TECHNICAL FIELD
[0001] The present invention relates to a dehumidification device and dehumidification system
configured to dehumidify air and supply the dehumidified air to a humidity-controlled
space, and more particularly relates to a dehumidification device including an adsorption
heat exchanger loaded with an adsorbent.
BACKGROUND ART
[0002] A dehumidification device has been known which dehumidifies air and supplies the
dehumidified air to a humidity-controlled space (such as an indoor space). For example,
Patent Document 1 discloses a humidity controller which includes a refrigerant circuit
with two adsorption heat exchangers and which makes the adsorption heat exchangers
control the humidity of the air. This humidity controller performs repeatedly and
alternately one type of operation in which a first adsorption heat exchanger functions
as a condenser and a second adsorption heat exchanger functions as an evaporator and
the other type of operation in which the first adsorption heat exchanger functions
as an evaporator and the second adsorption heat exchanger functions as a condenser.
Specifically, this humidity controller performs dehumidification operation such that
the air dehumidified by the adsorption heat exchanger functioning as an evaporator
is supplied to a room and that the air humidified by the adsorption heat exchanger
functioning as a condenser is exhausted out of the room.
CITATION LIST
PATENT DOCUMENT
SUMMARY OF INVENTION
TECHNICAL PROBLEM
[0004] A dehumidification device (humidity controller) such as the one disclosed in Patent
Document 1 could have its dehumidification capacity improved by increasing the number
of rotations of a compressor in its refrigerant circuit. If the number of rotations
of the compressor in the refrigerant circuit is increased, however, the power consumption
of the dehumidification device will increase, too.
[0005] In view of the foregoing background, it is therefore an object of the present invention
to provide a dehumidification device with the ability to improve its dehumidification
capacity with an increase in power consumption reduced.
SOLUTION TO THE PROBLEM
[0006] A first aspect of the invention is a dehumidification device including: a refrigerant
circuit (100) including first and second adsorption heat exchangers (101, 102) loaded
with an adsorbent and performing alternately a first operation in which the first
adsorption heat exchanger (101) functions as an evaporator to dehumidify air and the
second adsorption heat exchanger (102) functions as a condenser to regenerate the
adsorbent and a second operation in *which the first adsorption heat exchanger (101)
functions as a condenser to regenerate the adsorbent and the second adsorption heat
exchanger (102) functions as an evaporator to dehumidify the air; first and second
heat exchange chambers (S11, S12) provided with the first and second adsorption heat
exchangers (101, 102), respectively; a switching mechanism (200) configured to change
airflow paths such that air that has passed through one of the first and second heat
exchange chambers (S11, S12) that is provided with the adsorption heat exchanger (101,
102) functioning as an evaporator is supplied to a humidity-controlled space (S0)
and that air to regenerate the adsorbent flows through the other heat exchange chamber
(S12, S11) provided with the adsorption heat exchanger (102, 101) functioning as a
condenser; a first adsorption block (301) loaded with the adsorbent, configured to
bring air into contact with the adsorbent, and arranged at a position downstream of
the first adsorption heat exchanger (101) if the first adsorption heat exchanger (101)
functions as an evaporator in the first heat exchange chamber (S11); and a second
adsorption block (302) loaded with the adsorbent, configured to bring air into contact
with the adsorbent, and arranged at a position downstream of the second adsorption
heat exchanger (102) if the second adsorption heat exchanger (102) functions as an
evaporator in the second heat exchange chamber (S12).
[0007] According to the first aspect of the invention, by allowing air to be supplied to
a humidity-controlled space (S0) to flow through one heat exchange chamber (S11, S12)
provided with one adsorption heat exchanger (101, 102) functioning as an evaporator,
the air may be dehumidified by having moisture in the air adsorbed into the adsorbent
of the adsorption heat exchanger (101, 102) and adsorption block (301, 302). In addition,
by allowing air to regenerate the adsorbent to flow through the other heat exchange
chamber (S12, S11) provided with the other adsorption heat exchanger (102, 101) functioning
as a condenser, the adsorbent of the adsorption heat exchanger (102, 101) and adsorption
block (302, 301) may be regenerated by having moisture released into the air from
the adsorbent of the adsorption heat exchanger (102, 101) and adsorption block (302,
301). Thus, by adding the first and second adsorption blocks (301, 302) to the first
and second heat exchange chambers (S 11, S 12), respectively, the air may be dehumidified
to an increased degree in each of the first and second heat exchange chambers (S11,
S12).
[0008] In addition, according to the first aspect of the invention, when the adsorption
heat exchanger (101, 102) functions as an evaporator in each of the first and second
heat exchange chambers (S11, S12), an adsorption block (301, 302) is arranged at a
position downstream of that adsorption heat exchanger (101, 102). Then, the air that
has been dehumidified and cooled by the adsorption heat exchanger (101, 102) may be
supplied to the adsorption block (301, 302). This thus allows for promoting the adsorption
of moisture into the adsorbent of the adsorption block (301, 302).
[0009] A second aspect of the invention is an embodiment of the first aspect of the invention.
In the second aspect, the switching mechanism (200) changes the airflow paths such
that the air passing through each of the first and second adsorption heat exchangers
(101, 102) flows in an opposite direction when the adsorption heat exchanger (101,
102) functions as an evaporator from when the adsorption heat exchanger (101, 102)
functions as a condenser.
[0010] According to the second aspect of the invention, if the adsorption heat exchanger
(101, 102) functions as an evaporator in each of the first and second heat exchange
chambers (S11, S12), the adsorption block (301, 302) is located downstream of the
adsorption heat exchanger (101, 102). On the other hand, if the adsorption heat exchanger
(101, 102) functions as a condenser, the adsorption block (301, 302) is located upstream
of the adsorption heat exchanger (101, 102). That is to say, in each of the first
and second heat exchange chambers (S11, S12), the air supplied to that heat exchange
chamber (S11, S12) passes through the adsorption block (301, 302) after having passed
through the adsorption heat exchanger (101, 102) if the adsorption heat exchanger
(101, 102) functions as an evaporator, but passes through the adsorption heat exchanger
(101, 102) after having passed through the adsorption block (301, 302) if the adsorption
heat exchanger (101, 102) functions as a condenser.
[0011] A third aspect of the invention is an embodiment of the first aspect of the invention.
In the third aspect, the switching mechanism (200) changes the airflow paths such
that the air passing through each of the first and second adsorption heat exchangers
(101, 102) flows in the same direction when the adsorption heat exchanger (101, 102)
functions as an evaporator as when the adsorption heat exchanger (101, 102) functions
as a condenser.
[0012] According to the third aspect of the invention, the adsorption block (301, 302) is
located downstream of the adsorption heat exchanger (101, 102) in each of the first
and second heat exchange chambers (S11, S12), no matter whether the adsorption heat
exchanger (101, 102) functions as an evaporator or a condenser. Thus, in each of the
first and second heat exchange chambers (S11, S12), if the adsorption heat exchanger
(101, 102) functions as an evaporator, the air dehumidified and cooled by the adsorption
heat exchanger (101, 102) may be supplied to the adsorption block (301, 302). On the
other hand, if the adsorption heat exchanger (101, 102) functions as a condenser,
the air heated by the adsorption heat exchanger (101, 102) may be supplied to the
adsorption block (301, 302).
[0013] A fourth aspect of the invention is an embodiment of any one of the first to third
aspects of the invention. In the fourth aspect, the first and second adsorption blocks
(301, 302) are arranged so as to be spaced apart from the first and second adsorption
heat exchangers (101, 102), respectively.
[0014] According to the fourth aspect of the invention, the adsorption blocks (301, 302)
are arranged so as to be spaced apart from the adsorption heat exchangers (101, 102),
respectively, in each of the first and second heat exchange chambers (S11, S12), thus
allowing for reducing the degree of non-uniformity in temperature distribution and
airflow in the adsorption blocks (301, 302).
[0015] A fifth aspect of the invention is an embodiment of any one of the first to third
aspects of the invention. In the fifth aspect, the first and second adsorption blocks
(301, 302) are arranged so as to be in contact with the first and second adsorption
heat exchangers (101, 102), respectively.
[0016] According to the fifth aspect of the invention, the adsorption blocks (301, 302)
are arranged so as to be in contact with the adsorption heat exchangers (101, 102),
respectively, in each of the first and second heat exchange chambers (S11, S12), thus
allowing for promoting conduction of heat between the adsorption heat exchangers (101,
102) and the adsorption blocks (301, 302). Specifically, if the adsorption heat exchanger
(101, 102) functions as an evaporator, the adsorption block (301, 302) may be cooled
thanks to the heat absorption of a refrigerant flowing through the adsorption heat
exchanger (101, 102). On the other hand, if the adsorption heat exchanger (101, 102)
functions as a condenser, the adsorption block (301, 302) may be heated thanks to
the heat dissipation of a refrigerant flowing through the adsorption heat exchanger
(101, 102).
[0017] A sixth aspect of the invention is a dehumidification system including: the dehumidification
device (10) according to the second aspect of the invention; and a heater (21) configured
to heat air to regenerate the adsorbent. The switching mechanism (200) changes airflow
paths such that air that has passed through the heater (21) flows in one of the first
and second heat exchange chambers (S11, S12) that is provided with the adsorption
heat exchanger (101, 102) functioning as a condenser.
[0018] According to the sixth aspect of the invention, in each of the first and second heat
exchange chambers (S11, S12), if the adsorption heat exchanger (101, 102) functions
as an evaporator, the air supplied to that heat exchange chamber (S11, S12) passes
through the adsorption block (301, 302) after having passed through that adsorption
heat exchanger (101, 102). On the other hand, if the adsorption heat exchanger (101,
102) functions as a condenser, the air supplied to that heat exchange chamber (S11,
S12) passes through that adsorption heat exchanger (101, 102) after having passed
through the adsorption block (301, 302). Thus, by allowing the air that has passed
through the heater (21) to flow through the heat exchange chamber (S11, S12) provided
with the adsorption heat exchanger (101, 102) functioning as a condenser, the air
heated by the heater (21) may be supplied to the adsorption block (301, 302) located
upstream of the adsorption heat exchanger (101, 102) functioning as a condenser in
the heat exchange chamber (S11, S12).
[0019] A seventh aspect of the invention is an embodiment of the sixth aspect of the invention.
In the seventh aspect, the dehumidification system further includes an adsorption
rotor (70) loaded with an adsorbent and including an adsorption portion (71) and a
regeneration portion (72). The adsorption portion (71) dehumidifies air that has passed
through one of the first and second heat exchange chambers (S11, S12) that is provided
with the adsorption heat exchanger (101, 102) functioning as an evaporator by bringing
the air into contact with the adsorbent. The regeneration portion (72) regenerates
the adsorbent by bringing the air that has passed through the heater (21) into contact
with the adsorbent. The air that has passed through that one of the first and second
heat exchange chambers (S11, S12) that is provided with the adsorption heat exchanger
(101, 102) functioning as an evaporator is supplied to the humidity-controlled space
(S0) through the adsorption portion (71) of the adsorption rotor (70). The switching
mechanism (200) changes the airflow paths such that air that has passed through the
heater (21) and the regeneration portion (72) of the adsorption rotor (70) in this
order flows in the other one of the first and second heat exchange chambers (S11,
S12) that is provided with the adsorption heat exchanger (102, 101) functioning as
a condenser.
[0020] According to the seventh aspect of the invention, the air to be supplied to the humidity-controlled
space (S0) is dehumidified in the heat exchange chamber (S11, S12) provided with the
adsorption heat exchanger (101, 102) functioning as an evaporator, and then further
dehumidified by the adsorption portion (71) of the adsorption rotor (70). On the other
hand, the air that has been heated by the heater (21) passes through the regeneration
portion (72) of the adsorption rotor (70) and then passes through the heat exchange
chamber (S12, S11) provided with the adsorption heat exchanger (102, 101) functioning
as a condenser. That is to say, the air that has passed through the regeneration portion
(72) of the adsorption rotor (70) may be used to regenerate the adsorbent of the adsorption
heat exchanger (102, 101) and adsorption block (302, 301).
ADVANTAGES OF THE INVENTION
[0021] According to the first and second aspects of the invention, the air may be dehumidified
to an increased degree in the first and second heat exchange chambers (S11, S12) and
the adsorption of moisture into the adsorbent may be promoted in the adsorption block
(301, 302). This thus allows the dehumidification device (10) to have improved dehumidification
capacity. On top of that, there is no need to increase the number of rotations of
the compressor (103) in the refrigerant circuit (100) to improve the dehumidification
capacity of the dehumidification device (10), thus allowing for reducing an increase
in the power consumption of the dehumidification device (10).
[0022] According to the third aspect of the invention, if the adsorption heat exchanger
(101, 102) functions as a condenser, the air heated by the adsorption heat exchanger
(101, 102) may be supplied to the adsorption block (301, 302), thus allowing for promoting
the regeneration of the adsorbent of the adsorption block (301, 302).
[0023] According to the fourth aspect of the invention, the degree of non-uniformity in
temperature distribution and airflow is reducible in the adsorption blocks (301, 302).
This thus allows for preventing the adsorption and regeneration capabilities of the
adsorption blocks (301, 302) from deteriorating significantly.
[0024] According to the fifth aspect of the invention, conduction of heat may be promoted
between the adsorption heat exchangers (101, 102) and the adsorption blocks (301,
302), and therefore, the adsorption of moisture into the adsorbent of the adsorption
blocks (301, 302) and the regeneration of the adsorbent may be promoted, too.
[0025] According to the sixth aspect of the invention, in each of the heat exchange chambers
(S11, S12), the air heated by the heater (21) may be supplied to the adsorption block
(301, 302) located upstream of the adsorption heat exchanger (101, 102) functioning
as a condenser. Thus, the regeneration of the adsorbent of the adsorption block (301,
302) may be promoted, too.
[0026] According to the seventh aspect of the invention, the dehumidification system (1)
may have its dehumidification capacity improved by adding the adsorption rotor (70).
In addition, since the air that has passed through the regeneration portion (72) of
the adsorption rotor (70) may be used to regenerate the adsorbent of the adsorption
heat exchanger (102, 101) and adsorption block (301, 302), the air heated by the heater
(21) is usable effectively.
BRIEF DESCRIPTION OF THE DRAWINGS
[0027]
[FIG. 1] FIG. 1 is a piping system diagram illustrating an exemplary configuration
for a dehumidification system according to a first embodiment.
[FIG. 2] FIG. 2 generally illustrates the structure of a dehumidification device and
an airflow direction during a first dehumidification operation according to the first
embodiment.
[FIG. 3] FIG. 3 generally illustrates the structure of the dehumidification device
and an airflow direction during a second dehumidification operation according to the
first embodiment.
[FIG. 4] FIG. 4 is a piping system diagram illustrating a first variation of the dehumidification
system according to the first embodiment.
[FIG. 5] FIG. 5 is a piping system diagram illustrating a second variation of the
dehumidification system according to the first embodiment.
[FIG. 6] FIG. 6 is a piping system diagram illustrating a third variation of the dehumidification
system according to the first embodiment.
[FIG. 7] FIG. 7 is a piping system diagram illustrating an exemplary configuration
for a dehumidification system according to a second embodiment.
[FIG. 8] FIG. 8 generally illustrates the structure of a dehumidification device and
an airflow direction during a first dehumidification operation according to the second
embodiment.
[FIG. 9] FIG. 9 generally illustrates the structure of the dehumidification device
and an airflow direction during a second dehumidification operation according to the
second embodiment.
[FIG. 10] FIG. 10 is a piping system diagram illustrating a variation of the dehumidification
system according to the second embodiment.
[FIG. 11] FIG. 11 is a piping system diagram illustrating an exemplary configuration
for a dehumidification system according to a third embodiment.
[FIG. 12] FIG. 12 is a piping system diagram illustrating an exemplary configuration
for a dehumidification system according to a fourth embodiment.
DESCRIPTION OF EMBODIMENTS
[0028] Embodiments of the present invention will now be described in detail with reference
to the accompanying drawings, wherein any pair of components illustrated in multiple
drawings and having either an identical or substantially the same function are identified
by the same reference numeral and will not be described all over again once described.
(First Embodiment)
[0029] FIG. 1 illustrates an exemplary configuration for a dehumidification system (1) according
to a first embodiment. This dehumidification system (1) is configured to dehumidify
air (e.g., outdoor air (OA) in this example) and supply the dehumidified air to a
humidity-controlled space (S0). In this example, the humidity-controlled space (S0)
is configured as an indoor space (S1), which is a space to be supplied with air with
a low dew point temperature (e.g., air with a dew point temperature of approximately
-30°C to -50°C) and which may be a dry clean room provided for a lithium ion battery
manufacturing line, for example.
[0030] The dehumidification system (1) includes a dehumidification device (10) and a controller
(20). The dehumidification device (10) is provided with an air supply passage (P1)
and a regeneration passage (P2). The dehumidification device (10) includes first and
second heat exchange chambers (S11, S12), a refrigerant circuit (100), a switching
mechanism (200), and first and second adsorption blocks (301, 302).
<Air Supply Passage>
[0031] The air to be supplied to the humidity-controlled space (S0) (e.g., the air to be
supplied to an indoor space (S1) in this example) flows through the air supply passage
(P1). In this example, the air supply passage (P1) is configured to suck outdoor air
(OA) from the outdoor space and provide supply air (RA) for the indoor space (S1).
Specifically, the air supply passage (P1) includes a first air supply passage section
(P11), of which the inflow end is connected to the outdoor space, and a second air
supply passage section (P12), of which the outflow end is connected to the indoor
space (S1). In addition, in this example, the first air supply passage section (P11)
of the air supply passage (P1) is provided with a cooler (11), around which a drain
pan (12) is provided.
<Regeneration Passage>
[0032] Air to regenerate the adsorbent flows through the regeneration passage (P2). In this
example, the regeneration passage (P2) is configured to suck the room air (RA) from
the indoor space (S1) and discharge exhaust air (EA) into the outdoor space. Specifically,
the regeneration passage (P2) includes a first regeneration passage section (P21),
of which the inflow end is connected to the indoor space (S1), and a second regeneration
passage section (P22), of which the outflow end is connected to the outdoor space.
In this example, part of the air in the indoor space (S1) is discharged as the exhaust
air (EA) into the outdoor space without passing through the regeneration passage (P2).
<Heat Exchange Chambers>
[0033] The first and second heat exchange chambers (S11, S12) are configured such that one
heat exchange chamber is incorporated into the air supply passage (P1) so as to form
part of the air supply passage (P1) and the other heat exchange chamber is incorporated
into the regeneration passage (P2) so as to form part of the regeneration passage
(P2). Specifically, one (S11) of the first and second heat exchange chambers (S11,
S12) is incorporated into the air supply passage (P1) by being connected between the
outflow end of the first air supply passage section (P11) and the inflow end of the
second air supply passage section (P12) and allows the air (i.e., the air to be supplied
to the humidity-controlled space (S0)) to flow through itself. Meanwhile, the other
(S12) of the first and second heat exchange chambers (S11, S12) is incorporated into
the regeneration passage (P2) by being connected between the outflow end of the first
regeneration passage section (P21) and the inflow end of the second regeneration passage
section (P22) and allows the air (i.e., the air to regenerate the adsorbent) to flow
through itself. In the following description, the first and second heat exchange chambers
(S11, S12) will be collectively referred to herein as a "heat exchange chamber (S
11, S 12)."
<Cooler, Drain Pan>
[0034] The cooler (11) cools, and thereby dehumidifies, the outdoor air (OA). For example,
the cooler (11) may be configured as a heat exchanger (specifically, a fin-and-tube
heat exchanger) functioning as an evaporator for a refrigerant circuit (not shown).
The drain pan (12) collects the water that has been condensed by the cooler (11).
To receive the water that has been condensed by the cooler (11), the drain pan (12)
may be configured as a container with an open top, for example, and may be arranged
under the cooler (11). In this example, the cooler (11) is provided for the first
air supply passage section (P11) of the air supply passage (P1).
<Refrigerant Circuit>
[0035] The refrigerant circuit (100) performs a refrigeration cycle operation by circulating
a refrigerant through itself, and includes first and second adsorption heat exchangers
(101, 102), a compressor (103), an expansion valve (104), and a four-way switching
valve (105).
«Adsorption Heat Exchanger»
[0036] Each of the first and second adsorption heat exchangers (101, 102) is formed by loading
an adsorbent on the surface of a heat exchanger (which may be a crossed-fin type fin-and-tube
heat exchanger, for example). The first and second adsorption heat exchangers (101,
102) are provided for the first and second heat exchange chambers (S11, S12), respectively.
As the adsorbent, zeolite, silica gel, active carbon or an organic polymer material
with a hydrophilic functional group may be used. Alternatively, a material having
not only the function of adsorbing moisture but also the function of absorbing moisture
(i.e., a so-called "sorbent") may be used. In the following description, the first
and second adsorption heat exchangers (101, 102) will be collectively simply referred
to herein as an "adsorption heat exchanger (101, 102)."
<<Compressor>
[0037] The compressor (103) compresses and discharges the refrigerant. Also, the compressor
(103) is configured to be able to change its number of rotations (i.e., its operating
frequency) under the control of the controller (20). For example, the compressor (103)
may be configured as a variable-capacitance compressor (such as a rotary compressor,
a swing compressor or a scroll compressor), of which the number of rotations is adjustable
by an inverter circuit (not shown).
«Expansion Valve»
[0038] The expansion valve (104) adjusts the pressure of the refrigerant. For example, the
expansion valve (104) may be configured as an electronic expansion valve, of which
the degree of opening is changeable in response to a control by the controller (20).
«Four-Way Switching Valve»
[0039] The four-way switching valve (105) has first to fourth ports. The first port is connected
to the discharge side of the compressor (103). The second port is connected to the
suction side of the compressor (103). The third port is connected to an end of the
second adsorption heat exchanger (102). The fourth port is connected to an end of
the first adsorption heat exchanger (101). This four-way switching valve (105) is
configured to switch between a first connection state (i.e., the state indicated by
the solid curves in FIG. 1) and a second connection state (i.e., the state indicated
by the dotted curves in FIG. 1) in response to a control by the controller (20).
«Refrigeration Cycle Operation by Refrigerant Circuit»
[0040] If the four-way switching valve (105) is in the first connection state, the refrigerant
circuit (100) performs a first refrigeration cycle operation (first operation) such
that the first adsorption heat exchanger (101) functions as an evaporator to dehumidify
the air and the second adsorption heat exchanger (102) functions as a condenser to
humidify the air (i.e., to regenerate the adsorbent). On the other hand, if the four-way
switching valve (105) is in the second connection state, the refrigerant circuit (100)
performs a second refrigeration cycle operation (second operation) such that the second
adsorption heat exchanger (102) functions as an evaporator to dehumidify the air and
the first adsorption heat exchanger (101) functions as a condenser to humidify the
air (i.e., to regenerate the adsorbent). Thus, this refrigerant circuit (100) is configured
to selectively perform the first or second refrigeration cycle operation in response
to the control by the controller (20). Specifically, this refrigerant circuit (100)
is configured to perform the first and second refrigeration cycle operations alternately.
-- First Refrigeration Cycle Operation (First Operation) --
[0041] When the four-way switching valve (105) enters the first connection state, the first
and third ports communicate with each other and the second and fourth ports communicate
with each other. As a result, the refrigerant that has been compressed by the compressor
(103) passes through the four-way switching valve (105) and flows into the second
adsorption heat exchanger (102), which performs a regeneration operation by having
the adsorbent heated by the refrigerant and releasing moisture from the adsorbent
into the air. The refrigerant that has dissipated heat and condensed through the second
adsorption heat exchanger (102) has its pressure reduced by the expansion valve (104)
and then flows into the first adsorption heat exchanger (101), which performs an adsorption
operation by having moisture in the air adsorbed into the adsorbent. The heat of adsorption
generated during this operation is applied to the refrigerant. Then, the refrigerant
that has absorbed heat and evaporated through the first adsorption heat exchanger
(101) is sucked into, and compressed by, the compressor (103).
-- Second Refrigeration Cycle Operation (Second Operation) --
[0042] When the four-way switching valve (105) enters the second connection state, the first
and fourth ports communicate with each other and the second and third ports communicate
with each other. As a result, the refrigerant that has been compressed by the compressor
(103) passes through the four-way switching valve (105) and flows into the first adsorption
heat exchanger (101), which performs a regeneration operation by having the adsorbent
heated by the refrigerant and releasing moisture from the adsorbent into the air.
The refrigerant that has dissipated heat and condensed through the first adsorption
heat exchanger (101) has its pressure reduced by the expansion valve (104) and then
flows into the second adsorption heat exchanger (102), which performs an adsorption
operation by having moisture in the air adsorbed into the adsorbent. The heat of adsorption
generated during this operation is applied to the refrigerant. Then, the refrigerant
that has absorbed heat and evaporated through the second adsorption heat exchanger
(102) is sucked into, and compressed by, the compressor (103).
<Switching Mechanism>
[0043] The switching mechanism (200) is configured to set the connection state between the
first and second heat exchange chambers (S11, S12) and the air supply passage (P1)
and the regeneration passage (P2) to be either a first passage state (i.e., the state
indicated by the solid lines in FIG. 1) or the second passage state (i.e., the state
indicated by the dotted lines in FIG. 1) in response to the control by the controller
(20).
«First Passage State»
[0044] When the connection state of the first and second heat exchange chambers (S11, S12)
switches to the first passage state, the first heat exchange chamber (S11) is connected
between the first and second air supply passage sections (P11, P12) and incorporated
into the air supply passage (P1), and the second heat exchange chamber (S12) is connected
between the first and second regeneration passage sections (P21, P22) and incorporated
into the regeneration passage (P2).
«Second Passage State»
[0045] When the connection state of the first and second heat exchange chambers (S11, S12)
switches to the second passage state, the first heat exchange chamber (S11) is connected
between the first and second regeneration passage sections (P21, P22) and incorporated
into the regeneration passage (P2), and the second heat exchange chamber (S12) is
connected between the first and second air supply passage sections (P11, P12) and
incorporated into the air supply passage (P1).
«Operation of Switching Connections between Heat Exchange Chambers»
[0046] If the four-way switching valve (105) is in the first connection state, the switching
mechanism (200) sets the connection state of the first and second heat exchange chambers
(S11, S12) to be the first passage state. On the other hand, if the four-way switching
valve (105) is in the second connection state, the switching mechanism (200) sets
the connection state of the first and second heat exchange chambers (S11, S12) to
be the second passage state. Thus, this switching mechanism (200) is configured to
switch the connection states between the first and second heat exchange chambers (S11,
S12) and the air supply passage (P1) and the regeneration passage (P2) in parallel
with a switch of modes of the refrigeration cycle operation by the refrigerant circuit
(100) such that one of the first and second heat exchange chambers (S11, S12) that
is provided with an adsorption heat exchanger functioning as an evaporator is incorporated
into the air supply passage (P1) and that the other heat exchange chamber provided
with an adsorption heat exchanger functioning as a condenser is incorporated into
the regeneration passage (P2). That is to say, the switching mechanism (200) changes
the airflow paths such that the air that has passed through one of the first and second
heat exchange chambers (S11, S12) that is provided with an adsorption heat exchanger
(101, 102) functioning as an evaporator is supplied to the humidity-controlled space
(S0) and that the air to regenerate the adsorbent flows through the other heat exchange
chamber (S12, S11) provided with the adsorption heat exchanger (102, 101) functioning
as a condenser.
«Flow Direction of Air Passing through Adsorption Heat Exchanger»
[0047] In this example, the flow direction of the air passing through the first adsorption
heat exchanger (101) when the connection state of the first and second heat exchange
chambers (S11, S12) is the first passage state (i.e., when the first heat exchange
chamber (S11) is incorporated into the air supply passage (P1)) is the same as that
of the air passing through the first adsorption heat exchanger (101) when the connection
state of the first and second heat exchange chambers (S11, S12) is the second passage
state (i.e., when the first heat exchange chamber (S11) is incorporated into the regeneration
passage (P2)). That is to say, those two airflows form so-called "parallel flows."
The same can be said about the flow direction of the air passing through the second
adsorption heat exchanger (102). As can be seen, the flow direction of the air passing
through each of the first and second adsorption heat exchangers (101, 102) does not
change even if the adsorption heat exchanger has switched from an evaporator into
a condenser (or vice versa). That is to say, the switching mechanism (200) changes
the airflow paths such that the air passing through each of the first and second adsorption
heat exchangers (101, 102) flows in the same direction when the adsorption heat exchanger
(101, 102) functions as an evaporator as when the adsorption heat exchanger (101,
102) functions as a condenser.
<Adsorption Block>
[0048] Each of the first and second adsorption blocks (301, 302) is configured to be loaded
with an adsorbent and to bring the air into contact with the adsorbent. For example,
each of the first and second adsorption blocks (301, 302) may be formed by loading
an adsorbent on the surface of a structure (specifically, a structure with a honeycomb
structure). Also, the first and second adsorption blocks (301, 302) are provided for
the first and second heat exchange chambers (S11, S12), respectively. In the following
description, the first and second adsorption blocks (301, 302) will be collectively
simply referred to herein as an "adsorption block (301, 302)."
[0049] The first adsorption block (301) is arranged at a position downstream of (i.e., at
a leeward position with respect to) the first adsorption heat exchanger (101) if the
first adsorption heat exchanger (101) functions as an evaporator in the first heat
exchange chamber (S11)(i.e., arranged at a position through which the air dehumidified
by the first adsorption heat exchanger (101) passes if the first heat exchange chamber
(S11) is incorporated into the air supply passage (P1)). In other words, the first
adsorption block (301) is arranged at a position downstream of the first adsorption
heat exchanger (101) if the connection state of the first and second heat exchange
chambers (S11, S12) is the first passage state (i.e., the state indicated by the solid
lines in FIG. 1) in the first heat exchange chamber (S11).
[0050] Likewise, the second adsorption block (302) is arranged at a position downstream
of (i.e., at a leeward position with respect to) the second adsorption heat exchanger
(102) if the second adsorption heat exchanger (102) functions as an evaporator in
the second heat exchange chamber (S12)(i.e., arranged at a position through which
the air dehumidified by the second adsorption heat exchanger (102) passes if the second
heat exchange chamber (S12) is incorporated into the air supply passage (P1)). In
other words, the second adsorption block (302) is arranged at a position downstream
of the second adsorption heat exchanger (102) if the connection state of the first
and second heat exchange chambers (S11, S12) is the second passage state (i.e., the
state indicated by the dotted lines in FIG. 1) in the second heat exchange chamber
(S12).
[0051] In this example, the air passing through each of the first and second adsorption
heat exchangers (101, 102) flows in the same direction when the adsorption heat exchanger
(101, 102) functions as an evaporator as when the adsorption heat exchanger (101,
102) functions as a condenser. Thus, the position downstream of the first adsorption
heat exchanger (101) when the connection state of the first and second heat exchange
chambers (S11, S12) is the first passage state (i.e., the state indicated by the solid
lines in FIG. 1) is the position downstream of the first adsorption heat exchanger
(101) when the connection state of the first and second heat exchange chambers (S11,
S12) is the second passage state (i.e., the state indicated by the dotted lines in
FIG. 1). In the same way, the position downstream of the second adsorption heat exchanger
(102) when the connection state of the first and second heat exchange chambers (S11,
S12) is the second passage state (i.e., the state indicated by the dotted lines in
FIG. 1) is the position downstream of the second adsorption heat exchanger (102) when
the connection state of the first and second heat exchange chambers (S11, S12) is
the first passage state (i.e., the state indicated by the solid lines in FIG. 1).
That is to say, in each of the first and second heat exchange chambers (S11, S12),
the adsorption block (301, 302) is located downstream of the adsorption heat exchanger
(101, 102), no matter whether the adsorption heat exchanger (101, 102) functions as
an evaporator or a condenser.
<Controller>
[0052] The controller (20) controls the dehumidification device (10) based on detected values
of various kinds of sensors (including a temperature sensor and a humidity sensor,
for example). The controller (20) may be configured as a CPU and a memory, for example.
<Dehumidification Operation by Dehumidification Device>
[0053] Next, it will be described with reference to FIG. 1 how the dehumidification device
(10) of the first embodiment performs dehumidification operation. This dehumidification
device (10) alternately performs first and second dehumidification operations at regular
time intervals (of 10 minutes, for example).
«First Dehumidification Operation»
[0054] During the first dehumidification operation, the compressor (103) is driven, the
degree of opening of the expansion valve (104) is adjusted, and the four-way switching
valve (105) is turned to the first connection state (i.e., the state indicated by
the solid curves in FIG. 1). As a result, the refrigerant circuit (100) performs a
first refrigeration cycle operation in which the first adsorption heat exchanger (101)
functions as an evaporator and the second adsorption heat exchanger (102) functions
as a condenser. Also, the switching mechanism (200) sets the connection state of the
first and second heat exchange chambers (S11, S12) to be the first passage state (i.e.,
the state indicated by the solid lines in FIG. 1).
-- Airflow through Air Supply Passage --
[0055] The air (e.g., the outdoor air (OA) in this example) introduced into the air supply
passage (P1) is cooled and dehumidified by the cooler (11) and then supplied to the
first heat exchange chamber (S11). The air supplied to the first heat exchange chamber
(S11) passes through the first adsorption heat exchanger (101) functioning as an evaporator.
In the meantime, moisture in the air passing through the first adsorption heat exchanger
(101) is adsorbed into the adsorbent of the first adsorption heat exchanger (101).
Also, the heat of adsorption generated during the adsorption is absorbed into the
refrigerant flowing through the first adsorption heat exchanger (101). In this manner,
the air passing through the first adsorption heat exchanger (101) functioning as an
evaporator not only is deprived of its moisture by the adsorbent of the first adsorption
heat exchanger (101) to have a decreased humidity but also is cooled due to the heat
absorption action of the refrigerant flowing through the first adsorption heat exchanger
(101) to have a decreased temperature as well. Next, the air that has been dehumidified
and cooled by the first adsorption heat exchanger (101) passes through the first adsorption
block (301). In the meantime, the moisture in the air is adsorbed into the adsorbent
of the first adsorption block (301). As a result, the air that has been dehumidified
by the first adsorption heat exchanger (101) is further dehumidified by the first
adsorption block (301). Then, the air that has been dehumidified by passing through
the first adsorption heat exchanger (101) and the first adsorption block (301) is
supplied as supply air (SA) to the indoor space (S1).
-- Airflow through Regeneration Passage --
[0056] The air (e.g., the room air (RA) in this example) introduced into the regeneration
passage (P2) is supplied to the second heat exchange chamber (S12). The air supplied
to the second heat exchange chamber (S12) passes through the second adsorption heat
exchanger (102) functioning as a condenser. In the meantime, the air passing through
the second adsorption heat exchanger (102) is heated by the refrigerant flowing through
the second adsorption heat exchanger (102). In addition, the moisture in the adsorbent
of the second adsorption heat exchanger (102) is released into the air passing through
the second adsorption heat exchanger (102). As a result, the adsorbent of the second
adsorption heat exchanger (102) is regenerated. In this manner, the air passing through
the second adsorption heat exchanger (102) functioning as a condenser is not only
given moisture by the adsorbent of the second adsorption heat exchanger (102) to have
an increased humidity but also is heated due to the heat dissipation action of the
refrigerant flowing through the second adsorption heat exchanger (102) to have an
increased temperature as well. Next, the air that has been humidified and heated by
the second adsorption heat exchanger (102) passes through the second adsorption block
(302). In the meantime, the moisture in the adsorbent of the second adsorption block
(302) is released into the air passing through the second adsorption block (302).
As a result, the adsorbent of the second adsorption block (302) is regenerated. Then,
the air that has passed through the second adsorption heat exchanger (102) and the
second adsorption block (302) is discharged as exhaust air (EA) into the outdoor space.
«Second Dehumidification Operation»
[0057] During the second dehumidification operation, the compressor (103) is driven, the
degree of opening of the expansion valve (104) is adjusted, and the four-way switching
valve (105) is turned to the second connection state (i.e., the state indicated by
the dotted curves in FIG. 1). As a result, the refrigerant circuit (100) performs
a second refrigeration cycle operation in which the first adsorption heat exchanger
(101) functions as a condenser and the second adsorption heat exchanger (102) functions
as an evaporator. Also, the switching mechanism (200) sets the connection state of
the first and second heat exchange chambers (S11, S12) to be the second passage state
(i.e., the state indicated by the dotted lines in FIG. 1).
-- Airflow through Air Supply Passage --
[0058] The air (e.g., the outdoor air (OA) in this example) introduced into the air supply
passage (P1) is cooled and dehumidified by the cooler (11) and then supplied to the
second heat exchange chamber (S12). The air supplied to the second heat exchange chamber
(S12) passes through the second adsorption heat exchanger (102) functioning as an
evaporator. In the meantime, the air passing through the second adsorption heat exchanger
(102) functioning as an evaporator is not only deprived of its moisture by the adsorbent
of the second adsorption heat exchanger (102) to have a decreased humidity but also
is cooled due to the heat absorption action of the refrigerant flowing through the
second adsorption heat exchanger (102) to have a decreased temperature as well. Next,
the air that has been dehumidified and cooled by the second adsorption heat exchanger
(102) passes through the second adsorption block (302). In the meantime, the moisture
in the air is adsorbed into the adsorbent of the second adsorption block (302). As
a result, the air that has been dehumidified by the second adsorption heat exchanger
(102) is further dehumidified by the second adsorption block (302). Then, the air
that has been dehumidified by passing through the second adsorption heat exchanger
(102) and the second adsorption block (302) is supplied as supply air (SA) to the
indoor space (S1).
-- Airflow through Regeneration Passage --
[0059] The air (e.g., the room air (RA) in this example) introduced into the regeneration
passage (P2) is supplied to the first heat exchange chamber (S11). The air supplied
to the first heat exchange chamber (S11) passes through the first adsorption heat
exchanger (101) functioning as a condenser. In the meantime, the air passing through
the first adsorption heat exchanger (101) functioning as a condenser is not only given
moisture by the adsorbent of the first adsorption heat exchanger (101) to have an
increased humidity but also is heated due to the heat dissipation action of the refrigerant
flowing through the first adsorption heat exchanger (101) to have an increased temperature
as well. In this manner, the adsorbent of the first adsorption heat exchanger (101)
is regenerated. Next, the air that has been humidified and heated by the first adsorption
heat exchanger (101) passes through the first adsorption block (301). In the meantime,
the moisture in the adsorbent of the first adsorption block (301) is released into
the air passing through the first adsorption block (301). As a result, the adsorbent
of the first adsorption block (301) is regenerated. Then, the air that has passed
through the first adsorption heat exchanger (101) and the first adsorption block (301)
is discharged as exhaust air (EA) into the outdoor space.
<Structure of Dehumidification Device>
[0060] Next, the structure of the dehumidification device (10) according to this first embodiment
will be described with reference to FIG. 2. Note that "up," "down," "right," "left,"
"front," "back" and "rear" for use in the following description indicate various directions
when the dehumidification device (10) is viewed from the front side. In FIG. 2, the
view shown in the middle is a plan view of the dehumidification device (10), the view
shown on the right side is a right side view of the dehumidification device (10),
and the view shown on the left side is a left side view of the dehumidification device
(10).
[0061] The dehumidification device (10) includes a casing (41) to house various components
of the refrigerant circuit (100). The casing (41) is formed in a rather flat rectangular
parallelepiped shape with a relatively short height, and includes a front panel (42),
a rear panel (43), a left side panel (44) and a right side panel (45). In this example,
the longitudinal direction of the casing (41) defines the forward/backward direction.
[0062] The casing (41) is provided with an adsorption side suction port (51), a regeneration
side suction port (52), a supply port (53) and an exhaust port (54). The adsorption
side suction port (51) is provided through an upper portion of the rear panel (43),
while the regeneration side suction port (52) is provided through a lower portion
of the rear panel (43). The supply port (53) is provided around an end of the right
side panel (45) so as to be located closer to the front panel (42). Likewise, the
exhaust port (54) is provided around an end of the left side panel (44) so as to be
located closer to the front panel (42).
[0063] Also, the inner space of the casing (41) has a first partition plate (46), a second
partition plate (47) and a middle partition plate (48). These partition plates (46,
47, 48) are provided so as to stand up on the bottom plate of the casing (41) and
partition the inner space of the casing (41) from the bottom plate through the top
plate thereof. The first and second partition plates (46, 47) are arranged parallel
to the front and rear panels (42, 43) and at regular intervals in the forward/backward
direction of the casing (41). Specifically, the first partition plate (46) is arranged
closer to the rear panel (43), and the second partition plate (47) is arranged closer
to the front panel (42). The arrangement of the middle partition plate (48) will be
described later.
[0064] Inside the casing (41), the space between the first partition plate (46) and the
rear panel (43) is vertically divided into two spaces, of which the lower one defines
a first adsorption side internal passage (S21) and the upper one defines a first regeneration
side internal passage (S22). The first adsorption side internal passage (S21) communicates
with the outdoor space via a duct connected to the adsorption side suction port (51)
(corresponding to the first air supply passage section (P11) shown in FIG. 1). The
first regeneration side internal passage (S22) communicates with the indoor space
(S1) via a duct connected to the regeneration side suction port (52) (corresponding
to the first regeneration passage section (P21) shown in FIG. 1). In addition, an
adsorption side filter (63) is arranged in the first adsorption side internal passage
(S21) and a regeneration side filter (64) is arranged in the first regeneration side
internal passage (S22).
[0065] Inside the casing (41), the space between the first and second partition plates (46,
47) is horizontally divided by the middle partition plate (48) into right and left
spaces. The space on the left side of the middle partition plate (48) defines the
first heat exchange chamber (S11), while the space on the right side of the middle
partition plate (48) defines the second heat exchange chamber (S12). The first adsorption
heat exchanger (101) is housed in the first heat exchange chamber (S11), and the second
adsorption heat exchanger (102) is housed in the second heat exchange chamber (S12).
Although not shown, the expansion valve (104) of the refrigerant circuit (100) is
further housed in the second heat exchange chamber (S12).
[0066] Each of the first and second adsorption heat exchangers (101, 102) is formed in a
rectangular thick plate shape or a flat rectangular parallelepiped shape as a whole,
and the two principal surfaces thereof that face each other (i.e., their side surfaces
with a broad width) function as air passage planes. The first adsorption heat exchanger
(101) is arranged to stand up inside the first heat exchange chamber (S11) such that
the two principal surfaces thereof are parallel to the first and second partition
plates (46, 47). Likewise, the second adsorption heat exchanger (102) is arranged
to stand up inside the second heat exchange chamber (S12) such that the two principal
surfaces thereof are parallel to the first and second partition plates (46, 47).
[0067] Each of the first and second adsorption blocks (301, 302) is formed in a rectangular
thick plate shape or a flat rectangular parallelepiped shape as a whole, and the two
principal surfaces thereof that face each other (i.e., their side surfaces with a
broad width) function as air passage planes. Each of the first and second adsorption
blocks (301, 302) may be configured, for example, as a honeycomb structure with a
lot of holes that penetrate from one of the two principal surfaces thereof through
the other. The first adsorption block (301) is arranged to stand up inside the first
heat exchange chamber (S11) such that the two principal surfaces thereof are parallel
to the first and second partition plates (46, 47). Likewise, the second adsorption
block (302) is arranged to stand up inside the second heat exchange chamber (S12)
such that the two principal surfaces thereof are parallel to the first and second
partition plates (46,47).
[0068] Furthermore, in this example, the first adsorption block (301) is arranged in the
first heat exchange chamber (S11) so as to be located between the first adsorption
heat exchanger (101) and the second partition plate (47). On the other hand, the second
adsorption block (302) is arranged in the second heat exchange chamber (S12) so as
to be located between the second adsorption heat exchanger (102) and the second partition
plate (47). Note that the first adsorption block (301) is spaced apart from the first
adsorption heat exchanger (101) in the forward/backward direction and the second adsorption
block (302) is spaced apart from the second adsorption heat exchanger (102) in the
forward/backward direction.
[0069] Also, inside the casing (41), the space defined along the front side of the second
partition plate (47) is vertically divided into two spaces, of which the upper one
defines the second adsorption side internal passage (S23) and the lower one defines
the second regeneration side internal passage (S24).
[0070] The first partition plate (46) is provided with first to fourth dampers (D1-D4),
while the second partition plate (47) is provided with fifth to eighth dampers (D5-D8).
Each of the first through eighth dampers (D1-D8) is configured to switch from an opened
state to a closed state, and vice versa, in response to a control by the controller
(20). These first through eighth dampers (D1-D8) constitute the switching mechanism
(200).
[0071] The first damper (D1) is attached to the upper portion of the first partition plate
(46) (i.e., the portion facing the first regeneration side internal passage (S22))
so as to be located on the right side of the middle partition plate (48). The second
damper (D2) is attached to the upper portion of the first partition plate (46) so
as to be located on the left side of the middle partition plate (48). The third damper
(D3) is attached to the lower portion of the first partition plate (46) (i.e., the
portion facing the first adsorption side internal passage (S21)) so as to be located
on the right side of the middle partition plate (48). The fourth damper (D4) is attached
to the lower portion of the first partition plate (46) so as to be located on the
left side of the middle partition plate (48).
[0072] The fifth damper (D5) is attached to the upper portion of the second partition plate
(47) (i.e., the portion facing the second adsorption side internal passage (S23))
so as to be located on the right side of the middle partition plate (48). The sixth
damper (D6) is attached to the upper portion of the second partition plate (47) so
as to be located on the left side of the middle partition plate (48). The seventh
damper (D7) is attached to the lower portion of the second partition plate (47) (i.e.,
the portion facing the second regeneration side internal passage (S24)) so as to be
located on the right side of the middle partition plate (48). The eighth damper (D8)
is attached to the lower portion of the second partition plate (47) so as to be located
on the left side of the middle partition plate (48).
[0073] Inside the casing (41), the space between the second adsorption side internal passage
(S23) and the second regeneration side internal passage (S24) and the front panel
(42) is horizontally divided by another partition plate (49) into two spaces. One
of the two spaces located on the right side of the partition plate (49) defines a
supply fan chamber (S25). The other space located on the left side of the partition
plate (49) defines an exhaust fan chamber (S26). The supply fan chamber (S25) communicates
with the indoor space (S1) via a duct connected to the supply port (53) (corresponding
to the second air supply passage section (P12) shown in FIG. 1). On the other hand,
the exhaust fan chamber (S26) communicates with the outdoor space via a duct connected
to the exhaust port (54) (corresponding to the second regeneration passage section
(P22) shown in FIG. 1). Also, a supply fan (61) is housed in the supply fan chamber
(S25), and an exhaust fan (62) is housed in the exhaust fan chamber (S26). The supply
fan (61) has its air outlet connected to the supply port (53) to blow out the air
that has been sucked from the second partition plate (47) toward the supply port (53).
The exhaust fan (62) has its air outlet connected to the exhaust port (54) to blow
out the air that has been sucked from the second partition plate (47) toward the exhaust
port (54). Each of the supply fan (61) and exhaust fan (62) may be configured as a
centrifugal multi-blade fan (i.e., a so-called "sirocco fan.") Also, in the supply
fan chamber (S25), further housed are the compressor (103) and four-way switching
valve (105) (not shown) of the refrigerant circuit (100).
<<Airflow during First Dehumidification Operation>>
[0074] Next, the airflow while the dehumidification device (10) of the first embodiment
is performing a first dehumidification operation will be described with reference
to FIG. 2. During the first dehumidification operation, the first adsorption heat
exchanger (101) functions as an evaporator and the second adsorption heat exchanger
(102) functions as a condenser. Also, as shown in FIG. 2, the first, fourth, sixth
and seventh dampers (D1, D4, D6, D7) are opened, while the second, third, fifth and
eighth dampers (D2, D3, D5, D8) are closed. As a result, the connection state of the
first and second heat exchange chambers (S11, S12) is set to be the first passage
state (i.e., the state indicated by the solid lines in FIG. 1), the first heat exchange
chamber (S11) is incorporated into the air supply passage (P1), and the second heat
exchange chamber (S12) is incorporated into the regeneration passage (P2).
-- Airflow through Air Supply Passage --
[0075] The air (e.g., the outdoor air (OA) in this example) that has been supplied to the
first adsorption side internal passage (S21) through the adsorption side suction port
(51) passes through the adsorption side filter (63) and the fourth damper (D4) and
then is supplied to the first heat exchange chamber (S11).
[0076] The air supplied to the first heat exchange chamber (S11) is deprived of its moisture,
and dehumidified, by the adsorbent of the first adsorption heat exchanger (101) and
first adsorption block (301) while passing through the first adsorption heat exchanger
(101) and the first adsorption block (301) in this order.
[0077] The air that has been dehumidified by passing through the first adsorption heat exchanger
(101) and the first adsorption block (301) flows into the second adsorption side internal
passage (S23) through the sixth damper (D6), passes through the supply fan chamber
(S25) and the supply port (53), and then is supplied as supply air (SA) to the indoor
space (S1).
-- Airflow through Regeneration Passage --
[0078] The air (e.g., the room air (RA) in this example) that has been supplied to the first
regeneration side internal passage (S22) through the regeneration side suction port
(52) passes through the regeneration side filter (64) and the first damper (D1) and
then is supplied to the second heat exchange chamber (S12).
[0079] The air supplied to the second heat exchange chamber (S12) is given moisture by the
adsorbent of the second adsorption heat exchanger (102) and second adsorption block
(302) while passing through the second adsorption heat exchanger (102) and the second
adsorption block (302) in this order. As a result, the adsorbent of the second adsorption
heat exchanger (102) and second adsorption block (302) is regenerated.
[0080] The air that has passed through the second adsorption heat exchanger (102) and the
second adsorption block (302) flows into the second regeneration side internal passage
(S24) through the seventh damper (D7), passes through the exhaust fan chamber (S26)
and the exhaust port (54), and then is exhausted into the outdoor space.
«Airflow during Second Dehumidification Operation»
[0081] Next, the airflow while the dehumidification device (10) of the first embodiment
is performing a second dehumidification operation will be described with reference
to FIG. 3. During the second dehumidification operation, the first adsorption heat
exchanger (101) functions as a condenser and the second adsorption heat exchanger
(102) functions as an evaporator. Also, as shown in FIG. 3, the second, third, fifth
and eighth dampers (D2, D3, D5, D8) are opened, while the first, fourth, sixth and
seventh dampers (D1, D4, D6, D7) are closed. As a result, the connection state of
the first and second heat exchange chambers (S11, S12) is set to be the second passage
state (i.e., the state indicated by the solid lines in FIG. 1), the first heat exchange
chamber (S11) is incorporated into the regeneration passage (P2), and the second heat
exchange chamber (S12) is incorporated into the air supply passage (P1).
-- Airflow through Air Supply Passage --
[0082] The air (e.g., the outdoor air (OA) in this example) that has been supplied to the
first adsorption side internal passage (S21) through the adsorption side suction port
(51) passes through the adsorption side filter (63) and the third damper (D3) and
then is supplied to the second heat exchange chamber (S12).
[0083] The air supplied to the second heat exchange chamber (S12) is deprived of its moisture,
and dehumidified, by the adsorbent of the second adsorption heat exchanger (102) and
second adsorption block (302) while passing through the second adsorption heat exchanger
(102) and the second adsorption block (302) in this order.
[0084] The air that has been dehumidified by passing through the second adsorption heat
exchanger (102) and the second adsorption block (302) flows into the second adsorption
side internal passage (S23) through the fifth damper (D5), passes through the supply
fan chamber (S25) and the supply port (53), and then is supplied as supply air (SA)
to the indoor space (S1).
-- Airflow through Regeneration Passage --
[0085] The air (e.g., the room air (RA) in this example) that has been supplied to the first
regeneration side internal passage (S22) through the regeneration side suction port
(52) passes through the regeneration side filter (64) and the second damper (D2) and
then is supplied to the first heat exchange chamber (S11).
[0086] The air supplied to the first heat exchange chamber (S11) is given moisture by the
adsorbent of the first adsorption heat exchanger (101) and first adsorption block
(301) while passing through the first adsorption heat exchanger (101) and the first
adsorption block (301) in this order. As a result, the adsorbent of the first adsorption
heat exchanger (101) and first adsorption block (301) is regenerated.
[0087] The air that has passed through the first adsorption heat exchanger (101) and the
first adsorption block (301) flows into the second regeneration side internal passage
(S24) through the eighth damper (D8), passes through the exhaust fan chamber (S26)
and the exhaust port (54), and then is exhausted into the outdoor space.
<Advantages of First Embodiment>
[0088] By adding first and second adsorption blocks (301, 302) to the first and second heat
exchange chambers (S11, S12), respectively, the dehumidification device (10) of the
first embodiment allows for dehumidifying the air to an increased degree using the
first and second heat exchange chambers (S11, S12).
[0089] In addition, by arranging the first adsorption block (301) at such a position that
the air dehumidified by the first adsorption heat exchanger (101) passes through if
the first heat exchange chamber (S11) is incorporated into the air supply passage
(P1), the air that has been dehumidified and cooled by the first adsorption heat exchanger
(101) may be supplied to the first adsorption block (301). This thus allows for promoting
the adsorption of moisture into the adsorbent of the first adsorption block (301).
Likewise, if the second heat exchange chamber (S12) is incorporated into the air supply
passage (P1), the air that has been dehumidified and cooled by the second adsorption
heat exchanger (102) may be supplied to the second adsorption block (302). This thus
allows for promoting the adsorption of moisture into the adsorbent of the second adsorption
block (302). That is to say, if the adsorption heat exchanger (101, 102) functions
as an evaporator in each of the first and second heat exchange chambers (S11, S12),
an adsorption block (301, 302) is arranged at a position downstream of that adsorption
heat exchanger (101, 102). Then, the air that has been dehumidified and cooled by
the adsorption heat exchanger (101, 102) may be supplied to the adsorption block (301,
302). This thus allows for promoting the adsorption of moisture into the adsorbent
of the adsorption block (301, 302).
[0090] As can be seen from the foregoing description, the first and second heat exchange
chambers (S11, S12) are allowed to dehumidify the air to an increased degree, and
the adsorption of moisture into the adsorbent of the adsorption block (301, 302) may
be promoted, thus allowing for improving the dehumidification capacity of the dehumidification
device (10).
[0091] On top of that, there is no need to increase the number of rotations of the compressor
(103) in the refrigerant circuit (100) to improve the dehumidification capacity of
the dehumidification device (10), thus allowing for reducing an increase in the power
consumption of the dehumidification device (10).
[0092] Furthermore, according to the first embodiment, no matter whether the adsorption
heat exchanger (101, 102) functions as an evaporator or a condenser, the adsorption
block (301, 302) is located downstream of the adsorption heat exchanger (101, 102)
in each of the first and second heat exchange chambers (S11, S12). Therefore, if the
first adsorption heat exchanger (101) functions as a condenser in the first heat exchange
chamber (S11) (i.e., if the first heat exchange chamber (S11) is incorporated into
the regeneration passage (P2)), the air heated by the first adsorption heat exchanger
(101) may be supplied to the first adsorption block (301), thus allowing for promoting
the regeneration of the adsorbent of the first adsorption block (301). Likewise, if
the second adsorption heat exchanger (102) functions as a condenser in the second
heat exchange chamber (S12) (i.e., if the second heat exchange chamber (S12) is incorporated
into the regeneration passage (P2)), the air heated by the second adsorption heat
exchanger (102) may be supplied to the second adsorption block (302), thus allowing
for promoting the regeneration of the adsorbent of the second adsorption block (302).
As can be seen, since the regeneration of the adsorbent is promotable in each of the
adsorption blocks (301, 302), the dehumidification capacity of the dehumidification
device (10) may be further improved.
[0093] Furthermore, by spacing the first adsorption block (301) from the first adsorption
heat exchanger (101), the degree of non-uniformity in temperature distribution and
airflow is reducible in the first adsorption block (301). The same can be said about
the second adsorption block (302). As can be seen, the degree of non-uniformity in
temperature distribution and airflow is reducible in the first and second adsorption
blocks (301, 302), thus allowing for preventing the adsorption and regeneration capabilities
of the first and second adsorption blocks (301, 302) from deteriorating significantly.
(First Variation of First Embodiment)
[0094] Optionally, the regeneration passage (P2) may also be configured to suck the outdoor
air (OA) and discharge the exhaust air (EA) into the outdoor space as shown in FIG.
4. In this example, the inflow end of the first regeneration passage section (P21)
is connected to a midpoint of the first air supply passage section (P11) (specifically,
to a point downstream of the cooler (11)). In the other respects, the configuration
of this variation is the same as the one shown in FIG. 1.
[0095] In the dehumidification system (1) shown in FIG. 4, the room air (RA) is not allowed
to go back from the indoor space (S1) toward the dehumidification device (10). That
is why even if the indoor space (S1) is contaminated with any chemical substance,
for example, the outdoor air (OA) that is cleaner than the room air (RA) may be dehumidified
by the dehumidification device (10) and then supplied to the indoor space (S1). This
thus allows for maintaining a sufficient degree of cleanness for the indoor space
(S1).
(Second Variation of First Embodiment)
[0096] Alternatively, the air supply passage (P1) may also be configured to suck the room
air (RA) and provide supply air (SA) for the indoor space (S1) as shown in FIG. 5.
Also, the regeneration passage (P2) may also be configured to suck the outdoor air
(OA) and discharge exhaust air (EA) into the outdoor space. In this example, the inflow
end of the first air supply passage section (P11) is connected to the indoor space
(S1), and the inflow end of the first regeneration passage section (P21) is connected
to the outdoor space. Also, the cooler (11) is provided for the first regeneration
passage section (P21). In the other respects, the configuration of this variation
is the same as the one shown in FIG. 1.
[0097] The dehumidification system (1) shown in FIG. 5 is configured to have room air (RA)
with a low dew point temperature further dehumidified by the dehumidification device
(10) and supply the air thus dehumidified to the indoor space (S1). Thus, the indoor
space (S1) may have an even lower dew point temperature.
(Third Variation of First Embodiment)
[0098] As shown in FIG. 6, the dehumidification system (1) may further include a pretreatment
dehumidification device (30) in addition to the dehumidification device (10) and controller
(20) shown in FIG. 1. In this example, the humidity-controlled space (S0) is comprised
of an indoor space (S1) and a chamber (S2) provided for the indoor space (S1). The
indoor space (S1) is a space that needs to be supplied with air with a low dew point
temperature (e.g., air with a dew point temperature of about -30°C). The chamber (S2)
is a space that needs to be supplied with air with a lower dew point temperature than
the indoor space (S1) (e.g., air with a dew point temperature of about -50°C). Furthermore,
in this example, the dehumidification system (1) is provided with a pretreatment passage
(P3) and a post-treatment passage (P4). Also, in this dehumidification system (1),
the air (e.g., the outdoor air (OA) in this example) dehumidified by the pretreatment
dehumidification device (30) is supplied as supply air (SA0) to the indoor space (S1),
and the air (e.g., the room air (RA) in this example) dehumidified by the dehumidification
device (10) is supplied as supply air (SA) to the chamber (S2). The controller (20)
controls the dehumidification device (10) and the pretreatment dehumidification device
(30) based on the detected values of various kinds of sensors.
<Pretreatment Passage>
[0099] Air to be supplied to the humidity-controlled space (S0) (e.g., air to be supplied
to the indoor space (S1) in this example) flows through the pretreatment passage (P3).
In this example, the pretreatment passage (P3) is configured to suck the outdoor air
(OA) from the outdoor space and provide supply air (SA0) for the indoor space (S1).
Specifically, the pretreatment passage (P3) includes a first pretreatment passage
section (P31), of which the inflow end is connected to the outdoor space, and a second
pretreatment passage section (P32), of which the outflow end is connected to the indoor
space (S1). In this example, the cooler (11) is provided for the first pretreatment
passage section (P31).
<Post-Treatment Passage>
[0100] Air to regenerate the adsorbent (e.g., the air supplied from the regeneration passage
(P2) in this example) flows through the post-treatment passage (P4). In this example,
the post-treatment passage (P4) is configured to suck the air through the outflow
end of the regeneration passage (P2) and discharge exhaust air (EA) into the outdoor
space. Specifically, the post-treatment passage (P4) includes a first post-treatment
passage section (P41), of which the inflow end is connected to the outflow end of
the regeneration passage (P2), and a second post-treatment passage section (P42),
of which the outflow end is connected to the outdoor space. Note that in this example,
part of the air in the chamber (S2) is exhausted as exhaust air (EA) into the outdoor
space without passing through the indoor space (S1) and part of the air in the indoor
space (S1) is exhausted as exhaust air (EA) into the outdoor space without passing
through the regeneration passage (P2) and the post-treatment passage (P4).
<Air Supply Passage, Regeneration Passage>
[0101] In this example, the air supply passage (P1) is configured to suck the room air (RA)
from the indoor space (S1) and provide supply air (SA) for the chamber (S2). Specifically,
the inflow end of the first air supply passage section (P11) is connected to the indoor
space (S1), and the outflow end of the second air supply passage section (P12) is
connected to the chamber (S2). Meanwhile, the regeneration passage (P2) is configured
to suck the room air (RA) from the indoor space (S1) and discharge regenerate air
(i.e., the air to regenerate the adsorbent) into the post-treatment passage (P4).
Specifically, the inflow end of the first regeneration passage section (P21) is connected
to a middle portion of the first air supply passage section (P11), and the outflow
end of the second regeneration passage section (P22) is connected to the inflow end
of the first post-treatment passage section (P41).
<Pretreatment Dehumidification Device>
[0102] The pretreatment dehumidification device (30) has the same configuration as the dehumidification
device (10). Note that the structure of the pretreatment dehumidification device (30)
may be the same as that of the dehumidification device (10) shown in FIG. 2.
<Refrigerant Circuit of Pretreatment Dehumidification Device>
[0103] Just like the refrigerant circuit (100) of the dehumidification device (10), the
refrigerant circuit (100) of the pretreatment dehumidification device (30) is configured
to perform alternately, in response to control by the controller (20), a first refrigeration
cycle operation in which the first adsorption heat exchanger (101) functions as an
evaporator to dehumidify the air and the second adsorption heat exchanger (102) functions
as a condenser to regenerate the adsorbent and a second refrigeration cycle operation
in which the second adsorption heat exchanger (102) functions as an evaporator to
dehumidify the air and the first adsorption heat exchanger (101) functions as a condenser
to regenerate the adsorbent.
<Switching Mechanism of Pretreatment Dehumidification Device>
[0104] The switching mechanism (200) of the pretreatment dehumidification device (30) is
configured to set, in response to the control by the controller (20), the connection
state between the first and second heat exchange chambers (S11, S12) of the pretreatment
dehumidification device (30) and the pretreatment passage (P3) and the post-treatment
passage (P4) to be either a third passage state (i.e., the state indicated by the
solid lines in FIG. 6) or a fourth passage state (i.e., the state indicated by the
dotted lines in FIG. 6).
<Third Passage State>
[0105] When the connection state of the first and second heat exchange chambers (S11, S12)
of the pretreatment dehumidification device (30) switches to the third passage state,
the first heat exchange chamber (S11) is connected between the first and second pretreatment
passage sections (P31, P32) and incorporated into the pretreatment passage (P3), and
the second heat exchange chamber (S12) is connected between the first and second post-treatment
passage sections (P41, P42) and incorporated into the post-treatment passage (P4).
<Fourth Passage State>
[0106] When the connection state of the first and second heat exchange chambers (S11, S12)
of the pretreatment dehumidification device (30) switches to the fourth passage state,
the first heat exchange chamber (S11) is connected between the first and second post-treatment
passage sections (P41, P42) and incorporated into the post-treatment passage (P4),
and the second heat exchange chamber (S12) is connected between the first and second
pretreatment passage sections (P31, P32) and incorporated into the pretreatment passage
(P3).
<Operation of Switching Connections between Heat Exchange Chambers>
[0107] When the four-way switching valve (105) is in the first connection state, the switching
mechanism (200) of the pretreatment dehumidification device (30) sets the connection
state of the first and second heat exchange chambers (S11, S12) to be the third passage
state. On the other hand, when the four-way switching valve (105) is in the second
connection state, the switching mechanism (200) sets the connection state of the first
and second heat exchange chambers (S11, S12) to be the fourth passage state. That
is to say, just like the switching mechanism (200) of the dehumidification device
(10), the switching mechanism (200) of the pretreatment dehumidification device (30)
changes the airflow paths such that the air that has passed through one of the first
and second heat exchange chambers (S11, S12) that is provided with the adsorption
heat exchanger (101, 102) functioning as an evaporator is supplied to the humidity-controlled
space (S0) (e.g., the indoor space (S1) in this example) and that air to regenerate
the adsorbent (e.g., the air that has passed through one of the first and second heat
exchange chambers (S11, S12) of the dehumidification device (10) that is provided
with the adsorption heat exchanger (101, 102) functioning as a condenser in this example)
flows through the other heat exchange chamber (S12, S11) provided with the adsorption
heat exchanger (102, 101) functioning as a condenser.
«Flow Direction of Air Passing through Adsorption Heat Exchanger»
[0108] In this example, in the pretreatment dehumidification device (30), the flow direction
of the air passing through the first adsorption heat exchanger (101) when the connection
state of the first and second heat exchange chambers (S11, S12) is the third passage
state (i.e., when the first heat exchange chamber (S11) is incorporated into the pretreatment
passage (P3)) is the same as that of the air passing through the first adsorption
heat exchanger (101) when the connection state of the first and second heat exchange
chambers (S11, S12) is the fourth passage state (i.e., when the first heat exchange
chamber (S11) is incorporated into the post-treatment passage (P4)). The same can
be said about the flow direction of the air passing through the second adsorption
heat exchanger (102). That is to say, just like the switching mechanism (200) of the
dehumidification device (10), the switching mechanism (200) of the pretreatment dehumidification
device (30) changes the airflow paths such that the air passing through each of the
first and second adsorption heat exchangers (101, 102) flows in the same direction
when the adsorption heat exchanger (101, 102) functions as an evaporator as when the
adsorption heat exchanger (101, 102) functions as a condenser.
<Dehumidification Operation by Pretreatment Dehumidification Device>
[0109] Next, it will be described with reference to FIG. 6 how the pretreatment dehumidification
device (30) performs dehumidification operation. This pretreatment dehumidification
device (30) alternately performs third and fourth dehumidification operations at regular
time intervals (of 10 minutes, for example).
«Third Dehumidification Operation»
[0110] During the third dehumidification operation, the compressor (103) is driven, the
degree of opening of the expansion valve (104) is adjusted, and the four-way switching
valve (105) is turned to the first connection state (i.e., the state indicated by
the solid curves in FIG. 6). As a result, the refrigerant circuit (100) performs a
first refrigeration cycle operation in which the first adsorption heat exchanger (101)
functions as an evaporator and the second adsorption heat exchanger (102) functions
as a condenser. Also, the switching mechanism (200) sets the connection state of the
first and second heat exchange chambers (S11, S12) to be the third passage state (i.e.,
the state indicated by the solid lines in FIG. 6).
[0111] The air (e.g., the outdoor air (OA) in this example) introduced into the pretreatment
passage (P3) is cooled and dehumidified by the cooler (11) and then supplied to the
first heat exchange chamber (S11). While passing through the first adsorption heat
exchanger (101) and the first adsorption block (301) in this order, the air supplied
to the first heat exchange chamber (S11) is deprived of its moisture, and dehumidified,
by the adsorbent of the first adsorption heat exchanger (101) and first adsorption
block (301). The air that has been dehumidified in the first heat exchange chamber
(S11) is supplied as supply air (SA0) to the indoor space (S1).
[0112] The air introduced into the post-treatment passage (P4) (e.g., the air supplied from
the regeneration passage (P2) in this example) is supplied to the second heat exchange
chamber (S12). While passing through the second adsorption heat exchanger (102) and
the second adsorption block (302) in this order, the air supplied to the second heat
exchange chamber (S12) is given moisture by the adsorbent of the second adsorption
heat exchanger (102) and second adsorption block (302). As a result, the adsorbent
of the second adsorption heat exchanger (102) and second adsorption block (302) is
regenerated. The air that has passed through the second heat exchange chamber (S12)
is exhausted as exhaust air (EA) into the outdoor space.
<<Fourth Dehumidification Operation>>
[0113] During the fourth dehumidification operation, the compressor (103) is driven, the
degree of opening of the expansion valve (104) is adjusted, and the four-way switching
valve (105) is turned to the second connection state (i.e., the state indicated by
the dotted curves in FIG. 6). As a result, the refrigerant circuit (100) performs
a second refrigeration cycle operation in which the first adsorption heat exchanger
(101) functions as a condenser and the second adsorption heat exchanger (102) functions
as an evaporator. Also, the switching mechanism (200) sets the connection state of
the first and second heat exchange chambers (S11, S12) to be the fourth passage state
(i.e., the state indicated by the dotted lines in FIG. 6).
[0114] The air (e.g., the outdoor air (OA) in this example) introduced into the pretreatment
passage (P3) is cooled and dehumidified by the cooler (11) and then supplied to the
second heat exchange chamber (S12). While passing through the second adsorption heat
exchanger (102) and the second adsorption block (302) in this order, the air supplied
to the second heat exchange chamber (S12) is deprived of its moisture, and dehumidified,
by the adsorbent of the second adsorption heat exchanger (102) and second adsorption
block (302). The air that has been dehumidified in the second heat exchange chamber
(S12) is supplied as supply air (SA0) to the indoor space (S1).
[0115] The air introduced into the post-treatment passage (P4) (e.g., the air supplied from
the regeneration passage (P2) in this example) is supplied to the first heat exchange
chamber (S11). While passing through the first adsorption heat exchanger (101) and
the first adsorption block (301) in this order, the air supplied to the first heat
exchange chamber (S11) is given moisture by the adsorbent of the first adsorption
heat exchanger (101) and first adsorption block (301). As a result, the adsorbent
of the first adsorption heat exchanger (101) and first adsorption block (301) is regenerated.
The air that has passed through the first heat exchange chamber (S11) is exhausted
as exhaust air (EA) into the outdoor space.
<Advantages of Third Variation of First Embodiment>
[0116] As can be seen from the foregoing description, the air (e.g., the outdoor air (OA)
in this example) to be supplied to the indoor space (S1) is dehumidified by the pretreatment
dehumidification device (30) and supplied as supply air (SA0) to the indoor space
(S1), and the room air (RA) supplied from the indoor space (S1) is dehumidified by
the dehumidification device (10) and supplied as supply air (SA) to the chamber (S2).
This thus allows for making the dew point temperature of the air in the chamber (S2)
lower than that of the air in the indoor space (S1). In this manner, by supplying
heavily the supply air (SA) with such a low dew point temperature to the chamber (S2),
the power to be consumed to operate the dehumidification system (1) may be cut down
compared to a situation where the dew point temperature is lowered in the entire indoor
space (S1).
(Second Embodiment)
[0117] FIG. 7 illustrates an exemplary configuration for a dehumidification system (1) according
to a second embodiment. This dehumidification system (1) includes a dehumidification
device (10), a controller (20) and a heater (21). Note that the dehumidification device
(10) of this second embodiment has a different structure from the dehumidification
device (10) of the first embodiment (see FIG. 2). Specifically, the flow directions
of the air passing through the first and second adsorption heat exchangers (101, 102)
and the arrangements of the first and second adsorption blocks (301, 302) are different
from those of the first embodiment described above. In the other respects, this second
embodiment has the same configuration as the first embodiment described above.
<Heater>
[0118] The heater (21) is provided for the regeneration passage (P2) and arranged upstream
of (i.e., at a windward position with respect to) one of the first and second heat
exchange chambers (S11, S12) that is provided with an adsorption heat exchanger functioning
as a condenser. That is to say, the heater (21) is configured to heat the air that
is going to regenerate the adsorbent. In this example, the heater (21) is arranged
on the first regeneration passage section (P21). For example, the heater (21) may
be implemented either as a sensible heat exchanger which exchanges heat between air
flowing through the first regeneration passage section (P21) and air flowing through
the second regeneration passage section (P22) or as a heat exchanger functioning as
a condenser of a refrigerant circuit (not shown) (specifically, as a fin-and-tube
heat exchanger).
<Refrigerant Circuit>
[0119] As in the first embodiment described above, the refrigerant circuit (100) is also
configured to perform alternately, in response to control by the controller (20),
a first refrigeration cycle operation in which the first adsorption heat exchanger
(101) functions as an evaporator to dehumidify the air and the second adsorption heat
exchanger (102) functions as a condenser to regenerate the adsorbent and a second
refrigeration cycle operation in which the second adsorption heat exchanger (102)
functions as an evaporator to dehumidify the air and the first adsorption heat exchanger
(101) functions as a condenser to regenerate the adsorbent.
<Switching Mechanism>
[0120] The switching mechanism (200) is configured to set the connection state of the first
and second heat exchange chambers (S11, S12) to be either a first passage state (i.e.,
the state indicated by the solid lines in FIG. 7) or a second passage state (i.e.,
the state indicated by the dotted lines in FIG. 7) in response to the control by the
controller (20). If the four-way switching valve (105) is in the first connection
state (i.e., the state indicated by the solid curves in FIG. 7), the switching mechanism
(200) sets the connection state of the first and second heat exchange chambers (S11,
S12) to be the first passage state. On the other hand, if the four-way switching valve
(105) is in the second connection state (i.e., the state indicated by the dotted curves
in FIG. 7), the switching mechanism (200) sets the connection state of the first and
second heat exchange chambers (S11, S12) to be the second passage state. That is to
say, the switching mechanism (200) changes the airflow paths such that the air that
has passed through one of the first and second heat exchange chambers (S11, S12) that
is provided with an adsorption heat exchanger (101, 102) functioning as an evaporator
is supplied to the humidity-controlled space (S0) and that the air to regenerate the
adsorbent (i.e., the air that has passed through the heater (21) in this example)
flows through the other heat exchange chamber (S12, S11) provided with the adsorption
heat exchanger (102, 101) functioning as a condenser.
[0121] In this example, the flow direction of the air passing through the first adsorption
heat exchanger (101) when the connection state of the first and second heat exchange
chambers (S11, S12) is the first passage state (i.e., when the first heat exchange
chamber (S11) is incorporated into the air supply passage (P1)) is opposite from that
of the air passing through the first adsorption heat exchanger (101) when the connection
state of the first and second heat exchange chambers (S11, S12) is the second passage
state (i.e., when the first heat exchange chamber (S11) is incorporated into the regeneration
passage (P2)). That is to say, those two airflows form so-called "parallel flows."
The same can be said about the flow direction of the air passing through the second
adsorption heat exchanger (102). As can be seen, the flow direction of the air passing
through each of the first and second adsorption heat exchangers (101, 102) inverts
when the adsorption heat exchanger switches from an evaporator to a condenser (or
vice versa). That is to say, the switching mechanism (200) changes the airflow paths
such that the air passing through each of the first and second adsorption heat exchangers
(101, 102) flows in an opposite direction when the adsorption heat exchanger (101,
102) functions as an evaporator from when the adsorption heat exchanger (101, 102)
functions as a condenser.
<Adsorption Block>
[0122] The first adsorption block (301) is arranged at a position downstream of (i.e., at
a leeward position with respect to) the first adsorption heat exchanger (101) if the
first adsorption heat exchanger (101) functions as an evaporator in the first heat
exchange chamber (S11)(i.e., arranged at a position through which the air dehumidified
by the first adsorption heat exchanger (101) passes if the first heat exchange chamber
(S11) is incorporated into the air supply passage (P1)).
[0123] Likewise, the second adsorption block (302) is arranged at a position downstream
of (i.e., at a leeward position with respect to) the second adsorption heat exchanger
(102) if the second adsorption heat exchanger (102) functions as an evaporator in
the second heat exchange chamber (S12)(i.e., arranged at a position through which
the air dehumidified by the second adsorption heat exchanger (102) passes if the second
heat exchange chamber (S12) is incorporated into the air supply passage (P1)).
[0124] In this example, the air passing through each of the first and second adsorption
heat exchangers (101, 102) flows in an opposite direction when the adsorption heat
exchanger (101, 102) functions as an evaporator from when the adsorption heat exchanger
(101, 102) functions as a condenser. Thus, the position downstream of the first adsorption
heat exchanger (101) when the connection state of the first and second heat exchange
chambers (S11, S12) is the first passage state (i.e., the state indicated by the solid
lines in FIG. 7) is the position upstream of the first adsorption heat exchanger (101)
(e.g., a position between the heater (21) and the first adsorption heat exchanger
(101) in this example) when the connection state of the first and second heat exchange
chambers (S11, S12) is the second passage state (i.e., the state indicated by the
dotted lines in FIG. 7). In the same way, the position downstream of the second adsorption
heat exchanger (102) when the connection state of the first and second heat exchange
chambers (S11, S12) is the second passage state (i.e., the state indicated by the
dotted lines in FIG. 7) is the position upstream of the second adsorption heat exchanger
(102) (e.g., a position between the heater (21) and the second adsorption heat exchanger
(102) in this example) when the connection state of the first and second heat exchange
chambers (S11, S12) is the first passage state (i.e., the state indicated by the solid
lines in FIG. 7). That is to say, in each of the first and second heat exchange chambers
(S11, S12), the adsorption block (301, 302) is located downstream of the adsorption
heat exchanger (101, 102) when the adsorption heat exchanger (101, 102) functions
as an evaporator and located upstream of the adsorption heat exchanger (101, 102)
when the adsorption heat exchanger (101, 102) functions as a condenser.
<Dehumidification Operation by Dehumidification Device>
[0125] Next, it will be described with reference to FIG. 7 how the dehumidification device
(10) of the second embodiment performs dehumidification operation. Just like the dehumidification
device (10) of the first embodiment, the dehumidification device (10) of the second
embodiment also alternately performs first and second dehumidification operations
at regular time intervals (of 10 minutes, for example).
«First Dehumidification Operation»
[0126] During the first dehumidification operation, the compressor (103) is driven, the
degree of opening of the expansion valve (104) is adjusted, and the four-way switching
valve (105) is turned to the first connection state (i.e., the state indicated by
the solid curves in FIG. 7). As a result, the refrigerant circuit (100) performs a
first refrigeration cycle operation in which the first adsorption heat exchanger (101)
functions as an evaporator and the second adsorption heat exchanger (102) functions
as a condenser. Also, the switching mechanism (200) sets the connection state of the
first and second heat exchange chambers (S11, S12) to be the first passage state (i.e.,
the state indicated by the solid lines in FIG. 7).
-- Airflow through Air Supply Passage --
[0127] The air (e.g., the outdoor air (OA) in this example) introduced into the air supply
passage (P1) is cooled and dehumidified by the cooler (11) and then supplied to the
first heat exchange chamber (S11). The air supplied to the first heat exchange chamber
(S11) passes through the first adsorption heat exchanger (101) functioning as an evaporator.
In the meantime, the air passing through the first adsorption heat exchanger (101)
functioning as an evaporator not only is deprived of its moisture by the adsorbent
of the first adsorption heat exchanger (101) to have a decreased humidity but also
is cooled due to the heat absorption action of the refrigerant flowing through the
first adsorption heat exchanger (101) to have a decreased temperature as well. Next,
the air that has been dehumidified and cooled by the first adsorption heat exchanger
(101) passes through the first adsorption block (301). In the meantime, the moisture
in the air is adsorbed into the adsorbent of the first adsorption block (301). As
a result, the air that has been dehumidified by the first adsorption heat exchanger
(101) is further dehumidified by the first adsorption block (301). Then, the air that
has been dehumidified by passing through the first adsorption heat exchanger (101)
and the first adsorption block (301) is supplied as supply air (SA) to the indoor
space (S1).
-- Airflow through Regeneration Passage --
[0128] The air (e.g., the room air (RA) in this example) introduced into the regeneration
passage (P2) is heated by the heater (21) and then supplied to the second heat exchange
chamber (S12). The air supplied to the second heat exchange chamber (S12) passes through
the second adsorption block (302). In the meantime, the moisture in the adsorbent
of the second adsorption block (302) is released into the air passing through the
second adsorption block (302). As a result, the adsorbent of the second adsorption
block (302) is regenerated. Next, the air that has been humidified by the second adsorption
block (302) passes through the second adsorption heat exchanger (102) functioning
as a condenser. The air passing through the second adsorption heat exchanger (102)
functioning as a condenser is not only given moisture by the adsorbent of the second
adsorption heat exchanger (102) to have an increased humidity but also is heated due
to the heat dissipation action of the refrigerant flowing through the second adsorption
heat exchanger (102) to have an increased temperature as well. As a result, the adsorbent
of the second adsorption heat exchanger (102) is regenerated. Then, the air that has
passed through the second adsorption heat exchanger (102) and the second adsorption
block (302) is discharged as exhaust air (EA) into the outdoor space.
«Second Dehumidification Operation»
[0129] During the second dehumidification operation, the compressor (103) is driven, the
degree of opening of the expansion valve (104) is adjusted, and the four-way switching
valve (105) is turned to the second connection state (i.e., the state indicated by
the dotted curves in FIG. 7). As a result, the refrigerant circuit (100) performs
a second refrigeration cycle operation in which the first adsorption heat exchanger
(101) functions as a condenser and the second adsorption heat exchanger (102) functions
as an evaporator. Also, the switching mechanism (200) sets the connection state of
the first and second heat exchange chambers (S11, S12) to be the second passage state
(i.e., the state indicated by the dotted lines in FIG. 7).
-- Airflow through Air Supply Passage --
[0130] The air (e.g., the outdoor air (OA) in this example) introduced into the air supply
passage (P1) is cooled and dehumidified by the cooler (11) and then supplied to the
second heat exchange chamber (S12). The air supplied to the second heat exchange chamber
(S12) passes through the second adsorption heat exchanger (102) functioning as an
evaporator. In the meantime, the air passing through the second adsorption heat exchanger
(102) functioning as an evaporator not only is deprived of its moisture by the adsorbent
of the second adsorption heat exchanger (102) to have a decreased humidity but also
is cooled due to the heat absorption action of the refrigerant flowing through the
second adsorption heat exchanger (102) to have a decreased temperature as well. Next,
the air that has been dehumidified and cooled by the second adsorption heat exchanger
(102) passes through the second adsorption block (302). In the meantime, the moisture
in the air is adsorbed into the adsorbent of the second adsorption block (302). As
a result, the air that has been dehumidified by the second adsorption heat exchanger
(102) is further dehumidified by the second adsorption block (302). Then, the air
that has been dehumidified by passing through the second adsorption heat exchanger
(102) and the second adsorption block (302) is supplied as supply air (SA) to the
indoor space (S1).
-- Airflow through Regeneration Passage --
[0131] The air (e.g., the room air (RA) in this example) introduced into the regeneration
passage (P2) is heated by the heater (21) and then supplied to the first heat exchange
chamber (S11). The air supplied to the first heat exchange chamber (S11) passes through
the first adsorption block (301). In the meantime, the moisture in the adsorbent of
the first adsorption block (301) is released into the air passing through the first
adsorption block (301). As a result, the adsorbent of the first adsorption block (301)
is regenerated. Next, the air that has been humidified by the first adsorption block
(301) passes through the first adsorption heat exchanger (101) functioning as a condenser.
In the meantime, the air passing through the first adsorption heat exchanger (101)
functioning as a condenser is not only given moisture by the adsorbent of the first
adsorption heat exchanger (101) to have an increased humidity but also is heated due
to the heat dissipation action of the refrigerant flowing through the first adsorption
heat exchanger (101) to have an increased temperature as well. As a result, the adsorbent
of the first adsorption heat exchanger (101) is regenerated. Then, the air that has
passed through the first adsorption heat exchanger (101) and the first adsorption
block (301) is discharged as exhaust air (EA) into the outdoor space.
<Structure of Dehumidification Device>
[0132] Next, the structure of the dehumidification device (10) according to this second
embodiment will be described with reference to FIG. 8. Note that "up," "down," "right,"
"left," "front," "back" and "rear" for use in the following description indicate various
directions when the dehumidification device (10) is viewed from the front side. In
FIG. 8, the view shown in the middle is a plan view of the dehumidification device
(10), the view shown at the top is a rear view of the dehumidification device (10),
and the view shown at the bottom is a front view of the dehumidification device (10).
[0133] The dehumidification device (10) includes a casing (41) to house various components
of the refrigerant circuit (100). The casing (41) is formed in a rather flat rectangular
parallelepiped shape with a relatively short height, and includes a front panel (42),
a rear panel (43), a left side panel (44) and a right side panel (45). In this example,
the longitudinal direction of the casing (41) defines the rightward/leftward direction.
[0134] The casing (41) is provided with an adsorption side suction port (51), a regeneration
side suction port (52), a supply port (53) and an exhaust port (54). The adsorption
side suction port (51) is provided through a portion of the rear panel (43) close
to the right end, while the regeneration side suction port (52) is provided through
a portion of the rear panel (43) close to the left end. The supply port (53) is provided
through a portion of the front panel (42) close to the left end. The exhaust port
(54) is provided through a portion of the front panel (42) close to the right end.
[0135] Also, the inner space of the casing (41) has a first partition plate (46), a second
partition plate (47) and a middle partition plate (48). These partition plates (46,
47, 48) are provided so as to stand up on the bottom plate of the casing (41) and
partition the inner space of the casing (41) from the bottom plate through the top
plate thereof. The first and second partition plates (46, 47) are arranged parallel
to the left and right side panels (44, 45) and at regular intervals in the rightward/leftward
direction of the casing (41). Specifically, the first partition plate (46) is arranged
closer to the left side panel (44), and the second partition plate (47) is arranged
closer to the right side panel (45). The space on the left side of the first partition
plate (46) defines a left side space (S31), the space between the first and second
partition plates (46, 47) defines a middle space (S32), and the space on the right
side of the second partition plate (47) defines a right side space (S33). The arrangement
of the middle partition plate (48) will be described later.
[0136] The left side space (S31) is partitioned into a portion closer to the left side panel
(44) and a portion closer to the first partition plate (46). The former portion of
the left side space (S31) closer to the left side surface of the casing (41) is partitioned
into two spaces in the forward/backward direction. The front space defines a supply
fan chamber (S25), while the rear space defines a regeneration side suction chamber
(S28). The latter portion of the left side space (S31) closer to the first partition
plate (46) is vertically partitioned into two spaces, of which the upper one defines
a second adsorption side internal passage (S23) and the lower one defines a first
regeneration side internal passage (S22).
[0137] The supply fan chamber (S25) communicates with the indoor space (S1) via a duct connected
to the supply port (53) (corresponding to the second air supply passage section (P12)
shown in FIG. 7). A supply fan (61) is housed in the supply fan chamber (S25). The
supply fan (61) has its air outlet connected to the supply port (53). In the supply
fan chamber (S25), further housed are the compressor (103) and four-way switching
valve (105) (not shown) of the refrigerant circuit (100). On the other hand, the regeneration
side suction chamber (S28) communicates with the indoor space (S1) via a duct connected
to the regeneration side suction port (52) (corresponding to the first regeneration
passage section (P21) shown in FIG. 7).
[0138] The second adsorption side internal passage (S23) is separated from the regeneration
side suction chamber (S28) by a partition plate extending in the forward/backward
direction, and communicates with the supply fan chamber (S25). The first regeneration
side internal passage (S22) communicates with the regeneration side suction chamber
(S28).
[0139] The right side space (S33) is partitioned into a portion closer to the right side
surface of the casing (41) and a portion closer to the second partition plate (47).
The former portion of the right side space (S33) closer to the right side surface
of the casing (41) is partitioned into two spaces in the forward/backward direction.
The front space defines an exhaust fan chamber (S26), while the rear space is further
vertically divided into two spaces. The lower one of the two spaces defines an adsorption
side suction chamber (S27) separated from the exhaust fan chamber (S26), while the
upper space communicates with the exhaust fan chamber (S26). The portion of the right
side space (S33) closer to the second partition plate (47) is further vertically divided
into two spaces. The upper one of the two spaces defines a second regeneration side
internal passage (S24), while the lower space defines a first adsorption side internal
passage (S21).
[0140] The exhaust fan chamber (S26) communicates with the outdoor space via a duct connected
to the exhaust port (54) (corresponding to the second regeneration passage section
(P22) shown in FIG. 7). An exhaust fan (62) is housed in the exhaust fan chamber (S26).
The air outlet of the exhaust fan (62) is connected to the exhaust port (54). The
adsorption side suction chamber (S27) communicates with the outdoor space via a duct
connected to the adsorption side suction port (51) (corresponding to the first air
supply passage section (P11) shown in FIG. 7).
[0141] The second regeneration side internal passage (S24) communicates with the exhaust
fan chamber (S26). The first adsorption side internal passage (S21) communicates with
the adsorption side suction chamber (S27).
[0142] The middle space (S32) is partitioned by the middle partition plate (48) in the forward/backward
direction. The space on the backside of the middle partition plate (48) defines the
first heat exchange chamber (S11), while the space on the front side of the middle
partition plate (48) defines the second heat exchange chamber (S12). The first adsorption
heat exchanger (101) is housed in the first heat exchange chamber (S11), and the second
adsorption heat exchanger (102) is housed in the second heat exchange chamber (S12).
Although not shown, the expansion valve (104) of the refrigerant circuit (100) is
further housed in the second heat exchange chamber (S12).
[0143] Each of the first and second adsorption heat exchangers (101, 102) is formed in a
rectangular thick plate shape or a flat rectangular parallelepiped shape as a whole,
and the two principal surfaces thereof that face each other (i.e., their side surfaces
with a broad width) function as air passage planes. The first adsorption heat exchanger
(101) is arranged to stand up inside the first heat exchange chamber (S11) such that
the two principal surfaces thereof are parallel to the first and second partition
plates (46, 47). Likewise, the second adsorption heat exchanger (102) is also arranged
to stand up inside the second heat exchange chamber (S12) such that the two principal
surfaces thereof are parallel to the first and second partition plates (46,47).
[0144] Each of the first and second adsorption blocks (301, 302) is formed in a rectangular
thick plate shape or a flat rectangular parallelepiped shape as a whole, and the two
principal surfaces thereof that face each other (i.e., their side surfaces with a
broad width) function as air passage planes. Each of the first and second adsorption
blocks (301, 302) is configured as a honeycomb structure with a lot of holes that
penetrate from one of the two principal surfaces thereof through the other. The first
adsorption block (301) is arranged to stand up inside the first heat exchange chamber
(S11) such that the two principal surfaces thereof are parallel to the first and second
partition plates (46, 47). Likewise, the second adsorption block (302) is also arranged
to stand up inside the second heat exchange chamber (S12) such that the two principal
surfaces thereof are parallel to the first and second partition plates (46, 47). Furthermore,
in this example, the first adsorption block (301) is arranged in the first heat exchange
chamber (S11) so as to be located between the first adsorption heat exchanger (101)
and the first partition plate (46). On the other hand, the second adsorption block
(302) is arranged in the second heat exchange chamber (S12) so as to be located between
the second adsorption heat exchanger (102) and the first partition plate (46). Note
that the first adsorption block (301) is spaced apart from the first adsorption heat
exchanger (101) in the rightward/leftward direction and the second adsorption block
(302) is spaced apart from the second adsorption heat exchanger (102) in the rightward/leftward
direction.
[0145] The first partition plate (46) is provided with first to fourth dampers (D1-D4),
while the second partition plate (47) is provided with fifth to eighth dampers (D5-D8).
Each of the first through eighth dampers (D1-D8) is configured to switch from an opened
state to a closed state, and vice versa, in response to control by the controller
(20). These first through eighth dampers (D1-D8) constitute the switching mechanism
(200).
[0146] The first damper (D1) is attached to the upper portion of the first partition plate
(46) (i.e., the portion facing the second adsorption side internal passage (S23))
so as to be located closer to the front end than the middle partition plate (48) is.
The second damper (D2) is attached to the upper portion of the first partition plate
(46) so as to be located closer to the rear end than the middle partition plate (48)
is. The third damper (D3) is attached to the lower portion of the first partition
plate (46) (i.e., the portion facing the first regeneration side internal passage
(S22)) so as to be located closer to the front end than the middle partition plate
(48) is. The fourth damper (D4) is attached to the lower portion of the first partition
plate (46) so as to be located closer to the rear end than the middle partition plate
(48) is.
[0147] If the first damper (D1) is opened, the second adsorption side internal passage (S23)
communicates with the second heat exchange chamber (S12). If the second damper (D2)
is opened, the second adsorption side internal passage (S23) communicates with the
first heat exchange chamber (S11). If the third damper (D3) is opened, the first regeneration
side internal passage (S22) communicates with the second heat exchange chamber (S12).
If the fourth damper (D4) is opened, the first regeneration side internal passage
(S22) communicates with the first heat exchange chamber (S11).
[0148] The fifth damper (D5) is attached to the upper portion of the second partition plate
(47) (i.e., the portion facing the second regeneration side internal passage (S24))
so as to be located closer to the front end than the middle partition plate (48) is.
The sixth damper (D6) is attached to the upper portion of the second partition plate
(47) so as to be located closer to the rear end than the middle partition plate (48)
is. The seventh damper (D7) is attached to the lower portion of the second partition
plate (47) (i.e., the portion facing the first adsorption side internal passage (S21))
so as to be located closer to the front end than the middle partition plate (48) is.
The eighth damper (D8) is attached to the lower portion of the second partition plate
(47) so as to be located closer to the rear end than the middle partition plate (48)
is.
[0149] If the fifth damper (D5) is opened, the second regeneration side internal passage
(S24) communicates with the second heat exchange chamber (S12). If the sixth damper
(D6) is opened, the second regeneration side internal passage (S24) communicates with
the first heat exchange chamber (S11). If the seventh damper (D7) is opened, the first
adsorption side internal passage (S21) communicates with the second heat exchange
chamber (S12). If the eighth damper (D8) is opened, the first adsorption side internal
passage (S21) communicates with the first heat exchange chamber (S11).
«Airflow during First Dehumidification Operation»
[0150] Next, the airflow while the dehumidification device (10) of the second embodiment
is performing a first dehumidification operation will be described with reference
to FIG. 8. During the first dehumidification operation, the first adsorption heat
exchanger (101) functions as an evaporator and the second adsorption heat exchanger
(102) functions as a condenser. Also, as shown in FIG. 8, the second, third, fifth
and eighth dampers (D2, D3, D5, D8) are opened, while the first, fourth, sixth and
seventh dampers (D1, D4, D6, D7) are closed. As a result, the connection state of
the first and second heat exchange chambers (S11, S12) is set to be the first passage
state (i.e., the state indicated by the solid lines in FIG. 7), the first heat exchange
chamber (S11) is incorporated into the air supply passage (P1), and the second heat
exchange chamber (S12) is incorporated into the regeneration passage (P2).
-- Airflow through Air Supply Passage --
[0151] The air (e.g., the outdoor air (OA) in this example) that has been supplied to the
first adsorption side internal passage (S21) through the adsorption side suction port
(51) and the adsorption side suction chamber (S27) passes through the eighth damper
(D8) and then is supplied to the first heat exchange chamber (S11).
[0152] The air supplied to the first heat exchange chamber (S11) is deprived of its moisture,
and dehumidified, by the adsorbent of the first adsorption heat exchanger (101) and
first adsorption block (301) while passing through the first adsorption heat exchanger
(101) and the first adsorption block (301) in this order.
[0153] The air that has been dehumidified by passing through the first adsorption heat exchanger
(101) and the first adsorption block (301) flows into the second adsorption side internal
passage (S23) through the second damper (D2), passes through the supply fan chamber
(S25) and the supply port (53), and then is supplied as supply air (SA) to the indoor
space (S1).
-- Airflow through Regeneration Passage --
[0154] The air (e.g., the room air (RA) in this example) that has been supplied to the first
regeneration side internal passage (S22) through the regeneration side suction port
(52) and the regeneration side suction chamber (S28) passes through the third damper
(D3) and then is supplied to the second heat exchange chamber (S12).
[0155] The air supplied to the second heat exchange chamber (S12) is given moisture by the
adsorbent of the second adsorption block (302) and second adsorption heat exchanger
(102) while passing through the second adsorption block (302) and second adsorption
heat exchanger (102) in this order. As a result, the adsorbent of the second adsorption
heat exchanger (102) and second adsorption block (302) is regenerated.
[0156] The air that has passed through the second adsorption block (302) and the second
adsorption heat exchanger (102) flows into the second regeneration side internal passage
(S24) through the fifth damper (D5), passes through the exhaust fan chamber (S26)
and the exhaust port (54), and then is exhausted into the outdoor space.
«Airflow during Second Dehumidification Operation»
[0157] Next, the airflow while the dehumidification device (10) of the second embodiment
is performing a second dehumidification operation will be described with reference
to FIG. 9. During the second dehumidification operation, the first adsorption heat
exchanger (101) functions as a condenser and the second adsorption heat exchanger
(102) functions as an evaporator. Also, as shown in FIG. 9, the first, fourth, sixth
and seventh dampers (D1, D4, D6, D7) are opened, while the second, third, fifth and
eighth dampers (D2, D3, D5, D8) are closed. As a result, the connection state of the
first and second heat exchange chambers (S11, S12) is set to be the second passage
state (i.e., the state indicated by the dotted lines in FIG. 7), the first heat exchange
chamber (S11) is incorporated into the regeneration passage (P2), and the second heat
exchange chamber (S12) is incorporated into the air supply passage (P1).
-- Airflow through Air Supply Passage --
[0158] The air (e.g., the outdoor air (OA) in this example) that has been supplied to the
first adsorption side internal passage (S21) through the adsorption side suction port
(51) and the adsorption side suction chamber (S27) passes through the seventh damper
(D7) and then is supplied to the second heat exchange chamber (S12).
[0159] The air supplied to the second heat exchange chamber (S12) is deprived of its moisture,
and dehumidified, by the adsorbent of the second adsorption heat exchanger (102) and
second adsorption block (302) while passing through the second adsorption heat exchanger
(102) and the second adsorption block (302) in this order.
[0160] The air that has been dehumidified by passing through the second adsorption heat
exchanger (102) and the second adsorption block (302) flows into the second adsorption
side internal passage (S23) through the first damper (D1), passes through the supply
fan chamber (S25) and the supply port (53), and then is supplied as supply air (SA)
to the indoor space (S1).
-- Airflow through Regeneration Passage --
[0161] The air (e.g., the room air (RA) in this example) that has been supplied to the first
regeneration side internal passage (S22) through the regeneration side suction port
(52) and the regeneration side suction chamber (S28) passes through the fourth damper
(D4) and then is supplied to the first heat exchange chamber (S11).
[0162] The air supplied to the first heat exchange chamber (S11) is given moisture by the
adsorbent of the first adsorption block (301) and first adsorption heat exchanger
(101) while passing through the first adsorption block (301) and the first adsorption
heat exchanger (101) in this order. As a result, the adsorbent of the first adsorption
heat exchanger (101) and first adsorption block (301) is regenerated.
[0163] The air that has passed through the first adsorption block (301) and the first adsorption
heat exchanger (101) flows into the second regeneration side internal passage (S24)
through the sixth damper (D6), passes through the exhaust fan chamber (S26) and the
exhaust port (54), and then is exhausted into the outdoor space.
<Advantages of Second Embodiment>
[0164] By adding first and second adsorption blocks (301, 302) to the first and second heat
exchange chambers (S11, S12), respectively, the dehumidification device (10) of the
second embodiment allows for dehumidifying the air to an increased degree using the
first and second heat exchange chambers (S11, S12).
[0165] In addition, by arranging the first adsorption block (301) at such a position that
the air dehumidified by the first adsorption heat exchanger (101) passes through if
the first heat exchange chamber (S11) is incorporated into the air supply passage
(P1), the air that has been dehumidified and cooled by the first adsorption heat exchanger
(101) may be supplied to the first adsorption block (301). This thus allows for promoting
the adsorption of moisture into the adsorbent of the first adsorption block (301).
Likewise, if the second heat exchange chamber (S12) is incorporated into the air supply
passage (P1), the air that has been dehumidified and cooled by the second adsorption
heat exchanger (102) may be supplied to the second adsorption block (302). This thus
allows for promoting the adsorption of moisture into the adsorbent of the second adsorption
block (302). That is to say, in each of the first and second heat exchange chambers
(S11, S12), an adsorption block (301, 302) is arranged at a position downstream of
the adsorption heat exchanger (101, 102) if the adsorption heat exchanger (101, 102)
functions as an evaporator. Then, the air that has been dehumidified and cooled by
the adsorption heat exchanger (101, 102) may be supplied to the adsorption block (301,
302). This thus allows for promoting the adsorption of moisture into the adsorbent
of the adsorption block (301, 302).
[0166] As can be seen from the foregoing description, the first and second heat exchange
chambers (S11, S12) are allowed to dehumidify the air to an increased degree, and
the adsorption of moisture into the adsorbent of the adsorption block (301, 302) may
be promoted, thus allowing for improving the dehumidification capacity of the dehumidification
device (10).
[0167] On top of that, there is no need to increase the number of rotations of the compressor
(103) in the refrigerant circuit (100) to improve the dehumidification capacity of
the dehumidification device (10), thus allowing for reducing an increase in the power
consumption of the dehumidification device (10).
[0168] Furthermore, according to the second embodiment, in each of the first and second
heat exchange chambers (S11, S12), if the adsorption heat exchanger (101, 102) functions
as an evaporator, the adsorption block (301, 302) is located downstream of the adsorption
heat exchanger (101, 102). On the other hand, in each of the first and second heat
exchange chambers (S11, S12), if the adsorption heat exchanger (101, 102) functions
as a condenser, the adsorption block (301, 302) is located upstream of the adsorption
heat exchanger (101, 102). Therefore, if the air that has passed through the heater
(21) is allowed to flow through one of the first and second heat exchange chambers
(S11, S12) that is provided with an adsorption heat exchanger (101, 102) functioning
as a condenser, the air heated by the heater (21) may be supplied to the adsorption
block (301, 302) which is located upstream of the adsorption heat exchanger (101,
102) in that heat exchange chamber (S11, S12). This thus allows for promoting the
regeneration of the adsorbent of the adsorption block (301, 302).
[0169] According to the first embodiment described above, if the first adsorption heat exchanger
(101) functions as a condenser, the first adsorption block (301) is located downstream
of the first adsorption heat exchanger (101) in the first heat exchange chamber (S11),
and therefore, the air that has passed through the first adsorption heat exchanger
(101) is supplied to the first adsorption block (301). In this case, the air supplied
to the first adsorption block (301) after having passed through the first adsorption
heat exchanger (101) is not only heated, but also humidified, by the first adsorption
heat exchanger (101). The same can be said about the second adsorption block (302).
[0170] On the other hand, according to the second embodiment, if the first adsorption heat
exchanger (101) functions as a condenser, the first adsorption block (301) is located
upstream of the first adsorption heat exchanger (101) in the first heat exchange chamber
(S11), and the air that has been heated by the heater (21) is supplied to the first
adsorption block (301). In this case, the air to be supplied to the first adsorption
block (301) after having passed through the heater (21) is heated, but not humidified,
by the heater (21). That is why the adsorption of the adsorbent of the first adsorption
block (301) may be further promoted, and the adsorption capability of the first adsorption
block (301) may be further improved, compared to the first embodiment. The same can
be said about the second adsorption block (302).
[0171] Furthermore, by spacing the first adsorption block (301) from the first adsorption
heat exchanger (101), the degree of non-uniformity in temperature distribution and
airflow is reducible in the first adsorption block (301). The same can be said about
the second adsorption block (302). As can be seen, the degree of non-uniformity in
temperature distribution and airflow is reducible in the first and second adsorption
blocks (301, 302), thus allowing for preventing the adsorption and regeneration capabilities
of the first and second adsorption blocks (301, 302) from deteriorating significantly.
(Variation of Second Embodiment)
[0172] As shown in FIG. 10, the dehumidification system (1) may further include a pretreatment
dehumidification device (30) in addition to the dehumidification device (10), controller
(20) and heater (21) shown in FIG. 7. In this example, the humidity-controlled space
(S0) is comprised of an indoor space (S1) and a chamber (S2) provided for the indoor
space (S1). The dehumidification system (1) is further provided with a pretreatment
passage (P3) and a post-treatment passage (P4). Also, in this dehumidification system
(1), the air (e.g., the outdoor air (OA) in this example) dehumidified by the pretreatment
dehumidification device (30) is supplied as supply air to the indoor space (S1), and
the air (e.g., the room air (RA) in this example) dehumidified by the dehumidification
device (10) is supplied as supply air (SA) to the chamber (S2). The controller (20)
controls the dehumidification device (10) and the pretreatment dehumidification device
(30) based on the detected values of various kinds of sensors.
<Pretreatment Passage, Post-Treatment Passage>
[0173] The pretreatment passage (P3) is configured to suck outdoor air (OA) from the outdoor
space and provide supply air (SA0) for the indoor space (S1). The post-treatment passage
(P4) is configured to suck air through the outflow end of the regeneration passage
(P2) and discharge exhaust air (EA) into the outdoor space.
<Air Supply Passage, Regeneration Passage>
[0174] In this example, the air supply passage (P1) is configured to suck the room air (RA)
from the indoor space (S1) and provide supply air (SA) for the chamber (S2). Specifically,
the inflow end of the first air supply passage section (P11) is connected to the indoor
space (S1), and the outflow end of the second air supply passage section (P12) is
connected to the chamber (S2). Meanwhile, the regeneration passage (P2) is configured
to suck the room air (RA) from the indoor space (S1) and discharge the treated air
into the post-treatment passage (P4). Specifically, the inflow end of the first regeneration
passage section (P21) is connected to a middle portion of the first air supply passage
section (P11), and the outflow end of the second regeneration passage section (P22)
is connected to the inflow end of the first post-treatment passage section (P41).
<Pretreatment Dehumidification Device>
[0175] The pretreatment dehumidification device (30) has the same configuration as the dehumidification
device (10). Note that the structure of the pretreatment dehumidification device (30)
may be the same as that of the dehumidification device (10) shown in FIG. 8.
<Refrigerant Circuit of Pretreatment Dehumidification Device>
[0176] Just like the refrigerant circuit (100) of the dehumidification device (10), the
refrigerant circuit (100) of the pretreatment dehumidification device (30) is configured
to perform alternately, in response to control by the controller (20), a first refrigeration
cycle operation in which the first adsorption heat exchanger (101) functions as an
evaporator to dehumidify the air and the second adsorption heat exchanger (102) functions
as a condenser to regenerate the adsorbent and a second refrigeration cycle operation
in which the second adsorption heat exchanger (102) functions as an evaporator to
dehumidify the air and the first adsorption heat exchanger (101) functions as a condenser
to regenerate the adsorbent.
<Switching Mechanism of Pretreatment Dehumidification Device>
[0177] The switching mechanism (200) of the pretreatment dehumidification device (30) is
configured to set, in response to the control by the controller (20), the connection
state between the first and second heat exchange chambers (S11, S12) of the pretreatment
dehumidification device (30) and the pretreatment passage (P3) and the post-treatment
passage (P4) to be either a third passage state (i.e., the state indicated by the
solid lines in FIG. 10) or a fourth passage state (i.e., the state indicated by the
dotted lines in FIG. 10).
<Third Passage State>
[0178] When the connection state of the first and second heat exchange chambers (S11, S12)
of the pretreatment dehumidification device (30) switches to the third passage state,
the first heat exchange chamber (S11) is connected between the first and second pretreatment
passage sections (P31, P32) and incorporated into the pretreatment passage (P3), and
the second heat exchange chamber (S12) is connected between the first and second post-treatment
passage sections (P41, P42) and incorporated into the post-treatment passage (P4).
<Fourth Passage State>
[0179] When the connection state of the first and second heat exchange chambers (S11, S12)
of the pretreatment dehumidification device (30) switches to the fourth passage state,
the first heat exchange chamber (S11) is connected between the first and second post-treatment
passage sections (P41, P42) and incorporated into the post-treatment passage (P4),
and the second heat exchange chamber (S12) is connected between the first and second
pretreatment passage sections (P31, P32) and incorporated into the pretreatment passage
(P3).
<Operation of Switching Connections between Heat Exchange Chambers>
[0180] When the four-way switching valve (105) is in the first connection state, the switching
mechanism (200) of the pretreatment dehumidification device (30) sets the connection
state of the first and second heat exchange chambers (S11, S12) to be the third passage
state. On the other hand, when the four-way switching valve (105) is in the second
connection state, the switching mechanism (200) sets the connection state of the first
and second heat exchange chambers (S11, S12) to be the fourth passage state. That
is to say, just like the switching mechanism (200) of the dehumidification device
(10), the switching mechanism (200) of the pretreatment dehumidification device (30)
changes the airflow paths such that the air that has passed through one of the first
and second heat exchange chambers (S11, S12) that is provided with the adsorption
heat exchanger (101, 102) functioning as an evaporator is supplied to the humidity-controlled
space (S0) and that air to regenerate the adsorbent (e.g., the air that has passed
through one of the first and second heat exchange chambers (S11, S12) of the dehumidification
device (10) that is provided with the adsorption heat exchanger (101, 102) functioning
as a condenser in this example) flows through the other heat exchange chamber (S12,
S11) provided with the adsorption heat exchanger (102, 101) functioning as a condenser.
<<Flow Direction of Air Passing through Adsorption Heat Exchanger>>
[0181] In this example, in the pretreatment dehumidification device (30), the flow direction
of the air passing through the first adsorption heat exchanger (101) when the connection
state of the first and second heat exchange chambers (S11, S12) is the third passage
state (i.e., when the first heat exchange chamber (S11) is incorporated into the pretreatment
passage (P3)) is opposite from that of the air passing through the first adsorption
heat exchanger (101) when the connection state of the first and second heat exchange
chambers (S11, S12) is the fourth passage state (i.e., when the first heat exchange
chamber (S11) is incorporated into the post-treatment passage (P4)). The same can
be said about the flow direction of the air passing through the second adsorption
heat exchanger (102). That is to say, just like the switching mechanism (200) of the
dehumidification device (10), the switching mechanism (200) of the pretreatment dehumidification
device (30) also changes the airflow paths such that the air passing through each
of the first and second adsorption heat exchangers (101, 102) flows in an opposite
direction when the adsorption heat exchanger (101, 102) functions as an evaporator
from when the adsorption heat exchanger (101, 102) functions as a condenser.
<Dehumidification Operation by Pretreatment Dehumidification Device>
[0182] Next, it will be described with reference to FIG. 10 how the pretreatment dehumidification
device (30) performs dehumidification operation. Just like the pretreatment dehumidification
device (30) according to the third variation of the first embodiment, the pretreatment
dehumidification device (30) according to this variation of the second embodiment
also alternately performs third and fourth dehumidification operations at regular
time intervals (of 10 minutes, for example).
«Third Dehumidification Operation»
[0183] During the third dehumidification operation, the compressor (103) is driven, the
degree of opening of the expansion valve (104) is adjusted, and the four-way switching
valve (105) is turned to the first connection state (i.e., the state indicated by
the solid curves in FIG. 10). As a result, the refrigerant circuit (100) performs
a first refrigeration cycle operation in which the first adsorption heat exchanger
(101) functions as an evaporator and the second adsorption heat exchanger (102) functions
as a condenser. Also, the switching mechanism (200) sets the connection state of the
first and second heat exchange chambers (S11, S12) to be the third passage state (i.e.,
the state indicated by the solid lines in FIG. 10).
<<Fourth Dehumidification Operation>>
[0184] During the fourth dehumidification operation, the compressor (103) is driven, the
degree of opening of the expansion valve (104) is adjusted, and the four-way switching
valve (105) is turned to the second connection state (i.e., the state indicated by
the dotted curves in FIG. 10). As a result, the refrigerant circuit (100) performs
a second refrigeration cycle operation in which the first adsorption heat exchanger
(101) functions as a condenser and the second adsorption heat exchanger (102) functions
as an evaporator. Also, the switching mechanism (200) sets the connection state of
the first and second heat exchange chambers (S11, S12) to be the fourth passage state
(i.e., the state indicated by the dotted lines in FIG. 10).
<Advantages of Variation of Second Embodiment>
[0185] As can be seen from the foregoing description, the air (e.g., the outdoor air (OA)
in this example) to be supplied to the indoor space (S1) is dehumidified by the pretreatment
dehumidification device (30) and supplied as supply air (SA0) to the indoor space
(S1), and the room air (RA) supplied from the indoor space (S1) is dehumidified by
the dehumidification device (10) and supplied as supply air (SA) to the chamber (S2).
This thus allows for making the dew point temperature of the air in the chamber (S2)
lower than that of the air in the indoor space (S1). In this manner, by supplying
heavily the supply air (SA) with such a low dew point temperature to the chamber (S2),
the power to be consumed to operate the dehumidification system (1) may be cut down
compared to a situation where the dew point temperature is lowered in the entire indoor
space (S1).
(Third Embodiment)
[0186] FIG. 11 illustrates an exemplary configuration for a dehumidification system (1)
according to a third embodiment. This dehumidification system (1) includes the pretreatment
dehumidification device (30) shown in FIG. 10 in place of the pretreatment dehumidification
device (30) shown in FIG. 6. In the other respects, the system shown in FIG. 11 is
the same as the counterpart shown in FIG. 6. Even when such a configuration is adopted,
the same effects as the ones achieved by the third variation of the first embodiment
(see FIG. 6) and by the variation of the second embodiment (see FIG. 10) are also
achievable.
(Fourth Embodiment)
[0187] FIG. 12 illustrates an exemplary configuration for a dehumidification system (1)
according to a fourth embodiment. This dehumidification system (1) includes not only
the dehumidification device (10) and controller (20) shown in FIG. 1 but also a heater
(21), an adsorption rotor (70) and an auxiliary cooler (80) as well. This dehumidification
system (1) is further provided with a rotor air supply passage (P71), a rotor regeneration
passage (P72), a purging passage (P73) and a cooling air passage (P80).
<Rotor Air Supply Passage>
[0188] The air to be supplied to the humidity-controlled space (S0) (e.g., the air to be
supplied to the indoor space (S1) in this example) flows through the rotor air supply
passage (P71). In this example, the rotor air supply passage (P71) is configured to
suck the air through the outflow end of the air supply passage (P1) and provide supply
air (SA) for the indoor space (S1). Specifically, the rotor air supply passage (P71)
has its inflow end connected to the outflow end of the air supply passage (P1) and
its outflow end connected to the indoor space (S1), respectively.
<Rotor Regeneration Passage>
[0189] The air to regenerate the adsorbent (e.g., the air supplied from the purging passage
(P73) in this example) flows through the rotor regeneration passage (P72). In this
example, the rotor regeneration passage (P72) is configured to suck the air through
the outflow end of the purging passage (P73) and supply regenerate air (i.e., air
to regenerate the adsorbent) to the regeneration passage (P2). Specifically, the rotor
regeneration passage (P72) has its inflow end connected to the outflow end of the
purging passage (P73) and its outflow end connected to the inflow end of the regeneration
passage (P2), respectively.
<Purging Passage>
[0190] The air to be supplied to the rotor regeneration passage (P72) (e.g., the air supplied
from the air supply passage (P1) in this example) flows through the purging passage
(P73). In this example, the purging passage (P73) is configured to suck the air through
the outflow end of the air supply passage (P1) and supply regenerate air to the rotor
regeneration passage (P72). Specifically, the purging passage (P73) has its inflow
end connected to the outflow end of the air supply passage (P1) and its outflow end
connected to the inflow end of the rotor regeneration passage (P72), respectively.
<Cooling Air Passage>
[0191] The cooled and dehumidified air flows through the cooling air passage (P80). In this
example, the cooling air passage (P80) is configured to suck the room air (RA) from
the indoor space (S1) and supply the air to a halfway point of the air supply passage
(P1) (more specifically, to a point through which the air that has passed through
the heat exchange chamber (S11, S12) provided with the adsorption heat exchanger (101,
102) functioning as an evaporator passes). Specifically, the cooling air passage (P80)
has its inflow end connected to the indoor space (S1) and its outflow end connected
to the halfway point of the air supply passage (P1), respectively.
<Heater>
[0192] The heater (21) is provided for the rotor regeneration passage (P72) and is configured
to heat the air to regenerate the adsorbent (e.g., the air supplied from the purging
passage (P73) to the rotor regeneration passage (P72) in this example). Note that
the heating temperature of the heater (21) is set to be a temperature (of 60°C, for
example) which is lower than the upper limit of the condensation temperature of the
adsorption heat exchanger (101, 102).
<Adsorption Rotor>
[0193] The adsorption rotor (70) is formed by loading an adsorbent on the surface of a disklike
porous substrate, and is arranged to cross the rotor air supply passage (P71), rotor
regeneration passage (P72) and purging passage (P73). The adsorption rotor (70) is
driven by a drive mechanism (not shown) and is configured to rotate on a shaft center
provided between the rotor air supply passage (P1), rotor regeneration passage (P72)
and purging passage (P73). Specifically, the adsorption rotor (70) includes an adsorption
portion (71) arranged on the rotor air supply passage (P71), a regeneration portion
(72) arranged on the rotor regeneration passage (P72), and a purging portion (73)
arranged on the purging passage (P73). The adsorbent loaded on the adsorption rotor
(70) goes through the adsorption portion (71), regeneration portion (72) and purging
portion (73) in this order as the adsorption rotor (70) rotates. More specifically,
the adsorption rotor (70) rotates such that its part located in the adsorption portion
(71) moves to the regeneration portion (72), its part located in the regeneration
portion (72) moves to the purging portion (73), and its part located in the purging
portion (73) moves to the adsorption portion (71).
<Adsorption Portion>
[0194] The adsorption portion (71) is provided to bring the air flowing through the rotor
air supply passage (P71) (e.g., mixture of the air that has passed through one of
the first and second heat exchange chambers (S11, S12) of the dehumidification device
(10) that is provided with the adsorption heat exchanger (101, 102) functioning as
an evaporator and the air that has passed through the cooling air passage (P80) in
this example) into contact with the adsorbent and to dehumidify the air. The air that
has been dehumidified by passing through the adsorption portion (71) is supplied as
supply air (SA) to the indoor space (S1).
<Regeneration Portion>
[0195] The regeneration portion (72) is arranged at a position downstream of the heater
(21) on the rotor regeneration passage (P72) and is provided to regenerate the adsorbent
by bringing the air flowing through the rotor regeneration passage (P72) (e.g., the
air that has passed through the heater (21) in this example) into contact with the
adsorbent. The air that has passed through the regeneration portion (72) is supplied
to the regeneration passage (P2).
<Purging Portion>
[0196] The purging portion (73) is provided to preheat the air to be supplied to the regeneration
portion (72) by utilizing the waste heat of the regeneration portion (72) (more specifically,
the waste heat that has not been used by the regeneration portion (72) to regenerate
the adsorbent). More specifically, in the purging portion (73), the air flowing through
the purging passage (P73) is brought into contact with, and dehumidified by, the adsorbent.
Also, the part located in the regeneration portion (72) (i.e., the part heated by
the air that has passed through the heater (21)) moves to the purging portion (73)
as the adsorption rotor (70) rotates. Thus, the air flowing through the purging passage
(P73) is given heat (i.e., the waste heat of the regeneration portion (72)), and preheated,
by the purging portion (73). Meanwhile, the part located in the purging portion (73)
is cooled by giving heat to the air passing through the purging passage (P73), and
then moves to the adsorption portion (71) as the adsorption rotor (70) rotates.
<Auxiliary Cooler>
[0197] The auxiliary cooler (80) is provided on the cooling air passage (P80) to cool the
air (e.g., the room air (RA) in this example) flowing through the cooling air passage
(P80). For example, the auxiliary cooler (80) may be configured as a heat exchanger
(more specifically, a fin-and-tube heat exchanger) functioning as an evaporator for
a refrigerant circuit (not shown). The air that has been cooled by passing through
the cooling air passage (P80) merges with the air flowing through the air supply passage
(P1) (e.g., the air that has passed through one of the first and second heat exchange
chambers (S11, S12) of the dehumidification device (10) that is provided with the
adsorption heat exchanger (101, 102) functioning as an evaporator in this example).
<Dehumidification Device>
[0198] In this example, the air that has passed through the air supply passage (P1) passes
through the rotor air supply passage (P71) and then is supplied to the indoor space
(S1). That is to say, the air that has passed through one of the first and second
heat exchange chambers (S11, S12) of the dehumidification device (10) that is provided
with the adsorption heat exchanger (101, 102) functioning as an evaporator is supplied
to the indoor space (S1) after having passed through the adsorption portion (71) of
the adsorption rotor (70).
[0199] Also, in this example, the air that has passed through the rotor regeneration passage
(P72) passes through the regeneration passage (P2) and then is exhausted into the
outdoor space. That is to say, the switching mechanism (200) of the dehumidification
device (10) changes the airflow paths such that the air that has passed through the
heater (21) and the regeneration portion (72) of the adsorption rotor (70) in this
order flows through one of the first and second heat exchange chambers (S11, S12)
that is provided with the adsorption heat exchanger (102, 101) functioning as a condenser.
<Advantages of Fourth Embodiment>
[0200] As can be seen from the foregoing description, the air to be supplied to the humidity-controlled
space (S0) (e.g., the air to be supplied to the indoor space (S1) in this example)
is dehumidified in the heat exchange chamber (S11, S12) provided with the adsorption
heat exchanger (101, 102) functioning as an evaporator, and then further dehumidified
by the adsorption portion (71) of the adsorption rotor (70). Thus, the dehumidification
capacity of the dehumidification system (1) is improvable by adding the adsorption
rotor (70).
[0201] On the other hand, the air that has been heated by the heater (21) passes through
the regeneration portion (72) of the adsorption rotor (70) and then passes through
the heat exchange chamber (S12, S11) provided with the adsorption heat exchanger (102,
101) functioning as a condenser. That is to say, the air that has passed through the
regeneration portion (72) of the adsorption rotor (70) may be used to regenerate the
adsorbent of the adsorption heat exchanger (102, 101) and adsorption block (302, 301).
This thus allows for using effectively the air that has been heated by the heater
(21).
[0202] In addition, by supplying the air flowing through the cooling air passage (P80) to
a halfway point of the air supply passage (P1), the temperature of the air that has
passed through the heat exchange chamber (S11, S12) provided with the adsorption heat
exchanger (101, 102) functioning as an evaporator may be lowered with the air that
has been cooled by the cooling air passage (P80). That is to say, the temperature
of the air that has risen due to the waste heat remaining in the adsorption block
(301, 302) during the regeneration or the heat of adsorption of the adsorption block
(301, 302) maybe lowered.
[0203] Furthermore, part of the air supplied from the air supply passage (P1) passes through
the purging passage (P73), rotor regeneration passage (P72) and regeneration passage
(P2) in this order. Thus, part of the air that has passed through the heat exchange
chamber (S11, S12) provided with the adsorption heat exchanger (101, 102) functioning
as an evaporator (i.e., the air dehumidified by the dehumidification device (10))
may be used to regenerate the adsorbent of the adsorption rotor (70) and the adsorbent
of the adsorption heat exchanger (102, 101) functioning as a condenser. This thus
allows for promoting the regeneration of the adsorbents.
(Other Embodiments)
[0204] In the foregoing description, the first adsorption block (301) is arranged to be
spaced from the first adsorption heat exchanger (101) and the second adsorption block
(302) is arranged to be spaced from the second adsorption heat exchanger (102). However,
this is only an example. Alternatively, the first adsorption block (301) may also
be arranged in contact with the first adsorption heat exchanger (101), and the second
adsorption block (301) may also be arranged in contact with the second adsorption
heat exchanger (102). Such a configuration allows for promoting the conduction of
heat not only between the first adsorption heat exchanger (101) and the first adsorption
block (301) but also between the second adsorption heat exchanger (102) and the second
adsorption block (302) as well. For example, if the first heat exchange chamber (S11)
is incorporated into the air supply passage (P1), the first adsorption block (301)
may be cooled with the heat absorption action of the refrigerant flowing through the
first adsorption heat exchanger (101). On the other hand, if the first heat exchange
chamber (S11) is incorporated into the regeneration passage (P2), the first adsorption
block (301) may be heated with the heat dissipation action of the refrigerant flowing
through the first adsorption heat exchanger (101). This thus allows for promoting
the adsorption of moisture into the adsorbent and the regeneration of the adsorbent
in the first and second adsorption blocks (301, 302).
[0205] Optionally, a single dehumidification unit may be formed by connecting a plurality
of dehumidification devices (10) in parallel with each other. For example, a single
dehumidification unit may be formed by vertically stacking a number of dehumidification
devices (10), each having the configuration shown in FIG. 2 (or FIG. 7), one upon
the other and by connecting together each group of ports of the same type of the dehumidification
devices (10) (more specifically, the adsorption side suction ports (51), the regeneration
side suction ports (52), the supply ports (53) and the exhaust ports (54)).
[0206] Alternatively, the dehumidification capacity of the dehumidification device (10)
could be improved by increasing the size of the first and second adsorption heat exchangers
(101, 102) without adding the first and second adsorption blocks (301, 302) to the
dehumidification device (10). That is to say, the heat absorption action of the refrigerant
may be increased in an adsorption heat exchanger functioning as an evaporator by increasing
the size of the adsorption heat exchanger. This thus allows for lowering the temperature
of the air in the adsorption heat exchanger and reducing a rise in the temperature
of the air due to the heat of adsorption of the adsorbent. Also, the lower the temperature
of the air in the adsorption heat exchanger, the smaller the amount of saturated water
vapor of the air, and the more easily the moisture in the air tends to be adsorbed
into the adsorbent. This thus allows for promoting the adsorption of moisture from
the air into the adsorbent thanks to the heat absorption action of the refrigerant.
[0207] Inside the adsorption heat exchanger functioning as an evaporator, the temperature
of the air and the quantity of moisture in the air both decrease from an upstream
point toward a downstream point. That is to say, inside the adsorption heat exchanger,
the air that has been dehumidified and cooled at an upstream point is supplied to
a downstream point. Thus, at a downstream point in the adsorption heat exchanger,
even if the temperature of the air has fallen, and the amount of saturated water vapor
in the air has decreased, due to the heat absorption action of the refrigerant, the
adsorption of moisture from the air into the adsorbent is hardly promoted, since the
amount of moisture in the air has decreased. Also, the smaller the amount of moisture
in the air, the smaller the quantity of the heat of adsorption generated by the adsorbent.
Thus, at a downstream point of the adsorption heat exchanger, the adsorbent is cooled
excessively due to the heat absorption action of the refrigerant.
[0208] As can be seen, even if the size of the adsorption heat exchanger is increased, the
effects caused by the heat absorption action of the refrigerant (namely, the effect
of promoting the adsorption of moisture into the adsorbent and the effect of removing
the heat of adsorption) diminish from an upstream point toward a downstream point
inside the adsorption heat exchanger. Thus, it is difficult to improve the dehumidification
capacity of the dehumidification device (10) effectively.
[0209] Also, another means for promoting the adsorption of moisture from the air into the
adsorbent may be increasing the area of contact between the air and the adsorbent.
That is to say, the larger the area of contact between the air and the adsorbent,
the more easily the moisture in the air is adsorbed into the adsorbent. Particularly
when there is a decreased amount of moisture in the air, the adsorption of moisture
from the air into the adsorbent is promoted more easily by increasing the area of
contact between the air and the adsorbent rather than by lowering the temperature
of the air due to the heat absorption action of the refrigerant. In addition, since
there is no need to provide a refrigerant pipe or any other part for the adsorption
block, it is structurally easier to increase the surface area (i.e., the area in contact
with the air) of the adsorption block than in the adsorption heat exchanger. Thus,
by arranging the adsorption block at a point downstream of the adsorption heat exchanger
functioning as an evaporator (i.e., a point through which the air that has been dehumidified
and cooled by the adsorption heat exchanger passes), the area of contact between the
air and the adsorbent may be increased downstream of the adsorption heat exchanger.
As a result, the dehumidification capacity of the dehumidification device (10) is
improvable more effectively than in a situation where the size of the adsorption heat
exchanger is increased.
[0210] Note that the operation of regenerating an adsorbent (i.e., releasing moisture from
the adsorbent into the air) generally results in a higher reaction kinetic than the
adsorption operation by the adsorbent (i.e., adsorbing moisture from the air into
the adsorbent). Thus, the flow rate of the air passing through one of the first and
second heat exchange chambers (S11, S12) that is provided with the adsorption heat
exchanger (101, 102) functioning as an evaporator may be higher than, or comparable
with, that of the air passing through the heat exchange chamber (S12, S11) provided
with the adsorption heat exchanger (102, 101) functioning as a condenser.
[0211] Furthermore, in the second embodiment (see FIG. 7) and the variation of the second
embodiment (see FIG. 10), the regeneration passage (P2) is provided with a heater
(21). However, this is only an example, and the dehumidification system (1) does not
have to include the heater (21). The heater (21) may be omitted, for example, if the
temperature of the air to be supplied to the regeneration passage (P2) (i.e., the
air to be supplied to the heat exchange chamber (S12, S11) provided with the adsorption
heat exchanger (102, 101) functioning as a condenser) is higher than that of the air
to be supplied to the air supply passage (P1) (i.e., the air to be supplied to the
heat exchange chamber (S11, S12) provided with the adsorption heat exchanger (101,
102) functioning as an evaporator) and if the difference in temperature between these
two airflows is greater than a predetermined temperature difference (more specifically,
a temperature difference that is large enough to regenerate the adsorbent).
[0212] Optionally, the embodiments described above may be carried out in any appropriate
combination. The embodiments described above are merely preferred examples in nature
and not intended to limit the scope of the present invention, its applications, or
its use.
INDUSTRIAL APPLICABILITY
[0213] As can be seen from the foregoing description, the dehumidification device described
above is useful as a dehumidification device to dehumidify a humidity-controlled space
such as a dry clean room.
DESCRIPTION OF REFERENCE CHARACTERS
[0214]
- 1
- Dehumidification System
- 10
- Dehumidification Device
- 100
- Refrigerant Circuit
- 101
- First Adsorption Heat Exchanger
- 102
- Second Adsorption Heat Exchanger
- 103
- Compressor
- 104
- Expansion Valve
- 105
- Four-Way Switching Valve
- 200
- Switching Mechanism
- 301
- First Adsorption Block
- 302
- Second Adsorption Block
- S0
- Humidity-Controlled Space
- S1
- Indoor Space
- S2
- Chamber
- S11
- First Heat Exchange Chamber
- S12
- Second Heat Exchange Chamber
- P1
- Air Supply Passage
- P2
- Regeneration Passage
- 20
- Controller
- 30
- Pretreatment Dehumidification Device
- P3
- Pretreatment Passage
- P4
- Post-Treatment Passage
- 70
- Adsorption Rotor
- 71
- Adsorption Portion
- 72
- Regeneration Portion
- 73
- Purging Portion