Technical field of the invention
[0001] This invention relates to a carpet laying tool, especially for laying floor coverings
for bath rooms, kitchens and the like.
Background of the invention
[0002] Moisture and moisture related damages in real estate properties constitute major
issues for property owners, tenants and for insurance companies among others. Negligence
in construction or maintenance or for that matter even proper use of inferior construction
methods can cause damages that are not limited to surface layers. Moreover, as the
damages may spread they may persist despite replacement of the components that caused
the damage in the first place. Given sufficient time there may be severe structural
damages caused by moisture. There is also a health issue, since moisture may lead
to mildew etc.
[0003] In particular bathrooms and even kitchens are generally the most affected rooms,
due to plumbing and piping being led to and from such rooms. They are often referred
to as wet rooms as the risk of damages are significantly higher in wet rooms due to
spills, leaks or long term use in for example showers, bath tubs, kitchen sinks or
machines such as dish washers or washing machines. The increased risk forms an incentive
to push for construction standards and requirements specifically for wet rooms. One
such requirement is the trade rules for moisture proof layers in wet rooms issued
by GVK, (GVKs Branschregler for tatskikt i våtrum, issue 4 september 2011). GVK is
a foundation in Sweden comprising a union of property owners, property developers,
plumbing and HVAC enterprises. However, there may be other similar organizations around
the world. While there are different methods for moisture proofing a wet room, one
exemplary method of mitigating the risks is to install a moisture proof barrier such
as a floor covering in a carpet like moisture proof material. In this context, floor
covering and carpet should be considered interchangeable terms and both understood
as adapted for use in bath rooms, kitchens and the like, by being moisture proof.
Such a floor covering may for example constitute the surface layer, similar to a wall
to wall carpet or linoleum, or alternatively the floor covering may constitute a moisture
proof barrier underneath tiles that constitute the surface layer. GVK's trade rules
state for example that a wet room floor covering should be fitted and folded to extend
100 mm onto each wall if the rest of the wall is covered in a surface layer similar
to the floor covering material. If the surface layer of the wall is ceramic tiles,
the floor covering should extend 130 mm onto each wall. Furthermore, any joints on
the walls should be offset more than 100 mm from corners, the fold of the floor covering
being exempt. The GVK trade rules indicate that joints in the corners of floor coverings
should be placed diagonally from the intersection of the walls and the floor, and
run diagonally to end more than 100 mm from the corner of the wall.
[0004] The fold and joints in the corners of the floor covering provide challenges in carpeting
wet room floor covers. To fit the floor covering to extend 100 mm or 130 mm onto the
walls a seam has to be cut in each corner and the floor covering and any joints have
to provide a continuous moisture proof barrier, achieved for example by heat fusing
the joints. One issue is related to thermal movement of joints and floor covering,
both the fuse and the floor covering may expand and contract, both during the joining
operation but also in the long term. Joints may be prone to weaken if improperly fused
and there is often a growth of organic matter in joints that have rough surfaces.
[0005] One tool which is said to improve joints on wall to wall carpets is described in
US 4,699,686. The tool therein described is said to reduce the risk of misalignment and discoloration
by cooling down joints.
[0006] Another tool is disclosed in
US 2009/0139182 A1, which describes a miter corner guide system for installation of flexible flooring,
particularly for flash coving of outside corners. This tool comprises a first left
hand trim corner guide and a second right trim corner guide, wherein the left portion
is composed of a lower base having an upper surface and an underside, and is generally
manufactured as a straight-edge.
[0007] However, there is still a need for a tool which allows simplified laying of floor
coverings in wet rooms.
Summary of the invention
[0008] An object of the present invention is to at least partly alleviate the above-discussed
drawbacks of the prior art. The invention is based on the insight that by having a
tool which can be used on the fold onto the wall when fitting a wet room floor covering,
particularly in the corners at least inner corners may be more easily and quickly
fitted according to guidelines. Furthermore, joints may be given a finish that may
be more resistant to organic growth and corners may be fitted so that effects of thermal
expansion and contraction are reduced.
[0009] According to the invention this may be achieved with a carpet laying tool adapted
for laying floor coverings for bath rooms, kitchens and the like, the carpet laying
tool comprising:
a first portion comprising a planar surface and a first and a second edge which are
each substantially straight, the first and the second edge being arranged with a first
edge tangent intersecting a second edge tangent at a right angle at a base corner
of the carpet laying tool, at least a first triangular guiding portion comprising
a planar surface, arranged perpendicularly to the first portion and extending from
the base corner along the first edge of the first portion, and the at least a first
triangular guiding portion comprising a substantially right angle which is comprised
in the base corner; and comprising a hypotenuse edge which is arranged at a predetermined
angle to the planar surface of the first portion, wherein the hypotenuse edge is adapted
to provide a carpet seam cutting guide for a cutting tool, wherein the first portion
is a second triangular guiding portion and the second triangular guiding portion comprising
a substantially right angle which is comprised in the base corner, and comprising
a hypotenuse edge arranged at a second predetermined angle to the planar surface of
the at least a first triangular guiding portion, wherein the hypotenuse edge is adapted
to provide a carpet seam cutting guide for a cutting tool.
[0010] In the context of the invention a planar surface should be understood as a side of
a portion which is planar, a portion may for example be formed by a metal sheet on
which there are two planar surfaces, wherein reference is made to the outward side
planar surface. The outward sides formed by the first portion and the at least a first
triangular guiding portion of the carpet laying tool are preferably planar as this
advantageously provides a larger area for distributing pressure when pressing the
carpet laying tool onto the wall and provides a larger area for a stable resting support
onto the floor. The terms "outside", or "outward side" may consequently be understood
as the side facing the wall or the floor.
[0011] An essentially triangular form of the carpet seam cutting guide allows a cut to or
from the inner corner of the wet room. The perpendicular arrangement of the portions
of the carpet laying tool allows a more quickly and steadily usable carpet seam cutting
guide than for example a ruler or a dreieck-ruler. The carpet laying tool may be formed
so that a corner seam fulfills requirements such as GVK's trade rules, which indicate
that a seam should be cut diagonally at substantially 45° to the floor.
[0012] Furthermore, the carpet laying tool may be used to press against the corner and at
least part of the seam of the carpet while a fused joint is cooling down. This allows
smoother joints and corners which are less likely to release from the wall and/or
floor surface due to thermal contraction.
[0013] In the context of the invention carpet and carpet laying tool refers to floor coverings
for use in bath rooms, kitchens and the like, and to a tool for use with such floor
coverings. While common textile wall to wall carpets should not be considered excluded,
there is usually no need for covering parts of the wall with textile wall to wall
carpets. Neither do the joints of textile wall to wall carpets need to fulfill the
same requirements under inspection.
[0014] Furthermore in the context of the invention, the first edge tangent and the second
edge tangent should be understood as tangents to the first edge and to the second
edge, respectively. Consequently, even if the first edge and/or the second edge may
be slightly curved adjacent to the base corner, the tangents to a majority of points
along the first edge intersect with the tangents to a majority of points along the
second edge at a substantially right angle.
[0015] There may, for example, be a curvature at an end of either edge or there may be a
portion of either edge which may be concave. In use, the planar surface, the first
and the second edge may each, respectively, be used to rest the carpet laying tool
on or against a bedding, such as on a floor or against a wall.
[0016] The guiding portion is triangular in the sense that the planar surface of the portion
may be essentially triangular in form. Analogously to the right angle of the first
portion the substantially right angle is preferably within tolerances of 90° in the
plane of the planar surface of the at least a first triangular guiding portion. However,
either edge of the at least a first triangular guiding portion intersecting in the
right angle may have concave portions and still allow the carpet laying tool to rest
on a bedding. Furthermore, the portion is triangular in that there is a hypotenuse
edge arranged obliquely to the right angle in the plane of the planar surface of the
at least a first triangular guiding portion.
[0017] The at least a first triangular guiding portion may alternatively be truncated, for
example at any corner distal from the right angle. Similarly, either portion of the
carpet laying tool may be perforated, milled or material may be removed from any planar
surface or along any edge, for example to provide a lighter and/or more resource efficient
tool. However, the hypotenuse edge may preferably be kept continuous and any portion
of the planar surface which will cover a seam when the carpet laying tool is pressed
against a corner in the wet room is advantageously not milled or perforated.
[0018] Any variations and advantages of the at least a first triangular guiding portion
described above may analogously be attributed to the second triangular guiding portion.
The second triangular guiding portion may be symmetrically mirrored to the at least
a first triangular guiding portion on the first edge of the carpet laying tool. Furthermore,
a carpet laying tool according to the invention may allow the user to cut a seam on
either wall comprised in a corner.
[0019] According to one exemplary embodiment the hypotenuse edge may advantageously be arranged
at a predetermined angle to the planar surface within a range of 40°-50°, or within
a range of 42°-48°, or within a range of 44°-46°. Such that the predetermined angle
of the at least a first triangular guiding portion and/or the second predetermined
angle is within a range of 40°-50°, or within a range of 42°-48°, or within a range
of 44°-46°. In the context of the invention the predetermined angle may be measured
to the planar surface of an adjacent portion to the portion on which the hypotenuse
edge is arranged, e.g. the planar surface of the first portion for the hypotenuse
edge of the at least a first triangular guiding portion.
[0020] According to an exemplary embodiment the carpet laying tool may further comprise
a third portion. The third portion comprising a planar surface, extending along the
second edge of the first portion and being perpendicular to the at least a first triangular
guiding portion and perpendicular to the first portion, and comprising a substantially
right angle which is comprised in the base corner, the portions being arranged such
that the carpet laying tool forms a tetrahedral shape.
[0021] A carpet laying tool having a tetrahedral shape may advantageously allow the user
to cut a diagonal cut from the corner to either wall comprised in the respective corner.
Furthermore, the tetrahedral tool with a fold cutting guide portion may allow the
user to steadily cut the fold on the wall while using the same tool as used for cutting
the seam and pressing the seam.
[0022] According to an exemplary embodiment the base corner may be rounded on at least one
side. The base corner may advantageously be rounded at least on the outside. A base
corner rounded on the outside allows the user to more evenly distribute heated material
of a fuse in the corner of the wet room when the base corner is arranged in the corner
where the walls and the floor meet. Furthermore, a rounded base corner decreases a
risk of piercing the fuse or the risk of producing a rougher corner of the fuse. It
has been realized that there is a higher risk of growth of organic matter with a fuse
which is rougher or not as well distributed.
[0023] According to an exemplary embodiment the carpet laying tool may further comprise
a handle. The handle may be arranged such that a grip is provided which is oblique
to the base corner.
[0024] The handle may allow a user to more easily press the carpet laying tool against the
floor covering or carpet.
[0025] According to an exemplary embodiment the carpet laying tool may further comprise
a thermally conducting material. A thermally conducting material may allow a quicker
cool down of joints against which the carpet laying tool is pressed.
Brief Description of Drawings
[0026] The various aspects of the invention, including its particular features and advantages,
will be readily understood from the following detailed description and the accompanying
drawings, in which:
Fig. 1 a shows a perspective view of an exemplary carpet laying tool according to
an embodiment of the invention;
Fig. 1 b is a top view of the carpet laying tool of Fig. 1 a;
Fig. 1 c is a perspective view of the carpet laying tool of Fig. 1 a, illustrating
the tool from another side;
Fig. 2 shows a perspective view of another exemplary carpet laying tool according
to an embodiment of the invention;
Fig. 3 shows a perspective view of yet another exemplary carpet laying tool according
to an embodiment of the invention;
Figs. 4a and 4c show perspective views of two different exemplary carpet laying tool
according to embodiments of the invention;
Figs. 5a-d are schematic perspective views of a corner in a wet room, illustrating
exemplary steps of laying a floor covering with the carpet laying of Fig. 1a.
Detailed Description of Embodiments of the Invention
[0027] The present invention will now be described more fully hereinafter with reference
to the accompanying drawings, in which different embodiments of the invention are
shown.
[0028] Fig 1 a shows a carpet laying tool 1 according to one embodiment of the invention,
the carpet laying tool may in short be referred to as the tool 1. The tool is adapted
for performing three steps of laying a carpet like floor covering in a bathroom, kitchen
or the like. As the floor covering needs to be folded and fastened onto the wall to
provide moisture protection the tool may be used for cutting a diagonal seam in a
corner of a room. The tool may further be used to press and cool a seam which is being
fused. Furthermore, the tool may be used for cutting the floor covering horizontally
along the wall, so that the cut is at an even height from the floor all around the
room.
[0029] The illustrated carpet laying tool 1 has a tetrahedral shape formed by three planar
portions, a first portion 3, a second portion 8 and a third portion 11 here exemplified
as three sheets or pieces of a rigid material, such as for example stainless steel.
The three portions 3, 8, 11 are in this illustrated embodiment attached together along
edges so that each portion is perpendicular to each of the other two portions. The
view from Fig. 1 a may be referred to as showing the inside of the tool 1, which is
adapted to face the user when the tool 1 is in use, i.e. when one portion of the outside
of the tool is arranged on a floor, and another portion is abutting the wall. The
view from Fig. 1 c shows the outside of the tool. The portions have abutted right
angles, forming a base corner 2 similar to a tip of the tetrahedral shape of the tool
1. Any distances disclosed, unless otherwise specified, are made from edges and/or
corners on the outside measured along an edge. Furthermore, if, for example, the base
corner is rounded the reference point is an outside point where tangents to edges
of the portions 3, 8, 11 intersect.
[0030] The first portion 3 of the carpet laying tool is illustrated at the lower part of
the tool in Fig 1 a and from a top view in Fig. 1 b, which Figs. will be discussed
together. The first portion 3 will be referred to as a fold cutting guide portion
3. The fold cutting guide portion is when in use adapted for being abutted to a wall
and provide a support for a cutting tool so that the carpet like floor covering may
be cut evenly and parallel with reference to the bedding, i.e. the floor. The fold
cutting guide portion 3 is in this example embodiment shaped like truncated triangle
where the right angle 2a (See Fig. 1 b) is not truncated and is one part of the base
corner 2. The other corners of the fold cutting guide 3 have been truncated 14, 15,
resulting in a five-edged fold cutting guide portion 3. A first edge 4 is extending
approximately a distance S1 to the truncation 14 and a second edge 5 is extending
approximately a distance S2 cm to the respective truncation. The distance S1 may for
example be 11 cm. The distance S2 may for example be 14 cm. At a distance L1 along
the first edge 4 a first fold cutting guide 6 is located, here exemplified with two
slits 6a, 6b. The distance L1 may for example be 10 cm measured from the outside of
the second edge 5.
[0031] The slits 6a, 6b are extending longitudinally from the first edge 4, in a direction
parallel to the second edge 5. The slits 6a, 6b are cut through, perforating the sheet
of the fold cutting guide portion 3. The two slits 6a, 6b can receive different cutting
tools, such as knives. The use of the fold cutting guide will be described further
under the reference to Figs. 5a-5b. The slit 6a, closest to the first edge 4, is in
this example embodiment longer in longitudinal extension than the distal slit 6b,
so that cutting tools of different dimension can be received. At a distance L2 along
the second edge 5 a second fold cutting guide 7 is located, here exemplified by two
slits 7a, 7b. The distance L2 may for example be 13 cm measured from the outside of
the first edge 4. The distances L1 and L2 are in this example embodiment chosen to
fulfill requirements of the GVK. The distances S1 and S2 are in this example embodiment
more arbitrarily chosen balancing a sufficiently robust tool against an unwieldy tool,
such that the tool is also provided with a sufficiently long seam cutting guide and
a sufficiently large surface area for covering and cooling carpet joints tool.
[0032] The slits 7a, 7b are extending longitudinally from the second edge 5, in a direction
parallel to the first edge 4, and they are perforating the sheet of the fold cutting
guide portion 3. The fold cutting guide portion 3 has a planar inner surface 3a as
shown in Figs. 1 a and 1 b, and a planar outer surface 3b as shown in Fig. 1 c which
illustrates the outside perspective of the tool 1.
[0033] With reference to Fig 1 a the second portion 8 may be referred to as a triangular
guiding portion 8 arranged perpendicularly to the first portion along the first edge
4 of the fold cutting guide portion 3. The triangular guiding portion 8 has a triangular
shape with a 90° right angle 2b and two 45° angles, where the right angle 2b is part
of the base corner 2. Consequently, there are two equally long edges 4, 9. The lower
edge coincides with and is comprised in the first edge 4 by a connection such as welding,
riveting, folding of a larger sheet comprising more than one portion, etc. The lower
45° angled corner α is abutted to the end of the first edge 4 at the truncated edge
14. The other edge 9 of the triangular guiding portion 8 is extending a distance equal
to S1 but perpendicularly from the fold cutting guide portion 3. With reference to
the orientation that is illustrated in Fig 1 a the edge 9 may also be referred to
as the vertical edge 9. A third, hypotenuse, edge 10 extends straightly between the
two 45° angled corners of the triangular guiding portion. The sheet thickness of the
stainless steel triangular guiding portion offers a stable, unbending seam cutting
guide for a cutting tool, such as knife, along the hypotenuse edge 10. The triangular
guiding portion 8 has a planar inner surface 8a shown in Fig 1 a, and a planar outer
surface 8b shown in Fig. 1 c which illustrates the outside perspective of the tool
1.
[0034] With reference to Fig 1 a the third portion 11 may be referred to as a second triangular
guiding portion 11 arranged perpendicularly to the first portion along the second
edge 5 of the fold cutting guide portion 3, and arranged perpendicularly to the second
portion 8 along the vertical edge 9. The second triangular guiding portion 11 is a
symmetrically mirrored portion to the triangular guiding portion 8 connected to the
vertical edge 9. A lower edge coincides with and is comprised in a portion of the
second edge 5 by a connection such as welding, riveting, folding of a larger sheet
comprising more than one portion, etc. The portion of the second edge 5 along which
the second triangular guiding portion 11 and the fold cutting guide portion 3 coincide
is approximately equally long as the distance S1. Consequently, the second edge 5
extends beyond where a hypotenuse edge 12 of the second triangular guiding portion
11 intersects with the second edge 5. The second triangular guiding portion 11 has
a planar inner surface 11 a shown in Fig 1 a, and a planar outer surface 11 b shown
in Fig. 1 c which illustrates the outside perspective of the tool 1.
[0035] The outside planar surfaces shown in Fig. 1 c provide three supporting surfaces 3b,
8b, 11 b for the carpet laying tool 1. When resting the tool 1 on the outside planar
surface 3b of the fold cutting guide portion 3 this may provide a support to abut
either outside surface 8b, 11 b of the respective triangular guiding portion 8, 11
towards a wall, without a need for additional manual support by a user. For example,
such that the seam cutting guide on the hypotenuse edge 10 provides a diagonal template
abutting a wall, when the first edge 4 and the edge 14 placed into a lower corner
of a wet room.
[0036] The outer planar surface 11 b of the second triangular guiding portion 11 may provide
a floor resting support when the fold cutting guide 3 is abutting a wall, such that
the fold cutting guide 6 is arranged parallel to the floor at a vertical distance
equal to L1. The outer planar surface 8b of the triangular guiding portion 8 may provide
a floor resting support when the fold cutting guide 3 is abutting a wall, such that
the fold cutting guide 7 is arranged parallel to the floor at a vertical distance
equal to L2.
[0037] However, either edge 14, 15 of the truncated fold cutting guide portion 3 arranged
beyond and parallel to the fold cutting guide slits 6a, 6b, 7a, 7b may be used as
a fold cutting guide edge if adapted for a distance L1, L2 suitable to fulfill a wet
room requirement instead of being adapted for the more arbitrary distances S1, S2.
In that case the first edge 4 and the second edge 5 of the fold cutting guide 3 could
each be provided with two fold cutting guides; A first fold cutting guide in the form
of one or more slits at the distance L1 and a second fold cutting guide in the form
of en edge at the distance L2
[0038] Either outer planar surface 3b, 8b, 11 b may provide a smooth surface to press against
a seam while it cools down, the stainless steel allowing a seam to cool quicker by
conducting the heat away from the seam. As seen in Fig. 1 c the outside of the base
corner 2 is rounded. When pressed against the lower corner of a still hot fused seam
the rounded base corner 2 will more evenly distribute and press the hot thread fuse
into the seam. The rounded corner leaves fewer indentations in the seam for organic
matter to grow in.
[0039] Returning to Figs. 1 a-1 b the exemplary embodiment of the carpet laying tool 1 has
inner planar surfaces 3a, 8a, 11 a as well, but these surfaces are not necessarily
always manufactured planar and smooth. Furthermore, a handle 13 arranged to the tool
1 is shown in Figs. 1a-1b. One end of the handle 13 is attached to both triangular
guiding portions 8, 11 at the vertical edge 9, distal from the base corner 2. The
handle 13 extends diagonally to the fold cutting guide portion 3, to which another
end of the handle is attached. The handle 13 is pipe shaped and provides a grip which
is substantially 45° oblique to the base corner 2. The tool 1 may be formed with only
two sides, as will be further explained with reference to Figs. 4b-4c.
[0040] Fig 2 shows another exemplary embodiment of the carpet laying tool 201, analogously
to the tool 1, referred to as the tool 201. Furthermore, similarly to the fold cutting
guide portion 3 illustrated in the Figs. 1 a-1 c, a fold cutting guide portion 203
illustrated in Fig. 2 is shaped like a truncated triangle. A first edge 204 and a
second edge 205 are extending approximately a distance substantially equal to the
distance L1 (or L2, which is also possible) as shown in Fig. 1 b and they are arranged
perpendicularly to each other. At a distance substantially equal to the distance L1
(or L2) on either edge 204, 205 first fold cutting guides 206 are located in the form
of fold cutting guide edges 206 extending longitudinally from either the first 204
or the second 205 edge, respectively. The respective fold cutting guide edges 206
extend in a direction parallel to the edge 204, 205 which the respective fold cutting
guide edge 206 is not extending from. The fold cutting guide edges 206 here illustrated
are one alternative embodiment to the fold cutting guide slits 6, 7 illustrated in
Figs. 1a-1c. Note that as the fold cutting guide edges 206 are at the same distance
from the base corner 202 there is a first fold cutting guide 206, along both two edges
204, 205.
[0041] While not present in the example embodiment illustrated in Fig. 2 the tool 201 could
for example have been provided with a second fold cutting guide (not shown) in the
form of a slit located closer to the base corner 202 than either of the fold cutting
guide edges 206.
[0042] The second portion 208, which is a triangular guiding portion 208 issimilar to the
second portion 8 illustrated in Figs. 1a-1c.
[0043] The third portion 211 may be referred to as a second triangular guiding portion 211.
The second triangular guiding portion 211 is a symmetrically mirrored portion to the
triangular guiding portion 208, arranged perpendicularly to the triangular guiding
portion 208 and connected to a vertical edge 209. A lower edge of the second triangular
guiding portion 211 is connected to and coincides with the second edge 205 of the
fold cutting guide portion 203. A difference from the tool 1 illustrated in Figs.
1a-1c is that the hypotenuse edge 212 of the second triangular guiding portion 211
intersects with the second edge 205 at its end, adjacent to the fold cutting guide
edge 206 along the second edge 205.
[0044] While this is visibly not the case the handle 213 may have a different profile in
shape compared to the handle 13 illustrated in Figs. 1 a-b, but otherwise be similar
to the handle 13. The lower end of either handle 13, 213 may connect at any location
on the respective fold cutting guide portion 3, 203, for example to a location located
adjacent to a centre of a distal edge from the base corner 2, 202. The handle 213
provides a grip which is substantially 45° oblique to the base corner 202.
[0045] Fig 3 shows another exemplary embodiment of the carpet laying tool 301, also in short
referred to as the tool 301. The first portion 303 of the carpet laying tool 301 will
be referred to as a fold cutting guide portion 303. The fold cutting guide portion
303 is similarly to the fold cutting guide portions 3, 203 previously illustrated
shaped like a truncated triangle. However, arranged where one of the previously illustrated
fold cutting guide edges 206 would have been there is an additional square planar
extension 316, extending the fold cutting guide portion 303 adjacent to a lower 45°
angled corner of the triangular guiding portion 308. With the square planar extension
a first edge 304 is extending a distance approximately equal to the distance L2 in
Fig. 1 b while a second edge 205 is extending a distance approximately equal to the
distance L1 in Fig. 1 b. At the distance approximately equal to the distance L2 in
Fig. 1 b, an edge along the square planar extension 316, parallel to the second edge
305 a second fold cutting guide 307 is located in the form of a fold cutting guide
edge 307, i.e. the second fold cutting guide 307 is part of the square planar extension
316. At the distance approximately equal to the distance L1 in Fig. 1 b along the
second edge 305, a first fold cutting guide 306 is located in the form of a fold cutting
guide edge 306.
[0046] Referring now to Fig 4a a carpet laying tool 401 according to an example embodiment
of the invention is shown in perspective view. The tetrahedral carpet laying tool
is formed by bending one planar sheet or piece of metal. However, the carpet laying
tool illustrated in Fig. 4a has a handle 413 formed by the same sheet of metal. A
first portion 403, such as the fold cutting portion 403, is comprised at one end of
the sheet of metal forming the carpet laying tool 401 illustrated in Fig. 4a. The
sheet has been bent along the first edge 404, so that the adjacent triangular guiding
portion 408 is perpendicular to the fold cutting guide portion 403. The sheet is further
bent along the vertical edge 409 and a portion of the sheet is bent to form a handle
413 in the form of an oblique cone with its base 413b connected to the fold cutting
guide portion 403 and with its tip 413a connected to the tip 409a of the vertical
edge 409. As the handle 413 is at least partially circularly cone shaped the sheet
is folded double onto itself and reconnects with the vertical edge 409. The handle
413 is at least partially circularly cone shaped meaning that a cross section parallel
to the fold cutting guide portion 403 would resemble a water-drop shape with a double
fold of the sheet toward the vertical edge 409.
[0047] Where the sheet reconnects at the vertical edge 409 it is further bent along the
vertical edge 409 to form a second triangular guiding portion 411 which is aligned
with and perpendicular to the second edge 405 of the fold cutting guide portion 403.
The carpet laying tool 401 illustrated in Fig. 4a may be connected, for example by
welding, gluing or riveting along the vertical edge 409, which has two aligned and
adjacent bends, and the second edge 405, such that all edges 404, 409, 405 are seamless.
Furthermore, a base edge 402 may be rounded, for example by filling material between
the two adjacent bends along the vertical edge 409 and machining, grinding or otherwise
forming the base corner 402 to be rounded.
[0048] Fig 4c shows another embodiment of a carpet laying tool 401". The carpet laying tool
401" is formed similarly to the carpet laying tool 401 illustrated in Fig. 4a but
without the portion of the sheet forming the fold cutting guide portion (consequently
not shown in Fig. 4c). The carpet laying tool 401" illustrated here comprises a triangular
guiding portion 408, a second triangular guiding portion 411, and a handle 413, possibly
making the tool somewhat more resource efficient to manufacture.
[0049] Furthermore, as the tool 401" is formed by only two portions 408 and 411, a base
edge (not shown) for tool 401" may be provided and be rounded, for example by providing
filling material (not shown) between the two adjacent bends along the vertical edge
409 or by providing a flange (not shown), smaller in size than a portion of the tool
401", and machining, grinding or otherwise forming the base corner (not shown) to
be rounded.
[0050] Fig. 5a shows a schematic perspective view of an inner corner 100 in a wet room,
the corner is illustrated with two walls B1, B2, and a floor (not shown) intersecting
with a wet room carpet/floor covering A arranged on the floor and extending up on
the walls. When using a tool such as the embodiment illustrated in Figs.1a-c a user
provides and fits a carpet/floor covering A to the wet room so that it is folded up
onto a lower portion of each wall, the folded portions of the floor covering A here
referred to as wall folds A1, A2. In the corner, at a vertical intersection of the
walls a wedge shaped fold D is formed by excess material as the floor covering A is
folded onto the two walls B1, B2. The floor covering A is preferably folded onto the
wall B1 so that the wedge shaped fold D is placed adjacent to the wall fold A1 such
that locally, at the wedge shaped fold, there is three layers of floor covering A
abutting the wall B1 at the corner. A portion of the wall fold A1 is preferably sandwiched
between the wedge shaped fold D and the wall B1.
[0051] Moving on to Fig. 5b a carpet laying tool 1 as illustrated in Figs. 1 a-1 c is arranged
in the corner of the wet room with the fold cutting guide portion 3 resting on the
floor covering A and with the triangular guiding portion 8 abutting the wall fold
A1 and the wedge shaped fold D. The hypotenuse edge 10 is placed diagonally from the
lower corner of the room and may be aligned with a diagonal edge of the wedge shaped
fold D. As illustrated in Fig. 5b the hypotenuse edge 10 may thus provide a seam cutting
guide for a cutting tool such as a knife C, so that the wedge shaped fold D and the
wall fold A1 behind it may be cut simultaneously diagonally from the corner along
a projected cut E.
[0052] In Fig. 5c the seam E has been cut and the redundant portion of floor covering material
has been removed, after which the wall fold A1 may transition on to wall fold A2,
without wedge fold D, so that the lower walls B1, B2 are covered with one layer of
floor covering A. While not illustrated in the figures the seam E is preferably additionally
chamfered before being filled with a heated welding material. After being filled with
heated welding material the carpet laying tool 1 is pressed into the corner with its
base corner 2 placed in the lower corner of the wet room. The fold cutting guide portion
3 may be placed rested on the floor B3, covered by the floor covering A, during the
pressing of the tool 1 against the corner. The base corner 2 of the tool 1 is pressed
against a slightly larger share of heated welding material which is amassed in the
lower end of the diagonal seam E, distributing and forming this share to a smoother
rounded corner in the wet room. Alternatively, the fold cutting guide portion 3 may
be pressed against the wall fold A1, leaving the triangular guiding portion 8 resting
on the floor B3 and the base corner 2 pressed against the lower corner of the wet
room. Preferably the portion providing the largest surface area pressed against the
seam E is used.
[0053] Illustrated in Fig. 5d the seam E has cooled down and the tool 1 is rested with the
triangular guiding portion 8 against the floor covering A on the floor B3 and the
fold cutting guide portion 3 placed against the wall fold A1. In the illustrated example
the second fold cutting guide 7 is placed parallel to the floor B3 and the user has
placed a knife C or other cutting tool in one of the slits of the second fold cutting
guide 7. The user then moves the carpet laying tool 1 along the floor B3 in a direction
K, with the knife C pressed against the wall B1. In the illustrated example the knife
C is supported by the second fold cutting guide 7 above the floor B3 at a distance
substantially equal to the distance L2 shown in Fig. 1 b, cutting down the wall fold
A1 to a height fulfilling requirements in GVK's trade rules, specifically for when
wall tiles are to be mounted later on the wall.
[0054] Specific embodiments of the invention have now been described. However, several alternatives
are possible, as would be apparent for someone skilled in the art. For example, individually
portions of the carpet laying tool may be made from different materials, such as different
alloys, composite materials, plastics etc. The tool may have a tetrahedral shape formed
by for example one, two or three pieces or sheets. With one sheet, the tool may be
formed as the tools described in Figs. 4a and 4c. With two sheets one of the sheets
may be bent to form two portions, a first portion and a second portion. The portions
are perpendicular to each other and the second sheet then forms a third portion which
may be attached to the two portions of the bent first sheet, along two of their edges
so that each portion is perpendicular to each of the other two portions. If three
sheets are used to form the three respective portions they may be perpendicularly
attached to each other along the edges. Each edge may be connected or attached to
a coinciding edge by for example welding, gluing, riveting, etc. if they do not form
a bent edge on the same piece of material.
[0055] In the examples given reference is taken from the GVK trade rules, however, different
markets may have different requirements and requirements may change over time. A skilled
person will realize that the fold cutting guides may be manufactured to be adapted
to any such requirements and changes in requirements. Furthermore, the example illustrated
in Figs. 2a and 2b show a symmetrical tool with two fold cutting guides providing
10 cm templates, this may just as easily be 13 cm while still maintaining the angles
of the triangular guiding portions. Analogously to the height of the template provided
by the fold cutting guides, the angles of the triangular guiding portions may be adapted
to different requirements.
[0056] Examples are given of two aligned slits with different longitudinal extension; the
difference may also be in lateral extension in order to receive different breadth
cutting tools. Furthermore, it would be possible to interconnect any two of the described
portions of the carpet laying tool with hinges, preferably hinges arranged on the
inside, so that the outer surface of the carpet laying tool may be formed smooth.
Hinges may allow the carpet laying tool to be folded into a flatter tool when not
in use.
[0057] A skilled person will realize that a handle may be formed in a wide variety of ways
without departing from the invention.
[0058] Such and other obvious modifications must be considered to be within the scope of
the present invention, as it is defined by the appended claims. It should be noted
that the above-mentioned embodiments illustrate rather than limit the invention, and
that those skilled in the art will be able to design many alternative embodiments
without departing from the scope of the appended claims.