BACKGROUND OF THE INVENTION
[0001] The present invention is generally directed to a multi-compartment packaging device,
and more particularly to a multi-compartment packaging device having at least one
partition strip therein.
[0002] Packages such as bags or pouches containing a product therein are naturally subject
to the laws of gravity. Therefore, the less volume the contents within a flexible
package occupy, the more the contents shift from one end of the package to the other
during transport. Thus, the contents within the package frequently reshape the package
into a generally conical shape, i.e., wider at one end and narrower at the opposing
end. One disadvantage of such packages is that multiple packages, each of a relatively
different shape, will not stack up well against one another, and thus take up more
space in transport, or in storage. Another disadvantage of such packages is that they
are not optimal for handling.
[0003] Therefore, it would be advantageous to manufacture a packaging device having multiple
compartments therein, to assist in more equally distributing contents throughout the
packaging device, in order to improve handling, and efficient transport and storage.
BRIEF SUMMARY OF THE INVENTION
[0004] Briefly stated, one aspect of the present invention is directed to a multi-compartment
packaging device for a single product. The packaging device comprises a flexible pouch
defining an interior cavity, having at least two sidewalls, a closed end along one
end of the pouch, and an open but closeable end for receiving a product therethrough
along an opposing end of the pouch. A pouch length extends from the open end to the
closed end. At least one permanent partition strip is located within the interior
cavity of the flexible pouch, extending from one of the open and closed ends toward
the other of the open and closed ends and having a strip length which is shorter than
the pouch length. The at least one partition strip forms at least two separate but
fluidly communicating compartments within the interior cavity.
[0005] Another aspect of the invention is directed to multi-compartment package having a
single product therein. The package comprises a flexible pouch defining an interior
cavity, having at least two sidewalls, a first closed end along one end of the pouch,
a second closed end along an opposing end of the pouch. A pouch length extends from
the first closed end to the second closed end. At least one permanent partition strip
is located within the interior cavity of the flexible pouch, and extends from one
of the first and second closed ends toward the other of the first and second closed
ends, and having a strip length which is shorter than the pouch length. The at least
one partition strip forms at least two separate but fluidly communicating compartments
within the interior cavity. The single product is contained within the interior cavity.
BRIEF DESCRIPTION OF THE DRAWINGS
[0006] The foregoing summary, as well as the following detailed description of a preferred
embodiment of the invention, will be better understood when read in conjunction with
the appended drawings. For the purpose of illustrating the invention, there is shown
in the drawings an embodiment which is presently preferred. It should be understood,
however, that the invention is not limited to the precise arrangements and instrumentalities
shown. In the drawings:
Fig. 1A is a side elevational view of a packaging device of the current invention,
including continuous partition strips;
Fig. 1B is a perspective view of the packaging device of Fig. 1A;
Fig. 2A is a side elevational view of the packing device of the current invention,
including partition strips comprised of successive discrete portions; and
Fig. 2B is a perspective view of the packaging device of Fig. 2A.
DESCRIPTION OF THE DISCLOSURE
[0007] Certain terminology is used in the following description for convenience only and
is not limiting. The words "lower," "bottom," "upper" and "top" designate directions
in the drawings to which reference is made. The words "inwardly," "outwardly," "upwardly"
and "downwardly" refer to directions toward and away from, respectively, the geometric
center of the packaging device, and designated parts thereof, in accordance with the
present disclosure. Unless specifically set forth herein, the terms "a," "an" and
"the" are not limited to one element, but instead should be read as meaning "at least
one." The terminology includes the words noted above, derivatives thereof and words
of similar import.
[0008] It should also be understood that the terms "about," "approximately," "generally,"
"substantially" and like terms, used herein when referring to a dimension or characteristic
of a component of the invention, indicate that the described dimension/characteristic
is not a strict boundary or parameter and does not exclude minor variations therefrom
that are functionally similar. At a minimum, such references that include a numerical
parameter would include variations that, using mathematical and industrial principles
accepted in the art (e.g., rounding, measurement or other systematic errors, manufacturing
tolerances, etc.), would not vary the least significant digit.
[0009] Referring to the drawings in detail, wherein like numerals indicate like elements
throughout, there is shown in Figs. 1A-2B a preferred embodiment of a packaging device,
generally designated 10, according to the present invention. The packaging device
10 is adapted for sealingly packaging any one of a numerous variety of products or
formulations, such as, for example, without limitation, topical formulations, e.g.,
gel, oil, cream, shampoo, and lotion, pharmaceutical products, cosmetic products and
the like, and for more equally distributing the product or formulation throughout
the packaging device 10.
[0010] As shown in Figs 1A-2B, the packaging device 10 includes a flexible pouch 12. In
the illustrated embodiment, the pouch 12 is generally rectangular in shape, having
opposing sidewalls 12a, a closed end 12b along one end of the pouch 12, and an open
but closeable end 12c, along an opposing end of the pouch. A product or formulation
is received into an interior cavity 12d of the pouch 12 via the open end 12c. As should
be understood by those of ordinary skill in the art, however, the pouch 12 may take
the form of any of numerous different shapes, while having an opening sufficient for
inserting a product into the pouch 12. The pouch 12 defines a length L
1 extending from the open end 12c to the closed end 12b.
[0011] The pouch 12 is preferably formed of multiple overlying polymeric layers. For example,
without limitation, the pouch 12 may be formed of a first or interior polyethylene
("PE") layer, a second or middle aluminum layer, and a third or exterior polyethylene
terephthalate ("PET") layer. Each polymeric layer may be adhered to the adjacent layer
by gluing or sticking the two layers to one another via an intervening binding layer,
such as, for example, without limitation, a layer of ethylene acrylate copolymer ("EEA").
Alternatively, the polymeric layers may be laminated together, i.e., adhered together
by heating. As another example, without limitation, the pouch 12 may be formed of
a first or interior Surlyn® layer (Surlyn® Ionomer Resin, sold by E. I. du Pont de
Nemours and Company of Wilmington, Delaware), a second or middle aluminum layer, and
a third or exterior PET layer. In some embodiments, the pouch 12 may be formed of
a single layer.
[0012] One advantage of having an interior Surlyn® layer is that Surlyn® melts at a lower
temperature than PE, and therefore the open end 12c of the pouch 12 can be heat sealed
substantially without degrading or damaging a heat sensitive product inside the pouch
12. As should be understood by those of ordinary skill in the art, however, the multiple
layer pouch 12 may alternatively be made of a single polymeric material. As also should
be understood by those of ordinary skill in the art, the pouch 12 may be formed of
any of numerous different materials, currently known or that later become known, providing
generally the same properties for the pouch 12 as described herein. Further, the pouch
12 may be appropriately sized for receiving the desired quantity/volume of product,
such as, for example, without limitation, within the range of about 10 ml to about
300 ml.
[0013] As shown, at least one permanent partition strip 14 is formed within the interior
cavity 12d of the pouch 12, extending from one of the open (12c) and closed (12b)
ends toward the other of the open (12c) and closed (12b) ends of the pouch 12. In
the illustrated embodiment, each partition strip 14 extends from the closed end 12b
and defines a substantially equivalent length L
2 that is shorter than the pouch length L
1, thereby forming at least two separate, but fluidly communicating compartments 14a
within the interior cavity 12d. In the illustrated embodiment, the interior cavity
12d includes two spaced apart partition strips 14, thereby forming three compartments
14a. However, as should be understood by those of ordinary skill in the art, the pouch
12 may include one partition strip 14 or more than two partition strips 14, according
to, for example, the size of the pouch 12. As also should be understood, the partition
strips 14 may have different lengths, but are preferably shorter than the length L
1 of the pouch 12.
[0014] Each partition strip 14 may be formed by heat sealing the opposing interior sides
of the pouch 12 using a press, in a manner well understood by those of ordinary skill
in the art. Alternatively, a strip of material, scalable to the opposing interior
sides may be placed within the pouch 12 during manufacture thereof, and sealed to
the interior sides via a heated press, or through a non-heated adhesive. It should
be understood that the partition strips 14 are permanent, meaning that a force applied
to separate the opposing sides of the pouch 12 will damage, tear or rupture the pouch
12 prior to tearing or rupturing the partition strip 14. As shown in Figs. 1A, 1B,
the partition strips 14 may comprise a continuous strip 14, or, alternatively, as
shown in Figs. 2A, 2B, the partition strips 14 may comprise a plurality of successive
discrete portions 14b. As the partition strips 14 are shorter than the length L
1 of the pouch 12, the compartments 14a are fluidly communicated regardless.
[0015] In use, a single product or formulation, i.e., a single substance or a pre-mixed
substance, is filled into the interior cavity 12d of the pouch 12 through the open
end 12c, preferably with the pouch 12 oriented with the open end 12c at the top, as
shown in Fig. 1A, and then the open end 12c of the pouch 12 is sealed, e.g., via heat
sealing. The pouch 12 may include the partition strip(s) 14 prior to filling the interior
cavity 12d with the product, or, alternatively, if the product is not heat sensitive,
each partition strip 14 may be formed after a desired amount of product is filled
into the interior cavity 12d, or after the entire desired amount of product is inserted
into the interior cavity 12.
[0016] One advantage of the partition strip(s) 14 is that the strip(s) 14 increase the structural
integrity of the flexible pouch 12, helping the pouch 12 to remain in a more stable
shape during handling, transport and storage. The partition strip(s) 14 also function
to more equivalently distribute the product among the compartments 14a, and to partially
impede to product from moving within the pouch 12 when the pouch is oriented as shown
in Fig. 1A, according to gravitational force, thereby assisting in preventing the
pouch 12 from having one end 12b being substantially wider than the opposing end 12c.
Accordingly, for example, the pouch 12 may more closely maintain a rectangular shape,
providing for improved handling, as well as more efficient storage, such as, for example,
via more efficient stacking of multiple packages 10 atop one another.
[0017] It will be appreciated by those skilled in the art that changes could be made to
the embodiment described above without departing from the broad inventive concept
thereof. It is understood, therefore, that this disclosure is not limited to the particular
embodiment disclosed, but it is intended to cover modifications within the spirit
and scope of the present disclosure as defined by the appended claims.
1. A multi-compartment packaging device for a single product, comprising:
a flexible pouch defining an interior cavity, having at least two sidewalls, a closed
end along one end of the pouch, and an open but closeable end for receiving a product
therethrough along an opposing end of the pouch, a pouch length extending from the
open end to the closed end; and
at least one permanent partition strip within the interior cavity of the flexible
pouch, extending from one of the open and closed ends toward the other of the open
and closed ends and having a strip length which is shorter than the pouch length,
said at least one partition strip forming at least two separate but fluidly communicating
compartments within the interior cavity.
2. The multi-compartment packaging device of claim 1, wherein the at least one partition
strip comprises a continuous partition strip.
3. The multi-compartment packaging device of claim 1, wherein the at least one partition
strip comprises a plurality of successive discrete portions.
4. The multi-compartment packaging device of claim 1, wherein the flexible pouch is constructed
of a plurality of overlying polymeric layers.
5. The multi-compartment packaging device of claim 4, wherein the flexible pouch is constructed
of a PET layer, an aluminum layer and one of a PE layer or a Surlyn® layer.
6. The multi-compartment packaging device of claim 1, wherein the at least one permanent
partition strip is comprised of a heat sealed material.
7. A multi-compartment package for a single product, comprising:
a flexible pouch defining an interior cavity, having at least two sidewalls, a first
closed end along one end of the pouch, a second closed end along an opposing end of
the pouch, a pouch length extending from the first closed end to the second closed
end;
at least one permanent partition strip within the interior cavity of the flexible
pouch, extending from one of the first and second closed ends toward the other of
the first and second closed ends and having a strip length which is shorter than the
pouch length, said at least one partition strip forming at least two separate but
fluidly communicating compartments within the interior cavity; and
a single product contained within the interior cavity.
8. The multi-compartment package of claim 7, wherein the single product is substantially
equivalently distributed among the at least two fluidly communicating compartments.
9. The multi-compartment package of claim 7, wherein the at least one partition strip
comprises a continuous partition strip.
10. The multi-compartment package of claim 7, wherein the at least one partition strip
comprises a plurality of successive discrete portions.
11. The multi-compartment package of claim 7, wherein the at least one permanent partition
strip is comprised of a heat sealed material.