of the present invention.
Fig. 8 is a sectional view taken along a line VIII-VIII of Fig. 7 as viewed in the
direction of arrows of the line VIII-VIII.
Fig. 9 is a sectional view taken along a line IX-IX of Fig. 7 as viewed in the direction
of arrows of the line IX-IX.
Fig. 10 is a longitudinal sectional view showing a thrust generator according to Embodiment
3 of the present invention.
Fig. 11 is a longitudinal sectional view showing a thrust generator according to Embodiment
4 of the present invention.
Fig. 12 is a front view of a support flange shown in Fig. 11.
Fig. 13 is a front view of a fixing flange shown in Fig. 11.
Fig. 14 is a front view of a flow passage forming flange taken along a line XIV-XIV
of Fig. 11 as viewed in the direction of arrows of the line XIV-XIV.
Fig. 15 is a front view of a flow passage forming flange taken along a line XV-XV
of Fig. 11 as viewed in the direction of arrows of the line XV-XV.
Fig. 16 is a schematic diagram illustrating flows of water at flange portions of the
thrust generator shown in Fig. 11.
Fig. 17 is a longitudinal sectional view showing a part of a thrust generator according
to a first variation.
Fig. 18 is a longitudinal sectional view showing a part of a thrust generator according
to a second variation.
Fig. 19 is a longitudinal sectional view showing a part of a thrust generator according
to a third variation.
Fig. 20 is a longitudinal sectional view showing a part of a thrust generator according
to a fourth variation.
Description of Embodiments
[0022] Hereinafter, embodiments of the present invention are described with reference to
the drawings. In the embodiments below, a description is given taking, as an example,
a thrust generator that is used, for example, as a side thruster of a ship. The thrust
generator is provided on a cylindrical wall (a tunnel) extending through the hull
in the hull transverse direction, and the cylindrical wall is provided in the fore
or the aft of the hull. That is, the thrust generator is disposed under water.
(Embodiment 1)
[0023] As shown in Fig. 1, a thrust generator 1 according to Embodiment 1 is provided between
cylindrical walls 101 provided in a hull 100. The thrust generator 1 squirts water
W in the horizontal direction from openings 102 of the respective cylindrical walls
101 to generate thrust force. A central portion between the cylindrical walls 101
serves as an arrangement portion 103. A cylindrical housing 10, which is open at both
sides in its axial direction, is fixed to the arrangement portion 103. In the present
embodiment, the cylindrical walls 101 are formed as a pair of divided short tubes
spaced apart from each other in the hull transverse direction, and a gap between the
short tubes forms the arrangement portion 103. The cylindrical housing 10 is formed
to have the same internal diameter as that of the cylindrical walls 101. The cylindrical
housing 10 is fixed to the cylindrical walls 101 by welding or the like. Hereinafter,
for the sake of convenience of the description, the axial direction of the cylindrical
housing 10 may be referred to as a left-right direction (and a surface facing in the
left-right direction may be referred to as a side surface).
[0024] A thruster body 20 is disposed inside the cylindrical housing 10. In the present
embodiment, two flanges 12 and 13 protruding radially inward are provided at predetermined
positions on the inner peripheral surface of the cylindrical housing 10. The fixing
flange 12 for fixing the thruster body 20 is provided on the right side of Fig. 1,
and the support flange 13 for supporting the thruster body 20 is provided on the left
side of Fig. 1. These flanges 12 and 13 are arranged away from each other in the axial
direction X of a plurality of propeller blades 33 (which is the axial direction of
the cylindrical housing 10). The flanges 12 and 13 are disposed at their respective
positions, which are equally distant from the center of the propeller blades 33 in
the axial direction X. The flanges 12 and 13 may be suitably disposed in accordance
with, for example, the size of the thruster body 20. For example, a side surface of
the fixing flange 12 and a side surface of the support flange 13 that face each other
are spaced apart from each other by a distance that is 0.2 times or more as great
as the diameter of a propeller formed by the propeller blades 33.
[0025] In the present embodiment, both the fixing flange 12 and the support flange 13 are
continuous in the circumferential direction. Although the present embodiment shows
an example in which the two flanges 12 and 13 are provided, the cylindrical housing
10 is required to include at least one flange (at least the fixing flange 12). The
total number of fixing and support flanges 12 and 13 may be three or more. Assume
that the cylindrical housing 10 includes only one of these flanges, i.e., the fixing
flange 12. In this case, for example, a protrusion functioning as the support flange
13 may be formed on the thruster body 20. In this case, for example, a structure as
shown in Fig. 19 is adopted so that the thruster body 20 can be pulled out of the
cylindrical housing 10 to the left side. In the present embodiment, the thruster body
20 is pulled out of the cylindrical housing 10 to the right side.
[0026] Returning to Fig. 1 (or referring to Fig. 5 as necessary), the thruster body 20 includes:
an outer peripheral casing 22 disposed inside the cylindrical housing 10; an annular
stator 25 disposed inside the outer peripheral casing 22; and a pair of annular side
casings 23 fixed to respective side surfaces of the outer peripheral casing 22. The
stator 25 is disposed in an annular groove that is opened radially inward and that
is formed by the outer peripheral casing 22 and the side casings 23. The outer peripheral
casing 22 is a cylindrical body, which is longer than a distance between a side surface
of the fixing flange 12 and a side surface of the support flange 13 that face opposite
to each other.
[0027] On one end (right end) of the outer peripheral casing 22, a connecting portion 21
overlapping the fixing flange 12 in the axial direction X is provided in a manner
to protrude radially outward. In the present embodiment, the connecting portion 21
is ring-shaped and continuous in the circumferential direction. The connecting portion
21 is fixed to the fixing flange 12 by fixing bolts 24 (one example of a fastening
member of the present invention) in a state where the connecting portion 21 is in
contact with the right side surface of the fixing flange 12 (i.e., in contact with
the side surface facing the opposite side to the support flange 13). That is, the
thruster body 20 is removably mounted to the fixing flange 12 by the fixing bolts
24, which penetrate the connecting portion 21. On another end (left end) of the outer
peripheral casing 22, the outer peripheral surface of the outer peripheral casing
22 is supported by the inner peripheral surface of the support flange 13.
[0028] An electric cable 27 extends through the side casing 23 provided at the opposite
side to the connecting portion 21 (i.e., the side casing 23 at the left side). The
electric cable 27 extends from the cylindrical housing 10 and is connected to armature
coils 26 of the stator 25. The stator 25 is provided with a plurality of armature
coils 26, which are formed in an annular manner. The electric cable 27 is inserted
through a waterproof tube 17, which is provided between the cylindrical housing 10
and the side casing 23. The waterproof tube 17 is fixed to the cylindrical housing
10, and an end of the waterproof tube 17 is mounted to the side casing 23 by a bolt
or the like.
[0029] An annular rotor 30 is disposed inside the stator 25. The rotor 30 includes: an annular
rotor core 31, to which a plurality of magnets are attached; and an annular rotor
body 32 fitted to the outside of the rotor core 31. When electric power is fed to
the armature coils 26 of the stator 25, the rotor core 31 rotates, and thereby the
rotor 30 rotates. By changing the manner of feeding electric power to the armature
coils 26, the rotation speed, rotation direction, and the like of the rotor core 31
can be changed.
[0030] Heat from the stator 25 is transferred to the outer peripheral casing 22 by thermal
conduction. The stator 25 and the rotor 30 form an electric motor. In the present
embodiment, the stator 25 is cooled down by convection cooling at the outside of the
outer peripheral casing 22 (i.e., at the outer periphery of the thruster body 20).
[0031] The propeller blades 33 are provided on the inner peripheral surface of the rotor
body 32. Each of the propeller blades 33 is formed to have such a shape that each
propeller blade 33 can generate thrust force whether the propeller blade 33 rotates
in a normal direction or a reverse direction. The base of each propeller blade 33
is mounted to the rotor body 32. This makes it possible to suppress the cavitation
from the propeller blades 33. Therefore, noise and vibration due to the cavitation
can be reduced. The tip of each propeller blade 33 is positioned near the center of
the rotor 30, and a central opening at the center of the rotor 30 is defined by all
of the propeller tips (see Fig. 2). In the present embodiment, the propeller blades
33 (in this example, four propeller blades 33 as described below) are arranged at
equally-spaced intervals in the circumferential direction.
[0032] The rotor 30 is supported by water-lubricated bearings 50 and 51 provided at the
inner periphery of the side casings 23. The rotor body 32 is provided with collar
portions 34 and 35 extending to respective sides in the axial direction X from the
central part of the rotor body 32 where the rotor core 31 is provided. The water-lubricated
bearings 50 and 51 form water films between inner peripheral surfaces 52 of the respective
water-lubricated bearings 50 and 51 and outer peripheral surfaces of the respective
collar portions 34 and 35, thereby supporting a radial load exerted in the radial
direction of the rotor body 32.
[0033] The water-lubricated bearings 50 and 51 include facing surfaces 53, respectively.
The facing surfaces 53 face respective side surfaces of the rotor body 32 in the axial
direction X (i.e., annular surfaces extending radially outward from the bases of the
collar portions 34 and 35). The water-lubricated bearings 50 and 51 form water films
between the side surfaces of the rotor body 32 in the axial direction X and the facing
surfaces 53, thereby supporting a thrust load exerted in the axial direction of the
rotor body 32. Thus, the inner peripheral surfaces 52 of the water-lubricated bearings
50 and 51 serve as radial bearing surfaces, and the facing surfaces 53 of the water-lubricated
bearings 50 and 51 serve as thrust bearing surfaces. As described above, the water-lubricated
bearings 50 and 51 are provided in a manner to sandwich the rotor body 32 in the axial
direction X, and the radial load and the thrust load exerted on the rotor 30 are supported
by these water-lubricated bearings 50 and 51. The water-lubricated bearings 50 and
51 serve as plain bearings. In addition, water W flows from the facing surfaces 53
into a gap between the rotor core 31 and the stator 25. Thanks to the water-lubricated
bearings 50 and 51, oil leakage problems are eliminated.
[0034] A pair of fairing ducts 40 and 41, whose inner peripheral surfaces are continuous
with the collar portions 34 and 35, is provided. The fairing ducts 40 and 41 are provided
on the respective sides of the rotor 30 in the axial direction X. These fairing ducts
40 and 41 extend such that the more the distance from the rotor 30, the greater the
diameter of each fairing duct. To be more specific, the fairing ducts 40 and 41 are
formed such that the diameter of each fairing duct increases from a position corresponding
to the inner peripheral surface of the rotor 30 (in the present embodiment, a position
where the fairing duct forms a continuous surface together with the inner peripheral
surface of the rotor 30) toward the cylindrical housing 10, and an end portion of
the fairing duct is positioned adjacent to the inner periphery of the cylindrical
housing 10. Further, the fairing ducts 40 and 41 are formed to extend from the positions
of the water-lubricated bearings 50 and 51 to end portions of the cylindrical housing
10 in the axial direction (specifically, to the vicinity of the borders of the arrangement
portion 103). These fairing ducts 40 and 41 are removably mounted by bolts (not shown)
to the water-lubricated bearings 50 and 51, which form the respective side surfaces
of the thruster body 20.
[0035] As shown in Fig. 2, when the thrust generator 1 is seen in the axial direction X,
the fairing duct 41 is provided such that a predetermined gap S is formed between
the cylindrical housing 10 and the fairing duct 41 (the same is true of the fairing
duct 40). The propeller blades 33 are positioned at the center of the fairing duct
41 (40). In this example, there are four propeller blades 33, and a space is formed
at the center among the propeller blades 33.
[0036] As shown in Fig. 3, the support flange 13 is provided with a plurality of flow holes
(liquid passing portions) 14, which are arranged in the circumferential direction.
The plurality of flow holes 14 allow the water W to flow through the support flange
13. As shown in Fig. 4, the fixing flange 12 is provided with a plurality of fixing
holes (screw holes serving as female screws) 15 and a plurality of flow holes (liquid
passing portions) 16. The fixing holes 15 and the flow holes 16 are arranged alternately
and fully circumferentially. The fixing holes 15 are arranged at equal pitches in
the circumferential direction, and the flow holes 16 are arranged at equal pitches
between the fixing holes 15. The fixing bolts 24 are screwed into the fixing holes
15. That is, the flow holes 16 are provided in an area where the fixing flange 12
and the connecting portion 21 overlap each other. The plurality of flow holes 16 allow
the water W to flow through the fixing flange 12. In the present embodiment, the number
of flow holes 14 formed in the support flange 13 is the same as the number of flow
holes 16 formed in the fixing flange 12. The flow holes 14 and 16 are provided for
allowing the water W to flow into an outer peripheral portion of the thruster body
20 in a state where the thruster body 20 is mounted to the fixing flange 12.
[0037] Fig. 5 shows a state where the thruster body 20 is mounted to the fixing flange 12.
Of the outer peripheral casing 22 of the thruster body 20, a portion in contact with
the fixing flange 12 and a portion in contact with the support flange 13 are formed
as larger-diameter portions 45, whose widths correspond to the thicknesses of the
flanges 12 and 13. The other portions of the outer peripheral casing 22 are formed
as smaller-diameter portions 46. The larger-diameter portions 45 are connected to
the smaller-diameter portions 46 via tapered surfaces. In this manner, gaps (clearances)
between the outer peripheral casing 22 and the fixing and support flanges 12 and 13
when the thruster body 20 is moved in the axial direction X are increased, which allows
the thruster body 20 to be readily moved in the axial direction X.
[0038] In the thruster body 20, as shown in Fig. 5, the connecting portion 21 of the thruster
body 20 is brought into contact with the right side surface of the fixing flange 12.
Then, the fixing bolts 24 are inserted in bolt insertion holes 28 formed in the connecting
portion 21, and the fixing bolts 24 are further screwed into the fixing holes 15 (screw
holes serving as female screws) formed in the fixing flange 12. As a result, the thruster
body 20 is fixed to the fixing flange 12. The fixing of the thruster body 20 is realized
by the surface pressure between the contact surface of the connecting portion 21 and
the contact surface of the fixing flange 12, the surface pressure occurring when the
connecting portion 21 is fastened to the fixing flange 12 by the fixing bolts 24.
Fig. 5 shows only one of the fixing bolts 24, which are arranged in the circumferential
direction. In the present embodiment, the connecting portion 21 of the thruster body
20 is fixed to the right side surface of the fixing flange 12 as shown in Fig. 5.
Accordingly, in the case of removing the thruster body 20, the connecting portion
21 is pulled out to the right side of the drawing (see Fig. 6).
[0039] As described above, portions of the outer peripheral casing 22, other than the portion
whose width corresponds to the thickness of the support flange 13 and the portion
whose width corresponds to the thickness of the fixing flange 12, are formed as the
smaller-diameter portions 46. Therefore, at the time of removing or mounting the thruster
body 20, the thruster body 20 can be readily moved in the axial direction X thanks
to the large gaps except at the position where the thruster body 20 is fixed.
[0040] The fixing flange 12 and the support flange 13 are provided with the flow holes 16
and the flow holes 14. The connecting portion 21 is provided with a plurality of flow
holes (liquid passing portions) 29 at positions coinciding with the positions of the
flow holes 16 in the fixing flange 12. Therefore, as shown in Fig. 5, the flow holes
16 and 29 are in communication with each other in a state where the connecting portion
21 is fixed to the fixing flange 12.
[0041] These flow holes 16 and 29 form a cooling flow passage 90 for water-cooling the outer
peripheral casing 22 between the fixing flange 12 and the support flange 13 and between
the outer peripheral casing 22 and the cylindrical housing 10.
[0042] Specifically, as indicated by arrows 91 and 92 in Fig. 5, when the propeller blades
33 are rotated and a water flow is generated, water W (cooling liquid) flows in toward
the thruster body 20 through the gap S (Fig. 1) formed between the cylindrical housing
10 and one of the fairing ducts 40 and 41, and the water W flows through the cooling
flow passage 90. For example, in a case where the thruster body 20 squirts water W
to the left side, water W flows into between the outer peripheral casing 22 and the
cylindrical housing 10 through the flow holes 29 and 16 formed in the connecting portion
21 and the fixing flange 12, and after flowing between the outer peripheral casing
22 and the cylindrical housing 10, the water W flows out through the flow holes 14
formed in the support flange 13. The flow of water W along the cooling flow passage
90 is generated by the flow of water W that squirts out to one side through one of
the openings 102 of the cylindrical wall 101 when the propeller blades 33 are rotated.
The flow of water W is generated either to the right or left in accordance with the
rotation direction of the propeller blades 33.
[0043] By thus generating the flow of water W between the outer peripheral casing 22 and
the cylindrical housing 10, heat transfer of the outer peripheral casing 22 is facilitated,
and thereby heat from the stator 25 (indicated by dotted lines H) can be released
to the outside of the stator 25 efficiently. This makes it possible to improve the
drive efficiency of the electric motor.
[0044] Fig. 6 shows a state where the thrust generator 1 according to Embodiment 1 is disassembled.
First, the fairing ducts 40 and 41 fixed to the water-lubricated bearings 50 and 51
by bolts (not shown) are removed. By removing the bolts, the fairing ducts 40 and
41 can be removed in the axial direction X through the openings 102 of the cylindrical
wall 101.
[0045] Then, the fixing bolts 24 fixing the connecting portion 21 of the thruster body 20
to the fixing flange 12 are removed. Also, the electric cable 27 is removed at a hull-side
connection (not shown), and the waterproof tube 17 through which the electric cable
27 is inserted is removed from the side casing 23. Thereafter, components including
the propeller blades 33 are integrally pulled out as the thruster body 20 to the right
side. The pull-out of the thruster body 20 can be readily performed, for example,
by laying rails on the inner bottom surfaces of the cylindrical housing 10 and the
cylindrical wall 101 and moving the thruster body 20 along the rails in the horizontal
direction.
[0046] In addition, the work of removing and mounting components including the rotor 30
and the propeller blades 33 integrally as the thruster body 20 can be entirely performed
outside the ship. Accordingly, between the hull 100 and the thrust generator 1, components
other than the electric cable 27 need not be waterproofed, and thus the number of
components that require waterproofing can be minimized.
[0047] Therefore, according to the above-described thrust generator 1 mounted to a ship
or the like, at the time of, for example, maintenance of the propeller blades 33,
components including the propeller blades 33 can be integrally removed as the thruster
body 20, and the maintenance can be readily performed on the sea or in a factory.
(Embodiment 2)
[0048] Fig. 7 is a longitudinal sectional view of a thrust generator 2 according to Embodiment
2. In Embodiment 2, water-lubricated bearings 60 and 61 are static pressure bearings,
which forcibly feed water W. It should be noted that the same components as those
of the thrust generator 1 of Embodiment 1 are denoted by the same reference signs
as those used in Embodiment 1, and a detailed description of such components is omitted.
[0049] As shown in Fig. 7, in the thrust generator 2 according to Embodiment 2, buffer spaces
62 are provided at the outer periphery of the water-lubricated bearings 60 and 61.
Water W is forcibly fed to the buffer spaces 62 through pipes 63. The pipes 63 are
connected to a pump (not shown) provided inside the ship via connection joints 64
provided on the cylindrical housing 10.
[0050] As shown in a cross-sectional view of Fig. 8 taken along a line VIII-VIII, the waterproof
tube 17, through which the electric cable 27 is inserted, is provided on the upper
part of the side casing 23, and the pipe 63 is provided on the lower part of the water-lubricated
bearing 60. This cross-sectional view shows a state where the support flange 13 is
seen around the side casing 23, and also, the flow holes 14 formed in the support
flange 13 are seen.
[0051] As shown in a cross-sectional view of Fig. 9 taken along a line IX-IX, the pipe 63
is provided also on the lower part of the water-lubricated bearing 61 provided at
the opposite side of the outer peripheral casing 22. This cross-sectional view shows
a state where the connecting portion 21 of the outer peripheral casing 22 is seen
around the side casing 23, and also, the flow holes 29 of the connecting portion 21
are seen. The flow holes 29 are in communication with the flow holes 16 formed in
the fixing flange 12.
[0052] By thus adopting the static pressure bearing system in which the water W is forcibly
fed to the bearing surfaces of the water-lubricated bearings 60 and 61, even if the
rotor 30 is not rotating, water films can always be formed between the rotor 30 and
the water-lubricated bearings 60 and 61.
[0053] Thus, according to the thrust generator 2, stable water films can always be formed
between the rotor 30 and the bearing surfaces of the water-lubricated bearings 60
and 61. Therefore, the rotor 30 can be supported in a stable manner even under the
condition that the thrust generator 2 is used for a long period of time with low speed
rotation, for example, in a ship staying at a fixed point.
[0054] Also in the present embodiment, the connecting portion 21, the fixing flange 12,
and the support flange 13 are provided with the flow holes 29, 16, and 14, respectively
(see Fig. 5). Accordingly, when the propeller blades 33 are rotated and a water flow
is generated, water W (cooling liquid) flows in toward the thruster body 20 through
the gap S formed between the cylindrical housing 10 and one of the fairing ducts 40
and 41, and the water W flows through the cooling flow passage 90. In this manner,
the outer surface of the outer peripheral casing 22 can be cooled down efficiently
(Fig. 5).
[0055] In addition, the electric cable 27, the waterproof tube 17, and the connection joints
64 may be removed after removing the fairing ducts 40 and 41, and similar to Fig.
6, the fixing bolts 24 fixing the connecting portion 21 of the thruster body 20 to
the fixing flange 12 may be removed. Consequently, components including the propeller
blades 33 can be integrally removed as the thruster body 20 in the axial direction
X through the opening 102 of the cylindrical wall 101. Therefore, the maintenance
of the components including the propeller blades 33 can be readily performed.
(Embodiment 3)
[0056] Fig. 10 is a longitudinal sectional view showing a thrust generator 3 according to
Embodiment 3. Embodiment 3 shows an example where instead of adopting the direct connection
using the electric cable 27 as in the thrust generator 1 of Embodiment 1, an underwater
connector 71 is provided on an electric cable 70. The electric cable 70 extends from
the cylindrical housing 10 and is connected to the stator 25. It should be noted that
the same components as those of the thrust generator 1 of Embodiment 1 are denoted
by the same reference signs as those used in Embodiment 1, and a detailed description
of such components is omitted.
[0057] As shown in Fig. 10, one of the side casings 23 is provided with an output cable
73, which is provided with a socket 72 of the underwater connector 71. The cylindrical
wall 101 is provided with an input cable 75, whose distal end is provided with a plug
74 of the underwater connector 71. The underwater connector 71 shown in Fig. 10 is
in a state where the plug 74 and the socket 72 are connected.
[0058] According to the thrust generator 3 with the above-described configuration, similar
to the thrust generator 1 of Embodiment 1, components including the propeller blades
33 can be integrally removed in the axial direction X as the thruster body 20, by
removing the fairing ducts 40 and 41, pulling the plug 74 of the underwater connector
71 out of the socket 72, and removing the fixing bolts 24, which fix the connecting
portion 21 of the thruster body 20 to the fixing flange 12.
[0059] This makes it possible to greatly improve the maintainability of the thrust generator
3. Further, also in the present embodiment, the connecting portion 21, the fixing
flange 12, and the support flange 13 are provided with the flow holes 29, 16, and
14, respectively (see Fig. 5). Accordingly, when the propeller blades 33 are rotated
and a water flow is generated, water W (cooling liquid) flows in toward the thruster
body 20 through the gap S formed between the cylindrical housing 10 and one of the
fairing ducts 40 and 41, and the water W flows through the cooling flow passage 90.
In this manner, the outer surface of the outer peripheral casing 22 can be cooled
down efficiently (Fig. 5).
(Embodiment 4)
[0060] Fig. 11 is a longitudinal sectional view of a thrust generator 4 according to Embodiment
4. Embodiment 4 shows an example where instead of the fixing flange 12 and the support
flange 13 of the thrust generator 1 of Embodiment 1, a fixing flange 80, a support
flange 81, and flow passage forming members are provided, expecting further improvement
in the cooling effect. It should be noted that the same components as those of the
thrust generator 1 of Embodiment 1 are denoted by the same reference signs as those
used in Embodiment 1, and a detailed description of such components is omitted.
[0061] As shown in Fig. 11, in the thrust generator 4 according to the present embodiment,
the fixing flange 80 and the support flange 81, both of which protrude radially inward,
are provided on the inner peripheral surface of the cylindrical housing 10, and flow
passage forming flanges 82 and 83, which serve as the flow passage forming members,
are provided between the fixing flange 80 and the support flange 81. The internal
diameters of the respective flow passage forming flanges 82 and 83 are slightly greater
than those of the fixing flange 80 and the support flange 81, and thereby interference
at the time of removing or mounting the thruster body 20 in the axial direction X
is prevented.
[0062] As shown in Fig. 12, flow holes (liquid passing portions) 84 are formed only in the
lower part of the support flange 81 below the central part of the support flange 81.
That is, the flow holes 84 are disposed within a part of the support flange 81 in
the circumferential direction. The flow holes 84 are arranged at equal pitches. The
plurality of flow holes 84 allow the water W to flow through the support flange 81.
As shown in Fig. 13, the fixing flange 80 is provided with the plurality of fixing
holes 15, which are arranged fully circumferentially, and flow holes (liquid passing
portions) 85 are formed only in the upper part of the fixing flange 80 above the central
part of the fixing flange 80. That is, the flow holes 85 are disposed within a part
of the fixing flange 80 in the circumferential direction. The plurality of flow holes
85 allow the water W to flow through the fixing flange 80. The fixing holes 15 are
arranged at equal pitches in the circumferential direction, and the flow holes 85
are arranged at equal pitches between the upper fixing holes 15. In the present embodiment,
the number of flow holes 84 formed in the support flange 81 is the same as the number
of flow holes 85 formed in the fixing flange 80.
[0063] As shown in Fig. 14, the right-side flow passage forming flange 82, which faces the
fixing flange 80, includes an opening 86. The opening 86 is formed by cutting away
a predetermined portion of the lower part of the flow passage forming flange 82. Specifically,
the opening 86 is positioned at the opposite side to the flow holes 85 of the fixing
flange 80 with respect to the central axis of the cylindrical housing 10. In this
example, the opening 86 is formed by cutting away a 30° portion of the lower part
of the flow passage forming flange 82. As shown in Fig. 15, the left-side flow passage
forming flange 83, which faces the support flange 81, includes an opening 87. The
opening 87 is formed by cutting away a predetermined portion of the upper part of
the flow passage forming flange 83. Specifically, the opening 87 is positioned at
the opposite side to the flow holes 84 of the support flange 81 with respect to the
central axis of the cylindrical housing 10. In this example, the opening 87 is formed
by cutting away a 30° portion of the upper part of the flow passage forming flange
83.
[0064] Fig. 16 shows a state where the thruster body 20 is mounted to the fixing flange
80. Of the outer peripheral casing 22 of the thruster body 20, a portion in contact
with the fixing flange 80 and a portion in contact with the support flange 81 are
formed as larger-diameter portions 45, whose widths correspond to the thicknesses
of the flanges 80 and 81. The other portions of the outer peripheral casing 22 are
formed as smaller-diameter portions 46. In this manner, gaps (clearances) between
the outer peripheral casing 22 and the fixing and support flanges 80 and 81 when the
thruster body 20 is moved in the axial direction X are increased, which allows the
thruster body 20 to be readily moved in the axial direction X. In addition, since
the internal diameters of the respective flow passage forming flanges 82 and 83 are
greater than those of the fixing flange 80 and the support flange 81, gaps between
the outer peripheral casing 22 and the flow passage forming flanges 82 and 83 are
large, and thereby the thruster body 20 can be readily moved in the axial direction
X.
[0065] In the thruster body 20, as shown in Fig. 16, the connecting portion 21 of the thruster
body 20 is brought into contact with the right side surface of the fixing flange 80.
Then, the fixing bolts 24 are inserted in the bolt insertion holes 28 formed in the
connecting portion 21, and the fixing bolts 24 are further screwed into the fixing
holes 15 (screw holes serving as female screws) formed in the fixing flange 80. As
a result, the thruster body 20 is fixed to the fixing flange 80. The fixing of the
thruster body 20 is realized by the surface pressure between the contact surface of
the connecting portion 21 and the contact surface of the fixing flange 80, the surface
pressure occurring when the connecting portion 21 is fastened to the fixing flange
80 by the fixing bolts 24. Fig. 16 shows only one of the fixing bolts 24, which are
arranged in the circumferential direction. Also in the present embodiment, the connecting
portion 21 of the thruster body 20 is fixed to the right side surface of the fixing
flange 80 as shown in Fig. 16. Accordingly, in the case of removing the thruster body
20, the connecting portion 21 is pulled out to the right side of the drawing (same
as Fig. 6).
[0066] As described above, portions of the outer peripheral casing 22, other than the portion
whose width corresponds to the thickness of the support flange 81 and the portion
whose width corresponds to the thickness of the fixing flange 80, are formed as the
smaller-diameter portions 46. Therefore, at the time of removing or mounting the thruster
body 20, the thruster body 20 can be readily moved in the axial direction X thanks
to the large gaps except at the position where the thruster body 20 is fixed.
[0067] The upper part of the connecting portion 21 and the upper part of the fixing flange
80 are provided with the flow holes 29 and 85, respectively. The lower part of the
support flange 81 is provided with the flow holes 84. The lower part of the right-side
flow passage forming flange 82 is provided with the opening 86. The upper part of
the left-side flow passage forming flange 83 is provided with the opening 87.
[0068] Accordingly, these holes and openings form a cooling flow passage 90 for water-cooling
the outer peripheral casing 22 between the fixing flange 80 and the support flange
81 and between the outer peripheral casing 22 and the cylindrical housing 10. The
cooling flow passage 90 allows the water W (cooling liquid) to flow in the circumferential
direction. Specifically, as indicated by arrows 91 to 94 in Fig. 16, when the propeller
blades 33 are rotated and a water flow is generated, water W flows in toward the thruster
body 20 through the gap S (Fig. 11) formed between the cylindrical housing 10 and
one of the fairing ducts 40 and 41, and the water W flows through the cooling flow
passage 90. For example, when the water W from the right side of Fig. 16 has flowed
into between the outer peripheral casing 22 and the cylindrical housing 10 through
the flow holes 29 and 85 formed in the connecting portion 21 and the fixing flange
80, the water W flows between the flow passage forming flange 82 and the fixing flange
12 downward. After passing through the opening 86 of the flow passage forming flange
82, the water W flows between the flow passage forming flanges 82 and 83 upward. After
passing through the opening 87 of the flow passage forming flange 83, the water W
flows between the support flange 81 and the flow passage forming flange 83 downward,
and flows out of the flow holes 84 of the support flange 81. It should be noted that
the arrows 91 to 94 are double-headed arrows, intending to include a case where the
water W is fed from the flow holes 84 of the support flange 81.
[0069] The cross-sectional area of the cooling flow passage 90 of Embodiment 4 is less than
that of each cooling flow passage of the thrust generators 1 to 3 of Embodiments 1
to 3 (i.e., less than the area of the cooling flow passage between the fixing flange
12 and the support flange 13 in the circumferential direction). As a result, the flow
velocity of the cooling water flowing along the outer surface of the outer peripheral
casing 22 increases, which makes it possible to further improve the cooling efficiency.
[0070] Therefore, according to the thrust generator 4 of the present embodiment, by removing
the connecting portion 21 of the thruster body 20 from the fixing flange 80, the thruster
body 20 can be readily removed from the hull or the like for maintenance. In addition,
when the propeller blades 33 are rotated to generate thrust force, a water flow from
the fixing flange 80 side or the support flange 81 side is generated and passes through
the cooling flow passage 90 formed around the outer peripheral casing 22. As a result,
the stator 25 can be cooled down efficiently via the outer peripheral casing 22. This
makes it possible to improve the efficiency of the electric motor.
(Summary)
[0071] As described above, according to the thrust generators 1, 2, 3, and 4, the thruster
body 20 including the propeller blades 33 can be integrally removed as a unit from
the cylindrical housing 10, which is fixed to the hull or the like. This makes it
possible to greatly improve the maintainability of the thrust generators 1 to 4, which
are rim drive thrusters.
[0072] Since the outer peripheral casing 22 can be efficiently cooled down between the fixing
flange (12 or 80) fixing the thruster body 20 to the cylindrical housing 10 and the
support flange (13 or 81) supporting the thruster body 20, the efficiency in cooling
down the electric motor of each of the thrust generators 1 to 4 can be improved, and
thereby the efficiency as the thruster can be improved.
[0073] In the above-described embodiments, the flow holes 14 and 84 form the liquid passing
portions. However, the manner of allowing the cooling liquid to pass through is not
limited to the above-described embodiments. Alternatively, for example, groove-shaped
liquid passing portions may be adopted to allow the cooling liquid to pass through.
[0074] The above-described embodiments give examples, in which the thrust generators 1 to
4 are each provided on the cylindrical wall 101 of the hull 100 as a side thruster
of a ship. However, the thrust generators 1 to 4 may be alternatively used in other
structures, and the use thereof is not limited to a thrust generator of a ship. That
is, the liquid squirted by each thrust generator is not limited to water, but may
be a different liquid.
[0075] The above-described embodiments give non-limiting examples, and various modifications
can be made to the embodiments without departing from the spirit of the present invention.
Thus, the present invention is not limited to the above-described embodiments.
[0076] For example, it is not essential for the fixing flange (12 or 80) to be continuous
in the circumferential direction. A plurality of pieces scattered in the circumferential
direction may serve as the fixing flange. In this case, gaps between the pieces may
serve as the liquid passing portions of the fixing flange. Similarly, it is not essential
for the support flange (13 or 81) to be continuous in the circumferential direction.
A plurality of pieces scattered in the circumferential direction may serve as the
support flange. In this case, gaps between the pieces may serve as the liquid passing
portions of the fixing flange.
[0077] Also, it is not essential for the connecting portion 21 to be ring-shaped and continuous
in the circumferential direction. A plurality of pieces scattered in the circumferential
direction may serve as the connecting portion 21.
[0078] Further, as shown in Fig. 17, the flow holes (16 or 85) formed in the fixing flange
(12 or 80) may be arranged at positions that are radially outward from the connecting
portion 21, and the connecting portion 21 need not be provided with the flow holes
29.
[0079] Still further, as shown in Fig. 17, a spacer 201 may be interposed between the fixing
flange (12 or 80) and the connecting portion 21. Annular members with various cross-sectional
shapes are each usable as the spacer 201. Alternatively, a plurality of pieces scattered
in the circumferential direction may serve as the spacer 201.
[0080] It is not essential for the connecting portion 21 to be integrally formed on the
outer peripheral casing 22. For example, as shown in Fig. 18, a check plate 202 may
be fixed to a side surface of the outer peripheral casing 22 by bolts 203, and the
peripheral portion of the check plate 202 may serve as the connecting portion 21.
Alternatively, the peripheral portion of one of the side casings 23 may protrude from
the outer peripheral casing 22, and the protruding portion of the side casing 23 may
serve as the connecting portion 21.
[0081] The connecting portion 21, which overlaps the fixing flange (12 or 80) in the axial
direction of the cylindrical housing 10, may be in contact with the left side surface
of the fixing flange (the side surface at the support flange 13 side) as shown in
Fig. 19. In this case, by increasing the wall thickness of the entire outer peripheral
casing 22, the outer portion of the outer peripheral casing 22 can form the connecting
portion 21. In the example shown in Fig. 19, the fixing bolts 24 penetrate the fixing
flange (12 or 80), and are screwed into screw holes 204 formed in the connecting portion
21.
[0082] It is not necessary for the thruster body 20 to include the connecting portion 21
overlapping the fixing flange (12 or 80) in the axial direction of the cylindrical
housing 10. For example, as shown in Fig. 20, the outer peripheral surface of the
outer peripheral casing 22 may be provided with screw holes 205, and the fixing bolts
24 penetrating the cylindrical housing 10 and the fixing flange in the radial direction
of the cylindrical housing 10 may be screwed into the screw holes 205. In this case,
however, it is necessary to remove the fixing bolts 24 from the inside of the hull.
On the other hand, in the case of adopting a structure where the fixing bolts 24 penetrate
the fixing flange (12 or 80) or the connecting portion 21 in the axial direction of
the cylindrical housing 10 as shown in Fig. 1 to Fig. 19, the removal or mounting
of the thruster body 20 can be performed only through work outside the ship.
Industrial Applicability
[0083] The thrust generator according to the present invention is useful as a thruster of
a ship or the like.
Reference Signs List
[0084]
- 1 to 4
- thrust generator
- 10
- cylindrical housing
- 12
- fixing flange
- 13
- support flange
- 14
- flow hole (liquid passing portion)
- 15
- fixing hole (screw hole)
- 16
- flow hole (liquid passing portion)
- 17
- waterproof tube
- 20
- thruster body
- 21
- connecting portion
- 22
- outer peripheral casing
- 23
- side casing
- 24
- fixing bolt (fastening member)
- 25
- stator
- 26
- armature coil
- 27
- electric cable
- 28
- bolt insertion hole
- 29
- flow hole (liquid passing portion)
- 30
- rotor
- 33
- propeller blade
- 40, 41
- fairing duct
- 45
- larger-diameter portion
- 46
- smaller-diameter portion
- 50, 51
- water-lubricated bearing
- 52
- inner peripheral surface
- 53
- facing surface
- 60,61
- water-lubricated bearing
- 62
- buffer space
- 63
- pipe
- 70
- electric cable
- 71
- underwater connector
- 80
- fixing flange
- 81
- support flange
- 82, 83
- flow passage forming flange (flow passage forming member)
- 84, 85
- flow hole (liquid passing portion)
- 86, 87
- opening
- 90
- cooling flow passage
- 91 to 94
- arrow
- 100
- hull
- 101
- cylindrical wall
- 102
- opening
- 103
- arrangement portion
- W
- water
- X
- axial direction
- S
- gap
- H
- heat