Field of the invention
[0001] The present invention relates generally to a composite panel and to a lighting element,
where the lighting element, in use, is received by the composite panel. The present
invention also relates to an arrangement comprising a composite panel and at least
one lighting element.
Background
[0002] Light arrangements consisting of a two electrically conductive layers with an insulating
layer or core in-between, often formed as a sandwich board, sheet, panel, or the like,
are generally known where one or more lighting elements are inserted into the panel
in such a way that an electrical circuit involving the two electrically conductive
layers and the lighting element is closed.
[0003] An applied electrical potential over the two conductive layers will cause the lighting
elements to emit light.
[0004] The insulating layer or core is usually relative low density, to keep the overall
weight down, and the electrically conductive layers may be made from a relatively
lightweight electrically conductive material such as aluminium.
[0005] Certain such boards, sheets, panels are sometimes referred to as Dibond panels.
[0006] Lighting elements used in this context are often light emitting diodes (LEDs).
[0007] Throughout the description, such sandwich boards, sheets, panels, and the like will
be referred to as composite panels.
[0008] There are production processes that involve drilling or milling a number of suitably
sized holes in the panel at desired locations and then simply inserting the lighting
elements into the holes to give a desired pattern of lights.
[0009] Such panels may be used for general lighting or for signs where the lighting elements
may form a logo, text, graphics, etc.
[0010] It is not unusual for a panel to comprise e.g. about 20 - about 400 light elements
although it of course can be more and also fewer.
[0011] However, when transporting and/or handling such panels with inserted light elements
it is not unusual that one or more light elements will release itself from the panel.
By releasing themselves, the electrical circuit powering the given released light
elements may be disconnected thereby causing them not to function properly.
[0012] Furthermore, some light elements may even dislodge themselves completely from the
panel. Such light elements may easier go missing and/or be damaged during transportation
and/or handling.
[0013] It is not unusual of panels of this type to be fairly large size, e.g. when being
used for a sign, compared to its depth whereby it relatively easy will bend that will
increase the likelihood of light elements being released.
[0014] There is therefore a need for a panel, a lighting element, and an arrangement comprises
a panel and at least one lighting element that (also on their own) alleviate one or
more of the above mentioned drawback at least to some extent.
Summary
[0015] According to a first aspect, disclosed herein is a composite panel for receiving
a lighting element, the lighting element comprising a housing comprising a first and
a second electrical contact element, the composite panel comprising a first and at
least a second electrically conductive layer, and at least one electrically insulating
layer, where the at least one electrically insulating layer separates and electrically
isolates the first and the second conductive layers from each other, wherein the composite
panel comprises a receiving recess adapted, during use, to receive the lighting element
in at least the electrically insulating layer so that the first electrical contact
element of the lighting element forms an electrical connection with the first conductive
layer and the second electrical contact element of the lighting element forms an electrical
connection with the second conductive layer, and the receiving recess comprises at
least one first securing element adapted to engage with at least one second securing
element of the lighting element thereby securing the lighting element in the composite
panel when the lighting element is received by the receiving recess.
[0016] Accordingly, a composite panel is provided that readily enables that one or more
lighting elements inserted into the composite panel is securely held in its respective
receiving recess, even during transport and/or handling of the composite panel where
the panel may bend or warp to some extent, since the first securing element together
with the second securing element will restrict movement of an inserted lighting element
in a direction out of the composite panel.
[0017] In some embodiments, the at least one first securing element is a further recess
located in at least a part of the electrically insulating layer.
[0018] In some embodiments, the at least one second securing element is a resilient member
fitting into the further recess.
[0019] In some embodiments, the further recess is located substantially all the way about
a central axis of the receiving recess.
[0020] In some embodiments, the further recess located in at least a part of the second
conductive layer and comprises a first rim or edge in the second conductive layer
adapted to engage a distal end of the second securing element when the lighting element
is received by the receiving recess and wherein the second securing element is made
of an electrically conductive material and it is also the second electrical contact
element.
[0021] In this way, electrical power to an inserted lighting element may be transferred
via the second securing element abutting against the second conductive layer in the
further recess when the second securing element is made as an electrical contact or
conductor and is appropriately connected to in the lighting element.
[0022] Additionally, this facilitates a double function of the second securing element simplifying
the construction of the composite panel and lighting element.
[0023] Furhtermore, a lighting element may be inserted into the receiving recess without
requiring any specific rotational oritentation, which is a great advantage during
assembly/insertion.
[0024] In some embodiments, the further recess comprises a second rim or edge, wherein the
second rim or edge is rounded.
[0025] That the second rim or edge is rounded enables a simpler drilling or milling process
of the further recess since it is easier to have a gradual/rounded transition than
a sharper one. Additionally, easier installation of a lighting element is also facilitated
since it then cannot get stuck on the second rim or edge so easily or at all during
installation of the lighting element into the receiving recess.
[0026] In some embodiments, the receiving recess is substantially cylindrical and defines
a substantially circular opening in the second conductive layer, a substantially cylindrical
volume in at least a part of the electrically insulating layer, and also goes at least
partly into the first conductive layer.
[0027] In some embodiments, the composite panel further comprises a transparent cover fixed
to the second electrically conductive layer, wherein the transparent cover is made
from a material selected from polycarbonate, plexiglass, glass, etc.
[0028] By having a transparent cover like this and of such material will increase the durability
of the composite panel by many magnitudes enabling many further uses of the composite
panel and lighting element.
[0029] The transparent cover may e.g. be glued to the second electrically conductive layer
or fixed to it in another way.
[0030] The transparent cover may e.g. have a concave or convex part to spread or focus the
emitted light.
[0031] The transparent cover may e.g. also comprise an O-ring or other seal to ensure that
the lighting element is water and/or gas-tight, which may be important for certain
off-shore and/or marine uses.
[0032] According to a second aspect, disclosed herein is a lighting element for being received
by a receiving recess of a composite panel where the composite panel comprises an
electrically insulating layer electrically isolating a first and a second conductive
layer, wherein the lighting element comprises a housing comprising a first and a second
electrical contact element, and a light source, wherein the lighting element is adapted
to form an electrical connection between the first electrical contact element and
the first conductive layer of the composite panel and an electrical connection between
the second electrical contact element and the second conductive layer of the composite
panel when the lighting element is received by the receiving recess, and comprises
at least one second securing element adapted to engage with at least one first securing
element in the receiving recess thereby securing the lighting element in the composite
panel when the lighting element is received by the receiving recess.
[0033] In some embodiments, the at least one first securing element is a further recess
located in at least a part of the electrically insulating layer.
[0034] In some embodiments, the at least one second securing element is a resilient member
fitting into the further recess.
[0035] In some embodiments, the further recess located in at least a part of the second
conductive layer and the second securing element comprises a distal end adapted to
engage a first rim or edge in the second conductive layer of the further recess when
the lighting element is received by the receiving recess and wherein the second securing
element is made of an electrically conductive material and it is also the second electrical
contact element.
[0036] In some embodiments, the receiving recess is substantially cylindrical and defines
a substantially circular opening in the second conductive layer, a substantially cylindrical
volume in at least a part of the electrically insulating layer (106), and also goes
at least partly into the first conductive layer.
[0037] In some embodiments of the composite panel and/or the lighting element, the lighting
element comprises at least one light emitting diode.
[0038] According to another aspect is disclosed a lighting arrangement comprising a composite
panel and embodiments thereof as described above and throughout the description and
at least one lighting element and embodiments thereof as described above and throughout
the description.
Brief description of the drawings
[0039]
Figure 1 a schematically illustrates a cross section of one embodiment of a composite
panel;
Figure 1b shows an expanded view of a portion 110 of the composite panel of Figure
1a;
Figure 1c schematically illustrates a view of a part of a composite panel, e.g. the
one shown in Figure 1a, in an insertion direction of the lighting element;
Figure 2 schematically illustrates an exemplary embodiment of a lighting element to
be used with the composite panel of Figures 1 a - 1 c, and 6 shown from one side;
Figure 3 shows the lighting element of Figure 2 shown from above;
Figure 4 shows the lighting element of Figures 2 and 3 shown from below;
Figure 5 shows the lighting element of Figures 2, 3, and 4 shown from another side;
and
Figure 6 shows the composite panel of Figures 1 a - 1 c comprising a further element.
Detailed description
[0040] Various aspects and embodiments of a composite panel, a lighting element, and an
arrangement comprising a composite panel and at least one lighting element as disclosed
herein will now be described with reference to the figures.
[0041] Figure 1 a schematically illustrates a cross section of one embodiment of a composite
panel.
[0042] Shown is a composite panel 101 for receiving a lighting element (not shown; see e.g.
200 in Figures 2, 3, 4, and 5) comprising a first (not shown; see e.g. 203 in Figures
2, 4, and 5) and a second (not shown; see e.g. 204 in Figures 2 - 5) electrical contact
element.
[0043] The composite panel 101 comprises a first 105 and a second 105' electrically conductive
layer. Furthermore, the composite panel 101 also comprises an electrically insulating
layer 106, where the electrically insulating layer 106 separates and electrically
isolates the first and the second conductive layers 105, 105' from each other.
[0044] The composite panel 101 has in this way a 'sandwich' structure with a core being
the electrically insulating layer 106 separating the first and second conductive layers
105, 105'.
[0045] The electrically insulating layer 106 is of a generally non-conducting material and
may be of a relative low density (e.g. as compared to metal) material to keep the
overall weight of the composite panel 101 down. The electrically insulating layer
106 may be made of certain types of materials e.g. polyethylene (PE), rubber-like
polymers, most plastics, etc. The width of the electrically insulating layer 106 may
depend on a specific use.
[0046] The electrically conductive layers 105, 105' may in principal be made from any conductive
material e.g. like a suitable sheet metal. The electrically conductive layers 105,
105' are preferably made of a relatively lightweight electrically conductive material,
e.g. aluminium. Alternatively, the electrically conductive layers 105, 105' may be
made of stainless steel, copper, etc. The width of each electrically conductive layer
may be different depending on specific use, but will typically be somewhat smaller
than the width of the electrically insulating layer 106. The widths of the two electrically
conductive layers may be the same or may be different from each other, again depending
on specific use.
[0047] The composite panel 101 further comprises at least one receiving recess 115 where
each receiving recess 115 is adapted to receive a lighting element during use in at
least the electrically insulating layer 106 so that a first electrical contact element
(not shown; see e.g. 203 in Figures 2, 4, and 5) of the lighting element forms an
electrical connection with the first conductive layer 105 and the second electrical
contact element (not shown, see e.g. 204 in Figures 2 - 5) of the lighting element
forms an electrical connection with the second conductive layer 105'. In the lighting
element, a given light source, such as e.g. one or more LEDs, is electrically connected
to the first and second electrical contact elements so that a circuit is formed. In
some embodiments (e.g. the ones shown in Figures 2 - 5), the second securing element
and the second electrical contact element of the lighting element are the one and
same element, which will provide some further advantages, as will be explained in
the following.
[0048] An applied electrical potential over the two conductive layers 105, 105' will thereby
cause a lighting element inserted into a receiving recess 115 to emit light and actually
cause all the lighting elements inserted in this way into the composite panel to emit
light.
[0049] The actual design of the lighting element including design and location of the its
first and second electrical contact elements may vary as long as it enables separate
connection with the first and second conductive layers 105, 105'.
[0050] The receiving recess 115 goes in certain embodiments, e.g. as shown in Figure 1a,
all the way through the second electrically conductive layer 105' and in this particular
and similar embodiments also all the way through the electrically insulating layer
106 while only partially into the first electrically conductive layer 105 thereby
exposing the first electrically conductive layer 105 for electric connection while
also using it as an abutment surface.
[0051] The receiving recess 115 may in certain embodiments, e.g. as shown in Figure 1a,
be substantially cylindrical about a central axis 112 whereby the receiving recess
115 then defines a substantially circular opening in the second conductive layer 105'
and a substantially cylindrical volume in at least a part of the electrically insulating
layer 106 for receiving a lighting element.
[0052] The receiving recess 115 may alternatively go fully through also the first conductive
layer 105, at least at some locations, just as long as the first electrical contact
element is designed accordingly.
[0053] Such receiving recesses 115 may generally be made in the composite panel 101 relatively
easy and efficiently during manufacture e.g. using appropriate drilling or milling
processes.
[0054] The receiving recess 115 furthermore comprises at least one first securing element
102 adapted to engage with at least one second securing element (not shown; see e.g.
202 in Figures 2, 3,4, and 5) of the lighting element thereby securing the lighting
element in the composite panel 101 when the lighting element is received by the receiving
recess 115.
[0055] In this way, it is readily enabled that the one or more lighting elements inserted
into a composite panel is securely held in its respective receiving recess, even during
transport and/or handling of the composite panel where the panel may bend or warp
to some extent.
[0056] The first securing element 102 may together with the second securing element restrict
movement of an inserted lighting element in a direction out of the composite panel
101. It is even further advantageous if the first and/or second securing elements
still facilities easy insertion of the lighting element, especially since some composite
panels may comprise a high number of inserted lighting elements, and also if the first
and the second securing elements engage in an expedient and simple way.
[0057] In certain embodiments, the at least one first securing element is a further recess
102 located in at least a part of the electrically insulating layer 106. Shown in
Figure 1 a is an embodiment comprising one further recess 102 going all the way around,
i.e. being 360 degrees, inside the receiving recess 115. This facilitates simple insertion
of the lighting element into the receiving recess 115. As will be explained further
in connection with Figure 1b the further recess 102 forms an upper rim, edge, etc.
(see 109 in Figure 1 b) for keeping an inserted lighting element in place after insertion.
[0058] In embodiments as shown in Figure 1 a and similar embodiments, the further recess
102 are additionally also located in the second conductive layer 105'.
[0059] That the further recess 102 is located (also) in the second conductive layer 105'
enables that electrical power to the lighting element may be transferred via the second
securing element abutting against the second conductive layer 105' in the further
recess 102 when the second securing element is made as an electrical contact or conductor
and is appropriately connected to in the lighting element. This facilitates a double
function of the second securing element simplifying the construction of the composite
panel 101 and lighting element 200.
[0060] This furthermore enables the lighting element to be inserted into the receiving recess
115 without requiring any specific rotational oritentation, which is a great advantage
during assembly/insertion.
[0061] It is to be understood that the further recess 102 need not necessarily go all the
way around on the inside of the receiving recess 115. It could e.g. go only a substantial
part around, e.g. 350 degrees or less, and still provide more or less the same functionality.
The further recess 102 could also be separated into two or more further recesses instead
of a single continuous recess. The smaller the recess is about the central axis 112
and the greater the number of smaller separate recesses the single recess is replaced
by to more careful the lighting element has to be inserted in relation to its specific
rotational orientation (to ensure that the contacts add up), but it may still provide
some of the other mentioned advantages.
[0062] The further recess 102 and its surroundings (labelled by box 110 in Figure 1 a) are
shown as an expanded view in Figure 1b and will be described in further details in
connection thereby.
[0063] Preferably, the at least one second securing element (of the lighting element) is
a resilient member (not shown; see e.g. 202 in Figures 2, 3, 4, and 5) fitting into
the further recess 102. The resilient member may e.g. be a resilient leg, peg, or
similar. And as mentioned, it may be made of an electrically conductive material and
be appropriately connected enabiling also to double in function as the second 204
electrical contact.
[0064] If the second securing element(s) is/are a resilient member secured at one end to
the housing of the lighting element while the other end is free and the secured end
is the first end of the two to be inserted then it may simply be pressed against the
housing of the lighting element during insertion and then snap into the further recess
at a proper location thereby locking and securing the lighting element in the composite
panel 101.
[0065] The further recess 102 may also be manufactured using an appropriate drilling or
milling process, e.g. using a CNC (computer numeric control) milling machine e.g.
a high speed machine capable of up to about 40.000 rpm. The receiving recess 115 and
the further recess 102 may be produced in a single milling run or process e.g. using
a single tool making it relatively easy to manufacture. Alternatively, the receiving
recess 115 and the further recess(es) 102 may be produced by two different milling
runs or processes e.g. with two different tools.
[0066] It is noted that only a part of the composite panel 101 is shown in Figure 1 a and
often the composite panel 101 will comprise a plurality of receiving recesses and
thereby a plurality of lighting elements in use but may of course in principle also
comprise only one receiving recess and one lighting element if that is suitable for
a given use.
[0067] When inserted into the receving recess 115, the lighting element will, in certain
embodiments, be flush or in line with the the second conductive layer 105', i.e. the
lighting element will not extend beyond the second conductive layer 105'. In other
embodiments, the lighting element may extend beyond and in such cases, the lighting
element may comprise a collar, sleeve, skirt, or the like.
[0068] Figure 1b shows an expanded view of a portion 110 of the composite panel of Figure
1 a.
[0069] Shown is a portion 110 of a composite panel of Figure 1 a that illustrate the first
and second conductive layer 105, 105', the electrically insulating layer 106, the
receiving recess 115, and the first securing element here in the form of a further
recess 102 as discussed in connection with Figure 1 a.
[0070] The further recess 102 comprises a first rim or edge 109 in the second conductive
layer 105' and in a part of the insulating layer 106 being adjacent to the second
conductive layer. The first rim or edge 109 is adapted to engage the second securing
element, e.g. more specifically adapted to engage a distal end (not shown; see e.g.
202' in Figure 5) of the second securing element, e.g. in the form of a resilient
member, leg, peg, etc., when the lighting element is received by the receiving recess
115.
[0071] When the lighting element is inserted into the receiving recess 115, the second securing
element in the form of a resilient member, leg, peg, etc. will snap into the further
recess 102 thereby locking and securing the lighting element in the composite panel
from being moved out again. Even if the composite panel is bend or warped during handling
or transportation. Preferably, the angle between the rim or edge 109 and the insulating
layer is substantially rectangular or 'sharp', i.e. about 90 degrees. The angle may
be different to some extent. What is significant is that the angle enables reliable
securing of an inserted lighting device and if the angle differs too much from 90
degrees (either direction) then the second securing element may more easily 'pop'
out thereby releasing an inserted lighting device.
[0072] The further recess 102 also comprises a second rim, edge, or the like 108. This second
rim or edge 108 is preferably more rounded than the sharper first rim or edge 109.
That the second rim or edge 108 is rounded enables a simpler drilling or milling process
of the further recess 102 since it is easier to have a gradual/rounded transition
than a sharper one. Additionally, that it is rounded also facilitates easier installation
of the lighting element 200 since it then cannot get stuck on the second rim or edge
108 so easily or at all during installation of the lighting element 200 into the receiving
recess 115.
[0073] As mentioned, that the first rim or edge 109 is in the second conductive layer 105'
as well enables using the second securing element also as the second 204 electrical
contact element (see 202 and 204 in Figures 2 - 5).
[0074] As already mentioned, the receiving recess 115 ends partly into the first electrically
conductive layer 105, which creates a further rim or edge 111 between the first electrically
conductive layer 105 and the electrically insulating layer 106. This further rim or
edge 111 may also be substantially rounded in order to enable a simpler drilling or
milling process of the receiving recess 115.
[0075] The composite panel of Figure 1 a (and 1 b) is shown and explained further in connection
with Figure 1 c.
[0076] Figure 1c schematically illustrates a view of a part of a composite panel, e.g. the
one shown in Figure 1a, in an insertion direction of the lighting element.
[0077] Shown is a view of a part of a composite panel 101 in the direction of insertion
of a lighting element. The view corresponds to seeing Figure 1 a from 'above'.
[0078] Shown is a part of the composite panel 101 comprising a second conductive layer 105'
and a substantially circular (as seen from this direction) receiving recess 115. The
receiving recess 115 reveals a part of a first conductive layer 105 otherwise located
under the second conductive layer 105' with an electrically insulating layer (not
shown; see e.g. 106 in Figures 1 a and 1 b) between them as already explained.
[0079] Further illustrated is a further recess 102 adapted to receive one or more corresponding
second securing element(s)/resilient member(s) (not shown; see e.g. 202 in Figures
2, 3, 4, and 5) e.g. arranged in pairs (see e.g. 211 in Figures 3 and 4) when the
lighting element is received by the receiving recess 115, where the second securing
element(s)/resilient member(s) may also function as second 204 electrical contact
element(s).
[0080] This and corresponding embodiments enables very reliable securing of an inserted
lighting element. It also enables that an inserted lighting element do not need to
have a specific rotational orientation in the receiving recess 115 when being inserted.
[0081] Figure 2 schematically illustrates an exemplary embodiment of a lighting element
to be used with the composite panel of Figures 1 a - 1 c, and 6 shown from one side.
[0082] Shown is an exemplary embodiment of a lighting element 200 comprising a housing 201
comprising at least a first 203 and a second 204 electrical contact element, a light
source (not shown; see e.g. 301 in Figure 3), and at least one second securing element
202. The light source may e.g. comprise one or more LEDs, and be electrically connected
to the first and second electrical contact elements 203, 204.
[0083] The lighting element 200 is for being received by a receiving recess of a composite
panel (not shown; see e.g. 115 and 101 in Figures 1a - 1c, and 6) like the ones shown
and explained elsewhere.
[0084] As mentioned, the lighting element 200 will form an electrical connection between
the first electrical contact element 203 and a first conductive layer (see e.g. 105
in Figures 1 a - 1 c, and 6) of the composite panel and an electrical connection between
the second electrical contact element 204 and a second conductive layer (see e.g.
105' in Figures 1 a - 1 c, and 6) of the composite panel when the lighting element
200 is received by the receiving recess 115 of the composite panel.
[0085] In addition, the at least one second securing element 202 is adapted to engage with
at least one first securing element (not shown; see e.g. 102 in Figures 1 a - 1 c,
and 6), preferably in the form of a further recess, in the receiving recess of the
composite panel thereby securing the lighting element 200 in the composite panel when
the lighting element 200 is received by the receiving recess.
[0086] In the shown embodiment, the lighting element 200 comprises four second securing
elements 202 arranged in two pairs 211 of two elements where only one pair is visible
in the Figure. The other non-visible pair is located on the opposite side of the housing
201.
[0087] Preferably, the at least one second securing element 202 is a resilient member, each
fitting into a further recess (not shown; see e.g. 102 in Figures 1 a - 1c, and 6).
The resilient member may e.g. be a resilient leg, peg, or similar.
[0088] In this and similar embodiments, the at least one second securing element 202 is
electrically conductive and connected appropriately to the light source making it
function also as the second electrical contact element 204 as already explained.
[0089] The first electrical contact element 203 is preferably resilient for simple and reliable
contact with an exposed first conductive layer (see e.g. 105 in Figures 1a - 1c, and
6).
[0090] The shown embodiment of the lighting device fits into the embodiments of the composite
panel shown in Figures 1 a - 1 c, and 6.
[0091] It is to be understood, that several other embodiments, e.g. changing the number,
type, and/or location of the second securing elements/second electrical contact elements
202/204, are contemplated and covered.
[0092] Figure 3 shows the lighting element of Figure 2 shown from above.
[0093] Shown is the lighting element 200 of Figure 2 shown from above (i.e. in its insertion
direction). Here is can readily be seen that it comprises two pairs 211 of two second
securing elements 202. Furthermore, the light source 301 is shown. The light source
may e.g. comprise one or more LEDs, electrically connected to the first and second
electrical contact elements.
[0094] It is to be understood for the lighting element of Figures 2 - 5, that the securing
elements 202/contacts 204 need not be arranged in pairs. As alternatives, they could
e.g. be placed equidistantly from each other on the housing 201 or in other ways.
[0095] Figure 4 shows the lighting element of Figures 2 and 3 shown from below.
[0096] Shown is the lighting element 200 of Figures 2 and 3 shown from below (i.e. opposite
its insertion direction) revealing further details of the first electrical contact
element 203, here comprising two resilient legs bending 'downwards' the insertion
direction of the lighting element for contacting the first conductive layer of a composite
panel. Alternatively, the first electrical contact element 203 could comprise another
number of resilient legs, e.g. one, four, e.g. located as a (greek) cross, eight,
etc.
[0097] Figure 5 shows the lighting element of Figures 2, 3, and 4 shown from another side.
[0098] Shown is the lighting element 200 of Figures 2, 3, and 4 shown from another side
being 90 degrees from the shown side of Figure 2.
[0099] Figure 6 shows the composite panel of Figures 1 a - 1 c comprising a further element.
[0100] Shown in Figure 6 is a part of a composite panel 101. Figure 6 corresponds to Figure
1 a with the addition of a further element being a transparent cover sheet 600 preferably
made by a durable material like polycarbonate, plexiglass, glass, etc. The transparent
cover 600 may be glued to the second electrically conductive layer 105' or fixated
to it in another way.
[0101] The transparent cover 600 may e.g. have a concave or convex part (not shown) to spread
or focus the emitted light.
[0102] The transparent cover 600 may e.g. also comprise an O-ring or other seal to ensure
that the lighting element is water and/or gas-tight, which may be important for certain
off-shore and/or marine uses.
[0103] By having a transparent cover 600 in this way and of such material will increase
the durability of the composite panel by many magnitudes enabling many further uses
of a composite panel and lighting element as described.
[0104] In the claims enumerating several features, some or all of these features may be
embodied by one and the same element, component or item. The mere fact that certain
measures are recited in mutually different dependent claims or described in different
embodiments does not indicate that a combination of these measures cannot be used
to advantage.
[0105] It should be emphasized that the term "comprises/comprising" when used in this specification
is taken to specify the presence of stated features, elements, steps or components
but does not preclude the presence or addition of one or more other features, elements,
steps, components or groups thereof.
1. A composite panel (101) for receiving a lighting element (200), the lighting element
(200) comprising a housing (201) comprising a first (203) and a second (204) electrical
contact element, the composite panel (101) comprising
- a first and at least a second electrically conductive layer (105, 105'), and
- at least one electrically insulating layer (106), where the at least one electrically
insulating layer (106) separates and electrically isolates the first and the second
conductive layers (105, 105') from each other,
wherein
- the composite panel (101) comprises a receiving recess (115) adapted, during use,
to receive the lighting element (200) in at least the electrically insulating layer
(106) so that the first electrical contact element (203) of the lighting element (200)
forms an electrical connection with the first conductive layer (105) and the second
electrical contact element (204) of the lighting element (200) forms an electrical
connection with the second conductive layer (105'), and
- the receiving recess (115) comprises at least one first securing element (102) adapted
to engage with at least one second securing element (202) of the lighting element
(200) thereby securing the lighting element (200) in the composite panel (101) when
the lighting element (200) is received by the receiving recess (115).
2. The composite panel (101) according to claim 1, wherein the at least one first securing
element is a further recess (102) located in at least a part of the electrically insulating
layer (106).
3. The composite panel (101) according to claim 2, wherein the at least one second securing
element is a resilient member (202) fitting into the further recess (102).
4. The composite panel (101) according to any one of claims 2 - 3, wherein the further
recess (102) is located substantially all the way about a central axis (112) of the
receiving recess (115).
5. The composite panel (101) according to any one of claims 2 - 4, wherein the further
recess (102) located in at least a part of the second conductive layer (105') and
comprises a first rim or edge (109) in the second conductive layer (105') adapted
to engage a distal end (202') of the second securing element (202) when the lighting
element (200) is received by the receiving recess (115) and wherein the second securing
element (202) is made of an electrically conductive material and it is also the second
electrical contact element (204).
6. The composite panel (101) according to any one of claims 2 - 5, wherein the further
recess (102) comprises a second rim or edge (108), wherein the second rim or edge
(108) is rounded.
7. The composite panel (101) according to any one of claims 1 - 6, wherein the receiving
recess (115) is substantially cylindrical and defines a substantially circular opening
in the second conductive layer (105'), a substantially cylindrical volume in at least
a part of the electrically insulating layer (106), and also goes at least partly into
the first conductive layer (105).
8. The composite panel (101) according to any one of claims 1 - 7, wherein the composite
panel (101) further comprises a transparent cover (600) fixed to the second electrically
conductive layer (105'), wherein the transparent cover (600) is made from a material
selected from polycarbonate, plexiglass, glass, etc.
9. A lighting element (200) for being received by a receiving recess (115) of a composite
panel (101) where the composite panel (101) comprises an electrically insulating layer
(106) electrically isolating a first (105) and a second (105') conductive layer, wherein
the lighting element (200) comprises
- a housing (201) comprising a first (203) and a second (204) electrical contact element,
and a light source (301),
wherein the lighting element (200)
- is adapted to form an electrical connection between the first electrical contact
element (203) and the first conductive layer (105) of the composite panel (101) and
an electrical connection between the second electrical contact element (204) and the
second conductive layer (105') of the composite panel (101) when the lighting element
(200) is received by the receiving recess (115), and
- comprises at least one second securing element (202) adapted to engage with at least
one first securing element (102) in the receiving recess (115) thereby securing the
lighting element (200) in the composite panel (101) when the lighting element (200)
is received by the receiving recess (115).
10. The lighting element (200) according to claim 9, wherein the at least one first securing
element is a further recess (102) located in at least a part of the electrically insulating
layer (106).
11. The lighting element (200) according to claim 10, wherein the at least one second
securing element is a resilient member (202) fitting into the further recess (102).
12. The lighting element (200) according to any one of claims 10 - 11, wherein the further
recess (102) located in at least a part of the second conductive layer (105') and
the second securing element (202) comprises a distal end (202') adapted to engage
a first rim or edge (109) in the second conductive layer (105') of the further recess
(102) when the lighting element (200) is received by the receiving recess (115) and
wherein the second securing element (202) is made of an electrically conductive material
and it is also the second electrical contact element (204).
13. The lighting element (200) according to any one of claims 9 - 12, wherein the receiving
recess (115) is substantially cylindrical and defines a substantially circular opening
in the second conductive layer (105'), a substantially cylindrical volume in at least
a part of the electrically insulating layer (106), and also goes at least partly into
the first conductive layer (105).
14. The composite panel (101) according to any one of claims 1 - 8 and/or the lighting
element (200) according to any one of claims 9 - 13, wherein the lighting element
(200) comprises at least one light emitting diode (301).
15. A lighting arrangement comprising a composite panel (101) according to any one of
claims 1 - 8, and 14 and at least one lighting element (200) according to any one
of claims 9 - 14.