[0001] The present invention relates to a method which can be used in compacting and, if
necessary, sealing of, for example, products, goods or waste.
[0002] The present invention further relates to a device for carrying out said method.
[0003] Such devices are generally known, but they have the drawback that they are heavy
and, in addition, that they usually are vacuum packaging machines.
[0004] This has the drawback that the field of application is usually confined to industry.
[0005] It is an object of the present invention to provide a more universally applicable
method and device, wherein objects, goods and/or waste can be collected, which method
and device do not give off a bad smell and are capable of packaging, compressing and,
if necessary, also sealing.
[0006] To achieve this, the method according to the invention is characterized in that an
airtight bag is placed on the upper surface of a piston which is movable inside a
container, after which a reduced pressure is created below the piston, which has air
ducts extending from the upper surface through the piston, said reduced pressure causing
the piston together with the bag held on the piston by said reduced pressure to move
downwards in the container.
[0007] The respective device is characterized according to the invention in that the device
comprises:
a container comprising a piston which is movable therein and which has air ducts extending
from the upper surface through said piston, and an air pump connected to the container
space below the piston in order to create a reduced pressure there by means of which
the piston together with a bag to be held on the upper surface by said reduced pressure
are made to move downwards in the container.
[0008] An advantage resides in that the reduced pressure created below the piston causes
the bottom of the airtight bag, via the air ducts opening at the bottom of said bag,
to be held on the upper surface, while at the same time said reduced pressure causes
the piston to move downwards in the container to a position where the holding capacity
of the bag is readily accessible for objects, goods, products or, for example, waste.
[0009] In an embodiment, the piston is provided with passage means operating the air ducts,
so that only air is allowed to pass, via the air ducts, which flows from the upper
surface through the piston. As a result, by creating an excess pressure below the
piston and/or by creating a reduced pressure above the piston, the piston can move
back, causing the bag containing objects to be ejected. When the piston moves back,
and if the container is closed by a lid, the bag with content in it will be pressed
against said lid or compressed.
[0010] In a further embodiment it is advantageously possible to seal the packaged objects,
which are compressed in volume, by means of a sealing unit, so that the bag with content
maintains this volume also at a later point in time. In particular, said sealing of
the at least partially filled, compressed bag takes place by means of a sealing unit
arranged near the input opening in the container space, while there is a reduced pressure
in the space above the piston. Advantageously, when the bag is sealed in said condition,
the contents of the bag will not be able to spring back to its original form when
the lid is opened.
[0011] Further, detailed, possible embodiments explained in the remaining claims are mentioned
together with the associated advantages in the description given hereinbelow.
[0012] The method and the device according to the present invention will now be explained
in greater detail with reference to the figures mentioned below, in which corresponding
elements are indicated by means of the same reference numerals.
In the figures:
Figure 1 is a schematic sectional view of a preferred embodiment of a device for compressing
and/or sealing goods, whose piston is in the topmost position;
Figure 2 shows the device of figure 1, wherein the piston is in the bottommost position;
Figure 3 is a perspective view of the device shown in figures 1 and 2; and
Figure 4 shows a control valve whose rotary shaft is connected, in a simple construction,
with the hinge pin of the lid by means of which the device can be closed.
[0013] Figures 1, 2 and 3 show a device 1 by means of which objects such as goods, products,
but also for example waste contained in a bag 2 can be brought into a densified or
compressed state. In said state, the bag 2, which in this case is airtight and made
of a synthetic resin material, is sealed by closing it, in particular by sealing the
synthetic resin bag. The device 1 shown is in a vertical position, but may just as
well be rotated through 90 degrees, so that the objects contained therein can be moved,
which may be desirable in industrial applications. In the vertical position of said
device, products or, for example, waste can be introduced therein, which may be desirable,
for example, for use in household application.
[0014] The device 1 comprises a container 3 which is provided with a piston 4 which is movable
therein, said piston being shown, in figure 1, in the topmost position proximate to
the input opening 5 of the container. From the top surface 6 of the piston, air ducts
7 extend through the piston 4, which open into the container space 3-1 below the piston
4. Said device 1 also comprises an air pump 8 which opens into the space 3-1, which
can be used, inter alia, to create a reduced pressure in said space. The bottom of
the schematically shown bag 2 is placed on the air ducts 7, after which, in an working
mode, the bag is held on the air ducts under the influence of the reduced pressure
created in said space 3-1, and if said reduced pressure is large enough, the piston
4 starts to move by itself, together with the bag 2 held on the upper surface, in
this case in a downward direction in the container 3 up to the bottom of said container
3, if necessary. During this inward motion, the airtight bottom of the bag 2 remains
fixed on the upper surface 6, and if the air ducts or perforations 7 also extend along
the edge of the upper surface 6 of the piston, the bag will remain proximate to the
inside wall 9 of the container 3. The walls of the bag 2 can be draped over the input
opening 5 of the container 3. The objects, goods or waste introduced into the container
do not contaminate the inside wall 9 of the container 3, which has a favourable effect
on the unobstructed motion of the piston 4 in said container.
[0015] If the piston 4 is provided with passage means 10 operating the air ducts 7, so that
said air ducts 7 only pass air which flows from the upper surface 6 through the piston
4 in a downward direction, then, by pressing air into the space 3-1 below the piston
during this working mode, the piston 4 with the bag filled with objects or waste can
move upwards by virtue of the compressed air. It is alternatively possible to move
the piston 4 upwards by drawing off air above the piston during said working mode.
In the latter case, it is sufficient if an air pump 8, which can be used as a suction
pump, and which is to be correctly connected to the spaces 3-1 and 3-2 to be evacuated,
is made to move up or down around the piston 4. Advantageously, this does not require
heavy means, and during the upward movement the bottom of the bag 2 remains resting
on the upper surface 6, and hence, during this movement, the compressed air cannot
escape upwards through the channels 7. In principle, the bag 2 can be removed from
the container 3 if necessary.
[0016] The container 3 has a lid 11 which closes off the upper space 3-2 and which remains
closed during the abovementioned upward movement of the piston 4, and the objects
and the bag 2 in which they are contained being pressed together and compressed against
said lid. The air drawn from the spaces 3-1 and 3-2 can be led by the pump 8 through
an active carbon filter to the outside air, so that no stench is released into the
outside air. If necessary, the bag 2 with content can be subsequently removed and
sealed.
[0017] In an embodiment which can be used in industry, hospitals, nursing homes, hotel and
catering industry, kitchens, restaurants or at home, wherein the container 3 has an
input opening 5 from which the bag 2 protrudes and at the location of which the container
3 and/or the lid 11 have a sealing unit 12, the filled, compressed synthetic resin
bag 2 can be sealed in an airtight manner. This takes place by folding over the part
of the bag 2 extending in the space 3-2 (see fig. 2) and sealing it by means of the
heat generated by the sealing unit 12. After said sealing operation and after opening
the lid 11, the sealed packet of minimal volume can be removed from the container
3.
[0018] In a practical embodiment, if the container 3 is provided with lid 11 closing off
the space 3-2 above the piston 4, the air pump 8 will be coupled to a sensor provided
in said space. Such a sensor is arranged to detect the open or closed state of the
lid 11.
[0019] If the device 1, comprises a control valve 13, shown in fig. 4, which is connected
to the air pump 8, and which is arranged to influence the air pressure in the spaces
3-1 and/or 3-2 above or below the piston 4, it would be possible to make use of the
shaft 14 about which the lid 11 pivots. Said shaft 14 can easily extend directly to
the shaft 15, shown in figure 4, which rotates in the valve block, provided with ports
A, B and C, of, in this case, the control valve 13. The air pump 8 may be a suction/pressure
pump, for example a customary vacuum cleaner pump having a pressure side and a suction
side, which can be connected in a controlled manner known to those skilled in the
art by means of one or more valves to the spaces 3-1 and/or 3-2, in order to perform
the abovementioned working modes and piston movements.
[0020] The control valve 13, schematically shown in figure 4, connects port A, which extends
to the suction side of, in this case, a suction pump 8, to either port B or port C
in dependence on the position of the shaft 14, 15. The reduced pressure on port B
or port C is controlled by means of the control valve 13 which is connected to the
space 3-1 below the movable piston 4 or the space 3-2 above said movable piston 4.
Advantageously, a suction pump 8 is sufficient.
[0021] Provided the surface of the piston 4 is suitably chosen, a low-power air pump 8 is
sufficient in practice. Obviously, electronic, sensor-controlled variants are applicable.
In a manner which will not be explained further herein, the device 1 is provided with
a control unit by means of which the abovementioned working modes of the device 1
are connected. For this purpose, the device 1 further comprises an electronic processing
unit which is connected to one or more of the following, provided it/they are present
in the embodiment in question: the pump, the control valve, the control unit, the
sensor coupled to the lid, a motion sensor coupled to the piston, a dynamometer coupled
to the lid. Likewise, air pressure and/or piston-position sensors may be used. For
domestic use, for example, the device 1 may be in the form of a pedal container or
pedal bin the lid 11 of which can be operated electronically or by foot.
[0022] The present claims 1 and 7 relate to a method and a device for introducing a bag
into a container. The method forms a possible first step in the application of a method
in which the bag containing objects can be compressed.
1. A method wherein an airtight bag is placed on the upper surface of a piston which
is movable inside a container, after which a reduced pressure is created below the
piston, which has air ducts extending from the upper surface through the piston, said
reduced pressure causing the piston together with the bag held on the piston by said
reduced pressure to move downwards in the container.
2. The method according to claim 1, characterized in that the piston is provided with passage means operating the air ducts, so that only air
is allowed to pass, via the air ducts, which flows from the upper surface through
the piston.
3. The method according to claim 2, characterized in that by creating an excess pressure below the piston and/or by creating a reduced pressure
above the piston, the piston moves out of the container.
4. The method according to any one of the claims 1 to 3, characterized in that the container can be closed by a lid provided thereon.
5. The method according to claim 3 or 4, characterized in that when the piston moves under the influence of excess pressure and/or reduced pressure,
the bag with its content will be compressed against said closed lid.
6. The method according to any one of the claims 1 to 5, characterized in that the container has an input opening, at the location of which a sealing unit is arranged,
where the compressed bag with content is sealed.
7. A device comprising:
- a container comprising a piston which is movable therein and which has air ducts
extending from the upper surface through said piston, and
- an air pump connected to the container space below the piston in order to create
a reduced pressure there by means of which the piston together with a bag to be held
on the piston by means of said reduced pressure are made to move downwards in the
container.
8. The device according to claim 7, characterized in that the piston is provided with passage means operating the air ducts, which passage
means are arranged so as to only allow passage of air, via the air ducts, which flows
from the upper surface through the piston.
9. The device according to claim 7 or 8, characterized in that the container is provided with a lid closing the space above the piston, wherein
a sensor coupled to the air pump is coupled to said lid, which sensor detects the
open or closed state of the lid.
10. The device according to any one of the claims 7 to 9, characterized in that the device comprises a control valve which is connected to the air pump and which
is arranged to influence the air pressure in the space below the piston and/or above
the piston.
11. The device according to any one of the claims 7 to 10, characterized in that the container is provided with a lid which closes off the space above the piston,
said lid being pivotable about a shaft, which is connected to the control valve, and
the rotation of which controls the control valve.
12. The device according to any one of the claims 7 to 11, characterized in that the air pump is a suction pump and/or a suction/pressure pump.
13. The device according to any one of the claims 7 to 12, characterized in that the device is provided with a control unit by means of which working modes of the
device are controlled.
14. The device according to any one of the claims 7 to 13, characterized in that the device comprises an electronic processing unit which is connected to one or more
of the following, provided it/they are present: the air pump, the control valve, the
control unit, a sensor coupled to the lid, a motion sensor coupled to the piston,
a dynamometer coupled to the lid.
15. Domestic use of the device according to any one of the claims 7 to 14, wherein the
device additionally is in the form of a pedal container or pedal bin.