FIELD OF THE INVENTION
[0001] The present invention relates to the field of manufacturing process of paper handkerchief,
and more particularly, to a manufacturing process of miniature paper handkerchief.
BACKGROUND OF THE INVENTION
[0002] As a new-type cleaning paper, a paper handkerchief which is made of soft paper, plays
a role of wiping like that of a conventional handkerchief. Due to the characteristics
of small size, convenient carry, water-absorbing ability and dirt wiping thereof,
the paper handkerchief brings great convenience to the life of people. It becomes
an article that is used by every family in daily life and is well received by consumers.
[0003] The paper handkerchiefs normally used in the present market have fixed sizes generally,
and some paper handkerchiefs are even inconvenient to carry due to oversize packaging
thereof. Accordingly, a manufacturing process of paper handkerchief and a corresponding
production unit can only produce the paper handkerchief having such specifications
or approaching to such specifications.
[0004] Moreover, there are too many processes in the packaging procedure of the existing
paper handkerchief production line, which require a large number of labors to assist
and complete. Such a production manner causes high manual cost, low production efficiency
and slow speed; moreover, the paper sheets produced are not adjustable in specifications
and have single shapes and sizes; some paper handkerchiefs after being put into the
packaging bag are often inconvenient to carry due to oversize specifications, which
cause visual uncomfortableness to people. It has become an urgent demand for producers
and consumers to produce a super-miniature paper handkerchief which is smaller and
more beautiful, is more convenient to carry, and has higher utilization ratio, but
the existing manufacturing process of paper handkerchief cannot satisfy the demands
of industrial production.
SUMMARY OF THE INVENTION
Technical Problems
[0005] With respect to the foregoing defects in the related art, the present invention provides
a manufacturing process of miniature paper handkerchief, so as to solve the technical
problems that the original paper handkerchief folding process has the defects of high
manual cost, low production efficiency and slow speed, and the produced paper handkerchief
has the defects of nonadjustable specifications, single shapes and sizes, and inconvenient
carry.
Solution to Problems
Technical Solutions
[0006] The present invention provides a manufacturing process of miniature paper handkerchief,
including the following steps of:
- 1) feeding paper: mounting and fixing a paper web to be manufactured on a bobbin bracket;
- 2) embossing: opening the end of the foregoing fixed paper web, then passing the paper
web through a embossing roll from a paper guiding roll slowly, so that corresponding
patterns are formed on the paper web by the embossing roll;
- 3) longitudinally folding: folding the paper web rolled by the embossing roll along
a width direction thereof to form three folding surfaces through a longitudinal-folding
unit;
- 4) transversely folding: cutting the paper web which is longitudinally folded through
a transverse-folding unit to form tissues according to an actually required length,
and then folding the tissues in half and in quarter;
- 5) separating sheets: separating sheets on the tissues which are transversely folded
through a sheet counter according to the quantity required by each packaging bag so
that the tissues are stacked and arranged in a certain quantity to form a tissue pack;
and
- 6) packaging: clearing up the tissue pack formed after the foregoing sheet separating
through a flower disc at a rabbet thereof and putting the tissue pack into the packaging
bag.
[0007] Further, the longitudinal-folding unit includes a first pulling roll, a second pulling
roll, a third pulling roll, a first longitudinal folding component mounted between
the first pulling roll and the second pulling roll, and a second longitudinal folding
component mounted between the second pulling roll and the third pulling roll, wherein,
the first longitudinal folding component includes a first folding plate and a second
folding plate, the first folding plate is provided with a first bevel edge, the first
folding plate and the second folding plate are provided with a partially overlapped
region, and the partially overlapped region leaves a first gap for the paper web to
go through;
the second longitudinal folding component includes a third folding plate and a fourth
folding plate, the third folding plate is provided with a second bevel edge, the third
folding plate and the fourth folding plate are provided with a partially overlapped
region, and the partially overlapped region leaves a second gap for the paper web
to go through.
[0008] Further, the first folding plate and the third folding plate are in a right trapezoid
shape, the second folding plate and the fourth folding plate are in a rectangle shape,
the first bevel edge and the second bevel edge are the oblique waists of the right
trapezoid, a segment is made vertically downwards along the top point of the oblique
waists to the length of the segment be equal to the altitude of the trapezoid, and
one of the sides of the second folding plate and the fourth folding plate is coincided
with the segment.
[0009] Further, the other side of the second folding plate is also provided with a guiding
plate for introducing the paper web, and the guiding plate forms a certain angle with
the second folding plate.
[0010] Further, the width of the second folding plate is 160 to 183 mm; and the width of
the fourth folding plate is 52 to 62 mm or 79 to 92 mm.
[0011] Further, the width of the second folding plate is 182 mm, and the width of the fourth
folding plate is 61 mm or 91 mm.
[0012] Further, the transverse-folding unit includes a paper-guiding dead knife roll arranged
on the machine platform, a surface knife roll tangential to the paper-guiding dead
knife roll, a main folding roll as well as a first paper-folding roll and a second
paper-folding roll respectively tangential to the main folding roll, wherein the paper-guiding
dead knife roll is provided with two dead knives for parting off, the surface knife
roll is provided with two surface knives for parting off, the first paper-folding
roll is provided with a first paper-folding knife and a first air hole, and the second
paper-folding roll is provided with a second paper-folding knife and a second air
hole.
[0013] Further, the machine platform is also provided with a paper-throwing roll tangential
to the main folding roll, and the paper web which is folded in quarter is extruded
by the paper-throwing roll and the main folding roll.
[0014] Further, the arc length between the two dead knives for parting off is a half of
the circumference of the paper-guiding dead knife roll.
[0015] Further, the arc length between the two dead knives for parting off is 148 to 188
mm; and the circumference of the paper-guiding dead knife roll is 296 to 376 mm; the
radius of circle of the paper-guiding dead knife roll is 46 to 61 mm; the arc length
between the first air hole and the first paper-folding knife is 69 to 96 mm; and the
arc length between the second air hole and the second paper-folding knife is 34 to
49 mm.
[0016] Further, the arc length between the dead knives for parting off is 186 mm, and the
circumference of the paper-guiding dead knife roll is 372 mm; the radius of circle
of the paper-guiding dead knife roll is 59.24 mm; the arc length between the first
air hole and the first paper-folding knife is to 92 mm; and the arc length between
the second air hole and the second paper-folding knife is to 47 mm.
[0017] Further, the depth of the rabbet of the flower disc ranges from 37 to 48 mm, and
the width of the rabbet ranges from 17 to 19 mm; the tissue pack formed by stacking
is just accommodated in the rabbet, so that the size of the tissue pack is limited
and restrained.
[0018] Further, the depth of the rabbet of the flower disc is 37 mm, and the width of the
rabbet is 18 mm.
[0019] Further, the surface of the embossing roll is provided with a plurality of bulges,
and the bulges may be arranged into different patterns.
[0020] Further, labeling is also performed on the packaging bag after step 6) by pasting
a half moon patch on one side of the packaging bag so that the tissues can be taken
out conveniently.
Advantageous Effects of the Invention
Advantageous Effects
[0021] Compared with the prior art, the manufacturing process of miniature paper handkerchief
according to the present invention implements the following technical effects:
- (1) By means of the devices like the longitudinal-folding unit, the transverse-folding
unit and the flower disc unit mounted on the machine platform and connected in sequence,
the paper web is sequentially tensioned on and arranged to go through the longitudinal-folding
unit and the transverse-folding unit; after such steps like feeding paper, embossing,
longitudinally folding, transversely folding, separating sheets and packaging, the
paper handkerchief is folded in a "Z" shape along a width direction to form three
folding surfaces, and then folded in half twice along a length direction to form four
folding surfaces; the present invention employs an assembly line production mode,
which not only has high production efficiency and fast speed, but also reduces the
production cost.
- (2) By means of improving the components and specifications of the longitudinal-folding
unit slightly, the transverse-folding unit and the sheet counter to make them operate
more harmonically and smoothly, the present invention has fewer process failures,
and manual procedures are greatly reduced; therefore, the production yield is improved;
meanwhile, the produced tissues have the advantages of better quality, clear embossing
and low defective rate, and are folded orderly.
- (3) The specifications of the paper sheets produced using the method of the present
invention may be adjusted according to the market requirements. To be specific, the
length edge of the packaging bag of the present invention ranges from 54 to 62 mm,
the width edge ranges from 37 to 48 mm, and the height edge ranges from 17 to 19 mm.
The width of the paper handkerchief in the packaging bag ranges from 150 to 190 mm,
and the length thereof ranges from 149 to 187 mm. Therefore, the product of the present
invention is smaller and more beautiful, and is more convenient to carry.
BRIEF DESCRIPTION OF THE DRAWINGS
[0022]
Fig. 1-A is a block diagram showing a flow of a manufacturing process of paper handkerchief
according to the invention.
Fig. 1 is a structure diagram of a longitudinal-folding unit in the invention.
Fig. 2 is a front view of a structure diagram of a first longitudinal folding component
in the invention.
Fig. 3 is a rear view of the structure diagram of the first longitudinal folding component
in the invention.
Fig. 4 is a cross-sectional view of Fig. 3 on A-A direction.
Fig. 5 is a structure diagram of the first longitudinal folding component without
paper web in the invention.
Fig. 6 is a structure diagram II of the first longitudinal folding component with
paper web in the invention.
Fig. 7 is a structure diagram II of the first longitudinal folding component with
paper web in the invention.
Fig. 8A is a structure schematic diagram I for folding paper web in the invention.
Fig. 8B is a transverse sectional view of folding the paper web according to the structure
schematic diagram I in the invention.
Fig. 9A is a structure schematic diagram II for folding paper web in the invention.
Fig. 9B is a transverse sectional view of folding the paper web according to the structure
schematic diagram II in the invention.
Fig. 10 is a structure diagram of a transverse-folding unit in the invention.
Fig. 11 is a structure diagram of a flower disc in the invention.
Fig. 12 is a structure diagram of a device for the manufacturing process of miniature
paper handkerchief according to the invention.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] The invention will be further described hereinafter with reference to the drawings,
but the description is not restrictive of the invention.
[0024] As shown in Fig. 1-A and Fig. 10, a manufacturing process of miniature paper handkerchief
according to the embodiments of the present invention includes the steps of feeding
paper, embossing, longitudinally folding, transversely folding, separating sheets
and packaging. By means of a longitudinal-folding unit 1, a transverse-folding unit
2, and a flower disc unit 5 mounted on a machine platform and connected in sequence,
a paper web 3 is sequentially tensioned on and arranged to go through the longitudinal-folding
unit 1 and the transverse-folding unit 2. The handkerchief is folded in a "Z" shape
along a width direction to form three folding surfaces through the longitudinal-folding
unit 1, and then folded in half twice along a length direction to form four folding
surfaces through the transverse-folding unit 2. Please refer to the following steps
for details.
(1) Feeding paper
[0025] A paper feeding operation is performed firstly before the paper web 3 is fed into
the folding unit, i.e., push the paper web to be manufactured on a hydraulic hoist,
step on a hydraulic switch to lift the paper webs, so that the center of the paper
drum of the paper web is aligned with a bobbin bracket, slightly push the hoist towards
the bobbin bracket, so that the core of the paper drum is completely matched with
the axis of the bobbin bracket, then fix the bobbin paper on the bracket using a fixing
bolt to complete the procedure of feeding paper.
[0026] To be specific, the paper web has two specifications ranges: when the production
line is a single row production line, the width of the paper web ranges from 150 mm
to 190 mm; and when the production line is a double row production line, the width
of the paper web ranges from 300 mm to 380 mm.
(2) Embossing
[0027] After the completion of feeding paper, embossing is performed on the paper web by
opening the end of the foregoing fixed bobbin paper and opening an inching switch
manually so that the paper web slowly passes through a embossing roll from a paper
guiding roll, wherein the embossing roll is provided with a plurality of different
bulges to form different patterns, and various corresponding patterns are left when
the paper web passes through the embossing roll.
(3) Longitudinally folding
[0028] The paper web 3 rolled by the embossing roll is folded along a width direction thereof
to form three folding surfaces through the longitudinal-folding unit 1.
[0029] Referring to Fig. 1, the longitudinal-folding unit 1 includes a first pulling roll
11, a second pulling roll 12, a third pulling roll 13, a first longitudinal folding
component 14 and a second longitudinal folding component 15, wherein the first longitudinal
folding component 14 is mounted between the first pulling roll 11 and the second pulling
roll 12, and the second longitudinal folding component 15 is mounted between the second
pulling roll 12 and the third pulling roll 13.
[0030] Referring to Fig. 2, Fig. 3 and Fig. 4, the first longitudinal folding component
14 includes a first folding plate 141 and a second folding plate 142, and the first
folding plate 141 is provided with a first bevel edge 1411. To be specific, the first
folding plate 141 is in a right trapezoid shape, the second folding plate 142 is in
a rectangle shape, and the oblique waist of the right trapezoid is namely the first
bevel edge 1411 above-mentioned. A segment is made vertically downwards along the
top point A of the oblique waist of the first folding plate 141 to make the length
of the segment be equal to the altitude of the trapezoid, and the oblique waist and
the first side 1421 of the second folding plate 142 are mutually overlapped; moreover,
the mutually overlapped region of the first side 1421 of the second folding plate
142 and the first folding plate 141 leaves a first gap 4 for the paper web 3 to go
through; the first side 1421 of the second folding plate 142 is coincided with the
altitude, and the end of the second folding plate 142 for guiding the paper web 3
is bent to form a first guiding plate 1422. The second longitudinal folding component
15 includes a third folding plate and a fourth folding plate, and has the same structure
as that of the first longitudinal folding component 14, which is adjusted in position
and direction, so that the paper web can be folded in a "Z" shape, and the structure
of the second longitudinal folding component will not be restated herein.
[0031] During longitudinal folding, as shown in Fig. 1, Fig. 5, Fig. 6 and Fig. 7, the paper
web 3 is transmitted into the first gap 4 of the first longitudinal folding component
14 along the first guiding plate 1422 under the action of the first pulling roll 11.
During this process, the first guiding plate 1422 is configured to guide to smoothly
convey the paper web 3 into the first gap 4 of the first longitudinal folding component
14, and avoid the paper web 3 from being damaged or avoid off production due to fracture
of the paper web 3. Under the limit of the first bevel edge 1411 of the first folding
plate 141, the paper web 3 is folded along the first side 1421 of the second folding
plate 142, and then the paper web 3 is conveyed into the second gap of the second
longitudinal folding component 15. According to the foregoing principle, the other
side of the paper web 3 on the longitudinal direction is folded. As shown in Fig.
8A and Fig. 8B, the paper web 3 is folded to form three folding surfaces evenly along
the width direction in a "Z" shape according to the width of the paper web 3. To be
specific, in the embodiment of the present invention, the width of the paper web 3
ranges from 161 to 182 mm. Then accordingly, the width of the side a of the second
folding plate 142 in the first longitudinal folding component 14 ranges from 160 to
183 mm, and the width of the side b of the fourth folding plate in the second longitudinal
folding component 15 ranges from 52 to 62 mm. Preferably, the width of the side a
is 182 mm, and the width of the side b is 61 mm.
[0032] As another implementation mode, as shown in Fig. 9A and Fig. 9B, the paper web 3
is folded to form three folding surfaces in a "Z" shape along a width direction thereof,
wherein the paper web 3 is folded by 1/4 of the width thereof respectively for the
first and second times, then the width of the folded paper web 3 is 1/2 of the width
of the original paper web 3. The width of the paper web 3 ranges from 161 to 182 mm.
Then accordingly, the width of the side a of the second folding plate 142 in the first
longitudinal folding component 14 ranges from 161 to 183 mm, and the width of the
side b of the fourth folding plate in the second longitudinal folding component 15
ranges from 79 to 92 mm. Preferably, the width of the side a is 182 mm, and the width
of the side b is 91 mm. After the completion of longitudinally folding, the paper
web 3 is conveyed to the transverse-folding unit 2 under the action of the third pulling
roll 13.
(4) Transversely folding
[0033] The paper web which is longitudinally folded through the longitudinal-folding unit
1 is cut through the transverse-folding unit 2 to form tissues according to an actually
required length, and then the tissues are folded in half and in quarter.
[0034] As shown in Fig. 10, the transverse-folding unit 2 includes a paper-guiding dead
knife roll 21 arranged on the machine platform, a surface knife roll 22 tangential
to the paper-guiding dead knife roll 21, a main folding roll 23 as well as a first
paper-folding roll 24 and a second paper-folding roll 25 respectively tangential to
the main folding roll 23. The paper-guiding dead knife roll 21 is provided with two
dead knives for parting off 211, the surface knife roll 22 is provided with two surface
knives for parting off 221, the first paper-folding roll 24 is provided with a first
paper-folding knife 241 and a first air hole 242, and the second paper-folding roll
25 is provided with a second paper-folding knife 251 and a second air hole 252. A
paper-throwing roll 26 after being tangential to the main folding roll 23 is fixedly
mounted on the machine platform.
[0035] In the transverse-folding unit 2, the paper web 3 is firstly parted off into predetermined
length, and then the length of the paper web 3 is folded in half, and then folded
in quarter. To be specific, the paper-guiding dead knife roll 21 is provided with
the two dead knives for parting off 211, the arc length between the two dead knives
for parting off 211 is a half of the circumference of the paper-guiding dead knife
roll 21. The paper web 3 is firstly fed into the paper-guiding dead knife roll 21,
parted off into segments between the paper-guiding dead knife roll 21 and the surface
knives for parting off 221 of the surface knife roll 22, wherein the parting off length
is equal to the arc length between the two dead knives for parting off 211, i.e.,
a half of the circumference of the paper-guiding dead knife roll 21. Because the length
of the paper handkerchief ranges from 149 to 187 mm, then the arc length between the
two dead knives for parting off 211 also ranges from 148 to 188 accordingly, the circumference
of the paper-guiding dead knife roll 21 ranges from 296 to 376 mm, and the radius
of circle of the paper-guiding dead knife roll 21 ranges from 46 to 61 mm. Preferably,
the arc length between the dead knives for parting off 211 is 186 mm, and the circumference
of the paper-guiding dead knife roll is 372 mm. When a single row production line
is employed for production, the radius of circle of the paper-guiding dead knife roll
21 is preferably 59.24 mm. When a double row production line is employed for production,
the radius of circle of the paper-guiding dead knife roll 21 is preferably 88.85 mm,
and accordingly, the circumference of the paper-guiding dead knife roll 21 and the
arc length between the dead knives for parting off 211 are adjusted correspondingly,
which will not be elaborated herein.
[0036] After parting off, the paper web 3 is cut into an actually required size and is absorbed
on the main folding roll 23 to move clockwise together with the main folding roll
23. The first paper-folding roll 24 is provided with a first air hole 242 for absorbing
the header of the paper web 3, and is also provided with a first paper-folding knife
241. As shown in Fig. 10, the theoretical value of the arc length between the first
air hole 242 and the first paper-folding knife 241 is a half of the length of the
paper web 3. At this moment, the opening size of the first air hole 242 is not taken
into consideration, and the first air hole 242 and the first paper-folding knife 241
are considered as one point. At the moment that the header of the paper web 3 is contacted
with the first air hole 242 of the first paper-folding roll 24, the paper web 3 is
absorbed on the first paper-folding roll 24 and move counterclockwise with the first
paper-folding roll 24. When the length of the paper web 3 absorbed on the first paper-folding
roll 24 is equal to a half of the total length of the paper web 3, the first air hole
242 releases air, then the paper web 3 will not be absorbed and will not move with
the first paper-folding roll 24, but is folded and coincided with the last half of
the paper web 3 and move clockwise with the main folding roll 23. The arc length between
the first air hole 242 and the first paper-folding knife 241 ranges from 69 to 96
mm, and preferably, the arc length between the first air hole 242 and the first paper-folding
knife 241 is 92 mm.
[0037] After being folded in half, the paper web 3 is absorbed on the main folding roll
23 and move clockwise together with the main folding roll 23. The second paper-folding
roll 25 is provided with a second air hole 252 which is configured to absorb the header
of the paper web 3, and is also provided with a second paper-folding knife 251. The
theoretical value of the arc length between the second air hole 252 and the second
paper-folding knife 251 is a quarter of the length of the paper web 3. At this moment,
the opening size of the second air hole 252 is not taken into consideration, and the
second air hole 252 and the second paper-folding knife 251 are considered as one point.
At the moment that the header of the paper web 3 is contacted with the second air
hole 252 of the second paper-folding roll 25, the paper web 3 is absorbed on the second
paper-folding roll 25 and move counterclockwise with the second paper-folding roll
25. When the length of the paper web 3 absorbed on the second paper-folding roll 25
is equal to a quarter of the total length of the paper web 3, the second air hole
252 releases air, then the paper web 3 will not be absorbed and will not move with
the second paper-folding roll 25, but is folded and coincided with the last quarter
of the paper web 3 and move clockwise with the main folding roll 23. The arc length
between the second air hole 252 and the second paper-folding knife 251 ranges from
34 to 49 mm, and preferably, the arc length between the second air hole 252 and the
second paper-folding knife 251 is 47 mm.
[0038] After being folded in quarter, the paper web 3 is manufactured into a proper size,
fed between the paper-throwing roll 26 and the main folding roll 23 and extruded,
so that the folding effect is better.
(5) Separating sheets
[0039] Sheet separating is performed on the tissues which are transversely folded through
a sheet counter 7 according to the quantity required by each packaging bag so that
the tissues are folded and arranged in a certain quantity (for example, 4-10 sheets/pack)
to form a tissue pack.
(6) Packaging
[0040] The tissue pack formed after the foregoing sheet separating is cleared up through
a flower disc unit 5 at a rabbet thereof and put into the packaging bag.
[0041] As shown in Fig. 11, the depth of the rabbet 51 of the flower disc 5 ranges from
37 to 48 mm, and the width thereof ranges from 17 to 19 mm. Preferably, the depth
of the rabbet 51 of the flower disc 5 is 47 mm, and the width thereof is 18 mm; in
this way, the tissue pack 6 formed by folding is just accommodated in the rabbet 51,
so that the size of the tissue pack is limited and restrained.
[0042] After the completion of packaging, a half moon patch may be pasted on one side of
the packaging bag so that the tissues can be taken out conveniently; when the tissues
are not in use, the half moon patch can be pasted tightly to prevent foreign materials
from entering the packaging bag to affect the neatness and sanitarian of the tissues.
[0043] Through the foregoing process and arranging the longitudinal-folding unit 1, the
transverse-folding unit 2 and the flower disc unit 5 on the machine platform and connected
in sequence on the basis of the foregoing process, the present invention has the advantages
of high production efficiency, fast speed and reduced production cost; moreover, the
produced paper is adjustable in specifications according to market requirements, convenient
to carry, and small and exquisite. Moreover, by means of improving the components
and specifications of the longitudinal-folding unit slightly, the transverse-folding
unit and the sheet counter to make them operate more harmonically and smoothly, the
present invention has fewer process failures, and manual procedures are greatly reduced;
therefore, the production yield is improved; meanwhile, the produced tissues have
the advantages of better quality and low defective rate, and are folded orderly.
[0044] It should be noted that the above description is preferred embodiments of the invention
merely, but is not intended to limit the protection scope of the invention. Equivalent
improvements may further be made on the structures of the foregoing various spare
parts of the invention. Therefore, any equivalent structure change figured out using
the contents of the description and the drawings of the invention, or used directly
or indirectly in other related technical fields shall all similarly fall within the
scope of the invention.
1. A manufacturing process of miniature paper handkerchief, comprising the following
steps of:
1) feeding paper: mounting and fixing a paper web to be manufactured on a bobbin bracket;
2) embossing: opening the end of the foregoing fixed paper web, then passing the paper
web through a embossing roll from a paper guiding roll slowly, so that corresponding
patterns are formed on the paper web by the embossing roll;
3) longitudinally folding: folding the paper web rolled by the embossing roll along
a width direction thereof to form three folding surfaces through a longitudinal-folding
unit;
4) transversely folding: cutting the paper web which is longitudinally folded through
a transverse-folding unit to form tissues according to an actually required length,
and then folding the tissues in half and in quarter;
5) separating sheets: separating sheets on the tissues which are transversely folded
through a sheet counter according to the quantity required by each packaging bag,
so that the tissues are stacked and arranged in a certain quantity to form a tissue
pack; and
6) packaging: clearing up the tissue pack formed after the foregoing sheet separating
through a flower disc at a rabbet thereof and putting the tissue pack into the packaging
bag.
2. The manufacturing process of miniature paper handkerchief according to claim 1, characterized in that, the longitudinal-folding unit comprises a first pulling roll, a second pulling roll,
a third pulling roll, a first longitudinal folding component mounted between the first
pulling roll and the second pulling roll, and a second longitudinal folding component
mounted between the second pulling roll and the third pulling roll, wherein the first
longitudinal folding component comprises a first folding plate and a second folding
plate, the first folding plate is provided with a first bevel edge, the first folding
plate and the second folding plate are provided with a partially overlapped region,
and the partially overlapped region leaves a first gap for the paper web to go through;
the second longitudinal folding component comprises a third folding plate and a fourth
folding plate, the third folding plate is provided with a second bevel edge, the third
folding plate and the fourth folding plate are provided with a partially overlapped
region, and the partially overlapped region leaves a second gap for the paper web
to go through.
3. The manufacturing process of miniature paper handkerchief according to claim 2, characterized in that, the first folding plate and the third folding plate are in a right trapezoid shape,
the second folding plate and the fourth folding plate are in a rectangle shape, the
first bevel edge and the second bevel edge are the oblique waists of the right trapezoid,
a segment is made vertically downwards along the top point of the oblique waists to
make the length of the segment be equal to the altitude of the trapezoid, and one
of the sides of the second folding plate and the fourth folding plate is coincided
with the segment.
4. The manufacturing process of miniature paper handkerchief according to claim 2 or
3, characterized in that, the other side of the second folding plate is also provided with a guiding plate
for introducing the paper web, and the guiding plate forms a certain angle with the
second folding plate.
5. The manufacturing process of miniature paper handkerchief according to claim 2 or
3, characterized in that, the width of the second folding plate is 160 to 183 mm, and is preferably 182 mm;
the width of the fourth folding plate is 52 to 62 mm or 79 to 92 mm, and is preferably
61 mm or 91 mm.
6. The manufacturing process of miniature paper handkerchief according to claim 1, characterized in that, the transverse-folding unit comprises a paper-guiding dead knife roll arranged on
the machine platform, a surface knife roll tangential to the paper-guiding dead knife
roll, a main folding roll as well as a first paper-folding roll and a second paper-folding
roll respectively tangential to the main folding roll, wherein the paper-guiding dead
knife roll is provided with two dead knives for parting off, the surface knife roll
is provided with two surface knives for parting off, the first paper-folding roll
is provided with a first paper-folding knife and a first air hole, and the second
paper-folding roll is provided with a second paper-folding knife and a second air
hole.
7. The manufacturing process of miniature paper handkerchief according to claim 6, characterized in that, the machine platform is also provided with a paper-throwing roll tangential to the
main folding roll, and the paper web which is folded in quarter is extruded by the
paper-throwing roll and the main folding roll.
8. The manufacturing process of miniature paper handkerchief according to claim 6, characterized in that, the arc length between the two dead knives for parting off is a half of the circumference
of the paper-guiding dead knife roll.
9. The manufacturing process of miniature paper handkerchief according to claim 6, characterized in that, the arc length between the two dead knives for parting off is 148 to 188 mm, and
is preferably 186 mm; the circumference of the paper-guiding dead knife roll is 296
to 376 mm, and is preferably 372 mm; the radius of circle of the paper-guiding dead
knife roll is 46 to 61 mm, and is preferably 59.24 mm; the arc length between the
first air hole and the first paper-folding knife is 69 to 96 mm, and is preferably
92 mm; the arc length between the second air hole and the second paper-folding knife
is 34 to 49 mm, and is preferably 47 mm.
10. The manufacturing process of miniature paper handkerchief according to claim 1, characterized in that, the flower disc is provided with a plurality of rabbets, the depth of the rabbet
ranges from 37 to 48 mm, and is preferably 47 mm; the width of the rabbet ranges from
17 to 19 mm, and is preferably 18mm; the tissue pack formed by stacking is just accommodated
in the rabbet, so that the size of the tissue pack is limited and restrained.
11. The manufacturing process of miniature paper handkerchief according to claim 1, characterized in that, the surface of the embossing roll is provided with a plurality of bulges, and the
bulges may be arranged into different patterns.
12. The manufacturing process of miniature paper handkerchief according to claim 1, characterized in that, labeling is also performed on the packaging bag after step 6) by pasting a half
moon patch on one side of the packaging bag so that the tissues can be taken out conveniently.