TECHNICAL FIELD
[0001] The present invention relates to a shield member and a protective cap, and in particular
relates to that configured to cover a face of a wearer.
BACKGROUND ART
[0002] There is so far known a protective cap (helmet) with a shield (transparent or translucent
shield plate) for protecting eyes of a worker as a measure against accidents in which
nails bounce back out of nailers to stick in worker's eyes or any others occur during
works of construction of a house (see PTL1-PTL3, for example).
CITATION LIST
PATENT LITERATURE
SUMMARY OF INVENTION
PROBLEM TO BE SOLVED
[0004] However, in regard to a shield plates provided in any of the aforementioned conventional
protective caps, a base material formed of a transparent material such as a resin
in a plate-like shape is heated, deformed and then formed into a curved shape.
[0005] Thus the thickness of the shield plate is constant regardless of places, and it gives
rise to a problem that, when a wearer see an object through the shield plate, he or
she will not see a distorted image through its central portion but will see distorted
images through its peripheries.
[0006] More specifically, while an image a wearer see is not distorted in a case where he
or she looks his or her front (right in front), images will be distorted when he or
she moves his or her eyes left or right, or up or down, to look in a left, right,
upper or lower direction.
[0007] The present invention has been achieved in view of the above problem, and is intended
for providing a shield member and a protective cap which can make images distortion
as small as possible in a shield member for covering a face of a wearer and a protective
cap in which the shield member is provided even when he or she sees an object through
its peripheral portions.
[0008] A shield member based on a first aspect of the present invention is a shield member
formed of a transparent body or a translucent body into a curved plate-like shape
and being gradually thinner as going from a central portion to a peripheral portion
in a shield member provided in a cap body for protecting a head of a wearer, for covering
a face of the wearer.
[0009] A shield member based on a second aspect of the present invention is a shield member
in that a surface at an inside opposed to the face of the wearer is formed in a concave
shape, a curvature radius in a left-and-right direction is formed to be smaller than
a curvature radius in a upper-and-lower direction, and a ratio of change in a thickness
in the left-and-right direction is formed to be larger than a ratio of change in a
thickness in the upper-and-lower direction in the shield member based on the first
aspect.
[0010] A shield member based on a third aspect of the present invention is constituted to
comprise a main body portion and a visor portion, and that the main body portion is
formed in the curved plate-like shape, and the visor portion is bent below the main
body portion to project in a direction opposite to the main body portion in the shield
member based on the first aspect or the second aspect.
[0011] A shield member based on a fourth aspect of the present invention is a shield member
in that a concave portion dented toward an inside of the main body portion with a
predetermined width is formed at a central portion in a lateral direction of the visor
portion in the shield member based on the fourth aspect.
[0012] A shield member based on a fifth aspect of the present invention is a shield member
having a main body portion for covering a face of the wearer, the main body being
formed of a transparent body or a translucent body in a curved plate-like shape and
a visor portion for preventing a flying object from contacting a body of the wearer,
the visor portion being formed integrally with a lowermost end portion of the main
body portion in a shield member provided in a cap body for protecting a head of a
wearer, for covering a face of the wearer.
[0013] A shield member based on a sixth aspect of the present invention is a shield member
in that a concave portion dented toward the wearer to open to a lowermost end side
is provided at a central portion in a lateral direction of the visor portion in the
shield member based on the fifth aspect.
[0014] A shield member based on a seventh aspect of the present invention is a shield member
having a cap body for protecting a head of a wearer, guide means for guiding the shield
member to move between a housing position where the shield member is housed in the
cap body and a shielding position where the shield member covers a face of the wearer,
wherein a gap is formed between a visor portion of the shield member and a visor portion
of the cap body in a state where the shield member is positioned at the housing position
in the shielding member based on the fifth aspect or the sixth aspect.
[0015] A protective cap based on an eighth aspect of the present invention is a protective
cap having the shield member according to any of the first aspect through the seventh
aspect, a cap body for protecting a head of the wearer, and guide means for guiding
the shield member to move between a housing position where the shield member is housed
in the cap body and a shielding position where the shield member covers a face of
the wearer, wherein a gap is formed between a visor portion of the shield member and
a visor portion of the cap body in a state where the shield member is positioned at
the housing position.
EFFECT OF THE INVENTION
[0016] According to the present invention, in a shield member for covering a face of a wearer
and a protective cap in which the shield member is provided, an effect in which image
distortion is made as small as possible even when he or she sees an object through
its peripheral portions of the shield members is provided.
BRIER DESCRIPTION OF THE DRAWING
[0017]
[FIG. 1] FIG. 1 is a perspective view when a wearer wears a protective cap 1 in accordance
with a first embodiment of the present invention.
[FIG. 2] FIG. 2 is an elevational view when the wearer wears the protective cap 1.
[FIG. 3] FIG. 3 is a side view when the wearer wears the protective cap 1.
[FIG. 4] FIG. 4 is a perspective view when the wearer wears the protective cap 1.
[FIG. 5] FIG. 5 is an elevational view when the wearer wears the protective cap 1.
[FIG. 6] FIG. 6 is a side view when the wearer wears the protective cap 1.
[FIG. 7] FIG. 7 is a cross sectional view of the protective cap 1.
[FIG. 8] FIG. 8 is a view of the protective cap 1 viewed from its inside.
[FIG. 9] FIG. 9 is a plan view showing a state where the guide member 11 and the shield
plate 5 are assembled.
[FIG. 10] FIG. 10 is a plan view showing a state where the guide member 11 and the
shield plate 5 are assembled.
[FIG. 11] FIG. 11 is a perspective view showing a summarized configuration of the
shield plate 5.
[FIG. 12] FIG. 12 is an elevational view showing a summarized configuration of the
shield plate 5.
[FIG. 13] FIG. 13 is a side view showing a summarized configuration of the shield
plate 5.
FIG. 14] FIG. 14 is a drawing viewed from an arrow XIV in FIG. 12.
[FIG. 1-5] FIG. 15 is a drawing showing a cross section XV-XV in FIG. 12.
[FIG. 16] FIG. 16 is a drawing showing a cross section XVI-XVI in FIG. 12.
[FIG. 17] FIG. 17 is an elevational view showing a summarized configuration of the
guide member 11.
[FIG. 18] FIG. 18 is a drawing viewed from an arrow XVIII in FIG. 17.
[FIG. 19] FIG. 19 is a drawing viewed from an arrow XIX in FIG. 17.
[FIG. 20] FIG. 20 is a drawing showing a cross section of the shield plate 5, which
is corresponding to FIG. 16.
[FIG. 21] FIG. 21 is a perspective view when a wearer wears a protective cap 201 in
accordance with a second embodiment of the present invention.
[FIG. 22] FIG. 22 is a perspective view when the wearer wears the protective cap 201.
[FIG. 23] FIG. 23 is a cross sectional view of the protective cay 201.
[FIG. 24] FIG. 24 is a view of the protective cap 201 viewed from its inside.
[FIG. 25, FIG. 25 is a view of the protective cap 201 viewed from its inside.
FIG. 26] FIG. 26 is a drawing showing a cross section XXVI-XXVI in FIG. 23.
[FIG. 27] FIG. 27 is a drawing showing a concrete configuration of a protective means
261.
[FIG. 28] FIG. 28 is a drawing showing a summarized configuration of a protective
cap 301 in accordance with a third embodiment of the present invention.
[FIG. 29] FIG. 29 is drawing showing differences in outlines of a cap body 303 of
the protective cap 301 and a cap body 300 of a widely-used protective cap.
[FIG. 30] FIG. 30 is a cross sectional view of the protective cap 301.
[FIG. 31] FIG. 31 is a drawing showing a state where a wearer wears the protective
cap 301.
[FIG. 32] FIG. 32 is a perspective view showing a summarized configuration of an internal
member 321.
[FIG. 33] FIG. 33 is a drawing showing a cross section XXXIII-XXXIII in FIG. 28.
[FIG. 34] FIG. 34 is a drawing showing a modification of the protective cap 301.
[FIG. 35] FIG. 35 is a drawing showing a summarized configuration of a protective
cap 351 in accordance with a fourth embodiment of the present invention.
[FIG. 36] FIG. 36 is a drawing showing a summarized configuration of the protective
cap.
[FIG. 37] FIG. 37 is an enlarged view of a part X in FIG. 36.
[FIG. 38] FIG. 38 is an exploded perspective view showing a summarized configuration
of a protective cap in accordance with a fifth embodiment of the present invention.
[FIG. 39] FIG. 39 is a cross sectional view showing a summarized configuration of
the protective cap.
[FIG. 40] FIG. 40 is an elevational view of the protective cap, viewed from an arrow
XL in FIG. 39.
[FIG. 41] FIG. 41 is a bottom view of the protective cap, viewed from an arrow XLI
in FIG. 39.
[FIG. 42] FIG. 42 is a drawing showing a state of engagement between a cap body and
a guide member, and a state of engagement among the cap body, a chin-strap and a hammock.
[FIG. 43] FIG. 43 is a drawing showing an assembly of the guide member and the shied
plate.
[FIG. 44] FIG. 44 is a drawing showing the assembly of the guide member and the shield
plate.
[FIG. 45] FIG. 45 is a drawing showing details of a guide portion and such of the
guide member.
[FIG. 46] FIG. 46 is a drawling showing a summarized configuration of the cap body.
[FIG. 47] FIG. 47 is a drawing showing a side portion to-be-engaged portion provided
in the cap body.
[FIG. 48] FTG. 48 is a drawing showing a central portion to-be-engaged portion provided
in the cap body.
[FIG. 49] FIG. 49 is a drawing showing a guide member.
[FIG. 50] FIG. 50 is a drawing showing the guide member.
[FIG. 51] FIG. 51 is a drawing showing a guide member locking portion.
[FIG. 52] FIG. 52 is a drawing showing to shield member. [FIG. 53] FIG. 53 is a drawing
showing the shield member.
DESCRIPTION OF EMBODIMENTS
[FIRST EMBODIMENT]
[0018] FIG. 1 and FIG. 4 are perspective views when a wearer wears a protective cap 1 in
accordance with a first embodiment of the present invention, FIG. 2 and FIG. 5 are
elevational views when the wearer wears the protective cap 1, and FIG. 3 and FIG.
6 are side views when the wearer wears the protective cap 1.
[0019] Meanwhile, FIG. 1, FIG. 2 and FIG. 3 show a state where the shield plate 5 is positioned
at a housing position P1, and FIG. 4, FIG. 5 and FIG. 6 show a state where the shield
plate 5 is positioned at a shielding position P3.
[0020] FIG. 7 is a cross sectional view of the protective cap 1 taken from a plane extending
in a front-and-rear and upper-and-rear directions relative to the protective cap 1
through a center of the protective cap 1.
[0021] FIG. 9 and FIG. 10 are perspective views showing a state where the guide member 11
and the shield plate 5 are assembled. Meanwhile, FIG. 9 shows a state where the shield
plate 5 is positioned at the housing position P1, and FIG. 10 shows a state where
the shield plate 5 is positioned at the shielding position P3.
[0022] FIG. 11 is a perspective view showing a summarized configuration of the shield plate
5, FIG. 12 is an elevational view showing a summarized configuration of the shield
plate 5, FIG. 13 is a side view showing a summarized configuration of the shield plate
5, FIG. 14 is a drawing viewed from an arrow XIV in FIG. 12, FIG. 15 is a drawing
showing a cross section XV-XV in FIG. 12, and FIG. 16 is a drawing showing a cross
section XVI-XVI in FIG. 12.
[0023] FIG. 17 is an elevational view showing a summarized configuration of the guide member
11, FIG. 18 is a drawing viewed from an arrow XVIII in FIG. 17, and FIG. 19 is a drawing
viewed from an arrow XIX in FIG. 17.
[0024] Meanwhile, respective directions in a protective cap (a cap body, a shield plate,
a guide member and such) may be a lateral direction (left-and-right direction), a
front-and-rear direction, and an upper-and-lower direction hereinafter, and descriptions
will be given with reference to terms of "right", "left", "upper", "lower", "front"
and "rear". The aforementioned respective directions are directions in a case where
a standing (uprightly standing) wearer wears the protective cap, and these three directions
are substantially perpendicular to each other.
[0025] The protective cap (helmet with a shield face) 1 is constituted to for example comprise
a cap body 3 formed to be substantially bilaterally symmetrical, a shield plate 5,
and a guide means 7 for guiding the shield plate 5.
[0026] The cap body 3 is to protect a head of a wearer, and is for example constituted of
a resin or such to form a bowl form (semi-spherical-shell-like form).
[0027] Here, the semi-spherical shell is one of bodies two bodies formed by dividing a body
with a shape formed by removing a second sphere of a slightly smaller radius than
a radius of a first sphere having a predetermined radius, which has a common center
with the first sphere, into two.
[0028] The cap body 3 is formed in a "semi-spherical-shell-like" form and is thus not formed
in a perfect semi-spherical shell form. More specifically, the cap body 3 is formed
in a shape in which the curvature radius properly changes to fit it with a shape of
a head of a wearer. Further an opening portion (an edge; a lowermost end) 9 of the
cap body 3 is not a perfect circular shape and is formed in a circle-like shape in
which the curvature radius properly changes to fit it with a shape of a head of a
wearer.
[0029] As the cap body 3 is formed in a semi-spherical-shell-like form, when a standing
upright wearer wears the protective cap 1, the opening portion 9 of the cap body 3
becomes substantially horizontal and the opening portion 9 positions at the slightly
upper side than wearer's ears, thereby exposing the ears of the wearer (see FIG. 1
- FIG. 6). Meanwhile, a visor portion 10 is provided at the front of the opening portion
9 of the cap body 3.
[0030] The shield plate (face body; a shield member) 5 is to protect almost all of a face
of a wearer and is constituted of a transparent (including colored transparency) or
translucent material such as a resin.
[0031] The guide means 7 is a means for guiding the shield plate 5 at a time when the shield
plate 5 moves relative to the cap body 3, and it is so structured that the shield
member 5 moves to draw a circle-like trajectory between a housing position P1 and
a shielding position P3. The housing position P1 is a position where the shield plate
5 is housed in the front interior of the cap body 3, and the shielding position P3
is a position where the shield plate 5 covers almost all of a face of a wearer (front
face of a head). Meanwhile it is regulated that ears of a wearer hide behind the shield
plate 5 when viewed from the front of the wearer in a state where the upright standing
wearer wears the protective cap 1 and the shield plate 5 is positioned at the shielding
position P3.
[0032] As well as the shield plate 5 guided by the guide means 7 is made unlikely to be
separated from the cap body 3, the shield plate 5 does not move in the left-and-right
direction but moves (swings) with having a predetermined axis C1 (see FIG. 3) extending
in the left-and-right direction of the protective cap 1 (cap body 3) as a pivotal
center. The predetermined axis C1 extends through positions at the rears of left and
right ears of a wearer in the left-and-right direction (a direction perpendicular
to a paper face of FIG. 3).
[0033] The guide means 7 is constituted to comprise a guide portion 13 provided at the guide
member 11 and an engagement portion 15 provided at the shield plate 5 for example.
[0034] The guide portion 13 is formed in an arc-like shape. In a state where the guide member
11 is installed in the cap body 3, the guide portion 13 is provided integrally with
the cap body 3 in the interior of the cap body with having a predetermined axis C1
as a center. Further, the guide portion 13 is provided at both end portions in the
lateral direction and a central portion of the guide members 11 for example.
[0035] The shield plate 5 is formed in a curved plate-like form. The shield plate 5 is provided
with an engagement portion 15 at both end portions and a central portion in the lateral
direction of the shield plate 5. Further, as the engagement portion 15 engages with
the guide portion 13, the shield plate 5 moves between the housing position P1 and
the shielding position P3.
[0036] Describing the state where the shield plate 5 positions at the housing position P1
in more detail, the shield plate 5 is not thoroughly housed in the interior of the
cap body 3 in this state but a lowermost end portion (the lowermost end portion where
a visor 17 is provided) of the shield plate 5 and its vicinities protrudes out of
the lowermost end portion 9 of the cap body 3 (the opening portion of the front side
of the cap body 3) downward. Meanwhile the visor (visor portion) 17 turns over at
the lowermost end portion of the shield plate 5. More specifically, the visor 17 bends
in its reverse direction (a direction falling apart from a face of a wearer) and then
extends out. Thereby, even if a flying object hits the shield plate (the shield plate
at the shielding position P3) 5, a situation in which the flying object slides on
the shield plate 5 to contact a body of a wearer can be avoided.
[0037] Even if the lowermost end portion or its vicinities of the shield plate 5 projects
out of the lowermost end portion 9 of the cap body 3 downward in a state where the
shield plate 5 is positioned at the housing position P1 it does not interfere with
a wearer and the wearer can wear the protective cap 1 without being aware of existence
of the shield plate 5 in his or her visual afield. Further an uppermost end portion
of the shield plate 5 is positioned at the vicinity of the top portion of the cap
body 3. In the meantime, it is allowed to omit the visor of the shield plate 5 and
apply a configuration in which the shield plate 5 is thoroughly housed in the interior
of the cap body 3 in a state where the shield plate 5 is positioned at the housing
position P1.
[0038] In a state where the shield plate 5 is positioned at the shielding position P3, the
lowermost end portion of the shield is positioned below a chin of a wearer and then
the shield plate 5 covers almost all of a face of the wearer. More specifically, when
viewed from the front, all of the face of the wearer is covered with the shield plate
5 (see FIG. 4 - FIG. 6). The uppermost end portion of the shield plate 5 is positioned
in the interior of the cap body 3 in the vicinity of the lowermost end portion of
the cap body 3 (the opening portion 9 of the front side of the cap body 3).
[0039] The guide member 11 is formed of a resin for example and is integrally constituted
to comprise a first side portion 21 and a second side portion 23. A central portion
19 is formed in a plate-like form (curved plate-like form) to comprise a sphere-like
curved surface. The first side portion 21 is integrally provided on the central portion
19 at one end portion side in the lateral direction of the central portion 19. The
second side portion 23 is integrally provided on the central portion 19 at another
end portion side in the lateral direction of the central portion 19.
[0040] The first side portion 21. is constituted of a proximal end portion side portion
(a portion at the central portion 19 side) and a tip end portion side portion 27,
and the second side portion 23 is likewise constituted of a proximal end portion side
portion (a portion at the central portion 19 side) 29 and a tip end portion side portion
31. Further, on the respectively portions 25 and 29, a part of the guide portion 13
is formed.
[0041] Further, a tip end portion side portion 27 of the first side portion 21 and a tip
end portion side portion 31 of the second side portion 23 engage with the cap body
3 (in face contact with lower internal surfaces at sides of the cap body 3, for example)
to provide the cap body 11 integrally with the guide member 11.
[0042] The shield plate 5 enters into a space formed among the cap body 3, the central portion
19 and the proximal portion side portions 25 and 29 of the respective side portions
21 and 23, thereby being housed in the cap body 3.
[0043] The tip end portion side portion 27 of the first side portion 21 is formed in a plate-like
form (curved plate-like form) comprising a curved surface in face contact with the
lower internal surface at one side of the cap body 3, and the tip end portion side
portion 31 of the second side portion 23 is likewise formed in a plate-like form (curved
plate-like form) comprising a curved surface in face contact with the lower internal
surface at another side of the cap body 3.
[0044] The proximal end portion side portion 25 of the first side portion 21 is constituted
to comprise a standing portion 33 and a connection portion 35. The standing portion
33 is formed in an elongated plate-like form so to have its lateral direction in a
direction of standing to stand from the tip end portion side portion 27 of the first
side portion 21 in a direction, for example, substantially perpendicular thereto.
The connection portion 35 is formed in an elongated plate-like form. One end portion
in the lateral direction thereof is provided integrally with the central portion 19
and another end portion in the lateral direction thereof is provided integrally with
the standing portion 33, thereby connecting the standing portion 33 with the central
portion 19.
[0045] In a state where the guide member 11 is provided integrally with the cap body 3,
the standing portion 33 stands in an obliquely forward direction from the internal
surface of the cap body 3 (a direction to the interior of the cap body 3) and the
connection portion 35 (respective surfaces in its thickness direction of the connection
portion 35) extends in substantially front-and-rear and upper-and-lower directions.
[0046] Likewise the proximal end portion side portion 29 of the second side portion 23 is
constituted of a standing portion 41 and a connection portion 43.
[0047] The guide portion 13 of the guide, member 11 is constituted of an elongated slot
39 of an arc-like shape formed on the connection portion 35, an elongated slot 47
of an arc-like shape formed on the connection portion 43, and a to-be-engaged portion
63 (a groove 65; a central portion of the central portion 19) formed to extend in
the upper-and-lower direction of the guide member 11 at a central portion in the lateral
direction of the guide member 11.
[0048] The engagement portion 15 of the shield plate 5 is constituted of respective engagement
pieces 51, 59 provided at both end portions in the lateral direction of the shield
plate 5, and a projection 37 provided on the shield plate 5.
[0049] The engagement piece 51, as shown in FIG. 8, FIG. 9, FIG. 10 and FIG. 26, projects
inward relative to the shield plate 5 at the upper end portion side of one end side
in the lateral direction of the shield plate 5, and is provided integrally with the
shield plate 5. The engagement piece 51 is formed in an umbrella-like shape comprising
a proximal end portion 53 in a cylindrical shape and an umbrella portion 55 formed
in a circular disc-like shape having a larger outer diameter than the proximal end
portion 53. The engagement piece 51 has the proximal end portion 53 with a diameter
slightly smaller than a width of the elongated slot 39 entering into the elongated
slot 39 to engage therewith with forming a sliding contraposition. Meanwhile the outer
diameter of the umbrella portion 55 is made larger than the width of the elongated
slot 39. Likewise at another side in the lateral direction of the shield plate 5,
the engagement piece 59 is provided and the engagement piece 59 engages with the elongated
slot 47.
[0050] The projection 37, as shown in FIG. 12 - FIG. 14, projects toward the inside (the
concave surface side) of the shield plate 5 at the central portion in the lateral
direction of the shield plate 5 and at the uppermost end portion side in the upper-and-lower
direction of the shield plate 5, and is then provided integrally with the shield plate
5.
[0051] At both end portions in the longitudinal direction of the groove 65, portions 67,
69 penetrating the guide member 11 are formed. At the central portion in the longitudinal
direction of the groove 65, a guide concave portion 70 of an elongated plate-like
shape dented toward the inside of the guide member 11 is formed. Further, as the engagement
piece 51 engages with the elongated slot 39, the engagement piece 59 engages with
the elongated slot 47, and a tip end portion of the projection 37 engages with the
guide concave portion 70 to form a sliding contraposition, it is made that the shield
plate 5 is guided to move.
[0052] It has a double structure In which the cap body 3 is disposed outside and the guide
member 11 is disposed inside in the front of the protective cap 1 as shown in FIG.
7 when the guide member 11 is installed in the interior of the cap body 3. Then the
shield plate 5 enters in between the cap body 3 and the guide member 11.
[0053] When the guide member 11 is installed in the cap body 3, a center of the arc-like
elongated slot 39(47) substantially corresponds to a predetermined axis C1 (see FIG.
3, FIG. 6 and FIG. 7). Thus the shield plate 5 is made to swing to have the axis C1
as its pivotal center.
[0054] Further, a cross section of the central portion 19 of the guide member 11 (a cross
section shown in FIG. 7) is formed in an arc-like shape having the predetermined axis
C1 as its center. Further, a cross section of the shield plate 5 (a cross section
shown in FIG. 7) is formed in an arc-like shape having a predetermined axis C3 as
its center. The predetermined axis C3 runs in parallel with the predetermined axis
C1 and is positioned slightly beyond and at the rear of the predetermined axis C1.
[0055] A curvature radius of the central portion 19 of the guide member 11 is made larger
than a curvature radius of the elongated slot 39(47), and a curvature radius of the
central portion 19 of the guide member 11 and a curvature radius of the shield plate
5 are substantially equal to each others
[0056] Further, in the cross section shown in FIG. 7, in a Case where the shield plate 5
is positioned at the housing position P1, an uppermost end portion or the central
portion 19 of the guide member 11 and an uppermost end portion of the shield plate
5 are positioned at the upper side of the cap body 3 in the upper-and-lower direction
of the cap body 3, and positioned at a central portion of the cap body 3 in the front-and-rear
direction of the cap body 3. Further, a lowermost end portion of the central portion
19 of the guide member 11 and a lowermost end portion of the shield plate 5 are positioned
close to a lowermost end portion at the front of the cap body 3.
[0057] Further, the protective cap 1 is provided with a retaining means 61 for retaining
the shield plate 5. The retaining means 61 is to retain the shield plate 5 not to
readily move the shield plate 5 relative to the cap body 3 when the shield plate 5
is positioned at the housing position P1 or the shielding position P3.
[0058] The retaining means 61 is for example constituted of a projection 37 provided in
the shield plate 5 and a to-be-engaged portion 63 provided in the guide member 11.
The to-be-engaged portion 63 is constituted to comprise a groove 65 formed to extend
in the upper-and-lower direction of the guide member 11 at the central portion in
the lateral direction of the guide member 11.
[0059] A portion 67 at a side of one end portion (uppermost end portion) in the longitudinal
direction of the guide groove 65 is formed to have a width B1 narrowed than its central
portion, and a portion 69 at a side of another end portion (lowermost end portion)
in the longitudinal direction of the guide groove 65 is also likewise formed to have
a narrow width B1. Further, an outer diameter D1 of the columnar projection 37 provided
on the shield plate 5 is formed to be very slightly larger than the width B1.
[0060] Further, when the shield plate 5 is positioned at the housing position P1, the projection
37 enters in the portion 67 at the side of the uppermost end portion so that the shield
plate 5 does not readily move. Further, when the shield plate 5 is positioned at the
shielding position P3, the projection 37 enters in the portion 69 at the side of the
lowermost end portion so that the shield plate 5 does not readily move.
[0061] By the way, the protective cap 1 is provided with a not-shown interior body (a hammock
for example), and the cap body 3 and the guide member 11 are provided with a plurality
of locking portions 71 for locking the hammock. Among the locking portions 71, the
respective locking portions 71A positioned at the rear side are provided on the internal
surface of the cap body 3 in an integral manner, and the respective locking portions
71 B positioned at the front side are provided on the internal surface of the guide
member 11 in an integral manner.
[0062] Here, the shield plate 5 will be described in more detail.
[0063] The shield plate 5 is, as described above, installed in the cap body 3 for protecting
a head of a wearer to cover almost all, for example, of a face of the wearer, and
is formed of a transparent body or a translucent body in a curved plate-like form.
[0064] The shield plate 5 is formed in a curved plate-like shape with a convex shape at
one side in the thickness direction and a concave shape at another side in the thickness
direction. Further, the thickness is gradually reduced as going from a central portion
to a peripheral portion (see FIG. 15 and FIG. 16). Meanwhile the shield plate 5 is
constituted of a resin such as acryl or polycarbonate, and is formed by injection
molding. Further the shield plate 5 is formed in accordance with the ANSI regulation
into a thickness about from 1.6 mm to 2.0 mm. It is made unbreakable even if it is
subject to a highspeed impact test.
[0065] As the shield plate 5 is formed in a curved plate-like shape, the internal surface
(one surface in the thickness direction) of the shield plate 5 opposed to a face of
a wearer is formed into a concave shape and the external surface as another surface
in the thickness direction is formed into a convex shape. Further, the shield plate
5 is so formed that the curvature radius in the left-and-right direction is smaller
than the curvature radius in the upper-and-lower direction and also a ratio of change
in thickness in the left-and-right direction is made larger than a ratio of change
in thickness in the upper-and-lower direction (see FIG. 15 and FIG. 16). Meanwhile
a center of the arc in the upper-and-lower direction of the shield plate corresponds
with the axis C3. On the other hand, a center of an arc in the left-and-right direction
of the shield plate 5 substantially corresponds with an axis through a center of the
opening portion 9 of the cap body 3, for example.
[0066] Further the shield plate 5 is constituted to comprise a main body portion 73 and
a visor portion 17, and the main body portion 73 is formed in a curved plate-like
shape as described above. The convex surface (concave surface) of the main body portion
73 of the shield plate 5 is formed in a predetermined shape close to a predetermined
three-dimensional curved surface. The aforementioned three-dimensional curved surface
is one of four three-dimensional curved surfaces obtained from a side surface of a
barrel-like solid which is a columnar shape with a swelling central portion in the
axial direction by cutting it in a first plane including the axis and a second plane
including the axis and intersecting the first plane in a predetermined angle.
[0067] Meanwhile, as shown in FIG. 12, the uppermost end of the main body portion 73 of
the shield plate 5 and both ends in the left-and-right direction are formed in linear
shapes when viewed from the front, and the lowermost end of the main body portion
73 of the shield plate 5 is formed in a downward convex arc-like shape.
[0068] The visor 17 is as described above bent as opposed to the main body portion 73 below
the main body portion 73 and projects.
[0069] As described in more detail, the visor portion 17 is as shown in FIG. 12 formed in
a crescent shape when viewed from the front and in a plate-like shape, and a portion
formed in a convex shape in the crescent shape connects with the lowermost end of
the main body portion 73 of the shield plate 5 and then projects downward from the
lowermost end of the main body portion 73 to be integral with the main body portion
73. Further, as shown in FIG. 13 (FIG. 6), when a upright wearer wears the cap body
3 and covers his or her face with the shield plate 5, the visor portion 17 projects
toward to gradually fall apart (forward) from the face of the wearer as going from
the uppermost end (the end at the side of the main body 73) to the lowermost end.
[0070] Further, at the central portion in the lateral direction of the visor portion 17,
a concave portion 75 dented into the interior of the main body portion 73 (to the
rear: to a face of a wearer) with a predetermined width is formed.
[0071] Operation for getting the shield plate 5 in and out when the protective cap 1 is
worn will be described hereinafter.
[0072] First, in a state where the shield plate 5 is positioned at the shielding position
P1, a wearer wears the protective cap 1. In a case where he or she needs to position
the shield plate 5 at the shielding position P3 and then work, he or she pulls the
lowermost end portion (the visor portion 17 for example) of the shield plate 5 downward
so as to move the shield plate 5 downward, the projection 37 enters into the portion
69 at the lowermost end portion side of the guide groove 65 and then the shield plate
5 is positioned at the shielding position P3, thereby the shield plate 5 is made not
to easily move from the shielding position P203.
[0073] On the other hand, in a case where he or she seeks to change the shield plate 5 at
the shielding position P3 into the housing position P1, he or she pushes the shield
plate 5 upward so as to move it upward, the projection 37 enters into the portion
67 at the uppermost end side of the guide groove 65, then the shield plate 5 is positioned
at the housing position P1, thereby the shield plate 5 is made not to easily move
from the housing position P1.
[0074] According to the protective cap 1, as the shield plate 5 has a configuration in that
its thickness is Gradually reduced as going from the central portion to the peripheral
portions, a difference between an optical path length (an optical path length in the
shield plate) in a case where a wearer see the front via the shield plate 5 and an
optical path length (an optical path length in the shield plate) in a case where the
wearer see peripheries via the shield plate 5 can be made smaller. Even if a wearer
see a matter via peripheral portions of the shield plate 5, distortion of images can
be made as small as possible.
[0075] More specifically, as shown in FIG. 20 (the drawing showing the cross section of
the shield plate 5 and corresponding to FIG. 16), as a difference between the optical
path length L11 and the optical path length L21 in the shield plate 5 is made smaller
and a difference between the optical path length L11 and the optical path length L31
is made smaller, distortion of images can be made as small as possible.
[0076] Here, the reference sign shown in FIG. 20 denotes a surface (convex surface) at the
outside of the shield plate 5 in accordance with the present embodiment, and the reference
sign F1 denotes a surface (concave surface) at the inside of the shield plate 5 in
accordance with the present embodiment. Thereby the thickness of the shield plate
5 in accordance with the present embodiment gradually gets thinner as going from the
central portion to the peripheral portion. On the other hand, the reference sign F0
denotes a surface at the outside of the conventional shield plate and the reference
sign F2 denotes a surface at the inside of the conventional shield plate, thereby
the thickness of the conventional shield plate is constant.
[0077] The reference sign R1 denotes an optical path of light impinging from the front onto
an eye EY of a wearer, the reference signs R2, R2a denote optical paths of light impinging
from sides (peripheral portions of the shield plate) onto the eye EY of the wearer,
and the reference signs R3, R3a denote optical paths of light impinging from sides
further away onto the eye EY of the wearer.
[0078] The optical path length L11 of the light (the light through the optical path R1)
from the front onto the eye EY of the wearer in the shield plate 205 and the optical
path length (the optical path length in the conventional shield plate) L12 are equal
to each other.
[0079] On the other hand, because the shield plate has a considerably large refractive index
as compared with that of air, on the basis of the Snell's law, the optical path length
(the optical path length in the shield plate 5 in accordance with the present embodiment)
L21 is made shorter than the optical path length (the optical path length in the conventional
shield plate) L22 in the shield plate by light from the side surfaces to the eye EY
of the wearer (light in the optical path R2, R2a), and the optical path length L21
is substantially equal to the optical path length L11. Likewise, the optical path
length L31 is made shorter than the optical path length L32 and the optical path length
L31 is substantially equal to the optical path length L11. Thereby it allows that
distortion of images is made as small as possible.
[0080] Further, in accordance with the protective cap 1, as the curvature radius of the
shield plate 5 in the left-and-right direction is formed smaller than the curvature
radius in the upper-and-lower direction and the rate of change in thickness in the
left-and-right direction is formed larger than the rate of change in thickness in
the upper-and-lower directions, distortion of images when a wearer see objects via
peripheral portions of the shield plate 5 can be made as small as possible according
to a shape of a face of the wearer.
[0081] More specifically, as the curvature radius in the upper-and-lower direction of the
shield plate 5 is made larger than the curvature radius in the left-and-right direction,
it fits with the shape of the face of the wearer to cover the face of the wearer.
Further, as the curvature radius in the upper-and-lower direction of the shield plate
5 is made larger than the curvature radius in the left-and-right direction, the rate
of change in thickness in then upper-and-lower directions of the shield plate 5 is
made smaller than the rate of change in thickness in the left-and-right direction,
distortion of images is made as small as possible.
[0082] Further according to the protective cap 1, as the visor portion 17 of the shield
plate 5 is bent to project in a direction opposed to the main body 73 (a direction
falling apart from a face of a wearer) below the main body 73, as described above,
even if a flying object hits the shield plate 5, a situation in which the flying object
slides on the shield plate 5 to contact a body of a wearer can be avoided.
[0083] More specifically, as shown in FIG. 6 by an arrow A13, if a flying object flying
from a direction obliquely forward collides with the lower part of the shield plate
5 in a shallow angle, it gives rise to a case where the aforementioned flying object
colliding and bouncing back reaches a breast or a stomach of the wearer. Meanwhile,
as a wearer in FIG. 6 turns in a horizontal direction, the aforementioned suspicion
is not so considerably, however, when he or she works with keeping his or her face
upward, a suspicion in which a flying object colliding and bouncing back reaches a
breast or a stomach under influence of the gravity. However, as the visor portion
17 is provided, the flying object colliding and bouncing back is made to re-collide
with the visor portion 17 and then falls down to any sites apart from the wearer.
It can be avoided that it reaches the body of the wearer.
[0084] Further, according to the protective cap 1, as the concave portion 75 is provided,
a wearer of the protective cap 1 can conveniently operate the shield plate 5
[0085] More specifically, in a state where the shield plate 5 exists at the housing position
P1 for example, as the concave portion 75 is provided on the visor 17 of the shield
plate 5, a gap into which a wearer can put his or her fingers is held between the
visor portion 17 of the shield plate 5 and the visor portion 10 of the cap body 3.
Further, the shield plate 5 existing at the housing position P1 is easily moved downward
and then can be made positioned at the shielding position P3.
[0086] Further according to the protective cap 1, as the shield plate 5 is steadily installed
in the cap body 5 and the guide means 7 makes the shield plate 5 swing with having
the predetermined axis C1 as its center, failure to attach the shield plate 5 is prevented
and the movement stroke of the shield plate 5 is elongated with keeping the conventional
shape and without making the cap body 3 bigger. Further, although the length (height)
of the shield plate 5 is sufficiently long to cover almost all of a face of a wearer,
the shield plate 5 can be substantially housed In the interior of the cap body 3 not
to interfere with the wearer.
[0087] Further, as the cap body 3 is formed in a semi-spherical-shell-like shape from which
portions to cover ears of a wearer are removed, the protective cap 1 is small-sized
and then its weight is reduced, and further it gives a feeling of being liberated
to the wearer.
[0088] Further, in accordance with the protective cap 1, as the shield plate 5 is guided
by the arc-like guide portion 13 to move to draw a trajectory of an arc-like shape,
the movement stroke of the shield plate 5 can be further elongated and, although the
shield plate 5 having a sufficient length to cover almost all of a face of a wearer
is used, it is made further easier to substantially house the shield plate 5 in the
interior of the cap body 3 not to interfere with the wearer.
[0089] Further in accordance with the protective cap 1, as the guide portion 13 in the arc-like
shape is formed in the arc-like shape having the predetermined axis C 1 as its center
and then provided in the interior of the cap body 3, the cap body 3 in the semi-spherical-shell-like
shape which does not cover ears of a wearer can be used. More specifically, if it
has a configuration in which the shield plate 5 is made supported by the cap body
at the predetermined axis C1, a swinging axis for supporting the shield plate 5 (an
axis positioned at the axis C1 of the shield plate 5) needs to be additionally provided,
thereby ear portions (portions to cover ears of a wearer) or such are necessary to
be provided in the cap body 3 and therefore the cap body 3 must not be made in a semi-spherical-shell-like
shape. However, the protective cap 1 allows it not to have the cap body 3 provided
with the ear portions and make a shape of the cap body 3 be in a semi-spherical-shell-like
shape.
[0090] Further, in accordance with the protective cap 1, as the guide member 11 is integrally
constituted and also made contact with the cap body 3 at two portions in the left-and-right
direction of the cap body 3 to be integrally provided, stiffness of the guide member
11 of itself and attachment stiffness when the guide member 11 is attached to the
cap body 3 are increased.
[0091] Further, the locking portion 71 B for locking the hammock constituting the interior
body can be provided in the interior of the central portion 19 of the guide member
11 so as not to interfere with the shield plate 5 of the guide portion 13.
[0092] Meanwhile, as the shield plate, that of a half type covering an upper half of a face
of a wearer can be used.
[FIFTH EMBODIMENT]
[0093] What mainly differs in a protective cap 501 in accordance with the fifth embodiment
as compared with the protective cap 1 in accordance with the first embodiment and
the protective cap 201 in accordance with the second embodiment is a configuration
(structure) of a guide means 505 for guiding a shield plate 503. The other points
are constituted substantially in the same way as the protective cap 1 in accordance
with the first embodiment and the protective cap 201 in accordance with the second
embodiment, and serve substantially the same effects.
[0094] The shield plate 503 guided by the guide means 505 is constituted substantially in
the same way as those in accordance with the aforementioned respective embodiments
(the first embodiment for example). A visor 217 comprising a concave portion 275 is
provided as with the protective cap 1 in accordance with the first embodiment and
the protective cap 201 in accordance with the second embodiment, and moves between
a housing position P501 and a shielding position P503 with having an axis C501 as
its pivotal center.
[0095] FIG. 38 is an exploded perspective view showing a summarized configuration of the
protective cap 501 in accordance with the fifth embodiment.
[0096] The protective cap 501 in accordance with the fifth embodiment is constituted to
comprise a guide member 509 constituting a cap body 507 and a guide means 505, a shield
plate 503, a shock absorber (a shock absorbing liner) 513, a chin-strap 515 and an
interior body (hammock) 517. The shock absorbing 513 is, for example, formed of a
foamed polystyrene in a bowl-like shape. Further, inside the cap body 507, after installing
an assembly 511 of the guide member 509 and the shield plate 503 in the cap body 507,
by installing the shock absorbing member 513 in the inside of the cap body 507 and
the assembly 511, and thereafter installing the chin-strap 515 and the hammock 517
in the cap body 507 and the guide member 509, then the protective cap 501 is assembled
and then generated.
[0097] Meanwhile, in the protective caps in accordance with the aforementioned embodiments,
a shock absorbing member and a chin-strap are not mentioned, however, in the protective
caps in accordance with these embodiments, a configuration in which a shock absorbing
member and a chin-strap is provided may be applied.
[0098] The cap body 507 is constituted in substantially the same way as the cases of the
protective cap 1 in accordance with the first embodiment and the protective cap 201
in accordance with the second embodiment. More specifically, the protective cap 507
is to protect a head of a wearer and is for example constituted of a material such
as resin and formed in a bowl-Like shape (a semi-spherical-shell-like shape for example)
as shown in FIG. 46 (a drawing showing a summarized configuration of the cap body
507). Meanwhile, FiG. 46(a) is a side view of the cap body 507, FIG. 46(b) is an elevational
view of the cap body 507 and also a view viewed from an arrow XLVIB in FIG. 46(a),
and FIG. 46(c) is a bottom view of the cap body 507 and also a view viewed from an
arrow XLVIC in FIG. 46(a).
[0099] The cap body 507 of the protective cap 501 is constituted of a cap body main body
portion 519 and a cap body visor portion 521, and is formed in two colors for example.
The cap body main body portion 519 is constituted of an opaque resin, and the cap
body visor portion 521 is constituted of a transparent (including colored transparency)
resin or a translucent resin. In the protective caps in accordance with the respective
embodiments, the cap body may be constituted of a cap body main body portion and a
cap body visor portion.
[0100] The shield plate 503 is, as described above, constituted substantially in a similar
way to that of the protective cap 201 in accordance with the first embodiment but
a portion related to the guide means 505 (a portion engaging with the guide member
509).
[0101] Here, the guide means 505 will be described in more detail hereinafter.
[0102] FIG. 39 is a cross sectional view showing a summarized configuration of the protective
cap, FIG. 40 is an elevational view of the protective cap, viewed from an arrow XL
in FIG. 39 and FIG. 41 is a bottom view of the protective cap, viewed from an arrow
XLI in FIG. 39.
[0103] FIG. 43 and FIG. 44 are drawings showing an assembly 511 of the guide member 509
and the shield plate 503, in which FIG. 43(a) is a side view of the assembly 511,
FIG. 43(b) is a plan view of the assembly 511 and also a view viewed from an arrow
XLIIIB in FIG. 43(a), FIG. 44(a) is a bottom view of the assembly 511 and also a view
viewed from an arrow XLIVA in FIG. 43(a), and FIG. 44(b) is a drawing showing a cross
section XLIVB-XLIVB in FIG. 43(b).
[0104] FIG. 45 is a drawing showing details of a guide portion 523 and such of the guide
member 509. FIG. 45(a) is an enlarged view of a part XLVA in FIG. 44(b). FIG. 45(b)
is a view viewed from an arrow XLVB in FIG. 45(a), or an enlarged view of a part XLVB
in FIG. 49(b). Meanwhile, in FIG. 45(a), the shield plate 503 and such are drawn,
however, in FIG. 45(b), illustration of the shield plate 503 and such is omitted and
only the guide member 509 is drawn.
[0105] FIG. 49 and FIG. 50 are drawings showing the guide member 509, in which FIG. 49(a)
is a side view of the guide member 509, FIG. 49(b) is a plan view of the guide member
509 and also a view viewed from an arrow XLIXB in FIG. 49(a), FIG. 50(a) is an elevational
view of the guide member 509 and also a view viewed from an arrow LA in FIG. 49(a),
FIG. 50(b) is a drawing showing a cross section LB-LB in FIG. 50(a), and FIG. 50(c)
is a drawing showing a cross section LC-LC in FIG. 50(a).
[0106] FIG. 52 and FIG. 53 are drawings showing the shield plate 503, in which F1G. 52(a)
is an elevational view of the shield plate 503, FIG. 52(b) is a plan view of the shield
plate 503 and also a view viewed from an arrow LIIB in FIG. 52(a), FIG. 52(c) is a
partial view viewed from an arrow LIIC in FIG. 52(b), FIG. 52(d) is a partial cross
sectional view of the shield plate 503 and also a view showing a cross section LIID-LIID
in FIG. 52(b), FIG. 53(a) is a side view of the shield plate 503 and also a view viewed
from an arrow LIIIA in FIG. 52(a), and FIG. 53(b) is a drawing showing a cross section
LIIIB-LIIIB in FIG. 52(a). Meanwhile, a part 510 shaded in FIG. 52(a) and FIG. 53(a)
is an optical property range in the ANSI regulation (a range which provides good optical
properties for a wearer of the protective cap 501 viewing an object via the shield
plate 503).
[0107] The guide means 505 is constituted to comprise guide portions 523 provided in the
guide member 509 for example constituted of a resin, and engagement portions 525 provided
in the shield plate 503 constituted of a transparent or translucent resin.
[0108] The guide member 509 comprises a central portion 527 having a spher-like curved surface
to form a plate-like shape, and the guide portions 523 are formed at the central portion
527. Further, the guide portions 523 are formed in an elongated shape to guide the
shield plate 503 when the shield plate 503 moves between the housing position P501
and the shielding position P503 and are provided in the plural number. The guide portions
523 run substantially in parallel with each other and are provided close to the center
of the central portion 527 in its lateral direction (left-and-right direction).
[0109] Describing in more detail, the central portion 527 is formed in a spherical-shell-of-quarter-like
shape. Here a spherical-shell-of-quarter (quarter-spherical-shell) shape is a body
formed by the following way. First, from a first sphere of a predetermined radius,
a body (spherical-shell) of a shape in which a second sphere having a common center
with the first sphere and a slightly smaller radius than the first sphere is removed
therefrom is obtained.
[0110] Next, the spherical-shell is divided by a first plane through the center, or its
vicinity, of the respective spheres into two, and then a semi-spherical-shell as one
of the two bodies is obtained.
[0111] Next, the semi-spherical-sheli is divided by a second plane through the center, or
its vicinity, of the respective spheres and substantially perpendicular to the first
plane into two, and then a quarter-spherical-shell as One of the two bodies is obtained.
Meanwhile, as the guide member 509 is to be installed in the interior (inside) of
the cap body 507, a curvature radius (a curvature radius of the aforementioned first
sphere) of the central portion 527 of the guide member 509 is made slightly smaller
than a curvature radius of the cap body 507.
[0112] The central portion 527 is formed in a "quarter-spherical-shell-like" form and is
thus not formed in a perfect quarter-spherical-shell form. More specifically, the
central portion 527 is, as with the cap body 507, formed in a shape in which the curvature
radius properly changes to fit it with a shape of a head of a wearer.
[0113] End portions of the central portion 527 are not formed in a perfect arc form but
are formed in an arc-like shape in which the curvature radius properly changes to
fit it with a shape of a head of a wearer. Here a portion (first semi-circular-end
portion curved line 529) in an arc-like form (semi-arc-like form) formed by dividing
by the aforementioned first plane and a portion (second semi-circular-end portion
curved line 531) in an arc-like form (semi-arc-like form) formed by dividing by the
aforementioned second plane are referred to as the end portions of the central portion
527.
[0114] The first semi-circular-end portion curved line 529 is for example positioned substantially
on the first plane and forms to have substantially no convexes and concaves in a direction
perpendicular to the first plane. Meanwhile, as the central portion 527 comprises
a thickness (a difference between the radius of the first sphere and the radius of
the second sphere), the first semi-circular-end portion curved line 529 can be, to
be more precise, referred to as a first semi-circular-end portion curved surface.
[0115] The second semi-circular-end portion curved line 531 for example goes in and out
of the second plane in a direction perpendicular to the second plane. More specifically,
there are some convexes and concaves in the direction perpendicular to the second
plane. Meanwhile, as with the first semi-circular-end portion curved line 529, the
second semi-circular-end portion curved line 531 can be, to be more precise, referred
to as a second semi-circular-end portion curved surface.
[0116] In a state where the guide member 509 is installed in the cap body 507, the central
portion 527 of the guide member 509 is slightly deviated from the cap body 507 in
the front inside of the cap body 507 and is then provided integrally with the cap
body 507. Thereby a space 533 of a quarter-spherical-shell-like form having a predetermined
thickness thicker than a thickness of the cap body 507 and a thickness of the central
portion 527, and the shield plate (the shield plate positioned as the housing position
P501) 503 is made to enter into he space 533 of the quarter-spherical-shell-like form.
[0117] Describing further, the first semi-circular-end portion curved line 529 is slightly
apart from the internal wall of the cap body 507 and also along the internal wall
of the cap body 507, and extends from the vicinity of a left end of a circular rim
positioned at the lowermost end of the cap body 507 through the vicinity of a point
just above the cap body 507 to the vicinity of a right end of a circular rim positioned
at the lowermost end of the cap body 507. More specifically, the first semi-circular-end
portion curved line 529 extends from a point above a left ear of a wearer through
the vicinity of a head top of the wearer to a point above a right ear of the wearer.
[0118] Further, the second semi-circular-end portion curved line 531 is slightly apart from
the front semi-circular rim at the lowermost end of the cap body 507 and also along
the front semicircular rim at the lowermost end of the cap body 507, and extends from
the vicinity of the left end of the circular rim at the lowermost end of the cap body
507 through the vicinity of the front end of the rim of the cap body 507 to the right
end of the circular rim at the lowermost end of the cap body 507. More specifically,
the second semi-circular-end portion curved line 531 extends from a point above the
left ear of the wearer through the vicinity of a forehead of the wearer to a point
above the right ear of the wearer.
[0119] The guide portions 523 provided at the central portion 527 of the guide member 509
are for example provided in the number of three. The respective guide portions 523
are constituted of through holes (through holes penetrating the central portion 527
in its thickness direction) 535, 537, 539 of respectively elongated circular forms
and are provided at the center, the left side and the right side of the central portion
527 in the lateral direction.
[0120] The guide portions 523 (through holes 535) provided at the center of the central
portion 527 is formed from the vicinity of the center of the second semi-circular-end
portion curved line 531 to the vicinity of the center of the first semi-circular-end
portion curved line 529. More specifically, the through hole 535 provided at the center
keeps the position of the center in the sideways direction (lateral direction; left-and-right
direction) to extend from the vicinity of the center of the forehead of the wearer
through a center of a frontal portion of the wearer to the vicinity of the head top
of the wearer.
[0121] The left guide portions 523 (through holes 537) are provided in parallel with the
through hole 535 provided at the center and is formed from the vicinity of the obliquely
front portion at the left side of the second semi-circular-end portion curved line
531 to the vicinity of the obliquely upper portion of the left side of the first semi-circular-end
portion curved line 529. More specifically, the through hole 537 provided at the left
side extends from the vicinity of the left front portion of a chin of a wearer through
an obliquely left front portion of a frontal portion of the wearer to the vicinity
of an obliquely left upper portion of a head top portion of the wearer.
[0122] The right guide portions 523 (through holes 539) are provided symmetrical with the
through hole 537 at the left side having the through hole 535 at the center interposed
therebetween. More specifically, the right through hole 539 is provided symmetrical
with the left through hole 537 relative to a plane extending in the upper-and-lower
and front-and-rear directions through a center of the guide member 509.
[0123] Here, positional relations of the three guide portions 523 (through holes 535, 537,
539) will be described in more detail hereinafter. For convenience of explanation,
existence of the respective side portions 541, 543 (see FIG. 39 and such) of the guide
portion will be neglected (it is supposed that the side portions 541, 543 of the guide
member 509 do not exist).
[0124] Intersection points between respective extrapolations of the three through holes
535, 537, 539 (central lines of the elongated circular through holes 535, 537, 539
in the lateral direction which are elongated in the longitudinal direction of the
through holes 535, 537, 539) and the second semi-circular-end portion curved line
531 will be referred to as a lower portion left side intersection point 545, a lower
portion central intersection point 547 and a lower portion right side intersection
point 549, respectively (see FIG. 49(a), (b), FIG. 50(a)).
[0125] Then a distance between a left end 551 of the second semi-circular-end portion curved
line 531 (a left end consistent with a left end of the first semi-circular-end portion
curved line 529; see FIG. 49(a)) and the lower portion left side intersection point
545 is equal to or slightly larger than a distance between the lower portion left
side intersection point 545 and the lower portion central intersection point 547 (a
distance along the second semi-circular-end portion curved line 531).
[0126] Further, likewise, a distance between a right end 553 of the second semi-circular-end
portion curved line 531 (a right end consistent with a right end of the first semi-circular-end
portion curved line 529; see FIG. 49(a)) and the lower portion right side intersection
point 549 (a distance along the second semi-circular-end portion curved line 531)
is equal to or slightly larger than a distance between the lower portion right side
intersection point 549 and the lower portion central intersection point 547 (a distance
along the second semi-circular-end portion curved line 531).
[0127] Further, intersection points between the respective extrapolations of the three through
holes 535, 537, 539 and the first semi-circular-end portion curved line 529 will be
referred to as an upper portion left side intersection point 555, an upper central
intersection point 557, and an upper portion right side intersection point 559, respectively,
as shown in FIG. 49(b).
[0128] Then a distance between the left end 551 of the first semi-circular-end portion curved
line 529 and the upper portion left side intersection point 555 is equal to or slightly
larger than a distance between the upper portion left side intersection point 55 and
the upper portion central intersection point 557 (a distance along the first semi-circular-end
portion curved line 529).
[0129] Further, Likewise, a distance between the right end 553 of the first semi-circular-end
portion curved line 529 and the upper portion right side intersection point 559 (a
distance along the first semi-circular-end portion curved line 529) is equal to or
slightly larger than a distance between the upper portion right side intersection
point 559 and the upper portion central intersection point 557 (a distance along the
first semi-circular-end portion curved line 529).
[0130] Thus as the guide portions 523 are provided, the guide portions 523 (through holes
535, 537, 539) are provided to extend in the upper-and-lower and front-and-rear directions
at the central portion side of the central portion 527 (in the lateral direction and
close to the central portion).
[0131] Meanwhile a configuration in which the guide portion 523 (through hole 535) at the
center is omitted and the guide portions 523 are provided in two may be used, or a
configuration in which the guide portion 523 (through hole 535) at the center is provided
in two and one of the guide portions is slightly moved leftward relative to the center
and the other is slightly moved rightward relative to the center so that four guide
portions (elongated circular through holes) may be used. Further, a configuration
in which five guide portions elongated in the upper-and-lower and front-and-rear directions
are provided at the side of the center of the central portion 527 (close to the center
in the lateral direction) may be used.
[0132] Further, the guide member 509 is constituted to comprise the aforementioned central
portion 527 and a first side portion (side portion at the left side) 541 in a plate-like
farm and a second side portion (side portion at the right side) 543 in a plate-like
form. The first side portion 541 is provided integrally with the central portion 527
at one end portion side (left side) in the lateral direction of the central portion
527 and at the lower side of the central portion 527. The second side portion 543
is provided integrally with the central portion 527 at another end portion side (right
side) in the lateral direction of the central portion 527 and at the lower side of
the central portion 527.
[0133] Further, a pair of central portion engagement portions 561 (see FIG. 49(b)) engage
with a pair of central portion to-be-engaged portions 563 (see FIG. 46(c)), first
side portion engagement portions 565 at the left (see FIG. 49(a)) engage with first
side portion to-be-engaged portions 567 (see FIG. 46(c)), and second side portion
engagement portions 569 (see FIG. 49(a)) at the right engage with second side portion
to-be-engaged portions 571 (see FIG. 46(c)), thereby the guide member 509 is constituted
to be provided integrally with the cap body 507.
[0134] The pair of central portion engagement portions 561 are formed in the vicinity of
the respective side portions 541, 543 on the central portion 527, and the pair of
central portion to-be-engaged portion 563 are provided at the sides of the cap body
507. The first side portion engagement 565 is provided on the first side portion 541,
and the first side portion to-be-engaged portion 567 is provided at the leftward obliquely
rear side of the cap body 507. The second side portion engagement portion 569 is provided
on the second side portion 543, and the second side portion to-be-engaged portion
571 is provided at the rightward obliquely rear side of the cap body 507.
[0135] Describing in more detail, the first side portion 541 is formed with a thickness
substantially identical to the central portion 527 in a short belt-like form. Further,
one end portion in the longitudinal direction of the first side portion 541 is connected
to the lowermost end portion side (left and lower end portion side) of the first semi-circular-end
portion curved line 529. Further, the second side portion 543 is provided symmetrical
to the first side portion 541 relative to a plane extending in the upper-and-lower
and front-and-rear direction through the center of the guide member 509. Thereby,
substantially on an extrapolation at the left of the second semi-circular-end portion
curved line 531 of the central portion 527 positioned is one end portion (lower end
portion) in the lateral direction of the first side portion 541, and substantially
on an extrapolation at the right of the second semi-circular-end portion curved line
531 of the central portion 527 positioned is one end portion (lower end portion) in
the lateral direction of the second side portion 543.
[0136] The guide member 509 is detachably attached to the cap body 507, and as the pair
of central portion engagement portions 561 formed on the central portion 527 of the
guide member 509 engage with the pair of central portion to-be-engaged portions 563
provided on the cap body 507, the guide member 509 installed on the cap body 507 is
made uneasy to separate from the cap body 507.
[0137] The central portion engagement portions 561 are for example constituted of first
central portion engagement portions (projections slightly projecting outward from
the central portion 527) 573 (see FIG. 49(a)) acknowledged as a rigid body and second
central portion engagement portions 575 (see FIG. 49(a)) having elasticity. The central
portion to-be-engaged portions 563 are constituted of portions 577 (projections slightly
projecting from the inner wall of the cap body toward the interior of the cap body
507; see FIG. 46(c), FIG. 48) acknowledged as rigid bodies. Meanwhile FIG. 48(a) is
a side view of the central portion to-be-engaged portion 563 and FIG. 48(b) is a view
viewed from an arrow XLVIIIB in FIG. 48(a).
[0138] Further when the guide member 509 is installed on the cap body 507 (when the first
central portion engagement portions 573 are made engaged with the central portion
to-be-engaged portions 563), the second central portion engagement portions 575 butt
on the cap body 507 (the central portion to-be-engaged portions 563 and its peripheries)
to elastically deform. After installing the guide member 509 on the cap body 507 (after
having the first central portion engagement portions 573 engaging with the central
portion to-be-engaged portions 563), the second central portion engagement portions
575 are made to restore the original shape. By the restored second central portion
engagement portions 575, the guide member 509 once installed on the cap body 507 is
made uneasy to separate from the cap body 507.
[0139] More specifically, when the shield plate 503 is in motion or such for example, even
in a case where an external force is loaded on the cap body 507, the guide member
509 or the shield plate 503, the guide member 509 is made to uneasy to separate from
the cap body 507. Meanwhile the central portion engagement portions 561 and the central
portion to-be-engaged portions 563 are provided at positions where they do not interfere
with the shield plate 503.
[0140] Meanwhile FIG. 42(a) is a drawing showing a state where the central portion engagement
portions 561 of the guide member 509 engage with the central portion to-be-engaged
portions 563 of the cap body 507 and is a drawing showing a partial cross section
XLIIA-XLIIA shown in FIG. 41.
[0141] A value of a length of the first side portion 541 in a band-like form or the second
side portion 543 is slightly smaller than a value of a half of a length of the second
semi-circular-end portion curved line 531. The first side portion engagement portion
55 is constituted of two through holes 579, 581 penetrating the first side portion
541 in the thickness direction.
[0142] One through hole (rear through hole) 581 of the two through holes 579, 581 constituting
the first side portion engagement portions 565 is provided at she vicinity of a tip
end portion of the first side portion 541 (an end portion opposed to the central portion
527 in the longitudinal direction of the first side portion 541) and another through
hole (front through hole) 579 of the two through holes 579, 581 constituting the first
side portion engagement portion 565 is provided in between the central portion engagement
portions 561 in the longitudinal direction of the first side portion 541 and the rear
through holes 581 (substantially at the central portion for example).
[0143] The second side portion engagement 569 is also, as with the case of the first side
portion engagement portion 565, constituted of a rear through hole 581 and a front
through hole 579, and the respective through holes 579, 581 of the side portion engagement
portion 569 are provided symmetrical to the respective through holes 579, 581 of the
first side portion engagement portion 565 relative to a plane extending in the upper-and-lower
and front-and-rear directions through the center of the guide member 509.
[0144] The first side portion to-be-engaged portion 567 is as shown in FIG. 46(c) and FIG.
47 constituted of two projections (a front side projection and a rear side projection)
583 slightly projecting from the inner wall of the cap body 507 at the vicinity of
an opening portion (a rim at the lowermost end portion) of the cap body 507 toward
the interior of the cap body 507. The second side portion to-be-engaged portion 571
is provided symmetrical with the first side portion to-be-engaged portion 567 relative
to a plane extending in the upper-and-lower and front-and-rear direction through the
center of the cap body 507. More specifically, the side portion to-be-engaged portions
567, 571 are constituted of two front side projections 583 and two rear side projections
583.
[0145] Meanwhile, FIG. 47(a) is a side view of the side portion to-be-engaged portion 567,
571 and a later described cap body locking portion 585, FIG. 47(c) is a view viewed
from an arrow XLVIIC in FIG. 47(a), FIG. 47(b) is a view viewed from an arrow XLVIIB
in FIG. 47(c), and FIG. 47(d) is drawing showing a cross section XLVIID-XLVIID in
FIG. 47(b).
[0146] In a state where the first side portion engagement portions 565 engage with the first
side portion to-be-engaged portions 567, the first side portion 541 is in contact
with the inner wall of the cap body 507. Further, in a state where the first side
portion engagement portions 565 engage with the first side portion to-be-engaged portions
567, the guide member 509 (first side portion 541) is limited in its movement in the
upper-and-lower direction relative to the cap body 507 and is allowed to slightly
move in the front-and-rear direction of the cap body 507 (a direction toward inner
peripheries of the cap body 507) relative to the cap body 507. Meanwhile movement
of the cap body 507 in the thickness direction is constituted to be regulated by installing
the hammock 517 in the cap body 507. A state where the second side portion engagement
portion 569 engages with the second side portion to-be-engaged portion 571 is similar
to a state where the first side portion engagement portions 565 engage with the first
side portion to-be-engaged portions 567.
[0147] In a state where it is finished to install the guide member 509 in the cap body 507,
the first side portion engagement portions 565 engage with the first side portion
to-be-engaged portions 567, the second side portion engagement portions 569 engage
with the second side portion to-be-engaged portions 571, and the central portion engagement
portions 561 engage with the central portion to-be-engaged portions 563. Further,
the guide member 509 is rely installed in the cap body 507.
[0148] Further, in a state where it is finished to install the guide member 509 in the cap
body 507, a rim at the lower side of the guide member 509 (a lowermost end portion
of the second semi-circular-end portion curved line 531 and the respective side portions
541, 543) extends along a rim of the cap body 507 at the vicinity of the inside of
the rim (opening portion) of the cap body 507. Further, in a state where it is finished
to install the guide portion 509 in the cap body 507, when viewing the cap body 507
and the guide member 509 from these lower side toward these upper side, the rim of
the cap body 507 is formed in a circle-like form (a circle-like form having a diameter
in the front-and-rear direction larger than a diameter in the lateral direction).
As compared therewith, the guide member 509 is formed in a horseshoe shape having
a narrow portion unconnected at the rear (tip end portions of the respective side
portions 541, 543 are slightly apart from each other). Meanwhile, the guide member
509 is so constituted as to be a circle-like form as with the cap body 507.
[0149] At the first side portion to-be-engaged portions 567 and at the side portion to-be-engaged
portions 571 formed are locking portions (cap body locking portion constituted of
four projections) 585 constituted of projections having a projecting length (a projecting
length toward the interior of the cap body 507) than the projections 583 constituting
the to-be-engaged portions 567, 571 (see FIG. 46(c), FIG. 47). Cap body engagement
portions 585 are portions for locking the hammock 517.
[0150] At the inside of the central portion 527 of the guide member 509 and at the vicinity
of the second semi-circular-end portion curved line 531 formed are locking portions
(guide member locking portions constituted of four projections) constituted as similar
to the cap body locking portions 585 (see FIG. 49(b) and FIG. 51). Guide member locking
portions 587 are also portions for locking the hammock 517.
[0151] Meanwhile, FIG. 51 (a) is a side view of the guide member locking portion 587 which
is positioned at the front among the guide member locking portions, FIG. 51 (c) is
a view viewed from an arrow LIC in FIG. 51 (a), FIG. 51 (b) is a view viewed from
an arrow LIB in FIG. 51 (c), and FIG. 51 (d) is a drawing showing a cross section
LID-LID in FIG. 51 (b).
[0152] Moreover, FIG. 51(e) is a side view of the guide member locking portion 587 which
is positioned at the front among the guide member locking portions, FIG. 51 (g) is
a view viewed from an arrow LIG in FIG. 51 (e), FIG. 51 (f) is a view viewed from
an arrow LIF in FIG. 51 (g), and FIG. 51 (h) is a drawing showing a cross section
LIH-LIH in FIG. 51 (g).
[0153] The guide member locking portions 587 of the guide member 509 are provided symmetrical
relative to a plane extending in the upper-and-lower and front-and-rear directions
through the center of the guide member 509. Thereby, in a state where it is finished
to install the guide member 509 in the cap body 507, the locking portions 585, 587
are provided at eight points in total.
[0154] Further, in a state where it is finished to install the guide member 509 in the cap
body 507, when to-be-engaged portions 589 of the hammock 517 are locked to the cap
body engagement portions 585 and the guide member locking portions 587 so as to finish
installation of the hammock 517 in the cap body 507, it is made that the respective
side portions 541, 543 of the guide member 509 is caught between the cap body 507
and the to-be-engaged portions 589 of the hammock 517 so that the respective side
portions 541, 543 of the guide member 509 get contact on the inner wall of the cap
body 507, thereby the respective side portions 541, 543 of the guide portion 509 are
fixed to the cap body 507 and then installed therein as described above (see FIG.
42(b) and FIG. 42(c)). Meanwhile, FIG. 42(b) is a drawing showing a cross section
XLIIB-XLIIB in FIG. 41 and FIG. 42(c) is a drawing showing a cross section XLIIC-XLIIC
in FIG. 41.
[0155] The respective side portions 541, 543 are so formed that these corner portions are
rounded. More specifically, outlines of two corner portions (corner portions positioned
at both end portions in the upper-and-lower direction) at the tip end portions (tip
end portions opposed to the central portion 527) in the longitudinal direction of
the first side portion 541 and the second side portion 543 are formed in a quarter
arc-like form when viewed from the thickness direction of the side portions 541, 543
(see the reference sign 591 in FIG. 49(a)). Further, at the other portions of the
side portions 541, 543 (central portions in the longitudinal direction and lowermost
end portions in the upper-and-lower direction), corner portions are formed to be rounded
(see the reference sign 593 in FIG. 49(a)).
[0156] As the corner portions of the respective side portions 541, 543 are formed to be
rounded, damage to the guide member 509 by stress concentration can be prevented,
and scratches on the cap body 507, the shield plate 503 and a wearer of the protective
cap 501 by the guide member 509 can be prevented.
[0157] By the way, the guide portions 523 of the guide member 509 are, as described above,
constituted of the three elongated circular through holes 535, 537, 539 for example.
In accordance with this, the engagement portions 525 of the shield plate 503 are constituted
of three columnar portions 595 (see FIG. 45).
[0158] Further, as the columnar portions 595 constituting the engagement portions 525 respectively
engage with the three through holes 535, 537, 539 constituting the guide portions
523 of the guide member 509 (the columnar portions 595 enter into the through holes
535, 537, 539), the shield plate 503 is guided to move between the housing position
P501 and the shielding position P503.
[0159] Describing in more detail, the thickness B501 of the elongated through holes 535,
537, 539 is very slightly larger than the outer diameter D501 of the columnar portions
595 (see FIG. 45(b)). Further, at both end portions of the columnar portions 595,
disc-like flange portions 599, 601 larger than the columnar portions 595 in diameter
are formed integrally so as to form an engagement member 597 (see FIG. 45(a)).
[0160] At the uppermost end portion of the shield plate 503, as shown in FIG. 52(a), semi-disc-like
installation portions 603 for installation of the engagement member 597 are formed
integrally. At the central portions of the semi-disc-like installation portions 603
formed are through holes (through holes, the inner diameter of which is slightly larger
than the outer diameter D501 of the columnar portions 595 of the engagement member
597) 605 penetrating the semi-disc-like installation portions 603 in its thickness
direction. Meanwhile, the installation portions 603 and the through holes 605 are
provided at three sites in accordance with the three through holes 535, 537, 539 of
the guide member 509.
[0161] Further, in between the respective flange portions 599, 601 provided at both end
portions of the columnar portion 595, the installation portions 603 of the shield
plate 503 and the central portion 527 of the guide member 509 enter into slot that
the installation portions 603 of the shield plate 503 and the central portion 527
of the guide member 509 are caught between the flange portions 599, 601 and the columnar
portion 595 penetrates the elongated circular through holes 535, 537, 539 of the guide
portions 523 and the circular through holes 605 of the installation portions 603.
Thereby, when the shield plate 503 moves relative to the cap body 507 and the guide
member 509, the shield plate 503 is made to move substantially only in the longitudinal
direction of the through holes 535, 537, 539 constituting the guide portions 523.
[0162] Meanwhile, the engagement member (the member with the flange) 597 is constituted
of a first tubular member 607 comprising a flange portion 599 at its one end portion,
a second tubular member 609 comprising a flange portion 601 at its another end portion,
a rivet 611 penetrating the tubular members 607, 609 along these central axes and
is caulked to make the respective tubular member 607, 609 be a unitary body.
[0163] In a state where the shield plate 503 is positioned at the housing position P501,
the portions 595 of the columnar form of the members 597 with the flanges are in contact
with the uppermost end portions of the respective elongated circular through holes
535, 537, 539. On the other hand, in a state where the shield plate 503 is positioned
at the shielding position P503, the portions 595 of the columnar form of the members
597 with the flanges are in contact with the lowermost end portions of the respective
elongated circular through holes 535, 537, 539.
[0164] Further, in the protective cap 501, as with the protective caps 1, 201, a retaining
means 613 for retaining states in which the shield plate 503 is positioned at the
housing position P501 and the shielding position P503 is provided. The retaining means
613 will be described in detail hereinafter.
[0165] The widths of two through holes 537, 539, which exist at left and right sides among
the three elongated circular through holes 535, 537, 539 forming the guide portions
523, are made constant. On the other hand, the elongated circular through hole 535
existing at the center among the three elongated circular through holes 535, 537,
539 forming the guide portions 523 are made slightly smaller in its width at the vicinity
of the end portion of its longitudinal direction (see FIG. 45(b)). Thereby, the shield
plate 503 is made to retain its position at either the housing position P501 or the
shielding position P503.
[0166] Describing in more details, as shown in FIG. 45(b), an upper most portion 615 of
the elongated circular through hole (central through hole) 535 existing at the center
of the guide members 509 is formed in an arc-like horseshoe shape. A diameter D503
of an arc of the uppermost portion 615 formed in the arc-like horseshoe shape is equal
to or slightly larger than the outer diameter D501 of the columnar portion 595 of
the member 597 with the flange.
[0167] A distance L501 between both end portions 617 of the uppermost portion 615 (a distance
in the lateral direction in exits of uppermost end portions of the arc-like and horseshoe
shape) is slightly smaller than the outer diameter D501 of the columnar portion 595
of the member 597 with the flange. Then, when the member 597 with the flange existing
at the central portion in the longitudinal direction of the elongated circular central
through hole 535 moves to the uppermost portion 615 of the elongated circular central
through hole 535, it is constituted that the columnar portion 595 of the member 597
with the flange comes into contact with said both end portions 617 of the uppermost
end portion 615 and a part of the guide member 509 elastically deforms and the distance
L501 between said both end portions 617 becomes large up to the value of the outer
diameter D501 of the columnar portion 595. Further, when the member 597 with the flange
is moved so that the columnar portion 595 of the member 597 with the flange is positioned
at the uppermost portion 615, said both end portions 617 restore its original positions
to retain the position of the member 597 with the flange.
[0168] Between said both end portions 617 and separated portions 619 which are separated
from said end portions 617 toward the lowermost end side of the elongated circular
through hole 535 by a predetermined distance, the width of the elongated circular
through hole 535 is gradually reduced as going from the separated portions 619 toward
said both end portions 617. More specifically, a taper portion 621 is formed between
the separated portions 619 and said both end portions 617. Thereby it is prevented
that the columnar portion 595 of the member 597 with the flange abruptly abuts on
said both end portions 617 of the uppermost portion 615 of the horseshoe form when
the shield plate 503 moves from the shielding position P503 to the housing position
P501, and thus damage to said both end portions 617 of the uppermost portion 615 can
be prevented.
[0169] Meanwhile the lowermost end portion side of the elongated circular through hole 535
is also formed to comprise a taper portion and such like as those of the uppermost
portion side. Further, to have elastic deformation of said both end portions 617 of
the horseshoe shape easier, a pair of through holes (two through holes of a circle-like
form penetrating the central portion of the guide member 509 in its thickness direction)
623 are provided.
[0170] Meanwhile, in addition to, or instead of, providing the uppermost portion side of
the elongated circular through hole 535 with the aforementioned through hole 623,
it may be provided at the lowermost end portion side of the through hole 535 of the
elongated circular shape.
[0171] Further, in addition to, or instead of, providing the aforementioned retaining means
613 at the central elongated circular through hole 535, it may be provided at the
left and right elongated circular through holes 537, 539.
[0172] By the way, concave portions 625 dented toward the insides of the central portions
527 are provided at the peripheries of the elongated circular through holes 535, 537,
539 provided at the central portion 527 of the guide member 509. The concave portions
625 comprise predetermined widths and are provided so as to enclose the elongated
circular through holes 535, 537, 539. Further, the installation portions 603 provided
at the uppermost end portion of the shield plate 503 as described above are provided
to dent slightly toward the inside of the shield plate 503 (see FIG. 52(b) and FIG.
53). In the vicinities of the three concave portions 625 and at the second semi-circular-end
portion curved line 531 of the central portion 527 of the guide member 509, three
projections 627 are provided. These three projections 627 project toward the front
side (outside) of the central portion 527 in the thickness direction of the central
portion 527 of the guide member 509.
[0173] In a state where the shield plate is installed in the guide member 509 by using three
members 597 with the flanges provided accordingly to the three through holes 535,
537, 539, three parts of the uppermost end portion of the shield plate 503 are supported
by the guide member 509 via the members 597 with the flanges, the installation portion
603 provided at the uppermost end portion of the shield plate 503 enters into the
concave portions 625 provided at the central portion 527, and a face at the inside
of the shield plate 503 indirectly, with having a packing 631 interposed therebetween,
which will be described later in detail, abuts on the respective projections 627 of
the central portion 527.
[0174] Further, in a state where the guide member 509 provided in the shield plate 503 is
installed in the cap body 507, a small gap 629 is formed between a surface at the
outside of the shield plate 503 and a semi-circular rim at a front side of the cap
body 507 (see FIG. 39).
[0175] Thereby, in a regular state (a state where an uprightly standing wearer simply wears
the protective cap 501) three parts of the uppermost end portion of the shield plate
503 are supported by the guide member 509 via the members 597 with the flanges, the
surface at the inside of the shield plate 503 are indirectly supported by the projection
627 of the central portion 527 with having the packing 631 which will be described
later in detail interposed therebetween, and the shield plate 503 is supported by
the guide member 509, thereby the shield plate 503 moves in an arc-like trajectory
between the housing position P501 and the shielding position P503.
[0176] Further, in a case where an external force in a direction for lifting up the lowermost
end of the shield plate 503 or drawing the shield plate 503 apart from a face of a
wearer is applied to the shield plate 503 in a state where the guide member 509 in
which the shield plate 503 is installed is installed in the cap body 507, the small
gap 629 between the surface at the outside of the shield plate 503 and the arc-like
rim at the front side of the cap body 507 is gone, and then the face at the outside
of the shield plate 503 indirectly, with having the packing 631 interposed therebetween,
which will be described later in detail, abuts on the arc-like rim at the front side
of the cap body 507, thereby limiting swing of the shield plate 503 by the aforementioned
external force.
[0177] More specifically, the shield plate 503 engages with the guide member 509 at the
installation portion 603 of the uppermost end portion thereof. Further, the shield
plate 503 engages with any of the projection 627 and the semi-arc-like rim at the
front side of the cap body 507 at a portion at the lower portion (a portion covering
a face of a wearer of the cap body 507) with being caught between the projection 627
and the semi-arc-like rim at the front side of the cap body 507. Then it is prevented
that the shield plate 503 shakes to a great extent.
[0178] Meanwhile, portions of the shield plate 503 other than the aforementioned engaging
portion are opposed to the guide member 509 and the cap body 507 with having a small
gap therebetween.
[0179] At the three projections 627 provided at the central portion 527 of the guide member
509 and its peripheries, and at the rim of the cap body 507 forming the gap 629 and
its vicinities, the packing (low friction member; scratch prevention member) 631 of
a plate-like form for example is adhered (see FIG. 44(a) and FIG. 46(c)). Thereby
the shield plate 503 (excepting the installation portions 603 and the visor 217) does
not contact with the guide portion 509 and the cap body 507, the shield plate 503
can move with small frictional resistance between the housing position P501 and the
shielding position P503, and further any portions of the shield plate 503 which come
into view of a wearer of the cap body 507 (optical property range 510 regulated in
the ANSI regulation as shown in FIG. 52(a) or such) are prevented from being given
scratches.
[0180] A packing 631A provided at the central portion of the guide member 509 is formed
in a U-letter shape, and is provided from the lowermost end toward the uppermost end
of the guide member 509 to be longer than the other packing 631. Thereby giving scratches
to the shield plate 503 is further surely prevented.
[0181] Positional relationships among respective elongated circular through holes 535, 537,
539 provided at the central portion 527 of the guide member 509, the concavity portions
625 formed around the through holes 535, 537, 539, and the guide member locking portions
587 will be described in more detail hereinafter.
[0182] The guide member locking portions 587 are as described above provided by four as
shown in FIG. 43(b). The guide member locking portion 587A positioned at the leftmost
side is positioned substantially at the center between the central portion engagement
portion 561A at the left side and the through hole 537 at the left in an extending
direction of the second semi-circular-end portion curved line 531, and the guide member
locking portion 5878 positioned at the next to the leftmost side is positioned adjacent
to the concave portion 625 of the through hole 537 at the left side and between the
through hole 537 at the left and the central through hole 535 in the extending direction
of the second semi-circular-end portion curved line 531. Further the two guide member
locking portions 587C, 587D at the right side are provided symmetrically to the guide
member locking portions 587A, 587B at the right side relative to a plane extending
in the upper-and-lower and front-and-rear directions through the center of the guide
member 509.
[0183] As the guide member locking portions 587 are provided at these positions, the hammock
517 can be installed at any proper position of the guide member 509 with avoiding
interference by the guide member locking portions 587 and the guide portions 523 of
the guide member 509, and is, with the hammock 517, capable of properly receiving
an external force applied to the cap body 507.
[0184] Further, by engaging to-be-locked portions 633 of an ear-strap (chin-strap) 515 with
the locking portion 585A provided at the leftmost side among the cap body locking
portions 585 (see FIG. 46(c)) and the locking portion 587A provided at the leftmost
side among the guide member locking portions 587 (see FIG. 43(b)), and further by
engaging the other ear-strap (chin-strap) 515 with the locking portion 585D provided
at the rightmost side among the cap body locking portions 585 or the locking portion
585C next thereto (see FIG. 46(c)) and the locking portion 587D provided at the rightmost
side among the guide member locking portions 587 (see FIG. 43(b)), the respective
chin-straps 515 can be installed at any proper positions of the cap body 507 or the
guide member 509, and then a wearer of the protective cap 501 can wear the protective
cap 501 without feeling wrong and can fix the protective cap 501 with his or her head
by using the respective chin-straps 515.
[0185] Meanwhile, as being understood already, as the cap body locking portions 585 are
provided at the rear side of the cap body 507 and the guide member 509 is provided
at the front side of the cap body 507, the cap body locking portion 585 is positioned
at the rear side relative to the guide members locking portions 587.
[0186] After engaging the to-be-locked portions 633 of the chin-strap 515 with the cap body
locking portions 585 or the guide member locking portions 587, by engaging the to-be-locked
portions 589 of the hammock 517 with the cap body locking portions 585 or the guide
member locking portion 587, the chin-strap 515 (the to-be-locked portions 633) and
the hammock 517 (the to-be-locked portions 589) are made to be installed integrally
with the cap body 507 and the guide member 509. Meanwhile the hammock 517 is made
to be easily detachably attached to the cap body 507 and the guide member 509 and
then it is made that the once installed hammock 517 is not easily detached from the
cap body 507 and the guide member 509.
[0187] Further, in the protective cap 501, the respective side portions 541, 543 of the
guide member 509 and the to-be-engaged portions 633 of the chin-strap 515 are caught
between the cap body 507 and the to-be-engaged portions 589 of the hammock 517 and
then installed integrally with the cap body 507 (see FIG. 42(b)).
[0188] According to the protective cap 501, as the guide member 509 comprises the central
portions 527 formed in the plate-like shape comprising the curved surface of the sphere-like
shape and she guide portions 523 is formed at the central portion (close to the center
of the central portion 527 in the lateral direction, for example) 527, a so-called
narrow guide is formed and getting the shield plate 503 in and out (movement between
the housing position P501 and the shielding position P503) can be carried out smoothly
as compared with a case where the guide portion 523 is provided at sides of the sides
(at the sides of respective end portions in the lateral direction) of the central
portion 527.
[0189] Further, according to the protective cap 501, as the guide member 509 is constituted
to comprise the central portion 527 of the guide member 509 and the side portions
541, 543, the pair of central portion engagement portions 561 (561A, 561 B) formed
in the vicinity of the respective side portions 541, 543 and at the central portion
527 engage with the pair of central portion to-be-engaged portions 563 provided in
the cap body 507, and the side portion engagement portions 565, 569 formed at the
respective side portions 541, 543 engage with the side portion to-be-engaged portions
567, 571, the degree of how the guide member 509 shakes relative to cap bods 507 can
be reduced.
[0190] More specifically, in a case where one gets the shield plate 503 in and out, as the
guide member 509 guides the shield plate 503, while a rotation moment about the axis
C501 extending in the lateral direction of the cap body 507 is applied to the guide
member 509 and this rotation moment is transmitted through the guide member 509 to
the cap body 507, the central portion engagement portions 561 of the guide member
509 engaging with the central portion to-be-engaged portions 563 of the cap body 507
function as pivots and the side portion engagement portions 565, 569 of the guide
member 509 engaging with the side portion to-be-engaged portion 567, 571 of the cap
body 507 receive the rotation moment, thereby reducing the degree of shaking as described
above.
[0191] Further, as the side portion engagement portions 565, 569 of the guide member 509
are provided at two sites at the left and two sites at the right, the degree of shaking
can be further reduced. Further the side portion engagement portion (through hole
581) at the rear side among the two side portion engagement portions 565 at the left
side and the side portion engagement portion (through hole 581) at the rear side among
the two side portion engagement portions 565 at the right side are positioned in the
vicinity of the rearmost end portion of the cap body 507, the distance between the
central portion engagement portions 561 to be the pivots and the side portion engagement
portions 565 at the rear side is made greater, thereby further reducing the degree
of shaking.
[0192] Further, according to the protective cap 501, as the guide portions to, 523 of the
guide member 509 are constituted of the three elongated circular through holes 535,
537, 539, the columnar portions 595 respectively engage with the three through holes
535, 537, 539 to guide the shield plate 503 to move between the housing position P501
and the shielding position P503, the shield plate 503 is allowed to smoothly move
relative to the guide member 509 although the configuration is simple, as well as
a degree of shaking the shield plate 503 is reduced.
[0193] Meanwhile, as the shield plate 503, that of a half type covering only an upper half
of a face of a wearer can be used. Further, the shield plate 503 may be formed in
a similar way to the shield plate in accordance with the first embodiment. More specifically,
as shown in FIG. 15 and FIG. 16 for example, it may be formed in a shape in which
a thickness is gradually reduced as going from a central portion to a periphery portion.
[0194] A shield member provided in a cap body for protecting a head of a wearer, for covering
a face of the wearer, is characterized by:
being formed of a transparent body or a translucent body into a curved plate-like
shape and
being gradually thinner as going from a central portion to a peripheral portion.
[0195] The shield member is preferably characterized in that:
a surface at an inside opposed to the face of the wearer is formed in a concave shape,
a curvature radius in a left-and-right direction is formed to be smaller than a curvature
radius in a upper-and-lower direction, and a ratio of change in a thickness in the
left-and-right direction is formed to be larger than a ratio of change in a thickness
in the upper-and-lower direction.
[0196] The shield member is preferably characterized by:
being constituted to comprise a main body portion and a visor portion, and that the
main body portion is formed in the curved plate-like shape, and
the visor portion is bent below the main body portion to project in a direction opposite
to the main body portion.
[0197] The shield member is preferably characterized by:
being constituted to comprise a main body portion and a visor portion, and that the
main body portion is formed in the curved plate-like shape, and
the visor portion is bent below the main body portion to project in a direction opposite
to the main body portion.
[0198] The shield member is preferably characterized in that:
a concave portion dented toward an inside of the main body portion with a predetermined
width is formed at a central portion in a lateral direction of the visor portion.
[0199] The shield member is preferably characterized in that:
a concave portion dented toward an inside of the main body portion with a predetermined
width is formed at a central portion in a lateral direction of the visor portion.
[0200] A shield member attached to a cap body for protecting a head of a wearer, for covering
a face of the wearer, is characterized by having:
a main body portion for covering a face of che wearer, the main body being formed
of a transparent body or a translucent body in a curved plate-like shape; and
a visor portion for preventing a flying object from contacting a body of the wearer,
the visor portion being formed integrally with a lowermost end portion of the main
body portion.
[0201] The shield member as mentioned before is preferably characterized in that:
a concave portion dented toward the wearer to open to a lowermost end side is provided
at a central portion in a lateral direction of the visor portion.
[0202] A protective cap is characterized by having:
the shield member as recited in [0199];
a cap body for protecting a head of the wearer; and
guide means for guiding the shield member to move between a housing position where
the shield member is housed in the cap body and a shielding position where the shield
member covers a face of the wearer,
wherein a gap is formed between a visor portion of the shield member and a visor portion
of the cap body in a state where the shield member is positioned at the housing position.
[0203] A protective cap is characterized by having:
the shield member as recited in [0201],
a cap body for protecting a head of the wearer;
guide means for guiding the shield member to move between a housing position where
the shield member is housed in the cap body and a shielding position where the shield
member covers a face of the wearer,
wherein a gap is formed between a visor portion of the shield member and a visor portion
of the cap body in a state where the shield member is positioned at the housing position.