[0001] The invention relates to a fuel injection valve for an internal combustion engine.
[0002] Fuel injection valves which operate electromagnetically are well known. With the
aid of a magnetic coil which is chargeable by electricity to generate a magnetic flux,
a magnetisable armature which may be combined with a valve needle, will be stimulated
for movement. Normally, the movement is an axial movement along a valve needle axis
of the valve needle.
[0003] When the valve needle and the armature are coupled, the valve needle starts moving
due to the movement of the armature. Depending on the direction of the movement, a
nozzle orifice may be opened with the aid of the valve needle. In order to seal the
nozzle orifice when the magnetic coil is not energized, a valve spring is positioned
in the fuel injection valve, which urges the valve needle against the nozzle orifice.
This means, that the valve needle has to be moved by the aid of the armature against
the spring force of the valve spring, when the nozzle orifice is to be opened. When
the nozzle orifice is open, a fuel quantity, positioned in the fuel injection valve,
may flow through the nozzle orifice into a combustion chamber, normally a combustion
chamber of an internal combustion engine.
[0004] A combustion process of the internal combustion engine depends among several other
criteria, e.g. fuel quantity or fuel temperature or fuel pressure - on the opening
and closing of the nozzle orifice. Therefore, an exactly defined opening and closing
of the nozzle orifice are very important for reaching an advantageous power rate,
fuel consumption and/or emissions of the internal combustion engine.
[0005] The magnetic coil may be arranged in a u-shaped coil casing, while the open end of
the coil casing may be positioned vis-a-vis of the armature. To achieve a separation
of the magnetic coil from the fluid path, a separation disc or separation ring which
separates the actuator from the fuel path may be arranged between the armature and
the coil casing.
[0006] US 2003/0178509 A1 teaches a fuel injection valve comprising a flux washer between the coil casing an
the armature. The separation ring provides a magnetic path between an outer casing
of the fuel injection valve and an inlet tube. It is made out of a ferritic material.
[0007] It is an object of the invention to provide an improved fuel injection valve.
[0008] This object is achieved in accordance with claim 1. Advantageous embodiments of the
invention are indicated in the dependent claims.
[0009] A fuel injection valve for an internal combustion engine is specified. The fuel injection
valve may be provided for a fuel injection assembly of the internal combustion engine.
The fuel injection valve comprises a housing and a valve needle. In one embodiment,
the housing has a first housing portion and a second housing portion. The first and
second housing portions are in particular subsequently arranged in direction of a
longitudinal axis of the housing.
[0010] The housing has a cavity which hydraulically connects a fluid inlet tube of the fuel
injection valve to a nozzle orifice of the fuel injection valve. In particular, fuel
enters the fuel injection valve through the fluid inlet tube and is dispensed from
the fuel injection valve through the nozzle orifice. The first housing portion may
have a first recess which is in particular a portion of the cavity. The first recess
may comprise the nozzle orifice which is expediently positioned at a downstream end
of the recess. Fuel which is positioned in the recess may flow out of the nozzle orifice.
[0011] The valve needle is movably received in the cavity for opening and closing the nozzle
orifice.
[0012] The fuel injection valve further comprises an actuator which comprises a magnetic
coil and an armature. The coil is expediently hydraulically separated from the cavity
by the housing. In one embodiment, the actuator is positioned in the second housing
portion. The actuator activates the moving of the valve needle due to an electric
current which initiates a magnetic flux of the magnetic coil. The magnetic coil is
arranged in a coil casing which may be positioned circumferentially around the second
housing portion.
[0013] The armature is positioned in the cavity and movable relative to the housing. Movement
of the armature is effected by means of the magnetic flux. The armature is mechanically
coupled to the valve needle so that it can initiate movement of the valve needle,
in particular away from a closing position of the valve needle.
[0014] In one embodiment, a valve spring is positioned in the cavity, for example in the
second housing portion, for urging the valve needle against a valve seat for preventing
fuel flow through the nozzle orifice in a closing position of the valve needle.
[0015] Furthermore the housing comprises a separation ring. The separation ring is at least
partially arranged between the armature and the coil casing, in particular in axial
direction. It is configured to lead the electromagnetic flux or, respectively, the
magnetic field to the armature. This means, the separation ring is in a magnetic circuit
of the fuel injection valve.
[0016] The magnetic circuit is in particular established at least by the magnetic coil,
the housing, the separation ring and the armature. For example, the magnetic flux
enters into the cavity of the housing through the separation ring. Preferably, the
separation ring contributes to shaping the magnetic field.
[0017] The separation ring comprises a first part and a second part, wherein the first part
is made of a first material and the second part is made of a second material which
differs from the first material. Both materials are magnetic materials with different
magnetic properties.
[0018] This configuration provides an improved magnetic performance of the injection valve.
Moreover, the fuel can easily be separated from the coil in order to prevent external
leakage. Furthermore, a force of the coil on the armature can be particularly large
due to the shaping of the magnetic field by means of the separation ring so that the
fuel injection valve may be operable to work with particularly high fuel pressures.
[0019] With advantage, the separation ring contributes to the sealing of the magnetic coil
against the fuel. On the other hand, it is particularly resistant with respect to
stress. It may be advantageously operable to limit a radial leakage of the magnetic
flux
[0020] In an embodiment, the first material is a ferromagnetic material and the second material
is a permanent magnetic material. By means of the permanent magnetic material, the
magnetic flux in the magnetic circuit can be given a particularly advantageous shape
by means of the separation ring.
[0021] In one embodiment, the second part of the separation ring is arranged between the
first part and the coil so that the first part hydraulically separates the second
part from the cavity. In other words, the first part of the separation ring is a portion
of a fluid tight wall of the housing which defines the cavity. The second portion
is arranged on the side of the wall remote from the cavity and in particular facing
towards the coil. In this way, the second portion which preferably comprises the permanent
magnetic material is not in contact with the fuel in the cavity. Thus, the risk that
the permanent magnetic material is damaged due to chemical reactions with the fuel
is particularly small.
[0022] In a further embodiment, the first material comprises chrome and/or carbon and/or
manganese and/or silicium and/or phosphor and/or sulfur. By this, a ferromagnetic
material is achievable, which is compatible with gasoline. Preferably, the composition
of the first material comprises 16-18% chrome and/or less than 0,12% carbon and/or
less than 1% manganese and/or less than 1% silicium and/or less than 0,04% phosphor
and/or less than 0,03% sulfur.
[0023] In a further embodiment, the first part has a recess in which the second part is
arranged. This configuration provides a simple and space saving shape of the separation
ring, because the second part may be embedded in the first part. So a plane surface
facing toward the coil casing can be realized, which is easy to manufacture and handle.
[0024] In a further embodiment, the recess is positioned adjacent to the coil casing and/or
to the magnetic coil. The position adjacent to the coil casing means, that the second
part is arrangeable in a so called dry section of the armature. The fuel injection
valve comprises a dry and a wet section. The wet section is defined by the cavity
and configured to guide fuel through the fuel injection valve. The needle and the
armature are arranged in the wet section. The magnetic coil and the coil casing are
arranged in the dry section. The wet section is separated from the dry section at
least by the separation ring. Due to the positioning of the second recess adjacent
to the coil casing in the dry section, the second part is separated from the wet section.
So even material which is not compatible with the fuel can be used as the permanent
magnetic material. The permanent magnetic material has preferably stable material
properties in a temperature range over -40°C to 150°C, which is the typical temperature
range for automotive applications.
[0025] In a further embodiment, the second part is radially magnetized. The advantage of
the embodiment is to realize a radial magnetic flux in the first part, in particular
by means of the permanent magnetic material. In particular, the radial magnetic flux
in the first part may be saturated due to the flux generated by the second part. Therefore,
the radial portion of the magnetic flux which is generated by the coil is particularly
small and in turn, the axial portion of the magnetic flux which penetrates the separation
ring and generates the magnetic force on the armature is particularly large. In this
way, a particularly large force or impulse can be transferred to the valve needle
for opening the needle orifice.
[0026] In a further embodiment, the recess of the first part is a circular groove, i.e.
a groove which extends circumferentially around a central axis - which is in particular
coaxial with the longitudinal axis of the housing - along an imaginary circular center
line. Therefore the second part can be easily manufactured as a ring and the recess
can be produced cost-efficiently, i.e. by a milling process.
[0027] Exemplary embodiments of the invention are explained in the following with the aid
of schematic drawings. These are as follows:
- Figure 1
- a typical I-t-diagram of a fuel injection valve,
- Figure 2
- a fuel injection valve in a longitudinal section
- Figure 3
- a separation ring of the fuel injection valve shown in Figure 2 in detail,
- Figure 4
- a fuel injection valve in a longitudinal section according to an exemplary embodiment
of the invention,
- Figure 5
- a separation ring in a longitudinal section of the fuel injection valve shown in Figure
4,
- Figure 6
- a magnetic flux of an actuator without an electric current of the fuel injection valve
shown in Figure 4,
- Figure 7
- a magnetic flux of an actuator with an electric current of the fuel injection valve
shown in Figure 4, and
- Figure 8
- a magnetic flux of an actuator with an electric current of the fuel injection valve
shown in Figure 4 without a second part.
[0028] Figure 1 shows a typical I-t-diagram of a fuel injection valve 10.
[0029] A magnetic force which is realized by an electric current I has to be strong enough
to hold an outward opening valve needle 14 during a specific time t. The electric
current I creates a magnetic flux 42 in an armature 32 of the fuel injection valve
10. With the help of this magnetic flux 42 the nozzle orifice 22 has to be opened
at a specific time and also has to be closed at a specific time. This means, that
the magnetic flux 42 or the magnetic field in the armature 32 has to be cancelled
at the specific time so that the nozzle orifice 22 is closed. The electric current
which is applied to the magnetic coil 34 can be reduced over an opening phase of the
nozzle orifice 22, e.g. to reduce magnetic sticking due to remanescent magnetism when
the electric current turned off. The electric current reaches a peak p in a first
opening phase O1 and after reaching the peak p it is reduced to a "hold" value in
the following second opening phase 02. Now in the second opening phase 02, the magnetic
force created in the armature 32 has to be strong enough to hold the valve needle
14 in its opening position.
[0030] Figure 2 shows a currently unclaimed fuel injection valve 10 with an outward opening
injector for an internal combustion engine. The fuel injection valve 10 comprises
a housing 12 having a cavity 13, in which a valve needle 14 with a needle axis 16
is movably arranged. The valve needle axis 16 is also a central longitudinal axis
of the housing 12.
[0031] The valve needle 14 is movably arranged in the housing 12, received in a first recess
20 of a first housing portion 18 of the housing 12. A nozzle orifice 22 of the first
recess 20 being positioned at a downstream end of the first recess 20 has to be opened
or closed by a needle tip 24 of the valve needle 14.
[0032] A second housing portion 26 of the housing 12 is arranged axially adjacent to the
first housing portion 18 A valve spring 28 is received in the second housing portion
26. This valve spring 28 is partially surrounding the valve needle 14. The valve spring
28 is precompressed to bias the valve needle 14 in a closing position where it is
in contact with a valve seat to seal the nozzle orifice 22. When an electric current
is applied to a magnetic coil 34 of the electromagnetic actuator 30, the valve needle
14 is displaced away from the closing position by the electromagnetic actuator 30
against the spring force of the valve spring 28.
[0033] The magnetic coil 34, engaged by a coil casing 36, is positioned circumferentially
around a third housing portion 38 of the housing 12. The third housing portion 38
is axially adjacent to the second housing portion 26, so that the second housing portion
26 is arranged between the first housing portion 18 and the third housing portion
38.
[0034] The third housing portion 38 comprises, in the cavity 13, a calibration spring 40
for calibrating the fuel injection valve 10.
[0035] A shaft 44 of the valve needle 14 is cylindrically formed and guides the valve needle
14. It is shaped in such fashion that the fuel may pass the valve needle 14 when it
flows through the cavity 13.
[0036] A washer 46 is placed in the second housing portion 26 for supporting the valve spring
28. The washer 46 is fixed to the valve needle 14 in an i.e. welded or in a crimped
manner.
[0037] The housing 12 comprises a separation ring 48 which is arranged between the coil
housing 36 and the armature 32. The armature 32 has at least two openings 50, so that
fuel may axially pass the armature 32. The separation ring 48 is shown in detail in
Figure 3.
[0038] A main extension plane of the separation ring 48 is perpendicular to the needle axis
16. So in other word, a central axis of the separation ring 48 is parallel or coaxial
to the needle axis 16. The separation ring 48 has to separate the magnetic coil 34
and the coil casing 36 from the cavity 13. In other words, it acts as a sealing device
and contributes to separate a wet section of the fuel injection valve 10 from a dry
section of the fuel injection valve 10.
[0039] The dry section is delimited by the coil casing 36 and the separation ring 48 on
the side remote from the cavity 13. The coil casing 36 has a u-shaped cross-section
and surrounds a first tubular section 52 of the housing 12. Coaxially to the needle
axis 16, a pin 54 is arranged in the first tubular section 52 which is in form-fit
connection with the valve needle 14 on its one end. On its other end, it is in contact
with the armature 32 and is fixed to the armature 32.
[0040] At a second longuitudinal end of the fuel injection valve 10, remote from the nozzle
orifice 22, a fluid inlet tube 56 is arranged adjacent to the upper side of the coil
casing 36. Via the fluid inlet tube 56, the fuel injection valve 10 can be connected
to a pipe system and to a high-pressure pump. The high pressure pump is configured
to pressurize the fuel and provide it to the fuel injection valve 10.
[0041] Fuel coming from the high pressure pump is pumped through the fluid inlet tube 56
into the housing 12. A fluid filter is arranged in the fluid inlet tube. The fluid,
in particular the fuel, passes the calibration spring 40 and flows through the openings
50 of the armature 32, through the first tubular section 52 and passes the valve spring
28. When the nozzle orifice 22 is open, the fuel passes the nozzle orifice 22 and
is injected to the combustion chamber.
[0042] One task of the separation ring 48 is to seal the magnetic coil 34 from contact with
fuel. Therefore, the separation ring 48 is a part of a fuel channel which is represented
by the cavity 13 and shaped by the housing 12. This fluid channel is this channel
where the fluid may flow through the housing 12 from the fluid inlet tube 56 to the
nozzle orifice 22.
[0043] The opening and closing of the nozzle orifice 22 is controlled by the actuator 30.
A not shown control device provides electric energy to the magnetic coil 34 and the
magnetic coil 34 generates the magnetic flux 42. The magnetic flux 42 penetrates the
separation ring 48 and interacts with the armature 32. It is a further task of the
separation ring 48 to guide and/or shape the magnetic flux in the region between the
coil 34 and the armature 32.
[0044] The armature 32 is attracted by the magnetic flux 42 in the direction towards the
magnetic coil 34. A magnetic force is produced by interacting with the armature 32
so that the armature 32 moves down in the direction of the separation ring 48. Because
the pin 54 is fixed to the armature 32 on its one end and is connected to the valve
needle 14 on its other end, the valve needle 14 moves down in the direction of the
combustion chamber and the nozzle orifice 22 is opened.
[0045] In the area of the armature 32 and the coil casing 36, the fluid may flow through
the openings 50 to an inner orifice 58 of the first tubular section 52 which is axially
guiding the pin 54. The pin 54, fixed to the armature 32, is movable positioned in
the first tubular section 52. On its way to the nozzle orifice 22, the fluid passes
an area between the pin 54 and the inner orifice 58.
[0046] In Figure 3, the separation ring 48 of the fuel injection valve 10 according to Fig.
2 is shown in a more detailed view. The separation ring 48 consists of two parts made
from different materials. The first part 62 is from a magnetic material and the second
part 64 is made of a non-magnetic material. Due to the non-magnetic material of the
second part 64, efficiency losses due to radial magnetization of the separation ring
48 have to be compensated by a relatively large magnetic flux generation of the coil
34 for achieving a sufficient magnetic force between the magnetic coil 34 and the
armature 32.
[0047] Figure 4 shows a fuel injection valve 10 in a longitudinal section according to an
exemplary embodiment of the invention with a separation ring 38 in a first embodiment
which is formed like a disc. The fuel injection valve 10 corresponds in general with
that described above in connection with Figs. 2 and 3 and only features which are
different are discussed below in more detail.
[0048] Figure 5 shows the separation ring 48 in a longitudinal section in an alternative,
second embodiment for the fuel injection valve 10. In this case, the separation ring
38 is formed like a disc, supported by a short bush 60 which is arranged in the first
tubular section 52.
[0049] The separation ring 48 in the first embodiment and the second embodiment comprises
a first part 62 and a second part 64. The second part 64 is arranged in a recess 66
of the first part 62. The recess 66 is positioned adjacent to the coil casing 36 and
in particular adjacent to the magnetic coil 34. Preferable it is positioned remote
from the cavity 13 relative to the first part 62. It is hydraulically separated from
the cavity 13 by means of the first part 62.
[0050] The second recess 66 is formed like a circular groove so the second part 64 is formed
like a ring. This is a simple design which is easy to manufacture.
[0051] The first part 62 is made from a first material and the second part 64 is made from
a second material wherein both materials are magnetic materials. The first material
is a ferromagnetic material and the second material is a permanent magnetic material.
[0052] Because of the first part 62 has contact with the fluid, especially the fuel and
particularly with regard to gasoline and accordingly petrol, the first part 62 has
to be compatible with the fluid. So the first material comprises chrome Cr and/or
carbon C and/or manganese Mn and/or silicium Si and/or phosphor P and/or sulfur S.
In example, the material is a stainless steel having the SAE steel grade 430.
[0053] The second part 64 has - due to its position - no contact with the fluid, therefore
no special provisions have to be considered except its temperature behaviour. Both
materials have to be consistent over the temperature range of -40°C to 150°C.
[0054] The second part 64 is composed, for example, of plasto neodymium with 8 to 10 MOe
(Oersted). It is radially magnetized, i.e. the magnetic north pole and the magnetic
south pole follow one another in radial direction (roughly indicated by the bold arrows
within the second part 64 in Fig. 5). The second part 64 is preferable bonded to the
first part 62.
[0055] In Figure 6, the actuator 30 of the fuel injection valve 10 according to the invention
is shown without an electric current but a magnetic flux 42 is generated due to the
permanent magnet 64. As may be seen, the magnetic flux 42 has a saturation in the
first part 62 in the area axially overlapping the second part 64 (on top of the second
part 64 in Fig. 6).
[0056] Figure 7 shows the actuator 30 of the fuel injection valve 10 according to the invention
with an electric current. A high magnetic flux 42, generated by the energized coil
34 flows through the separation ring 48 in axial direction, creating a specific first
magnetic force F1 on the armature 32.
[0057] In Figure 8, the actuator 30 of the fuel injection valve 10 according to the invention,
but without the second part 64 - the permanent magnet - is shown for comparison purposes.
The coil 34 is fed with the same electric current as in the case of Fig. 7. As may
be seen the magnetic flux 42 through the armature 32 is reduced compared to the magnetic
flux 42 through the armature 32 in case of the separation ring comprising the second
part 64. This is due to parasitic flux leaking through the first part 62 which is
not magnetically saturated in radial direction by the permanent magnetic second part
64. The second magnetic force F2, which is the magnetic force on the armature created
in the present case, is reduced to 75% of the first magnetic force F1.
[0058] The invention is not limited to specific embodiments by the description on the basis
of said exemplary embodiments but comprises any combination of elements of different
embodiments as defined by the appended claims.
1. A fuel injection valve for an internal combustion engine, comprising:
- a housing (12), the housing having a cavity (13) which hydraulically connects a
fluid inlet tube (56) with a nozzle orifice (22),
- a valve needle (14) being movably positioned in the cavity (13) for opening and
closing the nozzle orifice (22),
- an actuator (30) comprising a magnetic coil (34) being arranged in a coil casing
(36) and an armature (32) being movably positioned in the cavity (13) and being mechanically
coupled to the valve needle (14) for initiating the movement of the valve needle (14)
in dependence of a magnetic flux (42) initiated by the magnetic coil (34),
wherein
- the housing (12) comprises a separation ring (48) being positioned between the armature
(32) and the coil casing (36) and being configured to lead the electromagnetic flux
to the armature (32), characterized in that
- the separation ring (48) comprises a first part (62) and a second part (64), and
- the first part (62) is made of a first material and the second part (64) is made
of a second material which differs from the first material, and
- the first material and the second material are magnetic materials.
2. The fuel injection valve according to claim 1,
characterized in that
the first material is ferromagnetic material and the second material is a permanent
magnetic material.
3. The fuel injection valve according to claim 2, wherein the coil (34) is hydraulically
separated from the cavity (13) by the housing (12), and the second part (64) of the
separation ring (48) is arranged between the first part (62) and the coil (34) so
that the first part (62) hydraulically separates the second part (64) from the cavity.
4. The fuel injection valve according to one of the preceding claims,
characterized in that
the first material comprises Cr and/or C and/or Mn and/or Si and/or P and/or S.
5. The fuel injection valve according to the preceding claim,
characterized in that
the first material comprises 16-18% Cr and/or less than 0,12%C and/or less than 1%
Mn and/or less than 1% Si and/or less than 0,04% P and/or less than 0,03% S.
6. The fuel injection valve according to one of the preceding claims,
characterized in that
the first part (62) has a recess (66) in which the second part (64)is arranged.
7. The fuel injection valve according to claim 6,
characterized in that
the recess (66) is positioned adjacent to the coil casing (36) .
8. The fuel injection valve according to one of the preceding claims 6-7,
characterized in that
the recess (66) is positioned adjacent to the magnetic coil (34) .
9. The fuel injection valve according to one of the preceding claims,
characterized in that
the second part (64) is radially magnetized.
10. The fuel injection valve according to one of the preceding claims 6-8,
characterized in that
the recess (66) is a circular groove.
1. Kraftstoffeinspritzventil für einen Verbrennungsmotor, aufweisend:
- ein Gehäuse (12), wobei das Gehäuse einen Hohlraum (13) aufweist, der ein Fluidansaugrohr
(56) hydraulisch mit einer Düsenöffnung (22) verbindet,
- eine Ventilnadel (14), die beweglich in dem Hohlraum (13) positioniert ist, um die
Düsenöffnung (22) zu öffnen und zu schließen,
- einen Stellmotor (30), der eine Magnetspule (34), die in einem Spulengehäuse (36)
angeordnet ist, und einen Anker (32) aufweist, der beweglich in dem Hohlraum (13)
positioniert und mechanisch an die Ventilnadel (14) gekoppelt ist, um die Bewegung
der Ventilnadel (14) in Abhängigkeit davon zu initiieren, dass ein magnetischer Fluss
(42) durch die Magnetspule (34) initiiert wird, wobei
- das Gehäuse (12) einen Trennring (48) aufweist, der zwischen dem Anker (32) und
dem Spulengehäuse (36) positioniert ist und ausgebildet ist, um den elektromagnetischen
Fluss zu dem Anker (32) zu leiten,
dadurch gekennzeichnet, dass
- der Trennring (48) ein erstes Teil (62) und ein zweites Teil (64) aufweist, und
- das erste Teil (62) aus einem ersten Material gefertigt ist und das zweite Teil
(64) aus einem zweiten Material gefertigt ist, das sich von dem ersten Material unterscheidet,
und
- das erste Material und das zweite Material magnetische Materialien sind.
2. Kraftstoffeinspritzventil nach Anspruch 1, dadurch gekennzeichnet, dass das erste Material ferromagnetisches Material ist und das zweite Material ein permanentmagnetisches
Material ist.
3. Kraftstoffeinspritzventil nach Anspruch 2, wobei die Spule (34) hydraulisch von dem
Hohlraum (13) durch das Gehäuse (12) getrennt ist und das zweite Teil (64) des Trennrings
(48) zwischen dem ersten Teil (62) und der Spule (34) so angeordnet ist, dass das
erste Teil (62) das zweite Teil (64) hydraulisch von dem Hohlraum trennt.
4. Kraftstoffeinspritzventil nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass das erste Material Cr und/oder C und/oder Mn und/oder Si und/oder P und/oder S umfasst.
5. Kraftstoffeinspritzventil nach dem vorhergehenden Anspruch, dadurch gekennzeichnet, dass das erste Material 16 bis 18 % Cr und/oder weniger als 0,12 % C und/oder weniger
als 1 % Mn und/oder weniger als 1 % Si und/oder weniger als 0,04 % P und/oder weniger
als 0,03 % S aufweist.
6. Kraftstoffeinspritzventil nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass das erste Teil (62) eine Vertiefung (66) aufweist, in der das zweite Teil (64) angeordnet
ist.
7. Kraftstoffeinspritzventil nach Anspruch 6, dadurch gekennzeichnet, dass die Vertiefung (66) neben dem Spulengehäuse (36) positioniert ist.
8. Kraftstoffeinspritzventil nach einem der vorherigen Ansprüche 6 bis 7, dadurch gekennzeichnet, dass die Vertiefung (66) neben der Magnetspule (34) positioniert ist.
9. Kraftstoffeinspritzventil nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass das zweite Teil (64) radial magnetisiert ist.
10. Kraftstoffeinspritzventil nach einem der vorhergehenden Ansprüche 6 bis 8, dadurch gekennzeichnet, dass die Vertiefung (66) eine kreisförmige Nut ist.
1. Soupape d'injection de carburant pour un moteur à combustion interne, comprenant :
- un logement (12), le logement ayant une cavité (13) qui relie hydrauliquement un
tube d'entrée de fluide (56) avec un orifice de buse (22),
- un pointeau de soupape (14) qui est positionné de façon mobile dans la cavité (13)
pour l'ouverture et la fermeture de l'orifice de buse (22),
- un actionneur (30) comprenant une bobine magnétique (34) qui est disposée dans un
boîtier de bobine (36) et une armature (32) qui est positionnée de façon mobile dans
la cavité (13) et qui est mécaniquement couplée au pointeau de soupape (14) pour initier
le déplacement du pointeau de soupape (14) en fonction d'un flux magnétique (42) initié
par la bobine magnétique (34),
dans laquelle
- le logement (12) comprend une bague de séparation (48) qui est positionnée entre
l'armature (32) et le boîtier de bobine (36) et qui est configurée pour conduire le
flux électromagnétique jusqu'à l'armature (32),
caractérisée en ce que
- la bague de séparation (48) comprend une première partie (62) et une deuxième partie
(64), et
- la première partie (62) est constituée d'un premier matériau et la deuxième partie
(64) est constituée d'un deuxième matériau qui est différent du premier matériau,
et
- le premier matériau et le deuxième matériau sont des matériaux magnétiques.
2. Soupape d'injection de carburant selon la revendication 1,
caractérisée en ce que
le premier matériau est un matériau ferromagnétique et le deuxième matériau est un
matériau magnétique permanent.
3. Soupape d'injection de carburant selon la revendication 2, dans laquelle la bobine
(34) est séparée hydrauliquement de la cavité (13) par le logement (12), et la deuxième
partie (64) de la bague de séparation (48) est disposée entre la première partie (62)
et la bobine (34) de telle sorte que la première partie (62) sépare hydrauliquement
la deuxième partie (64) de la cavité.
4. Soupape d'injection de carburant selon une des revendications précédentes,
caractérisée en ce que
le premier matériau comprend du Cr et/ou du C et/ou du Mn et/ou du Si et/ou du P et/ou
du S.
5. Soupape d'injection de carburant selon la revendication précédente,
caractérisée en ce que
le premier matériau comprend 16-18 % de Cr et/ou moins de 0,12 % de C et/ou moins
de 1 % de Mn et/ou moins de 1 % de Si et/ou moins de 0,04 % de P et/ou moins de 0,03
% de S.
6. Soupape d'injection de carburant selon une des revendications précédentes,
caractérisée en ce que
la première partie (62) a une encoche (66) dans laquelle est disposée la deuxième
partie (64).
7. Soupape d'injection de carburant selon la revendication 6,
caractérisée en ce que
l'encoche (66) est positionnée au voisinage du boîtier de bobine (36).
8. Soupape d'injection de carburant selon une des revendications 6 et 7 précédentes,
caractérisée en ce que
l'encoche (66) est positionnée au voisinage de la bobine magnétique (34).
9. Soupape d'injection de carburant selon une des revendications précédentes,
caractérisée en ce que
la deuxième partie (64) est aimantée radialement.
10. Soupape d'injection de carburant selon une des revendications 6 à 8 précédentes,
caractérisée en ce que
l'encoche (66) est une rainure circulaire.