Technical sector of the invention
[0001] The present invention relates to a formwork for a hanging beam, particularly of a
beam protruding below a floor slab. The formwork comprises at least two rectangular
lateral panels and one lower panel, each one of these panels having an inner face
forming a respective face of the beam, an outer face opposite to the form face and
provided with transverse ribs, and two longitudinal edges and two transverse edges.
When the formwork object of the invention is in the operating formwork position, the
two lateral panels are arranged vertically and parallel to each other, separated from
one another by the lower panel in turn arranged horizontally, such that each one of
the two longitudinal edges of the lower panel is in flat contact with the inner face
of a respective lateral panel through mutual affixing means.
Background of the invention
[0002] In countries or regions affected by seismic movements, it is common to resort to
a construction typology based on concrete walls and hanging beams for the support
of the corresponding floor slabs instead of pillars, wherein the girders or beams
are known as hanging girders or beams because they have an edge that is greater than
the floor slab they support, and because they protrude below the same.
[0003] Traditionally, within the formwork of hanging beams, it is common to arrange a series
of wooden panels partially reproducing the outer contour of the hanging beam, specifically
a bottom board for forming the lower face of the beam, two lateral boards nailed vertically
to the bottom board for forming the two lateral faces, and finally two upper boards
nailed from the upper rims of the lateral boards for forming a filling area as a transition
with the rest of the floor slab of the structure.
[0004] In addition to the wooden boards for the formwork, the lateral boards need to be
laterally braced to counteract the lateral force of the concrete that will be poured
between them and the bottom board. Timbers are often used as lateral bracing elements,
which usually lean against the outer surfaces of the lateral boards and are parallel
to the longitudinal direction of the hanging beam. In order to ensure the position
of these timbers and the fastening thereof, multiple solutions are improvised based
on wooden framing squares or shorter timbers arranged diagonally, which rest on an
extension of the formwork board of the bottom of the beam, or on other boards or propped
wood resting on the lower floor slab. In general, the components used in the lateral
bracing and the fastening thereof are attached through nails, which, added to the
multiple pieces used, involves a considerable amount of time in the mounting process,
with often uncertain results in terms of its stability. In addition, it should be
mentioned that the majority of the elements for lateral bracing are not reusable,
given that they are frequently cut to size for the formwork of one particular beam,
or are simply based on the materials available at the construction site at the time.
[0005] In addition, there are more complete formworks for hanging beams, which have devices
intended for lateral bracing, such as the formwork described in patent
ES8207259, provided with a clamp, the core of which may be brought closer to the lateral formwork
elements from below its affixing position.
[0006] On the other hand, when the projected hanging beams at a construction site have the
same cross-section, or their thickness and height are a multiple of another, it is
possible to use formwork systems based on metal panels and robust attachment devices
similar to those used in wall formwork. Some examples of panel-based formworks for
hanging beams are contained in patent documents
CN 1 02116080A,
KR20100123232A.
[0007] The advantages of panel-based formworks include an improvement in the stability of
the set of panels mounted around the faces of the beam that is to be formed, in addition
to the fact that its mounting follows an error-proof pattern. In terms of cost, panel-based
formwork entails higher material and rental costs in order to be used at construction
sites, in comparison with wooden board-based formworks, bearing in mind that the use
of the panels must be paid for from the time they are mounted until they are dismounted
on site, once the poured concrete has completely set and the lateral and bottom panels
can be removed.
[0008] It would be desirable to have a formwork for a hanging beam made up of formwork panels
that could be assembled with one another, and were easy and quick to mount and dismount,
and above all, that allowed for a degree of modulation among its components in order
to optimize their usage, such that, depending on the progress of the concrete setting,
certain components could be removed in order to be reused elsewhere at the construction
site without having to wait for the conventionally established time period to remove
the entire formwork.
Explanation of the invention
[0009] With the purpose of providing a solution to the problems proposed above, a formwork
for a hanging beam protruding below a floor slab is disclosed in the invention. The
formwork comprises a plurality of lateral and lower panels, each one of which presents
an inner face forming a respective face of the beam. In an operating formwork position,
the lateral panels of each side (forming two opposite lateral faces of the hanging
beam) are arranged vertically and parallel to each other, separated from one another
by the lower panels arranged horizontally, such that the longitudinal edges of the
lower panels are in flat contact with the inner faces of the lateral panels through
mutual affixing means.
[0010] In essence, the formwork is characterized in that the affixing of the lower panels
with respect to the lateral panels is height-adjustable in order to adapt the formwork
to hanging beams with different heights. In addition, each lower panel is composed
of two semi-panels, the first semi-panel being longer than the second semi-panel.
Each semi-panel comprises an inner forming face, an outer face, two longitudinal edges,
an end transverse edge, and a connecting transverse edge, which connects to the other
connecting transverse edge of the other semi-panel, wherein the two semi-panels can
be removably coupled to one another to constitute the lower panel through removable
attaching means, configured for their connecting transverse edges to be attached by
flat contact. The connecting transverse edge of the first semi-panel forms an obtuse
angle with its inner face and the connecting transverse edge of the second semi-panel
forms an acute angle supplementary to the aforementioned obtuse angle, that is to
say, the sum of the aforementioned angles is 180°. All of the foregoing is configured
in such a way that when the two semi-panels are in a coupling position, the inner
faces and outer faces of the two semi-panels are flush, constituting the inner face
and the outer face of the lower panel, respectively, the longitudinal edges of the
two semi-panels being arranged in a coplanar manner constituting the longitudinal
edges of the lower panel, and the end transverse edge of the first semi-panel and
the end transverse edge of the second semi-panel constituting the two transverse edges
of the lower panel.
[0011] It must be understood that the longitudinal edges are the walls that make up the
perimeter frame of a panel or of a semi-panel, edges which extend in a direction parallel
to the direction of the length of the beam, and that the transverse edges extend in
a perpendicular direction. For the purpose of clarity, it should be noted that hereinafter,
the interior of the panel or semi-panel will be understood as the outward-facing open
space delimited by the outer face and by the longitudinal and transverse edges of
the panel or semi-panel in question. Preferably, all longitudinal and transverse edges
of the lower and lateral panels are made up of respective flat faces perpendicular
to the inner faces of the panels, and extend beyond the outer faces of the panels
from said inner faces.
[0012] The fact that each lower panel is made up of two semi-panels coupled to one another
through one of their transverse edges, known as the connecting edges, and that said
connecting transverse edges are configured as walls forming an acute angle and a supplementary
obtuse angle with the inner face of the panel, enables the partial dismounting of
the lower panel once the concrete has sufficiently set. Specifically, when the concrete
has become somewhat resistant, the obtuse angle configuration of the first semi-panel,
the longest one, enables the decoupling of this first semi-panel from the rest of
the formwork (after previously removing the lateral panels), leaving only the second
semi-panels of the lower panels to form the lower face of the hanging beam until the
concrete of the hanging beam fully acquires the resistance for which the beam has
been projected. Therefore, the first semi-panels can be removed three days after concreting,
without interfering with the position of the second semi-panels, and may be used elsewhere
at the construction site or returned to the formwork supplier, thereby saving on rental
costs.
[0013] According to another characteristic of the invention, the second semi-panel of each
lower panel is provided with housing means to removably couple, in the second semi-panel,
the end of a bolt or peg which can be inserted by its other end into the upper end
of a shoring prop or support, said housing means being coupled below the outer face
and arranged so that they can rotate around a transverse axis parallel to the direction
towards which the end transverse edge of the second semi-panel extends, configured
in such a way that the shoring prop or support inserted into the housing means through
the bolt or peg is able to adopt a position ranging from at least an acute angle up
to a right angle with respect to the outer face of the second semi-panel.
[0014] These housing means enable, among other things, the second semi-panels to continue
forming part of the lower face of the hanging beam and to be supported by the shoring
props coupled to the second semi-panels through the housed bolts or pegs upon the
removal of the first semi-panels. In the operating formwork position, the shoring
prop will be arranged so as to form a right angle with the outer face of the second
semi-panel.
[0015] By contrast, the first formwork semi-panels do not require, at any time during the
formwork process, to be supported by any shoring prop, except the initial first semi-panel,
that it to say, the one located after the pillar from which the hanging beam extends.
This initial first semi-panel is provided with housing means, in order to removably
couple therein the end of a bolt or peg that can be inserted by its other end into
the upper end of a shoring prop or support, said housing means being firmly attached
below the outer face.
[0016] This way, in the operating formwork position, each one of the lower panels is supported
by a shoring prop, specifically coupled to its second semi-panel, except for the initial
lower panel, which is supported by two shoring props, one in each semi-panel. It is
provided that, once twenty-four hours have elapsed since the hanging beam was concreted,
the lateral panels shall be removed, and, after three days, the first lower semi-panels,
including the initial lower semi-panel. Meanwhile, the beam will be shored by the
shoring props coupled to the second semi-panels for twenty-eight days, which is when
the second semi-panels are removed, thereby completing the stripping of the beam.
We can see that the formwork object of the invention prevents having to shore the
hanging beam once again during the stripping phases, given that a shoring prop does
not have to be removed and placed one more time. Instead, the shoring props coupled
to the second semi-panels do not undergo any changes; they remain in their position
from the moment they are placed at the beginning of the formwork process until the
completion of the stripping, which simplifies the entire process.
[0017] The housing means of the second semi-panels and the initial first semi-panel, provided
for the removable coupling of a bolt, shank or peg, comprise a nut, the hole of which
is threaded according to the worm of the upper end of a bolt or peg. Therefore, the
coupling of the shoring props to the semi-panels, either the first or second, is easily
and quickly carried out through bolts, pegs or shanks provided with a threaded end
with a worm that matches the worm of the inner thread provided in the respective housing
means provided in the lower panels, specifically accessible from below when the panels
are in the operating position (arranged horizontally and parallel to the lower face
of the hanging beam).
[0018] According to another characteristic of the invention, each lower panel is provided
with hooking means and with suspending means located in a respective transverse edge,
through which a lower panel can, in a non-operating mounting or dismounting position
of the formwork, be suspended, with the capacity to swing from another lower panel
adjoined to the first when the hooking means of a lower panel are adapted to receive
the coupling of the suspending means of the adjoined lower panel, or vice versa.
[0019] Preferably, the hooking means are provided in the end transverse edge of the second
semi-panel of a lower panel and the suspending means are provided in the end transverse
edge of the first semi-panel.
[0020] The coupling of the lower panels through the hooking means and the suspending means
facilitates the mounting of the lower formwork of the hanging beam, given that once
a first lower panel is placed, supported by at least one shoring prop, the following
lower panel is simply placed by hanging it by its suspending means from the hooking
means of the end transverse edge of the lower panel that has already been placed.
In that position, the second lower panel can swing with respect to the first, and
it will be sufficient to rotate the same by raising the free end, pushing it by the
shoring prop coupled to the second semi-panel of the second lower panel (coupled by
the housing means with rotating capacity described above), until the inner faces of
the two lower panels are flush. Then, the shoring prop coupled to the second semi-panel
is adjusted so as to remain perpendicular in order to support the second lower panel
placed adjoining to the first.
[0021] According to another characteristic of the invention, the hooking means comprise
at least two hooks that extend in the longitudinal direction of the lower panel, protruding
from the lower rim of the end transverse edge of one of the semi-panels forming the
lower panel towards the exterior of the semi-panel, and the hook opening of which
is oriented upwards, directed towards the inner face of the semi-panel. As for the
suspending means, they comprise two portions of sectioned cylindrical bars arranged
on the lower rim of the end transverse edge of the other semi-panel of the lower panel
and that extend aligned and parallel to the direction of said end transverse edge,
configured such that each portion of sectioned cylindrical bar comprises a convex
cylindrical surface protruding below the lower rim of the end transverse edge and
extending towards the interior of the semi-panel, the opening of each hook being adapted
so as to receive the support of a corresponding portion of sectioned cylindrical bar
and to enable rotation and swinging, within the opening, of said portion, around the
transverse axis of the portion, when the portion rests on its convex cylindrical surface.
In addition, two suspending through-holes are each arranged after a corresponding
portion of cylindrical bar, extending towards the top of the end transverse edge,
said suspending holes being adapted to house the free ends of the hooks of the hooking
means in a non-operating mounting or dismounting position, wherein a lower panel is
suspended, with the capacity to swing with respect to an adjoining lower panel, particularly
when a lower panel is suspended by forming an approximately right angle with respect
to the adjoining lower panel.
[0022] In line with another characteristic of the invention, the hooking means and the suspending
means comprise mutual retaining means through which a lower panel is able to go from
being suspended, in a non-operating mounting or dismounting position of the formwork,
to being retained without the possibility of swinging in an operating formwork position
with respect to an adjoining lower panel, the inner faces of the two adjoining lower
panels being arranged so as to be flush in said operating formwork position when the
hooking means of a lower panel receive the coupling of the suspending means of an
adjoining lower panel and the suspending means adopt a retaining position.
[0023] In accordance with another characteristic of the invention, the retaining means of
the hooking means are constituted by a tip of the free end of each hook with an arrowhead
configuration, whereby the free end presents an inclined surface configuring a narrowing
of the opening of the hook in the opposite direction to the arrowhead, connecting
the inclined surface with the rest of the hook through a flat retaining surface parallel
to the inner face of the semi-panel from which the hooks protrude, the flat retaining
surface forming a retaining arris with the rest of the hook. In turn, each portion
of sectioned cylindrical bar of the suspending means presents a complementary flat
retaining face, located after the convex cylindrical surface with which it forms a
complementary retaining arris, the complementary flat retaining face being parallel
to the inner face of the semi-panel on which the suspending means are arranged, and
the complementary flat retaining face being located in the interior of the corresponding
semi-panel and separated at a certain distance from the lower rim of its end transverse
edge. All of the foregoing is configured in such a way that the suspending means of
a lower panel are able to adopt a retaining position wherein each portion of sectioned
cylindrical bar of a lower panel fits in the opening of a corresponding hook of the
adjoining lower panel by direct contact of the flat retaining surface with the complementary
flat retaining face, and wherein the complementary retaining arris is arranged parallel
to the retaining arris.
[0024] Optionally, the suspending means comprise guiding means for the coupling of the portions
of sectioned cylindrical bars in the corresponding openings of the hooks of an adjoining
lower panel. The guiding means are arranged internally (in the space comprised between
the outer face of the panel or semi-panel and the longitudinal and transverse edges)
in the semi-panel, on the upper rim of the same end transverse edge wherein the portions
of sectioned cylindrical bars are provided. These guiding means comprise a corner
piece and a stop piece for each portion of sectioned cylindrical bar, the corner piece
being provided with an inclined plane arranged perpendicular to the outer face of
the semi-panel, attaching the aforementioned end transverse edge to the adjacent longitudinal
edge, with which it forms an inner corner in the semi-panel, at an angle. The stop
piece is arranged in the aforementioned end transverse edge above the portion of sectioned
cylindrical bar, maintaining a separation from the corner piece, the dimensions of
which are adapted to house the arrowhead configuration tip of the free end of a hook
of the adjoining lower panel, which tip can be slid along the length of the inclined
plane of the corner piece until making contact with the stop piece, and the complementary
flat retaining piece of the portion of sectioned cylindrical bar is oriented towards
the guiding means.
[0025] In this way, the guiding means will help the operator mounting the formwork to place
the lower panels, one adjoining panel after the other, in the correct position such
that the newly placed lower panel swings with respect to the adjoining lower panel
that has already been placed in the horizontal (formwork) position. Therefore, we
can consider a situation wherein a lower panel has already been placed in the operating
formwork position with its inner face in the horizontal position. The arrowhead tips
of the hooks of the hooking means, protrude from said lower panel. The operator comes
with a lower panel that must be hung from the one that was already placed, such that
the lower panel to be placed can swing with respect to the one that was placed before
it. The lower panel in the hands of the operator comprises, near the end transverse
edge corresponding to the first semi-panel, two spaces delimited by the corresponding
corner pieces and stop pieces. The operator must be able to house the arrowhead of
the end transverse edge of the adjoining panel that was previously placed in these
spaces so it can swing with respect to the other. The guiding means allow the operator
to place the lower panel correctly without having to see where the spaces and the
arrowheads are located.
[0026] According to another characteristic of the invention, the hook opening of each hook
of the hooking means of a lower panel is adapted to house the thickness of the end
transverse edge of the adjoining lower panel and the respective portion of sectioned
cylindrical bar arranged in the aforementioned end transverse edge.
[0027] In line with another characteristic of the invention, the end transverse edge of
the second semi-panel has a height equivalent to the sum of the height of the end
transverse edge of the first semi-panel plus the distance by which one of the portions
of sectioned cylindrical bar of the suspending means arranged in the first semi-panel
protrudes below said end transverse edge. The height of the end transverse edge of
the first semi-panel is lower than the height of the second semi-panel, given that
this way, two adjoining semi-panels can swing with respect to one another, specifically
the first semi-panel of one lower panel with respect to the second semi-panel of another
lower panel, the lower panels being separated by a minimum distance marked by the
opening of the hooks of the hooking means of the second semi-panel.
[0028] In accordance with another characteristic of the invention, the mutual affixing means
between the lower panels and the lateral panels comprise at least two through-holes,
distributed in each one of the longitudinal edges of the lower panels, and at least
two series of through-holes through the inner face and outer face of each lateral
panel. The holes of the series are distributed linearly in the direction parallel
with respect to the transverse edges of the lateral panels. The separation between
one series and the other is equivalent to the distance separating the through-holes
of one same longitudinal edge of a lower panel. The mutual affixing means also comprise
sets of threaded or dywidag bars and wing nuts with threads that correspond to the
worm of the bars for their mutual adjustment, all of which is arranged in such a way
that in the operating formwork position, each through-hole of a lower panel overlaps
one of the holes of the lateral panels, both holes being crossed through by a corresponding
bar provided with a wing nut on one of its ends, which maintains the longitudinal
edge of a lower panel in flat contact with the inner face of a lateral panel or with
the inner faces of two adjoining lateral panels, depending on whether part of one
same lower panel is affixed on each side to the same lateral panel or to two adjacent
lateral panels.
[0029] This way, the series of distributed through-holes crossing through the inner and
outer faces of the lateral panels ensure that the formwork is valid for a range of
hanging beams of different heights. The relative position of the lower panels with
respect to the lateral panels can be adjusted, given that the operator, according
to the height of the projected hanging beam, will place the through-holes of the lower
longitudinal edges of the lower panel overlapping the corresponding through-holes
of the series of faces of the lateral panels, those that are located at a distance
from the rim of the upper longitudinal edge equal to the height by which the projected
hanging beam will protrude from the floor slab. Thereafter, it will cross through
the same the corresponding bars that will be tightened with the wing nuts such that
the inner faces of the lateral panels press against the longitudinal edges of the
lower panels. It should be mentioned that the wing nuts can be firmly attached to
one of the ends of the bars, thereby forming a single piece.
[0030] According to another characteristic of the invention, the mutual affixing means also
comprise, for each one of the through-holes distributed in each one of the longitudinal
edges of the lower panel, a nut that is firmly attached to the inner side of said
longitudinal edge of the lower panel, with the threaded hole of the nut placed after
and overlapping the through-hole, and the thread of which corresponds to the worm
of the bars for tightening them together. Given that the lower panels are provided
with nuts that are firmly attached to their longitudinal edges, the affixing of the
lateral panels to the lower panels is more comfortable and easier for the operator,
since the number of independent pieces is reduced.
[0031] In line with another characteristic of the invention, each transverse edge connecting
the two semi-panels forming one same lower panel is provided with at least one through-hole
which, in the operating formwork position, overlaps the through-hole of the connecting
transverse edge of the corresponding semi-panel, said through-holes being adapted
for the passage of the removable attaching means for the attachment by flat contact
of the connecting transverse edges in the operating formwork position.
[0032] In accordance with another characteristic of the invention, the upper longitudinal
edges of the lateral panels, intended to be the longitudinal edges furthest away from
the lower panel, are provided with a filling, along their rims, of a material such
as wood, which can directly support, and be attached to, a horizontal formwork board
of the floor slab to which the hanging beam belongs, through the insertion of nails.
Brief description of the drawings
[0033] The drawings attached illustrate, as a non-limitative example, a preferred embodiment
of the formwork for a hanging beam object of the invention. In said drawings:
Fig. 1 is a perspective view of the formwork object of the invention, in an operating
formwork position supported by three shoring posts;
Fig. 2 is an exploded view of the formwork in Fig 1;
Figs. 3 and 4 are perspective views of the first semi-panel of the lower panel of
the formwork in Fig. 1, seen from below and from above, respectively;
Figs. 5 and 6 are perspective views of the second semi-panel of the lower panel of
the formwork in Fig. 1, seen from below and from above, respectively;
Fig. 7 is a perspective view from below of the coupling of the first semi-panel of
Fig. 3 with the second semi-panel of Fig. 5, wherein a peg has been coupled in the
second semi-panel for its coupling to a shoring post;
Fig. 8 is a detail view of the hooking means provided in the end transverse edge of
the second semi-panel of Fig. 6;
Fig. 9 is a detail view of the hooking means provided in the end transverse edge of
a second semi-panel and of the suspending means provided in the end transverse edge
of a first semi-panel belonging to an adjoining lower panel, in an operating formwork
position.
Fig. 10 is a perspective view from below of the coupling between two adjoining lower
panels of the formwork of Fig. 1 in an operating formwork position, wherein the removable
attaching means in the connecting transverse edges of the two semi-panels of the first
lower panel have not been represented;
Fig. 11 is another perspective view of Fig. 10, but in a non-operating mounting position,
wherein one of the two lower panels swings with respect to the other;
Fig. 12 is a perspective view of how a lower panel is adjustably affixed to a lateral
panel;
Fig. 13 is another perspective view from below of how the inner panel is affixed to
the lateral panel in Fig. 12;
Figs. 14 and 15 are perspective views of one of the lateral panels of the formwork
in Fig. 1;
Fig. 16 is a perspective view from below of a variant of the lower panel, composed
of two semi-panels that are different from those depicted in Figs. 3-6;
Fig. 17 is a view of the peg coupled in the second semi-panel shown in Fig. 7; and
Fig. 18 is a view of an assembly made up of a threaded bar and a wing nut forming
part of the mutual affixing means between the lower panels and the lateral panels.
Detailed description of the drawings
[0034] Fig. 1 shows a formwork 1 for a hanging beam of the type that protrudes below a floor
slab (not represented), mounted and arranged in an operating formwork position, prepared
to form the concrete to be poured, thereby forming the lower face and the two lateral
faces of the hanging beam (the upper face is considered as the face to be attached
to the floor slab of the floor to be concreted after or together with the hanging
beam).
[0035] As shown in Figs. 1 and 2, the formwork 1 represented therein comprises two lower
panels 2 and four lateral panels 3, 4, although depending on the length of the beam,
sets of a lower panel 2 and two lateral panels 3 and 4 can be added to the formwork
1, to be arranged adjacently to the panels represented herein. All panels 2, 3 and
4 present a smooth inner face 21, 31, 41, intended to make contact with the concrete
in order to form the corresponding face of the hanging beam. In the operating formwork
position (see Fig. 1), the two lateral panels 3 and 4 are arranged vertically and
parallel to each other, and are separated from each other by the lower panel 2, which
is arranged horizontally.
[0036] The front lateral panel 3 and the rear lateral panel 4 are exactly identical to one
another, due to which a description of one of them is valid for the other as well.
Figs. 14 and 15 show that the lateral panel 4 is rectangular in shape, and is made
up of an inner forming face 41, with a smooth surface, of an outer face 42, opposite
to the inner face, provided with transverse ribs (see Fig. 15) with two longitudinal
edges 43 and 44 and two transverse edges 45 and 46. The lower longitudinal edge 43,
the upper longitudinal edge 44, the front transverse edge 45 and the rear transverse
edge 46 are made up of respective faces that are perpendicular to the inner face 21
and extend from the inner face 41 beyond the outer face 42, due to which they constitute
a kind of perimeter frame. The lateral panels 4 are attached to one another by their
transverse edges 46 and 45, arranged facing each other and removably attached by hook-shaped
pieces that will be described below. Fig. 15 shows in detail that the upper longitudinal
edge 44 is provided in its interior with a filling 12 of a material such as wood,
which allows longitudinal edge 44 to be attached, through nails, to a board or a horizontal
formwork element of the floor slab from which the hanging beam protrudes, said horizontal
formwork element being arranged in a perpendicular position with respect to the lateral
panel 4 and resting on its upper rim. Taking into account that the upper longitudinal
edge 44 protrudes from the plane of the outer face 42, the filling 12 can occupy the
entire section of the longitudinal edge 44, thereby making it possible to nail in
the nails both from below and from above.
[0037] Fig. 15 shows four transverse ribs, two of which are constituted by a C-profile bar
or a bar with a tubular and rectangular cross-section, provided with a series of equidistant
through-holes 54. In fact, the through-holes 54 cross through the ribs, the outer
face 42 of the lateral panel 4 and the inner face 41, as shown in Fig. 14. The through-holes
54 are part of mutual affixing means through which the lateral panels 3 and 4 are
attached in the operating formwork position to the lower panels 2, the longitudinal
edges 23, 24 of the lower panels 2 in particular remaining in flat contact and pressed
against the inner faces 31, 41 of the lateral panels 3 and 4 through the mutual affixing
means. One way of carrying out this arrangement is the one shown in Fig. 1 and in
Figs. 12 and 13. The separation space between one through-hole 54 and the next enables
precise adjustment of the position that the lower panel 2 should have with respect
to the lateral panels 3 and 4 for the formwork of a hanging beam that protrudes by
a certain distance (the height of the hanging beam) from a floor slab.
[0038] With respect to the lower panel 2 of the formwork 1, Fig. 2 shows that each lower
panel 2 is composed of two semi-panels 201 and 202 that can be coupled to one another,
the first semi-panel 201 being longer than the second semi-panel 202. In general,
it has been envisaged that the length of the second semi-panel should make up between
10% and 30% of the total length of the lower panel (the sum of the lengths of the
first and second semi-panels), preferably between 15 % and 25 %. Each semi-panel 201;
202 comprises an inner forming face 211; 212, an outer face 221; 222, two longitudinal
edges 231, 241; 232, 242, an end transverse edge 251; 262 and a connecting transverse
edge 271; 272 (see Figs. 3 to 6). The first semi-panel 201 and the second semi-panel
202 can be coupled to one another to constitute one lower panel 2 through their respective
connecting transverse edges 271, 272, arranged so that they are facing each other,
overlapping, and attached to one another through removable attaching means 6 configured
for the attachment of said connecting transverse edges 271, 272, as shown in detail
in Fig. 7.
[0039] In the coupling position of the two semi-panels 201 and 202, the inner faces 211,
212 and the outer faces 221, 222 of the two semi-panels 201 and 202 are flush, thereby
constituting the inner face 21 and the outer face 22 of a lower panel 2, respectively;
the longitudinal edges 231, 241, 232, 242 of the two semi-panels 201 and 202 are arranged
coplanar to each other, constituting the longitudinal edges 23, 24 of the lower panel
2; and the end transverse edge 251 of the first semi-panel 201 and the end transverse
edge 262 of the second semi-panel 202 respectively constitute the transverse edge
25 and the transverse edge 26 of the lower panel 2.
[0040] The connecting transverse edge 271 of the first semi-panel 201 forms an obtuse angle
with its inner face 211 (see Figs. 3 and 4) and the connecting transverse edge 272
of the second semi-panel 202 forms an acute angle (see Figs. 5 and 6) supplementary
to the aforementioned obtuse angle of the first semi-panel 201 (see Figs. 7 and 10).
Therefore, while the longitudinal edges 231, 241, 232, 242 and the end transverse
edges 251 and 262 of the two semi-panels 201 and 202 are defined by surfaces perpendicular
to the inner faces 211 and 212 of the semi-panels 201 and 202, the connecting transverse
edges 271, 272 are defined by inclined planes that make it possible, as shall be explained
below, for the first semi-panels 201, starting form an operating formwork position,
to be easily removed by being decoupled from the second semi-panels 202, allowing
the second semi-panels 202 to remain in the operating formwork position after having
previously removed the lateral panels 3 and 4. As provided above, the first semi-panels
201 are considerably longer than the second semi-panels 202, and it has been verified
that once the concrete has acquired a certain resistance, the hanging beam can remain
in the formwork without losing its shape with its lower face resting only on the second
semi-panels 202, which are in turn supported by the corresponding shoring posts 10.
Not having to use the first semi-panels 201 during the entire setting times entails
a reduction in costs, given that the shoring posts 10 supporting the same will not
be necessary either.
[0041] In fact, it has been envisaged that, starting from the time the hanging beam is concreted,
the lateral panels 3 and 4 should be removed after twenty-four hours, and the first
semi-panels 201 of the lower panels 2 after three days, while the beam is still shored
by the shoring posts 10 coupled to the second semi-panels 202. As shown in Fig. 1,
the distance between the shoring posts 10 coupled to the second semi-panels 202 is
considerable, due to which the construction site personnel can move and cross below
the formwork 1 of the hanging beam without hindrance. The foregoing has the advantage
that it avoids shoring the formwork structure 1 once again because the position of
the shoring posts 10 supporting the second semi-panels 202 remains unaltered and the
same are not manipulated in any other way upon the removal of the first semi-panels
201, which is not the case in other formwork systems for hanging beams. Finally, after
twenty-eight days, the shoring posts 10 and the second semi-panels are removed, i.e.
the hanging beam itself bears no load until that point.
[0042] For the support of the semi-panels 201 and 202 while the concrete is being poured,
the semi-panels 201 and 202 are provided with respective housing means 29 and 20 (see
Figs. 3, 5 and 7) to removably couple therein, when necessary, the end of a bolt,
shank or peg 11, inserted by the other end in the upper end of a shoring post 10.
The housing means 29 are firmly attached below the outer face 221 of the first semi-panel,
what would be referred to as the interior of the panel (flanked by the perimeter frame
constituted by the transverse and longitudinal edges). The housing means 20 and 29
comprise a nut, the hole of which is threaded according to the worm of the upper end
of a bolt or peg 11 such as the one represented in Fig. 17. It should be mentioned
that the housing means 29 of all the first semi-panels 201 constituting the formwork
1 will not receive the coupling of a peg 11 and a corresponding shoring post 10; this
will only happen in the case of the initial first semi-panel 201, the one closest
to the pillar from which the formwork 1 of the hanging beam extends out. Only the
initial first semi-panel 201 needs to be supported by a shoring post 10; the rest
of the first semi-panels 201 do not use the housing means 20 or may even lack the
same altogether, given that they do not require shoring. In Figs. 1 and 2, the shoring
post 10 located on the left end corresponds to the shoring post 10 coupled to the
initial first semi-panel 201, while the other two shoring posts 10 are coupled to
the second semi-panels 202.
[0043] As for the housing means 20 of the second semi-panel 202, which are coupled below
the outer face 222, they are arranged so that they can rotate around a transverse
axis parallel to the direction towards which the end transverse edge 262 extends.
The rotating arrangement of the housing means 20 is shown in detail in Figs. 5 and
7, and makes it possible, by coupling them to the peg 11 and the corresponding shoring
post 10 to said peg 11, for both the peg 11 and the shoring post 10 to rotate with
respect to the second semi-panel 202 and with respect to the lower panel 20 when the
semi-panels 201 and 202 are coupled to each other, ranging from an acute angle up
to a right angle, the latter being the position wherein the shoring post 10 is perpendicular
to the inner forming face 21, and wherein the shoring post 10 supports the second
semi-panel 202 from the operating formwork position until the moment when it is finally
dismounted, once the concrete has acquired its final resistance twenty-eight days
after the concreting process. The fact that the housing means 20 are conveniently
located in one of the ends of the lower panel 2 makes it easier to handle the position
of the lower panel 20 by fastening and tilting the shoring post 10 coupled to the
same when mounting the formwork 1, as shall be explained further on.
[0044] As shown in Figs. 3 and 5, each connecting transverse edge 271, 272 of the two semi-panels
201, 202 forming the same lower panel 2 is provided with two through-holes 27, which,
in the operating formwork position, overlap the through-hole 27 of the connecting
transverse edge 271, 272 of the corresponding semi-panel 202, 201. Said through-holes
27 are adapted for removable attaching means 6 to pass through the same for the attachment,
by flat contact, of the connecting transverse edges 271, 272 in the operating formwork
position.
[0045] The removable attaching means 6 are constituted by pieces configured in the shape
of a hook, wherein at the end opposite to the point of the hook, they have a tail
with a curved termination that is less thick than the rest of the piece, adapted to
cross through the through-holes 27 overlapping the connecting transverse edges 271;
272 of the two semi-panels 201, 202 and to rotate limitedly around their central axis
and the axis of the point of the hook. The curved termination of the tail and the
point of the hook are provided with respective supporting surfaces, which are both
intended to make contact against the same inner face of one of the two connecting
transverse edges 271; 272.
[0046] In Fig. 11, the removable attaching means 6 have been rotated once the tail has crossed
through the through-holes 27 to adopt an operating attachment position. Prior to the
placement of the lower panels 2 on shoring posts 10 for the mounting of the formwork
1 in the operating position, the operator will have proceeded to attach the semi-panels
201 and 202 forming a lower panel 2, by placing the connecting transverse edges 271
and 272 facing and overlapping each other, and inserting the curved termination of
the tail through the through-holes 27, and rotating the hook-shaped piece until the
two supporting surfaces of the removable attaching means 6 enter into contact and
remain pressed against the same inner face of one of the two connecting transverse
edges 271 or 272 (in Fig. 10, the inner face is the face of the connecting transverse
edge 272), thereby securing the attachment of the two semi-panels 201 and 202. Once
the concrete has been poured and has begun to harden, as commented above, the operator
can proceed to remove the first semi-panels 201, leaving only the second semi-panels
202, for which he or she will have to undo the attachment by removing the removable
attaching means 6 and carrying out the operation in the opposite order to the one
used to attach the two semi-panels 201 and 202.
[0047] In the mounting of the formwork 1, in order for it to adopt its operating formwork
position, each lower panel 2 (its first semi-panel 201 already being attached to its
second semi-panel 202) is removably coupled to an adjoining lower panel 2 and already
placed in a horizontal position supported by a shoring post 10 (coupled to the second
semi-panels 202, except for the initial lower panel, which is supported by two shoring
posts 10). In order to couple the two lower panels 2, each lower panel 2 is provided
with hooking means 70 and suspending means 80, located respectively in the rear transverse
edge 26 and in the front transverse edge 25, or vice versa. Specifically, in the formwork
1 represented in the drawings, the hooking means 70 are provided in the end transverse
edge 262 of the second semi-panel 202 (see Figs. 3 and 4) and the suspending means
80 are provided in the end transverse edge 251 of the first semi-panel 201 (see Figs.
5 and 6).
[0048] The hooking means 70 of a lower panel 2 are adapted to receive the coupling of the
suspending means 80 of an adjoining lower panel 2, as shown in Figs. 11 and 10. Fig.
11 corresponds to a non-operating mounting position of the formwork 1, specifically
to the mounting and coupling of the lower panels 2, wherein the right lower panel
2 is suspended or hung from the hooking means 70 of the left lower panel 2 and is
capable of swinging with respect to the same. Starting from the position of Fig. 11,
if a shoring post 10 is coupled to the housing means 20 of the second semi-panel 202
of the right lower panel (as shown in Fig. 7), the operator can swing the right lower
panel by pushing the shoring post 10 upwards until the inner face 21 thereof is flush
with the inner face 21 of the left lower panel 2. Finally, the operator must finish
rotating the shoring post 10 until it is arranged perpendicularly to said inner faces
21 and rest the base plate of the shoring post 10 on the ground or on the underlying
concrete floor. Next, the end transverse edges 262 and 251 of both adjoining lower
panels 2 are attached through the arrangement of removable attaching means 6 thereby
acquiring the position represented in Fig. 10, in which the lower panels 2 must be
while in the operating formwork position. Another adjoining lower panel 2 may be hung
in the same way from the hooking means 70 of the right lower panel 2, and so on and
so forth if the length of the hanging beam so requires it, until the full formwork
of the lower face of the beam is complete.
[0049] The hooking means 70 and their relationship with the rest of the components of the
formwork 1 are shown in detail in Figs. 5 to 11. In the case represented in the drawings,
the hooking means 70 are made up of two hooks that extend in the longitudinal direction
of the lower panel 2, protruding from the lower rim of the end transverse edge 262.
The opening of each hook is oriented upwards (taking into account that the inner face
21 is up and the outer face 22 is down).
[0050] As shown in detail in Fig. 8, the hooking means 70 are provided with a tip at the
free end of each hook with an arrowhead configuration. Thus, the free end presents
an inclined surface 72 configuring a narrowing of the opening of the hook in the opposite
direction to the arrowhead, i.e., taking into account the segment with the inclined
surface 72, the lower it gets, the greater the decrease in the distance between the
arrowhead and the end transverse edge 262. The inclined surface 72 connects with the
rest of the hook through a flat retaining surface 73 parallel to the inner face 212
of the semi-panel 202, which flat retaining surface 73 forms a retaining arris 74
with the rest of the hook.
[0051] In turn, as shown in Figs. 3, 4, 9, 10 and 11, the suspending means 80 comprise two
portions of sectioned cylindrical bars 8 arranged on the lower rim of the end transverse
edge 251 of the first semi-panel 201, which extend in alignment with each other and
parallel to the direction of said end transverse edge 251. Each portion of sectioned
cylindrical bar 8 presents a convex cylindrical surface 81 protruding below the aforementioned
lower rim and extending towards the interior of the first semi-panel 201. In addition,
the figures also show that each portion of sectioned cylindrical bar 8 presents a
complementary flat retaining face 83, located after the convex cylindrical surface
81, and with which it forms a complementary retaining arris 84. The complementary
flat retaining face 83 is parallel to the inner face 211 of the first semi-panel 201
and is located in the interior of the semi-panel 201 and separated at a certain distance
from the lower rim of its end transverse edge 251.
[0052] The opening of each hook is adapted so as to receive and support a corresponding
portion of sectioned cylindrical bar 8 and to enable rotation and swinging, within
the opening, of said portion, around the transverse axis of the portion, when the
portion rests on its convex cylindrical surface 81, as shown in Fig. 11. As shown
in Figs. 3, 4 and 10, the suspending means are also provided with two suspending through-holes
9, which have a rectangular shape, each one of which is arranged after a corresponding
portion of sectioned cylindrical bar 8 extending towards the top of the end transverse
edge 251. These suspending holes 9 are adapted to house the free ends of the hooks
of the hooking means 70 in a non-operating mounting or dismounting and removal position
of the first semi-panels 201, wherein a lower panel 2, or its first semi-panel 201,
is suspended, with the capacity to swing with respect to an adjoining lower panel
2, a situation represented in Fig. 11. When the first semi-panel 201 is located perpendicularly
with respect to the lower panel 2 from which it hangs, the ends of the arrowhead tips
will be inside the suspending holes 9.
[0053] It is also worth mentioning that, as shown in Figs. 9 and 11, the opening of each
hook is adapted to house the thickness of the end transverse edge 251 of the adjoining
lower panel 2 and the respective sectioned portion of cylindrical bar 8 arranged in
the aforementioned end transverse edge 251 of the aforementioned adjoining lower panel.
[0054] In Fig. 10, corresponding to an operating formwork position, the adjoining coupled
lower panels 2 cannot swing with respect to one another, not only due to the arrangement
of the removable attaching means 6, but also because, prior to the placement of the
removable attaching means 6, the suspending means must have first adopted a retaining
position wherein each portion of cylindrical bar 8 is fitted in the opening of a corresponding
hook of the adjoining lower panel 2 due to the direct contact of the flat retaining
surface 73 and the complementary flat retaining face 83, and wherein the complementary
retaining arris 84 is arranged parallel to the retaining arris 74. In this retaining
position, a lower panel 2 cannot rotate with respect to an axis parallel to one of
its longitudinal edges 23, 24; instead, it is secured and contributes to the safety
of the operators and the stability of the formwork 1.
[0055] Fig. 10 shows that the end transverse edge 262 of the second semi-panel 202 has a
height equivalent to the sum of the height of the end transverse edge 251 of the first
semi-panel 201 plus the distance by which one of the sectioned portions of cylindrical
bar 8 of the suspending means 80 arranged in the first semi-panel 201 protrudes below
said end transverse edge 251. The height of the end transverse edge 251 is shorter
than the height of the end transverse edge 262 because this way, two adjoining lower
panels 2 can swing with respect to one another, as shown in Fig. 11, keeping the lower
panels 2 separated by a minimum distance marked by the opening of the hooks of the
hooking means 70 of the second semi-panel 202.
[0056] The suspending means 80 comprise guiding means for the coupling of the sectioned
portions of cylindrical bars 8 in the corresponding openings of the hooks of an adjoining
lower panel 2. The guiding means are arranged internally in each semi-panel 201, that
is to say, in the space comprised between the outer face 221 and the longitudinal
edges 231, 241, the end transverse edge 251 and the connecting transverse edge 271,
specifically on the upper rim of the end transverse edge 251 wherein the sectioned
portions of cylindrical bars 8 are provided. These guiding means are clearly shown
in Figs. 9 and 10, and are made up of a corner piece 82 and a stop piece 85 for each
sectioned portion of cylindrical bar 8.
[0057] Each corner piece 82 is constituted by an inclined plane arranged perpendicular to
the outer face 221, and which attaches the end transverse edge 251 to the longitudinal
edge 231 or 241, with which it forms an inner corner in semi-panel 201, at an angle.
Each stop piece 85 is arranged in the aforementioned end transverse edge 251 just
above a sectioned portion of cylindrical bar 8, maintaining a separation from the
corner piece 82. The dimensions of said separation are adapted to house the arrowhead
configuration tip of the free end of a hook of the adjoining lower panel 2. Said tip
can slide along the length of the inclined plane of the corner piece 82 until butting
up against the stop piece 85. The stop piece 85 has a partially cylindrical configuration
such that its cylindrical surface also contributes to the guiding of the arrowhead
towards the space comprised between the stop piece and the corner piece 82. As shown
in Fig. 9, the arrangement is such that the complementary flat retaining face 83 of
the portion of cylindrical bar 8 is oriented towards the guiding means.
[0058] This way, the guiding means will help the operator mounting the formwork 1 to place
the lower panels 2, one adjoining panel after the other, in the correct position such
that the newly placed lower panel 2 swings with respect to the adjoining lower panel
that has already been placed in the horizontal (formwork) position. Let us consider
a situation wherein a lower panel 2 has already been placed in an operating formwork
position with its inner face 21 in the horizontal position, the initial lower panel
2, for example. The arrowhead tips of the hooks of the hooking means 70 protrude from
said lower panel 2. The operator comes with a lower panel 2 that must hang from the
one that has already been placed, such that the lower panel 2 to be placed can swing
with respect to the one that was placed before. The lower panel 2 in the hands of
the operator comprises, near the end transverse edge 251, two spaces delimited by
corresponding corner pieces 82 and stop pieces 85. The operator must be able to house
the arrowhead of the end transverse edge 262, of the adjoining lower panel that has
already been placed, in these spaces such that one can swing with respect to the other.
The guiding means allow the operator to place the lower panel 2 correctly without
having to look where the spaces and arrowheads are, simply by groping for and slightly
moving the lower panel 2 he or she is holding, given that there will be a moment when
an arrowhead will rest on the inclined plane of the corner piece 82 or on the cylindrical
surface of the stopping means, and in that moment it will be directly guided to be
housed in the corresponding space in order to be correctly coupled to the portions
of cylindrical bars 8.
[0059] Given that the lateral panels 3 and 4 and the lower panel 2 have been described above
on an individual basis, we shall proceed to explain the mounting of the lower panel
2 with respect to the lateral panels 3 and 4 in order to adopt the operating formwork
position in Fig. 1. As shown in Fig. 1, the two lateral panels 3 and 4 are arranged
vertically and parallel to each other, separated from one another by the lower panel
2 arranged horizontally, such that each one of the two longitudinal edges 23, 24 of
the lower panels 2 is in flat contact with the inner faces 31, 41 of the lateral panels
3, 4 through mutual affixing means. This arrangement is also shown in Figs. 12 and
13, wherein, for the purpose of clarity and in order not to hide certain parts, lateral
panel 3 has not been drawn.
[0060] It should be highlighted that, in the example represented in the drawings, the lower
panels 2 and the lateral panels 3 and 4 have been arranged in such a way that a lower
panel 2 is affixed to a respective lateral panel 3 and a respective lateral panel
4, such that the longitudinal edges 231 and 232 of the semi-panels 201 and 202 are
fully in contact with the inner face 31 of one same lateral panel 3 and the longitudinal
edges 241 and 242 are fully in contact with the inner face 41 of one same lateral
panel 4.
[0061] However, this is not the only way to mount the formwork 1, rather, it is also possible
that, for example, considering one same lower panel 2, the longitudinal edges 231
and 242 of its first semi-panel 201 may each be in contact with the inner face 31
and the inner face 41 of respective lateral panels 3 and 4, but that the longitudinal
edges 232 and 242 of its second semi-panel 202 are in full or partial contact with
the inner face 31 and the inner face 41 of other lateral panels 3 and 4 located after
the lateral panels 3 and 4 to which the first semi-panel 201 is affixed. This mounting
arrangement can reinforce the structural integrity of the overall formwork 1, helping
the multiple panels 2, 3 and 4, which are mounted to one another, to maintain a single,
straight direction, as it strengthens the attachment between two adjoining lateral
panels 3 or 4 belonging to one same side, by virtue of both being affixed along one
same lower panel 2.
[0062] The mutual affixing means between each lower panel 2 and its corresponding lateral
panels 3 and 4 comprise at least two through-holes 52 distributed in each one of the
longitudinal edges 23 and 24 of the lower panel 2 (see Figs. 3 and 4) and at least
two series of through-holes 53 and 54 (preferably arranged in the transverse ribs
of the lateral panels 3 and 4) through the inner face, 31, 41 and outer face 32, 42
of each lateral panel 3, 4 (see Figs. 14 and 15). Specifically, in the lower panel
2, the semi-panels 201 and 202 of which have been represented in Figs. 3 to 6, it
can be observed that the through-holes 52 are exclusively located in the longitudinal
edges 231 and 241 of the first semi-panel 201, two holes 52 per side. As shown in
Figs. 14 and 15, the holes 53, 54 of the series are distributed linearly in the direction
parallel with respect to the transverse edges 35, 36; 45, 46, and the separation between
one series and the other, within one same inner face 31, 41, is equivalent to the
distance separating the through-holes 52 of one same longitudinal edge 23, 24 of the
lower panel 2.
[0063] The mutual affixing means, between the lateral panels 3 and 4, to the lower panel
2, also comprise sets of threaded or dywidag bars 55 (see Figs. 2, 12, 13 and 18)
and wing nuts 56 with threads that correspond to the worm of the bars 55 for tightening
them together. In the operating formwork position, each through-hole 52 of the lower
panel 2 overlaps one of the holes 53, 54 of one of the lateral panels 3, 4, both overlapping
holes being crossed through by a corresponding bar 55 provided with a wing nut on
one of its ends, arranged so that it faces the outer face 32, 42 of the corresponding
lateral panel 3, 4, which maintains the longitudinal edge 23, 24 of a lower panel
2 in flat contact with the inner face 31, 41 of the lateral panel 3, 4.
[0064] In addition, as shown in Figs. 3 and 13, the mutual affixing means also comprise,
for each one of the through-holes 52 distributed in each one of the longitudinal edges
23 and 24 of the lower panel 2, a nut 57 that is firmly attached to the inner side
of the respective longitudinal edge 23, 24 of the lower panel 2, with the threaded
hole of the nut 57 placed after and overlapping the through-hole 52, and the thread
of which corresponds to the worm of the bars 55 for tightening them together. The
rotation of the wing nuts 56 of each side will result in the lower panel 2 being pressed
against the inner faces 31 and 41 of the lateral panels 3 and 4.
[0065] Fig. 16 shows another variant of the lower panel 2, wherein not only the first semi-panel
201 is provided with through-holes 52, but also the second semi-panel 202 comprises
a through-hole 52 in each one of its longitudinal edges 232 and 242. This distribution
of the through-holes 52 between the two semi-panels 201 and 202 is especially recommended,
given that the forces are better distributed and the bending and deformation of their
components is reduced when the through-holes 52 are distributed and separated by smaller
distances.
[0066] In summary, mounting the formwork 1 would, then, entail the following steps. In the
first place, a first semi-panel 201 is firmly coupled to a second semi-panel 202 through
removable attaching means 6 in order to constitute a lower panel 2. In fact, all lower
panels 2 should already be coupled with their semi-panels 201 and 202. One of these
lower panels 2 is the initial lower panel, which is placed first and is the only one
with a shoring post 10 coupled to its first semi-panel 201 through the housing means
29.
[0067] The initial lower panel 2 is placed in the horizontal position, supported by two
shoring posts 10, one coupled to the first semi-panel 201 and the other coupled to
the housing means 20 of the second semi-panel 202. Subsequently, another lower panel
2 is placed next to the first, hung from the hooking means 70 through its suspending
means 80. The second semi-panel 202 of this new lower panel 2 will first hang, such
that it can swing, from the first horizontal lower panel. The operator, having coupled
another shoring post 10 to the second semi-panel 202 of the new lower panel 2, will
raise the shoring post 10, which can rotate with respect to the lower panel 2 by virtue
of being coupled to the housing means 20 through the peg 11, and thus will push the
second lower panel 2 until it is flush with the other lower panel 2. All lower panels
2 must be mounted in the same manner. Then, on each side, the lateral panels 3 and
4 will be mounted vertically by inserting the bars 55 in the through-holes 53, 54
and 52 and by rotating the corresponding wing nuts 56, the free ends of the bars 55
thus being screwed into the nuts 57 of the lower panels, as shown in Fig. 13. As shown
in Fig. 1, the lateral panels of one same side, i.e., all lateral panels 3 or all
lateral panels 4, connect to each other through the removable attaching means 6 described
for the attachment between the lower panels 2.
[0068] Then, the concreting process will take place, and once the time necessary for the
concrete to acquire a certain resistance has elapsed, specifically twenty-four hours
after concreting, firstly all of the lateral panels 3 and 4 can be removed by unscrewing
the wing nuts 56 and by extracting the bars 55 from the through-holes 52. Then, three
days after the concreting, the shoring of the formwork 1 can be partially removed
by removing the first semi-panels 201 (including the initial semi-panel) leaving only
the second semi-panels 202 to hold up the concreted hanging beam. The removal of the
first semi-panels 201 is carried out by removing the removable attaching means 6 that
attach the first semi-panels 201 to the second semi-panels 202, and by pulling downwards
(grasping them by a handle provided for said purpose, see Fig. 7) from the end transverse
edge 271 in order for the semi-panel 201 to swing with respect to the second semi-panel
202 next to the one that is suspended. Once the first semi-panel 201 swings, it can
be easily taken out from the hooks. The only semi-panel 201 that is not removed as
provided above is the initial semi-panel, which is removed by lowering the shoring
post 10 coupled to the same, reducing the length thereof and pulling the semi-panel
201 downwards, given that it is the only one that is not suspended in order to swing
from an adjoining second semi-panel 202. The second semi-panels 202 are removed twenty-eight
days after concreting, when the concrete has acquired its final resistance.
1. Formwork (1) for a hanging beam protruding below a floor slab that comprises a plurality
of lateral panels (3, 4) and lower panels (2), wherein each panel has an inner face
(21, 31, 41) forming a respective face of the beam, and wherein, in an operating formwork
position, the lateral panels (3, 4) of each side are arranged vertically and parallel
to each other, separated from one another by the lower panels (2) arranged horizontally,
such that the longitudinal edges (23, 24) of the lower panels (2) are in flat contact
with the inner faces (31, 41) of the lateral panels (3, 4) through mutual affixing
means (52, 53, 54, 55, 56, 57), characterized in that the affixing of the lower panels (2) with respect to the lateral panels (3, 4) is
height-adjustable in order to adapt the formwork to hanging beams with different heights,
and in that each lower panel (2) is composed of two semi-panels (201, 202), the first semi-panel
(201) being longer than the second semi-panel (202), wherein each semi-panel (201;
202) comprises a connecting transverse edge (271; 272) which connects to the other
connecting transverse edge (272; 271) of the other semi-panel (202; 201), wherein
the two semi-panels (201, 202) can be removably coupled to one another to constitute
the lower panel (2) through removable attaching means (6) configured for their connecting
transverse edges (271, 272) to be attached by flat contact, wherein the connecting
transverse edge (271) of the first semi-panel (201) forms an obtuse angle with its
inner face (211) and the connecting transverse edge (272) of the second semi-panel
(202) forms an acute angle supplementary to the aforementioned obtuse angle.
2. Formwork (1) according to claim 1, characterized in that each semi-panel (201; 202) comprises an inner forming face (211; 212), an outer face
(221; 222), two longitudinal edges (231, 241; 232, 242), an end transverse edge (251;
262), and a connecting transverse edge (271; 272) that connects to the connecting
transverse edge (272; 271) of the other semi-panel (202; 201), with which it forms
one same lower panel (2), wherein the interior of a semi-panel is made up of the outward-facing
open space delimited by its outer face and by its longitudinal edges and transverse
edges, all of which is configured in such a way that in the coupling position of the
two semi-panels (201; 202) of one same lower panel (2), the inner faces (211; 212)
and outer faces (221; 222) of the two semi-panels are flush, constituting the inner
face (21) and the outer face (22) of the lower panel (2), respectively, the longitudinal
edges (231, 241; 232, 242) of the two semi-panels being arranged in a coplanar manner
constituting the longitudinal edges (23, 24) of the lower panel (2), and the end transverse
edge (251) of the first semi-panel (201) and the end transverse edge (262) of the
second semi-panel (202) constituting the two transverse edges (25, 26) of the lower
panel (2).
3. Formwork (1) according to claim 2, characterized in that the second semi-panel (202) of each lower panel (2) is provided with housing means
(20) to removably couple, in the second semi-panel, the end of a bolt or peg (11)
which can be inserted by its other end into the upper end of a shoring post (10) or
support, said housing means (20) being coupled below the outer face (222) and arranged
in a rotary manner around a transverse axis parallel to the direction towards which
the end transverse edge (262) of the second semi-panel extends, configured in such
a way that the shoring post (10) or support inserted in the housing means (20) through
the bolt or peg (11) is able to adopt a position wherein it ranges from at least an
acute angle up to a right angle with respect to the outer face (222) of the second
semi-panel (202).
4. Formwork (1) according to claim 2 or 3, characterized in that each lower panel (2) is provided with hooking means (70) and with suspending means
(80) located in a respective transverse edge (25, 26), by means of which a lower panel
(2) can, in a non-operating mounting or dismounting position of the formwork (1),
be suspended, with the capacity to swing, from another lower panel (2) adjoined to
the first, since the hooking means (70) of a lower panel are adapted to receive the
coupling of the suspending means (80) of the adjoined lower panel (2), or vice versa.
5. Formwork (1) according to claims 3 and 4, characterized in that the hooking means (70) comprise at least two hooks that extend in the longitudinal
direction of the lower panel (2), protruding from the lower rim of the end transverse
edge (251, 262) of one of the semi-panels (201, 202) forming the lower panel (2),
towards the exterior of the semi-panel, and the hook opening of which is oriented
upwards, directed towards the inner face (211, 212) of the semi-panel and adapted
to receive the coupling of the suspending means (80) of the adjoining lower panel
(2) and to enable rotation and swinging thereof within the opening.
6. Formwork (1) according to claim 5, characterized in that the suspending means (80) comprise two portions of sectioned cylindrical bars (8)
arranged on the lower rim of the end transverse edge (262, 251) of the other semi-panel
(202, 201) of the lower panel (2), and which extend aligned and parallel to the direction
of said end transverse edge, configured such that each portion of sectioned cylindrical
bar (8) comprises a convex cylindrical surface (81) protruding below the lower rim
of the end transverse edge (262, 251) and extending towards the interior of the semi-panel
(202, 201), the opening of each hook of the hooking means (70) being adapted to receive
and support a corresponding portion of sectioned cylindrical bar (8) and to enable
rotation and swinging, within the opening, of said portion, around the transverse
axis of the portion, when the portion rests on its convex cylindrical surface (81),
and in that two suspending through-holes (9) are each arranged after a corresponding portion
of cylindrical bar (8), extending towards the top of the end transverse edge (262,
251) and being adapted to house the free ends of the hooks of the hooking means (70)
in a non-operating mounting or dismounting position, wherein a lower (2) panel is
suspended, with the capacity to swing, with respect to an adjoining lower panel.
7. Formwork (1) according to claim 6, characterized in that the hooking means (70) and the suspending means (80) comprise mutual retaining means
through which a lower panel (2) is able to go from being suspended, in a non-operating
mounting or dismounting position of the formwork (1), to being retained without the
possibility of swinging in an operating formwork position with respect to an adjoining
lower panel (2), the inner faces (21) of the two adjoining lower panels (2) being
arranged so as to be flush in said operating formwork position when the hooking means
(70) of a lower panel receive the coupling of the suspending means (80) of an adjoining
lower panel (2) and the suspending means (80) adopt a retaining position.
8. Formwork (1) according to claim 7, characterized in that the retaining means of the hooking means (70) are constituted by a tip of the free
end of each hook with an arrowhead configuration, whereby the free end presents an
inclined surface (72) configuring a narrowing of the opening of the hook in the opposite
direction to the arrowhead, connecting the inclined surface (72) with the rest of
the hook through a flat retaining surface (73) parallel to the inner face (212, 211)
of the semi-panel (202, 201) from which the hooks protrude, the flat retaining surface
(73) forming a retaining arris (74) with the rest of the hook, and in that each portion of sectioned cylindrical bar (8) of the suspending means (80) presents
a complementary flat retaining face (83), located after the convex cylindrical surface
(81) with which it forms a complementary retaining arris (84), the complementary flat
retaining face (83) being parallel to the inner face (211, 212) of the semi-panel
(202, 201) on which the suspending means (80) are arranged, and the complementary
flat retaining face (83) being located in the interior of the corresponding semi-panel
(202, 201) and separated at a certain distance from the lower rim of its end transverse
edge (262, 251), all of which is configured in such a way that the suspending means
(80) of a lower panel (2) are able to adopt a retaining position wherein each portion
of sectioned cylindrical bar (8) of a lower panel (2) fits in the opening of a corresponding
hook of the adjoining lower panel (2) by direct contact of the flat retaining surface
(73) with the complementary flat retaining face (83), and wherein the complementary
retaining arris (84) is arranged parallel to the retaining arris (74).
9. Formwork (1) according to claim 8, characterized in that the suspending means (80) comprise guiding means for the coupling of the portions
of sectioned cylindrical bars (8) in the corresponding openings of the hooks of an
adjoining lower panel (2).
10. Formwork (1) according to claim 9, characterized in that the guiding means are arranged internally in the semi-panel (201; 202) on the upper
rim of the same end transverse edge (251; 262) wherein the portions of sectioned cylindrical
bars (8) are provided, and comprise a corner piece (82) and a stop piece (85) for
each portion of sectioned cylindrical bar (8), the corner piece (84) being provided
with an inclined plane arranged perpendicular to the outer face (221; 222) of the
semi-panel (201; 202), attaching, at an angle, the aforementioned end transverse edge
(251; 262) with the adjacent longitudinal edge (231, 241; 232, 242) with which it
forms an inner corner in the semi-panel (201; 202), the stop piece (85) being arranged
on the aforementioned end transverse edge (251, 262) above the portion of sectioned
cylindrical bar (8), and maintaining a separation from the corner piece (82), the
dimensions of which are adapted to house the arrowhead configuration tip of the free
end of a hook of the adjoining lower panel (2), which tip is able to slide along the
length of the inclined plane of the corner piece (82) until butting up against the
stop piece (85), and the complementary flat retaining piece (83) of the portion of
sectioned cylindrical bar (8) is oriented towards the guiding means.
11. Formwork (1) according to any one of the claims 6 to 10, characterized in that the hook opening of each hook of the hooking means (70) of a lower panel (2) is adapted
to house the thickness of the end transverse edge (262, 251) of the adjoining lower
panel (2) and the respective portion of sectioned cylindrical bar (8) arranged in
the aforementioned end transverse edge.
12. Formwork (1) according to any one of the claims 1 to 11, characterized in that each lateral (3, 4) or lower (2) panel has an inner face (21, 31, 41) forming a respective
face of the beam, an outer face (22; 32; 42) provided with transverse ribs, and with
longitudinal (23, 24; 33, 34; 43, 44) and transverse (25, 26; 35, 36; 45, 46) edges,
wherein the interior of a panel is made up of the outward-facing open space delimited
by its outer face and by the longitudinal and transverse edges, and in that all the longitudinal (23, 24; 33, 34; 43, 44) and transverse (25, 26; 35, 36; 45,
46) edges of the lower (2) and lateral (3, 4) panels are made up of respective flat
faces perpendicular to the inner faces (21; 31; 41) of the panels, and extend from
said inner faces to beyond the outer faces (22; 32; 42) of the panels.
13. Formwork (1) according to claim 12 and to any one of the claims 4 to 12, characterized in that the hooking means (70) are provided in the end transverse edge (262) of the second
semi-panel (202) of a lower panel (2) and the suspending means (80) are provided in
the end transverse edge (251) of the first semi-panel (201).
14. Formwork (1) according to the claims 12, 13 and to any one of the claims 6 to 11,
characterized in that the end transverse edge (262) of the second semi-panel (202) has a height equivalent
to the sum of the height of the end transverse edge (251) of the first semi-panel
(201) plus the distance by which one of the portions of sectioned cylindrical bar
(8) of the suspending means (80) arranged in the first semi-panel (201) protrudes
below said end transverse edge (251).
15. Formwork (1) according to claim 12 and to any one of the preceding claims, characterized in that the mutual affixing means (52, 53, 54, 55, 56, 57) between the lower panels (2) and
the lateral panels (3, 4) comprise at least two through-holes (52), distributed in
each one of the longitudinal edges (23, 24) of the lower panels (2), and at least
two series of through-holes (53, 54) through the inner faces (31, 41) and outer faces
(32, 42) of each lateral panel (3, 4), the holes (53, 54) of the series being distributed
linearly in the direction parallel with respect to the transverse edges (35, 36; 45,
46) of the lateral panels (3, 4), and wherein the separation between one series and
the other is equivalent to the distance separating the through-holes (52) of one same
longitudinal edge (23, 24) in a lower panel (2), and in that the mutual affixing means also comprise sets of threaded or dywidag bars (55) and
wing nuts (56), the threads of which correspond to the worm of the bars (55) for tightening
them together, all of which is arranged in such a way that in the operating formwork
position, each through-hole (52) of a lower panel overlaps one of the holes (53, 54)
of the lateral panels (3, 4), both holes being crossed through by a corresponding
bar (55) provided with a wing nut on one of its ends, which maintains the longitudinal
edge (23, 24) of a lower panel (2) in flat contact with the inner face (31, 41) of
a lateral panel (3, 4) or with the inner faces of two adjoining lateral panels (3,
4).
16. Formwork (1) according to claim 15, characterized in that the mutual affixing means (52, 53, 54, 55, 56, 57) also comprise, for each one of
the through-holes (52) distributed in each one of the longitudinal edges (23, 24)
of the lower panel (2), a nut (57) that is firmly attached to the inner side of said
longitudinal edge (23, 24), with the threaded hole of the nut (57) placed after and
overlapping the through-hole (52), and the thread of which corresponds to the worm
of the bars (55) for tightening them together.
17. Formwork (1) according to any one of the preceding claims, characterized in that each connecting transverse edge (271; 272) of the two semi-panels (201, 202) forming
one same lower panel (2) is provided with at least one through-hole (27) which, in
the operating formwork position, overlaps the through-hole (27) of the connecting
transverse edge (272; 271) of the corresponding semi-panel (202, 201), said through-holes
(27) being adapted for the removable attaching means (6) to pass through them for
the attachment by flat contact of the connecting transverse edges (271, 272) in the
operating formwork position.
18. Formwork (1) according to any one of the preceding claims, characterized in that the upper longitudinal edges (34, 44) of the lateral panels (3, 4), intended to be
the longitudinal edges furthest away from the lower panel (2), are provided with a
filling (12), along their rims, of a material such as wood, which can directly support,
and be attached to, a horizontal formwork board of the floor slab to which the hanging
beam belongs, through the insertion of nails.