STATE OF TECHNIQUE
[0001] Substantially the technology of tile has remained the same for over 2000 years.
[0002] It is based on drain for gravity of the water. The tiles are then designed to be
installed in sloping making them overcome always one on one so that the water can
flow down but it never filters inside.
[0003] For this reason, the tiles are designed in order to be installed from bottom to top
and they are in fact simply supported one on one.
[0004] Even the aesthetics of this technology remains practically the same from more than
2000 years ago and even today it is linked to a "traditional" architectural image
of the roof and of the building.
PROBLEMS ENCOUNTERED
[0005] The contemporary architecture contemplates flat and smooth surfaces even for the
sloping flaps. For this reason "modern" architects never use the slopings flats that
is the best solution for the purposes of waterproofing, precisely because the outflow
of the water is mechanical and natural due to the slope.
[0006] However today the only way to make a sloping roof cover according to the preferences
of contemporary architecture, so completely smooth and flush, is to use a "ventilated
wall" set sloping on the roof. This solution, however, results forced because this
technology is made precisely for the "walls" and not for the roofs or sloping flaps.
[0007] In fact, the big problem is that the ventilated walls need a supporting substructure
which is usually formed by metal frame fixed to the wall which supports the coating.
Consequently it is necessary to drill hundreds of holes on the surface of application
and drilling hundreds of holes on the roof is never an ideal solution in order to
avoid infiltrations of water.
PROPOSED SOLUTIONS
[0008] The solution proposed here is to obtain a sloping coverage that aesthetically is
completely coplanar, ensuring the impermeability of the roof covering based on an
exclusively mechanical overlap principle and on the natural drain of sloping water.
CONCRETE DESCRIPTION
[0009] The technology is based on the same principle of the "ordinary" tiles but, in order
to obtain the coplanarity of the roof covering, introduces an innovation in the design
of the object, which is divided into two parts glued each other: one, underlying,
is printed in plastic material or thermosetting resin, and the other, overlying, consisting
of a completely flat ceramic slab.
[0010] Substantially the sloping drainage system and the overlap are obtained with the underlying
resin while the overlying ceramic allows to have a completely smooth surface, resistant
but primarily coplanar.
[0011] The drain is made through the overlap of channels on two of four sides of the tile.
[0012] On the upper and right side the resin part presents overlapping channels for the
casing of the drains coming from the adjacent tiles on the top and right side while
on the bottom and left side the resin presents draining ducts which are inserted into
the corresponding channels of the two adjacent down and left tiles.
[0013] The part underneath the plastic can also be equipped with recording systems (for
the coplanarity of the surface of the roof in front of a laying surface is not perfectly
smooth, and hooking systems and fastening upstream (ie higher than the channel overlap)
as indeed expected for the traditional tiles.
[0014] The lower part made in plastic can also be equipped with registration systems (for
the coplanarity of the surface of the roof covering against a not perfectly smooth
laying surface, and hooking systems and fastening upstream, that is higher than the
channel overlap, as indeed also required for traditional tiles).
[0015] The system must be completed with all the special pieces for the ridges and for the
lay-sisters considering the verifiable geometric variability and the various types
of support structure.
1. Overlap of two parts: the underlying one, printed in plastic or thermosetting resin,
and the upper one consisting of a completely flat ceramic layer;
2. Overlap of channels on two of the four sides of the tile;
3. On the upper side and on the right side of the tile the resin part presents overlap
channels for the housing of the drains from the adjacent tiles on top and right side.